Processing equipment and processing method for nylon cool silk cotton stretch yarn
Technical Field
The invention relates to the technical field of textile processing, in particular to processing equipment and a processing method of nylon cool silk cotton stretch yarn.
Background
The yarn composed of textured fibers has bulkiness and elasticity, is called textured yarn, one type is called elastic yarn, and is characterized in that the yarn can rebound rapidly after elongation, and the elastic yarn is divided into high-elasticity yarn and low-elasticity yarn, wherein the high-elasticity yarn is mainly made of nylon and is used for stretch shirts, socks and the like; the low stretch yarn is made of terylene, polypropylene, nylon and the like, and the terylene low stretch yarn is used for outer garments and indoor decorative cloths; nylon and polypropylene low elastic yarns are commonly used in furniture fabrics and carpets. Chinese patent discloses a polyester yarn former (publication No. CN 115285783B), it includes first cavity, and first cavity upper end outside is equipped with the rotating electrical machines, and the rotating electrical machines front end is equipped with the pivot, and the pivot outside parcel has trapezoidal protective housing, and the pivot front end is equipped with first gear and second gear, all is connected with the same closed chain on first gear and the second gear. However, the nylon cool silk cotton stretch yarn has low production efficiency due to the fact that no special processing equipment is provided, and therefore, the nylon cool silk cotton stretch yarn processing equipment and the processing method thereof are provided for solving the problems.
Disclosure of Invention
The invention aims to overcome the defect of low production efficiency of the existing nylon cool silk cotton stretch yarn due to the fact that special processing equipment is not provided, and provides processing equipment and a processing method of the nylon cool silk cotton stretch yarn.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the processing equipment comprises a processing table, a spinning group is arranged on the processing table, a reed yarn group is arranged on one side of the spinning group, a yarn feeding group is arranged on one side of the reed yarn group, a cooling box is arranged on one side of the reed yarn group, a raw material frame is arranged on one side of the processing table, a transmission group is arranged in the processing table, a worm and gear motor, a reed penetrating transmission belt, a drafting transmission belt and a spinning transmission belt are arranged in the transmission group, a driven wheel disc is arranged at the turbine output end of the worm and gear motor, the driven wheel disc is connected with the reed penetrating transmission belt, the drafting transmission belt is arranged on one side of the worm output end of the worm and gear motor, a yarn roll is arranged on the raw material frame, a warning lamp is arranged at the top of the raw material frame, a yarn outlet roller is arranged on the spinning group, finished yarn is arranged in the wire outlet roller, a polyester layer is wound on two sides of the polyester layer, and a cool cotton layer is arranged on the outer side of the elastic yarn layer.
Preferably, the spinning group on be equipped with three processing roller of group in proper order, every processing roller both sides of group all are equipped with the regulation curb plate, the roller of being qualified for the next round of competitions be located the processing roller in the outside, be equipped with the crowded line roller in the processing roller at middle part, be equipped with the line roller in the processing roller that is located the inboard, the processing bench be equipped with the waste material export, the preparation yarn package be located the bottom of play line roller and crowded line roller, the processing bench in be equipped with the control box, be convenient for walk line roller with polyester yarn, elastic yarn in, cover through cool silk floss, make the finished product silk.
Preferably, the reed wire group on be equipped with and wear the reed board, reed board one side be equipped with the threading pole, wear and be connected with the transmission sleeve on the reed drive belt, the transmission sleeve on be connected with the drive disc, the threading pole other end pass through the connecting pin and fix on the drive disc surface, reed board top be equipped with the heald of hanging, the heald of hanging on be connected with the transfer line, the transfer line pass through the connecting fluted disc and link to each other with the drive belt of wearing, transfer line one side be equipped with the camshaft, the camshaft on be connected with the connecting sleeve, the connecting sleeve connect on the drive belt of wearing, be convenient for wear reed processing use.
Preferably, the wire feeding set is provided with a wire feeding roller, and the wire feeding roller is positioned at one side of the reed wire set, so that the spinning raw material is convenient to convey and use.
Preferably, the drive group include the power motor of installing in the processing platform, power motor one side be connected with the gear wheel, the gear wheel on be connected with drive chain, drive chain connect the worm output opposite side at worm gear worm motor, gear wheel surface connection have the transmission shaft, transmission shaft one end be connected with steering cone gear group, steering cone gear group on be connected with connecting gear, spinning drive belt connect on connecting gear, spinning drive belt top be connected with three driven gear, driven gear be located the corresponding one side of three sets of processing rollers of spinning group, drive the driven gear rotation that spinning drive belt is connected, the spinning group of being convenient for processing uses in.
