CN117817056B - Clamp for gear machining - Google Patents
Clamp for gear machining Download PDFInfo
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- CN117817056B CN117817056B CN202410249430.0A CN202410249430A CN117817056B CN 117817056 B CN117817056 B CN 117817056B CN 202410249430 A CN202410249430 A CN 202410249430A CN 117817056 B CN117817056 B CN 117817056B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical Field
本发明涉及夹具技术领域,具体是涉及一种齿轮加工用夹具。The present invention relates to the technical field of fixtures, and in particular to a fixture for gear processing.
背景技术Background Art
齿轮是轮缘上有齿能连续啮合传递运动和动力的机械元件,是能互相啮合的有齿的机械零件,齿轮及其齿轮产品是机械装备的重要基础件,绝大部分机械成套设备的主要传动部件都是齿轮传动,它在机械传动及整个机械领域中的应用极其广泛。Gears are mechanical elements with teeth on the wheel rim that can continuously mesh to transmit motion and power. They are mechanical parts with teeth that can mesh with each other. Gears and gear products are important basic parts of mechanical equipment. The main transmission components of most mechanical complete sets of equipment are gear transmissions. They are widely used in mechanical transmission and the entire mechanical field.
目前在对齿轮加工进行定位时无法同时对齿轮的内孔和外表面进行定位,在对齿轮与夹具接触的地方以及齿轮的另一侧端面进行精磨时,都需要将齿轮拆卸后,重新进行定位装夹再进行研磨,从而导致加工效率低,重复定位可能导致定位不准的情况出现。因此,需要提供一种齿轮加工用夹具,旨在解决上述问题。At present, it is impossible to position the inner hole and outer surface of the gear at the same time when positioning the gear during machining. When fine grinding the contact point between the gear and the fixture and the end face of the other side of the gear, the gear needs to be disassembled, re-positioned, clamped and then ground, resulting in low machining efficiency. Repeated positioning may lead to inaccurate positioning. Therefore, it is necessary to provide a gear machining fixture to solve the above problems.
发明内容Summary of the invention
针对现有技术存在的不足,本发明实施例的目的在于提供一种齿轮加工用夹具,以解决上述背景技术中的问题。In view of the deficiencies in the prior art, an object of an embodiment of the present invention is to provide a fixture for gear machining to solve the problems in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种齿轮加工用夹具,包括:A fixture for gear processing, comprising:
夹具机体,所述夹具机体上转动连接有基座;A clamp body, on which a base is rotatably connected;
转向单元,转动连接在夹具机体的侧面,和基座连接,用于带动基座进行转向,从而对基座上的加工齿轮进行转向;A steering unit is rotatably connected to the side of the fixture body and connected to the base, and is used to drive the base to turn, thereby turning the processing gear on the base;
限位单元,连接在转向单元上,用于对转向单元进行定位;A limiting unit, connected to the steering unit, for positioning the steering unit;
外定位单元,滑动连接在基座的表面,用于对加工齿轮的外表面进行定位;An external positioning unit, slidably connected to the surface of the base, is used to position the outer surface of the processed gear;
驱动单元,转动连接在基座上,和外定位单元连接,用于带动外定位单元在基座表面进行滑动;A driving unit is rotatably connected to the base and connected to the external positioning unit, and is used to drive the external positioning unit to slide on the surface of the base;
内定位单元,滑动连接在基座上,用于对加工齿轮的内孔进行定位,所述内定位单元上连接有调节单元,所述调节单元用于对内定位单元在基座上的位置进行调节。The inner positioning unit is slidably connected to the base and is used to position the inner hole of the processing gear. The inner positioning unit is connected to an adjustment unit, and the adjustment unit is used to adjust the position of the inner positioning unit on the base.
本发明实施例与现有技术相比具有以下有益效果:本发明通过将加工齿轮放置在基座上,通过驱动单元可以带动外定位单元对加工齿轮的外表面进行夹紧;通过调节单元可以带动内定位单元对加工齿轮的内孔进行定位,从而可以对加工齿轮的外表面和内孔进行分别定位,能够对齿轮起到很好的定位效果。在对加工齿轮的齿槽进行精磨过程中,通过内定位单元和外定位单元的配合,可以松开其中一组定位单元,从而不会妨碍到两组定位单元接触到加工齿轮的地方的精磨,有助于提高磨削的效率和质量。通过转向单元不仅可以对加工齿轮进行多角度加工,且加工齿轮在夹持定位好完成一侧端面的精磨后,不需要拆卸就可以重新定位装夹。避免了重复定位可能导致定位不准的现象,从而提高了加工齿轮的加工效率和质量。Compared with the prior art, the embodiments of the present invention have the following beneficial effects: by placing the processing gear on the base, the driving unit can drive the external positioning unit to clamp the outer surface of the processing gear; the adjusting unit can drive the internal positioning unit to position the inner hole of the processing gear, so that the outer surface and the inner hole of the processing gear can be positioned respectively, which can achieve a good positioning effect on the gear. During the fine grinding of the tooth grooves of the processing gear, one group of positioning units can be loosened through the cooperation of the internal positioning unit and the external positioning unit, so as not to hinder the fine grinding of the two groups of positioning units contacting the processing gear, which helps to improve the efficiency and quality of grinding. The steering unit can not only process the processing gear at multiple angles, but also the processing gear can be repositioned and clamped without disassembly after the clamping and positioning are completed to complete the fine grinding of one side end face. The phenomenon of inaccurate positioning caused by repeated positioning is avoided, thereby improving the processing efficiency and quality of the processing gear.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的实施例提供的齿轮加工用夹具的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a gear processing fixture provided in an embodiment of the present invention.
