CN117645453A - Steaming-free super-early-strength C120 self-compacting concrete and preparation method thereof - Google Patents
Steaming-free super-early-strength C120 self-compacting concrete and preparation method thereof Download PDFInfo
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- 239000011376 self-consolidating concrete Substances 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title abstract description 18
- 239000004567 concrete Substances 0.000 claims description 89
- 239000003638 chemical reducing agent Substances 0.000 claims description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 239000004568 cement Substances 0.000 claims description 32
- 239000003795 chemical substances by application Substances 0.000 claims description 29
- 239000010881 fly ash Substances 0.000 claims description 29
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 28
- 239000011707 mineral Substances 0.000 claims description 28
- 239000000843 powder Substances 0.000 claims description 28
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- 239000002518 antifoaming agent Substances 0.000 claims description 27
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- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical group [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 3
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- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 8
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- 229910000831 Steel Inorganic materials 0.000 description 2
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- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/29—Frost-thaw resistance
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/05—Materials having an early high strength, e.g. allowing fast demoulding or formless casting
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
- C04B2201/52—High compression strength concretes, i.e. with a compression strength higher than about 55 N/mm2, e.g. reactive powder concrete [RPC]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明公开了一种免蒸养、超早强C120自密实混凝土及其制备方法,解决了先有技术中超高强混凝土自密实性差、采用蒸汽养护耐久性差,对于配筋密集、结构复杂的大型基础建设预制钢筋混凝土构建,振捣会造成结构的改变甚至损坏的问题。
The invention discloses a steam-curing-free, ultra-early-strength C120 self-compacting concrete and a preparation method thereof. It solves the problem of poor self-compacting properties of ultra-high-strength concrete in the prior art and poor durability using steam curing. For large-scale foundations with dense reinforcement and complex structures, Construction of prefabricated reinforced concrete structures, vibration will cause structural changes or even damage.
Description
技术领域Technical field
本发明涉及混凝土材料技术领域,尤其涉及一种免蒸养、超早强C120自密实混凝土及其制备方法。The invention relates to the technical field of concrete materials, and in particular to a steam-curing-free, ultra-early strength C120 self-compacting concrete and a preparation method thereof.
背景技术Background technique
这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art.
随着建筑产业节能环保要求日益提高,混凝土制品凭借施工质量高、早高强及模具周转效率快等特点得到广泛应用。同时随着大跨桥梁和风力发电等大型基础建设的兴建,对混凝土工作性能、力学性能和耐久性能要求越来越高。As the requirements for energy conservation and environmental protection in the construction industry increase day by day, concrete products are widely used due to their high construction quality, early strength and fast mold turnover efficiency. At the same time, with the construction of large-scale infrastructure such as long-span bridges and wind power generation, the requirements for concrete's working performance, mechanical properties and durability are getting higher and higher.
现有技术中,传统超高强混凝土在保证力学性能符合设计要求的同时往往工作性能较差,需要通过振捣使混凝土均匀地分布在模板中,使混凝土密度更高,对于配筋密集、结构复杂的大型基础建设预制钢筋混凝土构件,振捣施工比较困难,并且振捣施工极易造成结构的改变甚至损坏。In the existing technology, traditional ultra-high-strength concrete often has poor working performance while ensuring that the mechanical properties meet the design requirements. Vibration is required to evenly distribute the concrete in the formwork to make the concrete denser. For buildings with dense reinforcement and complex structures, For large-scale infrastructure prefabricated reinforced concrete components, vibration construction is more difficult, and vibration construction can easily cause structural changes or even damage.
针对预制钢筋混凝土构件,通常采用蒸汽养护或者蒸压养护方式,蒸汽养护或者蒸压养护可以有效提高混凝土早期强度,提高模具周转效率,但蒸汽养护和蒸压养护成本高,能耗大,污染环境,并且制备的混凝土热损伤、自收缩变形大、生成抗蚀性差的水化产物,从而使预制构件脆性大、耐久性差。因此,亟需一种免蒸养、超早强C120自密实混凝土及其制备方法。For prefabricated reinforced concrete components, steam curing or autoclaved curing is usually used. Steam curing or autoclaved curing can effectively improve the early strength of concrete and improve mold turnover efficiency. However, steam curing and autoclaved curing are costly, consume a lot of energy, and pollute the environment. , and the prepared concrete is thermally damaged, has large autogenous shrinkage deformation, and generates hydration products with poor corrosion resistance, making the prefabricated components brittle and poor in durability. Therefore, there is an urgent need for a steam-curing-free, ultra-early strength C120 self-compacting concrete and its preparation method.
