CN117652696A - Comprehensive test bench comparison test method and device, electronic equipment and storage medium - Google Patents
Comprehensive test bench comparison test method and device, electronic equipment and storage medium Download PDFInfo
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/345—Removing defective cigarettes
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- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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Abstract
Description
技术领域Technical field
本公开涉及卷烟测试设备测试领域,具体而言,涉及综合测试台比对测试方法、装置、电子设备及存储介质。The present disclosure relates to the field of cigarette testing equipment testing, specifically, to comprehensive test bench comparison testing methods, devices, electronic equipment and storage media.
背景技术Background technique
烟支、滤棒物理性能的测定,主要采用综合测试台进行检测与统计分析(均值、标准偏差、最大值、最小值、CPK等),由于设备厂家、设备型号、标棒准确度、主观误差等差异性,各综合测试台质量指标稳定性不同。工厂面临云南中烟抽检、集团交叉检验、技术监督科出厂检验、工艺质量科过程监督检测、车间过程控制检测,其中技术监督科与云南中烟技术中心、工艺质量科与技术监督科、卷包车间与工艺质量科为参照综合测试台进行比对,由于技术监督科、工艺质量科烟支、滤棒物理性能的测定数据作为对外统计数据源,同时也是对卷包车间各种专项奖励的基础数据,如物理指标绝对偏移量、工序综合分值达标奖、过程精准控制水平奖等。To measure the physical properties of cigarettes and filter rods, a comprehensive test bench is mainly used for detection and statistical analysis (mean, standard deviation, maximum value, minimum value, CPK, etc.). Due to the equipment manufacturer, equipment model, standard rod accuracy, and subjective error and other differences, the stability of the quality indicators of each comprehensive test bench is different. The factory faces China Tobacco Yunnan random inspection, group cross-inspection, technical supervision department factory inspection, process quality department process supervision and inspection, workshop process control inspection, among which the technical supervision department and Yunnan China Tobacco Technology Center, process quality department and technical supervision department, roll packaging The workshop and the process quality department are compared with the comprehensive test bench. Since the measurement data of the physical properties of cigarettes and filter rods from the technical supervision department and the process quality department are used as external statistical data sources, they are also the basis for various special awards to the wrapping workshop. Data, such as absolute offset of physical indicators, comprehensive process score achievement award, process precision control level award, etc.
因此,保障卷包车间综合测试台与工艺质量科、技术监督科综合测试台示值误差满足控制标准,指导车间综合测试台进行校准是工艺质量管理人员重要职责,避免出现车间检测数据正常、抽检数据异常的矛盾现象。Therefore, it is an important responsibility of process quality management personnel to ensure that the indication error of the comprehensive test bench in the roll wrapping workshop and the comprehensive test bench in the process quality department and technical supervision department meets the control standards, and to guide the calibration of the comprehensive test bench in the workshop, to avoid normal workshop testing data and random inspections. Paradoxical phenomena of data anomalies.
现有技术中,目前工厂主要采用卷烟、滤棒量具比对方法与溯源棒量具比对方法,量具比对方法需要技术监督科对卷烟、滤棒进行稳定性验证,然后分发到工艺质量科做对比,如果检测单元(质量、吸阻(压降)、圆周等)误差在规定的控制标准内,车间再与工艺质量科进行比对,否则工艺质量科需要进行再次校准,直到满足控制指标要求。由于量具稳定性带有随机性,甚至偶尔出现异常值,对测量结果产生影响,只能评价各个综合测试台满足控制标准,不能指导车间对综合测试台进行微校准。溯源棒量具比对方法,采用高棒、低棒各15支按照每个棒上的标号不同,依次测量,通过极差判定是否满足控制标准。通过溯源量具进行比对,能清楚分析各综合测试台稳定性,示值误差波动情况,但是每个棒价格比较昂贵,每次需要测量30次,如果其中某个棒出现持续异常,可能对比对测试评价产生影响。Among the existing technologies, factories currently mainly use the cigarette and filter rod measuring tool comparison method and the traceability rod measuring tool comparison method. The measuring tool comparison method requires the technical supervision department to conduct stability verification of the cigarettes and filter rods, and then distribute them to the process quality department for verification. For comparison, if the error of the detection unit (mass, suction resistance (pressure drop), circumference, etc.) is within the specified control standards, the workshop will compare with the process quality department. Otherwise, the process quality department needs to calibrate again until the control index requirements are met. . Since the stability of the measuring tool is random and even occasionally outliers appear, which affects the measurement results, we can only evaluate that each comprehensive test bench meets the control standards, and cannot guide the workshop to perform micro-calibration of the comprehensive test bench. The traceability rod measuring tool comparison method uses 15 high rods and 15 low rods each according to the different numbers on each rod, and measures them in sequence, and determines whether the control standards are met through the range. Through comparison with traceable measuring tools, the stability of each comprehensive test bench and the fluctuation of indication error can be clearly analyzed. However, each rod is relatively expensive and requires 30 measurements each time. If one of the rods continues to be abnormal, it may be compared. Test evaluation makes an impact.
因此,需要一种或多种方法解决上述问题。Therefore, one or more methods are needed to solve the above problems.
需要说明的是,在上述背景技术部分公开的信息仅用于加强对本公开的背景的理解,因此可以包括不构成对本领域普通技术人员已知的现有技术的信息。It should be noted that the information disclosed in the above background section is only used to enhance understanding of the background of the present disclosure, and therefore may include information that does not constitute prior art known to those of ordinary skill in the art.
