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CN117735486A - Method for strengthening sulfur hot melting separation by pretreatment of metal sulfur slag - Google Patents

Method for strengthening sulfur hot melting separation by pretreatment of metal sulfur slag Download PDF

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CN117735486A
CN117735486A CN202311753718.3A CN202311753718A CN117735486A CN 117735486 A CN117735486 A CN 117735486A CN 202311753718 A CN202311753718 A CN 202311753718A CN 117735486 A CN117735486 A CN 117735486A
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sulfur
slag
metal
hot
pretreatment
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田晨
董志成
林璋
潘学琳
陈范云
高青山
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Central South University
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Abstract

The invention discloses a method for preprocessing and strengthening sulfur by hot melting, filtering and separating metal sulfur slag, which comprises the following steps: 1) Crushing and grinding the metal sulfur slag, adding water and acid to carry out slurry mixing to obtain metal sulfur slag slurry; 2) After carrying out aeration treatment on the metal sulfur slag slurry, adding a impurity removal regulating agent to remove impurities to obtain a leaching solution; the impurity removal regulating and controlling agent comprises ferric sulfate, sodium chloride and ammonium chloride; 3) Filtering the leaching solution to separate a solid product, washing and dehydrating the solid product, and separating sulfur liquid through hot melt filtration; the method can realize viscosity reduction of molten metal sulfur slag so as to improve the sulfur recovery rate in the process of hot melting and filtering the metal sulfur slag.

Description

一种金属硫渣预处理强化硫磺热熔分离的方法A method for pretreatment of metal sulfur slag to strengthen hot-melt separation of sulfur

技术领域Technical field

本发明涉及一种金属硫渣的处理方法,特别涉及一种金属硫渣预处理强化硫磺热熔分离的方法,属于有色金属冶炼废渣综合回收利用领域。The invention relates to a method for treating metal sulfur slag, in particular to a method for pre-treating metal sulfur slag to strengthen the hot-melt separation of sulfur, and belongs to the field of comprehensive recycling and utilization of non-ferrous metal smelting waste slag.

背景技术Background technique

锌冶炼工艺分为火法和湿法,火法炼锌存在能耗高、产有害气体等缺点,而湿法炼锌单位相对能耗较低,对环境相对友好,资源综合利用程度高。目前湿法炼锌成为锌冶金技术发展主流,湿法炼锌产量约占世界锌总量的80%以上。在硫化锌精矿氧压浸出湿法炼锌工艺中,大部分硫以单质硫的形式进入酸浸渣中,少量以硫化物、硫酸盐或硫酸复盐等形式存在,除硫外,酸浸渣中往往还含有锌、铁、硅、银等有价金属,回收价值很高。这些多金属硫渣若不及时处理回收,会造成极大的资源浪费,还会带来废渣堆存的环境问题。The zinc smelting process is divided into fire method and wet method. Fire method zinc smelting has the disadvantages of high energy consumption and the production of harmful gases, while wet method zinc smelting unit has relatively low energy consumption, is relatively friendly to the environment, and has a high degree of comprehensive utilization of resources. At present, hydrometallurgical zinc smelting has become the mainstream of zinc metallurgical technology development, and hydrometallurgical zinc smelting output accounts for more than 80% of the world's total zinc. In the zinc sulfide concentrate oxygen pressure leaching wet zinc smelting process, most of the sulfur enters the acid leaching residue in the form of elemental sulfur, and a small amount exists in the form of sulfide, sulfate or sulfate double salt. In addition to sulfur, the acid leaching residue Slag often also contains valuable metals such as zinc, iron, silicon, and silver, which have high recycling value. If these polymetallic sulfur slags are not processed and recycled in time, it will cause a huge waste of resources and also cause environmental problems of waste slag accumulation.

从硫渣中回收元素硫的方法有很多,包括化学法和物理法,化学法通过添加有机/无机溶剂溶解硫,再经提取和加工得到硫磺产品,但使用的溶剂存在有毒、易挥发等问题,无法大规模应用于实际生产。物理法主要有真空蒸馏法、高压倾析法、浮选法、热过滤法等,真空蒸馏法与高压倾析法设备昂贵,工艺复杂,不适用大规模生产;浮选法利用渣中物质亲水性的差别来分离元素硫与其他物料,工艺简单,热过滤法利用硫的低熔点性,将多金属硫渣加热到一定温度(130~160℃)过滤实现硫与其他元素的分离,该法成本低,且硫渣中硫含量越高,热滤分离效果越好,在实际生产中处理含硫物料具有显著优势,目前国内驰宏锌锗、中金岭南、西部矿业等企业采用浮选—热滤法处理多金属硫渣。There are many methods to recover elemental sulfur from sulfur residue, including chemical methods and physical methods. The chemical method dissolves the sulfur by adding organic/inorganic solvents, and then extracts and processes it to obtain sulfur products. However, the solvents used have problems such as being toxic and volatile. , cannot be applied to actual production on a large scale. Physical methods mainly include vacuum distillation, high-pressure decantation, flotation, thermal filtration, etc. Vacuum distillation and high-pressure decantation have expensive equipment, complex processes, and are not suitable for large-scale production; flotation uses substances in the slag to The difference in water properties is used to separate elemental sulfur from other materials. The process is simple. The thermal filtration method uses the low melting point of sulfur to heat the polymetallic sulfur slag to a certain temperature (130~160℃) and filter to achieve the separation of sulfur from other elements. The cost of the method is low, and the higher the sulfur content in the sulfur residue, the better the thermal filtration separation effect. It has significant advantages in handling sulfur-containing materials in actual production. Currently, domestic enterprises such as Chihong Zinc and Germanium, Zhongjin Lingnan, and Western Mining use flotation. —Hot filtration method for treating polymetallic sulfur slag.

然而,多金属硫渣因其成分复杂,直接熔融后粘度较大,热过滤过程中液硫与其他物料难分离,导致硫磺分离回收率低且不利于滤饼中有价金属的进一步分离回收。目前研究者更多集中在对熔融工艺的改进,较少关注原料预处理过程。因此,有必要提供一种金属硫渣预处理强化硫磺热熔过滤分离的方法,以解决或至少缓解现有技术中硫磺与金属杂质分离困难的技术缺陷。However, due to its complex composition, polymetallic sulfur slag has a high viscosity after direct melting. It is difficult to separate liquid sulfur from other materials during hot filtration, resulting in a low sulfur separation recovery rate and not conducive to further separation and recovery of valuable metals in the filter cake. At present, researchers focus more on improving the melting process and pay less attention to the raw material pretreatment process. Therefore, it is necessary to provide a method for pretreatment of metal sulfur slag to enhance the hot-melt filtration separation of sulfur to solve or at least alleviate the technical defect of difficult separation of sulfur and metal impurities in the prior art.

