CN117664426A - A torque value detection device on the shackle equipment of drilling tools - Google Patents
A torque value detection device on the shackle equipment of drilling tools Download PDFInfo
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- CN117664426A CN117664426A CN202211063647.XA CN202211063647A CN117664426A CN 117664426 A CN117664426 A CN 117664426A CN 202211063647 A CN202211063647 A CN 202211063647A CN 117664426 A CN117664426 A CN 117664426A
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Abstract
本发明公开了一种钻具上卸扣设备上的扭矩值检测装置,包括中空底座,中空底座内部底端固定有扭矩传感器,中空底座顶端开口与接头套筒固定,接头套筒内套接有接头,接头套筒与接头通过套接并扣合,接头的一端从顶部伸出接头套筒,接头的另一端伸入中空底座内并与扭矩传感器固定,扭矩传感器的信号线与显示器连接。本发明可对钻具上卸扣设备的扭矩随时随地进行检测,以便及时发现被检设备的上卸扣扭矩值误差、作出应对措施。
The invention discloses a torque value detection device on a drilling tool shackle equipment, which includes a hollow base. A torque sensor is fixed at the bottom end of the hollow base. The top opening of the hollow base is fixed to a joint sleeve, and the joint sleeve is sleeved with a torque sensor. The connector, the connector sleeve and the connector are sleeved and fastened together. One end of the connector extends out of the connector sleeve from the top, and the other end of the connector extends into the hollow base and is fixed with the torque sensor. The signal line of the torque sensor is connected to the display. The present invention can detect the torque of the shackle equipment on the drilling tool anytime and anywhere, so as to timely discover the error in the shackle torque value of the equipment being inspected and take countermeasures.
Description
技术领域Technical field
本发明属于石油机械设备技术领域,涉及一种钻具上卸扣设备上的扭矩值检测装置。The invention belongs to the technical field of petroleum machinery and equipment, and relates to a torque value detection device on a shackle equipment on a drilling tool.
背景技术Background technique
在钻井作业中,每种规格的钻具都有规定的上扣扭矩值。不合适的上扣扭矩可能造成螺纹接头失效。过扭会导致接头台肩或密封面塑性变形过量,导致密封失效,欠扭会使密封面接触应力不足,造成泥浆泄漏或脱扣。因此在作业中,操作者须严格执行标准要求,使用钻杆动力钳或铁钻工等设备将钻具上扣至规定的扭矩值。In drilling operations, each specification of drilling tool has a specified make-up torque value. Improper tightening torque may cause threaded joints to fail. Over-torque will cause excessive plastic deformation of the joint shoulder or sealing surface, leading to seal failure. Under-torque will cause insufficient contact stress on the sealing surface, causing mud leakage or tripping. Therefore, during operation, the operator must strictly implement the standard requirements and use equipment such as drill pipe power tongs or iron drill tools to tighten the drilling tool to the specified torque value.
目前,油田在用的钻具上、卸扣设备品类繁多,如DB吊钳、钻杆动力钳、铁钻工等。这些设备从外形上、原理上也各不相同,因此各制造商对设备自身的上扣扭矩值精准度的检测方法也各不相同。一般多采用传感器检测钳体上扣时的拉力值,再与有效力臂乘积计算得出扭矩值,这些方法均为间接测量法。由于扭矩力臂变化、自身摩擦力矩不同、压力的重复精度差等原因,测量精度不高,且检测效率低下,互换性不好。并且在设备出厂后,无法进行校准标定。因而,需要一种直接对钻杆扭矩测量的便携式装置,更准确地检测上卸扣设备的实际输出工作扭矩。Currently, there are many types of drilling tools and shackle equipment in use in oil fields, such as DB lifting tongs, drill pipe power tongs, iron drillers, etc. These devices are also different in appearance and principle, so each manufacturer also has different testing methods for the accuracy of the buckling torque value of the device itself. Generally, sensors are used to detect the tension value when the clamp body is buckled, and then the product of the effective force arm is used to calculate the torque value. These methods are all indirect measurement methods. Due to changes in the torque arm, different friction moments, and poor pressure repeatability, the measurement accuracy is not high, the detection efficiency is low, and the interchangeability is not good. And after the equipment leaves the factory, it cannot be calibrated. Therefore, there is a need for a portable device that can directly measure the drill pipe torque to more accurately detect the actual output working torque of the top shackle equipment.
发明内容Contents of the invention
本发明的目的是提供一种钻具上卸扣设备上的扭矩值检测装置,可对钻具上卸扣设备的扭矩随时随地进行检测,以便及时发现被检设备的上卸扣扭矩值误差、作出应对措施。The purpose of the present invention is to provide a torque value detection device on a drilling tool shackle equipment, which can detect the torque of the drilling tool shackle equipment anytime and anywhere, so as to promptly discover the torque value error of the shackle on the equipment being inspected. Take countermeasures.
