CN117680985A - Processing equipment for producing compensator - Google Patents
Processing equipment for producing compensator Download PDFInfo
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- CN117680985A CN117680985A CN202311607892.7A CN202311607892A CN117680985A CN 117680985 A CN117680985 A CN 117680985A CN 202311607892 A CN202311607892 A CN 202311607892A CN 117680985 A CN117680985 A CN 117680985A
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- 238000012545 processing Methods 0.000 title claims abstract description 35
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 153
- 239000010935 stainless steel Substances 0.000 claims abstract description 153
- 238000003466 welding Methods 0.000 claims abstract description 114
- 238000004140 cleaning Methods 0.000 claims description 48
- 238000007790 scraping Methods 0.000 claims description 29
- 238000005520 cutting process Methods 0.000 claims description 28
- 238000003860 storage Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 9
- 239000012535 impurity Substances 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 5
- 239000000110 cooling liquid Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009778 extrusion testing Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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Abstract
The invention relates to the technical field of compensator processing, in particular to processing equipment for producing a compensator. The technical problems are as follows: the joint of the cut compensator and the new corrugated pipe is inconsistent, and poor welding of welding lines between the cut compensator and the new corrugated pipe is easy to occur, so that the quality of the repaired compensator is affected. The technical proposal is as follows: a processing device for producing compensators comprises a bottom frame, a limiting component and the like; and a limiting component for limiting the stainless steel compensator is connected to the middle part of the upper surface of the underframe. According to the invention, the two cylindrical air bags are expanded in the stainless steel compensator and the new corrugated pipe to be in contact with the inner annular surfaces of the stainless steel compensator and the new corrugated pipe, the two expanded cylindrical air bags are used for extruding the concave positions at the joint of the stainless steel compensator and the new corrugated pipe, the concave positions are all jacked up, and the stainless steel compensator and the new corrugated pipe can be carried by the two cylindrical air bags to rotate together.
Description
Technical Field
The invention relates to the technical field of compensator processing, in particular to processing equipment for producing a compensator.
Background
In the process of manufacturing the compensator in the existing factory, defective products of the compensator can occur, and in order to avoid waste of materials, the defective products of the compensator need to be repaired, and the compensator is also called an expansion joint or an expansion joint; the compensation element consists of accessories such as corrugated pipes, end pipes, brackets, flanges, guide pipes and the like which form a working main body of the compensation element;
because the end face of the cut compensator and the end face of the new corrugated pipe are uneven, after the cut compensator and the end face of the new corrugated pipe are mutually attached, the situation of local protrusion or depression still exists, the attached positions of the cut compensator and the new corrugated pipe are inconsistent, poor welding of welding lines between the cut compensator and the new corrugated pipe is easy to occur, and the quality of the repaired compensator is further affected;
in addition, as the outer ring surface of the corrugated pipe is provided with impurities such as granular dust, the inner ring surface of the corrugated pipe is remained with impurities such as cooling liquid and hydraulic oil, so that in the subsequent process of welding the corrugated pipe, the welding position can generate defects such as cracks, air holes, incomplete welding, slag inclusion and the like to cause stress concentration, the bearing capacity is reduced, even the problem of brittle fracture is caused, and the welding quality of the corrugated pipe is seriously affected.
Disclosure of Invention
The invention aims to overcome the defect that welding line welding between a cut compensator and a new corrugated pipe is poor and the quality of the repaired compensator is affected because the joint positions of the cut compensator and the new corrugated pipe are inconsistent, and provides processing equipment which can cut off the unqualified part of the compensator, repair the welding of the missing part and detect the welding line after the welding is completed.
Another object of the present invention is to provide a processing apparatus for producing compensators having the above function.
The embodiment of the invention is realized by the following technical scheme: a processing device for producing compensators comprises a bottom frame and a limiting assembly; the middle part of the upper surface of the underframe is connected with a limiting component for limiting the stainless steel compensator; the welding device also comprises a positioning assembly, an annular air bag, a power assembly, a welding assembly, a camera, a first pushing block and a welding gun; the upper surface of the underframe is connected with two positioning components which are distributed in a bilateral symmetry manner; each positioning component is connected with an annular air bag for detecting the quality of the welding wire; the front part of the upper surface of the underframe is connected with a power assembly; the power assembly is connected with the two positioning assemblies; the positioning assembly is driven to operate by the power assembly, and the annular air bag and the stainless steel compensator are driven to rotate together; the rear part of the upper surface of the underframe is connected with a welding assembly; the welding assembly is connected with a camera for detecting welding wires; the welding assembly is connected with a first pushing block used for extrusion, and the first pushing block is positioned below the camera; the welding assembly is connected with a welding gun for welding, and the welding gun is positioned below the first pushing block.
As a preferable technical scheme of the invention, the limiting component comprises a bearing frame, a supporting frame, a first electric push rod, an arc plate, an electric inflator pump and an arc-shaped air bag; the middle part of the upper surface of the underframe is fixedly connected with a bearing frame; the middle part of the upper surface of the underframe is fixedly connected with a supporting frame, and the supporting frame is positioned at the rear of the bearing frame; two first electric push rods are fixedly connected to the middle of the support frame; the telescopic parts of the two first electric push rods are fixedly connected with arc plates together; the upper surface of the supporting frame is fixedly connected with an electric inflator pump; the arc-shaped plate is provided with an arc-shaped air bag; the arc-shaped air bag is communicated with the electric inflator pump through a telescopic hose.
As a preferable technical scheme of the invention, the positioning component positioned on the right comprises a mounting seat, a plurality of sections of telescopic rods, a push plate, a spline shaft, a sliding sleeve, a circular plate, an electric storage inflator pump and a cylindrical air bag; the right part of the upper surface of the underframe is fixedly connected with a mounting seat; a plurality of sections of telescopic rods are arranged at the lower part of the mounting seat; the telescopic part of the multi-section telescopic rod is fixedly connected with a push plate; the push plate is rotationally connected with a spline shaft; the inner ring surface of the mounting seat is rotationally connected with a sliding sleeve; the sliding sleeve is connected with the spline shaft in a sliding way; the sliding sleeve is connected with the power assembly; a circular plate is fixedly connected to the left side surface of the spline shaft; the inner wall of the sliding sleeve is fixedly connected with an electric storage inflator pump; the left side surface of the circular plate is fixedly connected with a cylindrical air bag; the electric power storage inflator pump is communicated with the air inlet end of the electric three-way valve through one flexible hose, the air outlet end of the electric three-way valve is provided with the other two flexible hoses, the flow direction of air can be switched through the electric three-way valve, one flexible hose at the air outlet end of the electric three-way valve is led to the cylindrical air bag, and the other flexible hose at the air outlet end of the electric three-way valve is led to the annular air bag; the outer surface of the cylindrical air bag is connected with the annular air bag through a pressure valve.
As a preferable technical scheme of the invention, the right cylindrical air bag is provided with a convex part, and the left cylindrical air bag is provided with a concave part matched with the convex part.
