CN117759790A - Socket-type multi-layer pipe with end edges and manufacturing method thereof - Google Patents
Socket-type multi-layer pipe with end edges and manufacturing method thereof Download PDFInfo
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- 238000009957 hemming Methods 0.000 claims description 42
- 239000004033 plastic Substances 0.000 claims description 18
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- 238000000034 method Methods 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 10
- 238000002788 crimping Methods 0.000 claims description 5
- 238000005253 cladding Methods 0.000 claims description 4
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Abstract
Description
技术领域Technical field
本发明属于管材加工制造技术领域,具体为一种端面包边的承插式多层管材及其制造方法。The invention belongs to the technical field of pipe processing and manufacturing, and specifically relates to a socket-type multi-layer pipe with end cladding and a manufacturing method thereof.
背景技术Background technique
现有技术中,多层管材一般为复合管,复合管广泛用于液体输送管网系统中。使用时,要求管材与液体接触的部位具有良好的防腐性,防止管材因为长期接触到液体导致锈蚀,影响输送液体的品质。现有复合管,一般外层为金属管、内层为塑料管,即塑料管作为内衬,内层和外层之间通过复合工艺复合起来。现有复合管的结构一般为承插式结构,金属管的一端为插口端、另一端为承口端。复合管的两端分别设置衬环、紧压内衬和端面,利用两端的衬环分别将插口端和承口端的塑料管压紧在金属管上并对端面进行包覆,防止在使用时复合管的端面长期受到冲刷导致分层。然而,衬环和内衬是独立的,衬环一端压在内衬表面形成台阶,在液体的长期冲刷下,衬环有松动甚至脱落的风险,被输送的液体可能通过松动的衬环渗入复合管端面,污染输送的液体品质。衬环处管的内径缩小,及衬环与内衬形成的台阶,造成管内流体阻力增大,能耗提高。另外,塑料管内衬热膨胀系数和金属外管的膨胀系数区别较大,内管与外管因温度变化会产生一定大小的相互分离的内应力,会使内衬发生分层脱落。In the existing technology, multi-layer pipes are generally composite pipes, and composite pipes are widely used in liquid transportation pipe network systems. When used, the parts of the pipe that are in contact with the liquid are required to have good anti-corrosion properties to prevent the pipe from being rusted due to long-term contact with liquid and affecting the quality of the transported liquid. Existing composite pipes generally have an outer layer of metal pipe and an inner layer of plastic pipe, that is, the plastic pipe serves as the lining, and the inner layer and the outer layer are compounded through a composite process. The structure of existing composite pipes is generally a socket structure, with one end of the metal pipe being a socket end and the other end being a socket end. The two ends of the composite pipe are respectively provided with lining rings, pressing linings and end faces. The lining rings at both ends are used to press the plastic pipes at the spigot end and the socket end onto the metal pipe and cover the end faces to prevent compounding during use. The end face of the pipe has been eroded for a long time, resulting in delamination. However, the lining ring and the lining are independent. One end of the lining ring presses against the surface of the lining to form a step. Under long-term erosion by liquid, the lining ring has the risk of loosening or even falling off. The transported liquid may penetrate into the composite through the loose lining ring. Pipe end surface, contaminating the quality of the transported liquid. The inner diameter of the pipe at the lining ring is reduced, and the steps formed by the lining ring and the lining cause the fluid resistance in the pipe to increase and the energy consumption to increase. In addition, the thermal expansion coefficient of the plastic pipe lining is very different from that of the metal outer pipe. Due to temperature changes, the inner pipe and the outer pipe will generate a certain amount of mutually separated internal stress, which will cause the lining to delaminate.
发明内容Contents of the invention
针对现有技术存在的上述问题,本发明的目的是提供一种端面包边的承插式多层管材及其制造方法,耐腐蚀材质的内管作为内衬,将外管与所述管内流通的液体完全隔离,避免外管的锈蚀污染水质,提高了液体输送性能。内衬厚度较小,提高了管道输水效率、降低运行能耗。中间层材质为塑料,将内管和外管完全隔开,防止外管和内管接触导致内管发生电化学腐蚀,同时杜绝了中间层使用普通液态胶水流动造成的胶层不均,以及内衬与外层金属管未粘结而直接接触发生电化学腐蚀,还克服了普通胶水易老化、绝缘性差等问题。中间层两端设有密封垫和耐腐蚀包边,密封垫将包边和金属外管隔开,防止接触后包边发生电化学腐蚀,同时防止水渗入外管内壁,对水质造成污染。包边和内套一体成型或焊接起来,对内套起固定作用,防止水流对内套的端部直接冲击,防止内套受水流冲刷作用被冲走。包边无包边台阶,杜绝了台阶产生的水流阻力,管材输水效率更高,运行能耗更低。In view of the above-mentioned problems existing in the prior art, the purpose of the present invention is to provide an end-bordered socket-type multi-layer pipe and a manufacturing method thereof. The inner pipe of corrosion-resistant material is used as the lining, and the outer pipe is circulated with the inside of the pipe. The liquid is completely isolated to prevent the corrosion of the outer pipe from contaminating the water quality and improve the liquid transportation performance. The smaller thickness of the lining improves the water delivery efficiency of the pipeline and reduces operating energy consumption. The middle layer is made of plastic, which completely separates the inner tube and the outer tube, preventing the outer tube from contacting the inner tube and causing electrochemical corrosion of the inner tube. At the same time, it eliminates the uneven glue layer caused by the flow of ordinary liquid glue in the middle layer, and the inner tube. The lining and the outer metal pipe are not bonded but are in direct contact to cause electrochemical corrosion. It also overcomes the problems of ordinary glue that is easy to age and has poor insulation. There are sealing gaskets and corrosion-resistant edging at both ends of the middle layer. The sealing gasket separates the edging from the metal outer pipe to prevent electrochemical corrosion of the edging after contact. It also prevents water from penetrating into the inner wall of the outer pipe and polluting the water quality. The edge wrapping and the inner sleeve are integrally formed or welded together to fix the inner sleeve, prevent the water flow from directly impacting the end of the inner sleeve, and prevent the inner sleeve from being washed away by the erosion of the water flow. The edge-wrapped and non-wrapped steps eliminate the flow resistance caused by the steps, making the pipe more efficient in delivering water and consuming less energy in operation.