发明内容Contents of the invention

针对现有技术中多金属硫渣处理过程中存在的缺陷,本发明的目的是在于提供一种金属硫渣预处理强化硫磺热熔过滤分离的方法,该方法能够实现熔融态金属硫渣的降粘,以提高金属硫渣热熔过滤过程中硫磺回收率,且操作流程简单,避免添加有毒试剂,有利于工业化生产。In view of the defects existing in the treatment process of multi-metallic sulfur slag in the prior art, the purpose of the present invention is to provide a method for pretreatment of metal sulfur slag to strengthen the hot-melt sulfur filtration separation, which method can achieve the reduction of molten metal sulfur slag. Sticky to improve the sulfur recovery rate during hot melt filtration of metal sulfur slag, and the operation process is simple to avoid adding toxic reagents, which is conducive to industrial production.

为了实现上述技术目的,本发明提供了一种金属硫渣预处理强化硫磺热熔过滤分离的方法,该方法包括以下步骤:In order to achieve the above technical objectives, the present invention provides a method for pretreatment of metal sulfur slag to strengthen sulfur hot melt filtration separation, which method includes the following steps:

1)将金属硫渣进行粉碎和研磨后,加水和酸进行调浆,得到金属硫渣浆料;1) After crushing and grinding the metal sulfur slag, add water and acid to adjust the slurry to obtain a metal sulfur slag slurry;

2)将金属硫渣浆料进行曝气处理后,加入除杂调控剂进行除杂,得到浸出溶液;所述除杂调控剂包括硫酸铁、氯化钠及氯化铵;2) After aeration treatment of the metal sulfur slag slurry, an impurity removal regulator is added to remove impurities to obtain a leaching solution; the impurity removal regulator includes ferric sulfate, sodium chloride and ammonium chloride;

3)将浸出溶液过滤分离固体产物,所述固体产物经过洗涤和脱水后,通过热熔过滤分离硫液。3) The leaching solution is filtered to separate the solid product. After the solid product is washed and dehydrated, the sulfur liquid is separated by hot melt filtration.

本发明的关键是对金属硫渣进行特殊的预处理过程,能够将金属离子中的杂质金属离子高效脱除,从而有效降低熔融态金属硫渣的粘度,改善热熔过滤效果,提高硫磺回收效率。更具体来说,先采用酸进行调浆,并通入氧气可以将部分金属及金属盐类等进行氧化浸出,在此基础上采用特殊的除杂调控剂,通过化学反应将难浸出的杂质金属硫化物(例如硫化锌等)转化易溶性化合物,从而达到深度脱除金属杂质的目的。本发明采用的特殊除杂调控剂包括硫酸铁、氯化钠及氯化铵,硫酸铁主要提供铁离子用于诱导硫化锌等难溶性金属硫化物形成可溶性锌盐,而氯化钠及氯化铵主要提供氯离子及铵离子,其对铁离子与难溶性金属硫化物之间的反应起到促进作用,协同加速该过程。The key to the present invention is to perform a special pretreatment process on metal sulfur slag, which can efficiently remove impurity metal ions from metal ions, thereby effectively reducing the viscosity of molten metal sulfur slag, improving the hot-melt filtration effect, and increasing the sulfur recovery efficiency. . More specifically, acid is first used to mix the pulp, and oxygen is introduced to oxidize and leach some metals and metal salts. On this basis, special impurity removal regulators are used to remove difficult-to-leach impurity metals through chemical reactions. Sulfides (such as zinc sulfide, etc.) are converted into easily soluble compounds, thereby achieving the purpose of deeply removing metal impurities. The special impurity-removing regulators used in the present invention include ferric sulfate, sodium chloride and ammonium chloride. Ferric sulfate mainly provides iron ions for inducing zinc sulfide and other insoluble metal sulfides to form soluble zinc salts, while sodium chloride and chloride Ammonium mainly provides chloride ions and ammonium ions, which promote the reaction between iron ions and poorly soluble metal sulfides, synergistically accelerating the process.

作为一个优选的方案,所述金属硫渣研磨至粒度满足≤106μm。将金属硫渣研磨至适当粒度,有利于其中的杂质溶出。As a preferred solution, the metal sulfur slag is ground to a particle size of ≤106 μm. Grinding the metal sulfur slag to an appropriate particle size is conducive to the dissolution of impurities in it.

作为一个优选的方案,所述金属硫渣浆料的固液质量比为1:2~1:5,pH=1~3。调节pH可以采用稀硫酸实现。As a preferred solution, the solid-liquid mass ratio of the metal sulfur slag slurry is 1:2 to 1:5, and the pH is 1 to 3. Adjusting the pH can be achieved using dilute sulfuric acid.

作为一个优选的方案,所述曝气采用搅拌辅助鼓风曝气方式,搅拌速率为300~700rpm,时间为0.5~2小时。温度为室温,例如20~35℃。曝气采用的气体为空气或者其他含氧气体。As a preferred solution, the aeration adopts stirring-assisted blast aeration, with a stirring rate of 300 to 700 rpm and a time of 0.5 to 2 hours. The temperature is room temperature, for example, 20 to 35°C. The gas used for aeration is air or other oxygen-containing gas.

作为一个优选的方案,所述除杂调控剂包含以下质量百分比组分:硫酸铁20~80%,氯化钠2~20%,氯化铵10~60%。除杂调控剂以硫酸铁作为主要成分,其主要提供可溶性铁离子,以用于诱导硫化锌等难溶性金属硫化物形成可溶性锌盐,而氯离子及铵离子作为次要成分,以协同加速反应过程。As a preferred solution, the impurity removal regulator includes the following mass percentage components: 20% to 80% iron sulfate, 2% to 20% sodium chloride, and 10% to 60% ammonium chloride. The impurity-removing regulator uses iron sulfate as the main component, which mainly provides soluble iron ions to induce the formation of soluble zinc salts from poorly soluble metal sulfides such as zinc sulfide, while chloride ions and ammonium ions serve as secondary components to synergistically accelerate the reaction. process.

作为一个优选的方案,所述除杂调控剂的用量以金属硫渣浆料中铁离子、氯离子与铵离子总浓度为0.1~0.6M计量。As a preferred solution, the amount of the impurity removal regulator is measured based on the total concentration of iron ions, chloride ions and ammonium ions in the metal sulfur slag slurry of 0.1 to 0.6M.

作为一个优选的方案,所述除杂的条件为:在常温下,反应10~24小时。As a preferred option, the impurity removal conditions are: reaction at room temperature for 10 to 24 hours.

作为一个优选的方案,所述热熔过滤过程中,熔融温度为140~150℃,时长为60~180min,滤压为0.6~0.8MPa。As a preferred solution, during the hot melt filtration process, the melting temperature is 140-150°C, the duration is 60-180 minutes, and the filtration pressure is 0.6-0.8MPa.

作为一个优选的方案,所述金属硫渣中包含的杂质金属元素如Fe、Zn、Pb中至少一种。更具体来说,所述金属硫渣中硫元素含量≥55wt%,锌元素含量≤10wt%,铁元素含量≤20wt%,铅元素含量≤3wt%。As a preferred option, the metal sulfur slag contains at least one impurity metal element such as Fe, Zn, and Pb. More specifically, the sulfur element content in the metal sulfur slag is ≥55wt%, the zinc element content is ≤10wt%, the iron element content is ≤20wt%, and the lead element content is ≤3wt%.

