CN117816025B - A carbon coating device for positive electrode materials of sodium ion batteries - Google Patents
A carbon coating device for positive electrode materials of sodium ion batteries Download PDFInfo
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- CN117816025B CN117816025B CN202410242199.2A CN202410242199A CN117816025B CN 117816025 B CN117816025 B CN 117816025B CN 202410242199 A CN202410242199 A CN 202410242199A CN 117816025 B CN117816025 B CN 117816025B
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- 239000011248 coating agent Substances 0.000 title claims abstract description 73
- 238000000576 coating method Methods 0.000 title claims abstract description 73
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 21
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 229910001415 sodium ion Inorganic materials 0.000 title claims abstract description 14
- 239000007774 positive electrode material Substances 0.000 title abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 57
- 238000000746 purification Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 239000011261 inert gas Substances 0.000 claims abstract description 6
- 239000000779 smoke Substances 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000005253 cladding Methods 0.000 claims 4
- 239000010406 cathode material Substances 0.000 claims 3
- 238000007790 scraping Methods 0.000 claims 2
- 239000007921 spray Substances 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 9
- 238000007254 oxidation reaction Methods 0.000 abstract description 5
- 239000000306 component Substances 0.000 description 19
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 10
- 239000003546 flue gas Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 5
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
- 239000003517 fume Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/189—Venting, degassing or ventilating of gases, fumes or toxic vapours during mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/40—Mixers with shaking, oscillating, or vibrating mechanisms with an axially oscillating rotary stirrer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/14—Production of inert gas mixtures; Use of inert gases in general
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
本发明公开了一种钠离子电池正极材料的碳包覆设备,属于电池材料技术领域,包括支架和碳包覆机构,所述碳包覆机构包括:包覆罐、加工框、混合组件、加热器、净化组件和进气组件;所述包覆罐内侧设有漏斗状的加工框,通过加热器可对加工框内侧进行加热操作,通过混合组件方便对加工框内侧的物料进行充分混合搅拌操作,提高包覆效果,在加工过程中产生的烟气可通过净化组件进行充分净化,避免烟气直接排出造成污染;所述进气组件可稳定向加工框内侧输送惰性气体,避免材料出现氧化反应,方便使用。
The invention discloses a carbon coating device for a positive electrode material of a sodium ion battery, belonging to the technical field of battery materials, comprising a bracket and a carbon coating mechanism, wherein the carbon coating mechanism comprises: a coating tank, a processing frame, a mixing component, a heater, a purification component and an air intake component; a funnel-shaped processing frame is arranged inside the coating tank, the inside of the processing frame can be heated by the heater, the material inside the processing frame can be fully mixed and stirred by the mixing component, the coating effect is improved, the smoke generated during the processing can be fully purified by the purification component, and the pollution caused by direct discharge of the smoke is avoided; the air intake component can stably transport inert gas to the inside of the processing frame, and the oxidation reaction of the material is avoided, which is convenient for use.
Description
技术领域Technical Field
本发明属于电池材料技术领域,尤其涉及一种钠离子电池正极材料的碳包覆设备。The invention belongs to the technical field of battery materials, and in particular relates to a carbon coating device for a positive electrode material of a sodium ion battery.
背景技术Background technique
随着社会的快速发展,能源与环境的问题日益突出,寻找新的清洁能源来代替石油资源变得更为迫切。动力电池作为一种新型清洁能源受到了世界各国的重视。动力电池是电动车、电动工具等可移动用电器具的核心部件,电池的制造成本与能耗是否对环境造成污染以及资源的回收利用率也将成为评价电池材料的重要指标;钠是地球上储量较丰富的元素之一,与锂的化学性能类似,因此也可能适用于锂离子电池体系;钠离子电池相比锂离子电池有诸多优势,如成本低,安全性好,随着研究的深入,钠离子电池将越来越具有成本效益,并有望在未来取代锂离子电池而被广泛应用。With the rapid development of society, energy and environmental issues are becoming increasingly prominent, and it has become more urgent to find new clean energy to replace oil resources. Power batteries, as a new type of clean energy, have attracted attention from countries around the world. Power batteries are the core components of mobile electrical appliances such as electric vehicles and power tools. The manufacturing cost and energy consumption of batteries, whether they cause environmental pollution, and the recycling rate of resources will also become important indicators for evaluating battery materials; sodium is one of the most abundant elements on the earth, and its chemical properties are similar to those of lithium, so it may also be suitable for lithium-ion battery systems; sodium-ion batteries have many advantages over lithium-ion batteries, such as low cost and good safety. With the deepening of research, sodium-ion batteries will become more and more cost-effective and are expected to replace lithium-ion batteries and be widely used in the future.
现有的钠离子电池正极材料的碳包覆设备在使用过程中碳包覆效率和包覆效果较差,不方便对设备内侧的空气进行排出,造成材料发生氧化发应,且产生的烟气不方便进行处理,容易造成污染。The existing carbon coating equipment for sodium ion battery positive electrode materials has poor carbon coating efficiency and coating effect during use. It is inconvenient to exhaust the air inside the equipment, causing oxidation reaction of the material. The generated flue gas is inconvenient to handle and easily causes pollution.