图2为本发明实施例中提供的外定位单元的结构示意图。FIG. 2 is a schematic diagram of the structure of an external positioning unit provided in an embodiment of the present invention.
图3为本发明实施例中提供的转向单元的结构示意图。FIG. 3 is a schematic structural diagram of a steering unit provided in an embodiment of the present invention.
图4为本发明实施例中提供的内定位单元的结构示意图。FIG. 4 is a schematic diagram of the structure of an inner positioning unit provided in an embodiment of the present invention.
图5为本发明实施例中提供的调节单元的结构示意图。FIG. 5 is a schematic diagram of the structure of an adjustment unit provided in an embodiment of the present invention.
附图标记:1-夹具机体、10-加工齿轮、11-基座、2-转向单元、21-转向杆、22-转盘、23-装置架、24-驱动件、25-转轮、26-旋转架、27-旋转柱、28-圆环架、281-滑槽、3-限位单元、31-弧形架、32-圆弧槽、4-外定位单元、41-支架、42-定位杆、43-旋转盘、44-螺旋槽、45-滑动柱、5-驱动单元、51-固定架、52-驱动电机、53-蜗杆、54-蜗轮、6-内定位单元、61-连接架、62-支撑架、63-固定筒、64-定位架、641-通孔、65-弹性环、7-调节单元、71-斜槽、72-调节杆、73-圆锥件。2-rotating plate, 24-rotating plate, 25-rotating wheel, 26-rotating frame, 27-rotating column, 28-circular ring frame, 281-slideway, 3-limiting unit, 31-arc frame, 32-arc groove, 4-external positioning unit, 41-bracket, 42-positioning rod, 43-rotating plate, 44-spiral groove, 45-sliding column, 5-driving unit, 51-fixed frame, 52-driving motor, 53-worm, 54-worm wheel, 6-internal positioning unit, 61-connecting frame, 62-support frame, 63-fixed cylinder, 64-positioning frame, 641-through hole, 65-elastic ring, 7-adjusting unit, 71-bevel groove, 72-adjusting rod, 73-conical member.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
参见图1~图5,一种齿轮加工用夹具,包括:Referring to FIGS. 1 to 5 , a gear processing fixture includes:
夹具机体1,所述夹具机体1上转动连接有基座11;A clamp body 1, to which a base 11 is rotatably connected;
转向单元2,转动连接在夹具机体1的侧面,和基座11连接,用于带动基座11进行转向,从而对基座11上的加工齿轮10进行转向;The steering unit 2 is rotatably connected to the side of the fixture body 1 and connected to the base 11, and is used to drive the base 11 to turn, thereby turning the processing gear 10 on the base 11;
限位单元3,连接在转向单元2上,用于对转向单元2进行定位;The limiting unit 3 is connected to the steering unit 2 and is used to position the steering unit 2;
外定位单元4,滑动连接在基座11的表面,用于对加工齿轮10的外表面进行定位;The outer positioning unit 4 is slidably connected to the surface of the base 11 and is used to position the outer surface of the processing gear 10;
驱动单元5,转动连接在基座11上,和外定位单元4连接,用于带动外定位单元4在基座11表面进行滑动;The driving unit 5 is rotatably connected to the base 11 and connected to the external positioning unit 4, and is used to drive the external positioning unit 4 to slide on the surface of the base 11;
内定位单元6,滑动连接在基座11上,用于对加工齿轮10的内孔进行定位,所述内定位单元6上连接有调节单元7,所述调节单元7用于对内定位单元6在基座11上的位置进行调节。The inner positioning unit 6 is slidably connected to the base 11 and is used to position the inner hole of the processing gear 10 . The inner positioning unit 6 is connected to an adjustment unit 7 , and the adjustment unit 7 is used to adjust the position of the inner positioning unit 6 on the base 11 .
在本发明的实施例中,通过将加工齿轮10放置在基座11上,通过驱动单元5可以带动外定位单元4对加工齿轮10的外表面进行夹紧;通过调节单元7可以带动内定位单元6对加工齿轮10的内孔进行定位,从而可以对加工齿轮10的外表面和内孔进行分别定位,能够对齿轮起到很好的定位效果。在对加工齿轮10的齿槽进行精磨过程中,通过内定位单元6和外定位单元4的配合,可以松开其中一组定位单元,从而不会妨碍到两组定位单元接触到加工齿轮10的地方的精磨,有助于提高磨削的效率和质量。通过转向单元2不仅可以对加工齿轮10进行多角度加工,且在对加工齿轮10夹持定位好完成一侧端面精磨后,不需要拆卸就可以重新定位装夹。避免了重复定位可能导致定位不准的现象,从而提高了加工齿轮10的加工效率和质量。In the embodiment of the present invention, by placing the processing gear 10 on the base 11, the driving unit 5 can drive the external positioning unit 4 to clamp the outer surface of the processing gear 10; the adjusting unit 7 can drive the internal positioning unit 6 to position the inner hole of the processing gear 10, so that the outer surface and the inner hole of the processing gear 10 can be positioned respectively, which can achieve a good positioning effect on the gear. In the process of fine grinding of the tooth groove of the processing gear 10, through the cooperation of the internal positioning unit 6 and the external positioning unit 4, one group of positioning units can be loosened, so that the fine grinding of the two groups of positioning units contacting the processing gear 10 will not be hindered, which helps to improve the efficiency and quality of grinding. Through the steering unit 2, not only can the processing gear 10 be processed at multiple angles, but also after the processing gear 10 is clamped and positioned to complete the fine grinding of one side end face, it can be repositioned and clamped without disassembly. The phenomenon that repeated positioning may cause inaccurate positioning is avoided, thereby improving the processing efficiency and quality of the processing gear 10.