作为一个优选的方案,所述洗涤采用多级洗涤方式,洗涤至水洗液呈中性。更具体的洗涤过程包括:对浸出液进行抽滤,滤渣使用去离子水搅拌洗涤并再次抽滤,直至滤液pH为中性。As a preferred solution, the washing adopts a multi-stage washing method until the washing liquid becomes neutral. A more specific washing process includes: suction filtration of the leachate, stirring and washing the filter residue with deionized water and suction filtration again until the pH of the filtrate is neutral.

作为一个优选的方案,所述脱水至含水率<10%。更具体的脱水处理包括:使用带式脱水机对经所述水洗处理的所述金属硫渣进行脱水,以使所述金属硫渣的含水率<10wt%。As a preferred option, the dehydration is carried out until the moisture content is less than 10%. More specific dehydration treatment includes: using a belt dehydrator to dehydrate the metal sulfur slag that has been washed with water, so that the moisture content of the metal sulfur slag is less than 10wt%.

作为一个优选的方案,所述硫液进行制粒,得硫磺产品。As a preferred option, the sulfur liquid is granulated to obtain sulfur products.

与现有技术相比,本发明技术方案带来的有益技术效果:Compared with the existing technology, the technical solution of the present invention brings beneficial technical effects:

本发明通过对金属硫渣进行酸洗曝气处理并配合使用调控试剂,能够将金属硫渣中的杂质有效脱除,实现熔融态金属硫渣降粘的同时有效提高硫磺分离回收率。By performing pickling and aeration treatment on metal sulfur slag and using a regulating reagent, the present invention can effectively remove impurities in metal sulfur slag, reduce the viscosity of molten metal sulfur slag and effectively increase the sulfur separation recovery rate.

本发明提供的金属硫渣预处理强化硫磺热熔过滤分离的方法操作流程简单,避免了使用有毒试剂,有利于工业化应用。The method for pretreating metal sulfur slag and strengthening sulfur hot-melt filtration and separation provided by the present invention has a simple operation process, avoids the use of toxic reagents, and is conducive to industrial application.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的内容获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the contents shown in these drawings without exerting creative efforts.

图1为本发明中金属硫渣预处理强化硫磺热熔过滤分离的方法的流程示意图。Figure 1 is a schematic flow chart of the method for pretreatment of metal sulfur slag to enhance sulfur hot melt filtration separation in the present invention.

图2为多金属硫渣经预处理后粘度及分离率图。Figure 2 shows the viscosity and separation rate of polymetallic sulfur slag after pretreatment.

具体实施方式Detailed ways

下面将结合说明书附图,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明的一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

并且,本发明各个实施方式之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。Moreover, the technical solutions in the various embodiments of the present invention can be combined with each other, but it must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions appears to be contradictory or cannot be realized, such combination of technical solutions should be considered. It does not exist and is not within the protection scope required by the present invention.

当实施例给出数值范围时,应理解,除非本发明另有说明,每个数值范围的两个端点以及两个端点之间任何一个数值均可选用。除非另外定义,本发明中使用的所有技术和科学术语与本技术领域的技术人员对现有技术的掌握及本发明的记载,还可以使用与本发明实施例中所述的方法、设备、材料相似或等同的现有技术的任何方法、设备和材料来实现本发明。When the examples give numerical ranges, it should be understood that, unless otherwise stated in the present invention, both endpoints of each numerical range and any value between the two endpoints can be selected. Unless otherwise defined, all technical and scientific terms used in the present invention are consistent with the knowledge of the prior art and the description of the present invention by those skilled in the art. They can also use the methods, equipment, and materials described in the embodiments of the present invention. Any methods, equipment and materials similar or equivalent to those in the prior art may be used to implement the present invention.

以下结合具体对本发明内容做进一步阐述说明,本发明提供的金属硫渣预处理强化硫磺热熔过滤分离的方法,包括以下步骤:The content of the present invention will be further elaborated in detail below. The method for pretreatment of metal sulfur slag and enhanced sulfur hot-melt filtration separation provided by the present invention includes the following steps:

(1)将金属硫渣粉碎、研磨,尺寸≤106μm;金属硫渣中硫元素含量≥55wt%;锌元素含量≤10wt%;铁元素含量≤20wt%;铅元素含量≤3wt%;多金属硫渣尺寸≤106μm,具体可以为1.3~106μm。需说明的是,所述金属硫渣可以为多金属硫渣,即金属杂质可以为多种;所述金属杂质中可以含有重金属元素,即所述金属杂质中的金属元素可以包括或为重金属元素,重金属元素也可以为多种;所述重金属元素可以包括或为Zn、Pb中的一种或多种;当然,所述重金属元素也可以包括或为Hg、Cu等其他重金属元素,在此不进行一一列举。(1) Crush and grind the metal sulfur slag to a size of ≤106 μm; the sulfur content in the metal sulfur slag is ≥55wt%; the zinc content is ≤10wt%; the iron content is ≤20wt%; the lead content is ≤3wt%; polymetallic sulfur The slag size is ≤106μm, specifically it can be 1.3~106μm. It should be noted that the metal sulfur slag can be a polymetallic sulfur slag, that is, there can be a variety of metal impurities; the metal impurities can contain heavy metal elements, that is, the metal elements in the metal impurities can include or be heavy metal elements. , the heavy metal elements can also be multiple; the heavy metal elements can include or be one or more of Zn, Pb; of course, the heavy metal elements can also include or be other heavy metal elements such as Hg, Cu, etc., which are not mentioned here. List them one by one.

本发明中金属硫渣中包含的硫磺(S)是指以S8形成存在的S元素,Fe的存在形式包括或为FeS2,Zn的存在形式包括或为ZnS,Pb的存在形式包括或为PbSO4;除以上物质外,所述金属硫渣中一般还可以含有CaSO4。按质量分数计,所述金属硫渣中包括:硫磺(S)≥55%、Fe≤20%、Zn≤10%、Pb≤3%。具体地,S含量可以为55%~85%,Fe含量可以为1%~20%、Zn含量可以为1%~10%、Pb含量可以为0.1%~3%。需强调的是,由于FeS2、ZnS、PbSO4、CaSO4等含S物质中的S元素并不是以硫磺的形式存在,可以不计入硫磺(S)的占比。The sulfur (S) contained in the metal sulfur slag in the present invention refers to the S element that exists in the form of S 8 . The existence form of Fe includes or is FeS 2 , the existence form of Zn includes or is ZnS, and the existence form of Pb includes or is PbSO 4 ; In addition to the above substances, the metal sulfur slag can generally also contain CaSO 4 . In terms of mass fraction, the metal sulfur slag includes: sulfur (S) ≥ 55%, Fe ≤ 20%, Zn ≤ 10%, and Pb ≤ 3%. Specifically, the S content can be 55% to 85%, the Fe content can be 1% to 20%, the Zn content can be 1% to 10%, and the Pb content can be 0.1% to 3%. It should be emphasized that since the S element in S-containing materials such as FeS 2 , ZnS, PbSO 4 and CaSO 4 does not exist in the form of sulfur, it does not need to be included in the proportion of sulfur (S).