发明内容Contents of the invention
本公开的目的在于提供综合测试台比对测试方法、装置、电子设备及存储介质,进而至少在一定程度上克服由于相关技术的限制和缺陷而导致的一个或者多个问题。The purpose of the present disclosure is to provide a comprehensive test bench comparison test method, device, electronic equipment and storage medium, thereby overcoming, at least to a certain extent, one or more problems caused by limitations and defects of related technologies.
根据本公开的一个方面,提供一种综合测试台比对测试方法,包括:According to one aspect of the present disclosure, a comprehensive test bench comparison test method is provided, including:
对综合测试台基于预设校准标准间进行校准;Calibrate the comprehensive test bench based on preset calibration standards;
基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值;Based on the calibrated comprehensive test bench, the high-rod traceability rod and the low-rod traceability rod are measured repeatedly for a preset number of times, and measurement data are generated and abnormal values are eliminated;
基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值,并基于所述En值对综合测试台比对测试。The En value is calculated based on the preset parameters and measurement data of the high rod traceability rod and the low rod traceability rod, and the comprehensive test bench is compared and tested based on the En value.
在本公开的一种示例性实施例中,所述方法还包括:In an exemplary embodiment of the present disclosure, the method further includes:
在标准温湿度环境下,平衡预设时长后,基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值。In a standard temperature and humidity environment, after balancing for a preset period of time, the high-rod traceability rod and the low-rod traceability rod are measured repeatedly for a preset number of times based on the calibrated comprehensive test bench to generate measurement data and eliminate outliers.
在本公开的一种示例性实施例中,所述方法还包括:In an exemplary embodiment of the present disclosure, the method further includes:
在标准温湿度环境下,平衡预设时长后,基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据;In a standard temperature and humidity environment, after balancing for a preset period of time, the high-rod traceability rod and the low-rod traceability rod are measured repeatedly for a preset number of times based on the calibrated comprehensive test bench to generate measurement data;
基于格拉布斯准则进行异常值判定并剔除异常值。Based on the Grubbs criterion, outliers are determined and eliminated.
在本公开的一种示例性实施例中,所述方法还包括:In an exemplary embodiment of the present disclosure, the method further includes:
基于格拉布斯准则进行异常值判定并剔除异常值后再次进行异常值判定,若仍有异常值,则进行对所述综合测试台重新校准。Based on the Grubbs criterion, outliers are determined and outliers are eliminated and then outliers are determined again. If there are still outliers, the comprehensive test bench is recalibrated.
在本公开的一种示例性实施例中,所述方法还包括:In an exemplary embodiment of the present disclosure, the method further includes:
技术监督科基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值;Based on the calibrated comprehensive test bench, the Technical Supervision Section conducts repeated measurements of the high-rod traceability rod and low-rod traceability rod a preset number of times, generates measurement data and eliminates outliers;
工艺质量科、卷包车间分别基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值。The process quality department and the wrapping workshop conduct repeated measurements of high-rod traceability rods and low-rod traceability rods for a preset number of times based on the calibrated comprehensive test bench, generate measurement data and eliminate outliers.
在本公开的一种示例性实施例中,所述方法还包括:In an exemplary embodiment of the present disclosure, the method further includes:
基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值为:Based on the preset parameters and measurement data of the high rod traceability rod and low rod traceability rod, the En value is calculated as:
其中:X对比-参与对比综合测试台单个测试项目测量值均值,Among them: X comparison - the average measurement value of a single test item on the participating comparison comprehensive test bench,
X溯源棒-溯源棒测定单个测试项目均值,X traceability rod - the traceability rod measures the average value of a single test item,
U溯源棒-溯源棒扩展不确定度,U traceability rod - traceability rod expanded uncertainty,
U对比-对比扩展不确定度。U Contrast - Contrast expanded uncertainty.
在本公开的一种示例性实施例中,所述方法还包括:In an exemplary embodiment of the present disclosure, the method further includes:
若综合测试台│En│≥1.0,应及时检查维护、调校,并重新测试;If the comprehensive test bench │En│≥1.0, timely inspection, maintenance, adjustment, and retesting should be carried out;
若综合测试台0.5≤│En│<1.0,测试均值与上级部门参考值,测试均值在比对控制要求内,则判定测试结果误差满足控制要求;If the comprehensive test bench 0.5≤│En│<1.0, the test mean value is compared with the reference value of the superior department, and the test mean value is within the comparison control requirements, then it is determined that the test result error meets the control requirements;
若综合测试台│En│<0.5,则综合测试台以溯源棒均值进行校准。If the comprehensive test bench │En│<0.5, the comprehensive test bench will be calibrated with the mean value of the traceable rods.
在本公开的一个方面,提供一种综合测试台比对测试装置,包括:In one aspect of the present disclosure, a comprehensive test bench comparison test device is provided, including:
测试台校准模块,用于对综合测试台基于预设校准标准间进行校准;The test bench calibration module is used to calibrate the comprehensive test bench based on the preset calibration standard room;
测量数据生成模块,用于基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值;The measurement data generation module is used to perform a preset number of repeated measurements on the high-rod traceability rod and the low-rod traceability rod based on the calibrated comprehensive test bench, generate measurement data and eliminate outliers;
比对测试模块,用于基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值,并基于所述En值对综合测试台比对测试。The comparison test module is used to calculate the En value based on the preset parameters and measurement data of the high-rod traceability rod and the low-rod traceability rod, and perform comparison testing on the comprehensive test bench based on the En value.
在本公开的一个方面,提供一种电子设备,包括:In one aspect of the present disclosure, an electronic device is provided, including:
处理器;以及processor; and
存储器,所述存储器上存储有计算机可读指令,所述计算机可读指令被所述处理器执行时实现根据上述任意一项所述的方法。A memory, computer-readable instructions are stored on the memory, and when the computer-readable instructions are executed by the processor, the method according to any one of the above is implemented.