在本发明的一个实施例中,如图2和图3所示,所述转向单元2包括:In one embodiment of the present invention, as shown in FIG. 2 and FIG. 3 , the steering unit 2 includes:
转向杆21,转动连接在夹具机体1上,表面和基座11连接;A steering rod 21 is rotatably connected to the clamp body 1, and its surface is connected to the base 11;
转盘22,固定在转向杆21的端部,侧面连接有圆环架28;The turntable 22 is fixed to the end of the steering rod 21 and is connected to a circular ring frame 28 on the side;
装置架23,连接在夹具机体1的侧面,表面安装有驱动件24;The device frame 23 is connected to the side of the clamp body 1 and has a driving member 24 mounted on the surface;
转轮25,转动连接在装置架23的侧面,侧面连接在驱动件24的输出端上,并且转轮25表面固定有旋转架26;The rotating wheel 25 is rotatably connected to the side of the device frame 23, and the side is connected to the output end of the driving member 24, and a rotating frame 26 is fixed on the surface of the rotating wheel 25;
滑槽281,开设在圆环架28上;A chute 281 is provided on the circular frame 28;
旋转柱27,固定在旋转架26的端部,表面和滑槽281滑动连接。The rotating column 27 is fixed to the end of the rotating frame 26 , and its surface is slidably connected to the slide groove 281 .
在本实施例中,所述转向杆21转动连接在夹具机体1上,表面和基座11连接;所述转盘22固定在转向杆21的端部,侧面连接有圆环架28;所述装置架23连接在夹具机体1的侧面,表面安装有驱动件24;转轮25转动连接在装置架23的侧面,侧面连接在驱动件24的输出端上,并且转轮25表面固定有旋转架26;所述滑槽281开设在圆环架28上;所述旋转柱27固定在旋转架26的端部,表面和滑槽281滑动连接。In this embodiment, the steering rod 21 is rotatably connected to the clamp body 1, and its surface is connected to the base 11; the turntable 22 is fixed to the end of the steering rod 21, and a circular frame 28 is connected to the side; the device frame 23 is connected to the side of the clamp body 1, and a driving member 24 is installed on the surface; the rotating wheel 25 is rotatably connected to the side of the device frame 23, and the side is connected to the output end of the driving member 24, and a rotating frame 26 is fixed to the surface of the rotating wheel 25; the slide groove 281 is opened on the circular frame 28; the rotating column 27 is fixed to the end of the rotating frame 26, and its surface is slidably connected to the slide groove 281.
在对加工齿轮10进行加工时,首先将加工齿轮10放置在基座11上,通过外定位单元4、内定位单元6可以分别对加工齿轮10的外表面和内孔进行分别定位,能够对齿轮起到很好的定位效果,提高加工的精准度。When processing the processing gear 10, the processing gear 10 is first placed on the base 11. The outer surface and the inner hole of the processing gear 10 can be positioned respectively through the external positioning unit 4 and the internal positioning unit 6, which can have a good positioning effect on the gear and improve the processing accuracy.
当需要对加工齿轮10的加工角度进行调节时,开启驱动件24,所述驱动件24输出端可以带动转轮25在装置架23的表面进行转动,所述转轮25在转动时可以通过旋转架26带动旋转柱27进行同步旋转,当旋转柱27滑动至圆环架28表面的滑槽281内后,所述圆环架28可以在滑槽281、旋转柱27的作用下通过转盘22带动转向杆21在夹具机体1上进行旋转,所述转向杆21在转动时可以带动其表面的基座11进行转向,从而使得基座11可以通过通过外定位单元4、内定位单元6带动加工齿轮10进行转向,方便对加工齿轮10进行多角度加工,从而提高了加工的质量。When it is necessary to adjust the processing angle of the processing gear 10, the driving member 24 is turned on, and the output end of the driving member 24 can drive the rotating wheel 25 to rotate on the surface of the device frame 23. When the rotating wheel 25 rotates, it can drive the rotating column 27 to rotate synchronously through the rotating frame 26. When the rotating column 27 slides into the slide groove 281 on the surface of the circular frame 28, the circular frame 28 can drive the steering rod 21 to rotate on the clamp body 1 through the turntable 22 under the action of the slide groove 281 and the rotating column 27. When the steering rod 21 rotates, it can drive the base 11 on its surface to turn, so that the base 11 can drive the processing gear 10 to turn through the external positioning unit 4 and the internal positioning unit 6, which is convenient for multi-angle processing of the processing gear 10, thereby improving the processing quality.