本发明所采用的技术方案是,The technical solution adopted by the present invention is:
一种钻具上卸扣设备上的扭矩值检测装置,包括中空底座,中空底座内部底端固定有扭矩传感器,中空底座顶端开口与接头套筒固定,接头套筒内套接有接头,接头的一端从顶部伸出接头套筒,接头的另一端伸入中空底座内并与扭矩传感器固定,扭矩传感器的信号线与显示器连接。A torque value detection device on shackle equipment for drilling tools, including a hollow base. A torque sensor is fixed at the bottom end of the hollow base. The top opening of the hollow base is fixed to a joint sleeve. A joint is sleeved in the joint sleeve. The joint is One end protrudes from the top of the connector sleeve, and the other end of the connector extends into the hollow base and is fixed with the torque sensor. The signal line of the torque sensor is connected to the display.
本发明的特点还在于:The invention is also characterized by:
接头与扭矩传感器的连接方式为:螺纹连接,键连接、法兰连接、或方孔连接。The connection method between the joint and the torque sensor is: threaded connection, key connection, flange connection, or square hole connection.
接头套筒、接头和扭矩传感器保持中心线重合。The joint sleeve, joint and torque sensor maintain centerline alignment.
接头套筒的一端固定有法兰头,接头套筒通过法兰头和连接螺栓固定在中空底座上。A flange head is fixed on one end of the joint sleeve, and the joint sleeve is fixed on the hollow base through the flange head and connecting bolts.
扭矩传感器为法兰式扭矩传感器,接头的另一端固定有固定底板,固定底板与扭矩传感器的法兰通过螺栓固定。The torque sensor is a flange-type torque sensor. The other end of the joint is fixed with a fixed base plate. The fixed base plate and the flange of the torque sensor are fixed with bolts.
中空底座顶部固定有吊环螺栓。Eyebolts are fixed to the top of the hollow base.
本发明的有益效果是:The beneficial effects of the present invention are:
1)上下接头的连接为标准钻杆扣型连接,检测过程模拟实际上扣的工作过程,检测的扭矩大小与实际作业一致,减少误差。适用现有所有上、卸扣设备的扭矩检测。1) The connection between the upper and lower joints is a standard drill pipe buckle type connection. The detection process simulates the actual buckling working process. The detected torque is consistent with the actual operation, reducing errors. Applicable to torque testing of all existing coupling and uncoupling equipment.
2)检测时,无需对检测装置施加外部反扭矩固定。2) During detection, there is no need to apply external counter-torque fixation to the detection device.
3)便携式设计,可随时随地对上、卸扣设备的扭矩进行检测,不受场地等其他因素限制。3) Portable design, the torque of the top and shackle equipment can be tested anytime and anywhere, without being restricted by other factors such as the location.
4)接头穿过接头套筒与扭矩传感器连接,将扭矩传递位置下移至被上卸扣设备本体外,检测装置扭矩传感器布置不受上卸扣设备外形影响。4) The joint passes through the joint sleeve and is connected to the torque sensor, and the torque transmission position is moved downward to outside the body of the shackle equipment to be mounted. The arrangement of the torque sensor of the detection device is not affected by the shape of the shackle equipment.
附图说明Description of drawings
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是本发明在使用时的结构示意图。Figure 2 is a schematic structural diagram of the present invention in use.
图中,1.接头,2.接头套筒,3.扭矩传感器,4.中空底座,5.显示器,6.连接螺栓,7.吊环螺栓,8.上卸扣设备。In the picture, 1. Joint, 2. Joint sleeve, 3. Torque sensor, 4. Hollow base, 5. Display, 6. Connecting bolt, 7. Eye bolt, 8. Upper shackle equipment.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to the drawings and specific embodiments.
参照图1,本发明一种钻具上卸扣设备上的扭矩值检测装置,包括中空底座4,中空底座4内部底端固定有扭矩传感器3,中空底座4顶端开口与接头套筒2固定,接头套筒2内套接有接头1,接头1的一端从顶部伸出接头套筒2,接头1的另一端伸入中空底座4内并与扭矩传感器3固定,扭矩传感器3的信号线与显示器5连接。Referring to Figure 1, a torque value detection device on a shackle equipment for a drilling tool according to the present invention includes a hollow base 4. A torque sensor 3 is fixed at the bottom end of the hollow base 4. The top opening of the hollow base 4 is fixed to the joint sleeve 2. There is a connector 1 sleeved in the connector sleeve 2. One end of the connector 1 protrudes from the top of the connector sleeve 2. The other end of the connector 1 extends into the hollow base 4 and is fixed with the torque sensor 3. The signal line of the torque sensor 3 is connected to the display. 5 connections.