发明内容Contents of the invention
针对现有技术存在的不足,本发明实施例的目的是提供一种免蒸养、超早强C120自密实混凝土及其制备方法,以解决现有的超高强混凝土自密实性差、采用蒸汽养护耐久性差的缺陷。In view of the shortcomings of the existing technology, the purpose of the embodiments of the present invention is to provide a steam-curing-free, ultra-early strength C120 self-compacting concrete and a preparation method thereof, so as to solve the problem of poor self-compacting properties of existing ultra-high-strength concrete and durability using steam curing. Sexual defects.
为了实现上述目的,本发明实施例提供了如下技术方案:In order to achieve the above objects, embodiments of the present invention provide the following technical solutions:
一种免蒸养、超早强C120自密实混凝土,包括以下重量份数的原料:水泥400~550份、矿粉45~105份、粉煤灰微珠70~160份、硅灰28~38份、细骨料700~790份、粗骨料850~970份、减水剂7.5~14份、早强剂5~15份、降黏剂3~7份、缓凝剂2~6份、消泡剂3~8份、水110~140份。A steam-curing-free, super early-strength C120 self-compacting concrete, including the following raw materials in parts by weight: 400 to 550 parts of cement, 45 to 105 parts of mineral powder, 70 to 160 parts of fly ash beads, and 28 to 38 parts of silica fume parts, 700 to 790 parts of fine aggregate, 850 to 970 parts of coarse aggregate, 7.5 to 14 parts of water reducing agent, 5 to 15 parts of early strength agent, 3 to 7 parts of viscosity reducing agent, 2 to 6 parts of retarder, 3 to 8 parts of defoaming agent and 110 to 140 parts of water.
发明人在实践中发现,现有的超高强混凝土往往和易性偏低,需要进行搅拌振捣,而配筋密集、结构复杂的大型基础建设预制钢筋混凝土构件时,振捣施工比较困难,并且振捣施工极易破坏原有的结构,现有的超高强混凝土不能应用于上述配筋密集、结构复杂的大型基础建设。本发明在混凝土中通过上述原料的特定比例的组合,增强了混凝土良好地密实性,同时粉煤灰微珠的加入进一步改善混凝土的和易性,无需振捣,即可保证混凝土良好地密实,可广泛应用于配筋密集、结构复杂等施工空间受限的大型预制构件,能够有效缩短工期,提高模具周转及工程效率。The inventor found in practice that existing ultra-high-strength concrete often has low workability and requires mixing and vibration. However, when constructing precast reinforced concrete components for large-scale infrastructure with dense reinforcement and complex structures, vibration construction is more difficult, and Vibration construction can easily destroy the original structure, and the existing ultra-high-strength concrete cannot be applied to the above-mentioned large-scale infrastructure construction with dense reinforcement and complex structure. The present invention enhances the good compactness of the concrete by combining the specific proportions of the above-mentioned raw materials in the concrete. At the same time, the addition of fly ash microspheres further improves the workability of the concrete and ensures the good compactness of the concrete without vibrating. It can be widely used in large-scale prefabricated components with limited construction space such as dense reinforcement and complex structures. It can effectively shorten the construction period and improve mold turnover and engineering efficiency.
本发明实施例还提供了一种免蒸养、超早强C120自密实混凝土的制备方法,包括:Embodiments of the present invention also provide a method for preparing steam-curing-free, ultra-early strength C120 self-compacting concrete, which includes:
S1、将所述水泥、矿粉、粉煤灰微珠以及硅灰加入搅拌机中,干拌至均匀;S1. Add the cement, mineral powder, fly ash beads and silica fume into the mixer and dry mix until uniform;
S2、然后将水、减水剂、早强剂、降黏剂、缓凝剂和消泡剂加入搅拌机中,搅拌至均匀;S2. Then add water, water reducing agent, early strength agent, viscosity reducer, retardant and defoaming agent into the mixer and stir until uniform;
S3、然后加入细骨料和粗骨料后振动搅拌至均匀;S3. Then add fine aggregate and coarse aggregate and vibrate and stir until uniform;
S4、搅拌完成后装模成型,用不透水薄膜覆盖混凝土拌合物表面养护;S4. After mixing is completed, formwork is installed, and an impermeable film is used to cover the surface of the concrete mixture for curing;
S5、拆模后放入标准养护室中进行标准养护,即得到所述免蒸养、超早强C120自密实混凝土。S5. After removing the formwork, place it in a standard curing room for standard curing to obtain the steam-curing-free, ultra-early strength C120 self-compacting concrete.
