CN117659690A - A kind of nylon 66 composite material and its preparation method and application - Google Patents
A kind of nylon 66 composite material and its preparation method and application Download PDFInfo
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Abstract
本发明提供了一种尼龙66复合材料及其制备方法和应用,以重量份计,所述尼龙66复合材料包括尼龙66树脂25~62份、扁平玻璃纤维13~54份、无卤阻燃剂10~20份和协效阻燃剂5.5~10份;所述无卤阻燃剂为无机次磷酸盐;所述协效阻燃剂包括非笼型聚硅氧烷和笼型聚倍半硅氧烷的组合;所述尼龙66树脂的粘度小于等于3.0。本发明中,通过各组分复配,使得所述尼龙66复合材料具有激光透过率高、阻燃性能好且高温高湿条件下析出少的优点,尤其适用于采用激光焊接工艺制备的电子元件。The invention provides a nylon 66 composite material and its preparation method and application. In parts by weight, the nylon 66 composite material includes 25 to 62 parts of nylon 66 resin, 13 to 54 parts of flat glass fiber, and halogen-free flame retardant. 10 to 20 parts and 5.5 to 10 parts of synergistic flame retardant; the halogen-free flame retardant is inorganic hypophosphite; the synergistic flame retardant includes non-cage polysiloxane and cage polysilsesquioxane A combination of oxyalkanes; the viscosity of the nylon 66 resin is less than or equal to 3.0. In the present invention, through the compounding of each component, the nylon 66 composite material has the advantages of high laser transmittance, good flame retardant performance and less precipitation under high temperature and high humidity conditions, and is especially suitable for electronic products prepared by laser welding technology. element.
Description
技术领域Technical field
本发明属于改性尼龙复合材料技术领域,具体涉及一种尼龙66复合材料及其制备方法和应用。The invention belongs to the technical field of modified nylon composite materials, and specifically relates to a nylon 66 composite material and its preparation method and application.
背景技术Background technique
激光焊接的概念始于20世纪70年代,其通常使用波长在700-1200nm之间的二极管激光或掺钕钇铝石榴石合成晶体(Nd:YAG)激光,在焊接部位产生大量的热,进而使元件接触区域熔融而形成焊接部位。The concept of laser welding began in the 1970s. It usually uses diode lasers or neodymium-doped yttrium aluminum garnet synthetic crystal (Nd:YAG) lasers with wavelengths between 700-1200nm to generate a large amount of heat at the welding site, thereby causing The component contact area melts to form a solder joint.
与传统塑料焊接工艺相比,激光焊接能够应用在灵活多变的各种结构上,其焊接强度高,所具有的快速的升温降温速率能够减少对材料的热影响,对焊件不产生外力作用从而使焊件的应力和变形都非常小;此外激光焊接的焊接工艺稳定、焊缝的表面和内在质量都非常好,其在真空、空气或其他气体环境中均能施焊,对焊接的介质要求不高,并能够透过玻璃或其他对光束透明的材料进行焊接。由于激光焊接具有上述独特的优点,其已成功应用于微小型零件的精密焊接中。Compared with traditional plastic welding processes, laser welding can be applied to various flexible structures. Its welding strength is high, and its rapid heating and cooling rate can reduce the thermal impact on the material, and does not produce external force on the weldment. As a result, the stress and deformation of the weldment are very small; in addition, the welding process of laser welding is stable, the surface and internal quality of the weld are very good, and it can be welded in vacuum, air or other gas environments, and is suitable for the welding medium. It is not demanding and can weld through glass or other materials that are transparent to the beam. Because laser welding has the above unique advantages, it has been successfully used in precision welding of micro and small parts.
尼龙66(PA66)分子链上的重复单元中含有极性酰胺基团,能形成分子间的氢键,结构规整,具有结晶性,分子间相互作用力大,因此聚酰胺的主要特点是力学性能优良,强度高、刚性高、韧性好;具有自润滑性、耐摩擦性好;使用温度范围较宽,电绝缘性能好,体积电阻率及耐击穿电压高,耐油性和化学稳定性好。随着新能源汽车的发展,无卤阻燃尼龙因其良好的电绝缘性能、阻燃性能、优异的韧性及高CTI值,被广泛应用于高压连接器、充电枪插头插座、执行器壳体等电子电气部件。但是,由于PA66分子链中酰胺基极易与水分子之间形成氢键,具有吸水率大的缺点。此外,现有技术中无卤阻燃尼龙,阻燃剂一般采用三聚氰胺聚磷酸盐(MPP)、三聚氰胺氰尿酸(MCA)或正磷酸盐与有机次磷酸盐复配,以提高材料的阻燃性能;但是,这类材料并不适用于激光焊接工艺,在激光焊接过程中存在激光透过率不足,易分解导致产生大量烟雾以及起泡等缺陷,且存在高温高湿后容易析出的问题;并且现有技术中黑色尼龙材料的激光透过率低,因此限制了无卤阻燃尼龙材料的应用。The repeating units on the molecular chain of nylon 66 (PA66) contain polar amide groups, which can form hydrogen bonds between molecules. The structure is regular, crystalline, and has strong intermolecular interactions. Therefore, the main feature of polyamide is its mechanical properties. Excellent, high strength, high rigidity, good toughness; self-lubricating, good friction resistance; wide operating temperature range, good electrical insulation properties, high volume resistivity and breakdown voltage resistance, good oil resistance and chemical stability. With the development of new energy vehicles, halogen-free flame-retardant nylon is widely used in high-voltage connectors, charging gun plugs and sockets, and actuator housings due to its good electrical insulation properties, flame retardant properties, excellent toughness and high CTI value. and other electronic and electrical components. However, because the amide group in the PA66 molecular chain can easily form hydrogen bonds with water molecules, it has the disadvantage of high water absorption. In addition, in the existing technology, for halogen-free flame-retardant nylon, flame retardants generally use melamine polyphosphate (MPP), melamine cyanuric acid (MCA) or orthophosphate and organic hypophosphite to improve the flame retardant properties of the material. ; However, this type of material is not suitable for laser welding processes. During the laser welding process, there is insufficient laser transmittance, and it is easy to decompose, resulting in a large amount of smoke and blistering, and there are problems such as easy precipitation after high temperature and high humidity; and The laser transmittance of black nylon materials in the existing technology is low, thus limiting the application of halogen-free flame-retardant nylon materials.