As a preferable technical scheme of the invention, the welding assembly comprises a supporting table, a moving assembly, a mounting bracket, a connecting plate, a sliding rod, a second pushing block and a third electric push rod; a supporting table is fixedly connected at the rear part of the upper surface of the underframe; the support platform is connected with a moving assembly; the moving component is connected with a mounting bracket; the moving assembly is fixedly connected with the welding gun; the upper part of the mounting bracket is fixedly connected with a connecting plate; the upper surface of the connecting plate is fixedly connected with the camera; the front side surface of the connecting plate is fixedly connected with the first pushing block; a slide bar is fixedly connected at the middle part of the connecting plate; the left part and the right part of the slide bar are respectively connected with a second pushing block in a sliding way; the rear part of the connecting plate is fixedly connected with two third electric push rods which are symmetrically distributed left and right; the telescopic parts of the two third electric push rods are fixedly connected with a second push block respectively.
As a preferable technical scheme of the invention, the invention also comprises a clamping component; each mounting seat is connected with a clamping assembly, and the two clamping assemblies are distributed in a bilateral symmetry manner; the clamping assembly positioned at the right comprises a second electric push rod and a clamping plate; the right mounting seat is provided with four second electric push rods distributed in an annular array; all the telescopic parts of the second electric push rods are fixedly connected with clamping plates together; the left side of the clamping plate is provided with three limiting parts.
As a preferable technical scheme of the invention, the invention also comprises a sponge strip; the inner cambered surface of the arc-shaped air bag is fixedly connected with a plurality of sponge strips which are distributed at equal intervals.
As a preferable technical scheme of the invention, the invention also comprises a cleaning component; each cylindrical air bag is connected with a cleaning assembly; each cleaning component is connected with one mounting seat; the cleaning component positioned on the right comprises an annular sponge, a cleaning cabin, a circular tube and a first scraping strip; the outer surface of the right cylindrical air bag is fixedly connected with an annular sponge; the annular sponge is positioned on the right side of the annular air bag; a cleaning cabin is fixedly connected to the left side surface of the right mounting seat; the lower part of the cleaning cabin is communicated with a circular tube; the inner wall of the cleaning cabin is fixedly connected with a plurality of first scraping strips which are in an annular array.
As a preferable technical scheme of the invention, the invention also comprises a cutting system; the lower part of the bearing frame is connected with a cutting system; the cutting system comprises a mounting plate, a third electric sliding rail, a third electric sliding seat, a fourth electric push rod, an L-shaped plate, a second motor, a protective cover, a cutting piece, a second scraping strip and a collecting assembly; the lower part of the bearing frame is fixedly connected with a mounting plate; the upper surface of the mounting plate is fixedly connected with a third electric sliding rail; the outer surface of the third electric sliding rail is connected with a third electric sliding seat in a sliding way; the upper surface of the third electric sliding seat is fixedly connected with a fourth electric push rod; the telescopic part of the fourth electric push rod is fixedly connected with an L-shaped plate; the upper part of the L-shaped plate is fixedly connected with a second motor; the left side surface of the L-shaped plate is fixedly connected with a protective cover; the output shaft of the second motor penetrates through the protective cover, and a cutting sheet is fixedly connected to the output shaft of the second motor; the cutting piece is positioned in the protective cover; the front part of the inner arc surface of the bearing frame is fixedly connected with a second scraping strip.
As a preferable technical scheme of the invention, the invention also comprises a collecting component; the lower part of the bearing frame is connected with a collecting assembly; the collecting assembly comprises a protection plate, a scraping plate, folding cloth and a collecting box; the front part of the outer arc surface of the bearing frame and the rear part of the outer arc surface are fixedly connected with a protection plate respectively; the left side surface and the right side surface of the third electric sliding seat are fixedly connected with a scraping plate respectively; the two scraping plates are contacted with the protection plate; each scraper is provided with a chute; the left part and the right part of the two protection plates are respectively provided with a piece of folding cloth; the opposite sides of the folding cloth are fixedly connected with a scraping plate respectively; the two folding cloths are arranged in the two sliding grooves in a sliding way; the left side surface and the right side surface of the mounting plate are fixedly connected with a collecting box respectively.
Compared with the prior art, the invention has the following advantages:
according to the processing equipment for producing the compensator, which is obtained through the design, the two cylindrical air bags are expanded in the stainless steel compensator and the new corrugated pipe and are contacted with the inner annular surfaces of the stainless steel compensator and the new corrugated pipe, the two expanded cylindrical air bags are used for extruding the concave positions at the joint of the stainless steel compensator and the new corrugated pipe, the concave positions are all jacked up, and the stainless steel compensator and the new corrugated pipe can be carried by the two cylindrical air bags to rotate together;
Simultaneously, right side stainless steel compensator and new bellows are in the rotation in-process, last through first ejector pad with right side stainless steel compensator and the contact of new bellows, extrude right side stainless steel compensator and the bellied position of the contact of new bellows for the contact of right side stainless steel compensator and new bellows keeps unanimous, when avoiding follow-up welding, receives the concave and bellied influence of the contact of right side stainless steel compensator and new bellows, leads to welding failure's appearance.
According to the processing equipment for producing the compensator, which is obtained through the design, after the two cylindrical air bags are expanded and combined, the convex part of the right cylindrical air bag is attached to the concave part of the left cylindrical air bag, the two cylindrical air bags carry the stainless steel compensator and the new corrugated pipe to synchronously rotate, so that the situation that after the rotating parts are worn, the two cylindrical air bags cannot carry the stainless steel compensator and the new corrugated pipe to rotate at the same frequency, and gaps are generated when the ports of the stainless steel compensator and the new corrugated pipe are welded, and poor welding of welding wires is caused.
According to the processing equipment for producing the compensator, which is obtained through the design, when the two cylindrical air bags are expanded and attached to the inner ring surfaces of the stainless steel compensator and the new corrugated pipe, the two annular air bags are inflated by filling air into the two annular air bags, so that the two annular air bags are expanded, welding wires welded by the stainless steel compensator and the new corrugated pipe are extruded, the welding wires welded by the stainless steel compensator and the new corrugated pipe are detected through the camera, whether the welding wires are cracked after being extruded by the two annular air bags or not is detected, if the welding wires are not cracked, the quality of the welding wires is qualified, and if the welding wires are cracked, the welding wires are unqualified and are re-welded.
According to the processing equipment for producing the compensator, which is obtained through the design, the plurality of sponge strips are attached to the outer ring surface of the stainless steel compensator through the expansion of the arc-shaped air bags, and the stainless steel compensator erases impurities such as granular dust and the like on the outer ring surface of the stainless steel compensator through the plurality of sponge strips in the rotating process.
