CN117664728A - A fully automatic testing system and testing method for concrete dynamic elastic modulus - Google Patents
A fully automatic testing system and testing method for concrete dynamic elastic modulus Download PDFInfo
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Abstract
本发明涉及一种混凝土动弹性模量全自动测试系统,该系统包括连接在一起的混凝土试样全自动定位盒、混凝土动弹性模量测试仪和数据采集仪。混凝土试样全自动定位盒的顶部四角设有红外线激光传感器,底部设有载样装置、换能器移动装置,顶部中心位置设有高清照相机,该高清照相机与数据采集仪相连;红外线激光传感器、载样装置、换能器移动装置以及高清照相机通过集成电缆外接操作手柄;混凝土试样全自动定位盒设有与插座相连的插头;红外线激光传感器、载样装置分别与混凝土动弹性模量测试仪和数据采集仪相连。同时,本发明还公开了该系统的测试方法。本发明有效提高了测试效率和精度,保证了试验的有效性和客观性,而且节省人力,减少了试验成本。
The invention relates to a fully automatic testing system for concrete dynamic elastic modulus. The system includes a fully automatic positioning box for concrete samples, a concrete dynamic elastic modulus tester and a data acquisition instrument that are connected together. The concrete sample fully automatic positioning box is equipped with infrared laser sensors at the top four corners, a sample loading device and a transducer moving device at the bottom, and a high-definition camera at the center of the top. The high-definition camera is connected to the data collector; the infrared laser sensor, The sample loading device, transducer moving device and high-definition camera are connected to the external operating handle through integrated cables; the concrete sample fully automatic positioning box is equipped with a plug connected to the socket; the infrared laser sensor and the sample loading device are respectively connected to the concrete dynamic elastic modulus tester Connected to the data collector. At the same time, the invention also discloses the testing method of the system. The invention effectively improves the testing efficiency and accuracy, ensures the effectiveness and objectivity of the test, saves manpower and reduces the test cost.
Description
技术领域Technical field
本发明涉及混凝土动弹性模量测试技术领域,尤其涉及一种混凝土动弹性模量全自动测试系统及测试方法。The invention relates to the technical field of concrete dynamic elastic modulus testing, and in particular to a fully automatic testing system and testing method for concrete dynamic elastic modulus.
背景技术Background technique
目前,混凝土动弹性模量测试主要基于共振法,利用动弹性模量测试仪对混凝土进行基频振动频率的测试,从而计算混凝土动弹性模量值,用以衡量其破坏等级,反映不同试验环境下的劣化特征。根据《普通混凝土长期性能和耐久性能试验方法标准》规范要求,一般测试流程为:首先测定试样的质量和尺寸,输入参数,然后用记号笔在试样上标记出激振换能器和接收换能器的位置,将试样放置在支撑体中心位置,并将激振换能器和接收换能器放至标记位置处,然后开始测试,记录共振频率和混凝土动弹性模量值。然而,这种方法目前存在较多问题,主要如下:At present, the dynamic elastic modulus test of concrete is mainly based on the resonance method. The dynamic elastic modulus tester is used to test the fundamental vibration frequency of concrete to calculate the dynamic elastic modulus value of concrete to measure its damage level and reflect different test environments. Deterioration characteristics below. According to the specification requirements of the "Standard for Test Methods of Long-term Performance and Durability of Ordinary Concrete", the general test process is: first measure the mass and size of the sample, enter the parameters, and then use a marker to mark the excitation transducer and receiver on the sample. For the position of the transducer, place the specimen at the center of the support body, place the excitation transducer and receiving transducer at the marked position, then start the test, and record the resonant frequency and concrete dynamic elastic modulus values. However, this method currently has many problems, mainly as follows:
(1)混凝土动弹性模量测试前,需要对试样进行称重,但是当试样尺寸较大时,搬运极为不便,且测试过程中试样容易出现磕碰,影响试样的完整性,进而影响后续试验结果;此外,每个试样动弹性模量测试前都需进行称重,并记录数据,然后才能连接动弹性模量测试仪,进行相关测试,这给动弹性模量的测试增加了工作量;(1) Before testing the dynamic elastic modulus of concrete, the sample needs to be weighed. However, when the sample size is large, it is extremely inconvenient to transport, and the sample is prone to bumps during the test, which affects the integrity of the sample, thereby affecting the integrity of the sample. Affect the subsequent test results; in addition, each sample needs to be weighed and the data recorded before the dynamic elastic modulus test, and then the dynamic elastic modulus tester can be connected to perform relevant tests, which adds to the dynamic elastic modulus test. workload;
(2)混凝土动弹性模量测试时,按照规范要求,需将激振换能器的测杆轻轻地压在试样长边侧面中线的1/2处,接收换能器的测杆轻轻地压在试样长边侧面中线距端面5 mm处。因此,激振换能器和接收换能器的位置安设是一项重要的工作。一般采用尺量法进行标记定位,但是这样会浪费时间,且测试结果还不够精确,往往由于激振换能器和接收换能器测杆位置的偏差导致测试结果的误差,而且操作步骤较为繁琐,一般至少需要两个人协作完成,浪费人力;(2) When testing the dynamic elastic modulus of concrete, in accordance with the requirements of the specification, the measuring rod of the excitation transducer needs to be gently pressed on 1/2 of the center line of the long side of the specimen, and the measuring rod of the receiving transducer should be lightly pressed. Gently press on the long side of the specimen at a distance of 5 mm from the end surface of the midline. Therefore, the location of the excitation transducer and the receiving transducer is an important task. Generally, the ruler method is used for mark positioning, but this wastes time and the test results are not accurate enough. The error in the test results is often caused by the deviation in the position of the excitation transducer and the receiving transducer measuring rod, and the operation steps are more cumbersome. , generally requires at least two people to work together, which is a waste of manpower;
(3)每组混凝土试样动弹性模量测试结束后,需先进行共振频率和动弹性模量数据的记录,然后再进行下一组试样的测试。当试样数量较大时,先记录数据后更换试样的方式,一方面浪费时间,另一方面影响试验的连续性;(3) After the dynamic elastic modulus test of each group of concrete specimens, the resonance frequency and dynamic elastic modulus data must be recorded first, and then the next group of specimens can be tested. When the number of samples is large, recording the data first and then replacing the samples wastes time and affects the continuity of the test;
(4)混凝土试样受到侵蚀作用后,需进行外观劣化特征的记录和动弹性模量的测试。然而,同组混凝土试样进行以上记录和测试时,一般需先后分开进行,这增加了试验步骤,加大了工作量。(4) After the concrete sample is eroded, it is necessary to record the appearance deterioration characteristics and test the dynamic elastic modulus. However, when the above recording and testing are performed on the same group of concrete samples, they generally need to be carried out separately, which increases the number of test steps and increases the workload.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种提高测试效率和精度、节省人力、减少试验成本的混凝土动弹性模量全自动测试系统。The technical problem to be solved by the present invention is to provide a fully automatic testing system for concrete dynamic elastic modulus that improves testing efficiency and accuracy, saves manpower, and reduces testing costs.