在本公开的一个方面,提供一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现根据上述任意一项所述的方法。In one aspect of the present disclosure, a computer-readable storage medium is provided, a computer program is stored thereon, and when the computer program is executed by a processor, the method according to any one of the above is implemented.
本公开的示例性实施例中的一种综合测试台比对测试方法,该方法包括:对综合测试台基于预设校准标准间进行校准;基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值;基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值,并基于所述En值对综合测试台比对测试。本公开能减少每次标定人工测定次数,降低异常数据、人工数据录入对评价结果的影响,通过En值与误差进行综合评价各个综合测试台。A comprehensive test bench comparison test method in an exemplary embodiment of the present disclosure, the method includes: calibrating the comprehensive test bench based on preset calibration standards; based on the calibrated comprehensive test bench, respectively calibrating the high rod traceability rod, The low-rod traceability rod performs a preset number of repeated measurements to generate measurement data and eliminate outliers; the En value is calculated based on the preset parameters and measurement data of the high-rod traceability rod and the low-rod traceability rod, and the En value is calculated based on the En value Comprehensive test bench comparison testing. This disclosure can reduce the number of manual measurements for each calibration, reduce the impact of abnormal data and manual data entry on the evaluation results, and comprehensively evaluate each comprehensive test bench through the En value and error.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only, and do not limit the present disclosure.
附图说明Description of drawings
通过参照附图来详细描述其示例实施例,本公开的上述和其它特征及优点将变得更加明显。The above and other features and advantages of the present disclosure will become more apparent by describing in detail example embodiments thereof with reference to the accompanying drawings.
图1示出了根据本公开一示例性实施例的一种综合测试台比对测试方法的流程图;Figure 1 shows a flow chart of a comprehensive test bench comparison test method according to an exemplary embodiment of the present disclosure;
图2示出了根据本公开一示例性实施例的一种综合测试台比对测试方法的逻辑流程图;Figure 2 shows a logic flow diagram of a comprehensive test bench comparison test method according to an exemplary embodiment of the present disclosure;
图3示出了根据本公开一示例性实施例的一种综合测试台比对测试装置的示意框图;Figure 3 shows a schematic block diagram of a comprehensive test bench comparison test device according to an exemplary embodiment of the present disclosure;
图4示意性示出了根据本公开一示例性实施例的电子设备的框图;Figure 4 schematically shows a block diagram of an electronic device according to an exemplary embodiment of the present disclosure;
图5示意性示出了根据本公开一示例性实施例的计算机可读存储介质的示意图。FIG. 5 schematically illustrates a computer-readable storage medium according to an exemplary embodiment of the present disclosure.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施例。然而,示例实施例能够以多种形式实施,且不应被理解为限于在此阐述的实施例;相反,提供这些实施例使得本公开将全面和完整,并将示例实施例的构思全面地传达给本领域的技术人员。在图中相同的附图标记表示相同或类似的部分,因而将省略对它们的重复描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concepts of the example embodiments. To those skilled in the art. The same reference numerals in the drawings represent the same or similar parts, and thus their repeated description will be omitted.
此外,所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。在下面的描述中,提供许多具体细节从而给出对本公开的实施例的充分理解。然而,本领域技术人员将意识到,可以实践本公开的技术方案而没有所述特定细节中的一个或更多,或者可以采用其它的方法、组元、材料、装置、步骤等。在其它情况下,不详细示出或描述公知结构、方法、装置、实现、材料或者操作以避免模糊本公开的各方面。Furthermore, the described features, structures or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided to provide a thorough understanding of embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details described, or other methods, components, materials, devices, steps, etc. may be employed. In other instances, well-known structures, methods, devices, implementations, materials, or operations have not been shown or described in detail to avoid obscuring aspects of the present disclosure.
附图中所示的方框图仅仅是功能实体,不一定必须与物理上独立的实体相对应。即,可以采用软件形式来实现这些功能实体,或在一个或多个软件硬化的模块中实现这些功能实体或功能实体的一部分,或在不同网络和/或处理器装置和/或微控制器装置中实现这些功能实体。The block diagrams shown in the figures are functional entities only and do not necessarily correspond to physically separate entities. That is, these functional entities may be implemented in the form of software, or implemented in one or more software-hardened modules, or part of the functional entities, or in different networks and/or processor devices and/or microcontroller devices. implement these functional entities.
在本示例实施例中,首先提供了一种综合测试台比对测试方法;参考图1中所示,该一种综合测试台比对测试方法可以包括以下步骤:In this example embodiment, a comprehensive test bench comparison test method is first provided; with reference to Figure 1, the comprehensive test bench comparison test method may include the following steps:
步骤S110,对综合测试台基于预设校准标准间进行校准;Step S110, calibrate the comprehensive test bench based on the preset calibration standard room;
步骤S120,基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值;Step S120, based on the calibrated comprehensive test bench, perform a preset number of repeated measurements on the high-rod traceability rod and the low-rod traceability rod respectively, generate measurement data and eliminate outliers;
步骤S130,基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值,并基于所述En值对综合测试台比对测试。Step S130: Calculate the En value based on the preset parameters and measurement data of the high rod traceability rod and the low rod traceability rod, and compare and test the comprehensive test bench based on the En value.