本发明实施例中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in the embodiments of the present invention have at least the following technical effects or advantages:
1、本发明在混凝土中通过上述原料的特定比例的组合,增强了混凝土良好地密实性,同时粉煤灰微珠的加入进一步改善混凝土的和易性,无需振捣,即可保证混凝土良好地密实,可广泛应用于配筋密集、结构复杂等施工空间受限的大型预制构件,能够有效缩短工期,提高模具周转及工程效率。1. The present invention enhances the good compactness of concrete through the combination of specific proportions of the above-mentioned raw materials in concrete. At the same time, the addition of fly ash microspheres further improves the workability of concrete and ensures good concrete consistency without vibrating. It is dense and can be widely used in large-scale prefabricated components with limited construction space such as dense reinforcement and complex structures. It can effectively shorten the construction period and improve mold turnover and engineering efficiency.
2、本发明提供的自密实混凝土仅需用不透水薄膜覆盖混凝土拌合物表面养护,无需蒸汽或蒸压养护,有效避免蒸养过程中混凝土内部的热损伤和结构缺陷的产生,提高预制构件的整体性能,降低企业生产成本,降低二氧化碳排放量。2. The self-compacting concrete provided by the present invention only needs to cover the surface of the concrete mixture with an impermeable film for curing, and does not require steam or autoclave curing, effectively avoiding thermal damage and structural defects inside the concrete during the steam curing process, and improving the performance of prefabricated components. The overall performance reduces enterprise production costs and carbon dioxide emissions.
3、本发明充分利用固废资源粉煤灰微珠、矿粉和硅灰,取代传统混凝土的部分水泥,减少水泥用量和二氧化碳排放,达到C120混凝土免蒸养、超早强和自密实的要求,同时消纳固废,且降低了成本。3. The present invention makes full use of solid waste resources such as fly ash beads, mineral powder and silica fume to replace part of the cement in traditional concrete, reduce cement consumption and carbon dioxide emissions, and meet the requirements of C120 concrete that requires no steam curing, ultra-early strength and self-compacting. , while consuming solid waste and reducing costs.
4、相较于普通混凝土,本发明提供的混凝土具有良好的工作性能和力学性能,工作性能方面,各项指标符合《自密实混凝土应用技术规程》(JGJ/T283-2012)中混凝土拌合物自密实性能指标,具有优异的填充性能(660≤SF2≤750mm,2s≤T50≤5s)和间隙通过性(0mm≤PA2≤25mm),同时混凝土的倒置塌落桶≤8s。力学性能方面,制备的混凝土8h内达到拆模强度≥15MPa,12h内达到吊装强度≥40MPa,同时28d抗压强度可达120MPa以上。可广泛应用于配筋密集(钢筋净距60mm至80mm)、结构复杂等施工空间受限且具有较高混凝土外观性能要求的大型预制构件,能够有效缩短工期,提高模具周转及工程效率。4. Compared with ordinary concrete, the concrete provided by the present invention has good working performance and mechanical properties. In terms of working performance, various indicators comply with the "Technical Regulations for the Application of Self-Compacting Concrete" (JGJ/T283-2012) for concrete mixtures. Self-compacting performance index, with excellent filling performance (660≤SF2≤750mm, 2s≤T 50 ≤5s) and gap passability (0mm≤PA2≤25mm), while the inverted collapse bucket of concrete is ≤8s. In terms of mechanical properties, the prepared concrete reaches a form removal strength of ≥15MPa within 8 hours, a hoisting strength of ≥40MPa within 12 hours, and a compressive strength of more than 120MPa in 28 days. It can be widely used in large-scale prefabricated components with dense reinforcement (clear spacing of steel bars 60mm to 80mm), complex structures, etc. with limited construction space and high concrete appearance performance requirements. It can effectively shorten the construction period and improve mold turnover and engineering efficiency.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The description and drawings that constitute a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
图1为本发明实施例中的工艺流程图。Figure 1 is a process flow diagram in an embodiment of the present invention.
为显示各部位位置而夸大了互相间间距或尺寸,示意图仅作示意使用。The spacing or size of each part is exaggerated to show the location of each part, and the schematic diagram is for illustrative purposes only.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings commonly understood by one of ordinary skill in the art to which this invention belongs.
正如背景技术所介绍的,现有技术中超高强混凝土自密实性差、采用蒸汽养护耐久性差,为了解决如上的技术问题,本发明提出了一种免蒸养、超早强C120自密实混凝土,进一步的,本申请提出了一种免蒸养、超早强C120自密实混凝土的制备方法。As introduced in the background art, ultra-high-strength concrete in the prior art has poor self-compacting properties and poor durability using steam curing. In order to solve the above technical problems, the present invention proposes a steam-curing-free, ultra-early-strength C120 self-compacting concrete. Further , this application proposes a preparation method for steam-curing-free, ultra-early strength C120 self-compacting concrete.