所述驱动件24可以采用伺服电机或者气动马达,便于带动转轮25在装置架23的侧面进行稳定的转动即可。The driving member 24 can be a servo motor or a pneumatic motor, so as to drive the rotating wheel 25 to rotate stably on the side of the device frame 23.
在本发明的一个实施例中,如图3所示,所述限位单元3包括:In one embodiment of the present invention, as shown in FIG3 , the limiting unit 3 includes:
弧形架31,固定在转轮25的表面;The arc frame 31 is fixed on the surface of the rotating wheel 25;
圆弧槽32,开设在圆环架28上,和弧形架31表面滑动连接。The arc groove 32 is formed on the annular frame 28 and is slidably connected to the surface of the arc frame 31 .
在本实施例中,所述弧形架31固定在转轮25的表面;所述圆弧槽32开设在圆环架28上,和弧形架31表面滑动连接。In this embodiment, the arc frame 31 is fixed on the surface of the rotating wheel 25 ; the arc groove 32 is opened on the circular ring frame 28 and is slidably connected to the surface of the arc frame 31 .
所述转轮25在转动时可以带动其表面的弧形架31进行同步旋转,当旋转架26带动旋转柱27滑出滑槽281后,此时转向杆21、转盘22和圆环架28可以停止进行转向,并且此时转轮25可以带动弧形架31旋转至圆弧槽32内,使得弧形架31在圆弧槽32内进行旋转,当转向杆21带动基座11转动至合适的方向时,通过关闭驱动件24即可,从而圆弧槽32可以在弧形架31的作用下对圆环架28进行定位,进而圆环架28可以通过转盘22对转向杆21进行定位,使得转向杆21可以通过基座11对转向后的加工齿轮10进行定位,提高了加工齿轮10转向后的稳定性,避免加工齿轮10出现滑动和偏移的情况,提高加工的精准度。When the rotating wheel 25 rotates, it can drive the arc frame 31 on its surface to rotate synchronously. When the rotating frame 26 drives the rotating column 27 to slide out of the sliding groove 281, the steering rod 21, the rotating disk 22 and the circular ring frame 28 can stop steering, and the rotating wheel 25 can drive the arc frame 31 to rotate into the circular arc groove 32, so that the arc frame 31 rotates in the circular arc groove 32. When the steering rod 21 drives the base 11 to rotate to a suitable direction, the driving member 24 can be closed, so that the circular arc groove 32 can position the circular ring frame 28 under the action of the arc frame 31, and then the circular ring frame 28 can position the steering rod 21 through the rotating disk 22, so that the steering rod 21 can position the turned processing gear 10 through the base 11, thereby improving the stability of the processing gear 10 after steering, avoiding the sliding and offset of the processing gear 10, and improving the processing accuracy.
所述限位单元3中的弧形架31的外表面还可以安装弧形橡胶圈,通过弧形橡胶圈可以弧形架31和圆弧槽32之间的摩擦系数,从而可以进一步提高基座11转向后的稳定性。An arc-shaped rubber ring may also be installed on the outer surface of the arc-shaped frame 31 in the limiting unit 3, and the friction coefficient between the arc-shaped frame 31 and the arc groove 32 may be increased by the arc-shaped rubber ring, thereby further improving the stability of the base 11 after turning.
在本发明的一个实施例中,如图2和图4所示,所述外定位单元4包括:In one embodiment of the present invention, as shown in FIG. 2 and FIG. 4 , the external positioning unit 4 includes:
支架41,固定在基座11的表面,内部滑动连接有定位杆42;The bracket 41 is fixed on the surface of the base 11 and is slidably connected with a positioning rod 42 inside;
旋转盘43,转动连接在基座11的表面,内部开设有螺旋槽44;The rotating disk 43 is rotatably connected to the surface of the base 11 and has a spiral groove 44 formed therein;
滑动柱45,固定在定位杆42的表面,端部和螺旋槽44滑动连接。The sliding column 45 is fixed on the surface of the positioning rod 42 , and the end portion is slidably connected to the spiral groove 44 .
在本实施例中,所述支架41固定在基座11的表面,内部滑动连接有定位杆42;所述旋转盘43转动连接在基座11的表面,内部开设有螺旋槽44;所述滑动柱45固定在定位杆42的表面,端部和螺旋槽44滑动连接。In this embodiment, the bracket 41 is fixed on the surface of the base 11 and is slidably connected to a positioning rod 42 inside; the rotating disk 43 is rotatably connected to the surface of the base 11 and is provided with a spiral groove 44 inside; the sliding column 45 is fixed on the surface of the positioning rod 42 and its end is slidably connected to the spiral groove 44.
