CN117659228A - A kind of amine oxime functionalized nitrile rubber and its preparation method and application - Google Patents
A kind of amine oxime functionalized nitrile rubber and its preparation method and application Download PDFInfo
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Abstract
本发明公开了一种胺肟官能化丁腈橡胶及其制备方法和应用,涉及橡胶技术领域,所述胺肟官能化丁腈橡胶的官能化程度为2‑15%。本发明将丁腈橡胶进行胺肟官能化改性后,以自交联形成的“共价”交联网络,分子间“氢键”形成的氢键交联网络,配位作用形成的“配位键”交联网络,制备具有自交联及自补强的橡胶材料。在不外加交联剂和补强剂的情况下,仅利用其自身胺肟键的自交联作用、氢键作用以及与金属离子的配位作用,这种交联体系,绿色环保,硫化过程中不会产生令人不适的刺激性气味,同时利用“氢键”和“配位键”在断裂与重组过程中会耗散大量能量,实现橡胶的自增强增韧。
The invention discloses an amidoxime functionalized nitrile rubber and its preparation method and application, and relates to the technical field of rubber. The functionalization degree of the amidoxime functionalized nitrile rubber is 2-15%. In the present invention, after the nitrile rubber is functionally modified with an oxime, a "covalent" cross-linked network formed by self-crosslinking, a hydrogen-bonded cross-linked network formed by intermolecular "hydrogen bonds", and a "covalent" cross-linked network formed by coordination interaction are used. "bit bond" cross-linked network to prepare rubber materials with self-cross-linking and self-reinforcement. Without the addition of cross-linking agents and reinforcing agents, this cross-linking system only utilizes the self-cross-linking effect of its own amine oxime bond, hydrogen bonding effect and coordination effect with metal ions. This cross-linking system is green and environmentally friendly, and the vulcanization process is No unpleasant pungent odor will be produced in the rubber. At the same time, the use of "hydrogen bonds" and "coordination bonds" will dissipate a large amount of energy during the rupture and reorganization process to achieve self-reinforcement and toughening of the rubber.
Description
技术领域Technical field
本发明涉及橡胶技术领域,进一步地说,是涉及一种胺肟官能化丁腈橡胶及其制备方法和应用。The present invention relates to the technical field of rubber, and more specifically, to an amidoxime functionalized nitrile rubber and its preparation method and application.
背景技术Background technique
丁腈橡胶(NBR)是由丁二烯和丙烯腈通过乳液聚合得到的,其中腈基(-CN)具有比较大的极性,使得NBR具有良好的耐油性和阻尼性能,因此被广泛应用到各种阻尼材料的制备中。目前NBR仍广泛使用硫磺和过氧化物进行硫化的方法,所采用的促进剂在合成过程中会排放高浓度有机物废水,面临难降解的问题;同时在高温硫化过程中会生成致癌物亚硝胺,造成环境污染;加工过程中也会不可避免的产生一些粉尘并伴随着有毒挥发性有机小分子(VOCs)的释放,具有难闻的臭味,对人体的生命健康造成威胁,给用户带来不适的使用体验感。Nitrile rubber (NBR) is obtained by emulsion polymerization of butadiene and acrylonitrile. The nitrile group (-CN) has relatively large polarity, which makes NBR have good oil resistance and damping properties, so it is widely used in Various damping materials are being prepared. At present, NBR still widely uses sulfur and peroxide for vulcanization. The accelerator used will discharge high-concentration organic wastewater during the synthesis process and faces the problem of refractory degradation. At the same time, carcinogen nitrosamines will be generated during the high-temperature vulcanization process. , causing environmental pollution; some dust will inevitably be generated during the processing process, accompanied by the release of toxic volatile organic molecules (VOCs), which has an unpleasant odor, poses a threat to human life and health, and brings problems to users. Uncomfortable use experience.
当橡胶制品的使用寿命结束之后,废旧橡胶带来的黑色污染问题也日益严重。每年约有8亿个轮胎被丢弃,这个数值每年以2%的速度快速上升。由于传统硫化体系所形成的交联结构大都是-S-S-键,-C-S-键以及-C-C-键,这些不可逆交联键,会导致硫化胶交联网络“难熔难溶”。目前对于废旧橡胶的回收方法主要为填埋、焚烧、热能利用和制成胶粉,少部分橡胶采用没有选择性地传统脱硫技术制备成再生胶,但会不可避免的破坏橡胶主链结构,使分子量严重降低,导致再生胶性能无法满足后续加工要求。同时,再生胶生产过程中存在二次污染严重、能耗大、效率低、生产工艺流程长等缺点。When the service life of rubber products ends, the problem of black pollution caused by waste rubber becomes increasingly serious. Approximately 800 million tires are discarded every year, and this number is rising rapidly at a rate of 2% every year. Since most of the cross-linked structures formed by traditional vulcanization systems are -S-S-bonds, -C-S-bonds and -C-C-bonds, these irreversible cross-linked bonds will cause the vulcanized rubber cross-linked network to be "refractory and insoluble". At present, the main recycling methods for waste rubber are landfilling, incineration, heat energy utilization and making rubber powder. A small amount of rubber is prepared into reclaimed rubber using traditional desulfurization technology without selectivity, but this will inevitably destroy the rubber main chain structure, causing The molecular weight is seriously reduced, resulting in the performance of the reclaimed rubber being unable to meet subsequent processing requirements. At the same time, the production process of reclaimed rubber has shortcomings such as serious secondary pollution, high energy consumption, low efficiency, and long production process.