Preferably, the raw material frame on be equipped with 3-9 groups fixed wax framves and unsteady wax frame, unsteady wax frame be located one side of yarn package, the yarn package in be equipped with the dacron yarn package, the dacron yarn package be located raw material frame top, dacron yarn package one side be equipped with and prepare the yarn package, dacron yarn package bottom be equipped with first stretch yarn package, prepare yarn package bottom be equipped with cool silk cotton yarn package, cool silk cotton yarn package one side be equipped with second stretch yarn package, the raw materials of being convenient for are carried and are used.
Preferably, the reed wire group on be equipped with the promotion case, hang heald, transfer line, camshaft, connecting sleeve and drafting drive belt all be located the promotion incasement, be convenient for protect the internal part, improve equipment life.
Preferably, processing platform one side be equipped with the installation diaphragm, the cooling tank be located the installation diaphragm, the installation diaphragm on be equipped with the refrigeration case, the refrigeration incasement be equipped with the power cord, power cord one end be connected with the refrigeration board, the refrigeration board be located cooling tank one side, cool down the polyester yarn of sending into, when being convenient for follow-up silk thread reeding processing, improve the bulk strength of polyester yarn, avoid the easy cracked problem of current polyester yarn processing.
Preferably, the processing bench in be equipped with and connect riser and cooling fan, the transmission shaft be located and connect the riser, the cooling fan be located the control box top, the control box cooling of being convenient for uses.
10. A processing method of nylon cool silk cotton stretch yarn is characterized in that:
the first step: the polyester yarn coil, the first elastic yarn coil, the cool yarn cotton yarn coil and the second elastic yarn coil are arranged on a corresponding wire frame of the raw material frame, and then the corresponding yarn heads are wound around the floating wax frame for waxing, and the raw material frame is sent out through the fixed wax frame;
and a second step of: feeding the yarn ends of the polyester yarn coil into a wire guide cylinder at the top of a processing table through a fixed wax frame, feeding the yarn ends into a heald hanging piece, starting a cooling box, cooling the fed polyester yarn, and waiting for the subsequent yarn reeding processing;
and a third step of: the first elastic yarn coil and the second elastic yarn coil are sent into a wire feeding roller of a wire feeding group on a processing table through a fixed wax frame, are sent onto a reed threading plate of a reed wire group through the wire feeding group, and drive a reed threading driving belt to rotate through a worm and gear motor, so that a driving disc connected with the reed threading driving belt drives a threading rod and a reed threading plate at one end to reciprocate, and reed threading processing is carried out on polyester yarn heads on a heald;
fourth step: while the elastic yarn is reeled to the polyester yarn, the yarn head of the cool yarn roll is fed into the running roller at one side of the reed yarn group through the feeding roller
Fifth step: covering polyester yarns and elastic yarns in a routing roller through cool silk cotton to prepare finished yarn;
sixth step: the finished yarn covered by the wire-moving roller is subjected to pressurizing processing again by the wire-extruding roller;
seventh step: the finished yarn after the pressurization processing is sent out of the processing table through a wire outlet roller;
eighth step: and uniformly collecting waste silk produced by testing or production through a waste outlet.
Compared with the prior art, the invention has the beneficial effects that:
1. the components such as the fixed wax frame, the floating wax frame and the raw material frame are matched for use, so that waxing treatment is carried out when silk yarns such as polyester yarn rolls, first stretch yarn rolls and cool silk cotton yarn rolls are sent out, and the follow-up spinning is convenient to use;
2. through the cooperation of parts such as a processing table, a cooling box and a reed yarn group, the cooling box is started to cool the fed polyester yarn, so that the integral strength of the polyester yarn is improved when the subsequent silk yarn is reeded, and the problem that the polyester yarn is easy to break when the existing polyester yarn is processed is avoided;
3. the driving group, the internal power motor, the gear disc and other parts are matched, the power motor drives the driving chain, the driving shaft, the steering bevel gear group and other parts, thereby driving the driven gear connected with the spinning driving belt to rotate, facilitating the processing and the use in the spinning group,
in summary, the invention can be started through the cooling box to cool the fed polyester yarn, so that the integral strength of the polyester yarn is improved when the subsequent silk yarn is reeled, the problem that the existing polyester yarn is easy to break during processing is avoided, the working efficiency of the nylon cool silk cotton stretch yarn is improved, and the problem that the production efficiency is low due to the fact that no special processing equipment is arranged on the nylon cool silk cotton stretch yarn is avoided.
