CN117721499A - Water electrolysis hydrogen production system and wide-range operation control method and device thereof - Google Patents
Water electrolysis hydrogen production system and wide-range operation control method and device thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及水电解制氢技术领域,具体涉及一种电解水制氢系统及其宽范围运行控制方法及装置。The invention relates to the technical field of water electrolysis and hydrogen production, and specifically relates to a water electrolysis hydrogen production system and its wide range operation control method and device.
背景技术Background technique
氢是一种清洁高效的二次能源,无法直接从自然界中获取,必须通过制备得到。目前制氢路线中,电解水制氢过程不存在碳排放、工艺简单,是未来重要的制氢途径,特别是利用可再生能源电力制氢,是能实现全周期零碳排放的制氢方式,且将制取的氢气存储,还可实现可再生能源电力的大规模消纳,解决电力供需不平衡。Hydrogen is a clean and efficient secondary energy that cannot be obtained directly from nature and must be prepared. Among the current hydrogen production routes, the electrolysis of water to produce hydrogen has no carbon emissions and the process is simple. It is an important way to produce hydrogen in the future. In particular, the use of renewable energy to produce hydrogen is a hydrogen production method that can achieve zero carbon emissions in the entire cycle. And storing the produced hydrogen can also realize large-scale consumption of renewable energy power and solve the imbalance between power supply and demand.
可再生能源电力具有随机性、波动性特征,会带来不同类型、不同幅度、不同频率的功率波动,电解槽将会运行在频繁启停、低载/过载、功率突增等工况,如不加以控制,将会对电解槽的寿命及耐久性产生影响。尤其在低载工况下,电解槽运行电流密度过低,产氢量有限,氧中氢含量高,给槽安全运行带来隐患。然而应用于可再生能源场景,具备宽范围的运行能力是关键。因此,减少低载工况下的安全运行问题,提升电解运行范围十分必要。Renewable energy power has randomness and volatility characteristics, which will bring different types, different amplitudes, and different frequencies of power fluctuations. Electrolyzers will operate in conditions such as frequent starts and stops, low loads/overloads, and power surges, such as If not controlled, it will affect the life and durability of the electrolyzer. Especially under low load conditions, the operating current density of the electrolytic cell is too low, the hydrogen production is limited, and the hydrogen content in oxygen is high, which brings hidden dangers to the safe operation of the cell. However, when applied to renewable energy scenarios, having a wide range of operating capabilities is key. Therefore, it is necessary to reduce safe operation problems under low load conditions and improve the electrolysis operating range.
发明内容Contents of the invention
有鉴于此,本发明提供了一种电解水制氢系统及其宽范围运行控制方法及装置,以解决电解运行范围小的问题。In view of this, the present invention provides a water electrolysis hydrogen production system and its wide-range operation control method and device to solve the problem of small electrolysis operation range.
第一方面,本发明提供了一种电解水制氢系统宽范围运行控制方法,所述方法包括:In a first aspect, the present invention provides a wide-range operation control method for an electrolytic water hydrogen production system. The method includes:
获取电解槽组的电流密度;Obtain the current density of the electrolyzer group;
当所述电流密度小于第一阈值时,调控氢气侧目标压力设定值;When the current density is less than the first threshold, adjust the hydrogen side target pressure setting value;
根据氢气侧目标压力设定值调整氢气侧压力,氧气侧压力跟随所述氢气侧压力。The hydrogen side pressure is adjusted according to the hydrogen side target pressure setting value, and the oxygen side pressure follows the hydrogen side pressure.
在一种可选的实施方式中,所述当所述电流密度小于第一阈值时,调控氢气侧目标压力设定值,包括:In an optional implementation, when the current density is less than the first threshold, regulating the hydrogen side target pressure setting value includes:
根据所述电流密度计算氢气侧压力允许的设定值上限;Calculate the upper limit of the allowed setting value of hydrogen side pressure according to the current density;
监测氢气侧目前运行压力;Monitor the current operating pressure on the hydrogen side;
当所述运行压力大于氢气侧压力允许的设定值上限时,将氢气侧目标压力设定为设定值上限;When the operating pressure is greater than the upper limit of the set value allowed for the hydrogen side pressure, the hydrogen side target pressure is set to the upper limit of the set value;
当所述运行压力不大于氢气侧压力允许的设定值上限时,则不进行氢气侧目标压力设定值调控。When the operating pressure is not greater than the upper limit of the allowable setting value of the hydrogen side pressure, the hydrogen side target pressure setting value will not be adjusted.
在一种可选的实施方式中,所述方法还包括:监测电解槽组阳极侧排出的气体中氧中氢含量占比,当氧中氢含量占比大于第二阈值时,降低电解槽组的温度。In an optional embodiment, the method further includes: monitoring the proportion of hydrogen content in oxygen in the gas discharged from the anode side of the electrolytic cell group, and when the proportion of hydrogen content in oxygen is greater than the second threshold, reducing the proportion of hydrogen in the electrolytic cell group. temperature.
在一种可选的实施方式中,所述方法还包括:当氧中氢含量占比大于第三阈值时,将电解槽组阳极侧产生的气体泄放,并进行报警动作,所述第三阈值大于所述第二阈值。In an optional embodiment, the method further includes: when the proportion of hydrogen in oxygen is greater than a third threshold, releasing the gas generated on the anode side of the electrolytic cell group and performing an alarm action, and the third The threshold is greater than the second threshold.
在一种可选的实施方式中,所述降低电解槽组的温度,包括:In an optional embodiment, reducing the temperature of the electrolytic cell group includes:
监测电解槽组的温度;Monitor the temperature of the electrolyser bank;
按预设步长逐步降低电解槽组的温度设定值;Gradually reduce the temperature setting value of the electrolytic cell group according to the preset step size;
增加循环水泵转速,增大电解槽组的供水流量,将电解槽组的温度调整至温度设定值;Increase the speed of the circulating water pump, increase the water supply flow of the electrolytic cell group, and adjust the temperature of the electrolytic cell group to the temperature set value;
当氧中氢含量占比不大于第二阈值时,不再降低电解槽组的温度设定值。When the proportion of hydrogen content in oxygen is not greater than the second threshold, the temperature setting value of the electrolytic cell group is no longer reduced.