本公开的示例性实施例中的一种综合测试台比对测试方法,该方法包括:对综合测试台基于预设校准标准间进行校准;基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值;基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值,并基于所述En值对综合测试台比对测试。本公开能减少每次标定人工测定次数,降低异常数据、人工数据录入对评价结果的影响,通过En值与误差进行综合评价各个综合测试台。A comprehensive test bench comparison test method in an exemplary embodiment of the present disclosure, the method includes: calibrating the comprehensive test bench based on preset calibration standards; based on the calibrated comprehensive test bench, respectively calibrating the high rod traceability rod, The low-rod traceability rod performs a preset number of repeated measurements to generate measurement data and eliminate outliers; the En value is calculated based on the preset parameters and measurement data of the high-rod traceability rod and the low-rod traceability rod, and the En value is calculated based on the En value Comprehensive test bench comparison testing. This disclosure can reduce the number of manual measurements for each calibration, reduce the impact of abnormal data and manual data entry on the evaluation results, and comprehensively evaluate each comprehensive test bench through the En value and error.
下面,将对本示例实施例中的一种综合测试台比对测试方法进行进一步的说明。Below, a comprehensive test bench comparison test method in this exemplary embodiment will be further described.
实施例一:Example 1:
在步骤S110中,可以对综合测试台基于预设校准标准间进行校准。In step S110, the comprehensive test bench can be calibrated based on a preset calibration standard room.
在步骤S120中,可以基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值。In step S120, a preset number of repeated measurements can be performed on the high-rod traceability rod and the low-rod traceability rod based on the calibrated comprehensive test bench to generate measurement data and eliminate outliers.
在本示例的实施例中,所述方法还包括:In this example embodiment, the method further includes:
在标准温湿度环境下,平衡预设时长后,基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值。In a standard temperature and humidity environment, after balancing for a preset period of time, the high-rod traceability rod and the low-rod traceability rod are measured repeatedly for a preset number of times based on the calibrated comprehensive test bench to generate measurement data and eliminate outliers.
在本示例的实施例中,所述方法还包括:In this example embodiment, the method further includes:
在标准温湿度环境下,平衡预设时长后,基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据;In a standard temperature and humidity environment, after balancing for a preset period of time, the high-rod traceability rod and the low-rod traceability rod are measured repeatedly for a preset number of times based on the calibrated comprehensive test bench to generate measurement data;
基于格拉布斯准则进行异常值判定并剔除异常值。Based on the Grubbs criterion, outliers are determined and eliminated.
在本示例的实施例中,所述方法还包括:In this example embodiment, the method further includes:
基于格拉布斯准则进行异常值判定并剔除异常值后再次进行异常值判定,若仍有异常值,则进行对所述综合测试台重新校准。Based on the Grubbs criterion, outliers are determined and outliers are eliminated and then outliers are determined again. If there are still outliers, the comprehensive test bench is recalibrated.
在本示例的实施例中,所述方法还包括:In this example embodiment, the method further includes:
技术监督科基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值;Based on the calibrated comprehensive test bench, the Technical Supervision Section conducts repeated measurements of the high-rod traceability rod and low-rod traceability rod a preset number of times, generates measurement data and eliminates outliers;
工艺质量科、卷包车间分别基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值。The process quality department and the wrapping workshop conduct repeated measurements of high-rod traceability rods and low-rod traceability rods for a preset number of times based on the calibrated comprehensive test bench, generate measurement data and eliminate outliers.
在步骤S130中,可以基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值,并基于所述En值对综合测试台比对测试。In step S130, the En value can be calculated based on the preset parameters and measurement data of the high rod traceability rod and the low rod traceability rod, and the comprehensive test bench can be compared and tested based on the En value.
在本示例的实施例中,所述方法还包括:In this example embodiment, the method further includes:
基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值为:Based on the preset parameters and measurement data of the high rod traceability rod and low rod traceability rod, the En value is calculated as:
其中:X对比-参与对比综合测试台单个测试项目测量值均值,Among them: X comparison - the average measurement value of a single test item on the participating comparison comprehensive test bench,
X溯源棒-溯源棒测定单个测试项目均值,X traceability rod - the traceability rod measures the average value of a single test item,
U溯源棒-溯源棒扩展不确定度,U traceability rod - traceability rod expanded uncertainty,
U对比-对比扩展不确定度。U Contrast - Contrast expanded uncertainty.
在本示例的实施例中,所述方法还包括:In this example embodiment, the method further includes:
若综合测试台│En│≥1.0,应及时检查维护、调校,并重新测试;If the comprehensive test bench │En│≥1.0, timely inspection, maintenance, adjustment, and retesting should be carried out;
若综合测试台0.5≤│En│<1.0,测试均值与上级部门参考值,测试均值在比对控制要求内,则判定测试结果误差满足控制要求;If the comprehensive test bench 0.5≤│En│<1.0, the test mean value is compared with the reference value of the superior department, and the test mean value is within the comparison control requirements, then it is determined that the test result error meets the control requirements;
若综合测试台│En│<0.5,则综合测试台以溯源棒均值进行校准。If the comprehensive test bench │En│<0.5, the comprehensive test bench will be calibrated with the mean value of the traceable rods.
