CN117733512B - Gas alarm assembly equipment - Google Patents
Gas alarm assembly equipment Download PDFInfo
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- CN117733512B CN117733512B CN202410059298.7A CN202410059298A CN117733512B CN 117733512 B CN117733512 B CN 117733512B CN 202410059298 A CN202410059298 A CN 202410059298A CN 117733512 B CN117733512 B CN 117733512B
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- mounting frame
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- conveyor belt
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- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000009434 installation Methods 0.000 claims description 9
- 210000000078 claw Anatomy 0.000 claims 4
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
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Abstract
A gas alarm assembly apparatus comprising: an automatic fixing mechanism, a movable clamping mechanism and an automatic mounting mechanism; the automatic fixing device and the movable clamping mechanism are fixedly arranged on the ground; the automatic fixing device is used for fixing the lower shell of the gas alarm, and the movable clamping mechanism is used for clamping the upper shell of the gas alarm and sending the upper shell of the gas alarm; the automatic mounting mechanisms are arranged on the automatic fixing mechanisms and used for fixing the upper shell and the lower shell; the invention can automatically complete the assembly of the gas alarm shell, improve the assembly efficiency of the gas alarm shell and reduce the labor intensity of operators.
Description
Technical Field
The invention relates to the technical field of alarm shell assembly, in particular to gas alarm assembly equipment.
Background
The gas alarm is a gas leakage detection alarm instrument. When the gas in the environment leaks, the gas alarm detects that the gas concentration reaches the explosion or poisoning critical point set by the alarm, and the gas alarm sends out an alarm signal. The shell of the gas alarm consists of an upper shell and a lower shell, and the upper shell and the lower shell of the gas alarm are required to be positioned, clamped and assembled during processing; at present, the gas alarm is assembled by manpower basically, but the manual assembly efficiency is poor, and the labor consumption of operators possibly causes uneven assembly effect of the gas alarm along with the increase of working time.
Therefore, the gas alarm assembly equipment is needed at present, so that the gas alarm shell is assembled in an integrated whole process, and the assembly efficiency of the gas alarm shell is improved.
Disclosure of Invention
In order to solve the problems in the background technology, the invention provides a gas alarm assembly device, which comprises the following specific technical scheme:
A gas alarm assembly apparatus comprising: the device comprises an automatic fixing mechanism, a movable clamping mechanism, an automatic mounting mechanism and a control device; the automatic fixing device and the movable clamping mechanism are fixedly arranged on the ground; the automatic fixing device is used for fixing the lower shell of the gas alarm, and the movable clamping mechanism is used for clamping the upper shell of the gas alarm and sending the upper shell to the lower shell; the automatic mounting mechanisms are arranged on the automatic fixing mechanisms and used for fixing the upper shell and the lower shell; the control device is used for controlling the operation of the whole gas alarm assembly equipment except the control device.
Further, the automatic fixing mechanism includes: the device comprises a conveyor belt I, a mounting rack I and an inductor; the first conveyor belt is fixedly arranged on the ground and is used for conveying a lower shell of the gas alarm; the first installation racks are fixedly installed on the ground corresponding to the conveyor belt; each mounting rack I is provided with an automatic mounting mechanism; the first conveyor belt is fixedly provided with first air cylinders, the number of which is equal to that of the first mounting frames; the first air cylinders are respectively corresponding to the first mounting frames and are used for pushing the lower shell on the first conveyor belt into the corresponding first mounting frames;
four clamping blocks are uniformly distributed on the first mounting frame in a sliding manner and are synchronously driven by a second cylinder fixedly arranged on the first mounting frame, so that the lower shell is fixed; the first mounting frame is fixedly provided with the inductor; after the lower shell is placed on the first mounting frame, the sensor transmits signals to the control device.