为了实现上述目的,本发明所采用的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种端面包边的承插式多层管材,包括内管、中间层和外管,中间层采用具有绝缘功能的材质制成,内管采用具有耐腐蚀功能的材质制成,外管包括依次连接的承口部、直管部和插口部,内管的一端包覆插口部端面、另一端包覆直管部的端面,内管、中间层和外管压紧构成所述管材。A socket-type multi-layer pipe with end cladding, including an inner pipe, a middle layer and an outer pipe. The middle layer is made of an insulating material, the inner pipe is made of a corrosion-resistant material, and the outer pipe consists of The socket part, the straight tube part and the socket part are connected. One end of the inner tube covers the end surface of the socket part and the other end covers the end surface of the straight tube part. The inner tube, the middle layer and the outer tube are pressed together to form the pipe.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
优选的,内管包括内套和两个包边,内套和两个包边为一整体,内套、中间层和外管从内到外依次套接。Preferably, the inner tube includes an inner sleeve and two edges, the inner sleeve and the two edges are integrated, and the inner sleeve, the middle layer and the outer tube are connected in sequence from the inside to the outside.
优选的,插口部的端面被一个密封垫包覆,直管部的端面被另一个密封垫包覆,包边压紧密封垫。Preferably, the end surface of the socket part is covered by a sealing gasket, the end surface of the straight tube part is covered by another sealing gasket, and the sealing gasket is pressed tightly by the wrapping edge.
更优选的,插口部一端的密封垫被一个包边压紧且密封垫的上端面不超过包覆后的包边的上端面,直管部一端的密封垫被另一个包边压紧且密封垫的上端面不超过包覆后的包边的上端面。More preferably, the sealing gasket at one end of the socket part is pressed tightly by one wrapping edge and the upper end surface of the sealing gasket does not exceed the upper end surface of the wrapping edge after wrapping, and the sealing gasket at one end of the straight pipe part is pressed tightly and sealed by another wrapping edge. The upper end surface of the pad shall not exceed the upper end surface of the wrapped edge.
更优选的,内管的两端分别翻边形成两端的两个包边,内套包覆直管部的内壁和插口部的内壁,两个包边分别压紧插口部端面的密封垫和直管部端面的密封垫。More preferably, the two ends of the inner tube are flanged to form two wrapping edges at both ends. The inner sleeve covers the inner wall of the straight tube part and the inner wall of the spigot part. The two wrapping edges press the sealing gasket and the straight pipe end face of the spigot part respectively. Gasket for pipe end face.
优选的,内套的长度小于直管部的长度和插口部的长度之和,内套和两个包边焊接。Preferably, the length of the inner sleeve is less than the sum of the length of the straight pipe part and the length of the socket part, and the inner sleeve is welded to the two edges.
更优选的,包边的厚度大于内套的厚度。More preferably, the thickness of the hemming is greater than the thickness of the inner sleeve.
优选的,包边包括一体连接的包边压边和包边翻边,在插口部一端,包边翻边压紧插口部端面上的密封垫,包边压边位于所述管材插口部一端内壁上、压紧插口部内壁上的密封垫和/或中间层,在承口部一端,包边翻边压紧直管部端面上的密封垫,包边压边位于所述管材直管部一端内壁上、压紧直管部内壁上的密封垫和/或中间层。Preferably, the hemming includes an integrally connected hemming press and a hemming flange. At one end of the socket, the hemming and flanging presses the sealing gasket on the end face of the socket, and the hemming and flange is located on the inner wall of one end of the socket of the pipe. Go up and press the sealing gasket and/or the middle layer on the inner wall of the socket part. At one end of the socket part, press the sealing gasket on the end face of the straight pipe part with the hemming and flanging. The hemming and crimping edge is located at one end of the straight pipe part of the pipe. The sealing gasket and/or the intermediate layer on the inner wall and the inner wall of the straight pipe portion.
优选的,包边压边的长度不小于20mm。Preferably, the length of the hemming and crimping is not less than 20mm.
优选的,中间层的材质为塑料,外管的材质为金属。Preferably, the material of the middle layer is plastic, and the material of the outer tube is metal.
更优选的,外管的材质为球墨铸铁或碳钢。More preferably, the outer tube is made of ductile iron or carbon steel.
优选的,中间层的厚度不小于0.2mm,内套21的厚度不小于0.1mm。Preferably, the thickness of the middle layer is not less than 0.2mm, and the thickness of the inner sleeve 21 is not less than 0.1mm.
一种端面包边的承插式多层管材的制造方法,用于制造所述的多层管材,包括如下步骤:A method for manufacturing end-clad socket-type multi-layer pipes, used to manufacture the multi-layer pipes, including the following steps:
步骤S1:处理外管的内壁和外壁、制作内管、制作中间层;Step S1: Process the inner and outer walls of the outer tube, make the inner tube, and make the middle layer;
步骤S2:将内管、中间层和外管依次从内到外设置;Step S2: Arrange the inner tube, middle layer and outer tube in sequence from inside to outside;
步骤S3:将内管和中间层压紧在外管上;Step S3: Press the inner tube and the middle layer tightly onto the outer tube;
步骤S4:设置内管两端的包边,使包边覆盖所述管材的插口部一端的端面和直管部的端面。Step S4: Set hemming at both ends of the inner pipe so that the hemming covers the end face of one end of the spigot portion and the end face of the straight pipe portion.