实施例二:Example 2:
在本示例的实施例中,如图2所示本公开的综合测试台比对测试方法,主要包括溯源棒、标准库、各综合测试台检测数据、统计分析平台组成,其中溯源棒为经过检验的监控比对棒,包括高棒与低棒各15支,标准库为15支棒的检测结果统计数据,综合测试台检测数据根据具体的IP接口号进行区分,并且对每组比对数据编号:部门(科室)+溯源棒比对+综合测编号+测试时间,再测试结束后,能主动向统计分析平台进行数据上传,统计分析平台对将各测试台数据与标准库数据进行计算与分析,并绘制机台比对数据:平均值,最大值,嘴小值。In the embodiment of this example, as shown in Figure 2, the comprehensive test bench comparison test method of the present disclosure mainly includes traceability rods, standard libraries, detection data of each comprehensive test bench, and statistical analysis platforms. The traceability rods are The monitoring comparison rods include 15 high rods and 15 low rods. The standard library contains statistical data of the test results of the 15 rods. The comprehensive test bench test data is distinguished according to the specific IP interface number, and each set of comparison data is numbered. : Department (department) + traceability rod comparison + comprehensive test number + test time. After the retest, the data can be actively uploaded to the statistical analysis platform. The statistical analysis platform calculates and analyzes the data of each test bench and the standard library data. , and draw machine comparison data: average value, maximum value, minimum value.
在本示例的实施例中,标准库建立:在每个季度技术监督科与云南中烟技术中心进行比对检测符合控制标准后,每半年对标准库数据进行更新:根据烟支规格(中支、常规)分类(高棒、低棒),根据棒编号形成:烟支规格+分类+编号,将高棒、低棒每支逐一测量6次,利用格拉布斯准则进行判定有无异常值,极差是否满足稳定性要求,若相关指标满足要求,统计每个项目平均值作为参考值,极差值,标准偏差,待测量180次后,根据各个项目极差进行排序,极差值越小,越靠前,稳定性越好。然后对每支溯源棒的测试项目根据加权公式进行计算:吸阻极差*1+质量极差In the embodiment of this example, the standard library is established: after the technical supervision department and Yunnan China Tobacco Technology Center conduct comparisons every quarter to detect compliance with the control standards, the standard library data is updated every six months: according to the cigarette specifications (China Tobacco Yunnan) , conventional) classification (high stick, low stick), based on the stick number: cigarette specification + classification + number, measure each high stick and low stick 6 times one by one, and use the Grubbs criterion to determine whether there are abnormal values. Does the range meet the stability requirements? If the relevant indicators meet the requirements, the average value of each item is calculated as the reference value, range value, and standard deviation. After 180 measurements, the range is sorted according to the range of each item. The smaller the range value. , the further forward, the better the stability. Then the test items of each traceability rod are calculated according to the weighted formula: extremely poor suction resistance*1+extremely poor quality
*0.2+圆周极差*0.5+长度极差*0.2+总通风率*02,对加权结果进行排序,分值越低,排名越靠前。*0.2+circumferential range*0.5+length range*0.2+total ventilation rate*02, the weighted results are sorted, the lower the score, the higher the ranking.
在本示例的实施例中,逻辑流程包括:In this example embodiment, the logic flow includes:
1.综合测试台校准:部门、车间综合测试台在利用各综合测试台的校准标准件(标棒)进行综合测试台校准,当满足综合测试台校准控制要求后,进入比对环节,否则需要重新校准。1. Comprehensive test bench calibration: The department and workshop comprehensive test benches use the calibration standard parts (standard rods) of each comprehensive test bench to perform comprehensive test bench calibration. When the comprehensive test bench calibration control requirements are met, the comparison process will be entered. Otherwise, it is necessary to Recalibration.
2.比对测试:2. Comparison test:
a.技术监督科选择某一个高棒、低棒溯源棒,在标准温湿度环境下平衡(15-20)分钟,在综合测试台选择滤棒编号与重复测量次数(一般5次),测量结束后,综合测试台通过MES数采程序向统计分析评价传递数据,综合测试台先进行异常值判定G(a,n)(注释:格拉布斯准则),如果有异常值,剔除异常单值,进行第二轮异常值判断,如果第二轮无异常,计算是否满足比对控制要求,如果第二轮依旧有异常值,终止技术监督科综合测试台比对测试,进行重新校准环节。a. The technical supervision department selects a certain high rod or low rod traceability rod, equilibrates it in a standard temperature and humidity environment (15-20) minutes, selects the filter rod number and the number of repeated measurements (usually 5 times) on the comprehensive test bench, and the measurement is completed. Finally, the comprehensive test bench transmits data to the statistical analysis and evaluation through the MES data acquisition program. The comprehensive test bench first performs outlier determination G(a,n) (Note: Grubbs criterion). If there are outliers, the outlier single values are eliminated. Carry out the second round of abnormal value judgment. If there is no abnormality in the second round, calculate whether it meets the comparison control requirements. If there are still abnormal values in the second round, terminate the technical supervision section comprehensive test bench comparison test and perform a recalibration process.
b.技术监督科满足比对控制要求后,工艺质量科、卷包车间综合测试台按照与技术监督科相同步骤进行。b. After the technical supervision department meets the comparison control requirements, the process quality department and the comprehensive test bench of the wrapping workshop will follow the same steps as the technical supervision department.
c.统计分析平台根据部门、卷包车间测试数据按测定顺序测定项目形成折线图,被删掉的异常单值数据,保留测定顺序。c. The statistical analysis platform forms a line chart based on the test data of the department and the wrapping workshop and measures the items in the order of measurement. The deleted abnormal single value data retains the order of measurement.
通过En值统计分析(按置信度95%的要求):Through statistical analysis of En value (based on the requirement of 95% confidence level):
其中:X对比-参与对比综合测试台单个测试项目测量值均值,Among them: X comparison - the average measurement value of a single test item on the participating comparison comprehensive test bench,
X溯源棒-溯源棒测定单个测试项目均值,X traceability rod - the traceability rod measures the average value of a single test item,
U溯源棒-溯源棒扩展不确定度,U traceability rod - traceability rod expanded uncertainty,
U对比-对比扩展不确定度。U Contrast - Contrast expanded uncertainty.