本发明所要解决的另一个技术问题是提供一种混凝土动弹性模量全自动测试方法。Another technical problem to be solved by the present invention is to provide a fully automatic testing method for the dynamic elastic modulus of concrete.
为解决上述问题,本发明所述的一种混凝土动弹性模量全自动测试系统,其特征在于:该系统包括通过数据传输线连接在一起的混凝土试样全自动定位盒、混凝土动弹性模量测试仪和数据采集仪;所述混凝土试样全自动定位盒的顶部四角设有红外线激光传感器,底部分别设有载样装置、换能器移动装置,顶部中心位置设有高清照相机,该高清照相机与所述数据采集仪相连;所述红外线激光传感器、所述载样装置、所述换能器移动装置以及所述高清照相机通过集成电缆外接操作手柄;所述混凝土试样全自动定位盒设有与插座相连的插头;所述红外线激光传感器、所述载样装置分别与所述混凝土动弹性模量测试仪和所述数据采集仪相连。In order to solve the above problems, the present invention provides a fully automatic concrete dynamic elastic modulus testing system, which is characterized in that: the system includes a concrete sample fully automatic positioning box and a concrete dynamic elastic modulus test box connected together through a data transmission line. instrument and data acquisition instrument; the top four corners of the fully automatic concrete sample positioning box are equipped with infrared laser sensors, the bottom is equipped with a sample loading device and a transducer moving device, and a high-definition camera is installed at the center of the top. The high-definition camera is connected to The data collector is connected; the infrared laser sensor, the sample loading device, the transducer moving device and the high-definition camera are connected to an external operating handle through an integrated cable; the concrete sample fully automatic positioning box is equipped with A plug connected to the socket; the infrared laser sensor and the sample loading device are respectively connected to the concrete dynamic elastic modulus tester and the data acquisition instrument.
所述混凝土试样全自动定位盒为长方体开放结构,长度为60 cm,宽度为30 cm,高度为20 cm,底部设有不锈钢板,其它面均为钢筋立柱,焊接相连。The fully automatic positioning box for concrete samples is a rectangular open structure with a length of 60 cm, a width of 30 cm, and a height of 20 cm. The bottom is equipped with a stainless steel plate, and the other surfaces are steel columns, which are welded and connected.
所述载样装置包括设在所述混凝土试样全自动定位盒底部的滑槽Ⅰ、嵌在所述滑槽Ⅰ内的滑轨Ⅰ和电机Ⅰ以及置于基座支撑板上的置样板;所述滑轨Ⅰ上设有滑块Ⅰ,一端通过联轴器Ⅰ与所述电机Ⅰ相连;所述滑块Ⅰ与所述基座支撑板相连,该基座支撑板与所述置样板之间对称设有两组压力传感器;所述电机Ⅰ和所述压力传感器分别与所述操作手柄电联;所述压力传感器分别与所述混凝土动弹性模量测试仪和所述数据采集仪相连;所述置样板放置混凝土试样。The sample loading device includes a chute I located at the bottom of the fully automatic positioning box for concrete samples, a slide rail I and a motor I embedded in the chute I, and a sample placement plate placed on the base support plate; The slide rail I is provided with a slide block I, one end of which is connected to the motor I through a coupling I; the slide block I is connected to the base support plate, and the base support plate is connected to the sample placement plate. Two sets of pressure sensors are provided symmetrically; the motor I and the pressure sensor are electrically connected to the operating handle respectively; the pressure sensor is connected to the concrete dynamic elastic modulus tester and the data acquisition instrument respectively; The sample plate is used to place concrete samples.
两组所述压力传感器布设于所述基座支撑板上的四个拐角处。Two groups of pressure sensors are arranged at four corners of the base support plate.
所述基座支撑板呈倒T型。The base support plate is in an inverted T shape.
所述滑块Ⅰ的上部通过螺栓与所述基座支撑板相连,下部与所述滑轨Ⅰ螺纹连接。The upper part of the slider I is connected to the base support plate through bolts, and the lower part is threadedly connected to the slide rail I.