因此,开发一种兼具高激光透过率和优异的阻燃性能,且在高温高湿条件下无析出,能够适用于激光焊接工艺的尼龙66材料,是本领域亟待解决的问题。Therefore, developing a nylon 66 material that has both high laser transmittance and excellent flame retardant properties, no precipitation under high temperature and high humidity conditions, and is suitable for laser welding processes is an urgent problem to be solved in this field.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种尼龙66复合材料及其制备方法和应用。所述尼龙66复合材料,通过各组分复配,具有激光透过率高、阻燃性能好且高温高湿条件下析出少的优点,尤其适用于采用激光焊接工艺制备的电子元件。In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a nylon 66 composite material and its preparation method and application. The nylon 66 composite material, through compounding of various components, has the advantages of high laser transmittance, good flame retardant performance and less precipitation under high temperature and high humidity conditions, and is especially suitable for electronic components prepared by laser welding processes.
为达此目的,本发明采用以下技术方案:To achieve this goal, the present invention adopts the following technical solutions:
第一方面,本发明提供一种尼龙66复合材料,以重量份计,所述尼龙66复合材料包括尼龙66树脂25~62份、扁平玻璃纤维13~54份、无卤阻燃剂10~20份和协效阻燃剂5.5~10份;所述无卤阻燃剂为无机次磷酸盐;所述协效阻燃剂包括非笼型聚硅氧烷和笼型聚倍半硅氧烷的组合;所述尼龙66树脂的粘度小于等于3.0。In the first aspect, the present invention provides a nylon 66 composite material. In parts by weight, the nylon 66 composite material includes 25 to 62 parts of nylon 66 resin, 13 to 54 parts of flat glass fiber, and 10 to 20 parts of halogen-free flame retardant. and 5.5 to 10 parts of synergistic flame retardant; the halogen-free flame retardant is inorganic hypophosphite; the synergistic flame retardant includes non-cage polysiloxane and cage polysilsesquioxane. Combination; the viscosity of the nylon 66 resin is less than or equal to 3.0.
本发明中,采用特定组成的协效阻燃剂与特定种类的无卤阻燃剂、扁平玻璃纤维和特定粘度的尼龙66复配,使得尼龙66复合材料能够兼具高激光透过率和优异的阻燃性能,且耐高温高湿,在高温高湿下长时间处理无析出,稳定性好;避免了采用其它复配阻燃剂导致的激光透过率下降且易析出的缺点,尤其适用于采用激光焊接工艺制备的产品。In the present invention, a synergistic flame retardant of a specific composition is compounded with a specific type of halogen-free flame retardant, flat glass fiber and nylon 66 with a specific viscosity, so that the nylon 66 composite material can have both high laser transmittance and excellent performance. It has excellent flame retardant properties and is resistant to high temperatures and high humidity. It has no precipitation and good stability when treated under high temperature and humidity for a long time; it avoids the shortcomings of reduced laser transmittance and easy precipitation caused by the use of other compound flame retardants. It is especially suitable for For products prepared using laser welding technology.
本发明中,尼龙66树脂25~62份,例如可以为25份、26份、27份、28份、29份、30份、31份、32份、33份、33.5份、34份、35份、36份、37份、38份、39份、40份、41份、42份、43份、44份、45份、46份、47份、48份、49份、50份、50.5份、51份、51.5份、52份、52.5份、53份、54份、55份、56份、57份、58份、59份、60份、61份、62份等。In the present invention, 25 to 62 parts of nylon 66 resin can be, for example, 25 parts, 26 parts, 27 parts, 28 parts, 29 parts, 30 parts, 31 parts, 32 parts, 33 parts, 33.5 parts, 34 parts, 35 parts , 36 copies, 37 copies, 38 copies, 39 copies, 40 copies, 41 copies, 42 copies, 43 copies, 44 copies, 45 copies, 46 copies, 47 copies, 48 copies, 49 copies, 50 copies, 50.5 copies, 51 copies parts, 51.5 parts, 52 parts, 52.5 parts, 53 parts, 54 parts, 55 parts, 56 parts, 57 parts, 58 parts, 59 parts, 60 parts, 61 parts, 62 parts, etc.