若综合测试台│En│≥1.0,应及时检查维护、调校,并重新测试;If the comprehensive test bench │En│≥1.0, timely inspection, maintenance, adjustment, and retesting should be carried out;
若综合测试台0.5≤│En│<1.0,测试均值与上级部门参考值,测试均值在比对控制要求内,则判定测试结果误差满足控制要求;If the comprehensive test bench 0.5≤│En│<1.0, the test mean value is compared with the reference value of the superior department, and the test mean value is within the comparison control requirements, then it is determined that the test result error meets the control requirements;
若综合测试台│En│<0.5,则综合测试台以溯源棒均值进行校准。If the comprehensive test bench │En│<0.5, the comprehensive test bench will be calibrated with the mean value of the traceable rods.
在本示例的实施例中,通过该综合测试台比对测试,减少溯源棒测试次数及可能出现影响测量结果的异常数值参与评价概率,能定量分析某台综合测试台稳定性,形成溯源棒对所有综合测试台,而不是技术监督科-工艺质量科-车间,降低标准传递过程中不确定度的增加。In the embodiment of this example, through the comprehensive test bench comparison test, the number of traceability rod tests and the probability of abnormal values that may affect the measurement results are reduced, and the stability of a certain comprehensive test bench can be quantitatively analyzed to form a traceability rod pair. All comprehensive test benches, instead of the technical supervision department-process quality department-workshop, reduce the increase in uncertainty in the standard transfer process.
需要说明的是,尽管在附图中以特定顺序描述了本公开中方法的各个步骤,但是,这并非要求或者暗示必须按照该特定顺序来执行这些步骤,或是必须执行全部所示的步骤才能实现期望的结果。附加的或备选的,可以省略某些步骤,将多个步骤合并为一个步骤执行,以及/或者将一个步骤分解为多个步骤执行等。It should be noted that although the various steps of the method in the present disclosure are described in a specific order in the drawings, this does not require or imply that these steps must be performed in this specific order, or that all of the steps shown must be performed. Achieve desired results. Additionally or alternatively, certain steps may be omitted, multiple steps may be combined into one step for execution, and/or one step may be decomposed into multiple steps for execution, etc.
此外,在本示例实施例中,还提供了一种综合测试台比对测试装置。参照图3所示,该一种综合测试台比对测试装置400可以包括:测试台校准模块410、测量数据生成模块420以及比对测试模块430。其中:In addition, in this example embodiment, a comprehensive test bench comparison test device is also provided. Referring to FIG. 3 , the comprehensive test bench comparison and testing device 400 may include: a test bench calibration module 410 , a measurement data generation module 420 and a comparison test module 430 . in:
测试台校准模块410,用于对综合测试台基于预设校准标准间进行校准;The test bench calibration module 410 is used to calibrate the comprehensive test bench based on the preset calibration standard room;
测量数据生成模块420,用于基于校准后的综合测试台分别对高棒溯源棒、低棒溯源棒进行预设次数的重复测量,生成测量数据并剔除异常值;The measurement data generation module 420 is used to perform a preset number of repeated measurements on the high-rod traceability rod and the low-rod traceability rod based on the calibrated comprehensive test bench, generate measurement data and eliminate outliers;
比对测试模块430,用于基于所述高棒溯源棒、低棒溯源棒的预设参数及测量数据计算En值,并基于所述En值对综合测试台比对测试。The comparison test module 430 is used to calculate the En value based on the preset parameters and measurement data of the high rod traceability rod and the low rod traceability rod, and conduct a comparison test on the comprehensive test bench based on the En value.
上述中各一种综合测试台比对测试装置模块的具体细节已经在对应的一种综合测试台比对测试方法中进行了详细的描述,因此此处不再赘述。The specific details of each of the above comprehensive test bench comparison test device modules have been described in detail in the corresponding comprehensive test bench comparison test method, so they will not be described again here.
应当注意,尽管在上文详细描述中提及了一种综合测试台比对测试装置400的若干模块或者单元,但是这种划分并非强制性的。实际上,根据本公开的实施方式,上文描述的两个或更多模块或者单元的特征和功能可以在一个模块或者单元中具体化。反之,上文描述的一个模块或者单元的特征和功能可以进一步划分为由多个模块或者单元来具体化。It should be noted that although several modules or units of a comprehensive test bench comparison test device 400 are mentioned in the above detailed description, this division is not mandatory. In fact, according to embodiments of the present disclosure, the features and functions of two or more modules or units described above may be embodied in one module or unit. Conversely, the features and functions of one module or unit described above may be further divided into being embodied by multiple modules or units.
此外,在本公开的示例性实施例中,还提供了一种能够实现上述方法的电子设备。Furthermore, in an exemplary embodiment of the present disclosure, an electronic device capable of implementing the above method is also provided.
所属技术领域的技术人员能够理解,本发明的各个方面可以实现为系统、方法或程序产品。因此,本发明的各个方面可以具体实现为以下形式,即:完全的硬件实施例、完全的软件实施例(包括固件、微代码等),或硬件和软件方面结合的实施例,这里可以统称为“电路”、“模块”或“系统”。Those skilled in the art will understand that various aspects of the present invention may be implemented as systems, methods or program products. Therefore, various aspects of the present invention may be embodied in the following forms, namely: complete hardware embodiments, complete software embodiments (including firmware, microcode, etc.), or embodiments combining hardware and software aspects, which may be collectively referred to herein as "Circuit", "Module" or "System".
下面参照图4来描述根据本发明的这种实施例的电子设备500。图4显示的电子设备500仅仅是一个示例,不应对本发明实施例的功能和使用范围带来任何限制。An electronic device 500 according to such an embodiment of the invention is described below with reference to FIG. 4 . The electronic device 500 shown in FIG. 4 is only an example and should not impose any limitations on the functions and usage scope of the embodiments of the present invention.