为避免上述技术问题,确有必要提供一种钠离子电池正极材料的碳包覆设备以克服现有技术中的所述缺陷。In order to avoid the above technical problems, it is necessary to provide a carbon coating device for sodium ion battery positive electrode materials to overcome the above defects in the prior art.
发明内容Summary of the invention
本发明的目的在于提供一种钠离子电池正极材料的碳包覆设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a carbon coating device for a positive electrode material of a sodium ion battery to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种钠离子电池正极材料的碳包覆设备,包括支架和碳包覆机构,所述碳包覆机构包括:A carbon coating device for a positive electrode material of a sodium ion battery comprises a bracket and a carbon coating mechanism, wherein the carbon coating mechanism comprises:
包覆罐,安装在所述支架上,所述包覆罐内侧设有加工框,所述加工框的形状为漏斗状,所述包覆罐顶端设有进料口,所述加工框内侧设有混合组件,用于对加工框内侧的物料进行混合搅拌操作,所述加工框外侧与包覆罐之间安装有加热器,用于对加工框内侧进行加热操作,所述包覆罐顶端设有排气孔,所述排气孔处安装有净化组件,用于对包覆罐内加工产生的烟气进行输送净化操作;所述包覆罐底端设有排料孔,所述排料孔底端安装有排料管,所述排料管上安装有电磁阀;所述包覆罐底端中部设有进气组件,用于对加工框内侧输送惰性气体。A coating tank is installed on the bracket, a processing frame is provided on the inner side of the coating tank, the processing frame is funnel-shaped, a feed port is provided on the top of the coating tank, a mixing assembly is provided on the inner side of the processing frame for mixing and stirring the materials inside the processing frame, a heater is installed between the outer side of the processing frame and the coating tank for heating the inner side of the processing frame, an exhaust hole is provided on the top of the coating tank, a purification assembly is installed at the exhaust hole for conveying and purifying the fume generated during the processing in the coating tank; a discharge hole is provided at the bottom of the coating tank, a discharge pipe is installed at the bottom of the discharge hole, and a solenoid valve is installed on the discharge pipe; an air intake assembly is provided in the middle of the bottom end of the coating tank for conveying inert gas to the inside of the processing frame.
作为本发明进一步的技术方案:所述混合组件包括:As a further technical solution of the present invention: the mixing assembly comprises:
驱动件,固定安装在所述包覆罐顶端中部,所述驱动件输出端固定安装有驱动杆,所述驱动杆伸入加工框内侧并为竖直状,所述驱动杆底端安装有固定板,所述固定板的剖面形状为倒三角形,所述固定板两端安装有刮板,所述刮板与加工框内壁平行,所述驱动杆外侧设有移动筒,所述移动筒外侧安装有搅拌板,所述移动筒与所述驱动杆之间还安装有移动组件,用于在驱动杆进行旋转时带动移动筒沿着驱动杆进行竖直方向的往复移动。A driving member is fixedly installed in the middle of the top end of the coating tank, a driving rod is fixedly installed at the output end of the driving member, the driving rod extends into the inner side of the processing frame and is vertical, a fixed plate is installed at the bottom end of the driving rod, the cross-sectional shape of the fixed plate is an inverted triangle, scrapers are installed at both ends of the fixed plate, the scrapers are parallel to the inner wall of the processing frame, a moving cylinder is provided on the outside of the driving rod, a stirring plate is installed on the outside of the moving cylinder, and a moving component is also installed between the moving cylinder and the driving rod, which is used to drive the moving cylinder to reciprocate in the vertical direction along the driving rod when the driving rod rotates.
作为本发明进一步的技术方案:所述移动组件包括:As a further technical solution of the present invention: the mobile component comprises:
移动架,安装在所述移动筒顶端,所述移动筒与所述移动架转动连接,所述驱动杆顶端外侧安装有第一锥齿轮,所述包覆罐内侧顶端安装有第一固定架,所述第一固定架上安装有旋转杆,所述旋转杆一端安装有第二锥齿轮,所述第一锥齿轮与第二锥齿轮啮合连接,所述第一固定架侧面设有第二固定架,所述第二固定架上安装有旋转齿,所述旋转齿与所述第二固定架转动连接,所述旋转齿与所述旋转杆配合连接,所述旋转齿与所述移动架之间安装有连接组件,用于在旋转齿进行旋转时带动移动架和移动筒进行竖直方向的位置移动。The movable frame is installed at the top of the movable cylinder, and the movable cylinder is rotatably connected with the movable frame, and the first bevel gear is installed on the outer side of the top of the driving rod, and the first fixed frame is installed on the top of the inner top of the coating tank, and a rotating rod is installed on the first fixed frame, and a second bevel gear is installed at one end of the rotating rod, and the first bevel gear is meshed with the second bevel gear. A second fixed frame is provided on the side of the first fixed frame, and a rotating tooth is installed on the second fixed frame, and the rotating tooth is rotatably connected with the second fixed frame, and the rotating tooth is matched with the rotating rod, and a connecting component is installed between the rotating tooth and the movable frame, which is used to drive the movable frame and the movable cylinder to move in the vertical direction when the rotating tooth rotates.