扁平玻璃纤维13~54份,例如可以为13份、14份、15份、16份、17份、18份、19份、20份、21份、22份、23份、24份、25份、26份、27份、28份、29份、30份、31份、32份、33份、34份、35份、36份、37份、38份、39份、40份、41份、42份、43份、44份、45份、46份、47份、48份、49份、50份、51份、52份、53份、54份等。Flat glass fiber 13 to 54 parts, for example, it can be 13 parts, 14 parts, 15 parts, 16 parts, 17 parts, 18 parts, 19 parts, 20 parts, 21 parts, 22 parts, 23 parts, 24 parts, 25 parts, 26 copies, 27 copies, 28 copies, 29 copies, 30 copies, 31 copies, 32 copies, 33 copies, 34 copies, 35 copies, 36 copies, 37 copies, 38 copies, 39 copies, 40 copies, 41 copies, 42 copies , 43 copies, 44 copies, 45 copies, 46 copies, 47 copies, 48 copies, 49 copies, 50 copies, 51 copies, 52 copies, 53 copies, 54 copies, etc.
无卤阻燃剂10~20份,例如可以为10份、10.2份、10.5份、10.8份、11份、11.2份、11.5份、11.8份、12份、12.2份、12.5份、12.8份、13份、13.2份、13.5份、13.8份、14份、14.2份、14.5份、14.8份、15份、15.2份、15.5份、15.8份、16份、16.2份、16.5份、16.8份、17份、17.2份、17.5份、17.8份、18份、18.2份、18.5份、18.8份、19份、19.2份、19.5份、19.8份、20份等。10 to 20 parts of halogen-free flame retardant, for example, it can be 10 parts, 10.2 parts, 10.5 parts, 10.8 parts, 11 parts, 11.2 parts, 11.5 parts, 11.8 parts, 12 parts, 12.2 parts, 12.5 parts, 12.8 parts, 13 parts parts, 13.2 parts, 13.5 parts, 13.8 parts, 14 parts, 14.2 parts, 14.5 parts, 14.8 parts, 15 parts, 15.2 parts, 15.5 parts, 15.8 parts, 16 parts, 16.2 parts, 16.5 parts, 16.8 parts, 17 parts, 17.2 parts, 17.5 parts, 17.8 parts, 18 parts, 18.2 parts, 18.5 parts, 18.8 parts, 19 parts, 19.2 parts, 19.5 parts, 19.8 parts, 20 parts, etc.
协效阻燃剂5.5~10份,例如可以为5.5份、5.8份、6份、6.2份、6.5份、6.8份、7份、7.2份、7.5份、7.8份、8份、8.2份、8.5份、8.8份、9份、9.2份、9.5份、9.8份、10份等。5.5 to 10 parts of synergistic flame retardant, for example, it can be 5.5 parts, 5.8 parts, 6 parts, 6.2 parts, 6.5 parts, 6.8 parts, 7 parts, 7.2 parts, 7.5 parts, 7.8 parts, 8 parts, 8.2 parts, 8.5 parts parts, 8.8 parts, 9 parts, 9.2 parts, 9.5 parts, 9.8 parts, 10 parts, etc.
优选地,所述尼龙66树脂的粘度小于等于3.0,例如可以为1、1.2、1.5、1.8、2、2.2、2.4、2.42、2.44、2.46、2.48、2.5、2.52、2.54、2.56、2.58、2.6、2.62、2.64、2.68、2.7、2.72、2.74、2.76、2.78、2.8、3等;优选为2.4~2.8。Preferably, the viscosity of the nylon 66 resin is less than or equal to 3.0, for example, it can be 1, 1.2, 1.5, 1.8, 2, 2.2, 2.4, 2.42, 2.44, 2.46, 2.48, 2.5, 2.52, 2.54, 2.56, 2.58, 2.6 , 2.62, 2.64, 2.68, 2.7, 2.72, 2.74, 2.76, 2.78, 2.8, 3, etc.; preferably 2.4 to 2.8.
本发明中,所述尼龙66树脂的粘度按照FZ/T51004-2011标准进行测试。In the present invention, the viscosity of the nylon 66 resin is tested according to the FZ/T51004-2011 standard.
本发明中,所述尼龙66的树脂粘度不在上述限定的范围内,粘度高,加工性能差。In the present invention, the resin viscosity of the nylon 66 is not within the above-mentioned limited range, the viscosity is high, and the processing performance is poor.
优选地,所述扁平玻璃纤维短边单丝直径为6~15μm,例如可以为6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15um等。Preferably, the short-side diameter of the flat glass fiber is 6-15 μm, for example, it can be 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, etc.
优选地,所述扁平玻璃纤维的平均异形比为3~5,例如可以为3、3.5、4、4.5、5等。Preferably, the average profile ratio of the flat glass fibers is 3 to 5, for example, it can be 3, 3.5, 4, 4.5, 5, etc.