According to the processing equipment for producing the compensator, which is obtained through the design, the two annular sponges are attached to the inner annular surface of the stainless steel compensator through the expansion of the two cylindrical air bags, and the cooling liquid and the hydraulic oil remained on the inner annular surface of the stainless steel compensator are cleaned through the rotation of the two cylindrical air bags, after the cleaning is finished, the two annular sponges are respectively moved into the two cleaning cabins, and the two annular sponges are self-cleaned through the cleaning liquid, so that the influence on the subsequent normal use of the two annular sponges is avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
In the drawings:
FIG. 1 is a schematic view showing a first perspective structure of a processing apparatus for producing a compensator according to the present invention;
FIG. 2 is a schematic view showing a second perspective structure of a processing apparatus for producing a compensator according to the present invention;
FIG. 3 is a schematic perspective view of an arcuate plate and sponge strip of a processing apparatus for producing compensators in accordance with the present invention;
FIG. 4 is a schematic view of a partial perspective view of a positioning assembly, clamping assembly and cleaning assembly of a processing apparatus for producing compensators in accordance with the present invention;
FIG. 5 is a schematic view showing a partial perspective structure of a positioning assembly, an annular air bag and an annular sponge of a processing apparatus for producing a compensator according to the present invention;
FIG. 6 is a schematic perspective view of a clamping plate of a processing apparatus for producing compensators according to the present invention;
FIG. 7 is a schematic perspective view of a cleaning chamber, a round tube and a first wiper strip of the processing apparatus for producing compensators according to the present invention;
FIG. 8 is a schematic perspective view of a welding assembly, camera, first pusher and welding gun of the machining apparatus for producing compensators of the present invention;
FIG. 9 is a schematic view of a partial perspective view of a welding assembly, camera, first pusher and welding gun of the machining apparatus for producing compensators of the present invention;
FIG. 10 is a schematic perspective view of a carrier and cutting assembly of a processing apparatus for producing compensators in accordance with the present invention;
FIG. 11 is a schematic view of a partial perspective view of a cutting assembly of a processing apparatus for producing compensators in accordance with the present invention;
fig. 12 is a schematic perspective view of a stainless steel compensator of the processing apparatus for producing a compensator according to the present invention.
Reference numerals illustrate: 1-underframe, 2-annular air bag, 3-camera, 4-first pushing block, 5-welding gun, 6-stainless steel compensator,
101-a bearing frame, 102-a supporting frame, 103-a first electric push rod, 104-an arc-shaped plate, 105-an electric inflator pump, 106-an arc-shaped air bag, 107-a sponge strip,
201-mounting seat, 202-multisection telescopic rod, 203-push plate, 204-spline shaft, 205-sliding sleeve, 206-circular plate, 207-electric storage inflator pump, 208-cylindrical air bag, 209-annular sponge, 210-second electric push rod, 211-clamping plate, 212-cleaning cabin, 213-circular tube, 214-first scraping strip, 215-electric three-way valve,
301-a support plate, 302-a circular shaft, 303-a first motor, 304-a spur gear, 305-a toothed ring,
401 supporting table, 402 first electric slide rail, 403 first electric slide carriage, 404 second electric slide rail, 405 second electric slide carriage, 406 mounting bracket, 407 connecting plate, 408 slide bar, 409 second push block, 410 third electric push rod,
501-mounting plate, 502-third electric slide rail, 503-third electric slide carriage, 504-fourth electric push rod, 505-L-shaped plate, 506-second motor, 507-protective cover, 508-cutting blade, 509-second scraping strip, 510-protective plate, 511-scraping plate, 512-folding cloth, 513-collecting box,
6 a-bellows, 208 a-boss, 211 a-stop.
Detailed Description
Embodiments according to the present invention will be described below with reference to the drawings. In the following drawings, the scale of each layer and each member is schematically shown with appropriate modification so that each layer and each member are distinguishable. It is only stated that the terms of orientation such as up, down, left, right, front, back, inner, outer, etc. used in this document or the imminent present invention, are used only with reference to the drawings of the present invention, and are not meant to be limiting in any way.
Example 1
A processing apparatus for producing compensators, as shown in figures 1-5, 8-9 and 12, comprises a chassis 1 and a limiting assembly; the middle part of the upper surface of the underframe 1 is connected with a limiting component for limiting the stainless steel compensator 6; the welding device also comprises a positioning assembly, an annular air bag 2, a power assembly, a welding assembly, a camera 3, a first pushing block 4 and a welding gun 5; the upper surface of the underframe 1 is connected with two positioning components which are distributed in a bilateral symmetry manner; each positioning component is connected with an annular air bag 2 for detecting the quality of welding wires; the front part of the upper surface of the underframe 1 is connected with a power assembly; the power assembly is connected with the two positioning assemblies; the positioning assembly is driven to operate by the power assembly, and the annular air bag 2 and the stainless steel compensator 6 are driven to rotate together; the rear part of the upper surface of the underframe 1 is connected with a welding assembly; the welding assembly is connected with a camera 3 for detecting welding wires; the welding assembly is connected with a first pushing block 4 for extrusion, and the first pushing block 4 is positioned below the camera 3; the welding assembly is connected with a welding gun 5 for welding, and the welding gun 5 is positioned below the first pushing block 4.
The limiting component comprises a bearing frame 101, a supporting frame 102, a first electric push rod 103, an arc plate 104, an electric inflator 105 and an arc-shaped air bag 106; the middle part of the upper surface of the underframe 1 is fixedly connected with a bearing frame 101; a supporting frame 102 is fixedly connected in the middle of the upper surface of the underframe 1, and the supporting frame 102 is positioned behind the bearing frame 101; two first electric push rods 103 are connected with the middle of the support frame 102 through bolts; the telescopic parts of the two first electric push rods 103 are fixedly connected with an arc plate 104; the upper surface of the support frame 102 is connected with an electric inflator pump 105 through bolts; the inner annular surface of the arc-shaped plate 104 is embedded with an arc-shaped air bag 106; the arc-shaped air bag 106 is communicated with the electric inflator 105 through a telescopic hose.
The positioning assembly positioned on the right comprises a mounting seat 201, a multi-section telescopic rod 202, a push plate 203, a spline shaft 204, a sliding sleeve 205, a circular plate 206, an electric storage inflator 207 and a cylindrical air bag 208; the right part of the upper surface of the underframe 1 is fixedly connected with a mounting seat 201; a plurality of telescopic rods 202 are embedded in the lower part of the mounting seat 201; the telescopic part of the multi-section telescopic rod 202 is fixedly connected with a push plate 203; the push plate 203 is rotatably connected with a spline shaft 204; the inner annular surface of the mounting seat 201 is rotatably connected with a sliding sleeve 205; the sliding sleeve 205 is in sliding connection with the spline shaft 204; the sliding sleeve 205 is connected with the power assembly; a circular plate 206 is fixedly connected to the left side surface of the spline shaft 204; the inner wall of the sliding sleeve 205 is connected with an electric power storage inflator 207 through bolts; the left side surface of the circular plate 206 is fixedly connected with a cylindrical air bag 208; the electric power storage inflator 207 is communicated with the air inlet end of the electric three-way valve 215 through one flexible hose, the air outlet end of the electric three-way valve 215 is provided with another two flexible hoses, the flow direction of air can be switched through the electric three-way valve 215, one flexible hose at the air outlet end of the electric three-way valve 215 is led to the cylindrical air bag 208, and the other flexible hose at the air outlet end of the electric three-way valve 215 is led to the annular air bag 2; the outer surface of the cylindrical balloon 208 is connected with the annular balloon 2 through a pressure valve.