Further, the mobile gripping mechanism includes: the conveying belt II, the electric screw device I and the clamping device; the second conveyor belt is fixedly arranged on the ground and is used for conveying an upper shell of the gas alarm; the number of the first electric screw devices is equal to that of the first mounting frames; the electric screw device is characterized in that the first conveyor belt and the second conveyor belt are respectively arranged on the first mounting frame; a horizontal sliding block is arranged on the first electric screw rod device in a sliding manner; the lower end of the horizontal sliding block is fixedly connected with an electric expansion bracket; the lower end of the electric telescopic frame is connected with a clamping device; the clamping device is used for clamping an upper shell on the second conveyor belt.
Further, the gripping device includes: the second mounting frame, the clamping jaw and the screw rod; the second mounting frame is fixedly arranged on the electric telescopic frame; the second mounting frame is rotatably provided with a screw rod and is driven by a first motor fixedly arranged on the second mounting frame; a sliding block is arranged on the lead screw in a sliding manner; the two clamping jaws are symmetrically and horizontally arranged on the second mounting frame in a sliding manner; the clamping jaw is rotationally connected with a connecting rod, and the other end of the connecting rod is rotationally connected to the sliding block; the motor rotates to drive the two clamping jaws to slide in opposite directions, so that the upper shell is clamped or loosened.
Further, the automatic mounting mechanism includes: the third cylinder, the containing box and the limiting plate; the four air cylinders III are fixedly arranged on the first mounting frame respectively corresponding to the four mounting holes of the lower shell; an electric screwdriver is fixedly connected to the output end of the third cylinder; the four accommodating boxes are fixedly arranged on the first mounting frame respectively corresponding to the four electric screwdrivers; a plurality of screws are placed in the accommodating box from top to bottom; a pushing block is elastically and slidably arranged on the accommodating box and used for pushing out the screw from the accommodating box;
The four limiting plates are respectively corresponding to the four accommodating boxes and are fixedly arranged on the first mounting frame and used for blocking screws in the accommodating boxes, so that the screws in the accommodating boxes can only be pushed out one at a time; the four electric telescopic rods correspond to the four containing boxes respectively and are fixedly arranged on the first mounting frame; an electric screw rod device II is fixedly connected to the output end of the electric telescopic rod; two clamps are oppositely and slidably arranged on the second electric screw rod device; the clamp is used for clamping the screw.
Compared with the prior art, the invention has the advantages that:
the invention can automatically complete the assembly of the gas alarm shell, improve the assembly efficiency of the gas alarm shell and reduce the labor intensity of operators.
Drawings
FIG. 1 is a schematic view of the overall assembly structure of the present invention;
fig. 2,3, 4, 5 and 6 are schematic views of an assembly structure of the automatic fixing device of the present invention;
fig. 7 and 8 are schematic views of an assembly structure of the mobile gripping mechanism according to the present invention;
Fig. 9, 10, 11 and 12 are schematic views of the assembly structure of the automatic mounting mechanism of the present invention.
In the figure: 1-an automatic fixing mechanism (101-a conveyor belt I, 102-a cylinder I, 103-a mounting rack I, 104-a cylinder II, 105-a clamping block, 106-a linkage rod and 107-an inductor); 2-moving clamping mechanism (201-second conveyor belt, 202-first electric screw device, 203-horizontal slide block, 204-electric telescopic frame, 205-first motor, 206-second mounting frame, 207-slide block, 208-clamping jaw, 209-screw); 3-automatic mounting mechanism (301-cylinder three, 302-electric screwdriver, 303-containing box, 304-extension spring, 305-electric telescopic rod, 306-electric screw device two, 307-clip, 308-limiting plate).
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution of the embodiments of the present invention will be clearly and completely described below, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
Examples
A gas alarm assembly apparatus, as shown in fig. 1, comprising: an automatic fixing mechanism 1, a movable clamping mechanism 2, an automatic mounting mechanism 3 and a control device; the automatic fixing device 1 and the movable clamping mechanism 2 are fixedly arranged on the ground; the automatic fixing device 1 is used for fixing the lower shell of the gas alarm, and the movable clamping mechanism 2 is used for clamping the upper shell of the gas alarm and sending the upper shell to the lower shell; a plurality of automatic mounting mechanisms 3 are mounted on the automatic fixing mechanism 1 for fixing the upper and lower housings; the control device is used for controlling the operation of the whole gas alarm assembly equipment except the control device.