优选地,所述无机次磷酸盐包括无机次磷酸铝、无机次磷酸锌、无机次磷酸钙中的至少一种,优选所述无机次磷酸盐为无机次磷酸铝。Preferably, the inorganic hypophosphite includes at least one of inorganic aluminum hypophosphite, inorganic zinc hypophosphite, and inorganic calcium hypophosphite. Preferably, the inorganic hypophosphite is inorganic aluminum hypophosphite.
优选地,所述非笼型聚硅氧烷与笼型聚倍半硅氧烷的质量比为1:(0.1~5.5),其中,(0.1~5.5)中的具体取值例如可以为0.1、0.15、0.2、0.25、0.3、0.35、0.4、0.45、0.5、0.55、0.6、0.65、0.7、0.75、0.8、0.85、0.9、0.95、1、1.2、1.4、1.6、1.8、2、2.2、2.4、2.6、2.8、3、3.2、3.4、3.6、3.8、4、4.2、4.4、4.6、4.8、5等;进一步优选为1:(1~4)。Preferably, the mass ratio of the non-cage polysiloxane to cage polysilsesquioxane is 1: (0.1-5.5), wherein the specific values in (0.1-5.5) can be, for example, 0.1, 0.15, 0.2, 0.25, 0.3, 0.35, 0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1, 1.2, 1.4, 1.6, 1.8, 2, 2.2, 2.4, 2.6, 2.8, 3, 3.2, 3.4, 3.6, 3.8, 4, 4.2, 4.4, 4.6, 4.8, 5, etc.; more preferably 1: (1-4).
本发明中,所述非笼型聚硅氧烷与笼型聚倍半硅氧烷的质量比不在上述限定的范围内,当笼型聚倍半硅氧烷用量太少,影响组合物的阻燃性;当笼型聚倍半硅氧烷用量太多,则会影响组合物的透过率。In the present invention, the mass ratio of the non-cage polysiloxane and cage polysilsesquioxane is not within the above-mentioned limited range. When the amount of cage polysilsesquioxane is too small, the barrier properties of the composition will be affected. flammability; when too much cage polysilsesquioxane is used, the transmittance of the composition will be affected.
优选地,所述笼型聚倍半硅氧烷包括十二苯基笼型聚倍半硅氧烷和/或八苯基笼型聚倍半硅氧烷。Preferably, the cage polysilsesquioxane includes dodecyl cage polysilsesquioxane and/or octaphenyl cage polysilsesquioxane.
优选地,所述非笼型聚硅氧烷包括支链聚硅氧烷、线性聚硅氧烷或支链苯基硅油中的任意一种。Preferably, the non-cage polysiloxane includes any one of branched polysiloxane, linear polysiloxane or branched phenyl silicone oil.
优选地,以重量份计,所述尼龙66复合材料还包括0.05~1.2份着色剂,例如可以为0.1份、0.2份、0.3份、0.4份、0.5份、0.6份、0.7份、0.8份、0.9份、1份、1.1份、1.2份等。Preferably, the nylon 66 composite material also includes 0.05 to 1.2 parts of colorant in parts by weight, such as 0.1 part, 0.2 part, 0.3 part, 0.4 part, 0.5 part, 0.6 part, 0.7 part, 0.8 part, 0.9 parts, 1 part, 1.1 parts, 1.2 parts, etc.
优选地,所述着色剂包括线性喹吖啶酮红、萘环酮红、络合红、偶氮橙、偶氮络合黄、苝黄、蒽醌紫、蒽醌蓝、次甲基橙、酞菁蓝、偶氮橙或酞菁绿中的至少一种。Preferably, the coloring agent includes linear quinacridone red, naphtacridone red, complex red, azo orange, azo complex yellow, perylene yellow, anthraquinone purple, anthraquinone blue, methine orange, At least one of phthalocyanine blue, azo orange, or phthalocyanine green.
本发明中,所述尼龙66复合材料可以为本色,或加入不同着色剂,得到不同颜色的复合材料;还可以采用不同着色剂复配,得到黑色尼龙复合材料;而对于黑色尼龙复合材料,本发明采用不同颜色的着色剂形成的黑色着色剂能够代替炭黑,有利于提高材料的激光透过率。In the present invention, the nylon 66 composite material can be of natural color, or different colorants can be added to obtain composite materials of different colors; different colorants can also be used to obtain black nylon composite materials; for black nylon composite materials, this The invention uses colorants of different colors to form black colorants that can replace carbon black and help improve the laser transmittance of the material.
本发明中,采用不同颜色的着色剂复配,得到黑色着色剂;通过不同颜色的着色剂形成的黑色着色剂能够代替炭黑,既能不同颜色着色剂的质量比,两种着色剂复配为1:(0.5~1.5);三种着色剂复配为1:(0.5~1.5):(0.5~1.5),以此类推;其中,(0.5~1.5)中的具体取值例如可以为0.5、0.6、0.7、0.8、0.9、1、1.1、1.2、1.3、1.4、1.5等。In the present invention, colorants of different colors are compounded to obtain a black colorant; the black colorant formed by colorants of different colors can replace carbon black, and the mass ratio of the colorants of different colors can be achieved by compounding the two colorants. It is 1: (0.5~1.5); the combination of three colorants is 1: (0.5~1.5): (0.5~1.5), and so on; among them, the specific value in (0.5~1.5) can be, for example, 0.5 , 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, etc.