The right cylindrical air bag 208 is provided with a protruding portion 208a, the left cylindrical air bag 208 is provided with a concave portion matched with the protruding portion 208a, after the two cylindrical air bags 208 are inflated, the protruding portion 208a of the right cylindrical air bag 208 is attached to the concave portion of the left cylindrical air bag 208, and the two cylindrical air bags 208 rotate synchronously with the stainless steel compensator 6 and the new corrugated pipe 6a, so that the situation that after rotating parts are worn, the two cylindrical air bags 208 cannot rotate at the same frequency with the stainless steel compensator 6 and the new corrugated pipe 6a, and gaps are generated when ports of the stainless steel compensator 6 and the new corrugated pipe 6a are welded, and poor welding is caused.
The welding assembly comprises a supporting table 401, a moving assembly, a mounting bracket 406, a connecting plate 407, a sliding rod 408, a second pushing block 409 and a third electric push rod 410; a supporting table 401 is fixedly connected to the rear part of the upper surface of the underframe 1; the support table 401 is connected with a moving assembly; the moving assembly has attached thereto a mounting bracket 406; the moving assembly is connected with the welding gun 5 through bolts; a connecting plate 407 is fixedly connected to the upper part of the mounting bracket 406; the upper surface of the connecting plate 407 is connected with the camera 3 through bolts; the front side of the connecting plate 407 is fixedly connected with the first pushing block 4; a slide bar 408 is fixedly connected in the middle of the connecting plate 407; the left part and the right part of the slide bar 408 are respectively connected with a second push block 409 in a sliding way; the rear part of the connecting plate 407 is fixedly connected with two third electric push rods 410 which are symmetrically distributed left and right; the telescopic parts of the two third electric push rods 410 are fixedly connected with one second push block 409 respectively.
The power assembly comprises a supporting plate 301, a circular shaft 302, a first motor 303, a straight gear 304 and a toothed ring 305; a supporting plate 301 is fixedly connected to the left part and the right part of the upper surface of the underframe 1 respectively; the two support plates 301 are connected with a circular shaft 302 in a common rotation manner; the right part of the upper surface of the underframe 1 is connected with a first motor 303 through bolts; an output shaft of the first motor 303 is fixedly connected with the circular shaft 302; a spur gear 304 is fixedly connected to the left part of the outer surface of the circular shaft 302 and the right part of the outer surface; the outer surfaces of the two sliding sleeves 205 are fixedly connected with a toothed ring 305 respectively; each spur gear 304 meshes with a toothed ring 305.
The moving assembly comprises a first electric sliding rail 402, a first electric sliding seat 403, a second electric sliding rail 404 and a second electric sliding seat 405; the upper surface of the supporting table 401 is connected with two first electric sliding rails 402 through bolts; the outer surfaces of the two first electric sliding rails 402 are fixedly connected with a first electric sliding seat 403; the upper surface of the first electric sliding seat 403 is connected with a second electric sliding rail 404 through bolts; the outer surface of the second electric sliding rail 404 is fixedly connected with a second electric sliding seat 405; the second electric sliding seat 405 is fixedly connected with the mounting bracket 406; the second power slide 405 is bolted to the welding gun 5.
The rotation is that the visual angle direction is from front to back, from top to bottom and from right to left; when the processing equipment for producing the compensator is used, firstly, the processing equipment for producing the compensator is placed at a required position, firstly, operators manually cut off unqualified parts of the corrugated pipe 6a on the stainless steel compensator 6, then two sections of the stainless steel compensator 6 are placed on the bearing frame 101, a new corrugated pipe 6a is filled between the two sections of the stainless steel compensator 6, two end faces of the new corrugated pipe 6a are attached to the end faces of the two sections of the stainless steel compensator 6, the end faces of the cut stainless steel compensator 6 are not uniform with the end faces of the new corrugated pipe 6a, after mutual attachment, partial bulges or concave situations still exist, the attachment positions of the cut stainless steel compensator 6 and the new corrugated pipe 6a are not consistent, welding defects between the cut stainless steel compensator 6 and the new corrugated pipe 6a are easy to occur, and the quality of the repaired stainless steel compensator 6 is affected, therefore, the two first electric pushing rods 103 are controlled to push out, the arc 104 and the arc 106 are driven to move downwards together, the arc 104 are controlled to be in contact with the two sections of the electric expansion frame 6a, the two sections of the arc-shaped compensator 6a is completely welded with the two sections of the arc-shaped compensator 6a, and the outer surfaces of the arc-shaped compensator 6a is completely connected with the arc-shaped expansion frame 6a, and the two sections of the arc-shaped compensator 6a is completely welded, and the outer surfaces of the arc-shaped compensator 6a is completely connected with the arc-shaped compensator is completely, and the arc-shaped expansion frame is reserved, and the two sections of the expansion frame is completely connected with the expansion frame is filled, and the expansion pipe is filled, and the expansion equipment is completely is manufactured.
At this time, the first electric slide 403 is controlled to move to the right on the outer surface of the first electric slide 402, so as to drive the second electric slide 404, the second electric slide 405, the mounting bracket 406, the connecting plate 407, the slide bar 408, the second push block 409, the third electric push rod 410, the camera 3, the first push block 4 and the welding gun 5 to move together, move the camera 3, the first push block 4 and the welding gun 5 to the rear of the joint of the right stainless steel compensator 6 and the new corrugated pipe 6a, and then control the second electric slide 405 to move to the front on the outer surface of the second electric slide 404, so as to drive the mounting bracket 406, the connecting plate 407, the slide bar 408, the second push block 409, the third electric push rod 410, the camera 3, the first push block 4 and the welding gun 5 to move together, so that the camera 3, the first push block 4 and the welding gun 5 move to the reserved welding positions of the arc 104 and the bearing frame 101, and the first push block 4 are contacted with the surfaces of the end surface of the right stainless steel compensator 6 and the new corrugated pipe 6a, and the two second push blocks 409 are contacted with the outer surfaces of the right stainless steel compensator 6a and the new corrugated pipe 6 a.