随着橡胶应用范围的不断扩大,人们对其性能的要求逐渐提高,然而橡胶不添加补强剂,其强度和模量均较低,不具满足应用的性能要求,严重影响橡胶的使用价值。其中炭黑(CB)和白炭黑是橡胶制品生产过程中最常用的补强剂,补强效果明显,但是较高的生产成本、过度依赖于石油化工资源和生产过程中造成的严重环境污染是传统补强剂难以克服的缺点。As the application scope of rubber continues to expand, people's requirements for its performance are gradually increasing. However, without reinforcing agents added to rubber, its strength and modulus are low, which does not meet the performance requirements of the application, seriously affecting the use value of rubber. Among them, carbon black (CB) and silica are the most commonly used reinforcing agents in the production process of rubber products. The reinforcing effects are obvious, but they have high production costs, over-reliance on petrochemical resources and serious environmental pollution caused during the production process. This is a shortcoming that traditional reinforcing agents cannot overcome.
因此,要想从根本上解决这些问题,就需要设计一种区别于硫磺硫化和过氧化物硫化的新型交联体系。Therefore, in order to fundamentally solve these problems, it is necessary to design a new cross-linking system that is different from sulfur vulcanization and peroxide vulcanization.
发明内容Contents of the invention
为了解决现有技术中存在的问题,本发明提供了一种胺肟官能化丁腈橡胶及其制备方法和应用。本发明将丁腈橡胶进行胺肟官能化改性后,以自交联形成的“共价”交联网络,分子间“氢键”形成的氢键交联网络,配位作用形成的“配位键”交联网络,制备具有自交联及自补强的橡胶材料。在不外加交联剂和补强剂的情况下,仅利用其自身胺肟键的自交联作用、氢键作用以及与金属离子的配位作用,这种交联体系,绿色环保,硫化过程中不会产生令人不适的刺激性气味,同时利用“氢键”和“配位键”在断裂与重组过程中会耗散大量能量,实现橡胶的自增强增韧。In order to solve the problems existing in the prior art, the present invention provides an amidoxime functionalized nitrile rubber and its preparation method and application. In the present invention, after the nitrile rubber is functionally modified with an oxime, a "covalent" cross-linked network formed by self-crosslinking, a hydrogen-bonded cross-linked network formed by intermolecular "hydrogen bonds", and a "covalent" cross-linked network formed by coordination interaction are used. "bit bond" cross-linked network to prepare rubber materials with self-cross-linking and self-reinforcement. Without the addition of cross-linking agents and reinforcing agents, this cross-linking system only utilizes the self-cross-linking effect of its own amine oxime bond, hydrogen bonding effect and coordination effect with metal ions. This cross-linking system is green and environmentally friendly, and the vulcanization process is No unpleasant pungent odor will be produced in the rubber. At the same time, the use of "hydrogen bonds" and "coordination bonds" will dissipate a large amount of energy during the fracture and reorganization process to achieve self-reinforcement and toughening of the rubber.
本发明的目的之一是提供一种胺肟官能化丁腈橡胶,所述胺肟官能化丁腈橡胶的结构式为:One of the objects of the present invention is to provide an aminooxime functionalized nitrile rubber, the structural formula of the aminooxime functionalized nitrile rubber is:
其中,x为1-6000,y为1-6000,z为20-6000;优选的,x为100-5000,y为100-5000,z为50-5000。Among them, x is 1-6000, y is 1-6000, and z is 20-6000; preferably, x is 100-5000, y is 100-5000, and z is 50-5000.
优选的,所述胺肟官能化丁腈橡胶的官能化程度为2-15%;优选的,官能化程度为5-10%。Preferably, the functionalization degree of the amidoxime functionalized nitrile rubber is 2-15%; preferably, the functionalization degree is 5-10%.
本发明的目的之二是提供一种胺肟官能化丁腈橡胶的制备方法,所述方法包括:The second object of the present invention is to provide a preparation method of amidoxime functionalized nitrile rubber, which method includes:
将丁腈橡胶溶解在极性溶剂中,加入初始反应的盐酸羟胺溶液和碱溶液,搅拌反应,在反应过程中,分批次补加与初始反应等量的盐酸羟胺溶液和碱溶液,反应结束,洗涤、絮凝、干燥后得到所述胺肟官能化丁腈橡胶。分批次补加入盐酸羟胺和碱是为了提高反应效率,提高胺肟化改性程度。Dissolve the nitrile rubber in the polar solvent, add the initial reaction hydroxylamine hydrochloride solution and alkali solution, stir the reaction, during the reaction process, add the same amount of hydroxylamine hydrochloride solution and alkali solution as the initial reaction in batches, the reaction is completed , after washing, flocculation and drying, the amidoxime functionalized nitrile rubber is obtained. The purpose of adding hydroxylamine hydrochloride and alkali in batches is to improve the reaction efficiency and improve the degree of amine oximation modification.
反应原理如下面的反应方程式所示:The reaction principle is shown in the following reaction equation:
优选的,所述丁腈橡胶溶解后的溶液浓度为1-30g/100ml,优选为4-15g/100ml;Preferably, the solution concentration after the nitrile rubber is dissolved is 1-30g/100ml, preferably 4-15g/100ml;
初始反应的碱与盐酸羟胺的摩尔比为(0.1-4):1,优选为(1-2):1;The molar ratio of the initial reaction base and hydroxylamine hydrochloride is (0.1-4):1, preferably (1-2):1;
初始反应的碱溶液浓度为40-70g/100ml;The concentration of alkali solution for the initial reaction is 40-70g/100ml;
初始反应的盐酸羟胺溶液浓度为5-20g/100ml;The concentration of hydroxylamine hydrochloride solution in the initial reaction is 5-20g/100ml;
丁腈橡胶中丙烯腈单体和初始反应的盐酸羟胺的摩尔比为1:(0.4-0.8);The molar ratio of acrylonitrile monomer and initial reacted hydroxylamine hydrochloride in nitrile rubber is 1: (0.4-0.8);
补加1-4批与初始反应等量的次盐酸羟胺溶液和碱溶液,每批次间隔时间为6-8h;Add 1-4 additional batches of hydroxylamine subhydrochloride solution and alkali solution in the same amount as the initial reaction, and the interval between each batch is 6-8 hours;
反应温度为40-80℃,优选为40-60℃;反应时间为6-72h,优选为8-24h;搅拌转速为100-1000r/min,优选为150-1000r/min。The reaction temperature is 40-80°C, preferably 40-60°C; the reaction time is 6-72h, preferably 8-24h; the stirring speed is 100-1000r/min, preferably 150-1000r/min.