作为本发明优选的技术方案,以重量份计,所述尼龙66复合材料包括尼龙66树脂40~50份、扁平玻璃纤维25~35份、无卤阻燃剂13~15份、协效阻燃剂7.5~10份和0.1~1份着色剂。As a preferred technical solution of the present invention, the nylon 66 composite material includes 40 to 50 parts by weight of nylon 66 resin, 25 to 35 parts of flat glass fiber, 13 to 15 parts of halogen-free flame retardant, and synergistic flame retardant. 7.5 to 10 parts of agent and 0.1 to 1 part of colorant.
优选地,以重量份计,所述尼龙66复合材料还包括其它助剂0~1.8份,例如可以为0.1份、0.2份、0.3份、0.4份、0.5份、0.6份、0.7份、0.8份、0.9份、1份、1.2份、1.3份、1.4份、1.5份、1.6份、1.8份等。Preferably, in parts by weight, the nylon 66 composite material also includes 0 to 1.8 parts of other auxiliaries, such as 0.1 part, 0.2 part, 0.3 part, 0.4 part, 0.5 part, 0.6 part, 0.7 part, 0.8 part , 0.9 parts, 1 part, 1.2 parts, 1.3 parts, 1.4 parts, 1.5 parts, 1.6 parts, 1.8 parts, etc.
优选地,所述其它助剂包括抗氧剂、光稳定、润滑剂、脱模剂或抗静电剂中的至少一种。Preferably, the other auxiliaries include at least one of antioxidants, light stabilizers, lubricants, release agents or antistatic agents.
本发明中,不对助剂种类进行过多限定,采用常规助剂即可,示例性地,所述抗氧剂包括但不限于抗氧剂1010、抗氧剂1076、抗氧剂168、抗氧剂1098、或抗氧剂DLTP中的任意一种。In the present invention, the types of auxiliaries are not too limited, and conventional auxiliaries can be used. For example, the antioxidants include but are not limited to antioxidant 1010, antioxidant 1076, antioxidant 168, antioxidant Any one of agent 1098 or antioxidant DLTP.
所述光稳定剂包括但不限于受阻胺类光稳定剂(如光稳定剂770、光稳定剂622、光稳定剂944等)、二苯甲酮类光稳定剂(如UV531)或苯并三唑类光稳定剂中的至少一种。The light stabilizers include but are not limited to hindered amine light stabilizers (such as light stabilizer 770, light stabilizer 622, light stabilizer 944, etc.), benzophenone light stabilizers (such as UV531) or benzotriazole. At least one azole light stabilizer.
所述润滑剂包括但不限于为酯类(如聚乙二醇酯、多元醇酯)、褐煤酸盐、乙撑双硬脂酸酰胺或聚乙烯蜡中的至少一种。The lubricant includes, but is not limited to, at least one of esters (such as polyethylene glycol ester, polyol ester), montanate, ethylene bisstearamide or polyethylene wax.
所述脱模剂包括无机脱模剂(如滑石粉、云母粉、陶土等)、有机脱模剂(如脂肪酸、石蜡、甘油、凡士林等)或高分子脱模剂(如硅油、聚乙二醇、低分子量聚乙烯等)中的至少一种。The release agent includes inorganic release agents (such as talc powder, mica powder, clay, etc.), organic release agents (such as fatty acids, paraffin, glycerin, petroleum jelly, etc.) or polymer release agents (such as silicone oil, polyethylene glycol, etc.). alcohol, low molecular weight polyethylene, etc.).
所述抗静电剂包括阳离子抗静电剂(如季铵盐)、阴离子型抗静电剂(如烷基磺酸盐、磷酸盐)、两性抗静电剂(如两性咪唑啉类化合物)、非离子型抗静电剂(如羟乙基烷基胺、脂肪酰胺类、聚氧乙烯类、多元醇酯)或高分子抗静电剂(如聚醚类)中的至少一种。The antistatic agents include cationic antistatic agents (such as quaternary ammonium salts), anionic antistatic agents (such as alkyl sulfonates, phosphates), amphoteric antistatic agents (such as amphoteric imidazoline compounds), nonionic At least one of antistatic agents (such as hydroxyethyl alkyl amines, fatty amides, polyoxyethylenes, polyol esters) or polymer antistatic agents (such as polyethers).
第二方面,本发明提供一种根据第一方面所述的尼龙66复合材料的制备方法,所述制备方法包括以下步骤:In a second aspect, the present invention provides a method for preparing the nylon 66 composite material according to the first aspect. The preparation method includes the following steps:
将尼龙66树脂、扁平玻璃纤维、无卤阻燃剂和协效阻燃剂混合,挤出,得到所述尼龙66复合材料。Nylon 66 resin, flat glass fiber, halogen-free flame retardant and synergistic flame retardant are mixed and extruded to obtain the nylon 66 composite material.
优选地,所述混合的物料还包括着色剂和/或其它助剂。Preferably, the mixed materials also include colorants and/or other auxiliaries.