(2)步骤(1)处理获得的金属硫渣与水混合,金属硫渣与水质量比为1:2~1:5;并用稀硫酸调pH=1~3;(2) Mix the metal sulfur slag obtained by the treatment in step (1) with water. The mass ratio of metal sulfur slag to water is 1:2 to 1:5; and use dilute sulfuric acid to adjust the pH to 1 to 3;

(3)步骤(2)处理获得的浆液搅拌(500rpm)并鼓风曝气0.5~2小时;金属硫渣进行鼓风曝气的环境温度为20~35℃,时间为0.5~2小时,并同时搅拌,速率500rpm。(3) The slurry obtained in step (2) is stirred (500 rpm) and aerated for 0.5 to 2 hours; the ambient temperature for blast aeration of metal sulfur slag is 20 to 35°C, and the time is 0.5 to 2 hours, and Stir simultaneously at a speed of 500 rpm.

(4)步骤(3)处理获得的浆液在持续搅拌下停止曝气,添加调控试剂制备浸出溶液,常温下反应10~24小时;调控试剂包括硫酸铁、氯化钠及氯化铵,按质量分数计,其成分比例为硫酸铁20~80%,氯化钠2~20%,氯化铵10~60%,其中铁离子与铵离子总浓度0.1~0.6M;(4) Stop aeration of the slurry obtained in step (3) with continuous stirring, add regulating reagents to prepare a leaching solution, and react at room temperature for 10 to 24 hours; regulating reagents include ferric sulfate, sodium chloride and ammonium chloride, by mass In terms of fractions, its composition ratio is 20-80% iron sulfate, 2-20% sodium chloride, 10-60% ammonium chloride, and the total concentration of iron ions and ammonium ions is 0.1-0.6M;

(5)步骤(4)处理获得的浆液过滤并多次洗涤至pH为中性,真空干燥至含水率<10%;所述水洗处理为常规手段,仅需将所述金属硫渣洗涤至中性或接近中性即可,在此不做详述。所述脱水处理包括:对经所述水洗处理的所述金属硫渣进行脱水,以使所述金属硫渣的含水率<10%。(5) The slurry obtained in step (4) is filtered and washed multiple times until the pH is neutral, and vacuum dried until the moisture content is <10%; the water washing treatment is a conventional method, and only the metal sulfur slag needs to be washed to neutral It is sufficient to be neutral or close to neutral and will not be described in detail here. The dehydration treatment includes: dehydrating the metal sulfur slag that has been washed with water so that the moisture content of the metal sulfur slag is less than 10%.

具体可以为:将经所述水洗处理后的所述金属硫渣通过真空带式过滤机过滤脱水,脱水后得到含水率<10%脱水硫渣。Specifically, the metal sulfur slag after the water washing treatment can be filtered and dehydrated through a vacuum belt filter, and after dehydration, a dehydrated sulfur slag with a moisture content of less than 10% can be obtained.

(6)步骤(5)处理获得的金属硫渣加热至140~150℃熔融,对熔融态的待分离渣进行过滤分离,得分离后的硫液,硫液中含有硫磺。(6) The metal sulfur slag obtained in step (5) is heated to 140-150°C to melt, and the molten slag to be separated is filtered and separated to obtain a separated sulfur liquid, which contains sulfur.

其中,熔融的温度可以为140~150℃,熔融的时长可以为60~180minAmong them, the melting temperature can be 140~150℃, and the melting time can be 60~180 minutes

具体可以为:将经所述脱水处理后的所述金属硫渣通过胶带运输机进入粗硫熔化旋流器中,粗硫熔化旋流器内温度为140~150℃,粗硫熔化旋流器内保温时间为60~180min,以使金属硫渣完全熔融;熔融完毕后,对熔融态的所述待分离渣进行过滤分离,得金属滤渣和分离后的硫液,然后对所述硫液进行制粒,得硫磺产品。所述金属滤渣(也可以称为重金属滤渣)中含有金属元素(金属杂质),还可以还含有其他杂质;所述硫液中主要含有硫磺。Specifically, it can be as follows: the metal sulfur slag after the dehydration treatment is entered into a crude sulfur melting cyclone through a belt conveyor. The temperature in the crude sulfur melting cyclone is 140-150°C. The heat preservation time is 60 to 180 minutes to completely melt the metal sulfur slag; after the melting is completed, the molten slag to be separated is filtered and separated to obtain the metal filter slag and the separated sulfur liquid, and then the sulfur liquid is prepared. grains to obtain sulfur products. The metal filter residue (which may also be called heavy metal filter residue) contains metal elements (metal impurities) and may also contain other impurities; the sulfur liquid mainly contains sulfur.

所述过滤分离的滤径可以<10μm,具体可以为1~8μm;所述过滤分离可以为加压过滤,即所述过滤分离的过程中,可以对所述待分离渣施加0.6~0.8MPa的压力;所述过滤分离的过程中,可以保持所述待分离渣的温度为140~150℃,也可以趁热过滤。The filter diameter of the filtration separation can be <10 μm, specifically 1 to 8 μm; the filtration separation can be pressure filtration, that is, during the filtration separation process, 0.6 to 0.8 MPa can be applied to the residue to be separated. Pressure; during the filtration and separation process, the temperature of the slag to be separated can be kept at 140-150°C, or the slag can be filtered while it is hot.

所述对熔融态的所述待分离渣进行过滤分离具体可以为:将熔融态的所述待分离渣泵入或分批次泵入到压滤机中;然后,将压滤机中压滤得的所述硫液(高纯硫液)送入制粒机中制粒为硫磺产品,并打包堆存。The specific method of filtering and separating the molten slag to be separated may be: pumping the molten slag to be separated into a filter press or pumping it in batches into a filter press; and then filtering in the filter press. The obtained sulfur liquid (high-purity sulfur liquid) is sent to a granulator to be granulated into sulfur products, and is packaged and stored.

需知悉的是,针对熔融态金属硫渣粘度大,热熔过滤回收硫磺效率低的难题,本发明通过预处理进一步除去多金属硫渣中的某些金属杂质,降低熔融态多金属硫渣中硫聚合度从而提高硫磺热滤分离回收率。本发明提供的方法工艺简单、便于操作,无需添加有毒有害的化学试剂,不仅提高了多金属硫渣中硫资源回收利用率增大经济效益,也降低了硫渣所带来的环境风险。It should be noted that, in view of the problems of high viscosity of molten metal sulfur slag and low efficiency of sulfur recovery by hot-melt filtration, the present invention further removes certain metal impurities in polymetallic sulfur slag through pretreatment and reduces the content of molten polymetallic sulfur slag. The degree of sulfur polymerization thereby improves the recovery rate of sulfur thermal filtration separation. The method provided by the invention is simple in process and easy to operate without adding toxic and harmful chemical reagents. It not only improves the recovery rate of sulfur resources in polymetallic sulfur slag and increases economic benefits, but also reduces the environmental risks caused by sulfur slag.