Specifically, as shown in fig. 2 to 6, the automatic fixing mechanism 1 includes: conveyor one 101, mount one 103 and inductor 107; the first conveyor belt 101 is fixedly arranged on the ground and is used for conveying a lower shell of the gas alarm; the two first installation racks 103 are fixedly installed on the ground corresponding to the conveyor belt 101; each mounting frame I103 is provided with an automatic mounting mechanism 3; two first air cylinders 102 are fixedly arranged on the first conveyor belt 101; the two first air cylinders 102 are respectively corresponding to the two first installation frames 103 and are used for pushing the lower shell on the first conveyor belt 101 onto the corresponding first installation frames 103;
Four clamping blocks 105 are uniformly distributed on the first mounting frame 103 in a sliding manner, and one lower end of the clamping blocks is fixedly connected with a connecting block; the connecting block is horizontally and slidably arranged on the first mounting frame 103, and one end of the connecting block is fixedly connected with the output end of the second cylinder 104 fixedly arranged on the first mounting frame 103; each tightening block 105 is provided with two linkage rods 106 in a sliding manner; the four clamping blocks 105 are connected in series by the four linkage rods 106, and the four clamping blocks 105 are driven to synchronously slide by the second cylinder 104; as a specific implementation of this embodiment, a baffle is provided on the clamping block 105, and the baffle is used to fix the lower housing; the sensor 107 is fixedly arranged on the first mounting frame 103 and is positioned at the middle position of the four clamping blocks 105; the sensor 107 is a distance sensor, and when the lower housing falls onto the first mounting frame 103, the distance sensor senses the lower housing and sends a signal to the control device;
The operator places the lower housing of the gas alarm on the first conveyor belt 101, wherein it is to be noted that the wire on the lower housing is already fixed by the tie and the wire is fixed on one side of the lower housing, so that the subsequent fixed connection of the upper housing and the lower housing is not affected; the lower shell of the gas alarm is moved to a designated position by the conveyor belt 101, and pushed into the first mounting frame 103 by the first cylinder 102; when the lower shell of the gas alarm falls into the first mounting frame 103, the lower shell falls onto the upper surfaces of the four clamping blocks 105, meanwhile, after the sensor 107 detects the lower shell, the control device controls the second cylinder 104 to start to drive the 4 clamping blocks 105 to slide, the baffle plate on the clamping blocks 105 pushes the lower shell to move, and finally the lower shell is fixed at a designated position.
Specifically, as shown in fig. 7 to 8, the moving gripping mechanism 2 includes: a conveyor belt II 201, an electric screw device I202 and a clamping device; the clamping device comprises: second mounting frame 206, clamping jaw 208 and lead screw 209;
The second conveyor belt 201 is fixedly arranged on the ground and is used for conveying an upper shell of the gas alarm; the upper end of each mounting frame I103 is provided with an electric screw device I202; a horizontal sliding block 203 is arranged on the first electric screw device 202 in a sliding manner; the lower end of the horizontal sliding block 203 is fixedly connected with an electric telescopic frame 204; the lower end of the electric expansion bracket 204 is connected with a second installation frame 206; the second mounting frame 206 is rotatably provided with a screw 209 and is driven by a first motor 205 fixedly arranged on the second mounting frame 206; a sliding block 207 is slidably mounted on the lead screw 209; two clamping jaws 208 are symmetrically and horizontally slidably mounted on the second mounting frame 206; the clamping jaw 208 is rotationally connected with a connecting rod, and the other end of the connecting rod is rotationally connected with the sliding block 207; the first motor 205 rotates to drive the two clamping jaws 208 to slide in opposite directions so as to clamp or unclamp the upper shell on the second conveyor belt 201;
As a specific implementation manner of this embodiment, as shown in fig. 7, the belt on the second conveyor 201 is composed of two short belts, and the two belts are contacted with two ends of the upper casing of the gas alarm to drive the upper casing of the gas alarm to move; the mechanism on the upper shell of the gas alarm can be effectively avoided, so that the upper shell is flatly placed on the second conveyor belt 201; meanwhile, in order to enable the second conveyor belt 201 to more accurately convey the upper shell to a designated position, a protrusion is arranged on the belt, one end of the upper shell is blocked by the protrusion, and the upper shell and the second conveyor belt 201 are prevented from sliding relatively after the second conveyor belt 201 stops moving;