优选地,所述制备方法包括将尼龙66树脂与协效阻燃剂以及任选的着色剂、其他助剂进行预混合,得到预混料;将所述预混料与扁平玻璃纤维、无卤阻燃剂进行混合,挤出,得到所述黑色尼龙66复合材料。Preferably, the preparation method includes premixing nylon 66 resin with a synergistic flame retardant and optional colorants and other auxiliaries to obtain a premix; and mixing the premix with flat glass fiber, halogen-free The flame retardant is mixed and extruded to obtain the black nylon 66 composite material.
优选地,所述挤出温度为180~270℃,例如可以为180℃、190℃、200℃、210℃、220℃、230℃、240℃、245℃、250℃、255℃、260℃、265℃、270℃等。Preferably, the extrusion temperature is 180-270°C, for example, it can be 180°C, 190°C, 200°C, 210°C, 220°C, 230°C, 240°C, 245°C, 250°C, 255°C, 260°C, 265℃, 270℃, etc.
本发明中,所述温度指双螺杆挤出机不同区间的温度范围,示例性地,所述双螺杆挤出机分为第一区间(温度为180~220℃)、第二区间(温度为260~270℃)、第三区间(温度为250~260℃)、第四区间(温度为240~250℃)、第五区间(温度为230~240℃)、第六区间(温度为230~240℃)、第七区间(温度为230~240℃)、第八区间(温度为230~240℃)、第九区间(温度为250~260℃)、第十区间(温度为260~270℃)。In the present invention, the temperature refers to the temperature range of different sections of the twin-screw extruder. For example, the twin-screw extruder is divided into a first section (temperature is 180-220°C) and a second section (temperature is 180-220°C). 260~270℃), the third interval (temperature is 250~260℃), the fourth interval (temperature is 240~250℃), the fifth interval (temperature is 230~240℃), the sixth interval (temperature is 230~240℃) 240℃), seventh interval (temperature is 230~240℃), eighth interval (temperature is 230~240℃), ninth interval (temperature is 250~260℃), tenth interval (temperature is 260~270℃ ).
第三方面,本发明提供一种可激光焊接的电子电气部件,所述电子电气部件的材料包括如第一方面所述的尼龙66复合材料。In a third aspect, the present invention provides a laser weldable electronic and electrical component. The material of the electronic and electrical component includes the nylon 66 composite material as described in the first aspect.
本发明中,所述电子电气部件包括高压连接器、充电枪插头插座、控制器壳体等。In the present invention, the electronic and electrical components include high-voltage connectors, charging gun plugs and sockets, controller housings, etc.
本发明所述的数值范围不仅包括上述列举的点值,还包括没有列举出的上述数值范围之间的任意的点值,限于篇幅及出于简明的考虑,本发明不再穷尽列举所述范围包括的具体点值。The numerical range described in the present invention not only includes the point values listed above, but also includes any point value between the above numerical ranges that are not listed. Due to space limitations and for the sake of simplicity, the present invention will not exhaustively enumerate the ranges. Specific point values included.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的尼龙66复合材料,采用特定组成的协效阻燃剂与特定种类的无卤阻燃剂(即无机次磷酸盐)、扁平玻璃纤维和特定粘度的尼龙66复配,使得尼龙66复合材料能够兼具高激光透过率和优异的阻燃性能,且耐高温高湿,在高温高湿下长时间处理无析出,稳定性好;避免了采用其它复配阻燃剂导致的激光透过率下降且易析出的问题,尤其适用于采用激光焊接工艺制备的电子元件;所述尼龙66复合材料的阻燃等级达到V-1级以上,激光透过率≥27%,在85℃、85%RH的高温高湿箱中放置1000h后,析出少。The nylon 66 composite material provided by the present invention uses a synergistic flame retardant of a specific composition, a specific type of halogen-free flame retardant (i.e., inorganic hypophosphite), flat glass fiber and nylon 66 of a specific viscosity, so that nylon 66 The composite material can have both high laser transmittance and excellent flame retardant properties, and is resistant to high temperature and humidity. It has no precipitation when processed under high temperature and high humidity for a long time, and has good stability; it avoids laser damage caused by using other compound flame retardants. The problem of reduced transmittance and easy precipitation is especially suitable for electronic components prepared by laser welding process; the flame retardant grade of the nylon 66 composite material reaches V-1 or above, and the laser transmittance is ≥27% at 85°C. , after being placed in a high temperature and high humidity chamber of 85% RH for 1000 hours, there will be little precipitation.
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solution of the present invention will be further described below through specific implementations. Those skilled in the art should understand that the embodiments are only to help understand the present invention and should not be regarded as specific limitations of the present invention.