具体可以采用如下方案:Specifically, the following solutions can be adopted:
所述方法包括:The methods include:
(1)丁腈橡胶的溶解:首先将丁腈橡胶剪成直径为1.5cm左右的颗粒,在三口烧瓶中用极性溶剂溶解,开始搅拌,直至形成均一透明的丁腈橡胶溶液。丁腈橡胶溶液的浓度控制在1-30g/100ml,优选为4-15g/100ml;(1) Dissolution of nitrile rubber: First, cut the nitrile rubber into particles with a diameter of about 1.5cm, dissolve it in a three-necked flask with a polar solvent, and start stirring until a uniform and transparent nitrile rubber solution is formed. The concentration of the nitrile rubber solution is controlled at 1-30g/100ml, preferably 4-15g/100ml;
(2)溶解完全后,加入盐酸羟胺溶液和碱溶液,混合10-15min,待搅拌均匀后,调整水浴温度在40-60℃,放置球形冷凝管,打开冷凝水,开始计时,反应6-72h,优选为8-24h,每反应6-8h补加盐酸羟胺溶液和碱溶液(最多补加4次,溶剂过多会使体系中的胶絮凝出来);(2) After complete dissolution, add hydroxylamine hydrochloride solution and alkali solution and mix for 10-15 minutes. After stirring evenly, adjust the water bath temperature to 40-60°C, place a spherical condenser tube, open the condensed water, start timing, and react for 6-72 hours , preferably 8-24h, add hydroxylamine hydrochloride solution and alkali solution every 6-8 hours of reaction (up to 4 times, too much solvent will cause the glue in the system to flocculate out);
(3)结束反应并絮胶:等待反应结束后,去除水浴加热,利用分液漏斗将反应体系缓慢倒入40℃的去离子水中,水洗至中性,洗掉未反应的原料和杂质,同时将产物絮凝,加入2倍体积的絮凝剂析出橡胶,最后将橡胶放入60℃真空烘箱中烘干至恒重,得到所述胺肟官能化丁腈橡胶。(3) End the reaction and flocculate: After the reaction is completed, remove the water bath heating, use a separatory funnel to slowly pour the reaction system into 40°C deionized water, wash it until it is neutral, and wash away unreacted raw materials and impurities. The product is flocculated, 2 times the volume of flocculant is added to precipitate the rubber, and finally the rubber is dried in a 60°C vacuum oven to a constant weight to obtain the amidoxime functionalized nitrile rubber.
优选的,所述丁腈橡胶的丙烯腈含量为2-60wt%,优选为10-50wt%;Preferably, the acrylonitrile content of the nitrile rubber is 2-60wt%, preferably 10-50wt%;
可采用现有技术中丙烯腈含量在此范围内的所有的丁腈橡胶。如:固体丁腈橡胶、液体丁腈橡胶;All nitrile-butadiene rubbers in the art with acrylonitrile content within this range can be used. Such as: solid nitrile rubber, liquid nitrile rubber;
所述固体丁腈橡胶可以优选普通丁腈橡胶、羧基丁腈橡胶、氢化丁腈橡胶中的至少一种;更优选为普通丁腈橡胶;The solid nitrile rubber may be preferably at least one of ordinary nitrile rubber, carboxyl nitrile rubber, and hydrogenated nitrile rubber; more preferably, ordinary nitrile rubber;
所述普通丁腈橡胶为是由丁二烯、丙烯腈为主链结构,不含其他官能团的固体橡胶;The ordinary nitrile rubber is a solid rubber with a main chain structure of butadiene and acrylonitrile and does not contain other functional groups;
所述液体丁腈橡胶优选为普通液体丁腈橡胶、端羟基液体丁腈橡胶、端羧基液体丁腈橡胶、端氨基液体丁腈橡胶、端硫基液体丁腈橡胶中的至少一种;The liquid nitrile rubber is preferably at least one of ordinary liquid nitrile rubber, hydroxyl-terminated liquid nitrile rubber, carboxyl-terminated liquid nitrile rubber, amino-terminated liquid nitrile rubber, and sulfur-terminated liquid nitrile rubber;
所述普通液体丁腈橡胶为不含其他官能团的液体丁腈橡胶;The ordinary liquid nitrile rubber is liquid nitrile rubber that does not contain other functional groups;
所述极性溶剂为四氢呋喃、甲苯、二甲苯、环己烷、环戊烷、正己烷、正庚烷、二氯甲烷、二氯乙烷、三氯甲烷、异丙醇、乙腈中的至少一种;The polar solvent is at least one of tetrahydrofuran, toluene, xylene, cyclohexane, cyclopentane, n-hexane, n-heptane, dichloromethane, dichloroethane, chloroform, isopropanol, and acetonitrile. kind;
所述碱为氢氧化钠、氢氧化钾、氢氧化锂、无水碳酸钠中的至少一种;The alkali is at least one of sodium hydroxide, potassium hydroxide, lithium hydroxide, and anhydrous sodium carbonate;
所述盐酸羟胺溶液和碱溶液的溶剂为甲醇、乙醇、丁醇中的至少一种;The solvent of the hydroxylamine hydrochloride solution and the alkali solution is at least one of methanol, ethanol, and butanol;
所述絮凝过程中使用到的絮凝剂为甲醇、乙醇、丁醇、丙酮、丁酮、水中的至少一种。The flocculant used in the flocculation process is at least one of methanol, ethanol, butanol, acetone, butanone, and water.