作为本发明进一步的技术方案:所述连接组件包括:As a further technical solution of the present invention: the connection assembly comprises:
转动架,安装在所述旋转齿一侧边缘处,所述移动架两端安装有铰接座,所述转动架与所述铰接座之间安装有连接杆,所述连接杆两端与所述转动架和铰接座均转动连接。A rotating frame is installed at one side edge of the rotating tooth, hinge seats are installed at both ends of the movable frame, a connecting rod is installed between the rotating frame and the hinge seat, and both ends of the connecting rod are rotatably connected to the rotating frame and the hinge seat.
作为本发明进一步的技术方案:所述净化组件包括:As a further technical solution of the present invention: the purification component comprises:
净化箱,位于所述包覆罐侧面并固定安装在支架上,所述净化箱内侧安装有储液箱,所述储液箱顶端安装有风机,所述风机进风端安装有第一连接管,所述第一连接管与包覆罐上的排气孔连接,所述风机出风端安装有第二连接管,所述第二连接管伸入储液箱内侧,所述第二连接管底端安装有输送管,所述输送管与所述第二连接管转动连接,所述输送管底端安装有输气框,所述输气框一侧安装有多个第一喷头,所述输气框设有多个并圆周分布在输送管底端外侧;所述储液箱顶端还安装有排气框,所述排气框内侧安装有过滤网。A purification box is located on the side of the coating tank and fixedly installed on the bracket, a liquid storage tank is installed on the inner side of the purification box, a fan is installed on the top of the liquid storage tank, a first connecting pipe is installed on the air inlet end of the fan, the first connecting pipe is connected to the exhaust hole on the coating tank, a second connecting pipe is installed on the air outlet end of the fan, the second connecting pipe extends into the inner side of the liquid storage tank, a delivery pipe is installed on the bottom end of the second connecting pipe, the delivery pipe is rotatably connected to the second connecting pipe, an air delivery frame is installed on the bottom end of the delivery pipe, a plurality of first nozzles are installed on one side of the air delivery frame, and the air delivery frame is provided with a plurality of nozzles and circumferentially distributed on the outer side of the bottom end of the delivery pipe; an exhaust frame is also installed on the top of the liquid storage tank, and a filter is installed on the inner side of the exhaust frame.
作为本发明进一步的技术方案:所述进气组件包括:As a further technical solution of the present invention: the air intake assembly comprises:
进气管,安装在所述固定板底端中部,所述进气管顶端侧面安装有第二喷头,所述进气管底端伸出包覆罐并安装有第三连接管,所述进气管与第三连接管和包覆罐均转动连接,所述支架上安装有储气罐,所述储气罐与所述第三连接管连接。An air intake pipe is installed in the middle of the bottom end of the fixed plate, a second nozzle is installed on the side of the top end of the air intake pipe, the bottom end of the air intake pipe extends out of the covering tank and is installed with a third connecting pipe, the air intake pipe is rotatably connected to the third connecting pipe and the covering tank, an air storage tank is installed on the bracket, and the air storage tank is connected to the third connecting pipe.
作为本发明进一步的技术方案:所述驱动杆外壁上设有滑条,所述移动筒内壁设有滑槽,所述滑条与所述滑槽凹凸连接,所述滑条与所述滑槽均为竖直状,用于使驱动杆带动移动筒进行旋转操作。As a further technical solution of the present invention: a slide bar is provided on the outer wall of the driving rod, a slide groove is provided on the inner wall of the moving cylinder, the slide bar is connected with the slide groove in a concave-convex manner, and both the slide bar and the slide groove are vertical, so that the driving rod drives the moving cylinder to rotate.
相较于现有技术,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明提供的一种钠离子电池正极材料的碳包覆设备,所述包覆罐内侧设有漏斗状的加工框,通过加热器可对加工框内侧进行加热操作,通过混合组件方便对加工框内侧的物料进行充分混合搅拌操作,提高包覆效果,在加工过程中产生的烟气可通过净化组件进行充分净化,避免烟气直接排出造成污染;所述进气组件可稳定向加工框内侧输送惰性气体,避免材料出现氧化反应,方便使用。The present invention provides a carbon coating device for positive electrode materials of sodium ion batteries. A funnel-shaped processing frame is provided inside the coating tank. The inside of the processing frame can be heated by a heater. The material inside the processing frame can be fully mixed and stirred by a mixing component to improve the coating effect. The flue gas generated during the processing can be fully purified by a purification component to avoid pollution caused by direct discharge of the flue gas. The air intake component can stably transport inert gas to the inside of the processing frame to avoid oxidation reaction of the material, which is convenient for use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图。FIG1 is a schematic structural diagram of the present invention.