在一种可选的实施方式中,氢气侧压力允许的设定值上限计算公式如下:In an optional implementation, the calculation formula for the upper limit of the allowable setting value of hydrogen side pressure is as follows:
其中,H2 in O2(%)为氧中氢含量占比,H2 in O2(%)≤1%;i为电流密度;F为法拉第常数,值为96485;为渗透至氧气侧的氢气量,εdif是由于浓度差引起的扩散常数,di是扩散系数,/>为氢气侧压力,δmem为膜厚,/>是由压差引起的扩散常数,/>为氧气侧压力,ζ为电渗透拖曳系数,/>为渗透至氧气侧的氢气分压,S为溶解度,C(H2O)为水的摩尔浓度。Among them, H 2 in O 2 (%) is the proportion of hydrogen content in oxygen, H 2 in O 2 (%) ≤ 1%; i is the current density; F is Faraday’s constant, the value is 96485; is the amount of hydrogen permeating to the oxygen side, ε dif is the diffusion constant due to concentration difference, di is the diffusion coefficient,/> is the hydrogen side pressure, δ mem is the film thickness,/> is the diffusion constant caused by the pressure difference,/> is the oxygen side pressure, ζ is the electroosmotic drag coefficient,/> is the partial pressure of hydrogen penetrating to the oxygen side, S is the solubility, and C(H 2 O) is the molar concentration of water.
在一种可选的实施方式中,所述方法还包括:当所述电流密度不小于第一阈值时,执行正常工况运行逻辑。In an optional implementation, the method further includes: executing normal operating logic when the current density is not less than the first threshold.
第二方面,本发明提供了一种电解水制氢系统宽范围运行控制装置,所述装置包括:In a second aspect, the present invention provides a wide-range operation control device for an electrolysis water hydrogen production system. The device includes:
监测模块,用于获取电解槽组的电流密度;Monitoring module, used to obtain the current density of the electrolyzer group;
设定值调控模块,用于当所述电流密度小于第一阈值时,调控氢气侧目标压力设定值;A set value control module, used to control the hydrogen side target pressure set value when the current density is less than the first threshold;
压力调整模块,用于根据氢气侧目标压力设定值调整氢气侧压力,氧气侧压力跟随所述氢气侧压力。A pressure adjustment module is used to adjust the hydrogen side pressure according to the hydrogen side target pressure setting value, and the oxygen side pressure follows the hydrogen side pressure.
第三方面,本发明提供了一种电解水制氢系统,所述系统,包括:电解槽组、电源、DC/DC变换器、氢侧分离器、氧侧分离器、氢气纯化装置、储氢装置、氧中氢含量监测装置、循环水泵、换热器、补水装置、电流监测组件、温度监测组件、氢侧压力监测组件、氧侧压力监测组件、氢侧压力阀、氧侧压力阀、控制器,其中,In a third aspect, the present invention provides a hydrogen production system by electrolyzing water. The system includes: an electrolytic cell group, a power supply, a DC/DC converter, a hydrogen side separator, an oxygen side separator, a hydrogen purification device, and a hydrogen storage device. Device, hydrogen content monitoring device in oxygen, circulating water pump, heat exchanger, water replenishment device, current monitoring component, temperature monitoring component, hydrogen side pressure monitoring component, oxygen side pressure monitoring component, hydrogen side pressure valve, oxygen side pressure valve, control device, among which,
所述电源经所述DC/DC变换器为所述电解槽组供电,所述电流监测组件用于监测电源输入至电解槽组的电流;The power supply supplies power to the electrolytic cell group through the DC/DC converter, and the current monitoring component is used to monitor the current input from the power supply to the electrolytic cell group;
所述电解槽组电解消耗水产生氢气和氧气,所述氢气进入所述氢侧分离器中进行氢气与水的分离,分离后的氢气经所述氢气纯化装置纯化处理后存储在所述储氢装置中,所述氧气进入所述氧侧分离器中进行氧气与水的分离,分离后的水经所述循环水泵及所述换热器回流至所述电解槽组;The electrolytic cell group electrolyzes consumed water to produce hydrogen and oxygen. The hydrogen enters the hydrogen side separator to separate hydrogen and water. The separated hydrogen is purified by the hydrogen purification device and stored in the hydrogen storage. In the device, the oxygen enters the oxygen side separator to separate oxygen and water, and the separated water flows back to the electrolytic cell group through the circulating water pump and the heat exchanger;
所述氢侧压力阀用于调节氢气侧压力;The hydrogen side pressure valve is used to adjust the hydrogen side pressure;
所述氧侧压力阀用于调节氧气侧压力;The oxygen side pressure valve is used to adjust the oxygen side pressure;
所述补水装置用于补给所述电解槽组的电解水;The water replenishing device is used to replenish the electrolyzed water of the electrolytic cell group;
所述氢侧压力监测组件用于监测所述氢侧分离器内部压力,所述氧侧压力监测组件用于监测所述氧侧分离器内部压力,所述氧中氢含量监测装置用于监测电解槽组阳极侧排出的气体中氧中氢含量占比;The hydrogen side pressure monitoring component is used to monitor the internal pressure of the hydrogen side separator, the oxygen side pressure monitoring component is used to monitor the internal pressure of the oxygen side separator, and the hydrogen content monitoring device in oxygen is used to monitor electrolysis. The proportion of hydrogen content in oxygen in the gas discharged from the anode side of the tank group;
所述温度监测组件用于监测电解槽组中电解水的温度;The temperature monitoring component is used to monitor the temperature of the electrolyzed water in the electrolytic cell group;
控制器,所述控制器包括:存储器和处理器,所述存储器和所述处理器之间互相通信连接,所述存储器中存储有计算机指令,所述处理器通过执行所述计算机指令,从而执行上述第一方面或其对应的任一实施方式的电解水制氢系统宽范围运行控制方法。A controller. The controller includes: a memory and a processor. The memory and the processor are communicatively connected to each other. Computer instructions are stored in the memory. The processor executes the computer instructions by executing the computer instructions. The wide-range operation control method of the water electrolysis hydrogen production system of the above first aspect or any corresponding embodiment thereof.
第四方面,本发明提供了一种计算机可读存储介质,该计算机可读存储介质上存储有计算机指令,计算机指令用于使计算机执行上述第一方面或其对应的任一实施方式的电解水制氢系统宽范围运行控制方法。In a fourth aspect, the present invention provides a computer-readable storage medium. Computer instructions are stored on the computer-readable storage medium. The computer instructions are used to cause the computer to execute the electrolysis of water according to the above-mentioned first aspect or any of its corresponding embodiments. Wide range operation control method of hydrogen production system.
本发明提供了一种电解水制氢系统宽范围运行控制方法,方法包括:获取电解槽组的电流密度;当电流密度小于第一阈值时,调控氢气侧目标压力设定值;根据氢气侧目标压力设定值调整氢气侧压力,氧气侧压力跟随氢气侧压力。通过低电流下的降压调节,减少电解制氢系统低电密下的氧中氢含量,拓宽制氢的运行范围,提升适应性。The invention provides a wide-range operation control method for an electrolysis water hydrogen production system. The method includes: obtaining the current density of the electrolytic cell group; when the current density is less than the first threshold, regulating the hydrogen side target pressure setting value; according to the hydrogen side target The pressure set value adjusts the hydrogen side pressure, and the oxygen side pressure follows the hydrogen side pressure. Through voltage reduction regulation under low current, the hydrogen content in oxygen under low electricity density of the electrolytic hydrogen production system is reduced, the operating range of hydrogen production is broadened, and the adaptability is improved.
本发明提供了一种电解水制氢系统宽范围运行控制装置,装置包括:监测模块,用于获取电解槽组的电流密度;设定值调控模块,用于当电流密度小于第一阈值时,调控氢气侧目标压力设定值;压力调整模块,用于根据氢气侧目标压力设定值调整氢气侧压力,氧气侧压力跟随氢气侧压力。The invention provides a wide-range operation control device for an electrolytic water hydrogen production system. The device includes: a monitoring module for obtaining the current density of an electrolytic cell group; and a set value control module for when the current density is less than a first threshold, Regulating the hydrogen side target pressure setting value; the pressure adjustment module is used to adjust the hydrogen side pressure according to the hydrogen side target pressure setting value, and the oxygen side pressure follows the hydrogen side pressure.
本发明提供了一种电解水制氢系统,包括:电解槽组、电源、DC/DC变换器、氢侧分离器、氧侧分离器、氢气纯化装置、储氢装置、氧中氢含量监测装置、循环水泵、换热器、补水装置、电流监测组件、温度监测组件、氢侧压力监测组件、氧侧压力监测组件、氢侧压力阀、氧侧压力阀、控制器。其中,控制器与上述各部件通信连接,用于控制电解水制氢系统各部件协同合作,进行电解水制氢。基于具备压力调节能力的电解水制氢系统,在低电流工况下进行降压调节,减少电解制氢系统低电密下的氧中氢含量,拓宽制氢的运行范围。The invention provides an electrolytic water hydrogen production system, which includes: an electrolytic cell group, a power supply, a DC/DC converter, a hydrogen side separator, an oxygen side separator, a hydrogen purification device, a hydrogen storage device, and a hydrogen content monitoring device in oxygen. , circulating water pump, heat exchanger, water replenishment device, current monitoring component, temperature monitoring component, hydrogen side pressure monitoring component, oxygen side pressure monitoring component, hydrogen side pressure valve, oxygen side pressure valve, controller. Among them, the controller is communicatively connected with each of the above components, and is used to control the cooperation of various components of the electrolytic water hydrogen production system to perform electrolytic water hydrogen production. Based on the electrolysis water hydrogen production system with pressure adjustment capability, pressure reduction regulation is performed under low current conditions to reduce the hydrogen content in oxygen under low electricity density of the electrolysis hydrogen production system and broaden the operating range of hydrogen production.
附图说明Description of the drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description The drawings illustrate some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort.
图1是根据本发明实施例的电解水制氢系统示意图;Figure 1 is a schematic diagram of a water electrolysis hydrogen production system according to an embodiment of the present invention;
图2是根据本发明实施例的电解水制氢系统宽范围运行控制方法的流程示意图;Figure 2 is a schematic flowchart of a wide-range operation control method of a water electrolysis hydrogen production system according to an embodiment of the present invention;
图3是根据本发明实施例的氢气侧渗透到氧气侧的氢气量随压力变化趋势;Figure 3 shows the variation trend of the amount of hydrogen permeating from the hydrogen side to the oxygen side with pressure according to an embodiment of the present invention;
图4是根据本发明实施例的氢气侧渗透到氧气侧的氢气量随温度变化趋势;Figure 4 shows the variation trend of the amount of hydrogen permeating from the hydrogen side to the oxygen side with temperature according to an embodiment of the present invention;
图5是根据本发明实施例的电解水制氢系统宽范围运行控制装置的结构框图;Figure 5 is a structural block diagram of a wide-range operation control device for an electrolytic water hydrogen production system according to an embodiment of the present invention;
图6是本发明实施例的控制器的硬件结构示意图。Figure 6 is a schematic diagram of the hardware structure of the controller according to the embodiment of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of protection of the present invention.
氢是一种清洁高效的二次能源,无法直接从自然界中获取,必须通过制备得到。目前制氢路线中,电解水制氢过程不存在碳排放、工艺简单,是未来重要的制氢途径。如图1所示,为一种电解水制氢系统,包括:电解槽组、电源、DC/DC变换器、氢侧分离器、氧侧分离器、氢气纯化装置、储氢装置、氧中氢含量监测装置、循环水泵、换热器、补水装置、电流监测组件、温度监测组件、氢侧压力监测组件、氧侧压力监测组件、氢侧压力阀、氧侧压力阀、控制器。在图1中,换热器以风冷式换热器为例进行展示。Hydrogen is a clean and efficient secondary energy that cannot be obtained directly from nature and must be prepared. Among the current hydrogen production routes, the electrolysis of water to produce hydrogen has no carbon emissions and a simple process. It is an important hydrogen production route in the future. As shown in Figure 1, it is an electrolytic water hydrogen production system, including: electrolyzer group, power supply, DC/DC converter, hydrogen side separator, oxygen side separator, hydrogen purification device, hydrogen storage device, hydrogen in oxygen Content monitoring device, circulating water pump, heat exchanger, water replenishment device, current monitoring component, temperature monitoring component, hydrogen side pressure monitoring component, oxygen side pressure monitoring component, hydrogen side pressure valve, oxygen side pressure valve, controller. In Figure 1, the heat exchanger is shown using an air-cooled heat exchanger as an example.
其中,电源经DC/DC变换器为电解槽组供电,电流监测组件用于监测电源输入至电解槽组的电流。电解槽组电解消耗水产生氢气和氧气,氢气进入氢侧分离器中进行氢气与水的分离,分离后的氢气经氢气纯化装置纯化处理后存储在储氢装置中,氧气进入氧侧分离器中进行氧气与水的分离,分离后的水经循环水泵及换热器回流至电解槽组。氢侧压力阀用于调节氢气侧压力。氧侧压力阀用于调节氧气侧压力。补水装置用于补给电解槽组的电解水。氢侧压力监测组件用于监测氢侧分离器内部压力,氧侧压力监测组件用于监测氧侧分离器内部压力,氧中氢含量监测装置用于监测电解槽组阳极侧排出的气体中氧中氢含量占比。温度监测组件用于监测电解槽组中电解水的温度。控制器与上述各部件通信连接,用于控制电解水制氢系统各部件协同合作,进行电解水制氢。Among them, the power supply supplies power to the electrolytic cell group through a DC/DC converter, and the current monitoring component is used to monitor the current input from the power supply to the electrolytic cell group. The electrolytic cell group electrolyzes the consumed water to produce hydrogen and oxygen. The hydrogen enters the hydrogen side separator for separation of hydrogen and water. The separated hydrogen is purified by the hydrogen purification device and stored in the hydrogen storage device. The oxygen enters the oxygen side separator. The oxygen and water are separated, and the separated water flows back to the electrolytic cell group through the circulating water pump and heat exchanger. The hydrogen side pressure valve is used to adjust the hydrogen side pressure. The oxygen side pressure valve is used to adjust the oxygen side pressure. The water replenishing device is used to replenish the electrolyzed water of the electrolytic cell group. The hydrogen side pressure monitoring component is used to monitor the internal pressure of the hydrogen side separator, the oxygen side pressure monitoring component is used to monitor the internal pressure of the oxygen side separator, and the hydrogen content monitoring device in oxygen is used to monitor the oxygen content in the gas discharged from the anode side of the electrolytic cell group. Hydrogen content ratio. The temperature monitoring component is used to monitor the temperature of the electrolyzed water in the electrolyzer group. The controller is connected through communication with each of the above components, and is used to control the cooperation of various components of the electrolytic water hydrogen production system to perform electrolytic water hydrogen production.
本发明提供了一种电解水制氢系统宽范围运行控制方法,基于电解水制氢系统运行特征,提出基于压力温度调节的宽范围运行控制方法,拓宽制氢运行下限,提升其对可再生能源波动的适应性。The invention provides a wide-range operation control method for an electrolytic water hydrogen production system. Based on the operating characteristics of the electrolytic water hydrogen production system, a wide-range operation control method based on pressure and temperature adjustment is proposed to broaden the lower limit of hydrogen production operation and improve its impact on renewable energy. Fluctuation adaptability.
根据本发明实施例,提供了一种电解水制氢系统宽范围运行控制方法实施例,需要说明的是,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。图2是根据本发明实施例的电解水制氢系统宽范围运行控制方法的流程图,如图2所示,该流程包括如下步骤:According to the embodiment of the present invention, an embodiment of a wide-range operation control method for an electrolytic water hydrogen production system is provided. It should be noted that although the logical sequence is shown in the flow chart, in some cases, it can be performed in a different manner than The sequence here performs the steps shown or described. Figure 2 is a flow chart of a wide-range operation control method of a water electrolysis hydrogen production system according to an embodiment of the present invention. As shown in Figure 2, the process includes the following steps:
步骤S1,获取电解槽组的电流密度。Step S1: Obtain the current density of the electrolytic cell group.
在一具体实施例中,监测电源经DC/DC变换器输入至电解槽组的电流,计算电解槽的面积,根据电解槽组的电流及面积计算电流密度,即电流密度等于电流除以面积。In a specific embodiment, the current input from the power supply to the electrolytic cell group through the DC/DC converter is monitored, the area of the electrolytic cell is calculated, and the current density is calculated based on the current and area of the electrolytic cell group, that is, the current density is equal to the current divided by the area.
步骤S2,当电流密度小于第一阈值时,调控氢气侧目标压力设定值。Step S2: When the current density is less than the first threshold, adjust the hydrogen side target pressure setting value.
在一具体实施例中,当电流密度小于第一阈值时,判定电解水制氢系统运行在低载工况。其中,第一阈值具体可根据厂家电解槽实际水平确定。在低载工况下,系统产氢量有限,氧中氢含量高,给槽安全运行带来隐患。如图3所示,根据氢氧交叉渗透原理,由氢气侧渗透到氧气侧的氢气量随着压力的降低会减少,因此在低载工况下,需要通过调控氢气侧目标压力设定值进行降压调节,减少电解制氢系统低电密下的氧中氢含量。In a specific embodiment, when the current density is less than the first threshold, it is determined that the water electrolysis hydrogen production system is operating in a low load condition. Among them, the first threshold can be specifically determined according to the actual level of the manufacturer's electrolytic cell. Under low load conditions, the system's hydrogen production is limited and the hydrogen content in oxygen is high, which brings hidden dangers to the safe operation of the tank. As shown in Figure 3, according to the principle of hydrogen and oxygen cross-penetration, the amount of hydrogen permeating from the hydrogen side to the oxygen side will decrease as the pressure decreases. Therefore, under low load conditions, it is necessary to adjust the target pressure setting value of the hydrogen side. Pressure reduction adjustment reduces the hydrogen content in oxygen under low electricity density of the electrolytic hydrogen production system.
步骤S3,根据氢气侧目标压力设定值调整氢气侧压力,氧气侧压力跟随氢气侧压力。Step S3: Adjust the hydrogen side pressure according to the hydrogen side target pressure setting value, and the oxygen side pressure follows the hydrogen side pressure.
在一具体实施例中,根据氢气侧目标压力设定值,通过调节氢侧压力阀,调整氢气侧压力。同时通过调节氧侧压力阀,调整氧气侧压力与氢气侧实时压力保持一致。In a specific embodiment, the hydrogen side pressure is adjusted by adjusting the hydrogen side pressure valve according to the hydrogen side target pressure setting value. At the same time, by adjusting the oxygen side pressure valve, the oxygen side pressure is adjusted to be consistent with the hydrogen side real-time pressure.
本发明提供了一种电解水制氢系统宽范围运行控制方法,方法包括:获取电解槽组的电流密度;当电流密度小于第一阈值时,调控氢气侧目标压力设定值;根据氢气侧目标压力设定值调整氢气侧压力,氧气侧压力跟随氢气侧压力。通过低电流下的降压调节,减少电解制氢系统低电密下的氧中氢含量,拓宽制氢的运行范围,提升适应性。The invention provides a wide-range operation control method for an electrolysis water hydrogen production system. The method includes: obtaining the current density of the electrolytic cell group; when the current density is less than the first threshold, regulating the hydrogen side target pressure setting value; according to the hydrogen side target The pressure set value adjusts the hydrogen side pressure, and the oxygen side pressure follows the hydrogen side pressure. Through voltage reduction regulation under low current, the hydrogen content in oxygen under low electricity density of the electrolytic hydrogen production system is reduced, the operating range of hydrogen production is broadened, and the adaptability is improved.
在一种可选的实施方式中,步骤S2包括如下流程:In an optional implementation, step S2 includes the following process:
步骤S21,根据电流密度计算氢气侧压力允许的设定值上限。Step S21: Calculate the upper limit of the allowable setting value of the hydrogen side pressure based on the current density.
在一具体实施例中,由于正常工况下,电解槽组阳极侧排出的气体中氧中氢含量占比不大于1%,根据这一不等式关系,可得氢气侧压力允许的设定值上限。具体氢气侧压力允许的设定值上限计算公式如下:In a specific embodiment, since under normal working conditions, the proportion of hydrogen in oxygen in the gas discharged from the anode side of the electrolytic cell group is not more than 1%, according to this inequality relationship, the upper limit of the allowable setting value of the hydrogen side pressure can be obtained . The calculation formula for the upper limit of the specific allowable setting value of hydrogen side pressure is as follows:
其中,H2 in O2(%)为氧中氢含量占比,H2 in O2(%)≤1%;i为电流密度;F为法拉第常数,值为96485;为渗透至氧气侧的氢气量,εdif是由于浓度差引起的扩散常数,di是扩散系数,/>为氢气侧压力,δmem为膜厚,/>是由压差引起的扩散常数,/>为氧气侧压力,ζ为电渗透拖曳系数,/>为渗透至氧气侧的氢气分压,S为溶解度,C(H2O)为水的摩尔浓度。Among them, H 2 in O 2 (%) is the proportion of hydrogen content in oxygen, H 2 in O 2 (%) ≤ 1%; i is the current density; F is Faraday’s constant, the value is 96485; is the amount of hydrogen permeating to the oxygen side, ε dif is the diffusion constant due to concentration difference, di is the diffusion coefficient,/> is the hydrogen side pressure, δ mem is the film thickness,/> is the diffusion constant caused by the pressure difference,/> is the oxygen side pressure, ζ is the electroosmotic drag coefficient,/> is the partial pressure of hydrogen penetrating to the oxygen side, S is the solubility, and C(H 2 O) is the molar concentration of water.
步骤S22,监测氢气侧目前运行压力。Step S22, monitor the current operating pressure on the hydrogen side.
步骤S23,当运行压力大于氢气侧压力允许的设定值上限时,将氢气侧目标压力设定为设定值上限。Step S23: When the operating pressure is greater than the upper limit of the allowable set value of the hydrogen side pressure, the hydrogen side target pressure is set to the upper limit of the set value.
步骤S24,当运行压力不大于氢气侧压力允许的设定值上限时,则不进行氢气侧目标压力设定值调控。Step S24, when the operating pressure is not greater than the upper limit of the allowable setting value of the hydrogen side pressure, the hydrogen side target pressure setting value is not adjusted.
在一具体实施例中,通过氢侧压力监测组件监测氢气侧目前运行压力。若氢气侧目前运行压力大于氢气侧压力允许的设定值上限,将氢气侧目标压力设定均为设定值上限值,若氢气侧目前运行压力小于等于氢气侧压力允许的设定值上限,则不进行压力调控。In a specific embodiment, the current operating pressure of the hydrogen side is monitored through a hydrogen side pressure monitoring component. If the current operating pressure on the hydrogen side is greater than the upper limit of the allowed setting value of the hydrogen side pressure, set the hydrogen side target pressure to the upper setting value. If the current operating pressure of the hydrogen side is less than or equal to the upper limit of the allowed setting value of the hydrogen side pressure. , no pressure control is performed.
在一种可选的实施方式中,方法还包括:In an optional implementation, the method further includes:
步骤S4,监测电解槽组阳极侧排出的气体中氧中氢含量占比,当氧中氢含量占比大于第二阈值时,降低电解槽组的温度。Step S4: Monitor the proportion of hydrogen content in oxygen in the gas discharged from the anode side of the electrolytic cell group. When the proportion of hydrogen content in oxygen is greater than the second threshold, reduce the temperature of the electrolytic cell group.
在一具体实施例中,在低载工况下,为了进一步减少电解制氢系统低电密下的氧中氢含量,在降压调节的基础上,考虑到由氢气侧渗透到氧气侧的氢气量同样会随着温度的降低会减少,还可以进行降温调节,其中氢气侧渗透到氧气侧的氢气量随温度变化趋势如图4所示。具体地,实时监测电解槽组阳极侧排出的气体中氧中氢含量占比,一旦氧中氢含量占比大于第二阈值时,降低电解槽组的温度,从而降低氧中氢含量,避免给槽安全运行带来隐患,同时渗透到氧气侧的氢气量减少,则氢气侧的氢气量增加,有利于电解制氢的效率提升。其中,第二阈值为1%。本发明通过低电流下的降温降压调节,减少电解制氢系统低电密下的氧中氢含量,拓宽制氢的运行范围,提升适应性。In a specific embodiment, under low load conditions, in order to further reduce the hydrogen content in oxygen under low density of the electrolytic hydrogen production system, on the basis of pressure reduction adjustment, the hydrogen gas penetrating from the hydrogen side to the oxygen side is considered The amount will also decrease as the temperature decreases, and the temperature can also be adjusted by cooling. The amount of hydrogen permeating from the hydrogen side to the oxygen side changes with temperature as shown in Figure 4. Specifically, the proportion of hydrogen content in oxygen in the gas discharged from the anode side of the electrolytic cell group is monitored in real time. Once the proportion of hydrogen content in oxygen is greater than the second threshold, the temperature of the electrolytic cell group is lowered, thereby reducing the hydrogen content in oxygen to avoid giving The safe operation of the tank brings hidden dangers. At the same time, the amount of hydrogen penetrating into the oxygen side decreases, and the amount of hydrogen on the hydrogen side increases, which is conducive to improving the efficiency of electrolytic hydrogen production. Wherein, the second threshold is 1%. The present invention reduces the hydrogen content in oxygen under low electricity density of the electrolytic hydrogen production system through temperature and pressure reduction regulation under low current, broadens the operating range of hydrogen production, and improves adaptability.
在一种可选的实施方式中,方法还包括:In an optional implementation, the method further includes:
步骤S5,当氧中氢含量占比大于第三阈值时,将电解槽组阳极侧产生的气体泄放,并进行报警动作,第三阈值大于第二阈值。Step S5: When the proportion of hydrogen content in oxygen is greater than the third threshold, the gas generated on the anode side of the electrolytic cell group is released and an alarm action is performed. The third threshold is greater than the second threshold.
在一具体实施例中,在低载工况下,监测氧中氢含量占比,当氧中氢含量占比大于第三阈值时,触发保护,将氧侧压力阀开到最大,将气体泄放,并进行报警动作。其中,第三阈值为2%。In a specific embodiment, under low load conditions, the proportion of hydrogen content in oxygen is monitored. When the proportion of hydrogen content in oxygen is greater than the third threshold, the protection is triggered, the oxygen side pressure valve is opened to the maximum, and the gas is released. release and perform alarm action. Among them, the third threshold is 2%.
在一种可选的实施方式中,通过如下步骤降低电解槽组的温度:In an optional embodiment, the temperature of the electrolytic cell group is reduced by the following steps:
步骤S41,监测电解槽组的温度。Step S41, monitor the temperature of the electrolytic cell group.
步骤S42,按预设步长逐步降低电解槽组的温度设定值。Step S42, gradually reduce the temperature setting value of the electrolytic cell group according to a preset step size.
步骤S43,增加循环水泵转速,增大电解槽组的供水流量,将电解槽组的温度调整至温度设定值。Step S43, increase the rotation speed of the circulating water pump, increase the water supply flow rate of the electrolytic cell group, and adjust the temperature of the electrolytic cell group to the temperature set value.
步骤S44,当氧中氢含量占比不大于第二阈值时,不再降低电解槽组的温度设定值。Step S44: When the proportion of hydrogen content in oxygen is not greater than the second threshold, the temperature setting value of the electrolytic cell group is no longer reduced.
在一具体实施例中,在低载工况下,监测电解槽组的温度及氧中氢含量占比,并按预设步长逐步降低电解槽组的温度设定值,预设步长可取5℃。同时通过增加循环水泵转速,增大电解槽组的供水流量,将电解槽组的温度调整至温度设定值。当氧中氢含量占比不大于1%时,不再降低电解槽组的温度设定值。在本发明实施例中,电解槽组的温度设定值最低可降至40℃。In a specific embodiment, under low load conditions, the temperature of the electrolytic cell group and the proportion of hydrogen content in oxygen are monitored, and the temperature setting value of the electrolytic cell group is gradually reduced according to a preset step size. The preset step size may be 5℃. At the same time, by increasing the speed of the circulating water pump, the water supply flow rate of the electrolytic cell group is increased, and the temperature of the electrolytic cell group is adjusted to the temperature set value. When the proportion of hydrogen in oxygen is no more than 1%, the temperature setting value of the electrolytic cell group will no longer be reduced. In the embodiment of the present invention, the temperature setting value of the electrolytic cell group can be reduced to a minimum of 40°C.
在一种可选的实施方式中,方法还包括:In an optional implementation, the method further includes:
步骤S6,当电流密度不小于第一阈值时,执行正常工况运行逻辑。Step S6: When the current density is not less than the first threshold, execute the normal operating logic.
在一具体实施例中,当电流密度不小于第一阈值时,判定电解水制氢系统运行在正常工况。在正常工况下,执行现有成熟运行逻辑即可。In a specific embodiment, when the current density is not less than the first threshold, it is determined that the water electrolysis hydrogen production system is operating under normal operating conditions. Under normal working conditions, just execute the existing mature operation logic.
在本实施例中还提供了一种电解水制氢系统宽范围运行控制装置,该装置用于实现上述实施例及优选实施方式,已经进行过说明的不再赘述。如以下所使用的,术语“模块”可以实现预定功能的软件和/或硬件的组合。尽管以下实施例所描述的装置较佳地以软件来实现,但是硬件,或者软件和硬件的组合的实现也是可能并被构想的。This embodiment also provides a wide-range operation control device for an electrolytic water hydrogen production system. This device is used to implement the above-mentioned embodiments and preferred implementations. What has already been described will not be described again. As used below, the term "module" may be a combination of software and/or hardware that implements a predetermined function. Although the apparatus described in the following embodiments is preferably implemented in software, implementation in hardware, or a combination of software and hardware, is also possible and contemplated.
本发明提供了一种电解水制氢系统宽范围运行控制装置,如图5所示,装置包括:The invention provides a wide-range operation control device for an electrolysis water hydrogen production system. As shown in Figure 5, the device includes:
监测模块31,用于获取电解槽组的电流密度;Monitoring module 31 is used to obtain the current density of the electrolytic cell group;
设定值调控模块32,用于当电流密度小于第一阈值时,调控氢气侧目标压力设定值;The set value control module 32 is used to control the hydrogen side target pressure set value when the current density is less than the first threshold;
压力调整模块33,用于根据氢气侧目标压力设定值调整氢气侧压力,氧气侧压力跟随氢气侧压力。The pressure adjustment module 33 is used to adjust the hydrogen side pressure according to the hydrogen side target pressure setting value, and the oxygen side pressure follows the hydrogen side pressure.
上述各个模块的更进一步的功能描述与上述对应实施例相同,在此不再赘述。Further functional descriptions of each of the above modules are the same as those in the above corresponding embodiments, and will not be described again here.
本实施例中的电解水制氢系统宽范围运行控制装置是以功能单元的形式来呈现,这里的单元是指ASIC(Application Specific Integrated Circuit,专用集成电路)电路,执行一个或多个软件或固定程序的处理器和存储器,和/或其他可以提供上述功能的器件。The wide-range operation control device of the electrolytic water hydrogen production system in this embodiment is presented in the form of a functional unit. The unit here refers to an ASIC (Application Specific Integrated Circuit) circuit that executes one or more software or fixed Program processor and memory, and/or other devices that can provide the above functions.
本发明提供了一种电解水制氢系统宽范围运行控制装置,装置包括:监测模块,用于获取电解槽组的电流密度;设定值调控模块,用于当电流密度小于第一阈值时,调控氢气侧目标压力设定值;压力调整模块,用于根据氢气侧目标压力设定值调整氢气侧压力,氧气侧压力跟随氢气侧压力。The invention provides a wide-range operation control device for an electrolytic water hydrogen production system. The device includes: a monitoring module for obtaining the current density of an electrolytic cell group; and a set value control module for when the current density is less than a first threshold, Regulating the hydrogen side target pressure setting value; the pressure adjustment module is used to adjust the hydrogen side pressure according to the hydrogen side target pressure setting value, and the oxygen side pressure follows the hydrogen side pressure.
本发明实施例还提供一种电解水制氢系统,如图1所示,包括:电解槽组、电源、DC/DC变换器、氢侧分离器、氧侧分离器、氢气纯化装置、储氢装置、氧中氢含量监测装置、循环水泵、换热器、补水装置、电流监测组件、温度监测组件、氢侧压力监测组件、氧侧压力监测组件、氢侧压力阀、氧侧压力阀、控制器。其中,控制器与上述各部件通信连接,用于控制电解水制氢系统各部件协同合作,进行电解水制氢。Embodiments of the present invention also provide an electrolytic water hydrogen production system, as shown in Figure 1, including: an electrolytic cell group, a power supply, a DC/DC converter, a hydrogen side separator, an oxygen side separator, a hydrogen purification device, and a hydrogen storage device. Device, hydrogen content monitoring device in oxygen, circulating water pump, heat exchanger, water replenishment device, current monitoring component, temperature monitoring component, hydrogen side pressure monitoring component, oxygen side pressure monitoring component, hydrogen side pressure valve, oxygen side pressure valve, control device. Among them, the controller is communicatively connected with each of the above components, and is used to control the cooperation of various components of the electrolytic water hydrogen production system to perform electrolytic water hydrogen production.
本发明提供了一种电解水制氢系统,包括:电解槽组、电源、DC/DC变换器、氢侧分离器、氧侧分离器、氢气纯化装置、储氢装置、氧中氢含量监测装置、循环水泵、换热器、补水装置、电流监测组件、温度监测组件、氢侧压力监测组件、氧侧压力监测组件、氢侧压力阀、氧侧压力阀、控制器。其中,控制器与上述各部件通信连接,用于控制电解水制氢系统各部件协同合作,进行电解水制氢。基于具备压力调节能力的电解水制氢系统,在低电流工况下进行降压调节,减少电解制氢系统低电密下的氧中氢含量,拓宽制氢的运行范围。The invention provides an electrolytic water hydrogen production system, which includes: an electrolytic cell group, a power supply, a DC/DC converter, a hydrogen side separator, an oxygen side separator, a hydrogen purification device, a hydrogen storage device, and a hydrogen content monitoring device in oxygen. , circulating water pump, heat exchanger, water replenishment device, current monitoring component, temperature monitoring component, hydrogen side pressure monitoring component, oxygen side pressure monitoring component, hydrogen side pressure valve, oxygen side pressure valve, controller. Among them, the controller is communicatively connected with the above-mentioned components and is used to control the cooperation of various components of the electrolytic water hydrogen production system to perform electrolytic water hydrogen production. Based on the electrolysis water hydrogen production system with pressure adjustment capability, pressure reduction adjustment is performed under low current conditions to reduce the hydrogen content in oxygen under low electricity density of the electrolysis hydrogen production system and broaden the operating range of hydrogen production.
图6是本发明可选实施例提供的控制器的结构示意图,如图6所示,该控制器包括:一个或多个处理器10、存储器20,以及用于连接各部件的接口,包括高速接口和低速接口。各个部件利用不同的总线互相通信连接,并且可以被安装在公共主板上或者根据需要以其它方式安装。处理器可以对在计算机设备内执行的指令进行处理,包括存储在存储器中或者存储器上以在外部输入/输出装置(诸如,耦合至接口的显示设备)上显示GUI的图形信息的指令。在一些可选的实施方式中,若需要,可以将多个处理器和/或多条总线与多个存储器和多个存储器一起使用。同样,可以连接多个计算机设备,各个设备提供部分必要的操作(例如,作为服务器阵列、一组刀片式服务器、或者多处理器系统)。图6中以一个处理器10为例。Figure 6 is a schematic structural diagram of a controller provided by an optional embodiment of the present invention. As shown in Figure 6, the controller includes: one or more processors 10, memories 20, and interfaces for connecting various components, including high-speed interface and low-speed interface. Various components communicate with each other using different buses and can be installed on a common motherboard or in other ways as needed. The processor may process instructions executed within the computer device, including instructions stored in or on memory to display graphical information of the GUI on an external input/output device, such as a display device coupled to the interface. In some alternative implementations, multiple processors and/or multiple buses may be used with multiple memories and multiple memories, if desired. Likewise, multiple computer devices may be connected, each device providing part of the necessary operation (eg, as a server array, a set of blade servers, or a multi-processor system). Figure 6 takes a processor 10 as an example.
处理器10可以是中央处理器,网络处理器或其组合。其中,处理器10还可以进一步包括硬件芯片。上述硬件芯片可以是专用集成电路,可编程逻辑器件或其组合。上述可编程逻辑器件可以是复杂可编程逻辑器件,现场可编程逻辑门阵列,通用阵列逻辑或其任意组合。The processor 10 may be a central processing unit, a network processor, or a combination thereof. The processor 10 may further include a hardware chip. The above-mentioned hardware chip can be an application-specific integrated circuit, a programmable logic device or a combination thereof. The above-mentioned programmable logic device may be a complex programmable logic device, a field programmable logic gate array, a general array logic or any combination thereof.
其中,所述存储器20存储有可由至少一个处理器10执行的指令,以使所述至少一个处理器10执行实现上述实施例示出的方法。The memory 20 stores instructions that can be executed by at least one processor 10, so that the at least one processor 10 executes the method shown in the above embodiment.
存储器20可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储根据计算机设备的使用所创建的数据等。此外,存储器20可以包括高速随机存取存储器,还可以包括非瞬时存储器,例如至少一个磁盘存储器件、闪存器件、或其他非瞬时固态存储器件。在一些可选的实施方式中,存储器20可选包括相对于处理器10远程设置的存储器,这些远程存储器可以通过网络连接至该计算机设备。上述网络的实例包括但不限于互联网、企业内部网、局域网、移动通信网及其组合。The memory 20 may include a program storage area and a data storage area, where the program storage area may store an operating system and an application program required for at least one function; the storage data area may store data created according to the use of the computer device, etc. In addition, the memory 20 may include high-speed random access memory, and may also include non-transitory memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid-state storage device. In some optional implementations, the memory 20 may optionally include memories remotely located relative to the processor 10 , and these remote memories may be connected to the computer device through a network. Examples of the above-mentioned networks include but are not limited to the Internet, intranets, local area networks, mobile communication networks and combinations thereof.
存储器20可以包括易失性存储器,例如,随机存取存储器;存储器也可以包括非易失性存储器,例如,快闪存储器,硬盘或固态硬盘;存储器20还可以包括上述种类的存储器的组合。The memory 20 may include a volatile memory, such as a random access memory; the memory may also include a non-volatile memory, such as a flash memory, a hard disk or a solid state drive; the memory 20 may also include a combination of the above types of memories.
该计算机设备还包括通信接口30,用于该计算机设备与其他设备或通信网络通信。The computer device also includes a communication interface 30 for the computer device to communicate with other devices or communication networks.
本发明实施例还提供了一种计算机可读存储介质,上述根据本发明实施例的方法可在硬件、固件中实现,或者被实现为可记录在存储介质,或者被实现通过网络下载的原始存储在远程存储介质或非暂时机器可读存储介质中并将被存储在本地存储介质中的计算机代码,从而在此描述的方法可被存储在使用通用计算机、专用处理器或者可编程或专用硬件的存储介质上的这样的软件处理。其中,存储介质可为磁碟、光盘、只读存储记忆体、随机存储记忆体、快闪存储器、硬盘或固态硬盘等;进一步地,存储介质还可以包括上述种类的存储器的组合。可以理解,计算机、处理器、微处理器控制器或可编程硬件包括可存储或接收软件或计算机代码的存储组件,当软件或计算机代码被计算机、处理器或硬件访问且执行时,实现上述实施例示出的方法。Embodiments of the present invention also provide a computer-readable storage medium. The above-mentioned method according to the embodiment of the present invention can be implemented in hardware or firmware, or can be recorded in a storage medium, or can be implemented as original storage downloaded through the network. Computer code in a remote storage medium or a non-transitory machine-readable storage medium and to be stored in a local storage medium such that the methods described herein may be stored on a computer using a general purpose computer, a special purpose processor, or programmable or special purpose hardware Such software processing on storage media. The storage medium may be a magnetic disk, an optical disk, a read-only memory, a random access memory, a flash memory, a hard disk or a solid state drive, etc.; further, the storage medium may also include a combination of the above types of memories. It can be understood that a computer, processor, microprocessor controller or programmable hardware includes a storage component that can store or receive software or computer code. When the software or computer code is accessed and executed by the computer, processor or hardware, the above implementations are implemented. The method illustrated.
虽然结合附图描述了本发明的实施例,但是本领域技术人员可以在不脱离本发明的精神和范围的情况下做出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the invention, and such modifications and variations fall within the scope of the appended rights. within the scope of the requirements.
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