接头套筒2、接头1和扭矩传感器3保持中心线重合;接头1穿过接头套筒2与扭矩传感器3连接,将扭矩产生位置下移至被上卸扣设备本体外部。接头与扭矩传感器采用钻具标准扣型连接,也可使用键连接或其他方式连接,包括螺纹连接,键连接、法兰连接、或方孔连接等。The joint sleeve 2, joint 1 and torque sensor 3 keep the center lines coincident; the joint 1 passes through the joint sleeve 2 and is connected to the torque sensor 3, moving the torque generation position downward to the outside of the body of the shackle device. The joint and the torque sensor are connected using the standard button type of the drilling tool. They can also be connected using key connections or other methods, including threaded connections, key connections, flange connections, or square hole connections.
接头套筒2的一端固定有法兰头,接头套筒2通过法兰头和连接螺栓6固定在中空底座4上。A flange head is fixed at one end of the joint sleeve 2, and the joint sleeve 2 is fixed on the hollow base 4 through the flange head and connecting bolts 6.
扭矩传感器3为法兰式扭矩传感器,接头1的另一端固定有固定底板,固定底板与扭矩传感器3的法兰通过螺栓固定。The torque sensor 3 is a flange-type torque sensor. The other end of the joint 1 is fixed with a fixed base plate. The fixed base plate and the flange of the torque sensor 3 are fixed with bolts.
中空底座4顶部还固定有吊环螺栓。The top of the hollow base 4 is also fixed with eye bolts.
如图2所示,采用上述一种钻具上卸扣设备上的扭矩值检测装置进行监测的方法为:As shown in Figure 2, the monitoring method using the torque value detection device on the above-mentioned drilling tool shackle equipment is:
初始状态,将接头1通过接头套筒2内孔插装在扭矩传感器3上法兰孔内,并保持上、下部接头中心重合。上卸扣设备8设定上扣目标扭矩值A,然后上钳夹持接头1,下钳夹持下部接头套筒2;对上、下部接头进行上扣。In the initial state, insert the joint 1 into the upper flange hole of the torque sensor 3 through the inner hole of the joint sleeve 2, and keep the centers of the upper and lower joints coincident. The upper shackle equipment 8 sets the target torque value A for buckling, then the upper clamp clamps the joint 1, and the lower clamp clamps the lower joint sleeve 2; the upper and lower joints are buckled.
上卸扣设备8的上、下钳产生的扭矩分别传递给扭矩传感器3上下法兰。此时上卸扣设备实际作用于钻具的扭矩就是扭矩传感器3检测到的扭矩值,读取数值为B。The torque generated by the upper and lower clamps of the upper shackle equipment 8 is transmitted to the upper and lower flanges of the torque sensor 3 respectively. At this time, the actual torque exerted by the shackle equipment on the drilling tool is the torque value detected by the torque sensor 3, and the read value is B.
如此进行多次,记录上扣目标值为:A1、A2、A3...,实际读取检测值为B1、B2、B3...,对照目标值A和实际值B,进行统计学计算。若偏差在容许误差范围内,则被检设备扭矩值准确可信,反之,则需查明被检设备虚值原因并进行扭矩校准。Do this several times, record the target values as: A1, A2, A3..., and the actual reading detection values are B1, B2, B3..., compare the target value A and the actual value B, and perform statistical calculations. If the deviation is within the allowable error range, the torque value of the equipment under inspection is accurate and credible. Otherwise, the cause of the false value of the equipment under inspection needs to be identified and torque calibration performed.
本发明的钻具上扣设备扭矩检测装置,将被检测设备上、下钳施加的扭矩传递至扭矩传感器并实时显示。被检设备、检测装置成为系统,工作时,无需对检测装置施加外部反扭矩固定。设备安装、使用简单便捷,体积小、运输方便,可实现对被检上卸扣设备全生命周期的检测,不受场地限制。The torque detection device of the drilling tool tightening equipment of the present invention transmits the torque exerted by the upper and lower clamps of the detected equipment to the torque sensor and displays it in real time. The equipment under inspection and the detection device become a system, and there is no need to apply external counter-torque fixation to the detection device during operation. The equipment is simple and convenient to install and use, small in size and easy to transport. It can realize the inspection of the entire life cycle of the inspected shackle equipment without being restricted by the site.
另外,此发明基本满足对现有所有类型上扣设备的上、卸扣扭矩精准性检测,适应性强。In addition, this invention basically meets the requirements for accurate detection of make-up and break-out torques of all types of existing make-up equipment, and has strong adaptability.
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