图2为本发明中支架底端的结构示意图。FIG. 2 is a schematic structural diagram of the bottom end of the bracket in the present invention.
图3为本发明中混合组件的结构示意图。FIG. 3 is a schematic diagram of the structure of the mixing assembly in the present invention.
图4为本发明中加工框内侧的结构示意图。FIG. 4 is a schematic diagram of the structure of the inner side of the processing frame in the present invention.
图5为本发明中包覆罐内侧的结构示意图。FIG. 5 is a schematic diagram of the structure of the inner side of the coating tank in the present invention.
图6为本发明中净化组件的结构示意图。FIG. 6 is a schematic diagram of the structure of the purification component in the present invention.
图7为本发明中进气组件的结构示意图。FIG. 7 is a schematic diagram of the structure of the air intake assembly of the present invention.
图8为本发明中图7中A处放大的结构示意图。FIG8 is a schematic diagram of the structure enlarged at point A in FIG7 of the present invention.
附图中:1-支架、2-包覆罐、3-加工框、4-进料口、5-混合组件、51-驱动件、52-驱动杆、53-固定板、54-刮板、55-移动筒、56-搅拌板、57-移动组件、571-移动架、572-第一锥齿轮、573-第一固定架、574-旋转杆、575-第二锥齿轮、576-第二固定架、577-旋转齿、58-连接组件、581-转动架、582-铰接座、583-连接杆、6-加热器、7-排气孔、8-净化组件、81-净化箱、82-储液箱、83-风机、84-第一连接管、85-第二连接管、86-输送管、87-输气框、88-第一喷头、89-排气框、80-过滤网、9-进气组件、91-进气管、92-第二喷头、93-第三连接管、94-储气罐、10-排料孔、11-排料管、12-滑条、13-滑槽。In the attached drawings: 1- bracket, 2- coating tank, 3- processing frame, 4- feed port, 5- mixing assembly, 51- driving member, 52- driving rod, 53- fixed plate, 54- scraper, 55- moving cylinder, 56- stirring plate, 57- moving assembly, 571- moving frame, 572- first bevel gear, 573- first fixed frame, 574- rotating rod, 575- second bevel gear, 576- second fixed frame, 577- rotating gear, 58- connecting assembly, 581- rotating frame, 582- hinge Connector, 583-connecting rod, 6-heater, 7-exhaust hole, 8-purification component, 81-purification box, 82-liquid storage tank, 83-fan, 84-first connecting pipe, 85-second connecting pipe, 86-delivery pipe, 87-gas delivery frame, 88-first nozzle, 89-exhaust frame, 80-filter, 9-intake component, 91-intake pipe, 92-second nozzle, 93-third connecting pipe, 94-gas tank, 10-discharge hole, 11-discharge pipe, 12-slide, 13-slide.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
如图1~图8所示,为本发明提供的实施例中,一种钠离子电池正极材料的碳包覆设备,包括支架1和碳包覆机构,所述碳包覆机构包括:As shown in FIG. 1 to FIG. 8 , in an embodiment provided by the present invention, a carbon coating device for a positive electrode material of a sodium ion battery comprises a bracket 1 and a carbon coating mechanism, wherein the carbon coating mechanism comprises:
包覆罐2,安装在所述支架1上,所述包覆罐2内侧设有加工框3,所述加工框3的形状为漏斗状,所述包覆罐2顶端设有进料口4,所述加工框3内侧设有混合组件5,用于对加工框3内侧的物料进行混合搅拌操作,所述加工框3外侧与包覆罐2之间安装有加热器6,用于对加工框3内侧进行加热操作,所述包覆罐2顶端设有排气孔7,所述排气孔7处安装有净化组件8,用于对包覆罐2内加工产生的烟气进行输送净化操作;所述包覆罐2底端设有排料孔10,所述排料孔10底端安装有排料管11,所述排料管11上安装有电磁阀;所述包覆罐2底端中部设有进气组件9,用于对加工框3内侧输送惰性气体。A coating tank 2 is installed on the bracket 1, and a processing frame 3 is provided on the inner side of the coating tank 2. The processing frame 3 is funnel-shaped, and a feed port 4 is provided on the top of the coating tank 2. A mixing component 5 is provided on the inner side of the processing frame 3 for mixing and stirring the materials inside the processing frame 3. A heater 6 is installed between the outer side of the processing frame 3 and the coating tank 2 for heating the inner side of the processing frame 3. An exhaust hole 7 is provided on the top of the coating tank 2, and a purification component 8 is installed at the exhaust hole 7 for conveying and purifying the fume generated during the processing in the coating tank 2; a discharge hole 10 is provided at the bottom of the coating tank 2, and a discharge pipe 11 is installed at the bottom of the discharge hole 10, and a solenoid valve is installed on the discharge pipe 11; an air intake component 9 is provided in the middle of the bottom end of the coating tank 2 for conveying inert gas to the inside of the processing frame 3.