所述换能器移动装置包括设在所述混凝土试样全自动定位盒底部的滑槽Ⅱ、嵌在所述滑槽Ⅱ内的滑轨Ⅱ和电机Ⅱ以及激振换能器和接收换能器;所述滑轨Ⅱ上分别设有滑块Ⅱ、滑块Ⅲ,一端通过联轴器Ⅱ与所述电机Ⅱ相连;所述滑块Ⅱ内设有所述激振换能器;所述滑块Ⅲ内设有所述接收换能器;所述激振换能器和接收换能器的底部分别设有滑轮;所述电机Ⅱ与所述操作手柄电联。The transducer moving device includes a chute II located at the bottom of the concrete sample automatic positioning box, a slide rail II and a motor II embedded in the chute II, as well as an excitation transducer and a receiving transducer. The slide rail II is provided with a slide block II and a slide block III respectively, and one end is connected to the motor II through a coupling II; the excitation transducer is provided in the slide block II; The receiving transducer is provided in the slider III; pulleys are respectively provided at the bottoms of the excitation transducer and the receiving transducer; the motor II is electrically connected to the operating handle.
所述滑块Ⅱ和所述滑块Ⅲ均设有凹槽,该凹槽内设有所述滑轮。The slider II and the slider III are both provided with grooves, and the pulleys are provided in the grooves.
所述滑块Ⅱ和所述滑块Ⅲ的下部与所述滑轨Ⅱ均螺纹连接。The lower parts of the slider II and the slider III are both threadedly connected to the slide rail II.
采用如上所述系统进行混凝土动弹性模量全自动测试方法,包括以下步骤:The fully automatic testing method of concrete dynamic elastic modulus using the above system includes the following steps:
①通过数据传输线,组装连接混凝土试样全自动定位盒、混凝土动弹性模量测试仪及数据采集仪;然后接通插头和插座,通电并进行调试;①Assemble and connect the fully automatic positioning box for concrete specimens, the concrete dynamic elastic modulus tester and the data acquisition instrument through the data transmission line; then connect the plugs and sockets, energize and debug;
②利用操作手柄,操纵电机Ⅰ转动,使滑槽Ⅰ中的滑块Ⅰ带动与其固定为一体的基座支撑板及置样板,沿着螺旋线形滑轨Ⅰ移出混凝土试样全自动定位盒,然后将混凝土试样放于置样板上,利用操作手柄移动滑块Ⅰ,带动置样板及混凝土试样移入混凝土试样全自动定位盒中;②Use the operating handle to control the rotation of the motor I, so that the slider I in the chute I drives the base support plate and the sample plate that are integrated with it, and move out the concrete sample automatic positioning box along the spiral slide rail I, and then Place the concrete sample on the sample plate, use the operating handle to move the slider I, and move the sample plate and concrete sample into the concrete sample automatic positioning box;
③按下操作手柄中的称重键和测量键,利用压力传感器对混凝土试样进行称重;利用红外线激光传感器对混凝土试样的长度、高度及宽度进行尺寸扫描,然后将质量和尺寸数据传输至混凝土动弹性模量测试仪中;③ Press the weighing key and measuring key in the operating handle, use the pressure sensor to weigh the concrete sample; use the infrared laser sensor to scan the length, height and width of the concrete sample, and then transmit the mass and size data to the concrete dynamic elastic modulus tester;
④按下操作手柄中的标记键,利用四个红外线激光传感器在混凝土试样正表面的长边侧面中线的1/2处及距端面5 mm处进行标记定位,形成红外线激光定位标记点Ⅰ和红外线激光定位标记点Ⅱ;然后启动电机Ⅱ,利用操作手柄操纵滑块Ⅱ和滑块Ⅲ沿着螺旋线形滑轨Ⅱ,带动置于滑块Ⅱ和滑块Ⅲ的凹槽中的激振换能器和接收换能器,分别移动至红外线激光定位标记点Ⅰ和红外线激光定位标记点Ⅱ处,然后人工移动激振换能器和接收换能器底部的滑轮,将激振换能器和接收换能器的测杆轻轻压在混凝土试样表面红外线激光定位标记点Ⅰ和红外线激光定位标记点Ⅱ上;④ Press the marking button in the operating handle, and use four infrared laser sensors to mark and position 1/2 of the center line of the long side of the front surface of the concrete sample and 5 mm away from the end face to form infrared laser positioning marking points I and The infrared laser locates the marking point II; then starts the motor II, and uses the operating handle to control the slider II and slider III along the spiral linear slide rail II to drive the excitation transducer placed in the grooves of the slider II and slider III. Move the excitation transducer and the receiving transducer to the infrared laser positioning mark point I and the infrared laser positioning mark point II respectively, and then manually move the pulleys at the bottom of the excitation transducer and the receiving transducer to connect the excitation transducer and the receiving transducer. The measuring rod of the transducer is gently pressed on the infrared laser positioning mark point I and the infrared laser positioning mark point II on the surface of the concrete sample;
⑤启动混凝土动弹性模量测试仪,对混凝土试样进行动弹性模量测试;测试结束后,人工移动激振换能器和接收换能器底部的滑轮,将激振换能器和接收换能器的测杆移离混凝土试样表面,利用操作手柄移动滑块Ⅱ和滑块Ⅲ,带动激振换能器和接收换能器归位;⑤ Start the concrete dynamic elastic modulus tester and conduct the dynamic elastic modulus test on the concrete sample; after the test is completed, manually move the pulleys at the bottom of the excitation transducer and the receiving transducer, and connect the excitation transducer and the receiving transducer. The measuring rod of the transducer moves away from the surface of the concrete specimen, and the operating handle is used to move the slider II and slider III to drive the excitation transducer and the receiving transducer back to their original positions;
⑥按下操作手柄中的拍照键,为混凝土试样进行拍照,记录其外观劣化特征;拍照结束后,利用操作手柄,操纵滑块Ⅰ,带动置样板及混凝土试样移出混凝土试样全自动定位盒,替换下一组试样;⑥ Press the photo button in the operating handle to take photos of the concrete sample and record its appearance deterioration characteristics; after taking the photo, use the operating handle to operate the slider I to drive the sample plate and concrete sample out of the concrete sample to fully automatically position it box to replace the next set of specimens;
⑦利用数据采集仪实时收集记录混凝土试样的质量、尺寸、共振频率、动弹性模量及外观劣化特征照片的测试数据,用于后续试验分析。⑦Use the data acquisition instrument to collect and record the test data of the quality, size, resonance frequency, dynamic elastic modulus and appearance deterioration characteristic photos of the concrete specimen in real time for subsequent test analysis.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明设置混凝土试样全自动定位盒,实现了混凝土试样质量称取和动弹性模量测试的同步进行,同时可实时反馈试样质量参数至动弹性模量测试仪中,减少了试验工作量。1. The present invention sets up a fully automatic positioning box for concrete samples to realize the synchronization of concrete sample mass weighing and dynamic elastic modulus testing. At the same time, the sample quality parameters can be fed back to the dynamic elastic modulus tester in real time, reducing the number of Test workload.