具体地,本发明首先将多金属硫渣粉碎、研磨,溶于去离子水,并用浓硫酸调pH=1~3;然后将获得的浆液搅拌(500rpm)并鼓风曝气0.5~2小时;曝气结束后,添加调控试剂制备浸出溶液,常温下反应10~24小时;获得的浆液过滤并多次洗涤至pH为中性,真空干燥至含水率<10%;将脱水后的金属硫渣送入熔化旋流器,在粗硫熔化旋流器中保持温度为140~150℃,最后对熔融态的待分离渣进行过滤分离,冷却滤液或制粒后即可得到高纯硫磺产品。Specifically, in the present invention, the polymetallic sulfur slag is first crushed and ground, dissolved in deionized water, and the pH is adjusted to 1 to 3 with concentrated sulfuric acid; then the obtained slurry is stirred (500 rpm) and aerated for 0.5 to 2 hours; After aeration, add a regulating reagent to prepare a leaching solution, and react at room temperature for 10 to 24 hours; the obtained slurry is filtered and washed multiple times until the pH is neutral, and vacuum dried until the moisture content is <10%; the dehydrated metal sulfur slag is It is sent to the melting cyclone, and the temperature is maintained at 140-150°C in the crude sulfur melting cyclone. Finally, the molten slag to be separated is filtered and separated. After cooling the filtrate or granulating, a high-purity sulfur product can be obtained.

下面结合具体实施例对本发明提供的技术方案进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。The technical solutions provided by the present invention will be described in detail below with reference to specific examples, but they should not be understood as limiting the scope of the present invention.

实施例1Example 1

金属硫渣预处理强化硫磺热熔过滤分离的方法,包括以下步骤:The method of pretreatment of metal sulfur slag to strengthen hot-melt sulfur filtration separation includes the following steps:

将多金属硫渣(主要成分:S 80wt%、Zn 3.5wt%、Fe 4wt%、Pb 0.35wt%、其他12.15wt%)粉碎、研磨、过筛(200目),以质量比2:1将去离子水加入多金属硫渣中,用硫酸调节pH=1.5。在搅拌(500rpm)条件下,利用气泵鼓风曝气1h,然后添加调控试剂A(包括硫酸铁、氯化钠及氯化铵,Fe3+、氯离子与NH4 +总浓度为0.4M,按质量分数计,其成分比例为硫酸铁70%,氯化钠10%,氯化铵20%),常温常压下反应16个小时。获得的浆液过滤并多次洗涤至pH=7,真空干燥至含水率为8%,将脱水后的金属硫渣送入熔化旋流器,在粗硫熔化旋流器中保持温度为150℃,保温30min后,熔融硫(熔融态的多金属硫渣)从粗硫旋流器底部排出至带有搅拌的粗硫池中,测量其粘度为1240mPa.s。随后将熔融硫渣(熔融态的待分离渣)泵入到热过滤机(150℃温度)中过滤(压力为0.6MPa,滤径为8μm),得金属滤渣和高纯硫液;将高纯硫液制粒打包,得硫磺产品。The polymetallic sulfur slag (main components: S 80wt%, Zn 3.5wt%, Fe 4wt%, Pb 0.35wt%, others 12.15wt%) was crushed, ground, and sieved (200 mesh), and the mass ratio was 2:1. Deionized water was added to the polymetallic sulfur slag, and sulfuric acid was used to adjust pH=1.5. Under stirring (500rpm) conditions, use an air pump to aerate for 1 hour, and then add regulatory reagent A (including ferric sulfate, sodium chloride and ammonium chloride, the total concentration of Fe 3+ , chloride ions and NH 4 + is 0.4M, In terms of mass fraction, the composition ratio is 70% iron sulfate, 10% sodium chloride, 20% ammonium chloride), and the reaction is carried out for 16 hours at normal temperature and pressure. The obtained slurry is filtered and washed multiple times until pH=7, and vacuum dried to a moisture content of 8%. The dehydrated metal sulfur slag is sent to the melting cyclone, and the temperature is maintained at 150°C in the crude sulfur melting cyclone. After 30 minutes of heat preservation, molten sulfur (molten polymetallic sulfur slag) was discharged from the bottom of the crude sulfur cyclone into the crude sulfur pool with stirring, and its viscosity was measured to be 1240 mPa.s. Then the molten sulfur slag (molten slag to be separated) is pumped into a hot filter (temperature 150°C) for filtration (pressure 0.6MPa, filter diameter 8μm) to obtain metal filter slag and high-purity sulfur liquid; The sulfur liquid is granulated and packaged to obtain sulfur products.

本实施例中,硫磺产品中硫磺的纯度为99.51%,多金属硫渣中的硫磺分离回收率为65.70%,金属滤渣中的重金属可以进一步回收。In this embodiment, the purity of sulfur in the sulfur product is 99.51%, the sulfur separation recovery rate in the polymetallic sulfur residue is 65.70%, and the heavy metals in the metal filter residue can be further recovered.

对比例1Comparative example 1

本对比例相较于实施例1,多金属硫渣没有经过前处理。Compared with Example 1 in this comparative example, the polymetallic sulfur slag has not undergone pretreatment.

具体为:将未经任何处理的多金属硫渣真空干燥至含水率为8%,送入熔化旋流器,在粗硫熔化旋流器中保持温度为150℃,保温30min后,熔融硫(熔融态的多金属硫渣)从粗硫旋流器底部排出至带有搅拌的粗硫池中,测量其粘度为2660mPa.s。随后将熔融硫渣(熔融态的待分离渣)泵入到热过滤机(150℃温度)中过滤(压力为0.6MPa,滤径为8μm),得金属滤渣和高纯硫液;将高纯硫液制粒打包,得硫磺产品。Specifically: vacuum-dry the polymetallic sulfur slag without any treatment to a moisture content of 8%, send it to the melting cyclone, maintain the temperature at 150°C in the crude sulfur melting cyclone, and after holding for 30 minutes, melt the sulfur ( The molten polymetallic sulfur slag) is discharged from the bottom of the crude sulfur cyclone into the crude sulfur pool with stirring, and its viscosity is measured to be 2660mPa.s. Then the molten sulfur slag (molten slag to be separated) is pumped into a hot filter (temperature 150°C) for filtration (pressure 0.6MPa, filter diameter 8μm) to obtain metal filter slag and high-purity sulfur liquid; The sulfur liquid is granulated and packaged to obtain sulfur products.

本对比例中,硫磺产品中硫磺的纯度为99.21%,多金属硫渣中的硫磺分离回收率为53%。In this comparative example, the purity of sulfur in the sulfur product is 99.21%, and the sulfur separation recovery rate in the polymetallic sulfur slag is 53%.