The operator places the upper shell on the second conveyor belt 201, and the second conveyor belt 201 conveys the upper shell to a designated position; after the lower shell is fixed on the first mounting frame 103, the first electric screw device 202 at the corresponding position is started to drive the clamp 307 to move to the position right above the upper shell; the electric telescopic frame 204 drives the clamp 307 to move downwards to the position for clamping the upper shell, and the motor one 205 drives the screw rod 209 to rotate so as to drive the two clamping jaws 208 to slide inwards to clamp the upper shell; then the electric telescopic frame 204 drives the upper shell to move upwards and separate from the first conveyor belt 101; the first electric screw device 202 drives the upper shell to move to the position right above the lower shell, and then the electric telescopic frame 204 drives the upper shell to move downwards, so that the upper shell is placed on the lower shell; the automatic mounting mechanism 3 fixes the upper and lower housings together by screws.
Specifically, as shown in fig. 9 to 12, the automatic mounting mechanism 3 includes: cylinder three 301, holding box 303 and limiting plate 308; the four air cylinders III 301 are fixedly arranged on the first mounting frame 103 corresponding to the four mounting holes of the lower shell respectively; an electric screwdriver 302 is fixedly connected to the output end of the third cylinder 301; the four holding boxes 303 are fixedly arranged on the first mounting frame 103 corresponding to the four electric screwdrivers 302 respectively; as a specific implementation manner of this embodiment, a square limiting rod (not shown in the figure) is fixedly connected to the housing of each electric screwdriver 302; the first mounting frame 103 is provided with a corresponding square limiting chute, the limiting rod vertically slides in the limiting chute, and the shell part of the electric screwdriver 302 can not rotate through limiting the limiting chute to limit the limiting rod;
A plurality of screws are placed in the storage box 303 from top to bottom; a push block is elastically and slidably arranged on the accommodating box 303 through a tension spring 304, a screw is placed on the push block, and the screw is pushed out of the accommodating box 303 through the push block;
The four limiting plates 308 are respectively corresponding to the four containing boxes 303 and are fixedly arranged on the first mounting frame 103, the front ends of the limiting plates 308 are positioned right above the containing boxes 303, and the distance between the front ends of the limiting plates 308 and the containing boxes 303 is just equal to the thickness of the heads of the screws; the front end of the limiting plate 308 is provided with a clearance, the clearance can only allow the screw rod to pass through, and the screw head can be limited between the accommodating boxes 303 of the limiting plate 308; thus, the screws in the housing box 303 can be pushed out only one at a time;
Four electric telescopic rods 305 respectively correspond to the four containing boxes 303 and are fixedly arranged on the first mounting frame 103; an output end of the electric telescopic rod 305 is fixedly connected with an electric screw rod device II 306; two clamps 307 are arranged on the second electric screw device 306 in a sliding way in opposite directions; the clip 307 is used for clamping a screw; as a specific implementation manner of this embodiment, the screw on the second electric screw device 306 is divided into forward and reverse rotation threads from the middle position, and the two clips 307 are connected with one of the rotation threads respectively;
After the upper shell is placed on the lower shell, the electric screw rod device II 306 drives the two clamps 307 to slide oppositely to fix the screw heads, and the electric telescopic rod 305 drives the electric screw rod device II 306 to move to drive the screws to the mounting hole of the lower shell; the third cylinder 301 drives the electric screwdriver 302 to move upwards to insert the tool bit of the electric screwdriver 302 into the head of the screw; the second electric screw device 306 drives the clamp 307 to loosen the screw; the third cylinder 301 is started synchronously with the electric screw driver 302, and screws are inserted into the upper shell and the lower shell to fix the upper shell and the lower shell together; then the third cylinder 301 is reset, the electric telescopic rod 305 drives the clamp 307 to reset, the first motor 205 drives the clamping jaw 208 to loosen the upper shell, and the electric telescopic frame 204 drives the clamping jaw 208 to reset; and the operator collects the fixed gas alarm, and repeats the operation for installing the next gas alarm shell.