在对加工齿轮10进行定位时,通过将加工齿轮10放置在基座11上,开启驱动单元5,所述驱动单元5可以带动旋转盘43在基座11的表面进行旋转,所述旋转盘43在旋转时可以带动其表面的螺旋槽44进行同步旋转,由于螺旋槽44和滑动柱45端部滑动连接,所以滑动柱45可以在螺旋槽44的作用下带动定位杆42在支架41上向内进行滑动,直至定位杆42的端部滑动至接触到加工齿轮10表面的齿槽内,从而使得加工齿轮10可以在四组定位杆42的端部的作用下进行定位。通过外定位单元4能够对加工齿轮10进行自动夹紧,保证了加工齿轮10精磨的精度。When positioning the processing gear 10, the processing gear 10 is placed on the base 11, and the driving unit 5 is turned on. The driving unit 5 can drive the rotating disk 43 to rotate on the surface of the base 11. When the rotating disk 43 rotates, it can drive the spiral groove 44 on its surface to rotate synchronously. Since the spiral groove 44 and the end of the sliding column 45 are slidably connected, the sliding column 45 can drive the positioning rod 42 to slide inward on the bracket 41 under the action of the spiral groove 44 until the end of the positioning rod 42 slides to contact the tooth groove on the surface of the processing gear 10, so that the processing gear 10 can be positioned under the action of the ends of the four groups of positioning rods 42. The processing gear 10 can be automatically clamped by the external positioning unit 4, ensuring the precision of the fine grinding of the processing gear 10.
所述旋转盘43的下侧还可以安装定位柱,所述基座11的表面开设有定位圆槽,所述定位柱滑动连接在定位圆槽内,使得定位圆槽可以通过定位柱对旋转盘43进行导向限位,提高了旋转盘43在基座11表面旋转时的稳定性。所述外定位单元4中的定位杆42优先为四组,并且定位杆42的端部还可以安装橡胶垫,通过橡胶垫可以对加工齿轮10的表面齿槽进行防护,提高了加工齿轮10的加工质量。A positioning column can also be installed on the lower side of the rotating disk 43, and a positioning circular groove is provided on the surface of the base 11. The positioning column is slidably connected in the positioning circular groove, so that the positioning circular groove can guide and limit the rotating disk 43 through the positioning column, thereby improving the stability of the rotating disk 43 when rotating on the surface of the base 11. The positioning rods 42 in the external positioning unit 4 are preferably four groups, and rubber pads can also be installed at the ends of the positioning rods 42, which can protect the surface tooth grooves of the processing gear 10, thereby improving the processing quality of the processing gear 10.
在本发明的一个实施例中,如图4所示,所述驱动单元5包括:In one embodiment of the present invention, as shown in FIG4 , the driving unit 5 comprises:
固定架51,连接在基座11的表面,侧面安装有驱动电机52;A fixing frame 51 is connected to the surface of the base 11, and a driving motor 52 is installed on the side thereof;
蜗杆53,转动连接在固定架51内,端部连接在驱动电机52输出端上;The worm 53 is rotatably connected in the fixed frame 51, and the end portion is connected to the output end of the driving motor 52;
蜗轮54,安装在旋转盘43的表面,和蜗杆53之间啮合连接。The worm wheel 54 is mounted on the surface of the rotating disk 43 and is meshedly connected with the worm 53 .
在本实施例中,所述固定架51连接在基座11的表面,侧面安装有驱动电机52;所述蜗杆53转动连接在固定架51内,端部连接在驱动电机52输出端上;所述蜗轮54安装在旋转盘43的表面,和蜗杆53之间啮合连接。In this embodiment, the fixed frame 51 is connected to the surface of the base 11, and a driving motor 52 is installed on the side; the worm 53 is rotatably connected in the fixed frame 51, and the end is connected to the output end of the driving motor 52; the worm wheel 54 is installed on the surface of the rotating disk 43, and is meshingly connected with the worm 53.
在对加工齿轮10的外表面进行定位时,开启驱动电机52,所述驱动电机52输出端可以带动蜗杆53在固定架51内进行旋转,所述蜗杆53在转动时可以通过和蜗轮54的连接带动旋转盘43在基座11的表面进行旋转,旋转盘43可以带动其表面的螺旋槽44进行同步旋转,滑动柱45可以在螺旋槽44的作用下带动定位杆42在支架41上向内进行滑动,直至定位杆42的端部滑动至接触到加工齿轮10表面的齿槽内,从而使得加工齿轮10可以在四组定位杆42的端部的作用下进行定位,保证了加工齿轮10精磨的精度。When positioning the outer surface of the processing gear 10, turn on the driving motor 52, and the output end of the driving motor 52 can drive the worm 53 to rotate in the fixed frame 51. When the worm 53 rotates, it can drive the rotating disk 43 to rotate on the surface of the base 11 through the connection with the worm wheel 54. The rotating disk 43 can drive the spiral groove 44 on its surface to rotate synchronously. The sliding column 45 can drive the positioning rod 42 to slide inward on the bracket 41 under the action of the spiral groove 44 until the end of the positioning rod 42 slides to contact the tooth groove on the surface of the processing gear 10, so that the processing gear 10 can be positioned under the action of the ends of the four groups of positioning rods 42, thereby ensuring the accuracy of the fine grinding of the processing gear 10.
所述驱动单元5中的驱动电机52还可以采用手柄进行替代,便于带动蜗杆53在固定架51上进行稳定的转动即可。并且由于蜗杆53只能单向带动蜗轮54发生旋转,而蜗轮54无法带动蜗杆53,从而提高了蜗轮54转动后的稳定性,进而提高了定位杆42对加工齿轮10夹紧的稳定性,保证了加工齿轮10精磨的精度。The driving motor 52 in the driving unit 5 can also be replaced by a handle to drive the worm 53 to rotate stably on the fixing frame 51. In addition, since the worm 53 can only drive the worm wheel 54 to rotate in one direction, and the worm wheel 54 cannot drive the worm 53, the stability of the worm wheel 54 after rotation is improved, and the stability of the positioning rod 42 clamping the processing gear 10 is further improved, and the precision of the fine grinding of the processing gear 10 is guaranteed.