本发明的目的之三是提供一种由胺肟官能化丁腈橡胶制备得到的自交联及自补强橡胶,所述自交联及自补强橡胶由包括以下组分的原料混炼硫化后制得:The third object of the present invention is to provide a self-crosslinking and self-reinforcing rubber prepared from amidoxime functionalized nitrile rubber. The self-crosslinking and self-reinforcing rubber is kneaded and vulcanized from raw materials including the following components: After making:
胺肟官能化丁腈橡胶和金属盐;Aminoxime functionalized nitrile rubber and metal salts;
各组分按重量份数计:Each component is calculated in parts by weight:
胺肟官能化丁腈橡胶 100重量份;Aminoxime functionalized nitrile rubber 100 parts by weight;
金属盐 0.1-20重量份,优选为0.5-10重量份。Metal salt 0.1-20 parts by weight, preferably 0.5-10 parts by weight.
优选的,所述金属盐为醋酸锌、氯化锌、氧化锌、氯化铁、氯化镍、氯化钴中的至少一种。Preferably, the metal salt is at least one of zinc acetate, zinc chloride, zinc oxide, ferric chloride, nickel chloride, and cobalt chloride.
本发明的目的之四是提供一种由自交联及自补强橡胶的制备方法,所述方法包括:The fourth object of the present invention is to provide a preparation method of self-crosslinking and self-reinforcing rubber, which method includes:
所述组份按所述重量混炼硫化后制得所述自交联及自补强橡胶。The self-crosslinking and self-reinforcing rubber is prepared by mixing and vulcanizing the components according to the weight.
优选的,所述硫化温度为90-300℃,优选为120-200℃;硫化时间为1min-24h,优选为10-90min。Preferably, the vulcanization temperature is 90-300°C, preferably 120-200°C; the vulcanization time is 1min-24h, preferably 10-90min.
具体可以采用如下方案:Specifically, the following solutions can be adopted:
本发明具体可采用以下技术方案:The present invention can specifically adopt the following technical solutions:
将胺肟官能化丁腈橡胶和金属盐混炼得到混炼胶,然后在一定的温度和压力下,硫化得到多重交联网络的自交联及自补强橡胶。Aminoxime functionalized nitrile rubber and metal salts are mixed to obtain a mixed rubber, which is then vulcanized under a certain temperature and pressure to obtain a self-crosslinked and self-reinforced rubber with multiple cross-linked networks.
本发明通过对丁腈橡胶进行胺肟官能化改性,将胺肟键引入到橡胶的分子链中,胺肟键在高温下可以发生自缩合作用,产生“共价”交联网络;同时将胺肟官能化改性后的丁腈橡胶和金属盐混炼硫化,金属盐中的金属离子能够与橡胶上的配体(即胺肟键),配位得到金属配位键;且胺肟官能化丁腈橡胶分子间“氢键”能够形成氢键交联网络。从而使得本发明的自交联及自补强橡胶的分子链中含有氢键交联网络、金属配位键交联网络和共价键交联网络。其中,氢键和金属配位键作为物理交联点,在交联网络中起到“牺牲”作用,因为氢键和金属配位键在断裂与重组过程中会耗散大量能量,能够实现橡胶的自增强、自增韧,从而使得材料的物理机械性能显著提升。因此本发明在不外加交联剂和补强剂的情况下,可以制备得到具有多重交联网络的“自补强”橡胶材料。这种交联体系,绿色环保,硫化过程中不会产生令人不适的刺激性气味。In the present invention, nitrile rubber is functionally modified with amine oxime, and amine oxime bonds are introduced into the molecular chain of the rubber. The amine oxime bonds can undergo self-condensation at high temperatures to produce a "covalent" cross-linked network; at the same time, The nitrile rubber modified by the amidoxime functionalization is mixed and vulcanized with the metal salt. The metal ions in the metal salt can coordinate with the ligands on the rubber (i.e. the amidoxime bond) to obtain metal coordination bonds; and the amidoxime functional The "hydrogen bonds" between nitrile rubber molecules can form a hydrogen bond cross-linked network. As a result, the molecular chain of the self-crosslinking and self-reinforcing rubber of the present invention contains a hydrogen bond cross-linking network, a metal coordination bond cross-linking network and a covalent bond cross-linking network. Among them, hydrogen bonds and metal coordination bonds serve as physical cross-linking points and play a "sacrificial" role in the cross-linked network, because hydrogen bonds and metal coordination bonds dissipate a large amount of energy during the process of breakage and reorganization, which can realize rubber Self-reinforcement and self-toughening, thereby significantly improving the physical and mechanical properties of the material. Therefore, the present invention can prepare "self-reinforcing" rubber materials with multiple cross-linked networks without adding external cross-linking agents and reinforcing agents. This cross-linked system is green and environmentally friendly and will not produce unpleasant pungent odors during the vulcanization process.
本发明与现有技术相比,有益的技术效益是:Compared with the existing technology, the beneficial technical benefits of the present invention are:
(1)本发明中,按照摩尔比加入碱中和盐酸羟胺,能够使羟胺基团更容易接枝到丁腈橡胶分子链上;同时创造性的每6-8h补加盐酸羟胺和碱的方法,能够最大程度的使胺肟官能化改性程度达到最高。(1) In the present invention, alkali is added according to the molar ratio to neutralize hydroxylamine hydrochloride, which can make it easier for the hydroxylamine group to be grafted onto the nitrile rubber molecular chain; at the same time, the creative method of adding hydroxylamine hydrochloride and alkali every 6-8 hours is creative. It can maximize the functional modification degree of amine oxime.
(2)本发明中,通过控制丁腈橡胶的浓度、胺肟官能化的配方、反应搅拌转速、反应温度、反应时间、溶剂的种类等,优化了胺肟官能化条件,达到最佳的技术效果;且本发明更易进行反应过程控制,反应所用的原料价格低廉、绿色环保。(2) In the present invention, by controlling the concentration of nitrile rubber, the formulation of amidoxime functionalization, reaction stirring speed, reaction temperature, reaction time, type of solvent, etc., the conditions for functionalization of amidoxime are optimized to achieve the best technology. Effect; and the present invention is easier to control the reaction process, and the raw materials used in the reaction are low in price and green and environmentally friendly.