一种免蒸养、超早强C120自密实混凝土,包括以下重量份数的原料:水泥400~550份、矿粉45~105份、粉煤灰微珠70~160份、硅灰28~38份、细骨料700~790份、粗骨料850~970份、减水剂7.5~14份、早强剂5~15份、降黏剂3~7份、缓凝剂2~6份、消泡剂3~8份、水110~140份。A steam-curing-free, super early-strength C120 self-compacting concrete, including the following raw materials in parts by weight: 400 to 550 parts of cement, 45 to 105 parts of mineral powder, 70 to 160 parts of fly ash beads, and 28 to 38 parts of silica fume parts, 700 to 790 parts of fine aggregate, 850 to 970 parts of coarse aggregate, 7.5 to 14 parts of water reducing agent, 5 to 15 parts of early strength agent, 3 to 7 parts of viscosity reducing agent, 2 to 6 parts of retarder, 3 to 8 parts of defoaming agent and 110 to 140 parts of water.
在一些实施例中,水泥为P·Ⅰ52.5硅酸盐水泥,烧失量≤3.0%。In some embodiments, the cement is PI 52.5 Portland cement, and the loss on ignition is ≤3.0%.
在一些实施例中,矿粉烧失量≤1.0%,28d胶砂活性指数≥95%,流动度比≥95%。In some embodiments, the loss on ignition of the mineral powder is ≤1.0%, the 28d mortar activity index is ≥95%, and the fluidity ratio is ≥95%.
在一些实施例中,粉煤灰微珠流动度比≥105%,28d活性指数≥90%。In some embodiments, the fly ash microbead mobility ratio is ≥105%, and the 28d activity index is ≥90%.
在一些实施例中,硅灰的比表面积≥15000m2/kg,烧失量≤4.0%,7d活性指数≥105%。In some embodiments, the specific surface area of silica fume is ≥ 15000 m 2 /kg, the loss on ignition is ≤ 4.0%, and the 7d activity index is ≥ 105%.
在一些实施例中,细骨料为Ⅱ区中砂,细度模数为2.5~3.0,粒径组成为:4~16目24%,16~50目56%,50~100目13%。In some embodiments, the fine aggregate is zone II medium sand, with a fineness modulus of 2.5 to 3.0, and a particle size composition of: 24% from 4 to 16 mesh, 56% from 16 to 50 mesh, and 13% from 50 to 100 mesh.
在一些实施例中,粗骨料为玄武岩,粒径为5~20mm,压碎值≤8.0%。In some embodiments, the coarse aggregate is basalt, with a particle size of 5-20 mm and a crushing value of ≤8.0%.
在一些实施例中,减水剂为聚羧酸高效减水剂,固含量为25~35%。In some embodiments, the water-reducing agent is a polycarboxylic acid high-efficiency water-reducing agent with a solid content of 25 to 35%.
在一些实施例中,早强剂为纳米C-S-H-PCE早强剂,固含量为10~15%。In some embodiments, the early strength agent is a nanometer C-S-H-PCE early strength agent with a solid content of 10 to 15%.
在一些实施例中,降黏剂为M31降黏剂,固含量为15~25%。In some embodiments, the viscosity reducing agent is M31 viscosity reducing agent, and the solid content is 15-25%.
在一些实施例中,缓凝剂为羧甲基纤维素钠缓凝剂,固含量为15~25%In some embodiments, the retarder is carboxymethylcellulose sodium retarder, with a solid content of 15% to 25%.
在一些实施例中,消泡剂为中岩ZY-DF3消泡剂,固含量为15~25%。In some embodiments, the defoaming agent is Zhongyan ZY-DF3 defoaming agent with a solid content of 15 to 25%.