在本发明的一个实施例中,如图4和图5所示,所述内定位单元6包括:In one embodiment of the present invention, as shown in FIG. 4 and FIG. 5 , the inner positioning unit 6 includes:
连接架61,固定在基座11的表面,端部连接有支撑架62;A connecting frame 61 is fixed to the surface of the base 11, and a supporting frame 62 is connected to the end thereof;
固定筒63,固定在支撑架62的侧面,内部滑动连接有定位架64;The fixing cylinder 63 is fixed to the side of the supporting frame 62 and is slidably connected to the positioning frame 64;
通孔641,开设在定位架64上,所述通孔641内贯穿有弹性环65。A through hole 641 is formed on the positioning frame 64 , and an elastic ring 65 passes through the through hole 641 .
在本实施例中,所述连接架61固定在基座11的表面,端部连接有支撑架62;所述固定筒63固定在支撑架62的侧面,内部滑动连接有定位架64;所述通孔641开设在定位架64上,所述通孔641内贯穿有弹性环65。In this embodiment, the connecting frame 61 is fixed on the surface of the base 11, and the end is connected to the supporting frame 62; the fixing tube 63 is fixed on the side of the supporting frame 62, and the positioning frame 64 is slidably connected inside; the through hole 641 is opened on the positioning frame 64, and an elastic ring 65 passes through the through hole 641.
在对加工齿轮10的外表面进行定位前,只要将加工齿轮10的内孔穿过固定筒63的表面,开启调节单元7,所述调节单元7可以通过和定位架64的连接带动定位架64在固定筒63内向外进行滑动,所述定位架64在滑动时可以带动通孔641进行同步滑动,从而多组通孔641可以对弹性环65进行拉伸,直至定位架64的外端部可以滑动至接触到加工齿轮10的内孔,从而使得加工齿轮10的内孔可以在多组定位架64的端部的作用下进行限位固定。Before positioning the outer surface of the processing gear 10, as long as the inner hole of the processing gear 10 passes through the surface of the fixed tube 63 and the adjusting unit 7 is turned on, the adjusting unit 7 can drive the positioning frame 64 to slide outward in the fixed tube 63 through the connection with the positioning frame 64. When sliding, the positioning frame 64 can drive the through hole 641 to slide synchronously, so that the multiple groups of through holes 641 can stretch the elastic ring 65 until the outer end of the positioning frame 64 can slide to contact the inner hole of the processing gear 10, so that the inner hole of the processing gear 10 can be limited and fixed under the action of the ends of the multiple groups of positioning frames 64.
并且内定位单元6、外定位单元4能够根据加工齿轮10的大小调节定位的范围,从而能够对加工齿轮10起到很好的定位效果。在对加工齿轮10的内孔进行限位时,同时也能够对齿轮的外表面进行定位,避免加工齿轮10出现滑动和偏移的现象,提高了加工齿轮10的加工精准度。通过设置内定位单元6,在对加工齿轮10的齿槽进行精磨过程中,可以松开四组定位杆42,操作简单方便,从而不会妨碍到加工齿轮10与四组定位杆42接触到齿槽的地方的精磨,有助于提高磨削的效率和质量。In addition, the inner positioning unit 6 and the outer positioning unit 4 can adjust the positioning range according to the size of the processing gear 10, so as to achieve a good positioning effect on the processing gear 10. When the inner hole of the processing gear 10 is limited, the outer surface of the gear can also be positioned to avoid the sliding and offset of the processing gear 10, thereby improving the processing accuracy of the processing gear 10. By setting the inner positioning unit 6, the four sets of positioning rods 42 can be loosened during the fine grinding of the tooth groove of the processing gear 10, which is simple and convenient to operate, so as not to hinder the fine grinding of the processing gear 10 and the four sets of positioning rods 42 where the tooth groove is in contact, which helps to improve the efficiency and quality of grinding.
所述内定位单元6中的定位架64的外端部还可以安装气囊、弹性橡胶圈,通过气囊、弹性橡胶圈可以对加工齿轮10的内孔进行挤压,从而可以防止加工齿轮10发生打滑现象,进一步提高了加工齿轮10的定位稳定性。An air bag or an elastic rubber ring may also be installed at the outer end of the positioning frame 64 in the inner positioning unit 6, through which the inner hole of the processing gear 10 can be squeezed, thereby preventing the processing gear 10 from slipping and further improving the positioning stability of the processing gear 10.
在本发明的一个实施例中,如图4和图5所示,所述调节单元7包括:In one embodiment of the present invention, as shown in FIG. 4 and FIG. 5 , the adjustment unit 7 includes:
斜槽71,开设在定位架64的端部;An inclined groove 71 is provided at the end of the positioning frame 64;
调节杆72,通过螺纹连接在支撑架62上,端部安装有圆锥件73,所述圆锥件73表面和斜槽71表面滑动连接。The adjusting rod 72 is connected to the supporting frame 62 by means of threads, and a conical member 73 is installed at the end thereof, and the surface of the conical member 73 is slidably connected to the surface of the inclined groove 71 .