Drawings
FIG. 1 is a whole structure diagram of a processing device and a processing method for nylon cool silk cotton stretch yarn;
FIG. 2 is a block diagram of a raw material frame and a mounting part of a processing device and a processing method for nylon cool silk floss stretch yarn;
FIG. 3 is a block diagram of a processing station and a mounting part of a processing device and a processing method for nylon cool silk floss stretch yarn according to the present invention;
FIG. 4 is a side view of a processing station and a mounting part of a processing device and a processing method for nylon cool silk floss stretch yarn according to the present invention;
FIG. 5 is a schematic diagram of the processing equipment and processing method for nylon cool silk floss stretch yarn and the side internal construction of the processing table and the mounting part;
FIG. 6 is a front view of a processing station and a mounting part of a processing device and a processing method for nylon cool silk floss stretch yarn according to the present invention;
FIG. 7 is a schematic view of the back of a processing station and mounting parts of a processing apparatus and processing method for nylon cool silk floss stretch yarn according to the present invention;
FIG. 8 is a diagram of a transmission set of a processing device and a processing method for nylon cool silk floss stretch yarn;
fig. 9 is a diagram of a finished yarn structure of a processing device and a processing method for nylon cool silk cotton stretch yarn.
In the figure: 1. a finished silk; 2. a processing table; 3. a spinning group; 4. a cooling box; 5. a warning light; 6. reed wire group; 7. a wire feeding group; 8. a raw material frame; 9. a yarn roll; 10. fixing a wax frame; 11. a terylene yarn roll; 12. preparing a yarn roll; 13. a floating wax holder; 14. a first stretch yarn reel; 15. a cool silk cotton yarn roll; 16. a second stretch yarn roll; 17. a wire roller; 18. a wire extruding roller; 19. adjusting the side plates; 20. a wire outlet roller; 21. a waste outlet; 22. a control box; 23. reed penetrating plate; 24. pushing the box; 25. a refrigeration box; 26. mounting a transverse plate; 27. an adjusting handle; 28. reeding a transmission belt; 29. a wire feeding roller; 30. hanging heald sheets; 31. a transmission rod; 32. a cam shaft; 33. a connecting sleeve; 34. a drafting drive belt; 35. a refrigeration plate; 36. a power line; 37. a worm gear motor; 38. a power motor; 39. a gear plate; 40. a supporting plate; 41. a transmission shaft; 42. spinning a transmission belt; 43. connecting the vertical plates; 44. a connecting gear; 46. a transmission sleeve; 47. a driven wheel disc; 48. a drive chain; 49. a driven gear; 50. a steering cone gear set; 51. a polyester layer; 52. a cool silk cotton layer; 53. a stretch yarn layer.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
The raw materials used in the examples were commercially purchased unless otherwise specified.
Referring to fig. 1-9, a processing device and a processing method for nylon cool silk cotton elastic yarns are disclosed, the processing device comprises a processing table 2, spinning processing is carried out, a spinning group 3 is arranged on the processing table 2, a reed yarn group 6 is arranged on one side of the spinning group 3, reed threading processing of polyester yarns and elastic yarns is carried out, a yarn feeding group 7 is arranged on one side of the reed yarn group 6, conveying materials are carried out, a cooling box 4 is arranged on one side of the reed yarn group 6, the processed polyester yarns are cooled, a raw material frame 8 is arranged on one side of the processing table 2 and used for conveying raw materials, a transmission group is arranged in the processing table 2 and used for power transmission, a worm wheel motor 37, a reed threading transmission belt 28, a drafting transmission belt 34 and a spinning transmission belt 42 are arranged in the transmission group, a driven wheel disc 47 is arranged at the turbine output end of the worm wheel motor 37, a driven wheel disc 47 is connected with the reed threading transmission belt 28, the drafting transmission belt 34 is arranged on one side of the worm output end of the worm wheel motor 37, a yarn coil 9 is arranged on the raw material frame 8, a warning lamp 5 is arranged on the top of the raw material frame 8, a wire feeding roller 20 is arranged on the spinning group 3, finished yarn 1 is arranged in the wire feeding roller 20, a middle part of the finished yarn 1 is provided with a cool yarn layer 51, a layer 51 is arranged on the two sides of the polyester yarn feeding layer 51, a layer 53 is arranged on the reed layer 53, and an elastic yarn layer 29 is arranged on the two sides of the polyester yarn layer 29, and is convenient to process layer 29, and is arranged on the outer side of the layer of the polyester yarn layer, and is provided with an elastic yarn layer 29.