(3)本发明中,胺肟键在高温下可以发生自缩合作用,产生“共价”交联网络,同时氢键、金属配位键作为物理交联点,在交联网络中起到“牺牲”作用,因此在不外加交联剂和补强剂的情况下,可以制备具有多重交联网络的“自补强”橡胶材料。(3) In the present invention, the amine oxime bond can undergo self-condensation at high temperatures to produce a "covalent" cross-linked network. At the same time, hydrogen bonds and metal coordination bonds serve as physical cross-linking points and play a "covalent" cross-linked network. Therefore, it is possible to prepare "self-reinforcing" rubber materials with multiple cross-linked networks without adding external cross-linking agents and reinforcing agents.
附图说明Description of drawings
图1为本发明的胺肟官能化丁腈橡胶前后的红外谱图;Figure 1 is the infrared spectrum before and after the amidoxime functionalized nitrile rubber of the present invention;
胺肟化改性程度根据核磁谱图相应峰面积的积分(即胺肟键占单体的摩尔比)计算得到,图中0%、2%、5%、8%、10%分别代表不同胺肟官能化改性程度的丁腈橡胶,其中位于2237cm-1处峰为NBR分子链上-CN特征峰,峰值随着改性程度的增加不断降低;在胺肟官能化改性后丁腈橡胶的FTIR谱图中出现了三个全新的峰,分别是位于3490cm-1处的-OH振动峰、3376cm-1处的-NH2振动峰以及1658cm-1处的-C=N-振动峰,这些吸收峰强度随官能化改性程度的增加逐渐上升,说明接枝上更多的胺肟键,有利于后续交联网络的构建。The degree of amine oximation modification is calculated based on the integral of the corresponding peak area of the NMR spectrum (that is, the molar ratio of the amine oxime bond to the monomer). In the figure, 0%, 2%, 5%, 8%, and 10% represent different amines respectively. Nitrile rubber modified by oxime functionalization, the peak at 2237cm -1 is the characteristic peak of -CN on the NBR molecular chain, and the peak value continues to decrease with the increase in the degree of modification; after oxime functional modification, nitrile rubber Three new peaks appeared in the FTIR spectrum, namely -OH vibration peak at 3490cm -1 , -NH 2 vibration peak at 3376cm -1 and -C=N- vibration peak at 1658cm -1 . The intensity of these absorption peaks gradually increases with the increase in the degree of functional modification, indicating that more amine oxime bonds are grafted, which is beneficial to the construction of subsequent cross-linked networks.
图2为本发明的胺肟官能化丁腈橡胶前后的核磁谱图;Figure 2 is the nuclear magnetic spectrum before and after the amidoxime functionalized nitrile rubber of the present invention;
胺肟化改性程度根据核磁谱图相应峰面积的积分(即胺肟键占单体的摩尔比)计算得到,图中0%、2%、5%、8%、10%分别代表不同胺肟官能化改性程度的丁腈橡胶,-NH2和-OH上H原子的特征峰,可以分别在8.88-6.52ppm以及4.56-3.49ppm处观察到,并且随着改性程度的增加,其峰强度逐渐升高,说明接枝上更多的胺肟键,有利于后续交联网络的构建。The degree of amine oximation modification is calculated based on the integral of the corresponding peak area of the NMR spectrum (that is, the molar ratio of the amine oxime bond to the monomer). In the figure, 0%, 2%, 5%, 8%, and 10% represent different amines respectively. For oxime functionalized modified nitrile rubber, the characteristic peaks of H atoms on -NH 2 and -OH can be observed at 8.88-6.52ppm and 4.56-3.49ppm respectively, and as the degree of modification increases, its The peak intensity gradually increases, indicating that more amine oxime bonds are grafted, which is beneficial to the construction of subsequent cross-linked networks.
图3为本发明的自交联及自补强橡胶的反应原理图。Figure 3 is a reaction principle diagram of the self-crosslinking and self-reinforcing rubber of the present invention.
图中将胺肟键引入到橡胶的分子链中,胺肟键在高温下可以产生“共价”交联网络;同时将胺肟官能化改性后的丁腈橡胶和金属盐混炼硫化,金属盐中的金属离子(此处选择的金属离子为锌离子)能够与橡胶上的胺肟键,配位得到金属配位键;且胺肟官能化丁腈橡胶分子间“氢键”能够形成氢键交联网络。从而使得本发明的自交联及自补强橡胶的分子链中含有氢键交联网络、金属配位键交联网络和共价键交联网络。In the figure, amine oxime bonds are introduced into the molecular chain of rubber. The amine oxime bonds can produce a "covalent" cross-linked network at high temperatures; at the same time, the nitrile rubber and metal salts functionalized and modified by amine oxime are mixed and vulcanized. The metal ions in the metal salt (the metal ions selected here are zinc ions) can coordinate with the amine oxime bonds on the rubber to obtain metal coordination bonds; and the "hydrogen bonds" between the molecules of the amine oxime functionalized nitrile rubber can be formed Hydrogen bonded cross-linked network. As a result, the molecular chain of the self-crosslinking and self-reinforcing rubber of the present invention contains a hydrogen bond cross-linking network, a metal coordination bond cross-linking network and a covalent bond cross-linking network.
具体实施方式Detailed ways
下面结合具体附图及实施例对本发明进行具体的描述,有必要在此指出的是以下实施例只用于对本发明的进一步说明,不能理解为对本发明保护范围的限制,本领域技术人员根据本发明内容对本发明做出的一些非本质的改进和调整仍属本发明的保护范围。The present invention will be described in detail below with reference to specific drawings and examples. It is necessary to point out here that the following examples are only used to further illustrate the present invention and cannot be understood as limiting the scope of the present invention. Those skilled in the art will refer to this SUMMARY OF THE INVENTION Some non-essential improvements and adjustments made to the present invention still fall within the protection scope of the present invention.