At this time, because when the operator places the right stainless steel compensator 6 and the new bellows 6a on the receiving frame 101, the end face of the right stainless steel compensator 6 and the end face of the new bellows 6a are already adjusted to be in a fitting state, so that the fitting position of the right stainless steel compensator 6 and the end face of the new bellows 6a has no mutual nesting problem, but there is a convex or concave situation, and further the problem of poor welding of the welding lines of subsequent welding is caused, therefore, the two multi-section telescopic rods 202 are controlled to contract, the push plate 203, the spline shaft 204, the sliding sleeve 205, the circular plate 206, the cylindrical air bags 208 and the annular air bags 2 are controlled to move in opposite directions, the two cylindrical air bags 208 are close to each other, the convex parts 208a of the right cylindrical air bags 208 are inserted into the concave parts of the left cylindrical air bags 208, the two annular air bags 2 are moved to the positions of the fitting positions of the end face of the right stainless steel compensator 6 and the new bellows 6a, the two electric three-way valves 215 are controlled to be opened, gas is injected into the two cylindrical air bags 208, and the two cylindrical air bags 208 are inflated to be in contact with the positions of the two cylindrical air bags 6a, and the two cylindrical air bags 6a are inflated, and the two cylindrical air bags are inflated to be in the positions of the two cylindrical air bags 6a are inflated, and the positions of the two cylindrical air bags are inflated, and the two cylindrical air bags are inflated by the two cylindrical air bags are pressed by the two cylindrical air bag 6.
When the concave position of the joint of the right stainless steel compensator 6 and the new corrugated pipe 6a is jacked up, the output shaft of the first motor 303 is controlled to rotate anticlockwise, the round shaft 302 and the two spur gears 304 are driven to rotate anticlockwise, the two spur gears 304 drive one toothed ring 305 to rotate clockwise, the two toothed rings 305 drive two positioning components and the two annular air bags 2 to synchronously operate, taking the right positioning component and the annular air bags 2 as examples, the toothed ring 305 drives the spline shaft 204, the sliding sleeve 205, the circular plate 206, the electric storage inflator 207, the cylindrical air bags 208, the annular air bags 2 and the right stainless steel compensator 6 to rotate together, the left positioning component also drives the connected components to rotate together with the new corrugated pipe 6a, the right stainless steel compensator 6 and the new corrugated pipe 6a are driven to rotate together, the joint of the right stainless steel compensator 6 and the new corrugated pipe 6a is continuously contacted through the first push block 4, if there is a protruding position at the joint of the right stainless steel compensator 6 and the new corrugated pipe 6a, the protruding position is extruded by the first push block 4, so that the protruding position is forced to sink, the joint of the right stainless steel compensator 6 and the new corrugated pipe 6a is kept consistent, after the joint of the right stainless steel compensator 6 and the new corrugated pipe 6a extruded by the first push block 4 rotates to the front of the welding gun 5, the welding gun 5 is controlled to be opened, and welding is performed on the joint of the right stainless steel compensator 6 and the new corrugated pipe 6a until the right stainless steel compensator 6 and the new corrugated pipe 6a rotate for one circle, the right stainless steel compensator 6 and the new corrugated pipe 6a are welded together to form a whole, the pre-welded stainless steel compensator 6 is simply controlled to be closed, and the output shaft of the first motor 303 is controlled to stop rotating.
At this time, the two electric three-way valves 215 are controlled to switch, gas is delivered into the two annular air bags 2 made of synthetic rubber materials, the two annular air bags 2 are inflated, welding lines of the pre-welded stainless steel compensator 6 are extruded, the pressure continuously rises, after the inflation pressure of the two annular air bags 2 reaches the limit value of the welding line test, the pressure valve between the cylindrical air bag 208 and the annular air bag 2 is automatically opened, the two annular air bags 2 are transferred into the two cylindrical air bags 208, the two annular air bags 2 are contracted, the welding lines of the pre-welded stainless steel compensator 6 are not extruded any more, the existing lifting air cushion can jack up objects with a weight of several tons, and the pressure is kept unchanged, so the annular air bags 2 have enough strength to carry out extrusion test, the effect of carrying out extrusion test on the welding lines can be achieved through the annular air bags 2, and then the output shaft of the first motor 303 is controlled to rotate anticlockwise to drive the connected components and the pre-welded stainless steel compensator 6 to rotate for one circle, the welding line of the pre-welded stainless steel compensator 6 is detected through the camera 3, if the welding line of the pre-welded stainless steel compensator 6 is not cracked, the welding line is proved to be qualified, if the welding line of the pre-welded stainless steel compensator 6 is cracked, the welding line is proved to be unqualified, the welding is restarted, after the detection is finished, the two electric three-way valves 215 are controlled to switch again to enable the electric storage inflator pump 207 to be communicated with the cylindrical air bags 208, then the two electric storage inflator pumps 207 are controlled to discharge the gas in the two cylindrical air bags 208, the two cylindrical air bags 208 shrink to be no longer attached to the inner ring surface of the pre-welded stainless steel compensator 6, and the second electric sliding seat 405 drives the connected components to reset backwards.
After the detection of the welding wire on the pre-welded stainless steel compensator 6 is completed, as the pre-welded stainless steel compensator 6 is carried by the two cylindrical air bags 208 to rotate together during welding and detection, and the left stainless steel compensator 6 is not rotated, the pre-welded stainless steel compensator 6 extrudes the left stainless steel compensator 6 in the rotating process, so that the situation that the pre-welded stainless steel compensator 6 and the left stainless steel compensator 6 are raised or recessed or nested is caused, the quality of the welding wire of the pre-welded stainless steel compensator 6 and the left stainless steel compensator 6 in the subsequent welding is affected, therefore, the first electric sliding seat 403 is controlled to drive the connected part to move to the left, the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 is controlled to drive the camera 3, the first pushing block 4 and the welding gun 5 to be close to the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6, the first push block 4 is in contact with the surface of the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6, the two second push blocks 409 are also respectively in contact with the outer surface of the left stainless steel compensator 6 and the outer surface of the pre-welded stainless steel compensator 6, the two multi-section telescopic rods 202 are controlled to be pushed out or contracted in a matched mode, the two cylindrical air bags 208 with connected components are respectively moved into the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6, the two electric storage inflating pumps 207 are controlled to respectively inflate the two cylindrical air bags 208, so that the two cylindrical air bags 208 are inflated, the output shaft of the first motor 303 is controlled to rotate anticlockwise after being jointed with the inner ring surface of the left stainless steel compensator 6 and the inner ring surface of the pre-welded stainless steel compensator 6, and the connected components are driven to rotate anticlockwise, the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 rotate together for one circle, and the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 is detected through the camera 3.
If the camera 3 detects that the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 are mutually nested, the output shaft of the first motor 303 is controlled to stop rotating, the left third electric push rod 410 or the right third electric push rod 410 is controlled to push out, the left stainless steel compensator 6 or the pre-welded stainless steel compensator 6 is pushed to move to the far side by the third electric push rod 410 with the second push block 409, the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 are not mutually nested any more, the output shaft of the first motor 303 is controlled to drive the connected components to continuously rotate anticlockwise until the situation that the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 are mutually nested is completely corrected, the output shaft of the first motor 303 is controlled to stop rotating, then the two electric storage air pumps 207 are controlled to discharge the air in the two cylindrical air bags 208, then the two multi-section telescopic rods 202 are controlled to be pushed out or contracted in a matched mode to drive connected components to move, the two cylindrical air bags 208 are mutually attached, the two cylindrical air bags are moved to the attachment position of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6, the two electric storage air pumps 207 are controlled to inflate the two cylindrical air bags 208, the two cylindrical air bags 208 are inflated, the concave positions of the attachment position of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 are extruded, and the concave positions are all jacked up.