在本实施例中,所述包覆罐2内侧设有漏斗状的加工框3,通过加热器6可对加工框3内侧进行加热操作,通过混合组件5方便对加工框3内侧的物料进行充分混合搅拌操作,提高包覆效果,在加工过程中产生的烟气可通过净化组件8进行充分净化,避免烟气直接排出造成污染;所述进气组件9可稳定向加工框3内侧输送惰性气体,避免材料出现氧化反应,方便使用;所述加热器6可对加热框内侧进行均匀加热操作,并通过包覆罐2进行保温操作,保证加热效果,所述排气孔7与净化组件8连接,方便对烟气进行处理,所述排料管11、排料孔10和电磁阀方便将物料排出包覆罐2,操作便捷。In this embodiment, a funnel-shaped processing frame 3 is provided on the inner side of the coating tank 2. The inner side of the processing frame 3 can be heated by the heater 6. The material inside the processing frame 3 can be conveniently mixed and stirred by the mixing component 5 to improve the coating effect. The flue gas generated during the processing can be fully purified by the purification component 8 to avoid pollution caused by direct discharge of the flue gas; the air intake component 9 can stably transport inert gas to the inside of the processing frame 3 to avoid oxidation reaction of the material and facilitate use; the heater 6 can evenly heat the inside of the heating frame and perform insulation operation through the coating tank 2 to ensure the heating effect. The exhaust hole 7 is connected to the purification component 8 to facilitate the treatment of the flue gas. The discharge pipe 11, the discharge hole 10 and the solenoid valve facilitate the discharge of the material from the coating tank 2, and the operation is convenient.
在本发明的一个实施例中,请参阅图1、图3、图4和图5,所述混合组件5包括:In one embodiment of the present invention, referring to FIG. 1 , FIG. 3 , FIG. 4 and FIG. 5 , the mixing assembly 5 includes:
驱动件51,固定安装在所述包覆罐2顶端中部,所述驱动件51输出端固定安装有驱动杆52,所述驱动杆52伸入加工框3内侧并为竖直状,所述驱动杆52底端安装有固定板53,所述固定板53的剖面形状为倒三角形,所述固定板53两端安装有刮板54,所述刮板54与加工框3内壁平行,所述驱动杆52外侧设有移动筒55,所述移动筒55外侧安装有搅拌板56,所述移动筒55与所述驱动杆52之间还安装有移动组件57,用于在驱动杆52进行旋转时带动移动筒55沿着驱动杆52进行竖直方向的往复移动。A driving member 51 is fixedly mounted at the middle of the top end of the coating tank 2, and a driving rod 52 is fixedly mounted at the output end of the driving member 51. The driving rod 52 extends into the inner side of the processing frame 3 and is vertical. A fixing plate 53 is mounted at the bottom end of the driving rod 52, and the cross-sectional shape of the fixing plate 53 is an inverted triangle. Scrapers 54 are mounted at both ends of the fixing plate 53, and the scrapers 54 are parallel to the inner wall of the processing frame 3. A moving cylinder 55 is provided on the outer side of the driving rod 52, and a stirring plate 56 is mounted on the outer side of the moving cylinder 55. A moving assembly 57 is also installed between the moving cylinder 55 and the driving rod 52, which is used to drive the moving cylinder 55 to reciprocate in the vertical direction along the driving rod 52 when the driving rod 52 rotates.
所述移动组件57包括:The moving assembly 57 comprises:
移动架571,安装在所述移动筒55顶端,所述移动筒55与所述移动架571转动连接,所述驱动杆52顶端外侧安装有第一锥齿轮572,所述包覆罐2内侧顶端安装有第一固定架573,所述第一固定架573上安装有旋转杆574,所述旋转杆574一端安装有第二锥齿轮575,所述第一锥齿轮572与第二锥齿轮575啮合连接,所述第一固定架573侧面设有第二固定架576,所述第二固定架576上安装有旋转齿577,所述旋转齿577与所述第二固定架576转动连接,所述旋转齿577与所述旋转杆574配合连接,所述旋转齿577与所述移动架571之间安装有连接组件58,用于在旋转齿577进行旋转时带动移动架571和移动筒55进行竖直方向的位置移动。The movable frame 571 is installed at the top of the movable cylinder 55, and the movable cylinder 55 is rotatably connected with the movable frame 571. A first bevel gear 572 is installed on the outer side of the top of the driving rod 52, and a first fixed frame 573 is installed on the top of the inner side of the coating tank 2. A rotating rod 574 is installed on the first fixed frame 573, and a second bevel gear 575 is installed at one end of the rotating rod 574. The first bevel gear 572 is meshed with the second bevel gear 575. A second fixed frame 576 is provided on the side of the first fixed frame 573, and a rotating tooth 577 is installed on the second fixed frame 576. The rotating tooth 577 is rotatably connected with the second fixed frame 576, and the rotating tooth 577 is cooperatively connected with the rotating rod 574. A connecting assembly 58 is installed between the rotating tooth 577 and the movable frame 571, which is used to drive the movable frame 571 and the movable cylinder 55 to move in the vertical direction when the rotating tooth 577 rotates.