实施例中所用原料均为市售,具体原料信息如下表1:The raw materials used in the examples are all commercially available. The specific raw material information is as follows in Table 1:
表1Table 1
实施例1Example 1
(1)胺肟官能化丁腈橡胶的制备:在1000ml的三口烧瓶中,加入30g普通丁腈橡胶(丙烯腈含量为42wt%,丙烯腈摩尔量为0.23)和250ml THF,开始搅拌,直至形成均一透明的丁腈橡胶溶液。溶解完全后,将7g NH2OH·HCl溶解在40g无水甲醇中,形成浓度为13g/100ml的盐酸羟胺的无水甲醇溶液;将6.16g KOH溶解在10g无水甲醇中,形成浓度为50g/100ml的氢氧化钾的无水甲醇溶液,(KOH:NH2OH·HCl摩尔比为1:1);在室温下加入丁腈橡胶溶液中,混合15min,待搅拌均匀,调整水浴温度在60℃,待恒温后,放置球形冷凝管,打开冷凝水,搅拌转速为300r/min,反应18h,反应过程中每隔6h,补加一次与上述相同浓度的盐酸羟胺的无水甲醇溶液和氢氧化钾的无水甲醇溶液,共补加3次。反应结束后,利用分液漏斗将反应体系缓慢滴加入40℃的去离子水中,洗掉未反应的原料和杂质,加入2倍体积的无水乙醇,将橡胶絮凝析出,最后将橡胶放入60℃真空烘箱中烘干至恒重,得到胺肟官能化丁腈橡胶。(1) Preparation of amidoxime functionalized nitrile rubber: In a 1000ml three-necked flask, add 30g of ordinary nitrile rubber (acrylonitrile content is 42wt%, acrylonitrile molar weight is 0.23) and 250ml THF, and start stirring until it forms Homogeneous and clear solution of nitrile rubber. After complete dissolution, dissolve 7g NH 2 OH·HCl in 40g anhydrous methanol to form an anhydrous methanol solution of hydroxylamine hydrochloride with a concentration of 13g/100ml; dissolve 6.16g KOH in 10g anhydrous methanol to form a concentration of 50g /100ml of anhydrous methanol solution of potassium hydroxide, (KOH: NH 2 OH·HCl molar ratio is 1:1); add it to the nitrile rubber solution at room temperature, mix for 15 minutes, wait until evenly stirred, and adjust the water bath temperature to 60 ℃, after the temperature is constant, place the spherical condenser tube, open the condensed water, stir the speed at 300r/min, and react for 18 hours. During the reaction, every 6 hours, add anhydrous methanol solution of hydroxylamine hydrochloride and hydroxide with the same concentration as above. Anhydrous methanol solution of potassium was added three times in total. After the reaction is completed, use a separatory funnel to slowly add the reaction system to 40°C deionized water, wash away unreacted raw materials and impurities, add 2 times the volume of absolute ethanol, flocculate and separate the rubber, and finally put the rubber into 60 Dry in a vacuum oven at ℃ until constant weight to obtain amidoxime functionalized nitrile rubber.
(2)自交联及自补强橡胶的制备:将100重量份胺肟官能化丁腈橡胶和2重量份的醋酸锌在开炼机上混炼得到混炼胶,然后在160℃、15MPa压力下,硫化30min得到自交联及自补强橡胶。(2) Preparation of self-crosslinking and self-reinforcing rubber: Mix 100 parts by weight of amidoxime functionalized nitrile rubber and 2 parts by weight of zinc acetate on an open mill to obtain a mixed rubber, and then mix it at 160°C and 15MPa pressure Next, vulcanize for 30 minutes to obtain self-crosslinking and self-reinforcing rubber.
实施例2Example 2
实施例2与实施例1的不同之处在于:反应温度、反应时间、搅拌转速和丁腈橡胶的种类。实施例2中,反应温度为40℃,反应时间为72h,反应过程中每隔6h补加一次与上述相同浓度的盐酸羟胺的无水甲醇溶液和氢氧化钾的无水甲醇溶液,补加4次,搅拌转速为100r/min,丁腈橡胶为羧基丁腈橡胶(丙烯腈含量为33wt%,摩尔量为0.19)。其他工艺和用量与实施例1相同。The difference between Example 2 and Example 1 lies in: reaction temperature, reaction time, stirring speed and type of nitrile rubber. In Example 2, the reaction temperature is 40°C and the reaction time is 72h. During the reaction, the anhydrous methanol solution of hydroxylamine hydrochloride and the anhydrous methanol solution of potassium hydroxide with the same concentration as above are added every 6h, and 4 times, the stirring speed is 100 r/min, and the nitrile rubber is carboxyl nitrile rubber (acrylonitrile content is 33wt%, molar weight is 0.19). Other processes and dosages are the same as in Example 1.
实施例3Example 3
实施例3与实施例1的不同之处在于:反应温度、反应时间、搅拌转速和丁腈橡胶的种类。实施例3中,反应温度为80℃,反应时间为7h,反应过程中每隔6h补加一次与上述相同浓度的盐酸羟胺的无水甲醇溶液和氢氧化钾的无水甲醇溶液,补加1次,搅拌转速为1000r/min,丁腈橡胶为普通液体丁腈橡胶(丙烯腈含量为47wt%,摩尔量为0.26)。其他工艺和用量与实施例1相同。The difference between Example 3 and Example 1 lies in: reaction temperature, reaction time, stirring speed and type of nitrile rubber. In Example 3, the reaction temperature is 80°C and the reaction time is 7h. During the reaction, the anhydrous methanol solution of hydroxylamine hydrochloride and the anhydrous methanol solution of potassium hydroxide with the same concentration as above are added every 6h, and 1 times, the stirring speed is 1000r/min, and the nitrile rubber is ordinary liquid nitrile rubber (acrylonitrile content is 47wt%, molar weight is 0.26). Other processes and dosages are the same as in Example 1.