一种免蒸养、超早强C120自密实混凝土的制备方法,包括:A method for preparing steam-curing-free, ultra-early strength C120 self-compacting concrete, including:
S1、将所述水泥、矿粉、粉煤灰微珠以及硅灰加入搅拌机中,干拌至均匀;S1. Add the cement, mineral powder, fly ash beads and silica fume into the mixer and dry mix until uniform;
S2、然后将水、减水剂、早强剂、降黏剂、缓凝剂和消泡剂加入搅拌机中,搅拌至均匀;S2. Then add water, water reducing agent, early strength agent, viscosity reducer, retardant and defoaming agent into the mixer and stir until uniform;
S3、然后加入细骨料和粗骨料后振动搅拌至均匀;S3. Then add fine aggregate and coarse aggregate and vibrate and stir until uniform;
S4、搅拌完成后装模成型,用不透水薄膜覆盖混凝土拌合物表面养护;S4. After mixing is completed, formwork is installed, and an impermeable film is used to cover the surface of the concrete mixture for curing;
S5、拆模后放入标准养护始终进行标准养护,即得到所述免蒸养、超早强C120自密实混凝土。S5. After removing the formwork, put it into standard curing and continue standard curing to obtain the steam-curing-free, ultra-early strength C120 self-compacting concrete.
在混凝土中加入矿粉和硅灰不仅可以提高混凝土的粘度,增加水泥浆体与粗细骨料间的粘结力,防止施工过程中混凝土离析导致骨料下沉,而且矿粉和硅灰中SiO2可以与水泥水化产物Ca(OH)2等发生二次火山灰效应(胶凝反应),生成水化硅酸钙(C-S-H)凝胶,细化混凝土硬化后的孔隙结构,增加混凝土后期的密实度,有效提高混凝土后期抗压强度和抗腐蚀能力;粉煤灰微珠中的“滚珠效应”可以有效改善混凝土的和易性;纳米C-S-H-PCE早强剂能够为水化硅酸钙凝胶的形成提供晶核,促进水化硅酸钙凝胶的形成和Ca2+、SiO4 2-的继续溶出,进而缩短水泥水化的诱导期,并且它还能促进水泥浆体中水化硅酸钙凝胶的聚合,大幅度促进水化反应,从而提高混凝土的早期强度;降黏剂可以有效改善混凝土的粘度,提高混凝土间隙通过性,提高施工速率;缓凝剂可以保证制备的混凝土具有一定的保坍性能,防止混凝土在施工过程中过早的凝结,影响工期和成本;消泡剂可以提高浇筑混凝土密实性,提高混凝土的抗压强度和外观美观性。Adding mineral powder and silica fume to concrete can not only increase the viscosity of the concrete, increase the bonding force between the cement slurry and the coarse and fine aggregates, and prevent concrete segregation during the construction process causing the aggregate to sink, but also the SiO in the mineral powder and silica fume 2 can produce a secondary volcanic ash effect (gelling reaction) with cement hydration products Ca(OH) 2 , etc. to generate hydrated calcium silicate (CSH) gel, which can refine the pore structure of concrete after hardening and increase the density of concrete in the later stage. strength, effectively improving the later compressive strength and corrosion resistance of concrete; the "ball effect" in fly ash microspheres can effectively improve the workability of concrete; nano-CSH-PCE early strength agent can form hydrated calcium silicate gel The formation provides crystal nuclei, promotes the formation of hydrated calcium silicate gel and the continued dissolution of Ca 2+ and SiO 4 2- , thereby shortening the induction period of cement hydration, and it can also promote the hydration of silicon in the cement slurry. The polymerization of calcium acid gel greatly promotes the hydration reaction, thereby improving the early strength of concrete; the viscosity reducer can effectively improve the viscosity of concrete, improve the passability of concrete gaps, and increase the construction speed; the retarder can ensure that the prepared concrete has It has certain slump-preserving properties to prevent premature condensation of concrete during construction, which affects the construction period and cost; defoaming agents can improve the compactness of poured concrete, improve the compressive strength and aesthetic appearance of concrete.
以下实施例和对比例中,水泥采用P·Ⅰ52.5硅酸盐水泥,烧失量1.9%;矿粉烧失量0.93%,28d胶砂活性指数99%,流动度比100%;粉煤灰微珠流动度比110%,28d活性指数102%;硅灰的比表面积18999m2/kg,烧失量2.12%,7d活性指数107%;细骨料为Ⅱ区中砂,细度模数2.5;粗骨料为玄武岩,粒径为5~20mm,压碎值3.9%;减水剂为聚羧酸高效减水剂,固含量28%;早强剂为纳米C-S-H-PCE早强剂,固含量12%;降黏剂为M31降黏剂,固含量15%;缓凝剂为羧甲基纤维素钠缓凝剂,固含量18%;消泡剂为中岩ZY-DF3消泡剂,固含量20%。In the following examples and comparative examples, P·Ⅰ52.5 Portland cement is used as cement, with a loss on ignition of 1.9%; a loss on ignition of ore powder of 0.93%; a 28d mortar activity index of 99%; a fluidity ratio of 100%; pulverized coal The fluidity ratio of ash microbeads is 110%, and the 28d activity index is 102%; the specific surface area of silica fume is 18999m 2 /kg, the loss on ignition is 2.12%, and the 7d activity index is 107%; the fine aggregate is zone II medium sand, and the fineness modulus 2.5; the coarse aggregate is basalt with a particle size of 5 to 20 mm and a crushing value of 3.9%; the water-reducing agent is polycarboxylic acid high-efficiency water-reducing agent with a solid content of 28%; the early-strength agent is nano-CSH-PCE early-strength agent. The solid content is 12%; the viscosity reducing agent is M31 viscosity reducing agent, the solid content is 15%; the retarder is carboxymethylcellulose sodium retarder, the solid content is 18%; the defoaming agent is Zhongyan ZY-DF3 defoaming agent , solid content 20%.