所述连接组件58包括:The connection assembly 58 comprises:
转动架581,安装在所述旋转齿577一侧边缘处,所述移动架571两端安装有铰接座582,所述转动架581与所述铰接座582之间安装有连接杆583,所述连接杆583两端与所述转动架581和铰接座582均转动连接。The rotating frame 581 is installed at one side edge of the rotating tooth 577, and hinge seats 582 are installed at both ends of the movable frame 571. A connecting rod 583 is installed between the rotating frame 581 and the hinge seat 582, and both ends of the connecting rod 583 are rotatably connected to the rotating frame 581 and the hinge seat 582.
在本实施例中,所述包覆罐2顶端中部安装有驱动件51,所述驱动件51可为旋转电机或步进电机等,在本实施例中驱动件51为旋转电机,所述驱动件51输出端固定安装有竖直装的驱动杆52,所述驱动杆52伸入加工框3内侧,所述驱动杆52底端固定安装有固定板53,所述固定板53与加工框3内侧底端接触,当驱动杆52进行旋转时,方便带动固定板53进行旋转操作,方便对加工框3内侧底端的物料进行翻动混合,所述固定板53两端安装有刮板54,当固定板53进行旋转时,方便刮板54对加工框3内壁上的物料进行刮除操作,方便进行混合操作,方便使用;In the present embodiment, a driving member 51 is installed at the middle of the top of the coating tank 2. The driving member 51 can be a rotary motor or a stepping motor, etc. In the present embodiment, the driving member 51 is a rotary motor. A vertically mounted driving rod 52 is fixedly installed at the output end of the driving member 51. The driving rod 52 extends into the inner side of the processing frame 3. A fixing plate 53 is fixedly installed at the bottom end of the driving rod 52. The fixing plate 53 contacts the inner bottom end of the processing frame 3. When the driving rod 52 rotates, it is convenient to drive the fixing plate 53 to rotate, so as to facilitate the turning and mixing of the materials at the inner bottom end of the processing frame 3. Scrapers 54 are installed at both ends of the fixing plate 53. When the fixing plate 53 rotates, it is convenient for the scraper 54 to scrape the materials on the inner wall of the processing frame 3, so as to facilitate the mixing operation and the use.
所述移动筒55套接在驱动杆52外侧,所述驱动杆52外壁上设有滑条12,所述移动筒55内壁设有滑槽13,所述滑条12与所述滑槽13凹凸连接,所述滑条12与所述滑槽13均为竖直状,用于使驱动杆52带动移动筒55进行旋转操作,且方便移动筒55沿着驱动杆52进行竖直方向的位置移动,所述移动筒55外壁上均匀分布有多个搅拌板56,方便对加工框3内侧的物料进行混合操作,所述移动架571与所述移动筒55顶端外侧之间安装有滚动轴承,所述移动筒55可在移动架571上跟随驱动杆52进行旋转操作;The moving cylinder 55 is sleeved on the outside of the driving rod 52, and a slide bar 12 is provided on the outer wall of the driving rod 52, and a slide groove 13 is provided on the inner wall of the moving cylinder 55. The slide bar 12 and the slide groove 13 are connected concavely and convexly, and the slide bar 12 and the slide groove 13 are both vertical, which are used to enable the driving rod 52 to drive the moving cylinder 55 to rotate, and facilitate the moving cylinder 55 to move in the vertical direction along the driving rod 52. A plurality of stirring plates 56 are evenly distributed on the outer wall of the moving cylinder 55, which is convenient for mixing the materials inside the processing frame 3. A rolling bearing is installed between the moving frame 571 and the outer side of the top of the moving cylinder 55, and the moving cylinder 55 can follow the driving rod 52 to rotate on the moving frame 571;