When the concave position of the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 is jacked up, the output shaft of the first motor 303 is controlled to rotate anticlockwise, the connected component, the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 are driven to rotate together, the convex position of the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 is extruded again through the first push block 4, the convex position is forced to sink, the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 is kept consistent, after the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 extruded by the first push block 4 rotates to the front of the welding gun 5, the welding gun 5 is controlled to be started, the joint of the left stainless steel compensator 6 and the pre-welded stainless steel compensator 6 is welded, until the left stainless steel compensator 6 and the pre-welding stainless steel compensator 6 rotate for one circle, the left stainless steel compensator 6 and the pre-welding stainless steel compensator 6 are welded together to form a whole, the welding gun 5 is controlled to be closed, the output shaft of the first motor 303 is controlled to stop rotating, the two annular air bags 2 are inflated again, the welding wire of the post-welding stainless steel compensator 6 is extruded, after the limit value of the welding wire test is reached, the output shaft of the first motor 303 is controlled to continuously drive the connected component and the post-welding stainless steel compensator 6 to rotate for one circle anticlockwise, the post-welding stainless steel compensator 6 is detected through the camera 3, if the welding wire is not cracked, the welding wire is not qualified, the welding is re-welded, after the detection is finished, the two electric storage inflator pumps 207 are controlled to discharge all the gas in the annular air bag 2 and the cylindrical air bag 208, and all the components are controlled to reset.
Example 2
Based on the embodiment 1, as shown in fig. 4-7 and 12, the device also comprises a clamping assembly; each mounting seat 201 is connected with one clamping assembly, and the two clamping assemblies are distributed in a bilateral symmetry manner; the clamping assembly positioned at the right comprises a second electric push rod 210 and a clamping plate 211; four second electric push rods 210 distributed in an annular array are embedded in the right mounting seat 201; all the telescopic parts of the second electric push rods 210 are fixedly connected with clamping plates 211; the left side of the clamping plate 211 is provided with three limiting parts 211a.
Also included is a sponge strip 107; the cambered surface rigid coupling has the sponge strip 107 that a plurality of equidistance distributes in the arc gasbag 106, and a plurality of sponge strip 107 is under the effect of arc gasbag 106, and the laminating is at the outer anchor ring of stainless steel compensator 6, and stainless steel compensator 6 is in the rotation in-process, erases impurity such as the particulate dust of the outer anchor ring of stainless steel compensator 6 through a plurality of sponge strip 107.
The cleaning assembly is also included; one cleaning assembly is attached to each cylindrical bladder 208; each cleaning assembly is connected to a mount 201; the cleaning component positioned on the right comprises an annular sponge 209, a cleaning cabin 212, a circular tube 213 and a first scraping strip 214; the outer surface of the right cylindrical air bag 208 is fixedly connected with an annular sponge 209; the annular sponge 209 is positioned on the right side of the annular air bag 2; the left side surface of the right mounting seat 201 is fixedly connected with a cleaning cabin 212; the lower part of the cleaning cabin 212 is communicated with a circular tube 213; a plurality of first scraping strips 214 in an annular array are fixedly connected to the inner wall of the cleaning cabin 212.
The cutting system is also included; the lower part of the bearing frame 101 is connected with a cutting system; the cutting system comprises a mounting plate 501, a third electric slide rail 502, a third electric slide seat 503, a fourth electric push rod 504, an L-shaped plate 505, a second motor 506, a protective cover 507, a cutting sheet 508, a second scraping strip 509 and a collecting component; a mounting plate 501 is fixedly connected to the lower part of the bearing frame 101; the upper surface of the mounting plate 501 is connected with a third electric sliding rail 502 through bolts; the outer surface of the third electric sliding rail 502 is connected with a third electric sliding seat 503 in a sliding way; a fourth electric push rod 504 is fixedly connected to the upper surface of the third electric slide seat 503; an L-shaped plate 505 is fixedly connected to the telescopic part of the fourth electric push rod 504; the upper part of the L-shaped plate 505 is connected with a second motor 506 through bolts; the left side surface of the L-shaped plate 505 is fixedly connected with a protective cover 507; the output shaft of the second motor 506 penetrates through the protective cover 507, and the output shaft of the second motor 506 is fixedly connected with a cutting blade 508; the cutting blade 508 is positioned in the protective cover 507; a second scraping strip 509 is fixedly connected to the front part of the inner arc surface of the bearing frame 101, and a plating layer for scraping burrs is arranged on the surface of the second scraping strip 509.
The operator connects the cleaning fluid delivery pipe on the round pipe 213, then places the stainless steel compensator 6 on the bearing frame 101, as the outer ring surface of the corrugated pipe 6a is provided with impurities such as granular dust, and the like, when the inner ring surface of the corrugated pipe 6a is provided with impurities such as forming, residual cooling fluid, hydraulic oil and the like, further defects such as cracks, air holes, incomplete welding, slag inclusion and the like are generated at the welding position in the subsequent welding process of the corrugated pipe 6a, stress concentration is caused, bearing capacity is reduced, even brittle failure is caused, the welding quality of the corrugated pipe 6a is seriously influenced, therefore, all second electric push rods 210 are controlled to push out, two clamping plates 211 are driven to move oppositely, the stainless steel compensator 6 on the bearing frame 101 is clamped, the stainless steel compensator 6 is limited by three limiting parts 211a on each clamping plate 211, and the stainless steel compensator 6 is prevented from rotating, then the two first electric push rods 103 are controlled to push out to drive the connected components to move downwards, the stainless steel compensator 6 is limited by the arc plate 104, then the two multi-section telescopic rods 202 are controlled to shrink to drive the two cylindrical air bags 208 to move to two positions which are needed to be cut in the corrugated pipe 6a of the stainless steel compensator 6, then the two electric storage air pumps 207 are controlled to be opened to inflate the two cylindrical air bags 208, the two cylindrical air bags 208 are inflated, the annular sponges 209 on the outer surfaces of the two cylindrical air bags 208 are attached to the inner annular surface of the stainless steel compensator 6 under the action of the two inflated cylindrical air bags 208, then the output shaft of the first motor 303 is controlled to rotate anticlockwise to drive the connected components and the two annular sponges 209 to rotate together, and impurities such as cooling liquid and hydraulic oil on the inner annular surface of the stainless steel compensator 6 are removed by the two annular sponges 209, after two positions of the inner ring surface of the stainless steel compensator 6, which need to be cut, are cleaned, the output shaft of the first motor 303 is controlled to stop rotating.