The first conveyor belt 101, the first cylinder 102, the second cylinder 104, the sensor 107, the second conveyor belt 201, the first electric screw device 202, the electric telescopic frame 204, the first motor 205, the third cylinder 301, the electric screwdriver 302, the electric telescopic rod 305 and the second electric screw device 306 are electrically connected with the control device.
Although the present embodiment is described in detail in the foregoing description, the scope of the present embodiment is not limited thereto, and any person skilled in the art should be able to substitute or change the technical solution and the inventive concept according to the present embodiment within the scope of the present embodiment.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410059298.7A CN117733512B (en) | 2024-01-16 | 2024-01-16 | Gas alarm assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410059298.7A CN117733512B (en) | 2024-01-16 | 2024-01-16 | Gas alarm assembly equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117733512A CN117733512A (en) | 2024-03-22 |
| CN117733512B true CN117733512B (en) | 2024-06-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410059298.7A Active CN117733512B (en) | 2024-01-16 | 2024-01-16 | Gas alarm assembly equipment |
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| Country | Link |
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| CN (1) | CN117733512B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319552A (en) * | 2021-06-23 | 2021-08-31 | 岳阳职业技术学院 | High-precision automatic production and assembly device for postpartum rehabilitation instrument |
| CN114083266A (en) * | 2021-09-30 | 2022-02-25 | 杭州辰瀚科技有限公司 | Automatic production equipment for oil smoke lamp |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4524769B2 (en) * | 2000-11-30 | 2010-08-18 | テイ・エス テック株式会社 | Automatic screwing machine |
| DE602006003748D1 (en) * | 2006-07-19 | 2009-01-02 | Comau Spa | Cell for automated assembly operations |
| CN211030042U (en) * | 2019-09-25 | 2020-07-17 | 杭州叉车钣焊有限公司 | Mechanical automation grabbing device |
| CN212668505U (en) * | 2020-07-30 | 2021-03-09 | 李�昊 | Mechanical automation grabbing device |
| CN213106891U (en) * | 2020-09-18 | 2021-05-04 | 陕西合盛欣自动化科技有限公司 | Elastic pickup device for industrial automatic assembly line |
| WO2023108952A1 (en) * | 2021-12-17 | 2023-06-22 | 浙江嘉泰激光科技股份有限公司 | Automatic feeding drilling tapping laser pipe cutting machine |
| CN217316862U (en) * | 2022-02-23 | 2022-08-30 | 沈阳博德斯特机械制造有限公司 | Integral type foundry goods drilling grinding device |
| CN114434479A (en) * | 2022-03-29 | 2022-05-06 | 安徽工程大学 | A shock-absorbing robot gripper device with self-adjustment |
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2024
- 2024-01-16 CN CN202410059298.7A patent/CN117733512B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319552A (en) * | 2021-06-23 | 2021-08-31 | 岳阳职业技术学院 | High-precision automatic production and assembly device for postpartum rehabilitation instrument |
| CN114083266A (en) * | 2021-09-30 | 2022-02-25 | 杭州辰瀚科技有限公司 | Automatic production equipment for oil smoke lamp |
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| CN117733512A (en) | 2024-03-22 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A gas alarm assembly device Granted publication date: 20240628 Pledgee: Zhejiang Fuyang Rural Commercial Bank Co.,Ltd. Jinqiao sub branch Pledgor: Zhejiang Jaber Electronic Technology Co.,Ltd. Registration number: Y2025980005794 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |