CN117699644A - Portable ammeter case hoisting device - Google Patents
Portable ammeter case hoisting device Download PDFInfo
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- CN117699644A CN117699644A CN202311758455.5A CN202311758455A CN117699644A CN 117699644 A CN117699644 A CN 117699644A CN 202311758455 A CN202311758455 A CN 202311758455A CN 117699644 A CN117699644 A CN 117699644A
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 65
- 239000010959 steel Substances 0.000 claims abstract description 65
- 229910000746 Structural steel Inorganic materials 0.000 claims description 18
- 230000005611 electricity Effects 0.000 claims 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 235000000396 iron Nutrition 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Suspension Of Electric Lines Or Cables (AREA)
Abstract
Description
技术领域Technical field
本发明涉及电表箱提升技术领域,特别涉及一种便捷式电表箱提升装置。The invention relates to the technical field of electric meter box lifting, and in particular to a convenient electric meter box lifting device.
背景技术Background technique
电能表计量箱通常会安装于一定高度的墙面上,往往需要多人配合才能实现一个电能表计量箱的拆卸与安装工作,而在台区集中更换表箱时往往会出现由于人员配置不足而导致更换进度跟不上的情况。深究其中原因,主要是电能表计量箱的提升和拆卸过程中无法由单人独立完成。The electric energy meter metering box is usually installed on the wall at a certain height. It often requires the cooperation of multiple people to complete the disassembly and installation of an electric energy meter metering box. When the meter box is replaced in a centralized manner in the station area, it often occurs due to insufficient staffing. As a result, the replacement progress cannot be kept up. The main reason is that the lifting and disassembly of the electric energy meter box cannot be completed by a single person independently.
同时现有技术中一般是由电动提升装置或者电梯车等大型整机设备进行辅助工作,虽然能够方便电力运维人员的升降作业,但仍面临:(1)需要电力供应(2)控制较为复杂(3)整机设备运输困难(4)部分地形不适合大型设备的升降作业,即作业空间狭小(5)设备采购费用、维护费用较高等问题。At the same time, in the existing technology, large-scale complete equipment such as electric lifting devices or elevator cars are generally used to perform auxiliary work. Although it can facilitate the lifting operations of power operation and maintenance personnel, it still faces: (1) power supply is required (2) control is relatively complex. (3) It is difficult to transport the complete equipment (4) Some terrains are not suitable for lifting and lowering of large equipment, that is, the working space is narrow. (5) Equipment procurement costs and maintenance costs are high, etc.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种便捷式表箱提升装置,通过钢管、角铁、齿轮等常用机械材料的简单组装,就能解决上述问题。In view of the shortcomings of the existing technology, the present invention provides a convenient meter box lifting device, which can solve the above problems through simple assembly of steel pipes, angle irons, gears and other common mechanical materials.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种便捷式电表箱提升装置,包括伸缩机构,伸缩机构的下端安装有底部支撑机构,上端安装有顶部支撑机构,其特征在于:底部支撑机构和顶部支撑机构在伸缩机构(的倾斜平面内与伸缩机构的钢管垂直连接,伸缩机构包括顶管和底管,顶管嵌套在底管内部,驱动机构安装在伸缩机构的底管上,吊装机构包括2个竖直的固定块,2个固定块处于同一水平位置,之间通过设置1个横向的钢管C连接,固定块下方分别安装有吊钩,吊钩穿过角铁B上的通孔吊住固定在角铁B上的电表箱,吊装机构通过缠绕在驱动机构上的钢丝绳连接电表箱,所述驱动机构的外框由钢管A和角铁A组成,钢管B穿过柱管焊接在钢管A的中间位置,柱管右端焊接有大齿轮,2个钢套安装在钢管A两个侧边的同一水平面上,手柄穿过钢套,手柄上焊接有小齿轮,大齿轮与小齿轮相互啮合,卡扣嵌套在钢管A的顶部钢管上,钢丝绳缠绕在柱管上并固定在柱管左端的通孔内;A convenient electric meter box lifting device includes a telescopic mechanism. A bottom support mechanism is installed at the lower end of the telescopic mechanism, and a top support mechanism is installed at the upper end. It is characterized in that: the bottom support mechanism and the top support mechanism are in contact with each other in the inclined plane of the telescopic mechanism ( The steel pipes of the telescopic mechanism are connected vertically. The telescopic mechanism includes a top tube and a bottom tube. The top tube is nested inside the bottom tube. The driving mechanism is installed on the bottom tube of the telescopic mechanism. The hoisting mechanism includes 2 vertical fixed blocks and 2 fixed blocks. The blocks are in the same horizontal position, and are connected by a horizontal steel pipe C. Hooks are installed below the fixed blocks. The hooks pass through the through holes on the angle iron B to lift the meter box fixed on the angle iron B. The hoisting mechanism is connected to the meter box through a steel wire rope wrapped around the driving mechanism. The outer frame of the driving mechanism is composed of steel pipe A and angle iron A. Steel pipe B passes through the column tube and is welded to the middle position of steel pipe A. A large welded hole is attached to the right end of the column tube. Gears, two steel sleeves are installed on the same level on both sides of steel pipe A. The handle passes through the steel sleeves. A small gear is welded to the handle. The large gear and the small gear mesh with each other. The buckle is nested on the top of steel pipe A. On the top, the wire rope is wrapped around the column tube and fixed in the through hole at the left end of the column tube;
所述底管上贯穿有若干个通孔,所述顶管上贯穿有与底管相同数量和间距的通孔,顶管上还设置有若干个钢构。The bottom tube has several through holes, the top tube has the same number and spacing of through holes as the bottom tube, and the top tube is also provided with several steel structures.
进一步的,为了更好的实现本发明,所述的底部支撑机构为长60厘米,宽6厘米,高3厘米的支撑板A,支撑板A的水平面与倾斜的底管呈一夹角,支撑板A上贯穿有2个通孔。Further, in order to better realize the present invention, the bottom support mechanism is a support plate A with a length of 60 cm, a width of 6 cm, and a height of 3 cm. The horizontal plane of the support plate A forms an angle with the inclined bottom tube. There are 2 through holes running through board A.
进一步的,为了更好的实现本发明,所述的顶部支撑机构包括长60厘米、宽6厘米、厚3厘米的支撑板B和相同长宽的软橡胶板,支撑板B下表面和软橡胶板上表面相互贴合、边缘相互重合;支撑板B的水平面与倾斜的顶管呈一夹角。Further, in order to better realize the present invention, the top support mechanism includes a support plate B with a length of 60 cm, a width of 6 cm, and a thickness of 3 cm and a soft rubber plate of the same length and width. The lower surface of the support plate B and the soft rubber The upper surfaces of the plates fit together and the edges overlap with each other; the horizontal plane of the support plate B forms an angle with the inclined top tube.
进一步的,为了更好的实现本发明,所述的通孔大小相同、间距相等,所述的钢钩呈三角形且大小相等。Further, in order to better realize the present invention, the through holes are of the same size and the spacing is equal, and the steel hooks are triangular and have the same size.
进一步的,为了更好的实现本发明,所述的钢管A焊接成等腰梯形,所述的大齿轮宽度大于小齿轮,所述的柱管左端面为厚3mm的薄壁,柱管内径大于钢管B外径1mm,钢套的内径大于圆柱形手柄外径1mm。Further, in order to better realize the present invention, the steel pipe A is welded into an isosceles trapezoid, the width of the large gear is larger than that of the small gear, the left end surface of the column tube is a thin wall with a thickness of 3mm, and the inner diameter of the column tube is larger than The outer diameter of steel pipe B is 1mm, and the inner diameter of the steel sleeve is 1mm larger than the outer diameter of the cylindrical handle.
进一步的,为了更好的实现本发明,所述的小齿轮外径r3与卡扣最长半径r2相加的和,小于圆心间距h1;所述的卡扣右侧面呈“6”字型。Further, in order to better realize the present invention, the sum of the outer diameter r3 of the pinion and the longest radius r2 of the buckle is less than the center distance h1; the right side of the buckle is in the shape of a "6" .
根据权利要求1所述的便捷式电表箱提升装置,其特征在于:所述的角铁B上贯穿有若干个圆孔和圆槽孔。The portable electric meter box lifting device according to claim 1, characterized in that the angle iron B has a plurality of round holes and round slotted holes penetrating through it.
进一步的,为了更好的实现本发明,所述的钢管A、钢管B和钢管C管径相同,所述的角铁A和角铁B厚度和宽度相同。Further, in order to better realize the present invention, the steel pipe A, steel pipe B and steel pipe C have the same diameter, and the thickness and width of the angle iron A and angle iron B are the same.
本发明的有益效果:(1)本发明的除大小齿轮使用了标准件外,其余均采用了方管或同等直径圆柱钢管等边角料,生产制造成本极低。(2)本发明无需电力供应,作业仅需单人完成,节省人力资源。(3)本装置具有可伸缩性,在运输过程中,占用空间较小,运输便利。(4)本装置维护成本极低。Beneficial effects of the present invention: (1) Except for the large and small gears of the present invention, which use standard parts, the rest are made of leftover materials such as square tubes or cylindrical steel tubes of the same diameter, and the manufacturing cost is extremely low. (2) This invention does not require power supply, and only one person can complete the operation, saving human resources. (3) This device is scalable, takes up less space during transportation, and is convenient for transportation. (4) The maintenance cost of this device is extremely low.
附图说明Description of the drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的底部支撑机构。Figure 2 shows the bottom support mechanism of the present invention.
图3为本发明的顶部支撑机构。Figure 3 shows the top support mechanism of the present invention.
图4为本发明的伸缩机构示意图。Figure 4 is a schematic diagram of the telescopic mechanism of the present invention.
图5为本发明的驱动机构示意图。Figure 5 is a schematic diagram of the driving mechanism of the present invention.
图6为图5的底部示意图。FIG. 6 is a bottom schematic diagram of FIG. 5 .
图7为本发明的驱动机构原理图。Figure 7 is a schematic diagram of the driving mechanism of the present invention.
图8为本发明的吊装结构示意图。Figure 8 is a schematic diagram of the hoisting structure of the present invention.
图中所示:Shown in the picture:
1、底部支撑机构,101、支撑板A,102、膨胀螺栓;1. Bottom support mechanism, 101, support plate A, 102, expansion bolt;
2、顶部支撑机构,201、支撑板B,202、软橡胶板;2. Top support mechanism, 201, support plate B, 202, soft rubber plate;
3、伸缩机构,301、底管,302、顶管,303、通孔,304、夹紧螺栓,305、钢钩;3. Telescopic mechanism, 301. Bottom tube, 302. Top tube, 303. Through hole, 304. Clamping bolt, 305. Steel hook;
4、驱动机构,401、钢管A,402、角铁A,403、钢管B,404、柱管,405、大齿轮,406、钢套,407、摇把,408、小齿轮,409、卡扣;4. Driving mechanism, 401, steel pipe A, 402, angle iron A, 403, steel pipe B, 404, column tube, 405, large gear, 406, steel sleeve, 407, crank handle, 408, pinion gear, 409, buckle ;
r1、卡扣环半径,r2、卡扣最长半径,r3、小齿轮外径,h1、圆心间距,h2、阻拦板长度;r1, the radius of the snap ring, r2, the longest radius of the snap, r3, the outer diameter of the pinion, h1, the distance between the center centers, h2, the length of the blocking plate;
5、吊装机构,501、钢管C,502、固定块,503、吊钩,504、角铁B;5. Hoisting mechanism, 501, steel pipe C, 502, fixed block, 503, hook, 504, angle iron B;
6、地面,7、墙面A,8、墙面B,9、钢丝绳,10、电表箱。6. Ground, 7. Wall A, 8. Wall B, 9. Wire rope, 10. Meter box.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly explain the technical features of this solution, this solution will be described below through specific implementation methods.
一种便捷式电表箱提升装置,由底部支撑机构1、顶部支撑装置2、伸缩机构3、驱动机构4和吊装机构5五部分组成。A convenient electric meter box lifting device consists of five parts: a bottom support mechanism 1, a top support device 2, a telescopic mechanism 3, a driving mechanism 4 and a hoisting mechanism 5.
如图1所示,倾斜的伸缩机构3为整个装置的主体,其主要由两个相互嵌套的钢管组成,伸缩机构3下端连接底部支撑机构1,上端连接顶部支撑机构2,底部的钢管上焊接有驱动机构4,驱动机构4通过控制钢丝绳9的缠绕程度控制吊装机构5的高度。As shown in Figure 1, the inclined telescopic mechanism 3 is the main body of the entire device, which is mainly composed of two mutually nested steel pipes. The lower end of the telescopic mechanism 3 is connected to the bottom support mechanism 1, and the upper end is connected to the top support mechanism 2. The bottom steel pipe is A driving mechanism 4 is welded, and the driving mechanism 4 controls the height of the hoisting mechanism 5 by controlling the winding degree of the wire rope 9 .
如图2所示,底部支撑机构1为长60厘米,宽6厘米,高3厘米的支撑板A101,其两边贯穿有通孔,可允许膨胀螺栓102穿过,通过2个膨胀螺栓102将整个装置固定在地面6上,保证其不发生垮塌。As shown in Figure 2, the bottom support mechanism 1 is a support plate A101 with a length of 60 cm, a width of 6 cm, and a height of 3 cm. There are through holes on both sides of the support plate A101, which allows the expansion bolts 102 to pass through. The two expansion bolts 102 connect the entire The device is fixed on the ground 6 to ensure that it does not collapse.
如图3所示,顶部支撑机构2包括长60厘米,宽6厘米,高3厘米的支撑板B201和相同长宽的软橡胶板202,软橡胶板202厚度可根据现实情况选择,其底面与墙面A7相接触,以增大摩擦防止本装置在竖直的墙面上打滑。As shown in Figure 3, the top support mechanism 2 includes a support plate B201 with a length of 60 cm, a width of 6 cm, and a height of 3 cm and a soft rubber plate 202 of the same length and width. The thickness of the soft rubber plate 202 can be selected according to the actual situation, and its bottom surface is The wall A7 is in contact with each other to increase friction and prevent the device from slipping on the vertical wall.
如图4所示,伸缩机构3主要为嵌套着顶管302的底管301和焊接在顶管302上的钢钩305,顶管302和底管301上贯穿着相同大小和间距的通孔303,可将夹紧螺栓304穿过外侧的底管301和内侧的顶管302,从而将伸出的顶管302长度固定;钢丝绳9穿过钢钩305,可根据实际情况选择不同高度的钢钩305,由于钢钩呈三角形,有利于调整钢丝绳的左右位置,还能防止钢丝绳脱落。As shown in Figure 4, the telescopic mechanism 3 mainly consists of a bottom tube 301 nested with a top tube 302 and a steel hook 305 welded on the top tube 302. The top tube 302 and the bottom tube 301 are penetrated by through holes of the same size and spacing. 303, the clamping bolt 304 can be passed through the outer bottom tube 301 and the inner top tube 302, thereby fixing the length of the extended top tube 302; the wire rope 9 passes through the steel hook 305, and steel wires of different heights can be selected according to the actual situation. Hook 305, because the steel hook is triangular, it is helpful to adjust the left and right position of the wire rope, and can also prevent the wire rope from falling off.
如图5和图6所示,驱动机构4的整体框架呈等腰梯形,由钢管A401经折弯、焊接组成梯形的上边和两边,由角铁402组成等腰梯形的底边,上边段,底边宽的等腰梯形框架焊接在底管(301)的下方;2个钢套水平位置一致,被摇把407所穿过,摇把407上焊接有小齿轮408,柱管404被钢管B403所穿过,柱管404可在钢管B403上左右滑动,钢管B403和2个钢套406焊接在等腰梯形的两个侧边底部,柱管404上的大齿轮405与摇把上的小齿轮408相互啮合;钢管A401的顶边上嵌套有1个“6”字型的卡扣409,(在本实施例中,根据钢丝绳缠绕的方式,从右视图来看卡扣必须为“6”字型,而不能是“∂”字型),卡扣在钢管401上可自由旋转、左右移动。As shown in Figures 5 and 6, the overall frame of the driving mechanism 4 is in the shape of an isosceles trapezoid. The upper and both sides of the trapezoid are formed by bending and welding steel pipe A401, and the bottom and upper sections of the isosceles trapezoid are formed by angle iron 402. An isosceles trapezoidal frame with a wide base is welded below the bottom tube (301); the two steel sleeves are in the same horizontal position and are passed through by the cradle 407. The cradle 407 is welded with a pinion 408, and the column tube 404 is covered by the steel pipe B403 The column pipe 404 can slide left and right on the steel pipe B403. The steel pipe B403 and two steel sleeves 406 are welded to the two side bottoms of the isosceles trapezoid. The large gear 405 on the column pipe 404 and the small gear on the rocker 408 mesh with each other; a "6"-shaped buckle 409 is nested on the top edge of the steel pipe A401. (In this embodiment, according to the way the wire rope is wound, the buckle must be "6" from the right view. font, not "∂" font), the buckle can be freely rotated and moved left and right on the steel pipe 401.
如图8所示,吊装机构5由2个竖直的固定块502经1个横向的钢管C连接,钢丝绳9固定在钢管C501中间位置,固定块502为中空的方管结构,下方安装有吊钩503,吊钩503穿过角铁504,角铁504的两边均贯穿有圆孔和圆槽孔,以方便安装和调节固定位置,角铁504的下端面与电表箱10的顶面通过螺栓连接。As shown in Figure 8, the hoisting mechanism 5 is composed of two vertical fixed blocks 502 connected by a horizontal steel pipe C. The steel wire rope 9 is fixed in the middle of the steel pipe C501. The fixed blocks 502 are hollow square tube structures, and a crane is installed below. Hook 503, the hook 503 passes through the angle iron 504. There are round holes and round slotted holes on both sides of the angle iron 504 to facilitate installation and adjustment of the fixed position. The lower end surface of the angle iron 504 and the top surface of the meter box 10 are connected by bolts. connect.
操作步骤:Steps:
如图1至图8所示,电表安装人员首先携带处于收缩状态的本装置到达工作位置,图中为地面6和竖直的墙面A,然后根据墙面 A选择合适的安装高度,通过调节本装置伸缩机构3中顶管302和底管301的伸缩长度,使用至少2个螺栓304来固定;再将固定在柱管404左端面上的钢丝绳9拉长,选择穿过若干个合适的钢钩305,将钢丝绳9的另一端固定在吊装机构5上,再将吊装机构5通过螺栓固定在电表箱10的顶面上,此时电表箱放置在地面上,而安装人员将本提升装置倚靠在待安装的墙面A上,由于软橡胶板202的被挤压变形,加上橡胶本身的摩擦阻力,可临时固定,此时将膨胀螺栓102通过支撑板101打进地面6,整个装置即安装完成;安装人员将柱管404左右轻微滑动,使大小齿轮相互啮合,同时将卡扣409拨到后面以防止卡住小齿轮408,如图6视角,逆时针旋转摇把407,大齿轮405被顺时针带动,从而使柱管404上的钢丝绳9缠绕的长度越来越长,带动电表箱10上升,待电表箱10上升到指定高度后,停止转动摇把,同时将卡扣409拨回至前面,卡住小齿轮408,由于电表箱10重力的作用,会促使大齿轮405逆时针旋转,进而将导致小齿轮408顺时针旋转,但如图7所示,小齿轮408的最长外径r3与卡扣最长半径r2的和,大于圆心距h1,三边固定成为一个稳定的三角形,故电表箱10的重力作用由于卡扣409的存在而不会导致钢丝绳9倒卷,此时就完成了电表箱的提升作业,安装人员再利用直梯爬上墙面A 7安装即可,同时也可以水平旋转电表箱90度,安装在墙面B 8上。As shown in Figures 1 to 8, the meter installer first brings the device in a retracted state to the working position, which is the ground 6 and the vertical wall A in the picture, and then selects the appropriate installation height according to the wall A, and adjusts the The telescopic length of the top tube 302 and the bottom tube 301 in the telescopic mechanism 3 of this device is fixed with at least two bolts 304; then the steel wire rope 9 fixed on the left end surface of the column tube 404 is lengthened and passed through several suitable steel wires. Hook 305, fix the other end of the wire rope 9 on the lifting mechanism 5, and then fix the lifting mechanism 5 on the top surface of the meter box 10 through bolts. At this time, the meter box is placed on the ground, and the installer leans the lifting device On the wall A to be installed, due to the extrusion deformation of the soft rubber plate 202 and the friction resistance of the rubber itself, it can be temporarily fixed. At this time, the expansion bolt 102 is driven into the ground 6 through the support plate 101, and the entire device is The installation is completed; the installer slightly slides the column tube 404 left and right to engage the large and small gears with each other, and at the same time moves the buckle 409 to the back to prevent the small gear 408 from being stuck, as shown in Figure 6, rotate the crank 407 counterclockwise, and the large gear 405 It is driven clockwise, so that the length of the wire rope 9 on the column tube 404 is getting longer and longer, driving the meter box 10 to rise. After the meter box 10 rises to the designated height, stop rotating the rocker, and at the same time turn back the buckle 409 To the front, the small gear 408 is stuck. Due to the gravity of the meter box 10, the large gear 405 will rotate counterclockwise, which will then cause the small gear 408 to rotate clockwise. However, as shown in Figure 7, the longest outer diameter of the small gear 408 The sum of the diameter r3 and the longest radius r2 of the buckle is greater than the center distance h1, and the three sides are fixed to form a stable triangle. Therefore, the gravity of the meter box 10 will not cause the wire rope 9 to rewind due to the presence of the buckle 409. At this time The lifting operation of the meter box is completed. The installer can then use the straight ladder to climb up the wall A 7 to install it. At the same time, the meter box can also be rotated horizontally 90 degrees and installed on the wall B 8.
Claims (8)
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