2、本发明设置载样装置,便于试样移入、移出混凝土试样全自动定位盒,减少了人工消耗,提高了试验效率。2. The present invention is equipped with a sample loading device to facilitate the movement of samples into and out of the fully automatic positioning box for concrete samples, reducing labor consumption and improving test efficiency.
3、本发明设置红外线激光传感器,实现了混凝土试样尺寸的精准测量,并实时反馈至混凝土动弹性模量测试仪中,同时根据规范要求标记出了激振换能器和接收换能器测杆位置,方便操纵操作手柄将激振换能器和接收换能器定位至指定位置,提高了激振换能器和接收换能器的定位速度和精确度,保证了试验的有效性和试验结果的客观性。3. The present invention is equipped with an infrared laser sensor to achieve accurate measurement of the size of the concrete sample and real-time feedback to the concrete dynamic elastic modulus tester. At the same time, the excitation transducer and the receiving transducer are marked according to the specification requirements. The position of the rod makes it easy to operate the operating handle to position the excitation transducer and the receiving transducer to the designated position, which improves the positioning speed and accuracy of the excitation transducer and the receiving transducer, and ensures the effectiveness and accuracy of the test. objectivity of results.
4、本发明设置高清照相机,拍照记录混凝土试样经不同侵蚀作用后的表观特征,与动弹性模量反映的内部损伤特征形成呼应关系,方便探索试样内、外部损伤破坏特征之间的联系。4. The present invention is equipped with a high-definition camera to take pictures and record the apparent characteristics of the concrete sample after different erosion effects, forming a corresponding relationship with the internal damage characteristics reflected by the dynamic elastic modulus, so as to facilitate the exploration of the relationship between the internal and external damage characteristics of the sample. connect.
5、本发明设置数据采集仪,实时采集记录混凝土试样质量、尺寸、照片、共振频率及动弹性模量值,减少了试验步骤,提高了试验测量精确度,同时进一步节省了人力,方便单人操作,节约了成本。5. The present invention sets up a data acquisition instrument to collect and record the quality, size, photos, resonance frequency and dynamic elastic modulus value of the concrete sample in real time, which reduces the test steps, improves the accuracy of test measurement, further saves manpower and facilitates single-use testing. Manual operation saves costs.
6、本发明通过压力传感器、红外线激光传感器、动弹性模量测试仪和高清照相机的结合,可以有效完成对混凝土质量、尺寸、动弹性模量及外观劣化特征的测试和记录,提高了测试结果的准确性,同时减少了对人力和时间的依赖。6. Through the combination of pressure sensor, infrared laser sensor, dynamic elastic modulus tester and high-definition camera, the present invention can effectively complete the testing and recording of concrete quality, size, dynamic elastic modulus and appearance deterioration characteristics, and improve the test results. accuracy while reducing dependence on manpower and time.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
图1为本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2为本发明放样前的示意图。Figure 2 is a schematic diagram before setting out according to the present invention.
图3为本发明放样后的示意图。Figure 3 is a schematic diagram of the present invention after setting out.
图4为本发明中载样装置的示意图。Figure 4 is a schematic diagram of the sample loading device in the present invention.
图5为本发明中滑块Ⅰ、滑轨Ⅰ、滑槽Ⅰ、联轴器Ⅰ及电机Ⅰ组合装置的示意图。Figure 5 is a schematic diagram of the combined device of slide block I, slide rail I, chute I, coupling I and motor I in the present invention.
图6为本发明中滑块Ⅰ的构造图。Figure 6 is a structural diagram of the slider I in the present invention.
图7为本发明中换能器移动装置的示意图。Figure 7 is a schematic diagram of the transducer moving device in the present invention.
图8为本发明中激振换能器及滑块Ⅱ组合装置的示意图。Figure 8 is a schematic diagram of the combined device of the excitation transducer and slider II in the present invention.
图9为本发明中滑轮的示意图。Figure 9 is a schematic diagram of the pulley in the present invention.