所述驱动杆52顶端外侧固定安装有第一锥齿轮572,所述旋转杆574为水平状,所述旋转杆574与所述第一固定架573之间安装有滚动轴承,所述旋转杆574可在第一固定架573上进行稳定旋转操作,通过第一锥齿轮572和第二锥齿轮575可实现驱动杆52驱动旋转杆574进行旋转操作,所述旋转杆574在本实施例中为蜗杆,所述第二固定架576与所述旋转齿577之间安装有滚动轴承,所述旋转齿577可在第二固定架576上进行稳定旋转操作,所述旋转齿577在本实施例中为蜗轮,所述旋转齿577与所述旋转杆574配合连接,当驱动杆52进行旋转时,方便实现旋转齿577在第二固定架576上进行旋转操作,所述旋转齿577远离第二固定架576一侧边缘处固定安装有转动架581,所述移动架571上安装有铰接座582,所述连接杆583两端与转动架581和铰接座582均转动连接,当驱动杆52进行旋转时,方便实现旋转齿577的旋转,通过转动架581、连接杆583和铰接座582可实现移动架571进行竖直方向的往复移动,进一步的实现搅拌板56在旋转过程中进行高度变化,便于提高混合效果,操作便捷。A first bevel gear 572 is fixedly installed on the outer side of the top end of the driving rod 52, the rotating rod 574 is horizontal, and a rolling bearing is installed between the rotating rod 574 and the first fixed frame 573, and the rotating rod 574 can be stably rotated on the first fixed frame 573. The driving rod 52 can drive the rotating rod 574 to rotate through the first bevel gear 572 and the second bevel gear 575. The rotating rod 574 is a worm in this embodiment, and a rolling bearing is installed between the second fixed frame 576 and the rotating tooth 577, and the rotating tooth 577 can be stably rotated on the second fixed frame 576. The rotating tooth 577 is a worm wheel in this embodiment, and the rotating tooth 577 and the rotating tooth 577 are connected to the first bevel gear 572 and the second bevel gear 575. The rotating rod 574 is connected in a cooperative manner. When the driving rod 52 rotates, it is convenient to realize the rotation operation of the rotating tooth 577 on the second fixed frame 576. The rotating tooth 577 is fixedly installed with a rotating frame 581 at the edge of the side away from the second fixed frame 576. A hinge seat 582 is installed on the movable frame 571. Both ends of the connecting rod 583 are rotatably connected to the rotating frame 581 and the hinge seat 582. When the driving rod 52 rotates, it is convenient to realize the rotation of the rotating tooth 577. The movable frame 571 can be reciprocated in the vertical direction through the rotating frame 581, the connecting rod 583 and the hinge seat 582, and the stirring plate 56 can be further changed in height during the rotation process, so as to improve the mixing effect and facilitate operation.
在本发明的一个实施例中,请参阅图1、图2和图6,所述净化组件8包括:In one embodiment of the present invention, referring to FIG. 1 , FIG. 2 and FIG. 6 , the purification component 8 includes:
净化箱81,位于所述包覆罐2侧面并固定安装在支架1上,所述净化箱81内侧安装有储液箱82,所述储液箱82顶端安装有风机83,所述风机83进风端安装有第一连接管84,所述第一连接管84与包覆罐2上的排气孔7连接,所述风机83出风端安装有第二连接管85,所述第二连接管85伸入储液箱82内侧,所述第二连接管85底端安装有输送管86,所述输送管86与所述第二连接管85转动连接,所述输送管86底端安装有输气框87,所述输气框87一侧安装有多个第一喷头88,所述输气框87设有多个并圆周分布在输送管86底端外侧;所述储液箱82顶端还安装有排气框89,所述排气框89内侧安装有过滤网80。A purification box 81 is located on the side of the coating tank 2 and is fixedly installed on the bracket 1. A liquid storage tank 82 is installed on the inner side of the purification box 81. A fan 83 is installed on the top of the liquid storage tank 82. A first connecting pipe 84 is installed on the air inlet end of the fan 83. The first connecting pipe 84 is connected to the exhaust hole 7 on the coating tank 2. A second connecting pipe 85 is installed on the air outlet end of the fan 83. The second connecting pipe 85 extends into the inner side of the liquid storage tank 82. A delivery pipe 86 is installed on the bottom end of the second connecting pipe 85. The delivery pipe 86 is rotatably connected to the second connecting pipe 85. An air delivery frame 87 is installed on the bottom end of the delivery pipe 86. A plurality of first nozzles 88 are installed on one side of the air delivery frame 87. The air delivery frame 87 is provided with a plurality of nozzles and is circumferentially distributed on the outer side of the bottom end of the delivery pipe 86. An exhaust frame 89 is also installed on the top of the liquid storage tank 82. A filter screen 80 is installed on the inner side of the exhaust frame 89.