优选的,步骤S3中,通过旋压成型或者液压成型,使内管紧压在外管内壁。Preferably, in step S3, the inner tube is tightly pressed against the inner wall of the outer tube through spin forming or hydraulic forming.
优选的,步骤S1中,可以整体制作内管,后在步骤S4中,将内管的两端翻边形成包边;或者在步骤S1中,分别单独制作内套和包边,后在步骤S4中,将内套和包边焊接起来。Preferably, in step S1, the inner tube can be made as a whole, and then in step S4, both ends of the inner tube are flanged to form hemming; or in step S1, the inner sleeve and the hemming can be made separately, and then in step S4 , weld the inner sleeve and the edge.
优选的,内套和包边焊接时,焊接处位于所述管材内壁上。Preferably, when the inner sleeve and the hemming are welded, the welding point is located on the inner wall of the pipe.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)耐腐蚀材质的内管作为内衬,将外管与所述管内流通的液体完全隔离,有效阻止外管发生锈蚀,起到较好的防腐作用,提高了管材的使用寿命,避免外管的锈蚀污染水质,提高了液体输送性能。(1) The inner pipe made of corrosion-resistant material serves as the lining, which completely isolates the outer pipe from the liquid circulating in the pipe, effectively prevents the outer pipe from rusting, plays a good anti-corrosion role, increases the service life of the pipe, and avoids external corrosion. The corrosion of the pipe pollutes the water quality and improves the liquid transportation performance.
(2)耐腐蚀材质的内管作为内衬,与塑料管内衬相比,杜绝了复合时因内衬塑受热熔化产生的内表面褶皱、凹凸不平等缺陷,提高了所述管材内表面平整度,内衬厚度较小,提高了管道输水效率、降低运行能耗。(2) The inner pipe made of corrosion-resistant material is used as the lining. Compared with the plastic pipe lining, it eliminates the inner surface wrinkles and uneven unevenness defects caused by the thermal melting of the lining plastic during compounding, and improves the smoothness of the inner surface of the pipe. The thickness of the lining is small, which improves the water delivery efficiency of the pipeline and reduces the operating energy consumption.
(3)耐腐蚀材质的内管作为内衬,与塑料管内衬相比,管材可应用于输送高温液体介质。(3) The inner pipe made of corrosion-resistant material is used as the lining. Compared with the plastic pipe lining, the pipe can be used to transport high-temperature liquid media.
(4)中间层材质为塑料,将内管和外管完全隔开,防止外管和内管接触导致内管发生电化学腐蚀,同时杜绝了中间层使用普通液态胶水流动造成的胶层不均,以及内衬与外层金属管未粘结而直接接触发生电化学腐蚀,还克服了普通胶水易老化、绝缘性差等问题。(4) The middle layer is made of plastic, which completely separates the inner tube and the outer tube, preventing the outer tube from contacting the inner tube and causing electrochemical corrosion of the inner tube. It also eliminates the uneven glue layer caused by the flow of ordinary liquid glue in the middle layer. , as well as the electrochemical corrosion caused by direct contact between the inner lining and the outer metal pipe without bonding, and also overcomes the problems of ordinary glue that is easy to age and has poor insulation.
(5)中间层两端设有密封垫和耐腐蚀包边,密封垫将包边和金属外管隔开,防止接触后包边发生电化学腐蚀,同时防止水渗入外管内壁,对水质造成污染,另外,包边作为内管一部分,包边和内套一体成型或焊接起来,对内套起固定作用,防止水流对内套的端部直接冲击,防止内套受水流冲刷作用被冲走。(5) There are sealing gaskets and corrosion-resistant edging at both ends of the middle layer. The sealing gasket separates the edging from the metal outer pipe to prevent electrochemical corrosion of the edging after contact, and at the same time prevents water from penetrating into the inner wall of the outer pipe and causing damage to the water quality. pollution. In addition, the hemming is a part of the inner pipe. The hemming and the inner sleeve are integrally formed or welded to fix the inner sleeve, prevent the water flow from directly impacting the end of the inner sleeve, and prevent the inner sleeve from being washed away by the erosion of the water flow. .
(6)内套和包边焊接的情况,由于两者可分别独立制作,可选择包边的厚度大于内套,提高了包边的刚度和密封垫的密封效果以及对内套的固定作用,减少管道漏损,使包边不易变形,无需提高内套的厚度,降低了生产成本,且便于管材的安装。(6) In the case of welding of the inner sleeve and the edge covering, since the two can be made independently, the thickness of the edge covering can be selected to be larger than that of the inner sleeve, which improves the stiffness of the edge covering, the sealing effect of the gasket and the fixation of the inner sleeve. Reduce pipe leakage, make the edge less likely to deform, eliminate the need to increase the thickness of the inner sleeve, reduce production costs, and facilitate pipe installation.
(7)与在管材两端的内衬上再安装衬环的工艺相比,本方案的包边和内管不会形成台阶,杜绝了台阶产生的水流阻力,管材输水效率更高,运行能耗更低。(7) Compared with the process of installing lining rings on the inner linings at both ends of the pipe, the hemming and inner pipe of this solution will not form steps, eliminating the flow resistance caused by the steps. The pipe water transport efficiency is higher and the operation performance is higher. Lower consumption.
附图说明Description of the drawings
图1是本发明实施例一的密封垫没有压边时的所述管材的结构示意图。Figure 1 is a schematic structural diagram of the pipe when the sealing gasket according to Embodiment 1 of the present invention does not have a flange.