实施例1Example 1
一种免蒸养、超早强C120自密实混凝土,由以下重量分数的原料组成:A steam-curing-free, super early-strength C120 self-compacting concrete, consisting of raw materials with the following weight fractions:
水泥476份、矿粉102份、粉煤灰微珠136份、硅灰34份、细骨料752份、粗骨料919份、减水剂13.6份、早强剂12份、降黏剂6份、缓凝剂3份、消泡剂4份、水136份。476 parts of cement, 102 parts of mineral powder, 136 parts of fly ash beads, 34 parts of silica fume, 752 parts of fine aggregate, 919 parts of coarse aggregate, 13.6 parts of water reducing agent, 12 parts of early strength agent, 6 parts of viscosity reducer parts, 3 parts of retarder, 4 parts of defoaming agent, and 136 parts of water.
上述免蒸养、超早强C120自密实混凝土的制备方法包括以下步骤:The preparation method of the above-mentioned steam-curing-free, ultra-early strength C120 self-compacting concrete includes the following steps:
S1、将所述水泥、矿粉、粉煤灰微珠以及硅灰加入搅拌机中,干拌至均匀,干拌转速为50±5r/min,时间为40s;S1. Add the cement, mineral powder, fly ash beads and silica fume into the mixer and dry mix until uniform. The dry mixing speed is 50±5r/min and the time is 40s;
S2、然后将水、减水剂、早强剂、降黏剂、缓凝剂和消泡剂加入搅拌机中,搅拌至均匀,搅拌转速为50±5r/min,时间为180s;S2. Then add water, water reducing agent, early strength agent, viscosity reducer, retardant and defoaming agent into the mixer, stir until uniform, the stirring speed is 50±5r/min, and the time is 180s;
S3、然后加入细骨料和粗骨料后振动搅拌,振动搅拌转速为50±5r/min,时间为90s;S3. Then add fine aggregate and coarse aggregate and vibrate and stir. The vibration and stirring speed is 50±5r/min and the time is 90s;
S4、搅拌完成后立即取部分混凝土进行工作性能测试;S4. Immediately after the mixing is completed, take part of the concrete for work performance testing;
S5、将剩余混凝土装模成型,用抹刀将混凝土表面抹平,用不透水薄膜覆盖混凝土表面养护;S5. Form the remaining concrete, smooth the concrete surface with a spatula, and cover the concrete surface with an impermeable film for curing;
S6、8h后拆模放入标准养护室中进行标准养护,标准养护室条件为:养护温度20±2℃,相对湿度≥95%。After S6, remove the mold after 8 hours and put it into a standard curing room for standard curing. The standard curing room conditions are: curing temperature 20±2℃, relative humidity ≥95%.