图中:1—混凝土试样全自动定位盒;2—红外线激光传感器;3—载样装置;4—换能器移动装置;5—高清照相机;6—操作手柄;7—插头;8—插座;9—数据传输线;10—混凝土动弹性模量测试仪;11—数据采集仪;12—混凝土试样;13—红外线激光定位标记点Ⅰ;14—红外线激光定位标记点Ⅱ;15—置样板;16—压力传感器;17—基座支撑板;18—滑槽Ⅰ;19—滑轨Ⅰ;20—滑块Ⅰ;21—螺栓;22—联轴器Ⅰ;23—电机Ⅰ;24—滑槽Ⅱ;25—滑轨Ⅱ;26—滑块Ⅱ;27—滑块Ⅲ;28—联轴器Ⅱ;29—电机Ⅱ;30—激振换能器;31—接收换能器;32—滑轮;33—不锈钢板;34—钢筋立柱。In the picture: 1—Concrete sample fully automatic positioning box; 2—Infrared laser sensor; 3—Sample loading device; 4—Transducer moving device; 5—High-definition camera; 6—Operating handle; 7—Plug; 8—Socket ; 9—Data transmission line; 10—Concrete dynamic elastic modulus tester; 11—Data acquisition instrument; 12—Concrete sample; 13—Infrared laser positioning marking point I; 14—Infrared laser positioning marking point II; 15—Set the sample ; 16—Pressure sensor; 17—Base support plate; 18—Chute I; 19—Slide rail I; 20—Slider I; 21—Bolt; 22—Coupling I; 23—Motor I; 24—Slide Slot II; 25—slide rail II; 26—slider II; 27—slider III; 28—coupling II; 29—motor II; 30—excitation transducer; 31—receiving transducer; 32— Pulley; 33—stainless steel plate; 34—reinforced steel column.
具体实施方式Detailed ways
如图1~9所示,一种混凝土动弹性模量全自动测试系统,该系统包括通过数据传输线9连接在一起的混凝土试样全自动定位盒1、混凝土动弹性模量测试仪10和数据采集仪11。混凝土试样全自动定位盒1的顶部四角设有红外线激光传感器2,底部分别设有载样装置3、换能器移动装置4,顶部中心位置设有高清照相机5,该高清照相机5与数据采集仪11相连;红外线激光传感器2、载样装置3、换能器移动装置4以及高清照相机5通过集成电缆外接操作手柄6;混凝土试样全自动定位盒1设有与插座8相连的插头7;红外线激光传感器2、载样装置3分别与混凝土动弹性模量测试仪10和数据采集仪11相连。As shown in Figures 1 to 9, a fully automatic concrete dynamic elastic modulus testing system includes a concrete sample fully automatic positioning box 1, a concrete dynamic elastic modulus tester 10 and data connected together through a data transmission line 9 Collection instrument 11. The top four corners of the fully automatic concrete sample positioning box 1 are equipped with infrared laser sensors 2, and the bottom is equipped with a sample loading device 3 and a transducer moving device 4 respectively. A high-definition camera 5 is installed at the center of the top. The high-definition camera 5 is used for data collection. The instrument 11 is connected; the infrared laser sensor 2, the sample loading device 3, the transducer moving device 4 and the high-definition camera 5 are externally connected to the operating handle 6 through the integrated cable; the concrete sample fully automatic positioning box 1 is provided with a plug 7 connected to the socket 8; The infrared laser sensor 2 and the sample loading device 3 are connected to the concrete dynamic elastic modulus tester 10 and the data acquisition instrument 11 respectively.
其中:混凝土试样全自动定位盒1为长方体开放结构,长度为60 cm,宽度为30 cm,高度为20 cm,底部设有不锈钢板33,其它面均为钢筋立柱34,焊接相连。Among them: the concrete sample fully automatic positioning box 1 is a rectangular open structure with a length of 60 cm, a width of 30 cm, and a height of 20 cm. It is equipped with a stainless steel plate 33 at the bottom, and the other surfaces are steel columns 34 connected by welding.
操作手柄6设有左移、右移、称重、测量、标记、拍照等按键,控制红外线激光传感器2、载样装置3、换能器移动装置4以及高清照相机5。The operating handle 6 is equipped with buttons for moving left, moving right, weighing, measuring, marking, and taking photos, etc., and controls the infrared laser sensor 2, the sample loading device 3, the transducer moving device 4, and the high-definition camera 5.
红外线激光传感器2从不同角度发送激光束至混凝土试样12的各个表面,激光束反射至传感器,计算反射时间确定试样尺寸(反射速度通常约为光速的三分之一),将尺寸数据反馈至动弹性模量测试仪10和数据采集仪11。根据所测混凝土试样12的尺寸数据,通过操作手柄6控制红外线激光传感器2发送红外激光束扫描测量混凝土试样正表面,定位至试样长边侧面中线的1/2处和长边侧面中线距端面5 mm处,形成红外线激光定位标记点Ⅰ13和红外线激光定位标记点Ⅱ14。The infrared laser sensor 2 sends laser beams from different angles to each surface of the concrete sample 12, the laser beam is reflected to the sensor, the reflection time is calculated to determine the sample size (the reflection speed is usually about one-third of the speed of light), and the size data is fed back to the dynamic elastic modulus tester 10 and the data acquisition instrument 11. According to the size data of the tested concrete sample 12, the infrared laser sensor 2 is controlled by the operating handle 6 to send an infrared laser beam to scan and measure the front surface of the concrete sample, and position it at 1/2 of the center line of the long side of the sample and the center line of the long side. At a distance of 5 mm from the end face, an infrared laser positioning mark point I13 and an infrared laser positioning mark point II14 are formed.