实施例4Example 4
实施例4与实施例1的不同之处在于:橡胶溶液的浓度、盐酸羟胺用量、碱用量、溶剂用量。实施例4中,普通丁腈橡胶加入量为10g,将2.33g的NH2OH·HCl溶解在13.33g无水甲醇中,将2.05g的KOH溶解在3.33g的无水甲醇中,其他工艺与用量与实施例1相同。The difference between Example 4 and Example 1 lies in the concentration of the rubber solution, the amount of hydroxylamine hydrochloride, the amount of alkali, and the amount of solvent. In Example 4, the addition amount of ordinary nitrile rubber is 10g, 2.33g of NH 2 OH·HCl is dissolved in 13.33g of anhydrous methanol, and 2.05g of KOH is dissolved in 3.33g of anhydrous methanol. Other processes are as follows: The dosage is the same as in Example 1.
实施例5Example 5
实施例5与实施例1的不同之处在于:橡胶溶液的浓度、盐酸羟胺用量、碱用量、溶剂用量。实施例5中,普通丁腈橡胶加入量为60g,将14g NH2OH·HCl溶解在80g的无水甲醇中,12.32g的KOH溶解在20g无水甲醇中,其他工艺与用量与实施例1相同。The difference between Example 5 and Example 1 lies in: the concentration of the rubber solution, the amount of hydroxylamine hydrochloride, the amount of alkali, and the amount of solvent. In Example 5, the addition amount of ordinary nitrile rubber is 60g, 14g NH 2 OH·HCl is dissolved in 80g anhydrous methanol, 12.32g KOH is dissolved in 20g anhydrous methanol, and other processes and dosages are the same as those in Example 1 same.
实施例6Example 6
实施例6与实施例1的不同之处在于:碱的用量、溶剂用量和极性溶剂的种类。实施例6中,碱与盐酸羟胺的摩尔比为0.1:1,将0.616g KOH溶解在1g无水甲醇中,溶解丁腈橡胶的极性溶剂为二甲苯。其他工艺和用量与实施例1相同。The difference between Example 6 and Example 1 lies in the amount of base used, the amount of solvent used, and the type of polar solvent. In Example 6, the molar ratio of alkali to hydroxylamine hydrochloride is 0.1:1, 0.616g KOH is dissolved in 1g anhydrous methanol, and the polar solvent for dissolving nitrile rubber is xylene. Other processes and dosages are the same as in Example 1.
实施例7Example 7
实施例7与实施例1的不同之处在于:碱的用量、溶剂的用量和极性溶剂的种类。实施例7中,碱与盐酸羟胺的摩尔比为4:1,将24.64g KOH溶解在40g的无水甲醇中,溶解丁腈橡胶的极性溶剂为三氯甲烷。其他工艺和用量与实施例1相同。The difference between Example 7 and Example 1 lies in the amount of base used, the amount of solvent used, and the type of polar solvent. In Example 7, the molar ratio of alkali to hydroxylamine hydrochloride is 4:1, 24.64g of KOH is dissolved in 40g of anhydrous methanol, and the polar solvent for dissolving nitrile rubber is chloroform. Other processes and dosages are the same as in Example 1.
实施例8Example 8
实施例8与实施例1的不同之处在于:碱的种类和絮凝剂的种类。实施例8中,碱为无水碳酸钠,絮凝剂为甲醇。其他工艺和用量与实施例1相同。The difference between Example 8 and Example 1 lies in the type of alkali and the type of flocculant. In Example 8, the base is anhydrous sodium carbonate, and the flocculant is methanol. Other processes and dosages are the same as in Example 1.
实施例9Example 9
实施例9与实施例1的不同之处在于:碱的种类和絮凝剂的种类。实施例9中,碱为氢氧化钠,絮凝剂为甲醇。其他工艺和用量与实施例1相同。The difference between Example 9 and Example 1 lies in the type of alkali and the type of flocculant. In Example 9, the alkali is sodium hydroxide and the flocculant is methanol. Other processes and dosages are the same as in Example 1.
实施例10Example 10
实施例10与实施例1的不同之处在于:金属盐的种类和用量、硫化温度和硫化时间。实施例10中,金属盐为FeCl3,用量为0.5重量份,硫化温度为200℃,硫化时间为1min。其他工艺和用量与实施例1相同。The difference between Example 10 and Example 1 lies in the type and amount of metal salt, vulcanization temperature and vulcanization time. In Example 10, the metal salt is FeCl 3 , the dosage is 0.5 parts by weight, the vulcanization temperature is 200°C, and the vulcanization time is 1 minute. Other processes and dosages are the same as in Example 1.
实施例11Example 11
实施例11与实施例1的不同之处在于:交联剂的种类和用量、硫化温度和硫化时间。实施例11中,金属盐为ZnCl2,用量为15重量份,硫化温度为120℃,硫化时间为24h。其他工艺和用量与实施例1相同。The difference between Example 11 and Example 1 lies in the type and amount of cross-linking agent, vulcanization temperature and vulcanization time. In Example 11, the metal salt is ZnCl 2 , the dosage is 15 parts by weight, the vulcanization temperature is 120°C, and the vulcanization time is 24 hours. Other processes and dosages are the same as in Example 1.
对比例1Comparative example 1
对比例1与实施例1的不同之处在于:碱的用量。对比例1中,不加入碱。其他工艺和用量与实施例1相同。The difference between Comparative Example 1 and Example 1 lies in the amount of alkali used. In Comparative Example 1, no base was added. Other processes and dosages are the same as in Example 1.
对比例2Comparative example 2
对比例2与实施例1的不同之处在于:反应过程中原料的补加。对比例2中,反应开始时将7g NH2OH·HCl溶解在40g无水甲醇中,6.16g KOH溶解在10g无水甲醇中加入到体系中,反应过程中不进行碱和盐酸羟胺的补加。其他工艺和用量与实施例1相同。The difference between Comparative Example 2 and Example 1 lies in the addition of raw materials during the reaction process. In Comparative Example 2, at the beginning of the reaction, 7g NH2OH·HCl was dissolved in 40g anhydrous methanol, and 6.16g KOH was dissolved in 10g anhydrous methanol and added to the system. No alkali and hydroxylamine hydrochloride were added during the reaction. Other processes and dosages are the same as in Example 1.