Then, the two electric storage inflating pumps 207 are controlled to discharge the gas in the two cylindrical air bags 208, the two cylindrical air bags 208 are contracted, then, the two multi-section telescopic rods 202 are controlled to push out, the connected components are driven to reset, the two cylindrical air bags 208 are respectively moved into the two cleaning cabins 212 with one annular sponge 209, then, external equipment is controlled, a small amount of cleaning liquid is injected into the two cleaning cabins 212 through a cleaning liquid conveying pipe, the two electric storage inflating pumps 207 are controlled to inflate the two cylindrical air bags 208, the two cylindrical air bags 208 are inflated in the two cleaning cabins 212, the two annular sponge 209 deform along with the two cylindrical air bags 208, contact with the cleaning liquid in the two cleaning cabins 212, then, the output shaft of the first motor 303 is controlled to rotate, the connected components are driven to rotate together, and the cooling liquid and hydraulic oil adsorbed on the two annular sponge 209 are cleaned and extruded through the cleaning liquid in the two cleaning cabins 212 and the first scraping bar 214.
After the two annular sponges 209 are cleaned, external equipment is controlled, cleaning liquid in the two cleaning cabins 212 is pumped away, then the two annular sponges 209 continuously rotate in the two cleaning cabins 212, the cleaning liquid adsorbed in the two annular sponges 209 is extruded through a first scraping strip 214 in the cleaning cabins 212, after the cleaning liquid is pumped away by the external equipment, the output shaft of a first motor 303 is controlled to stop rotating, then two electric storage inflating pumps 207 are controlled to discharge gas in the two cylindrical air bags 208, the two cylindrical air bags 208 are contracted, the two annular sponges 209 are separated from the cleaning liquid, then a plurality of telescopic rods 202 are controlled to contract, the connected parts are driven to move, the two cylindrical air bags 208 are moved to two sides of the position where the stainless steel compensator 6 needs to be cut, then the two electric storage inflating pumps 207 are controlled to inflate the two cylindrical air bags 208, the two cylindrical air bags 208 are inflated to be completely attached to the inner annular surface of the stainless steel compensator 6, then all second electric pushing rods 210 are controlled to contract, the connected parts are driven to reset, the stainless steel compensator 6 is not limited, the electric inflating pumps 105 are controlled to be inflated to the inner annular air bags 106, and the arc-shaped air bags 106 are inflated to be in contact with the arc-shaped air bags 106, and the arc-shaped air bags 106 are inflated by the arc-shaped air bags 106.
When the corrugated pipe 6a of the unqualified part on the stainless steel compensator 6 needs to be cut, the third electric sliding seat 503 is controlled to move to the right on the outer surface of the third electric sliding rail 502, the fourth electric push rod 504, the L-shaped plate 505, the second motor 506, the protective cover 507 and the cutting piece 508 are driven to move to the right, the cutting piece 508 is moved to the position where the stainless steel compensator 6 needs to be cut, then the output shaft of the second motor 506 is controlled to rotate, the cutting piece 508 is driven to rotate, the fourth electric push rod 504 is controlled to push out, the cutting piece 508 continuously rotating is driven to move upwards, the stainless steel compensator 6 is cut, after the stainless steel compensator 6 is cut through, the output shaft of the first motor 303 is controlled to rotate anticlockwise, the connected part and the stainless steel compensator 6 are driven to rotate together, in the rotating process, the second scraping strip 509 contacts with the outer ring surface of the stainless steel compensator 6, meanwhile, the sponge strips 107 attached to the outer ring surface of the stainless steel compensator 6 can rotate, the stainless steel compensator 6 is driven to rotate, the stainless steel compensator 6 is continuously to be cut, and the other part is driven to rotate by the stainless steel compensator 6, and the other part is cut by the rotating step of the stainless steel compensator 6, and the other part is continuously rotated by the rotating, and the stainless steel compensator 6 is driven to rotate by the rotary part, and the rotary part is continuously rotates.
Example 3
On the basis of the embodiment 2, as shown in fig. 10-11, the device also comprises a collecting component; the lower part of the bearing frame 101 is connected with a collecting assembly; the collecting assembly includes a shielding plate 510, a scraping plate 511, a folding cloth 512 and a collecting box 513; the front part and the rear part of the outer arc surface of the bearing frame 101 are fixedly connected with a protection plate 510 respectively; the left side surface and the right side surface of the third electric slide seat 503 are fixedly connected with a scraping plate 511 respectively; the two scrapers 511 are in contact with the guard plate 510; each scraper 511 is provided with a chute; the left part and the right part of the two protection plates 510 are respectively provided with a folding cloth 512, and the folding cloth 512 is made of teflon material and has the characteristics of high temperature resistance and incombustibility; the opposite sides of the folded cloth 512 are fixedly connected with one scraping plate 511 respectively; the two folded cloths 512 are slidably arranged in the two sliding grooves; a collection box 513 is fixedly connected to each of the left side and the right side of the mounting plate 501.
When the cutting piece 508 is used for cutting the stainless steel compensator 6, a large amount of sparks and metal scraps are generated to splash all around, sparks are easy to cause fire, the metal scraps splash, the cleaning difficulty of operators can be increased, therefore, sparks and metal scraps splashed all around are blocked by the two protection plates 510, the problem of fire caused by sparks splashed all around is avoided, the function of collecting the splashed metal scraps is achieved, the two folding cloths 512 are used for collecting the fallen metal scraps, the problem that the metal scraps fall on equipment is further reduced, meanwhile, the third electric sliding seat 503 can drive the two scraping plates 511 to move along the two protection plates 510 in the moving process, the metal scraps collected on the two protection plates 510 are pushed away to two sides, after the cutting of the cutting piece 508 is completed, the two scraping plates 511 are driven to move to the left or right through the third electric sliding seat 503, the metal scraps on the two protection plates 510 are pushed into the two collecting boxes 513 to be collected, the metal scraps are avoided to be splashed all around, and the step of cleaning the metal scraps is omitted, and the work burden of workers is relieved.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted equally without departing from the spirit and scope of the technical solution of the present invention.
Claims (10)
1. A processing device for producing compensators, comprising a chassis (1); the middle part of the upper surface of the underframe (1) is connected with a limiting component for limiting the stainless steel compensator (6); the device is characterized by also comprising a positioning component; the upper surface of the underframe (1) is connected with two positioning components which are distributed in a bilateral symmetry way; each positioning component is connected with an annular air bag (2) for detecting the quality of welding wires; the front part of the upper surface of the underframe (1) is connected with a power assembly; the power assembly is connected with the two positioning assemblies; the positioning assembly is driven to operate by the power assembly, and the annular air bag (2) and the stainless steel compensator (6) are driven to rotate together; the rear part of the upper surface of the underframe (1) is connected with a welding assembly; the welding assembly is connected with a camera (3) for detecting welding wires; the welding assembly is connected with a first pushing block (4) for extrusion, and the first pushing block (4) is positioned below the camera (3); the welding assembly is connected with a welding gun (5) for welding, and the welding gun (5) is positioned below the first pushing block (4).