高清照相机机5布设于混凝土试样全自动定位盒1正上方中心位置,与混凝土试样12平行布设,并与数据采集仪11相连,拍照记录试样在经受侵蚀作用后表面遭受破坏或损伤的程度。The high-definition camera 5 is arranged in the center directly above the concrete sample automatic positioning box 1, is arranged parallel to the concrete sample 12, and is connected to the data collector 11 to take pictures and record the damage or damage to the surface of the sample after being subjected to erosion. degree.
混凝土动弹性模量测试仪10与混凝土试样全自动定位盒1和数据采集仪11相连,接收混凝土质量、尺寸数据,传输混凝土共振频率与动弹性模量数据,反映试样在经受侵蚀作用后内部遭受破坏或损伤的程度。The concrete dynamic elastic modulus tester 10 is connected to the concrete sample fully automatic positioning box 1 and the data acquisition instrument 11, receives the concrete quality and size data, transmits the concrete resonance frequency and dynamic elastic modulus data, and reflects the sample after being subjected to erosion. The extent of internal damage or damage.
数据采集仪11与混凝土试样全自动定位盒1及动弹性模量测试仪10相连,实时采集记录混凝土试样12的质量、尺寸、照片、共振频率及动弹性模量数据。数据采集仪11设置有USB和type-C数据传输接口,用于后续拷贝、分析测试数据。The data collector 11 is connected to the concrete sample fully automatic positioning box 1 and the dynamic elastic modulus tester 10 to collect and record the quality, size, photos, resonance frequency and dynamic elastic modulus data of the concrete sample 12 in real time. The data collector 11 is provided with USB and type-C data transmission interfaces for subsequent copying and analysis of test data.
载样装置3包括设在混凝土试样全自动定位盒1底部的滑槽Ⅰ18、嵌在滑槽Ⅰ18内的滑轨Ⅰ19和电机Ⅰ23以及置于基座支撑板17上的置样板15;滑轨Ⅰ19上设有滑块Ⅰ20,一端通过联轴器Ⅰ22与电机Ⅰ23相连;滑块Ⅰ20与基座支撑板17相连,该基座支撑板17与置样板15之间对称设有两组压力传感器16;电机Ⅰ23和压力传感器16分别与操作手柄6电联;压力传感器16分别与混凝土动弹性模量测试仪10和数据采集仪11相连;置样板15放置混凝土试样12。利用操作手柄6控制滑块Ⅰ20,带动置样板15及混凝土试样12移动进出,同时利用操作手柄6控制压力传感器16称取混凝土试样12质量,并将质量数据输入至动弹性模量测试仪10和数据采集仪11。利用电机Ⅰ23移动滑块Ⅰ20时,滑轨Ⅰ19顺时针转动为右移,逆时针转动为左移。The sample loading device 3 includes a chute I18 located at the bottom of the concrete sample automatic positioning box 1, a slide rail I19 and a motor I23 embedded in the chute I18, and a sample placement plate 15 placed on the base support plate 17; the slide rail There is a slider I20 on I19, one end of which is connected to the motor I23 through a coupling I22; the slider I20 is connected to the base support plate 17, and two sets of pressure sensors 16 are symmetrically provided between the base support plate 17 and the sample plate 15. ; The motor I23 and the pressure sensor 16 are electrically connected to the operating handle 6 respectively; the pressure sensor 16 is connected to the concrete dynamic elastic modulus tester 10 and the data acquisition instrument 11 respectively; the sample plate 15 is placed to place the concrete sample 12. The operating handle 6 is used to control the slider I20 to drive the sample plate 15 and the concrete sample 12 to move in and out. At the same time, the operating handle 6 is used to control the pressure sensor 16 to weigh the mass of the concrete sample 12, and the mass data is input into the dynamic elastic modulus tester. 10 and data collector 11. When the motor I23 is used to move the slider I20, the slide rail I19 rotates clockwise to move to the right, and rotates counterclockwise to move to the left.
两组压力传感器16布设于基座支撑板17上的四个拐角处。压力传感器16为应变片式压力传感器,金属片材质。当承重时,会发生微小的形变,转化为电压信号,换算为试样质量数据传输至动弹性模量测试仪10和数据采集仪11。Two sets of pressure sensors 16 are arranged at the four corners of the base support plate 17 . The pressure sensor 16 is a strain gauge pressure sensor made of metal sheet. When bearing a load, slight deformation will occur, which will be converted into a voltage signal, converted into sample mass data and transmitted to the dynamic elastic modulus tester 10 and data acquisition instrument 11.
基座支撑板17呈倒T型,为316不锈钢材质,长度为54 cm,宽度为15 cm,横梁厚度为3 cm,底座厚度为2 cm。The base support plate 17 is in an inverted T shape, made of 316 stainless steel, with a length of 54 cm, a width of 15 cm, a beam thickness of 3 cm, and a base thickness of 2 cm.
滑块Ⅰ20的上部通过螺栓21与基座支撑板17相连,下部与滑轨Ⅰ19螺纹连接。滑块Ⅰ20为316不锈钢材质,长方体结构,长度为15 cm,宽度为10 cm,高度为10 cm。滑块Ⅰ20的内螺纹为V型螺纹,螺距1.5 mm,螺纹角度60度,内径14 mm,外径15 mm,线数为1。The upper part of the slider I20 is connected to the base support plate 17 through bolts 21, and the lower part is threadedly connected to the slide rail I19. The slider I20 is made of 316 stainless steel and has a rectangular parallelepiped structure with a length of 15 cm, a width of 10 cm, and a height of 10 cm. The internal thread of the slider I20 is a V-shaped thread with a pitch of 1.5 mm, a thread angle of 60 degrees, an inner diameter of 14 mm, an outer diameter of 15 mm, and a thread number of 1.