对比例2Comparative example 2

本对比例相较于实施例1,省略了前处理过程中的加酸调pH及曝气步骤。Compared with Example 1, the steps of adding acid to adjust pH and aeration in the pretreatment process were omitted in this comparative example.

具体为:将多金属硫渣(主要成分:S 80wt%、Zn 3.5wt%、Fe 4wt%、Pb0.35wt%、其他12.15wt%)粉碎、研磨、过筛(200目),以质量比2:1将去离子水加入多金属硫渣中,在搅拌(500rpm)条件下,添加调控试剂(包括硫酸铁、氯化钠及氯化铵,Fe3+、氯离子与NH4 +总浓度为0.4M,按质量分数计,其成分比例为硫酸铁70%,氯化钠10%,氯化铵20%),常温常压下反应16个小时。过滤并真空干燥至含水率为8%,将脱水后的金属硫渣送入熔化旋流器,在粗硫熔化旋流器中保持温度为150℃,保温30min后,熔融硫(熔融态的多金属硫渣)从粗硫旋流器底部排出至带有搅拌的粗硫池中,测量其粘度为1372mPa.s。随后将熔融硫渣(熔融态的待分离渣)泵入到热过滤机(150℃温度)中过滤(压力为0.6MPa,滤径为8μm),得金属滤渣和高纯硫液;将高纯硫液制粒打包,得硫磺产品。Specifically: the polymetallic sulfur slag (main components: S 80wt%, Zn 3.5wt%, Fe 4wt%, Pb 0.35wt%, others 12.15wt%) is pulverized, ground, and sieved (200 mesh) to a mass ratio of 2 :1 Add deionized water to the polymetallic sulfur slag, and add regulating reagents (including iron sulfate, sodium chloride and ammonium chloride) under stirring (500rpm) conditions. The total concentration of Fe 3+ , chloride ions and NH 4 + is 0.4M, based on mass fraction, its composition ratio is 70% iron sulfate, 10% sodium chloride, 20% ammonium chloride), react for 16 hours at normal temperature and pressure. Filter and vacuum dry to a moisture content of 8%. Send the dehydrated metal sulfur slag to the melting cyclone. Keep the temperature at 150°C in the crude sulfur melting cyclone. After 30 minutes of heat preservation, the molten sulfur (polymer in molten state) Metal sulfur slag) is discharged from the bottom of the crude sulfur cyclone into the crude sulfur pool with stirring, and its viscosity is measured to be 1372mPa.s. Then the molten sulfur slag (molten slag to be separated) is pumped into a hot filter (temperature 150°C) for filtration (pressure 0.6MPa, filter diameter 8μm) to obtain metal filter slag and high-purity sulfur liquid; The sulfur liquid is granulated and packaged to obtain sulfur products.

本对比例中,硫磺产品中硫磺的纯度为99.22%,多金属硫渣中的硫磺分离回收率为58.4%,金属滤渣中的重金属可以进一步回收。In this comparative example, the purity of sulfur in the sulfur product is 99.22%, the sulfur separation recovery rate in the polymetallic sulfur residue is 58.4%, and the heavy metals in the metal filter residue can be further recovered.

对比例3Comparative example 3

本对比例相较于实施例1,前处理过程中未添加调控试剂。Compared with Example 1 in this comparative example, no regulating reagent was added during the pretreatment process.

具体为:将多金属硫渣(主要成分:S 80wt%、Zn 3.5wt%、Fe 4wt%、Pb0.35wt%、其他12.15wt%)粉碎、研磨、过筛(200目),以质量比2:1将去离子水加入多金属硫渣中,用硫酸调节pH=1.5。在搅拌(500rpm)条件下,利用气泵鼓风曝气1h,获得的浆液过滤并多次洗涤至pH=7,真空干燥至含水率为8%,将脱水后的金属硫渣送入熔化旋流器,在粗硫熔化旋流器中保持温度为150℃,保温30min后,熔融硫(熔融态的多金属硫渣)从粗硫旋流器底部排出至带有搅拌的粗硫池中,测量其粘度为1410mPa.s。随后将熔融硫渣(熔融态的待分离渣)泵入到热过滤机(150℃温度)中过滤(压力为0.6MPa,滤径为8μm),得金属滤渣和高纯硫液;将高纯硫液制粒打包,得硫磺产品。Specifically: the polymetallic sulfur slag (main components: S 80wt%, Zn 3.5wt%, Fe 4wt%, Pb 0.35wt%, others 12.15wt%) is pulverized, ground, and sieved (200 mesh) to a mass ratio of 2 :1 Add deionized water to the polymetallic sulfur slag, and adjust pH=1.5 with sulfuric acid. Under stirring (500 rpm) conditions, use an air pump to aerate for 1 hour. The obtained slurry is filtered and washed multiple times until pH=7, vacuum dried to a moisture content of 8%, and the dehydrated metal sulfur slag is sent to the melting cyclone. The temperature is maintained at 150°C in the crude sulfur melting cyclone. After 30 minutes of heat preservation, the molten sulfur (molten polymetallic sulfur slag) is discharged from the bottom of the crude sulfur cyclone into the crude sulfur pool with stirring. Measurement Its viscosity is 1410mPa.s. Then the molten sulfur slag (molten slag to be separated) is pumped into a hot filter (temperature 150°C) for filtration (pressure 0.6MPa, filter diameter 8μm) to obtain metal filter slag and high-purity sulfur liquid; The sulfur liquid is granulated and packaged to obtain sulfur products.

本对比例中,硫磺产品中硫磺的纯度为99.33%,多金属硫渣中的硫磺分离回收率为55.7%,金属滤渣中的重金属可以进一步回收。In this comparative example, the purity of sulfur in the sulfur product is 99.33%, the sulfur separation recovery rate in the polymetallic sulfur residue is 55.7%, and the heavy metals in the metal filter residue can be further recovered.

对比例4Comparative example 4

本对比例相较于实施例1,前处理过程中添加的调控试剂仅含其中的一种。Compared with Example 1, this comparative example contains only one of the regulating reagents added during the pretreatment process.