在本实施例中,所述净化箱81固定安装在支架1上,所述储液箱82内侧设有净化液,方便对烟气中的有害物质进行净化操作,所述风机83与所述排气孔7之间安装有第一连接管84,所述风机83出风端安装有第二连接管85,所述第二连接管85与输送管86之间安装有滚动轴承,所述输气框87的剖面形状为三角形,所述输气框87一侧均匀安装有多个第一喷头88,当烟气通过第一喷头88喷出时,可实现输送管86带动输气框87在储液箱82内侧进行旋转操作,使烟气与净化液充分接触,便于提高净化效果,经过净化液的气体通过排气框89排出,所述排气框89内侧安装有多个过滤网80,所述过滤网80在本实施例中为活性炭滤网,方便对烟气进行过滤操作,提高净化效果。In the present embodiment, the purification box 81 is fixedly mounted on the bracket 1, and the inner side of the liquid storage tank 82 is provided with a purification liquid, which is convenient for purifying harmful substances in the flue gas. A first connecting pipe 84 is installed between the fan 83 and the exhaust hole 7, and a second connecting pipe 85 is installed at the air outlet end of the fan 83. A rolling bearing is installed between the second connecting pipe 85 and the delivery pipe 86. The cross-sectional shape of the gas delivery frame 87 is triangular, and a plurality of first nozzles 88 are evenly installed on one side of the gas delivery frame 87. When the flue gas is sprayed out through the first nozzle 88, the delivery pipe 86 can drive the gas delivery frame 87 to rotate inside the liquid storage tank 82, so that the flue gas is fully in contact with the purification liquid, which is convenient for improving the purification effect. The gas passing through the purification liquid is discharged through the exhaust frame 89, and a plurality of filter screens 80 are installed inside the exhaust frame 89. The filter screen 80 is an activated carbon filter screen in the present embodiment, which is convenient for filtering the flue gas and improving the purification effect.
在本发明的一个实施例中,请参阅图1、图2、图7和图8,所述进气组件9包括:In one embodiment of the present invention, referring to FIGS. 1 , 2 , 7 and 8 , the air intake assembly 9 includes:
进气管91,安装在所述固定板53底端中部,所述进气管91顶端侧面安装有第二喷头92,所述进气管91底端伸出包覆罐2并安装有第三连接管93,所述进气管91与第三连接管93和包覆罐2均转动连接,所述支架1上安装有储气罐94,所述储气罐94与所述第三连接管93连接。The air intake pipe 91 is installed in the middle of the bottom end of the fixed plate 53, and a second nozzle 92 is installed on the side of the top end of the air intake pipe 91. The bottom end of the air intake pipe 91 extends out of the covering tank 2 and is installed with a third connecting pipe 93. The air intake pipe 91 is rotatably connected to the third connecting pipe 93 and the covering tank 2. An air storage tank 94 is installed on the bracket 1, and the air storage tank 94 is connected to the third connecting pipe 93.
在本实施例中,所述进气管91为竖直状并安装在包覆罐2底端中部,所述进气管91顶端与所述固定板53中部连接,所述进气管91顶端侧面安装有第二喷头92,所述进气管91与所述包覆罐2和第三连接管93之间均安装有滚动轴承,所述进气管91可跟随固定板53进行旋转操作,所述第三连接管93连接进气管91和储气罐94,所述第三连接管93和第一连接管84上均安装有单向阀,避免气体回流,所述进气管91位于包覆罐2底端,排气孔7位于包覆罐2顶端,方便快速排出加工框3内侧的空气,避免材料发生氧化反应,操作便捷。In this embodiment, the air inlet pipe 91 is vertical and installed in the middle of the bottom end of the coating tank 2. The top of the air inlet pipe 91 is connected to the middle of the fixed plate 53. A second nozzle 92 is installed on the side of the top of the air inlet pipe 91. Rolling bearings are installed between the air inlet pipe 91 and the coating tank 2 and the third connecting pipe 93. The air inlet pipe 91 can rotate following the fixed plate 53. The third connecting pipe 93 connects the air inlet pipe 91 and the gas storage tank 94. The third connecting pipe 93 and the first connecting pipe 84 are both equipped with one-way valves to avoid gas backflow. The air inlet pipe 91 is located at the bottom end of the coating tank 2, and the exhaust hole 7 is located at the top end of the coating tank 2, which is convenient for quickly discharging the air inside the processing frame 3 to avoid oxidation reaction of the material, and the operation is convenient.
本发明的工作原理是:The working principle of the present invention is:
在本发明中,首先通过进料口4将物料放入加工框3内侧,然后开启风机83和储气罐94,使加工框3内侧的空气排出,然后启动加热器6和驱动件51,实现对加工框3内侧的加热操作,并通过混合组件5对物料进行混合搅拌操作,在加工过程中产生的烟气可通过风机83进入储液箱82内侧,通过净化液和过滤网80进行充分净化操作,避免直接排出污染环境,操作便捷,能够有效提高包覆效果,方便使用。In the present invention, the material is first placed inside the processing frame 3 through the feed port 4, and then the fan 83 and the air storage tank 94 are turned on to discharge the air inside the processing frame 3, and then the heater 6 and the driving member 51 are started to achieve the heating operation on the inside of the processing frame 3, and the material is mixed and stirred through the mixing component 5. The smoke generated during the processing can enter the inside of the liquid storage tank 82 through the fan 83, and is fully purified by the purification liquid and the filter 80 to avoid direct discharge to pollute the environment. The operation is convenient, the coating effect can be effectively improved, and it is convenient to use.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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Denomination of invention: A carbon coating device for positive electrode material of sodium ion battery Granted publication date: 20240510 Pledgee: Bank of Nanjing Co.,Ltd. Changzhou Branch Pledgor: Changzhou Najin Intelligent Technology Co.,Ltd. Registration number: Y2024980056393 |