图2是本发明实施例一的密封垫有压边和翻边时的所述管材的结构示意图。Figure 2 is a schematic structural diagram of the pipe when the sealing gasket has a flange and a flange according to Embodiment 1 of the present invention.
图3是图2的A处放大示意图。FIG. 3 is an enlarged schematic diagram of position A in FIG. 2 .
图4是本发明实施例二的密封垫没有压边时的所述管材的结构示意图。Figure 4 is a schematic structural diagram of the pipe when the sealing gasket in Embodiment 2 of the present invention does not have a flange.
图5是本发明实施例二的密封垫有压边和翻边时的所述管材的结构示意图。Figure 5 is a schematic structural diagram of the pipe when the sealing gasket in Embodiment 2 of the present invention has a flange and a flange.
图6是图5的C处放大示意图。FIG. 6 is an enlarged schematic diagram of C in FIG. 5 .
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms can be used here, such as "on...", "on...", "on the upper surface of...", "above", etc., to describe what is shown in the figure. The spatial relationship between one device or feature and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a feature in the figure is turned upside down, then one feature described as "above" or "on top of" other features or features would then be oriented "below" or "below" the other features or features. under other devices or structures". Thus, the exemplary term "over" may include both orientations "above" and "below." The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
实施例一Embodiment 1
一种端面包边的承插式多层管材,如图1~图3所示,包括内管2、中间层3和外管1,内管2包括内套21和两个包边22,内套21和两个包边22为一整体,内套21为圆筒状,内套21、中间层3和外管1从内到外依次套接。A socket-type multi-layer pipe with end cladding, as shown in Figures 1 to 3, includes an inner tube 2, an intermediate layer 3 and an outer tube 1. The inner tube 2 includes an inner sleeve 21 and two edgings 22. The sleeve 21 and the two edges 22 are integrated, the inner sleeve 21 is cylindrical, and the inner sleeve 21, the middle layer 3 and the outer tube 1 are connected in sequence from the inside to the outside.
外管1包括沿着其轴线方向依次连接的承口部11、直管部12和插口部13,即承口部11、直管部12和插口部13共中心线。直管部12和插口部13都为圆筒状,插口部13远离直管部12的一端沿圆周方向设有倒角。承口部11内表面设有阶梯和/或凹槽,即承口部11可视为由多个内径不同的筒状结构依次连接而成。The outer tube 1 includes a socket portion 11 , a straight tube portion 12 and a spigot portion 13 that are connected in sequence along its axial direction, that is, the socket portion 11 , the straight tube portion 12 and the spigot portion 13 share a center line. Both the straight tube part 12 and the socket part 13 are cylindrical, and the end of the socket part 13 away from the straight tube part 12 is chamfered along the circumferential direction. The inner surface of the socket portion 11 is provided with steps and/or grooves, that is, the socket portion 11 can be considered to be composed of a plurality of cylindrical structures with different inner diameters connected in sequence.
其中,外管1的材质为金属,优选球墨铸铁或碳钢。较佳的,承口部11、直管部12和插口部13一体铸造成型,或者直管部12和插口部13作为管身一体成型,所述管身和承口部11分别制造后焊接起来。插口部13的内径、外径、厚度分别和直管部12的内径、外径、厚度基本相等。The outer tube 1 is made of metal, preferably ductile iron or carbon steel. Preferably, the socket part 11, the straight tube part 12 and the socket part 13 are integrally cast, or the straight tube part 12 and the socket part 13 are integrally formed as a pipe body, and the pipe body and the socket part 11 are manufactured separately and then welded together. . The inner diameter, outer diameter, and thickness of the socket portion 13 are substantially equal to the inner diameter, outer diameter, and thickness of the straight tube portion 12 respectively.
内管2采用具有耐腐蚀功能的材料制成,包括但不限于不锈钢、钛、复合材料,优选不锈钢。内管2的一端覆盖直管部12的靠近承口部11一端的端面,内管2的中部覆盖直管部12的内壁和插口部13的内壁,内管2的另一端覆盖插口部13的端面。具体的,内套21覆盖直管部12内壁和插口部13内壁,一个包边22覆盖插口部13的端面,另一个包边22覆盖直管部12的端面。由上可知,内管2上无孔洞,为连续介质,可以完整包覆直管部12的端部和内壁以及插口部13的内壁和端面。The inner tube 2 is made of corrosion-resistant materials, including but not limited to stainless steel, titanium, and composite materials, preferably stainless steel. One end of the inner tube 2 covers the end surface of the straight tube portion 12 close to the socket portion 11 , the middle portion of the inner tube 2 covers the inner wall of the straight tube portion 12 and the inner wall of the socket portion 13 , and the other end of the inner tube 2 covers the socket portion 13 End face. Specifically, the inner sleeve 21 covers the inner wall of the straight tube portion 12 and the inner wall of the socket portion 13 , one edge 22 covers the end surface of the socket portion 13 , and the other edge 22 covers the end surface of the straight tube portion 12 . It can be seen from the above that the inner tube 2 has no holes and is a continuous medium, which can completely cover the end and inner wall of the straight tube portion 12 and the inner wall and end surface of the socket portion 13 .
中间层3采用具有绝缘功能的材质制成,优选为塑料,中间层3位于内套21和外管1之间。The middle layer 3 is made of a material with insulation function, preferably plastic, and is located between the inner sleeve 21 and the outer tube 1 .
插口部13的端面和一个包边22之间有密封垫4,直管部12的端面和另一个包边22之间有密封垫4。There is a sealing gasket 4 between the end surface of the socket part 13 and one of the wrapping edges 22 , and there is a sealing gasket 4 between the end surface of the straight tube part 12 and the other wrapping edge 22 .