2. A processing plant for producing compensators according to claim 1, characterized in that the limit assembly comprises a receiving frame (101); the middle part of the upper surface of the underframe (1) is fixedly connected with a bearing frame (101); a supporting frame (102) is fixedly connected in the middle of the upper surface of the underframe (1), and the supporting frame (102) is positioned at the rear of the bearing frame (101); two first electric push rods (103) are fixedly connected to the middle of the support frame (102); the telescopic parts of the two first electric push rods (103) are fixedly connected with arc plates (104) together; an electric inflator pump (105) is fixedly connected to the upper surface of the supporting frame (102); the arc-shaped plate (104) is provided with an arc-shaped air bag (106); the arc-shaped air bag (106) is communicated with the electric inflator pump (105) through a telescopic hose.
3. A processing plant for producing compensators according to claim 1, characterized in that the positioning assembly located to the right comprises a mounting (201); the right part of the upper surface of the underframe (1) is fixedly connected with a mounting seat (201); a plurality of sections of telescopic rods (202) are arranged at the lower part of the mounting seat (201); the telescopic part of the multi-section telescopic rod (202) is fixedly connected with a push plate (203); the push plate (203) is rotationally connected with a spline shaft (204); the inner annular surface of the mounting seat (201) is rotationally connected with a sliding sleeve (205); the sliding sleeve (205) is in sliding connection with the spline shaft (204); the sliding sleeve (205) is connected with the power assembly; a circular plate (206) is fixedly connected to the left side surface of the spline shaft (204); an electric power storage inflator pump (207) is fixedly connected to the inner wall of the sliding sleeve (205); the left side surface of the circular plate (206) is fixedly connected with a cylindrical air bag (208); the electric power storage inflator pump (207) is communicated with the air inlet end of the electric three-way valve (215) through one flexible hose, the air outlet end of the electric three-way valve (215) is provided with another two flexible hoses, the flow direction of air can be switched through the electric three-way valve (215), one flexible hose at the air outlet end of the electric three-way valve (215) is led to the cylindrical air bag (208), and the other flexible hose at the air outlet end of the electric three-way valve (215) is led to the annular air bag (2); the outer surface of the cylindrical air bag (208) is connected with the annular air bag (2) through a pressure valve.
4. A processing apparatus for producing compensators according to claim 3, characterized in that the right cylindrical balloon (208) is provided with a boss (208 a) and the left cylindrical balloon (208) is provided with a recess adapted to the boss (208 a).
5. A processing plant for producing compensators according to any one of claims 1 to 4, characterized in that the welding assembly comprises a support table (401); a supporting table (401) is fixedly connected at the rear part of the upper surface of the underframe (1); the support table (401) is connected with a moving assembly; the moving component is connected with a mounting bracket (406); the moving component is fixedly connected with the welding gun (5); a connecting plate (407) is fixedly connected to the upper part of the mounting bracket (406); the upper surface of the connecting plate (407) is fixedly connected with the camera (3); the front side surface of the connecting plate (407) is fixedly connected with the first pushing block (4); a sliding rod (408) is fixedly connected at the middle part of the connecting plate (407); the left part and the right part of the slide bar (408) are respectively connected with a second push block (409) in a sliding way; the rear part of the connecting plate (407) is fixedly connected with two third electric push rods (410) which are symmetrically distributed left and right; the telescopic parts of the two third electric push rods (410) are fixedly connected with one second push block (409) respectively.
6. A process plant for producing compensators according to claim 3, characterized in that it further comprises a clamping assembly; each mounting seat (201) is connected with a clamping assembly, and the two clamping assemblies are distributed in a bilateral symmetry manner; the clamping assembly positioned at the right comprises a second electric push rod (210); four second electric push rods (210) distributed in an annular array are arranged on the right mounting seat (201); all the telescopic parts of the second electric push rods (210) are fixedly connected with clamping plates (211) together; three limiting parts (211 a) are arranged on the left side face of the clamping plate (211).
7. A processing plant for producing compensators according to claim 2, characterized in that it further comprises a sponge strip (107); the inner cambered surface of the arc-shaped air bag (106) is fixedly connected with a plurality of sponge strips (107) which are distributed at equal intervals.
8. A process plant for producing compensators according to claim 3, characterized in that it further comprises a cleaning assembly; each cylindrical balloon (208) is connected with a cleaning assembly; each cleaning assembly is connected with one mounting seat (201); the cleaning component positioned at the right comprises an annular sponge (209); the outer surface of the right cylindrical air bag (208) is fixedly connected with an annular sponge (209); the annular sponge (209) is positioned on the right side of the annular air bag (2); a cleaning cabin (212) is fixedly connected to the left side surface of the right mounting seat (201); the lower part of the cleaning cabin (212) is communicated with a circular tube (213); the inner wall of the cleaning cabin (212) is fixedly connected with a plurality of first scraping strips (214) which are in an annular array.
9. A processing apparatus for producing compensators according to claim 2, further comprising a cutting system; the lower part of the bearing frame (101) is connected with a cutting system; the cutting system comprises a mounting plate (501); the lower part of the bearing frame (101) is fixedly connected with a mounting plate (501); the upper surface of the mounting plate (501) is fixedly connected with a third electric slide rail (502); the outer surface of the third electric sliding rail (502) is connected with a third electric sliding seat (503) in a sliding way; a fourth electric push rod (504) is fixedly connected to the upper surface of the third electric slide seat (503); an L-shaped plate (505) is fixedly connected to the telescopic part of the fourth electric push rod (504); the upper part of the L-shaped plate (505) is fixedly connected with a second motor (506); a protective cover (507) is fixedly connected to the left side surface of the L-shaped plate (505); an output shaft of the second motor (506) penetrates through the protective cover (507), and a cutting sheet (508) is fixedly connected with the output shaft of the second motor (506); the cutting sheet (508) is positioned in the protective cover (507); the front part of the inner arc surface of the bearing frame (101) is fixedly connected with a second scraping strip (509).
10. A process plant for producing compensators according to claim 9, further comprising a collection assembly; the lower part of the bearing frame (101) is connected with a collecting component; the collection assembly includes a shield (510); the front part of the outer arc surface and the rear part of the outer arc surface of the bearing frame (101) are fixedly connected with a protection plate (510) respectively; the left side surface and the right side surface of the third electric slide seat (503) are fixedly connected with a scraping plate (511) respectively; the two scrapers (511) are in contact with the guard plate (510); each scraper (511) is provided with a chute; the left part and the right part of the two protection plates (510) are respectively provided with a piece of folding cloth (512); the opposite sides of the folding cloth (512) are fixedly connected with one scraping plate (511) respectively; the two folding cloths (512) are arranged in the two sliding grooves in a sliding way; the left side surface and the right side surface of the mounting plate (501) are fixedly connected with a collecting box (513) respectively.
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| CN202311607892.7A CN117680985B (en) | 2023-11-29 | 2023-11-29 | Processing equipment for producing compensator |
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| CN202311607892.7A CN117680985B (en) | 2023-11-29 | 2023-11-29 | Processing equipment for producing compensator |
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| CN117680985B CN117680985B (en) | 2024-08-06 |
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| CN119501456A (en) * | 2024-11-26 | 2025-02-25 | 江苏金通机械有限公司 | Welded metal compensator |
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|---|---|
| CN117680985B (en) | 2024-08-06 |
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