置样板15为泡沫塑料材质,长方体结构,长度为50 cm,宽度为15 cm,厚度为5 cm。The sample plate 15 is made of foam plastic and has a rectangular parallelepiped structure, with a length of 50 cm, a width of 15 cm, and a thickness of 5 cm.
滑轨Ⅰ19为外螺纹,表面为螺旋线形纹路,V型螺纹,螺距1.5 mm,螺纹角度60度,内径14 mm,外径15 mm,线数为1。Slide rail Ⅰ19 is external thread, with spiral linear texture on the surface, V-shaped thread, pitch 1.5 mm, thread angle 60 degrees, inner diameter 14 mm, outer diameter 15 mm, and the number of threads is 1.
换能器移动装置4包括设在混凝土试样全自动定位盒1底部的滑槽Ⅱ24、嵌在滑槽Ⅱ24内的滑轨Ⅱ25和电机Ⅱ29以及激振换能器30和接收换能器31;滑轨Ⅱ25上分别设有滑块Ⅱ26、滑块Ⅲ27,一端通过联轴器Ⅱ28与电机Ⅱ29相连;滑块Ⅱ26内设有激振换能器30;滑块Ⅲ27内设有接收换能器31;激振换能器30和接收换能器31的底部分别设有滑轮32;电机Ⅱ29与操作手柄6电联。利用操作手柄6操控电机Ⅱ29,移动滑块Ⅱ26和滑块Ⅲ27,带动激振换能器30和接收换能器31移动至混凝土试样12表面红外线激光定位标记点Ⅰ13和红外线激光定位标记点Ⅱ14处,人工移动换能器底部滑轮32,使激振换能器30和接收换能器31的测杆轻轻压在混凝土试样12表面。The transducer moving device 4 includes a chute II 24 located at the bottom of the concrete sample automatic positioning box 1, a slide rail II 25 and a motor II 29 embedded in the chute II 24, as well as an excitation transducer 30 and a receiving transducer 31; The slide rail II 25 is provided with a slide block II 26 and a slide block III 27 respectively, one end of which is connected to the motor II 29 through a coupling II 28; the slide block II 26 is provided with an excitation transducer 30; the slide block III 27 is provided with a receiving transducer 31 ; The bottoms of the excitation transducer 30 and the receiving transducer 31 are respectively provided with pulleys 32; the motor II 29 is electrically connected to the operating handle 6. Use the operating handle 6 to control the motor II29, move the slider II26 and the slider III27, and drive the excitation transducer 30 and the receiving transducer 31 to move to the infrared laser positioning mark point I13 and the infrared laser positioning mark point II14 on the surface of the concrete sample 12 At , manually move the pulley 32 at the bottom of the transducer so that the measuring rods of the excitation transducer 30 and the receiving transducer 31 are gently pressed against the surface of the concrete sample 12.
滑块Ⅱ26和滑块Ⅲ27为316不锈钢材质,长度为15 cm,宽度为10 cm,高度为10cm,上部均设有长方体凹槽(长度为15 cm,宽度为3 cm,深度为5 cm),该凹槽内设有滑轮32。Slider II26 and Slider III27 are made of 316 stainless steel, with a length of 15 cm, a width of 10 cm, and a height of 10cm. The upper parts are equipped with rectangular grooves (length of 15 cm, width of 3 cm, and depth of 5 cm). A pulley 32 is provided in the groove.
滑块Ⅱ26和滑块Ⅲ27的下部与滑轨Ⅱ25均螺纹连接。The lower parts of slide block II 26 and slide block III 27 are threadedly connected to slide rail II 25.
激振换能器30和接收换能器31底部置于凹槽中,下部设置有V型内螺纹,螺距1.5mm,螺纹角度60度,内径14 mm,外径15 mm,线数为1。The bottoms of the excitation transducer 30 and the receiving transducer 31 are placed in the groove, and the lower part is provided with a V-shaped internal thread with a pitch of 1.5 mm, a thread angle of 60 degrees, an inner diameter of 14 mm, an outer diameter of 15 mm, and a thread number of 1.
激振换能器30和接收换能器31底部设置有滑轮32,分别置于滑块Ⅱ26和滑块Ⅲ27上部凹槽中,用于人工移动激振换能器30和接收换能器31靠近或远离混凝土试样12表面,其中滑轮32的直径为2 cm。The excitation transducer 30 and the receiving transducer 31 are provided with pulleys 32 at the bottom, which are respectively placed in the upper grooves of the slider II 26 and the slider III 27 for manually moving the excitation transducer 30 and the receiving transducer 31 closer to each other. Or away from the surface of the concrete specimen 12, where the diameter of the pulley 32 is 2 cm.
激振换能器30和接收换能器31是混凝土动弹性模量测试仪10的附属设备,混凝土动弹性模量测试仪10采用天津市建筑仪器厂生产的DT-16型动弹仪。The excitation transducer 30 and the receiving transducer 31 are auxiliary equipment of the concrete dynamic elastic modulus tester 10. The concrete dynamic elastic modulus tester 10 adopts the DT-16 type dynamometer produced by Tianjin Construction Instrument Factory.