如图1~3所示,密封垫4包括一体连接的压边41和翻边42,压边41可视为厚度较薄的圆筒状,翻边42为圆环状。翻边42的内径和压边41的内径相等,翻边42的外径大于压边41的外径。压边41和翻边42共中心线。在插口部13一端,压边41位于插口部13的内壁和内套21之间,翻边42位于插口部13的端面和包覆所述端面的包边22之间,在承口部11一端,压边41位于直管部12的内壁和内套21之间,翻边42位于直管部12的端面和包覆所述端面的包边22之间。As shown in Figures 1 to 3, the sealing gasket 4 includes an integrally connected flange 41 and a flange 42. The flange 41 can be regarded as a thin cylindrical shape, and the flange 42 is annular. The inner diameter of the flange 42 is equal to the inner diameter of the flange 41 , and the outer diameter of the flange 42 is larger than the outer diameter of the flange 41 . The edge 41 and the flange 42 share a center line. At one end of the socket portion 13, the crimp 41 is located between the inner wall of the socket portion 13 and the inner sleeve 21, and the flange 42 is located between the end surface of the socket portion 13 and the wrapping edge 22 covering the end surface. , the flange 41 is located between the inner wall of the straight tube portion 12 and the inner sleeve 21 , and the flange 42 is located between the end surface of the straight tube portion 12 and the wrapping edge 22 covering the end surface.
需要说明的是,压边41可取消,如图1所示,直管部12和插口部13的长度之和、内套21的长度、中间层3的长度三者相等。中间层3的一端端面和插口部13的端面平齐,中间层3的另一端端面和直管部12的端面平齐,此时密封垫4相当于只有翻边42、没有压边41。如图2和3所示,中间层3的一端端面和插口部13的端面不平齐,插口部13的端面超出中间层3的一端端面,此时密封垫4既有翻边42也有压边41。同理,中间层3的另一端端面和直管部12的端面不平齐。It should be noted that the crimp 41 can be eliminated. As shown in FIG. 1 , the sum of the lengths of the straight tube portion 12 and the socket portion 13 , the length of the inner sleeve 21 , and the length of the middle layer 3 are equal. One end surface of the intermediate layer 3 is flush with the end surface of the socket portion 13 , and the other end surface of the intermediate layer 3 is flush with the end surface of the straight tube portion 12 . At this time, the sealing gasket 4 is equivalent to only having a flange 42 and no crimp 41 . As shown in Figures 2 and 3, one end surface of the middle layer 3 is not flush with the end surface of the socket portion 13, and the end surface of the socket portion 13 exceeds one end surface of the middle layer 3. At this time, the sealing gasket 4 has both a flange 42 and a pressure edge 41. . In the same way, the other end surface of the middle layer 3 is not flush with the end surface of the straight tube portion 12 .
密封垫4为橡胶密封垫。密封垫4防止管道内液体与插口部13端面或直管部12端面的中间层接触,液体渗入外管1的内壁,造成外管1内壁腐蚀,并污染输送液体。Sealing gasket 4 is a rubber gasket. The sealing gasket 4 prevents the liquid in the pipeline from contacting the end surface of the spigot part 13 or the middle layer of the end surface of the straight pipe part 12, and the liquid penetrates into the inner wall of the outer pipe 1, causing corrosion of the inner wall of the outer pipe 1 and contaminating the transported liquid.
承口部11的内壁设有阶梯,其中,最靠近直管部12的阶梯的内壁为圆台的外侧面,即从承口部11朝着直管部12的方向,此阶梯的内径逐渐增大,相当于一个喇叭口,此设置是为了给与其连接的相邻的多层管材提供一个偏转角度,即允许一根多层管材的中心线和与其连接的相邻的多层管材的中心线处于相交状态,而不是重合状态,这是为了允许一定的安装误差,便于实际的操作。The inner wall of the socket portion 11 is provided with a step. The inner wall of the step closest to the straight tube portion 12 is the outer surface of the truncated cone. That is, the inner diameter of this step gradually increases from the socket portion 11 toward the straight tube portion 12 . , equivalent to a bell mouth, this setting is to provide a deflection angle for the adjacent multi-layer pipes connected to it, that is, to allow the center line of a multi-layer pipe and the center line of the adjacent multi-layer pipes connected to it to be at The intersecting state, rather than the coincident state, is to allow a certain installation error and facilitate actual operation.
内套21的外径略小于外管1的内径,内套21的厚度不小于0.1mm。The outer diameter of the inner sleeve 21 is slightly smaller than the inner diameter of the outer tube 1, and the thickness of the inner sleeve 21 is not less than 0.1mm.
内套21的主要功能是防腐,厚度不宜大,通过大量焊接试验表明,在光纤激光焊接工艺条件下,不锈钢板在最小0.1mm的壁厚下,可获得焊接强度高、变形量小的焊缝。The main function of the inner sleeve 21 is anti-corrosion, and the thickness should not be large. A large number of welding tests have shown that under the conditions of fiber laser welding process, stainless steel plates can obtain welds with high welding strength and small deformation under the minimum wall thickness of 0.1mm. .
中间层3的壁厚不小于0.2mm。中间层3还作为绝缘层,需要一定的厚度使外管1和内套21之间产生绝缘效果,电火花试验试验表明,在中间层3厚度不小于0.2mm时,可稳定获得性能较好的绝缘性。The wall thickness of the middle layer 3 is not less than 0.2mm. The middle layer 3 also serves as an insulating layer and requires a certain thickness to produce an insulating effect between the outer tube 1 and the inner sleeve 21. The spark test shows that when the thickness of the middle layer 3 is not less than 0.2mm, a stable and better performance can be obtained Insulation.