对比例3Comparative example 3
对比例3与实施例1的不同之处在于:硫化的温度。对比例3中,硫化温度为80℃。其他工艺和用量与实施例1相同。The difference between Comparative Example 3 and Example 1 lies in the vulcanization temperature. In Comparative Example 3, the vulcanization temperature was 80°C. Other processes and dosages are the same as in Example 1.
对比例4Comparative example 4
对比例4与实施例1的不同之处在于:金属盐的用量。对比例4中,不进行开炼机中金属盐的添加。其他工艺和用量与实施例1相同。The difference between Comparative Example 4 and Example 1 lies in the amount of metal salt used. In Comparative Example 4, no metal salt was added to the open mill. Other processes and dosages are the same as in Example 1.
对实施例和对比例中制备得到的胺肟官能化丁腈橡胶样品进行红外和核磁测试;对实施例和对比例中制备得到的自交联及自补强橡胶样品进行拉力和硫化特性测试,测试方法如下:Conduct infrared and nuclear magnetic tests on the amidoxime functionalized nitrile rubber samples prepared in the Examples and Comparative Examples; conduct tensile and vulcanization characteristic tests on the self-crosslinking and self-reinforcing rubber samples prepared in the Examples and Comparative Examples. The test method is as follows:
1.红外测试:使用德国Bruker公司的Tensor 27型红外线光谱仪测试,波数设定为400至4000cm-1。首先将待测样品溶解在THF中,浓度为2.5wt%,等样品溶解完全后,将样品溶液滴加到预先压制好的KBr薄片上,经过红外烘箱烘干后进行测试。1. Infrared test: Use the Tensor 27 infrared spectrometer from Bruker Company of Germany to test, and the wave number is set to 400 to 4000cm -1 . First, the sample to be tested was dissolved in THF with a concentration of 2.5wt%. After the sample was completely dissolved, the sample solution was dropped onto the pre-pressed KBr flakes and dried in an infrared oven before testing.
2.核磁测试:使用Bruker公司的AV600型600MHz核磁进行1H-NMR表征。称取约12-15mg样品,溶解于CDCl3中进行测试。2. NMR test: Use Bruker's AV600 600MHz NMR for 1H-NMR characterization. Weigh about 12-15mg of sample and dissolve it in CDCl3 for testing.
3.拉力测试:使用深圳三思(SANS)公司的CMT4104型万能材料实验测试机进行。橡胶标准拉伸测试中样条的制备,测试方法以及测试结果处理按照GB/T 528-2009测试标准要求进行。3. Tensile test: conducted using the CMT4104 universal material experimental testing machine of Shenzhen Sansi (SANS) Company. The preparation of specimens, test methods and test result processing in the rubber standard tensile test are carried out in accordance with the requirements of the GB/T 528-2009 test standard.
4.硫化特性测试:利用北京瑞达宇辰仪器有限公司的MR·C3型无转子硫化仪对橡胶的硫化特性进行表征。4. Vulcanization characteristics test: The MR·C3 rotorless vulcanizer of Beijing Ruida Yuchen Instrument Co., Ltd. was used to characterize the vulcanization characteristics of the rubber.
具体测试结果如下表2:The specific test results are as follows in Table 2:
表2Table 2
其中,胺肟化改性程度根据核磁谱图相应峰面积的积分(即胺肟键占单体的摩尔比)计算得到。Among them, the degree of amine oximation modification is calculated based on the integral of the corresponding peak area of the nuclear magnetic spectrum (that is, the molar ratio of the amine oxime bond to the monomer).
从实施例1和3的测试结果可以看出,随着反应时间的延长,胺肟官能化程度增加,18个小时以后可以达到10%的胺肟官能化程度。通过实施例1和对比例1的测试结果可以看出,如果在体系中不加入碱中和盐酸,羟胺基团会很难接枝到橡胶分子链上,导致官能化程度低。通过实施例1和对比例2的测试结果可以看出,在反应过程中,如果不进行盐酸羟胺和碱溶液的补加,羟胺基团接枝到分子链上的数量很少,导致官能化程度较低。通过实施例1和对比例3的测试结果可以看出,80℃下硫化温度较低,胺肟键无法在此温度下产生“共价”交联网络,导致体系的拉伸强度有所降低。通过实施例1、实施例10、实施例11和对比例4的测试结果可以看出,随着金属盐的用量增加,硫化后的样品拉伸性能有明显提升;对比例4中不在开炼机上添加金属盐进行混炼,硫化后的样品拉伸强度与实施例1相比降低了8MPa,无法实现橡胶的自补强效果。It can be seen from the test results of Examples 1 and 3 that as the reaction time prolongs, the degree of functionalization of amidoxime increases, and 10% of functionalization of amidoxime can be reached after 18 hours. It can be seen from the test results of Example 1 and Comparative Example 1 that if alkali is not added to the system to neutralize hydrochloric acid, it will be difficult for the hydroxylamine group to be grafted onto the rubber molecular chain, resulting in a low degree of functionalization. It can be seen from the test results of Example 1 and Comparative Example 2 that during the reaction process, if hydroxylamine hydrochloride and alkali solution are not added, the number of hydroxylamine groups grafted to the molecular chain will be very small, resulting in a low degree of functionalization. lower. It can be seen from the test results of Example 1 and Comparative Example 3 that the vulcanization temperature is relatively low at 80°C, and the amine oxime bond cannot produce a "covalent" cross-linked network at this temperature, resulting in a decrease in the tensile strength of the system. It can be seen from the test results of Example 1, Example 10, Example 11 and Comparative Example 4 that as the amount of metal salt increases, the tensile properties of the vulcanized sample are significantly improved; in Comparative Example 4, it is not on the open mill. After adding metal salt for kneading, the tensile strength of the sample after vulcanization was reduced by 8 MPa compared with Example 1, and the self-reinforcing effect of the rubber could not be achieved.
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