本发明所用材料如下:The materials used in this invention are as follows:
PA66树脂1:PA66 EP-158,粘度2.8,华峰集团;PA66 resin 1: PA66 EP-158, viscosity 2.8, Huafeng Group;
PA66树脂2:PA66 EPR32,粘度3.2,神马集团;PA66 resin 2: PA66 EPR32, viscosity 3.2, Shenma Group;
扁平玻璃纤维:ECS301HP-3-M4,重庆复合国际,短边单丝直径6-8μm,平均异形比4.0,长度3mm;Flat glass fiber: ECS301HP-3-M4, Chongqing Composite International, short side monofilament diameter 6-8μm, average profile ratio 4.0, length 3mm;
圆形玻纤:ECS10-3.0-568H,巨石集团,单丝直径10um;Round glass fiber: ECS10-3.0-568H, Jushi Group, monofilament diameter 10um;
无机次磷酸盐:无机次磷酸铝4138,清远一丞;Inorganic hypophosphite: Inorganic aluminum hypophosphite 4138, Qingyuan Yicheng;
无机次磷酸盐:无机次磷酸钙4132,清远一丞;Inorganic hypophosphite: Inorganic calcium hypophosphite 4132, Qingyuan Yicheng;
二乙基次磷酸铝:OP 1230,科莱恩;Aluminum diethyl hypophosphite: OP 1230, Clariant;
非笼型聚硅氧烷阻燃剂:Dow 43-821,道康宁公司;Non-cage polysiloxane flame retardant: Dow 43-821, Dow Corning Company;
笼型聚倍半硅氧烷POSS:八苯基POSS及十二苯基POSS,西格玛奥德里奇(上海)贸易有限公司;Cage polysilsesquioxane POSS: octaphenyl POSS and dodecylphenyl POSS, Sigma-Aldrich (Shanghai) Trading Co., Ltd.;
MPP:三聚氰胺聚磷酸盐,3141,布登海姆;MPP: melamine polyphosphate, 3141, Budenheim;
MCA:氰尿酸三聚氰胺,寿光卫东;MCA: melamine cyanurate, Shouguang Weidong;
着色剂1:蒽醌蓝L308,深圳鼎泰;Colorant 1: Anthraquinone Blue L308, Shenzhen Dingtai;
着色剂2:溶剂橙H554,巴斯夫;Colorant 2: Solvent Orange H554, BASF;
着色剂3,络合红R297,巴斯夫;Colorant 3, complex red R297, BASF;
如无特别说明,本发明所有实施例和对比例所用着色剂为重量比1:1:1的着色剂1、着色剂2和着色剂3的混合物;Unless otherwise specified, the colorant used in all examples and comparative examples of the present invention is a mixture of colorant 1, colorant 2 and colorant 3 with a weight ratio of 1:1:1;
润滑剂:氧化聚乙烯蜡。如无特别说明,本发明所有实施例和对比例所用润滑剂均为氧化聚乙烯蜡。Lubricant: oxidized polyethylene wax. Unless otherwise specified, the lubricant used in all examples and comparative examples of the present invention is oxidized polyethylene wax.
实施例1~10Examples 1 to 10
实施例1~10分别提供一种尼龙66复合材料,所述尼龙66复合材料的配方如表1所示(重量份);所述尼龙66复合材料的制备方法包括:将PA66树脂、协效阻燃剂、着色剂及其他添加剂加入至高速混合机中,搅拌均匀,得到混合料;将所述混合料由精密的喂料器加入至双螺杆挤出机,扁平玻璃纤维及无卤阻燃剂通过不同的侧喂料口加入,经挤出,冷却、干燥、切粒,得到所述尼龙66复合材料;其中,双螺杆挤出机不同区间的温度设定依次为180℃、270℃、260℃、250℃、240℃、240℃、240℃、240℃、260℃、270℃。Embodiments 1 to 10 respectively provide a nylon 66 composite material. The formula of the nylon 66 composite material is as shown in Table 1 (parts by weight); the preparation method of the nylon 66 composite material includes: combining PA66 resin, synergistic resistance Add fuel, colorant and other additives to the high-speed mixer, stir evenly to obtain a mixture; add the mixture to the twin-screw extruder through a precision feeder, flat glass fiber and halogen-free flame retardant Added through different side feeding ports, extruded, cooled, dried, and pelletized, the nylon 66 composite material was obtained; wherein, the temperature settings in different sections of the twin-screw extruder were 180°C, 270°C, and 260°C. ℃, 250℃, 240℃, 240℃, 240℃, 240℃, 260℃, 270℃.
表1Table 1
对比例1~8Comparative Examples 1 to 8
对比例1~8分别提供一种尼龙66复合材料,所述尼龙66复合材料的配方如表2所示(重量份);所述尼龙66复合材料的制备方法与实施例1~10相同。Comparative Examples 1 to 8 respectively provide a nylon 66 composite material. The formula of the nylon 66 composite material is as shown in Table 2 (parts by weight); the preparation method of the nylon 66 composite material is the same as that of Examples 1 to 10.