如图4所示,电子设备500以通用计算设备的形式表现。电子设备500的组件可以包括但不限于:上述至少一个处理单元510、上述至少一个存储单元520、连接不同系统组件(包括存储单元520和处理单元510)的总线530、显示单元540。As shown in Figure 4, electronic device 500 is embodied in the form of a general-purpose computing device. The components of the electronic device 500 may include, but are not limited to: the above-mentioned at least one processing unit 510, the above-mentioned at least one storage unit 520, a bus 530 connecting different system components (including the storage unit 520 and the processing unit 510), and the display unit 540.
其中,所述存储单元存储有程序代码,所述程序代码可以被所述处理单元510执行,使得所述处理单元510执行本说明书上述“示例性方法”部分中描述的根据本发明各种示例性实施例的步骤。例如,所述处理单元510可以执行如图1中所示的步骤S110至步骤S130。Wherein, the storage unit stores program code, and the program code can be executed by the processing unit 510, so that the processing unit 510 performs various exemplary methods according to the present invention described in the above-mentioned "Example Method" section of this specification. Example steps. For example, the processing unit 510 may perform steps S110 to S130 as shown in FIG. 1 .
存储单元520可以包括易失性存储单元形式的可读介质,例如随机存取存储单元(RAM)5201和/或高速缓存存储单元5202,还可以进一步包括只读存储单元(ROM)5203。The storage unit 520 may include a readable medium in the form of a volatile storage unit, such as a random access storage unit (RAM) 5201 and/or a cache storage unit 5202, and may further include a read-only storage unit (ROM) 5203.
存储单元520还可以包括具有一组(至少一个)程序模块5205的程序/实用工具5204,这样的程序模块5205包括但不限于:操作系统、一个或者多个应用程序、其它程序模块以及程序数据,这些示例中的每一个或某种组合中可能包括网络环境的实现。Storage unit 520 may also include a program/utility 5204 having a set of (at least one) program modules 5205 including, but not limited to: an operating system, one or more application programs, other program modules, and program data, Each of these examples, or some combination, may include the implementation of a network environment.
总线530可以为表示几类总线结构中的一种或多种,包括存储单元总线或者存储单元控制器、外围总线、图形加速端口、处理单元或者使用多种总线结构中的任意总线结构的局域总线。Bus 530 may be a local area representing one or more of several types of bus structures, including a memory unit bus or memory unit controller, a peripheral bus, a graphics acceleration port, a processing unit, or using any of a variety of bus structures. bus.
电子设备500也可以与一个或多个外部设备570(例如键盘、指向设备、蓝牙设备等)通信,还可与一个或者多个使得用户能与该电子设备500交互的设备通信,和/或与使得该电子设备500能与一个或多个其它计算设备进行通信的任何设备(例如路由器、调制解调器等等)通信。这种通信可以通过输入/输出(I/O)接口550进行。并且,电子设备500还可以通过网络适配器560与一个或者多个网络(例如局域网(LAN),广域网(WAN)和/或公共网络,例如因特网)通信。如图所示,网络适配器560通过总线530与电子设备500的其它模块通信。应当明白,尽管图中未示出,可以结合电子设备500使用其它硬件和/或软件模块,包括但不限于:微代码、设备驱动器、冗余处理单元、外部磁盘驱动阵列、RAID系统、磁带驱动器以及数据备份存储系统等。Electronic device 500 may also communicate with one or more external devices 570 (e.g., keyboard, pointing device, Bluetooth device, etc.), may also communicate with one or more devices that enable a user to interact with electronic device 500, and/or with Any device that enables the electronic device 500 to communicate with one or more other computing devices (eg, router, modem, etc.). This communication may occur through input/output (I/O) interface 550. Furthermore, the electronic device 500 may also communicate with one or more networks (eg, a local area network (LAN), a wide area network (WAN), and/or a public network, such as the Internet) through the network adapter 560. As shown, network adapter 560 communicates with other modules of electronic device 500 via bus 530. It should be understood that, although not shown in the figures, other hardware and/or software modules may be used in conjunction with electronic device 500, including but not limited to: microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives And data backup storage system, etc.
通过以上的实施例的描述,本领域的技术人员易于理解,这里描述的示例实施例可以通过软件实现,也可以通过软件结合必要的硬件的方式来实现。因此,根据本公开实施例的技术方案可以以软件产品的形式体现出来,该软件产品可以存储在一个非易失性存储介质(可以是CD-ROM,U盘,移动硬盘等)中或网络上,包括若干指令以使得一台计算设备(可以是个人计算机、服务器、终端装置、或者网络设备等)执行根据本公开实施例的方法。Through the description of the above embodiments, those skilled in the art can easily understand that the example embodiments described here can be implemented by software, or can be implemented by software combined with necessary hardware. Therefore, the technical solution according to the embodiment of the present disclosure can be embodied in the form of a software product, which can be stored in a non-volatile storage medium (which can be a CD-ROM, U disk, mobile hard disk, etc.) or on the network , including several instructions to cause a computing device (which may be a personal computer, a server, a terminal device, a network device, etc.) to execute a method according to an embodiment of the present disclosure.