在本实施例中,所述斜槽71开设在定位架64的端部;所述调节杆72通过螺纹连接在支撑架62上,端部安装有圆锥件73,所述圆锥件73表面和斜槽71表面滑动连接。In this embodiment, the inclined groove 71 is opened at the end of the positioning frame 64; the adjusting rod 72 is connected to the support frame 62 by threads, and a cone member 73 is installed at the end, and the surface of the cone member 73 is slidably connected to the surface of the inclined groove 71.
转动调节杆72,调节杆72可以在支撑架62上进行滑动,所述调节杆72在转动时可以带动其端部圆锥件73进行同步滑动,当圆锥件73的表面滑动至接触到斜槽71时,所述斜槽71可以在圆锥件73的挤压下推动定位架64在固定筒63内向外进行滑动,所述定位架64在滑动时可以带动通孔641进行同步滑动,从而多组通孔641可以对弹性环65进行拉伸,直至定位架64的外端部可以滑动至接触到加工齿轮10的内孔,从而使得加工齿轮10的内孔可以在多组定位架64的端部的作用下进行限位固定。Rotate the adjusting rod 72, the adjusting rod 72 can slide on the supporting frame 62, and the adjusting rod 72 can drive the cone part 73 at its end to slide synchronously when rotating. When the surface of the cone part 73 slides to contact the inclined groove 71, the inclined groove 71 can push the positioning frame 64 to slide outward in the fixed cylinder 63 under the extrusion of the cone part 73. When sliding, the positioning frame 64 can drive the through hole 641 to slide synchronously, so that the multiple groups of through holes 641 can stretch the elastic ring 65 until the outer end of the positioning frame 64 can slide to contact the inner hole of the processing gear 10, so that the inner hole of the processing gear 10 can be limited and fixed under the action of the ends of the multiple groups of positioning frames 64.
当对加工齿轮10进行精磨结束,通过松开调节杆72,使得圆锥件73反向滑动,从而通孔641可以在弹性环65的弹力拉动下带动定位架64在固定筒63内向内进行滑动,使得定位架64的端部滑动至脱离加工齿轮10的内孔即可。所述弹性环65可以采用弹簧环或者弹性橡胶环,在此不做唯一限定。所述调节单元7中的斜槽71、调节杆72还可以采用电动伸缩杆进行替代,便于带动圆锥件73进行升降即可。When the fine grinding of the processing gear 10 is completed, the adjusting rod 72 is loosened to make the cone 73 slide in the opposite direction, so that the through hole 641 can drive the positioning frame 64 to slide inward in the fixed cylinder 63 under the elastic force of the elastic ring 65, so that the end of the positioning frame 64 slides to be separated from the inner hole of the processing gear 10. The elastic ring 65 can be a spring ring or an elastic rubber ring, which is not limited here. The inclined groove 71 and the adjusting rod 72 in the adjusting unit 7 can also be replaced by an electric telescopic rod to facilitate the cone 73 to be raised and lowered.
所述基座11的内部还开设有加工圆孔,加工圆孔的直径小于支架41的弧形直径,大于加工齿轮10的直径。通过加工圆孔可以从基座11的两侧对加工齿轮10进行加工。具体的为,当转向单元2带动基座11转向180度后,此时可以通过加工圆孔从基座11的另一侧对加工齿轮10进行加工。通过转向单元2不仅可以对加工齿轮10进行多角度加工,且加工齿轮10在夹持定位好完成一侧端面的精磨后,不需要拆卸就可以重新定位装夹。避免了重复定位可能导致定位不准的现象,从而提高了加工齿轮10的加工效率和质量。The base 11 is also provided with a processing circular hole inside, and the diameter of the processing circular hole is smaller than the arc diameter of the bracket 41, and larger than the diameter of the processing gear 10. The processing gear 10 can be processed from both sides of the base 11 through the processing circular hole. Specifically, when the steering unit 2 drives the base 11 to turn 180 degrees, the processing gear 10 can be processed from the other side of the base 11 through the processing circular hole. Not only can the processing gear 10 be processed at multiple angles through the steering unit 2, but also the processing gear 10 can be repositioned and clamped without disassembly after being clamped and positioned and the fine grinding of one side end face is completed. The phenomenon of inaccurate positioning caused by repeated positioning is avoided, thereby improving the processing efficiency and quality of the processing gear 10.
本发明的工作原理是:在对加工齿轮10进行定位时,通过将加工齿轮10放置在基座11上,开启驱动单元5,驱动单元5可以带动旋转盘43在基座11的表面进行旋转,旋转盘43可以带动螺旋槽44进行同步旋转,滑动柱45可以在螺旋槽44的作用下带动定位杆42在支架41上向内进行滑动,直至定位杆42的端部滑动至接触到加工齿轮10表面的齿槽内,从而使得加工齿轮10可以在四组定位杆42的端部的作用下进行定位。The working principle of the present invention is: when positioning the processing gear 10, by placing the processing gear 10 on the base 11 and turning on the driving unit 5, the driving unit 5 can drive the rotating disk 43 to rotate on the surface of the base 11, and the rotating disk 43 can drive the spiral groove 44 to rotate synchronously. The sliding column 45 can drive the positioning rod 42 to slide inward on the bracket 41 under the action of the spiral groove 44 until the end of the positioning rod 42 slides into contact with the tooth groove on the surface of the processing gear 10, so that the processing gear 10 can be positioned under the action of the ends of the four groups of positioning rods 42.