表2Table 2
性能测试Performance Testing
(1)阻燃性能:将实施例1~10、对比例1~8提供的尼龙66复合材料注塑成127mm×12.7mm×1.6mm的哑铃状样条,按照UL 94进行垂直燃烧测试;(1) Flame retardant performance: Injection mold the nylon 66 composite materials provided in Examples 1 to 10 and Comparative Examples 1 to 8 into dumbbell-shaped splines of 127 mm × 12.7 mm × 1.6 mm, and conduct a vertical burning test in accordance with UL 94;
(2)激光透过率:将实施例1~10、对比例1~8提供的尼龙66复合材料注塑成200mm×100mm×2mm的样板,采用近红外光谱仪(波长为900-1700nm,海洋光学公司NIRQuest光谱仪)进行测试;(2) Laser transmittance: Injection mold the nylon 66 composite materials provided in Examples 1 to 10 and Comparative Examples 1 to 8 into a 200mm×100mm×2mm sample, and use a near-infrared spectrometer (wavelength: 900-1700nm, Ocean Optics Company NIRQuest spectrometer) for testing;
(3)析出等级:将实施例1~10、对比例1~8提供的尼龙66复合材料注塑成200mm×100mm×2mm的样板,放置在85℃、85%RH的高温高湿箱中放置1000h后,观察样品表面是否有白色析出物。析出的评估标准分为5个等级,表示如下:1,无析出;2,有少量异物析出,且数量<5;3,有一定异物析出,且5≤数量<8;4,有较多异物析出,且8≤数量<15;5,有严重析出,异物数量≥15。(3) Precipitation level: Injection mold the nylon 66 composite materials provided in Examples 1 to 10 and Comparative Examples 1 to 8 into a 200mm×100mm×2mm sample, and place it in a high temperature and high humidity chamber at 85°C and 85% RH for 1000h. Finally, observe whether there is white precipitate on the surface of the sample. The evaluation standards for precipitation are divided into 5 levels, which are expressed as follows: 1. No precipitation; 2. A small amount of foreign matter is precipitated, and the number is <5; 3. A certain amount of foreign matter is precipitated, and 5≤number <8; 4. There is a lot of foreign matter. Precipitation, and 8 ≤ quantity < 15; 5, there is serious precipitation, and the quantity of foreign matter is ≥ 15.
具体测试结果如表3所示:The specific test results are shown in Table 3:
表3table 3
由表3可知,本发明提供的尼龙66复合材料,采用特定组成的协效阻燃剂与无机次磷酸盐、扁平玻璃纤维复配,使得尼龙66复合材料能够兼具高激光透过率和优异的阻燃性能,且耐高温高湿,在高温高湿下长时间处理无析出,稳定性好;避免了采用其它复配阻燃剂导致的激光透过率下降且易析出的缺点,即使为黑色尼龙材料也具有高的激光透过率,尤其适用于采用激光焊接工艺制备的产品。由实施例1~10可知,所述尼龙66复合材料的阻燃等级达到V-1级,激光透过率≥27%,进一步地,所述尼龙66复合材料的阻燃等级达到V-0级,激光透过率≥30%,在85℃、85%RH的高温高湿箱中放置1000h后,析出少。As can be seen from Table 3, the nylon 66 composite material provided by the present invention uses a specific composition of synergistic flame retardant, inorganic hypophosphite, and flat glass fiber, so that the nylon 66 composite material can have both high laser transmittance and excellent It has excellent flame retardant properties and is resistant to high temperatures and high humidity. It has no precipitation when treated under high temperature and high humidity for a long time and has good stability; it avoids the shortcomings of reduced laser transmittance and easy precipitation caused by the use of other compound flame retardants, even if it is Black nylon material also has high laser transmittance, which is especially suitable for products prepared by laser welding process. It can be seen from Examples 1 to 10 that the flame retardant grade of the nylon 66 composite material reaches V-1 level, and the laser transmittance is ≥27%. Furthermore, the flame retardant grade of the nylon 66 composite material reaches V-0 level. , the laser transmittance is ≥30%, and there will be little precipitation after being placed in a high temperature and high humidity box at 85°C and 85% RH for 1000 hours.
由实施例4~7可知,在优选的非笼型聚硅氧烷与笼型聚倍半硅氧烷的质量比范围内,材料可以兼具高激光透过率和优异的阻燃性能的效果。It can be seen from Examples 4 to 7 that within the preferred mass ratio range of non-cage polysiloxane and cage polysilsesquioxane, the material can have both high laser transmittance and excellent flame retardant properties. .
由实施例3与对比例1比较可知,只采用了无机次磷酸盐,虽然透过率高、析出少,但阻燃性能满足不了V-0级的要求;由对比例2可知,采用扁平玻纤,复合材料的激光透过率明显提高;由对比例3-4、6-7可知,并非采用特定组成的协效阻燃剂,材料并不能兼具高激光透过率、优异的阻燃性能和析出少的效果。It can be seen from the comparison between Example 3 and Comparative Example 1 that only inorganic hypophosphite is used. Although the transmittance is high and the precipitation is less, the flame retardant performance cannot meet the requirements of V-0 level. It can be seen from Comparative Example 2 that flat glass is used. fiber, the laser transmittance of the composite material is significantly improved; from Comparative Examples 3-4 and 6-7, it can be seen that the material does not use a specific composition of synergistic flame retardant, and the material cannot have both high laser transmittance and excellent flame retardancy. performance and less precipitation.
综上,本发明采用无机次磷酸盐与非笼型聚硅氧烷和笼型聚倍半硅氧烷进行复配,具有阻燃效率高,析出少的特点,同时采用扁平玻璃纤维与着色剂复配,使得PA66复合材料也具有良好的激光透过率。In summary, the present invention uses inorganic hypophosphite, non-cage polysiloxane and cage polysilsesquioxane to compound it, which has the characteristics of high flame retardant efficiency and low precipitation. It also uses flat glass fibers and colorants. The compounding makes the PA66 composite material also have good laser transmittance.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above-mentioned specific embodiments further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above-mentioned are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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