具体为:将多金属硫渣(主要成分:S 80wt%、Zn 3.5wt%、Fe 4wt%、Pb0.35wt%、其他12.15wt%)粉碎、研磨、过筛(200目),以质量比2:1将去离子水加入多金属硫渣中,在搅拌(500rpm)条件下,添加调控试剂(硫酸铁,Fe3 +浓度为0.4M,按质量分数计,其成分比例为硫酸铁100%),常温常压下反应16个小时。过滤并真空干燥至含水率为8%,将脱水后的金属硫渣送入熔化旋流器,在粗硫熔化旋流器中保持温度为150℃,保温30min后,熔融硫(熔融态的多金属硫渣)从粗硫旋流器底部排出至带有搅拌的粗硫池中,测量其粘度为1658mPa.s。随后将熔融硫渣(熔融态的待分离渣)泵入到热过滤机(150℃温度)中过滤(压力为0.6MPa,滤径为8μm),得金属滤渣和高纯硫液;将高纯硫液制粒打包,得硫磺产品。Specifically: the polymetallic sulfur slag (main components: S 80wt%, Zn 3.5wt%, Fe 4wt%, Pb 0.35wt%, others 12.15wt%) is pulverized, ground, and sieved (200 mesh) to a mass ratio of 2 :1 Add deionized water to the polymetallic sulfur slag, and add the regulating reagent (iron sulfate, Fe 3 + concentration is 0.4M, and its composition ratio is 100% iron sulfate in terms of mass fraction) under stirring (500 rpm) conditions. , react at room temperature and pressure for 16 hours. Filter and vacuum dry to a moisture content of 8%. Send the dehydrated metal sulfur slag to the melting cyclone. Keep the temperature at 150°C in the crude sulfur melting cyclone. After 30 minutes of heat preservation, the molten sulfur (polymer in molten state) Metal sulfur slag) is discharged from the bottom of the crude sulfur cyclone into the crude sulfur pool with stirring, and its viscosity is measured to be 1658mPa.s. Then the molten sulfur slag (molten slag to be separated) is pumped into a hot filter (temperature 150°C) for filtration (pressure 0.6MPa, filter diameter 8μm) to obtain metal filter slag and high-purity sulfur liquid; The sulfur liquid is granulated and packaged to obtain sulfur products.

本对比例中,硫磺产品中硫磺的纯度为99.18%,多金属硫渣中的硫磺分离回收率为58.89%,金属滤渣中的重金属可以进一步回收。In this comparative example, the purity of sulfur in the sulfur product is 99.18%, the sulfur separation recovery rate in the polymetallic sulfur slag is 58.89%, and the heavy metals in the metal filter residue can be further recovered.

实施例2Example 2

金属硫渣预处理强化硫磺热熔过滤分离的方法,包括以下步骤:The method of pretreatment of metal sulfur slag to strengthen hot-melt sulfur filtration separation includes the following steps:

将多金属硫渣(主要成分:S 82wt%、Zn 4.1wt%、Fe 3.8wt%、Pb 0.52wt%、其他9.58wt%)粉碎、研磨、过筛(200目),以质量比2:1将去离子水加入多金属硫渣中,用硫酸调节pH=1.5。在搅拌(500rpm)条件下,利用气泵鼓风曝气1h,然后添加调控试剂B(包括硫酸铁、氯化钠及氯化铵,Fe3+、氯离子与NH4 +总浓度为0.3M,按质量分数计,其成分比例为硫酸铁60%,氯化钠10%,氯化铵30%),常温常压下反应16个小时。获得的浆液过滤并多次洗涤至pH=7,真空干燥至含水率为10%,将脱水后的金属硫渣送入熔化旋流器,在粗硫熔化旋流器中保持温度为150℃,保温30min后,熔融硫(熔融态的多金属硫渣)从粗硫旋流器底部排出至带有搅拌的粗硫池中,测量其粘度为1160mPa.s。随后将熔融硫渣(熔融态的待分离渣)泵入到热过滤机(150℃温度)中过滤(压力为0.6Mpa,滤径为8μm),得金属滤渣和高纯硫液;将高纯硫液制粒打包,得硫磺产品。The polymetallic sulfur slag (main components: S 82wt%, Zn 4.1wt%, Fe 3.8wt%, Pb 0.52wt%, others 9.58wt%) was crushed, ground, and sieved (200 mesh) to a mass ratio of 2:1 Add deionized water to the polymetallic sulfur residue, and adjust pH=1.5 with sulfuric acid. Under stirring (500rpm) conditions, use an air pump to aerate for 1 hour, and then add regulatory reagent B (including ferric sulfate, sodium chloride and ammonium chloride, the total concentration of Fe 3+ , chloride ions and NH 4 + is 0.3M, In terms of mass fraction, the composition ratio is 60% iron sulfate, 10% sodium chloride, 30% ammonium chloride), and the reaction is carried out for 16 hours at normal temperature and pressure. The obtained slurry is filtered and washed multiple times until pH=7, and vacuum dried until the moisture content is 10%. The dehydrated metal sulfur slag is sent to the melting cyclone, and the temperature is maintained at 150°C in the crude sulfur melting cyclone. After 30 minutes of heat preservation, molten sulfur (molten polymetallic sulfur slag) was discharged from the bottom of the crude sulfur cyclone into the crude sulfur pool with stirring, and its viscosity was measured to be 1160 mPa.s. Then the molten sulfur slag (molten slag to be separated) is pumped into a hot filter (temperature 150°C) for filtration (pressure 0.6Mpa, filter diameter 8μm) to obtain metal filter slag and high-purity sulfur liquid; The sulfur liquid is granulated and packaged to obtain sulfur products.

本实施例中,硫磺产品中硫磺的纯度为99.43%,多金属硫渣中的硫磺分离回收率为66.1%,金属滤渣中的重金属可以进一步回收。In this embodiment, the purity of sulfur in the sulfur product is 99.43%, the sulfur separation recovery rate in the polymetallic sulfur residue is 66.1%, and the heavy metals in the metal filter residue can be further recovered.

实施例3Example 3

金属硫渣预处理强化硫磺热熔过滤分离的方法,包括以下步骤:The method of pretreatment of metal sulfur slag to strengthen hot-melt sulfur filtration separation includes the following steps:

将多金属硫渣(主要成分:S 77wt%、Zn 5.6wt%、Fe 6.4wt%、Pb 0.79wt%、其他10.21wt%)粉碎、研磨、过筛(200目),以质量比2:1将去离子水加入多金属硫渣中,用硫酸调节pH=2。在搅拌(500rpm)条件下,利用气泵鼓风曝气1h,然后添加调控试剂C(包括硫酸铁、氯化钠及氯化铵,Fe3+、氯离子与NH4 +总浓度为0.5M,按质量分数计,其成分比例为硫酸铁40%,氯化钠15%,氯化铵45%),常温常压下反应16个小时。获得的浆液过滤并多次洗涤至pH=7,真空干燥至含水率为9%,将脱水后的金属硫渣送入熔化旋流器,在粗硫熔化旋流器中保持温度为150℃,保温30min后,熔融硫(熔融态的多金属硫渣)从粗硫旋流器底部排出至带有搅拌的粗硫池中,测量其粘度为1221mPa.s。随后将熔融硫渣(熔融态的待分离渣)泵入到热过滤机(150℃温度)中过滤(压力为0.6Mpa,滤径为8μm),得金属滤渣和高纯硫液;将高纯硫液制粒打包,得硫磺产品。The polymetallic sulfur slag (main components: S 77wt%, Zn 5.6wt%, Fe 6.4wt%, Pb 0.79wt%, others 10.21wt%) was crushed, ground, and sieved (200 mesh) to a mass ratio of 2:1 Add deionized water to the polymetallic sulfur residue, and adjust pH=2 with sulfuric acid. Under stirring (500rpm) conditions, use an air pump to aerate for 1 hour, and then add regulatory reagent C (including ferric sulfate, sodium chloride and ammonium chloride, the total concentration of Fe 3+ , chloride ions and NH 4 + is 0.5M, In terms of mass fraction, the composition ratio is 40% iron sulfate, 15% sodium chloride, 45% ammonium chloride), and the reaction is carried out for 16 hours at normal temperature and pressure. The obtained slurry is filtered and washed multiple times until pH=7, and vacuum dried to a moisture content of 9%. The dehydrated metal sulfur slag is sent to the melting cyclone, and the temperature is maintained at 150°C in the crude sulfur melting cyclone. After 30 minutes of heat preservation, molten sulfur (molten polymetallic sulfur slag) was discharged from the bottom of the crude sulfur cyclone into the crude sulfur pool with stirring, and its viscosity was measured to be 1221mPa.s. Then the molten sulfur slag (molten slag to be separated) is pumped into a hot filter (temperature 150°C) for filtration (pressure 0.6Mpa, filter diameter 8μm) to obtain metal filter slag and high-purity sulfur liquid; The sulfur liquid is granulated and packaged to obtain sulfur products.