中间层3的内径略大于内管2的外径,中间层3的外径略小于外管1的内径,中间层3的长度与内套21的长度基本一致。The inner diameter of the middle layer 3 is slightly larger than the outer diameter of the inner tube 2 , and the outer diameter of the middle layer 3 is slightly smaller than the inner diameter of the outer tube 1 . The length of the middle layer 3 is basically the same as the length of the inner sleeve 21 .
本实施例中,内套21的厚度和包边22的厚度相等。内套21的两端分别和两个包边22一体连接,将内管2的两端分别翻边形成两端的两个包边22和中部的内套21。In this embodiment, the thickness of the inner sleeve 21 and the thickness of the edge 22 are equal. The two ends of the inner sleeve 21 are integrally connected to the two hems 22 respectively, and the two ends of the inner tube 2 are respectively flanged to form two hems 22 at both ends and an inner sleeve 21 in the middle.
一种端面包边的承插式多层管材的制造方法,用于制造所述管材,包括如下步骤:A method of manufacturing an end-clad socket-type multi-layer pipe, which is used to manufacture the pipe, including the following steps:
步骤S1:处理外管1的内壁和外壁、制作内管2、制作中间层3。Step S1: Process the inner wall and outer wall of the outer tube 1, make the inner tube 2, and make the middle layer 3.
本步骤中,处理外管1的内壁和外壁的方法为先对外管1内壁进行打磨,再对内壁和外壁进行喷砂或抛丸。利用内磨机对外管1内壁打磨,将管内壁打磨平整,去除表面氧化皮、浮渣和锈迹等。或者,将内壁打磨平整后,利用激光清洗机清洗管内壁,深度去除管内壁氧化皮和锈迹。喷砂或抛丸时,去除内外壁灰尘、氧化皮、锈迹,管内外壁喷砂成磨砂面。In this step, the method for processing the inner wall and the outer wall of the outer pipe 1 is to first grind the inner wall of the outer pipe 1 and then sandblast or shot blast the inner wall and the outer wall. Use an internal grinder to grind the inner wall of the outer tube 1 to smooth the inner wall and remove surface oxide scale, scum, rust, etc. Alternatively, after grinding the inner wall flat, use a laser cleaning machine to clean the inner wall of the pipe to deeply remove the oxide scale and rust on the inner wall of the pipe. During sandblasting or shot blasting, dust, oxide scale, and rust on the inner and outer walls are removed, and the inner and outer walls of the pipe are sandblasted to form a frosted surface.
制作内管2包括如下步骤:Making inner tube 2 includes the following steps:
S11:将不锈钢片加工成环形或说厚度很薄的圆筒形,完成卷圆。本步骤中,通过卷圆机进行卷圆。S11: Process the stainless steel sheet into a ring shape or a thin cylindrical shape, and complete the rounding. In this step, the rounding is performed by a rounding machine.
S12:将完成卷圆的不锈钢片裁剪下来后焊接为圆筒形。本步骤中,如果步骤S11得到的是单个卷圆,其长度大于内管2的长度,则利用氩弧焊机或激光焊机进行直缝焊接,焊缝从内管2的一端延伸至另一端。如果步骤S11得到的是多个呈螺旋状连接的卷圆,则利用螺旋缝焊接机将多个呈螺旋状连接的卷圆依次焊接起来形成一个厚度很薄的圆筒形。S12: Cut the rolled stainless steel sheet and weld it into a cylindrical shape. In this step, if what is obtained in step S11 is a single rolled circle whose length is greater than the length of the inner pipe 2, use an argon arc welding machine or a laser welder to perform straight seam welding, and the weld seam extends from one end of the inner pipe 2 to the other end. . If what is obtained in step S11 is a plurality of spirally connected rolled circles, a spiral seam welding machine is used to weld the plurality of spirally connected rolled circles in sequence to form a thin cylindrical shape.
较佳的,步骤S12得到的不锈钢圆管的长度不小于最终加工完成的所述管材的内管2的长度。具体的,步骤S12得到的不锈钢圆管的长度不小于直管部12的长度、插口部13的长度、两个包边22长度之和。Preferably, the length of the stainless steel round pipe obtained in step S12 is not less than the length of the inner pipe 2 of the pipe that is finally processed. Specifically, the length of the stainless steel round pipe obtained in step S12 is not less than the sum of the length of the straight pipe part 12 , the length of the socket part 13 , and the length of the two edges 22 .
S13:将不锈钢内管2的一端翻边,形成一个包边22,并在内管2外壁套接一个密封垫4,此密封垫4的一端面接触包边22。可根据具体情况用胶水将密封垫4粘接在包边22上。本步骤中,利用现有的管材翻边机进行翻边操作。S13: Flange one end of the stainless steel inner tube 2 to form a hemming 22, and sleeve a sealing gasket 4 on the outer wall of the inner tube 2, with one end surface of the sealing gasket 4 contacting the hemming 22. The sealing gasket 4 can be bonded to the edge 22 with glue according to specific circumstances. In this step, the existing pipe flanging machine is used to perform the flanging operation.
步骤S2:将内管2、中间层3和外管1依次从内到外设置。Step S2: Arrange the inner tube 2, the middle layer 3 and the outer tube 1 in sequence from the inside to the outside.
本步骤中,可以通过以下三种方式完成步骤S3:In this step, step S3 can be completed in the following three ways:
第一种方式如下:The first way is as follows:
首先,将塑料通过挤出成型、真空定径、牵引、切割制作成型为圆管状。可采用现有技术中的挤出机、真空箱、牵引机、切割机分别进行挤出成型、真空定径、牵引、切割。所述挤出成型为现有技术,在此不再赘述。First, the plastic is formed into a round tube through extrusion molding, vacuum sizing, traction, and cutting. Extruders, vacuum boxes, traction machines, and cutting machines in the existing technology can be used to perform extrusion molding, vacuum sizing, traction, and cutting respectively. The extrusion molding is an existing technology and will not be described in detail here.