In the invention, three groups of processing rollers are sequentially arranged on a spinning group 3, two sides of each group of processing rollers are respectively provided with an adjusting side plate 19, a wire outlet roller 20 is positioned in an outer processing roller, a wire extrusion roller 18 is positioned in a middle processing roller, a wire running roller 17 is positioned in an inner processing roller, a waste outlet 21 is arranged on a processing table 2, a preparation yarn roll 12 is positioned at the bottoms of the wire outlet roller 20 and the wire extrusion roller 18, and a control box 22 is arranged in the processing table 2 to control processing equipment to use.
In the invention, the transmission group comprises a power motor 38 arranged in a processing table 2, one side of the power motor 38 is connected with a gear disc 39, the gear disc 39 is connected with a transmission chain 48, the transmission chain 48 is connected with the other side of the worm output end of the worm and gear motor 37, the surface of the gear disc 39 is connected with a transmission shaft 41, one end of the transmission shaft 41 is connected with a steering bevel gear set 50, the steering bevel gear set 50 is connected with a connecting gear 44, a spinning transmission belt 42 is connected with the connecting gear 44, the top of the spinning transmission belt 42 is connected with three driven gears 49, the driven gears 49 are positioned on the corresponding side of three groups of processing rollers of the spinning group 3, a connecting vertical plate 43 and a cooling fan are arranged in the processing table 2 and used for internal cooling, the transmission shaft 41 is positioned in the connecting vertical plate 43, and the cooling fan is positioned at the top of a control box 22.
In the invention, a reed threading plate 23 is arranged on a reed wire group 6, a threading rod is arranged on one side of the reed threading plate 23, a transmission sleeve 46 is connected to a reed threading belt 28, a transmission disc is connected to the transmission sleeve 46, the other end of the threading rod is fixed on the surface of the transmission disc through a connecting pin, a heald hanging piece 30 is arranged at the top of the reed threading plate 23, the reed threading plate 23 and the heald hanging piece 30 are purchased commercially, the specific size is adjusted according to the processing scale, a transmission rod 31 is connected to the heald hanging piece 30, the transmission rod 31 is connected with a heald threading belt 34 through a connecting fluted disc, a cam shaft 32 is arranged on one side of the transmission rod 31, a connecting sleeve 33 is connected to the camshaft 32, and the connecting sleeve 33 is connected to the heald threading belt 34 for reed threading.
In the invention, a mounting transverse plate 26 is arranged on one side of a processing table 2, a cooling box 4 is arranged on the mounting transverse plate 26, a cooling box 25 is arranged on the mounting transverse plate 26, a power line 36 is arranged in the cooling box 25, one end of the power line 36 is connected with a cooling plate 35, and the cooling plate 35 is arranged on one side of the cooling box 4 for cooling the cooling box 25.
A processing method of nylon cool silk cotton stretch yarn is characterized in that:
the first step: the polyester yarn roll 11, the first elastic yarn roll 14, the cool silk yarn roll 15 and the second elastic yarn roll 16 are arranged on corresponding wire frames of the raw material frame 8, corresponding silk yarn heads are wound around the floating wax frame 13 for waxing, and then the raw material frame 8 is sent out through the fixed wax frame 10;
and a second step of: the yarn ends of the polyester yarn coil 11 are sent to a wire guide cylinder at the top of the processing table 2 through a fixed wax frame 10, are sent to a heald 30, and meanwhile, a cooling box 4 is started to cool the sent polyester yarn and wait for the subsequent yarn reeding processing;
and a third step of: the first elastic yarn coil 14 and the second elastic yarn coil 16 are sent into a wire feeding roller 29 of a wire feeding group 7 on a processing table 2 through a fixed wax frame 10, are sent into a reed threading plate 23 of a reed wire group 6 through the wire feeding group 7, and drive a reed threading driving belt 28 to rotate through a worm and gear motor 37, so that a driving disc connected with the reed threading driving belt 28 drives a threading rod and one reed threading plate 23 at one end to reciprocate, and carry out reed threading processing on polyester yarn heads on a heald 30;
fourth step: while the elastic yarn is reeled and wound on the polyester yarn, the yarn head of the cool silk yarn roll 15 is fed into the running roller 17 at one side of the reed yarn group 6 through the wire feeding roller 29
Fifth step: the polyester yarn and the elastic yarn are covered in a running roller 17 by cool silk cotton to prepare finished yarn 1;
sixth step: the finished yarn 1 covered by the wire roller 17 is subjected to pressurizing again by the wire extruding roller 18;
seventh step: the finished yarn 1 after the pressing is sent out of the processing table 2 through the wire outlet roller 20;
eighth step: the waste filaments produced by the test or production are collected in a unified manner through the waste outlet 21.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.