实施例2Example 2
一种免蒸养、超早强C120自密实混凝土,与实施例1的不同之处在于,由以下重量分数的原料组成:A steam-curing-free, super early-strength C120 self-compacting concrete is different from Example 1 in that it consists of the following raw materials with the following weight fractions:
水泥455份、矿粉97.5份、粉煤灰微珠130份、硅灰32.5份、细骨料786份、粗骨料960份、减水剂9.75份、早强剂13份、降黏剂4份、缓凝剂2份、消泡剂5份、水117份。455 parts of cement, 97.5 parts of mineral powder, 130 parts of fly ash beads, 32.5 parts of silica fume, 786 parts of fine aggregate, 960 parts of coarse aggregate, 9.75 parts of water reducing agent, 13 parts of early strength agent, 4 parts of viscosity reducer 2 parts of retarder, 5 parts of defoaming agent and 117 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
实施例3Example 3
一种免蒸养、超早强C120自密实混凝土,与实施例1的不同之处在于,由以下重量分数的原料组成:A steam-curing-free, super early-strength C120 self-compacting concrete is different from Example 1 in that it consists of the following raw materials with the following weight fractions:
水泥525份、矿粉56份、粉煤灰微珠84份、硅灰35份、细骨料708份、粗骨料866份、减水剂9.3份、早强剂7.5份、降黏剂6份、缓凝剂5份、消泡剂7份、水135份。525 parts of cement, 56 parts of mineral powder, 84 parts of fly ash beads, 35 parts of silica fume, 708 parts of fine aggregate, 866 parts of coarse aggregate, 9.3 parts of water reducing agent, 7.5 parts of early strength agent, 6 parts of viscosity reducer parts, 5 parts of retarder, 7 parts of defoaming agent, and 135 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
实施例4Example 4
一种免蒸养、超早强C120自密实混凝土,与实施例1的不同之处在于,由以下重量分数的原料组成:A steam-curing-free, super early-strength C120 self-compacting concrete is different from Example 1 in that it consists of the following raw materials with the following weight fractions:
水泥500份、矿粉48份、粉煤灰微珠72份、硅灰30份、细骨料761份、粗骨料930份、减水剂8.4份、早强剂5.9份、降黏剂3份、缓凝剂3份、消泡剂3份、水135份。500 parts of cement, 48 parts of mineral powder, 72 parts of fly ash beads, 30 parts of silica fume, 761 parts of fine aggregate, 930 parts of coarse aggregate, 8.4 parts of water reducing agent, 5.9 parts of early strength agent, 3 parts of viscosity reducer parts, 3 parts of retarder, 3 parts of defoaming agent, and 135 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
实施例5Example 5
一种免蒸养、超早强C120自密实混凝土,与实施例1的不同之处在于由以下重量分数的原料组成:A steam-curing-free, super-early-strength C120 self-compacting concrete differs from Example 1 in that it is composed of the following raw materials by weight:
水泥407.5份、矿粉104份、粉煤灰微珠156份、硅灰32.5份、细骨料734份、粗骨料898份、减水剂9.6份、早强剂7.3份、降黏剂3份、缓凝剂4份、消泡剂4份、水129份。407.5 parts of cement, 104 parts of mineral powder, 156 parts of fly ash beads, 32.5 parts of silica fume, 734 parts of fine aggregate, 898 parts of coarse aggregate, 9.6 parts of water reducing agent, 7.3 parts of early strength agent, 3 parts of viscosity reducer parts, 4 parts of retarder, 4 parts of defoaming agent, and 129 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
对比例1Comparative example 1
对比例提供了一种混凝土,由以下重量分数的原料组成:The comparative example provides a concrete consisting of the following weight fractions of raw materials:
水泥476份、矿粉102份、粉煤灰微珠136份、硅灰34份、细骨料752份、粗骨料919份、减水剂13.6份、早强剂0份、降黏剂6份、缓凝剂3份、消泡剂4份、水136份。476 parts of cement, 102 parts of mineral powder, 136 parts of fly ash beads, 34 parts of silica fume, 752 parts of fine aggregate, 919 parts of coarse aggregate, 13.6 parts of water reducing agent, 0 parts of early strength agent, 6 parts of viscosity reducer parts, 3 parts of retarder, 4 parts of defoaming agent, and 136 parts of water.
其制备方法、工艺步骤及参数与实施例1的区别在于采用蒸汽养护,根据《混凝土质量控制标准》(GB50164-2011)中的相关要求指标,蒸汽养护条件为:混凝土成型后在室温条件下静停2h,蒸汽养护升温速率20℃/h,降温速率20℃/h,最高和恒温温度为60℃,测试前将试件在蒸汽养护设备中取出,试件表面温度与外界温差不大于20℃。The difference between its preparation method, process steps and parameters and Example 1 lies in the use of steam curing. According to the relevant requirement indicators in the "Concrete Quality Control Standard" (GB50164-2011), the steam curing conditions are: after the concrete is formed, it is allowed to stand still at room temperature. Stop for 2 hours. The heating rate of steam curing is 20°C/h, the cooling rate is 20°C/h, and the maximum and constant temperature are 60°C. Before the test, the specimen is taken out of the steam curing equipment. The difference between the surface temperature of the specimen and the outside temperature is not greater than 20°C. .