本实施例中,硫磺产品中硫磺的纯度为99.38%,多金属硫渣中的硫磺分离回收率为64%,金属滤渣中的重金属可以进一步回收。In this embodiment, the purity of sulfur in the sulfur product is 99.38%, the sulfur separation recovery rate in the polymetallic sulfur residue is 64%, and the heavy metals in the metal filter residue can be further recovered.

本发明的上述技术方案中,以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的技术构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围。Among the above technical solutions of the present invention, the above are only preferred embodiments of the present invention and do not limit the patent scope of the present invention. Under the technical concept of the present invention, equivalent structural transformations can be made using the contents of the description and drawings of the present invention. , or direct/indirect application in other related technical fields are included in the scope of patent protection of the present invention.

Claims (9)

1.一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:包括以下步骤:1. A method for pretreatment of metal sulfur slag to enhance hot-melt sulfur filtration separation, which is characterized by: including the following steps: 1)将金属硫渣进行粉碎和研磨后,加水和酸进行调浆,得到金属硫渣浆料;1) After crushing and grinding the metal sulfur slag, add water and acid to adjust the slurry to obtain a metal sulfur slag slurry; 2)将金属硫渣浆料进行曝气处理后,加入除杂调控剂进行除杂,得到浸出溶液;所述除杂调控剂包括硫酸铁、氯化钠及氯化铵;2) After aeration treatment of the metal sulfur slag slurry, an impurity removal regulator is added to remove impurities to obtain a leaching solution; the impurity removal regulator includes ferric sulfate, sodium chloride and ammonium chloride; 3)将浸出溶液过滤分离固体产物,所述固体产物经过洗涤和脱水后,通过热熔过滤分离硫液。3) The leaching solution is filtered to separate the solid product. After the solid product is washed and dehydrated, the sulfur liquid is separated by hot melt filtration. 2.根据权利要求1所述的一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:所述金属硫渣研磨至粒度满足≤106μm。2. A method for pretreatment of metal sulfur slag to enhance sulfur hot-melt filtration and separation according to claim 1, characterized in that: the metal sulfur slag is ground to a particle size of ≤106 μm. 3.根据权利要求1所述的一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:所述金属硫渣浆料的固液质量比为1:2~1:5,pH=1~3。3. A method for metal sulfur slag pretreatment to strengthen sulfur hot-melt filtration and separation according to claim 1, characterized in that: the solid-liquid mass ratio of the metal sulfur slag slurry is 1:2 to 1:5, pH=1~3. 4.根据权利要求1所述的一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:所述曝气采用搅拌辅助鼓风曝气方式,搅拌速率为300~700rpm,曝气时间为0.5~2小时。4. A method for pretreatment of metal sulfur slag to strengthen sulfur hot-melt filtration and separation according to claim 1, characterized in that: the aeration adopts stirring-assisted blast aeration, the stirring rate is 300-700 rpm, and the aeration method is 300 to 700 rpm. The gas time is 0.5 to 2 hours. 5.根据权利要求1所述的一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:所述除杂调控剂包含以下质量百分比组分:硫酸铁20~80%,氯化钠2~20%,氯化铵10~60%。5. A method for metal sulfur slag pretreatment to strengthen sulfur hot-melt filtration and separation according to claim 1, characterized in that: the impurity removal regulator contains the following mass percentage components: iron sulfate 20-80%, chlorine Sodium chloride 2-20%, ammonium chloride 10-60%. 6.根据权利要求1或5所述的一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:所述除杂调控剂的用量以金属硫渣浆料中铁离子、氯离子与铵离子总浓度为0.1~0.6M计量。6. A method for pretreatment of metal sulfur slag to strengthen sulfur hot melt filtration and separation according to claim 1 or 5, characterized in that: the amount of the impurity removal regulator is based on the iron ions and chloride ions in the metal sulfur slag slurry. The total concentration of ammonium ions is 0.1~0.6M. 7.根据权利要求1或5所述的一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:所述除杂的条件为:在常温下,反应10~24小时。7. A method for pretreatment of metal sulfur slag to enhance sulfur hot-melt filtration and separation according to claim 1 or 5, characterized in that: the impurity removal conditions are: reaction at normal temperature for 10 to 24 hours. 8.根据权利要求1所述的一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:所述热熔过滤过程中,熔融温度为140~150℃,时长为60~180min,滤压为0.6~0.8MPa。8. A method for pretreatment of metal sulfur slag to strengthen sulfur hot-melt filtration and separation according to claim 1, characterized in that: during the hot-melt filtration process, the melting temperature is 140-150°C and the duration is 60-180 min. , the filter pressure is 0.6~0.8MPa. 9.根据权利要求1、2、3、4、5或8所述的一种金属硫渣预处理强化硫磺热熔过滤分离的方法,其特征在于:所述金属硫渣中硫元素含量≥55wt%,锌元素含量≤10wt%,铁元素含量≤20wt%,铅元素含量≤3wt%。9. A method for pre-treating metal sulfur slag to strengthen sulfur hot melt filtration and separation according to claim 1, 2, 3, 4, 5 or 8, characterized in that: the sulfur element content in the metal sulfur slag is ≥55wt %, zinc element content ≤ 10wt%, iron element content ≤ 20wt%, lead element content ≤ 3wt%.
CN202311753718.3A 2023-12-20 2023-12-20 Method for strengthening sulfur hot melting separation by pretreatment of metal sulfur slag Pending CN117735486A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119456640A (en) * 2025-01-16 2025-02-18 山东省煤田地质局第五勘探队 A device and method for separating heavy metals from soil, dust and other substances in electroplating plants

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119456640A (en) * 2025-01-16 2025-02-18 山东省煤田地质局第五勘探队 A device and method for separating heavy metals from soil, dust and other substances in electroplating plants
CN119456640B (en) * 2025-01-16 2025-04-04 山东省煤田地质局第五勘探队 Electroplating plant soil dust heavy metal separation device and separation method

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