在对加工齿轮10的外表面进行定位前,只要将加工齿轮10的内孔穿过固定筒63的表面,开启调节单元7,调节单元7可以带动定位架64在固定筒63内向外进行滑动,直至定位架64的外端部可以滑动至接触到加工齿轮10的内孔,使得加工齿轮10的内孔可以在多组定位架64的端部的作用下进行限位固定。通过设置内定位单元6,在对加工齿轮10的齿槽进行精磨过程中,可以松开四组定位杆42,操作简单方便,从而不会妨碍到加工齿轮10与四组定位杆42接触到齿槽的地方的精磨,有助于提高磨削的效率和质量。Before positioning the outer surface of the processing gear 10, as long as the inner hole of the processing gear 10 passes through the surface of the fixed cylinder 63 and the adjustment unit 7 is turned on, the adjustment unit 7 can drive the positioning frame 64 to slide outward in the fixed cylinder 63 until the outer end of the positioning frame 64 can slide to contact the inner hole of the processing gear 10, so that the inner hole of the processing gear 10 can be limited and fixed under the action of the ends of the multiple groups of positioning frames 64. By setting the inner positioning unit 6, the four groups of positioning rods 42 can be loosened during the fine grinding of the tooth groove of the processing gear 10, which is simple and convenient to operate, so that the fine grinding of the place where the processing gear 10 and the four groups of positioning rods 42 contact the tooth groove will not be hindered, which helps to improve the efficiency and quality of grinding.
当需要对加工齿轮10的加工角度进行调节时,开启驱动件24,驱动件24输出端可以带动转轮25在装置架23的表面进行转动,转轮25在转动时可以通过旋转架26带动旋转柱27进行旋转,当旋转柱27滑动至圆环架28表面的滑槽281内后,圆环架28可以在滑槽281、旋转柱27的作用下通过转盘22带动转向杆21在夹具机体1上进行旋转,转向杆21在转动时可以通过基座11可以带动加工齿轮10进行转向。通过转向单元2不仅可以对加工齿轮10进行多角度加工,且加工齿轮10在夹持定位好完成一侧端面的精磨后,不需要拆卸就可以重新定位装夹。避免了重复定位可能导致定位不准的现象,从而提高了加工齿轮10的加工效率和质量。When the processing angle of the processing gear 10 needs to be adjusted, the driving member 24 is turned on, and the output end of the driving member 24 can drive the rotating wheel 25 to rotate on the surface of the device frame 23. When the rotating wheel 25 rotates, it can drive the rotating column 27 to rotate through the rotating frame 26. When the rotating column 27 slides into the slide groove 281 on the surface of the circular frame 28, the circular frame 28 can drive the steering rod 21 to rotate on the clamp body 1 through the turntable 22 under the action of the slide groove 281 and the rotating column 27. When the steering rod 21 rotates, it can drive the processing gear 10 to turn through the base 11. Through the steering unit 2, not only can the processing gear 10 be processed at multiple angles, but also the processing gear 10 can be repositioned and clamped without disassembly after the clamping and positioning are completed and the fine grinding of one side end face is completed. The phenomenon of inaccurate positioning caused by repeated positioning is avoided, thereby improving the processing efficiency and quality of the processing gear 10.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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CN219725323U (en) * | 2023-02-16 | 2023-09-22 | 嘉禾县精艺铸业有限公司 | Clamp for casting machining |
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CN113441974B (en) * | 2021-09-02 | 2021-11-09 | 徐州凌风俊自动化设备有限公司 | CNC numerical control machining center auxiliary fixtures anchor clamps |
CN216802997U (en) * | 2021-09-29 | 2022-06-24 | 福州瀚天光电科技有限公司 | Glass lens rough machining device for optical equipment |
CN216398298U (en) * | 2021-11-01 | 2022-04-29 | 杭州新昌华齿轮有限公司 | Accurate grinding device for gear machining |
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CN217097439U (en) * | 2022-04-12 | 2022-08-02 | 定州市新华机械制造有限公司 | Worm and gear type automobile accessory machining and positioning fixture |
CN218639102U (en) * | 2022-10-31 | 2023-03-17 | 任世停 | Special clamp for numerical control machine tool |
CN220007427U (en) * | 2023-04-08 | 2023-11-14 | 董鹏 | A mechanical processing workpiece clamping and positioning device |
CN220296904U (en) * | 2023-06-12 | 2024-01-05 | 杭州萧山创业金属构件有限公司 | Adjustable clamp for processing valve hand wheel |
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CN215035946U (en) * | 2021-06-28 | 2021-12-07 | 常州华锋精密工具有限公司 | Milling cutter processing grinding device convenient to angle regulation |
CN216503498U (en) * | 2021-12-17 | 2022-05-13 | 石家庄市东春机械设备有限公司 | Clamp for machining outer surface of bearing steel ring |
CN218193919U (en) * | 2022-09-14 | 2023-01-03 | 湖北联纵科技股份有限公司 | Universal pitch circle clamping jaw |
CN219725323U (en) * | 2023-02-16 | 2023-09-22 | 嘉禾县精艺铸业有限公司 | Clamp for casting machining |
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