采用该系统进行混凝土动弹性模量全自动测试方法,包括以下步骤:The system is used to conduct a fully automatic testing method of concrete dynamic elastic modulus, including the following steps:
①通过数据传输线9,组装连接混凝土试样全自动定位盒1、混凝土动弹性模量测试仪10及数据采集仪11;然后接通插头7和插座8,通电并进行调试;① Through the data transmission line 9, assemble and connect the concrete sample fully automatic positioning box 1, the concrete dynamic elastic modulus tester 10 and the data acquisition instrument 11; then connect the plug 7 and the socket 8, power on and debug;
②利用操作手柄6,操纵电机Ⅰ23转动,使滑槽Ⅰ18中的滑块Ⅰ20带动与其固定为一体的基座支撑板17及置样板15,沿着螺旋线形滑轨Ⅰ19移出混凝土试样全自动定位盒1,然后将混凝土试样12放于置样板15上,利用操作手柄6移动滑块Ⅰ20,带动置样板15及混凝土试样12移入混凝土试样全自动定位盒1中;② Use the operating handle 6 to control the rotation of the motor I23, so that the slider I20 in the chute I18 drives the base support plate 17 and the sample plate 15 that are fixed integrally with it, and the concrete sample is moved out along the spiral linear slide rail I19 for fully automatic positioning. Box 1, then place the concrete sample 12 on the sample plate 15, use the operating handle 6 to move the slider I20, and drive the sample plate 15 and the concrete sample 12 to move into the concrete sample automatic positioning box 1;
③按下操作手柄6中的称重键和测量键,利用压力传感器16对混凝土试样12进行称重;利用红外线激光传感器2对混凝土试样12的长度、高度及宽度进行尺寸扫描,然后将质量和尺寸数据传输至混凝土动弹性模量测试仪10中;③ Press the weighing key and measuring key in the operating handle 6, use the pressure sensor 16 to weigh the concrete sample 12; use the infrared laser sensor 2 to scan the length, height and width of the concrete sample 12, and then The mass and dimensional data are transmitted to the concrete dynamic elastic modulus tester 10;
④按下操作手柄6中的标记键,利用四个红外线激光传感器2在混凝土试样12正表面的长边侧面中线的1/2处及距端面5 mm处进行标记定位,形成红外线激光定位标记点Ⅰ13和红外线激光定位标记点Ⅱ14;然后启动电机Ⅱ29,利用操作手柄6操纵滑块Ⅱ26和滑块Ⅲ27沿着螺旋线形滑轨Ⅱ25,带动置于滑块Ⅱ26和滑块Ⅲ27的凹槽中的激振换能器30和接收换能器31,分别移动至红外线激光定位标记点Ⅰ13和红外线激光定位标记点Ⅱ14处,然后人工移动激振换能器30和接收换能器31底部的滑轮32,将激振换能器30和接收换能器31的测杆轻轻压在混凝土试样12表面红外线激光定位标记点Ⅰ13和红外线激光定位标记点Ⅱ14上;④ Press the marking button in the operating handle 6, and use four infrared laser sensors 2 to mark and position 1/2 of the long side center line of the front surface of the concrete sample 12 and 5 mm away from the end surface to form an infrared laser positioning mark. Point I13 and infrared laser positioning mark point II14; then start the motor II29, use the operating handle 6 to control the slider II26 and the slider III27 along the spiral linear slide rail II25, driving the slider placed in the groove of the slider II26 and the slider III27 The excitation transducer 30 and the receiving transducer 31 are moved to the infrared laser positioning mark point I13 and the infrared laser positioning mark point II14 respectively, and then the pulley 32 at the bottom of the excitation transducer 30 and the receiving transducer 31 is manually moved. , gently press the measuring rods of the excitation transducer 30 and the receiving transducer 31 on the infrared laser positioning mark point I13 and the infrared laser positioning mark point II14 on the surface of the concrete sample 12;
⑤启动混凝土动弹性模量测试仪10,对混凝土试样12进行动弹性模量测试;测试结束后,人工移动激振换能器30和接收换能器31底部的滑轮32,将激振换能器30和接收换能器31的测杆移离混凝土试样12表面,利用操作手柄6移动滑块Ⅱ26和滑块Ⅲ27,带动激振换能器30和接收换能器31归位;⑤ Start the concrete dynamic elastic modulus tester 10 to test the dynamic elastic modulus of the concrete sample 12; after the test is completed, manually move the pulley 32 at the bottom of the excitation transducer 30 and the receiving transducer 31 to change the excitation to The measuring rods of the transducer 30 and the receiving transducer 31 move away from the surface of the concrete sample 12, and the operating handle 6 is used to move the slider II 26 and the slider III 27 to drive the excitation transducer 30 and the receiving transducer 31 to return to their original positions;
⑥按下操作手柄6中的拍照键,为混凝土试样12进行拍照,记录其外观劣化特征;拍照结束后,利用操作手柄6,操纵滑块Ⅰ20,带动置样板15及混凝土试样12移出混凝土试样全自动定位盒1,替换下一组试样;⑥ Press the photo button in the operating handle 6 to take photos of the concrete sample 12 and record its appearance deterioration characteristics; after taking the photo, use the operating handle 6 to operate the slider I20 to drive the sample plate 15 and the concrete sample 12 out of the concrete Fully automatic sample positioning box 1, replacing the next set of samples;
⑦利用数据采集仪11实时收集记录混凝土试样12的质量、尺寸、共振频率、动弹性模量及外观劣化特征照片的测试数据,方便U盘、硬盘等拷贝,用于后续试验分析。⑦Use the data collector 11 to collect and record the test data of the mass, size, resonance frequency, dynamic elastic modulus and appearance deterioration characteristic photos of the concrete sample 12 in real time, so as to facilitate copying to U disk, hard disk, etc. for subsequent test analysis.
以上内容仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明权利要求书的保护范围之内。The above contents are only for illustrating the technical ideas of the present invention and cannot be used to limit the protection scope of the present invention. Any changes made based on the technical ideas proposed by the present invention and based on the technical solutions shall fall within the scope of the claims of the present invention. within the scope of protection.
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