在本公开的示例性实施例中,还提供了一种计算机可读存储介质,其上存储有能够实现本说明书上述方法的程序产品。在一些可能的实施例中,本发明的各个方面还可以实现为一种程序产品的形式,其包括程序代码,当所述程序产品在终端设备上运行时,所述程序代码用于使所述终端设备执行本说明书上述“示例性方法”部分中描述的根据本发明各种示例性实施例的步骤。In an exemplary embodiment of the present disclosure, a computer-readable storage medium is also provided, on which a program product capable of implementing the method described above in this specification is stored. In some possible embodiments, various aspects of the present invention can also be implemented in the form of a program product, which includes program code. When the program product is run on a terminal device, the program code is used to cause the The terminal device performs the steps according to various exemplary embodiments of the present invention described in the "Exemplary Method" section above in this specification.
参考图5所示,描述了根据本发明的实施例的用于实现上述方法的程序产品600,其可以采用便携式紧凑盘只读存储器(CD-ROM)并包括程序代码,并可以在终端设备,例如个人电脑上运行。然而,本发明的程序产品不限于此,在本文件中,可读存储介质可以是任何包含或存储程序的有形介质,该程序可以被指令执行系统、装置或者器件使用或者与其结合使用。Referring to FIG. 5 , a program product 600 for implementing the above method according to an embodiment of the present invention is described, which can adopt a portable compact disk read-only memory (CD-ROM) and include program code, and can be used on a terminal device, For example, run on a personal computer. However, the program product of the present invention is not limited thereto. In this document, a readable storage medium may be any tangible medium containing or storing a program that may be used by or in combination with an instruction execution system, apparatus or device.
所述程序产品可以采用一个或多个可读介质的任意组合。可读介质可以是可读信号介质或者可读存储介质。可读存储介质例如可以为但不限于电、磁、光、电磁、红外线、或半导体的系统、装置或器件,或者任意以上的组合。可读存储介质的更具体的例子(非穷举的列表)包括:具有一个或多个导线的电连接、便携式盘、硬盘、随机存取存储器(RAM)、只读存储器(ROM)、可擦式可编程只读存储器(EPROM或闪存)、光纤、便携式紧凑盘只读存储器(CD-ROM)、光存储器件、磁存储器件、或者上述的任意合适的组合。The program product may take the form of any combination of one or more readable media. The readable medium may be a readable signal medium or a readable storage medium. The readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or device, or any combination thereof. More specific examples (non-exhaustive list) of readable storage media include: electrical connection with one or more conductors, portable disk, hard disk, random access memory (RAM), read only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fiber, portable compact disk read-only memory (CD-ROM), optical storage device, magnetic storage device, or any suitable combination of the above.
计算机可读信号介质可以包括在基带中或者作为载波一部分传播的数据信号,其中承载了可读程序代码。这种传播的数据信号可以采用多种形式,包括但不限于电磁信号、光信号或上述的任意合适的组合。可读信号介质还可以是可读存储介质以外的任何可读介质,该可读介质可以发送、传播或者传输用于由指令执行系统、装置或者器件使用或者与其结合使用的程序。A computer-readable signal medium may include a data signal propagated in baseband or as part of a carrier wave carrying readable program code therein. Such propagated data signals may take many forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the above. A readable signal medium may also be any readable medium other than a readable storage medium that can send, propagate, or transport the program for use by or in connection with an instruction execution system, apparatus, or device.
可读介质上包含的程序代码可以用任何适当的介质传输,包括但不限于无线、有线、光缆、RF等等,或者上述的任意合适的组合。Program code embodied on a readable medium may be transmitted using any suitable medium, including but not limited to wireless, wireline, optical cable, RF, etc., or any suitable combination of the foregoing.
可以以一种或多种程序设计语言的任意组合来编写用于执行本发明操作的程序代码,所述程序设计语言包括面向对象的程序设计语言—诸如Java、C++等,还包括常规的过程式程序设计语言—诸如“C”语言或类似的程序设计语言。程序代码可以完全地在用户计算设备上执行、部分地在用户设备上执行、作为一个独立的软件包执行、部分在用户计算设备上部分在远程计算设备上执行、或者完全在远程计算设备或服务器上执行。在涉及远程计算设备的情形中,远程计算设备可以通过任意种类的网络,包括局域网(LAN)或广域网(WAN),连接到用户计算设备,或者,可以连接到外部计算设备(例如利用因特网服务提供商来通过因特网连接)。Program code for performing the operations of the present invention may be written in any combination of one or more programming languages, including object-oriented programming languages such as Java, C++, etc., as well as conventional procedural Programming language—such as "C" or a similar programming language. The program code may execute entirely on the user's computing device, partly on the user's device, as a stand-alone software package, partly on the user's computing device and partly on a remote computing device, or entirely on the remote computing device or server execute on. In situations involving remote computing devices, the remote computing device may be connected to the user computing device through any kind of network, including a local area network (LAN) or a wide area network (WAN), or may be connected to an external computing device, such as provided by an Internet service. (business comes via Internet connection).
此外,上述附图仅是根据本发明示例性实施例的方法所包括的处理的示意性说明,而不是限制目的。易于理解,上述附图所示的处理并不表明或限制这些处理的时间顺序。另外,也易于理解,这些处理可以是例如在多个模块中同步或异步执行的。Furthermore, the above-mentioned drawings are only schematic illustrations of processes included in methods according to exemplary embodiments of the present invention, and are not intended to be limiting. It is readily understood that the processes shown in the above figures do not indicate or limit the temporal sequence of these processes. In addition, it is also easy to understand that these processes may be executed synchronously or asynchronously in multiple modules, for example.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本公开的其他实施例。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由权利要求指出。Other embodiments of the disclosure will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure that follow the general principles of the disclosure and include common knowledge or customary technical means in the technical field that are not disclosed in the disclosure. . It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限。It is to be understood that the present disclosure is not limited to the precise structures described above and illustrated in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
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