然后,将获得的成型的中间层3套接在内管2外壁上。本步骤中,可通过人工或现有的套管机进行套管。Then, the obtained formed intermediate layer 3 is sleeved on the outer wall of the inner tube 2 . In this step, casing can be performed manually or with an existing casing machine.
最后,将套在一起的中间层3和内管2整体套入外管1中,同理,本步骤中,可通过人工或穿管机完成套管。将内管2的还没有包边22的一端从承口部11一端穿入外管1中,直至已有的包边22将密封垫4压紧在承口部11一端的直管部12端部。Finally, the intermediate layer 3 and the inner tube 2 that are sheathed together are inserted into the outer tube 1 as a whole. Similarly, in this step, the casing can be completed manually or with a tube threading machine. Insert the end of the inner tube 2 that has not been wrapped 22 into the outer tube 1 from the end of the socket 11 until the existing edge 22 presses the sealing gasket 4 against the end of the straight tube 12 at one end of the socket 11 department.
第二种方式如下:The second way is as follows:
首先,直管部12内壁和插口部13内壁加热后,利用滚涂机或涂塑机将粉末状塑料滚塑或喷塑在直管部12内壁和插口部13内壁上。First, after the inner wall of the straight tube part 12 and the inner wall of the socket part 13 are heated, the powdered plastic is rotomolded or spray-molded on the inner wall of the straight tube part 12 and the inner wall of the socket part 13 using a roller coating machine or a coating machine.
然后,再将内管2套入内壁上设有中间层3的外管1内。Then, the inner tube 2 is inserted into the outer tube 1 with the intermediate layer 3 on the inner wall.
需要说明的是,当所用的密封垫4包括压边41和翻边42时,在滚塑或喷塑时,用不锈钢遮盖住安装压边41的一圈,防止安装压边41的区域被喷上塑料粉末,影响后续压边41的安装。It should be noted that when the sealing gasket 4 used includes a flange 41 and a flange 42, during rotational molding or spray molding, the circle where the flange 41 is installed should be covered with stainless steel to prevent the area where the flange 41 is installed from being sprayed. Applying plastic powder will affect the subsequent installation of the edge holder 41.
第三种方式如下:The third way is as follows:
首先,内管2外壁加热后,利用滚涂机或涂塑机将粉末状塑料滚塑或喷塑在不锈钢材质的内管2的内套21的外壁上。First, after the outer wall of the inner tube 2 is heated, the powdered plastic is rotomolded or spray-molded on the outer wall of the inner sleeve 21 of the stainless steel inner tube 2 using a roller coating machine or a plastic coating machine.
然后,将外壁上设有中间层3的内管2套入外管1内。Then, the inner tube 2 with the intermediate layer 3 on the outer wall is inserted into the outer tube 1 .
步骤S3:将内管2和中间层3压紧在外管1上。Step S3: Press the inner tube 2 and the middle layer 3 onto the outer tube 1.
可通过旋压成型或者液压成型完成本步骤。旋压成型时,利用管材旋压机将内管2旋压,使内衬不锈钢材质的内套21、中间层3、外管1依次贴紧。液压成型时,将穿入外管1的内管2的两端密封,管内注水加压,使内套21、中间层3、外管1依次贴紧。This step can be accomplished by spin forming or hydroforming. During spin forming, a pipe spinning machine is used to spin the inner tube 2 so that the stainless steel-lined inner sleeve 21, the middle layer 3, and the outer tube 1 are in close contact with each other in sequence. During hydroforming, both ends of the inner tube 2 that penetrates the outer tube 1 are sealed, and water is injected into the tube to pressurize the inner sleeve 21, the middle layer 3, and the outer tube 1 in order.
步骤S4:内管2的两端翻边。Step S4: Flange both ends of the inner tube 2.
本步骤中,当中间层3是塑料时,进行了步骤S13,此时只需将内管2的插口部13一端翻边密封。首先,在超出插口部13端面的内管2的外壁上套上密封垫4并使密封垫4贴紧插口部13的端面。然后,使用压边装置对超出密封垫4的内管2进行压边,使超出密封垫4的内管2部分翻边,即使超出密封垫4的内管2部分的原外壁紧贴密封垫4、原内壁成为所述管材的端部,形成所述管材插口部13一端端部的不锈钢为包边22。In this step, when the middle layer 3 is made of plastic, step S13 is performed. At this time, it is only necessary to flange and seal one end of the socket portion 13 of the inner tube 2 . First, put the sealing gasket 4 on the outer wall of the inner tube 2 that exceeds the end surface of the socket portion 13 and make the sealing gasket 4 close to the end surface of the socket portion 13 . Then, use a crimping device to crimp the portion of the inner tube 2 that exceeds the sealing gasket 4, so that the portion of the inner tube 2 that exceeds the sealing gasket 4 is flanged, even if the original outer wall of the portion of the inner tube 2 that exceeds the sealing gasket 4 is close to the sealing gasket 4 , the original inner wall becomes the end of the pipe, and the stainless steel forming one end of the pipe insertion part 13 is the edge 22 .
步骤S5:顶紧包边22、修边。Step S5: Tighten the hemming 22 and trim the edges.
本步骤中,将管材两端不锈钢翻边(即包边22)用顶紧装置顶紧在插口部13端面和直管部12端面上。将管材两端多余的密封垫和不锈钢修除干净。In this step, the stainless steel flanges (i.e., the edges 22) at both ends of the pipe are tightened against the end faces of the spigot portion 13 and the straight pipe portion 12 using a tightening device. Trim off excess sealing gaskets and stainless steel at both ends of the pipe.
完成上述步骤后,对管材外壁喷漆或涂塑或其他方式进行外防腐处理。After completing the above steps, spray paint or plastic coat the outer wall of the pipe or perform external anti-corrosion treatment in other ways.
实施例二Embodiment 2
与实施例一不同的是,如图4~6所示,本实施例中,包边22不是由内管2翻边形成,而是单独制作而成,后和内套21焊接,共同形成内管2,即内套21的两端分别和两个包边22焊接。包边22和内套21材质相同,都为耐腐蚀材质,优选不锈钢。Different from the first embodiment, as shown in Figures 4 to 6, in this embodiment, the hemming 22 is not formed by flanging the inner tube 2, but is made separately, and is then welded to the inner sleeve 21 to form an inner tube 2. The two ends of the tube 2, that is, the inner sleeve 21, are welded to the two edges 22 respectively. The material of the edge wrapping 22 and the inner sleeve 21 is the same, and both are corrosion-resistant materials, preferably stainless steel.
本实施例中,内套21的长度小于直管部12的长度和插口部13的长度之和,内套21两端分别和两个包边22的焊接处B(焊缝)位于所述管材内壁上。In this embodiment, the length of the inner sleeve 21 is less than the sum of the length of the straight pipe part 12 and the length of the socket part 13. The welding points B (weld seams) of the two ends of the inner sleeve 21 and the two edges 22 are located on the pipe. on the inner wall.
如图6所示,包边22包括一体连接的包边压边221和包边翻边222,包边压边221可视为厚度较薄的圆筒状,包边翻边222为圆环状。包边翻边222的内径和包边压边221的内径相等,包边翻边222的外径大于包边压边221的外径。包边压边221和包边翻边222共中心线。在插口部13一端,包边翻边222位于插口部13一端端面上、压紧插口部13端面上的密封垫4,包边压边221位于所述管材插口部13一端内壁上、压紧插口部13内壁上的密封垫4和/或中间层3。对于承口部11一端,包边翻边222位于直管部12一端端面上、压紧直管部12端面上的密封垫4,包边压边221位于所述管材直管部12一端内壁上、压紧直管部12内壁上的密封垫4和/或中间层3。As shown in Figure 6, the hemming 22 includes an integrally connected hemming press 221 and a hemming flange 222. The hemming press 221 can be regarded as a thin cylinder, and the hemming flange 222 is annular. . The inner diameter of the wrapping flange 222 is equal to the inner diameter of the wrapping flange 221 , and the outer diameter of the wrapping flange 222 is larger than the outer diameter of the wrapping flange 221 . The hemming press 221 and the hemming flanging 222 share a center line. At one end of the socket part 13, the wrapping flange 222 is located on the end surface of the socket part 13 and presses the sealing gasket 4 on the end surface of the socket part 13. The wrapping flange 221 is located on the inner wall of one end of the pipe socket part 13 and presses the socket. The sealing gasket 4 and/or the intermediate layer 3 on the inner wall of the part 13. For one end of the socket part 11, the wrapping flange 222 is located on the end surface of the straight tube part 12, pressing the sealing gasket 4 on the end surface of the straight tube part 12, and the wrapping flange 221 is located on the inner wall of one end of the straight tube part 12. , press the sealing gasket 4 and/or the intermediate layer 3 on the inner wall of the straight pipe part 12.
本实施例中,包边22的厚度大于内套21的厚度。In this embodiment, the thickness of the hemming 22 is greater than the thickness of the inner sleeve 21 .
本实施例中,包边压边221的长度H不小于20mm。In this embodiment, the length H of the hemming and pressing edge 221 is not less than 20 mm.
基于上述结构,本实施例的制造方法和实施例一不同,所述制造方法包括以下步骤。Based on the above structure, the manufacturing method of this embodiment is different from that of Embodiment 1. The manufacturing method includes the following steps.
骤S1:处理外管1的内壁和外壁、制作内套21、制作包边22、制作中间层3。Step S1: Process the inner wall and outer wall of the outer tube 1, make the inner sleeve 21, make the wrapping 22, and make the middle layer 3.
利用卷圆机制作包边22,包边22包括包边压边221和包边翻边222。包边22内径和内套21的内径基本相等,包边22的厚度大于内套21的厚度。A rolling machine is used to make the wrapping 22, which includes a wrapping press 221 and a wrapping flange 222. The inner diameter of the edging 22 is substantially equal to the inner diameter of the inner sleeve 21 , and the thickness of the edging 22 is greater than the thickness of the inner sleeve 21 .
步骤S2:将内套21、中间层3和外管1依次从内到外设置。Step S2: Arrange the inner sleeve 21, the middle layer 3 and the outer tube 1 in sequence from the inside to the outside.
步骤S3:将内管2和中间层3压紧在外管1上。Step S3: Press the inner tube 2 and the middle layer 3 onto the outer tube 1.
步骤S4:将两个包边22分别套入插口部13一端和直管部12靠近承口部11的一端,将内套21的两端分别和两个包边22焊接。Step S4: Put the two wrapping edges 22 into one end of the socket part 13 and the end of the straight tube part 12 close to the socket part 11 respectively, and weld the two ends of the inner sleeve 21 to the two wrapping edges 22 respectively.
最后有必要在此说明的是:以上实施例只用于对本发明的技术方案作进一步详细地说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。Finally, it is necessary to explain here that the above examples are only used to further explain the technical solution of the present invention in detail and cannot be understood as limiting the protection scope of the present invention. Those skilled in the art will make some decisions based on the above content of the present invention. Non-essential improvements and adjustments belong to the protection scope of the present invention.
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CN119378156A (en) * | 2024-12-26 | 2025-01-28 | 湖南振辉管业有限公司 | A design method for the thickness of the socket of a socket-and-spigot pipe |
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