对比例2Comparative example 2
对比例提供了一种混凝土,由以下重量分数的原料组成:The comparative example provides a concrete consisting of the following weight fractions of raw materials:
水泥455份、矿粉97.5份、粉煤灰微珠130份、硅灰32.5份、细骨料786份、粗骨料960份、减水剂9.75份、早强剂13份、降黏剂0份、缓凝剂2份、消泡剂0份、水117份。455 parts of cement, 97.5 parts of mineral powder, 130 parts of fly ash beads, 32.5 parts of silica fume, 786 parts of fine aggregate, 960 parts of coarse aggregate, 9.75 parts of water reducing agent, 13 parts of early strength agent, 0 parts of viscosity reducer parts, 2 parts of retarder, 0 parts of defoaming agent, and 117 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
对比例3Comparative example 3
对比例提供了一种混凝土,由以下重量分数的原料组成:The comparative example provides a concrete consisting of the following weight fractions of raw materials:
水泥455份、矿粉111.5份、粉煤灰微珠148份、硅灰0份、细骨料786份、粗骨料960份、减水剂9.75份、早强剂13份、降黏剂4份、缓凝剂2份、消泡剂5份、水117份。455 parts of cement, 111.5 parts of mineral powder, 148 parts of fly ash beads, 0 parts of silica fume, 786 parts of fine aggregate, 960 parts of coarse aggregate, 9.75 parts of water reducing agent, 13 parts of early strength agent, 4 parts of viscosity reducer 2 parts of retarder, 5 parts of defoaming agent and 117 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
对比例4Comparative example 4
对比例提供了一种混凝土,由以下重量分数的原料组成:The comparative example provides a concrete consisting of the following weight fractions of raw materials:
水泥455份、矿粉0份、粉煤灰微珠195份、硅灰65份、细骨料786份、粗骨料960份、减水剂9.75份、早强剂13份、降黏剂4份、缓凝剂2份、消泡剂5份、水117份。455 parts of cement, 0 parts of mineral powder, 195 parts of fly ash beads, 65 parts of silica fume, 786 parts of fine aggregate, 960 parts of coarse aggregate, 9.75 parts of water reducing agent, 13 parts of early strength agent, 4 parts of viscosity reducer 2 parts of retarder, 5 parts of defoaming agent and 117 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
对比例5Comparative example 5
对比例提供了一种混凝土,由以下重量分数的原料组成:The comparative example provides a concrete consisting of the following weight fractions of raw materials:
水泥455份、矿粉195份、粉煤灰微珠0份、硅灰65份、细骨料786份、粗骨料960份、减水剂9.75份、早强剂13份、降黏剂4份、缓凝剂2份、消泡剂5份、水117份。455 parts of cement, 195 parts of mineral powder, 0 parts of fly ash beads, 65 parts of silica fume, 786 parts of fine aggregate, 960 parts of coarse aggregate, 9.75 parts of water reducing agent, 13 parts of early strength agent, 4 parts of viscosity reducer 2 parts of retarder, 5 parts of defoaming agent and 117 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
对比例6Comparative example 6
一种免蒸养、超早强C120自密实混凝土,由以下重量分数的原料组成:A steam-curing-free, super early-strength C120 self-compacting concrete, consisting of raw materials with the following weight fractions:
水泥600份、矿粉30份、粉煤灰微珠30份、硅灰30份、细骨料600份、粗骨料600份、减水剂8份、早强剂10份、降黏剂5份、缓凝剂3份、消泡剂5份、水135份。600 parts of cement, 30 parts of mineral powder, 30 parts of fly ash beads, 30 parts of silica fume, 600 parts of fine aggregate, 600 parts of coarse aggregate, 8 parts of water reducing agent, 10 parts of early strength agent, 5 parts of viscosity reducer parts, 3 parts of retarder, 5 parts of defoaming agent, and 135 parts of water.
其制备方法、工艺步骤及参数与实施例1相同。Its preparation method, process steps and parameters are the same as those in Example 1.
对比例7Comparative example 7
一种自密实C120预拌干料混凝土,由以下重量分数的组份组成:A self-compacting C120 ready-mixed dry concrete consisting of the following components by weight:
水泥520份、矿粉100份、粉煤灰50份、硅灰40份、细石50份、石英砂350份、人工砂200份、减水剂8.5份,消泡剂5份。520 parts of cement, 100 parts of mineral powder, 50 parts of fly ash, 40 parts of silica fume, 50 parts of fine stone, 350 parts of quartz sand, 200 parts of artificial sand, 8.5 parts of water reducing agent, and 5 parts of defoaming agent.
其制备方法、工艺步骤及参数与对比例1相同。The preparation method, process steps and parameters are the same as Comparative Example 1.
性能测试Performance Testing
测试实施例1~5以及对比例1~7中制备得到的混凝土性能,结果如下表1所示。The properties of the concrete prepared in Examples 1 to 5 and Comparative Examples 1 to 7 were tested, and the results are shown in Table 1 below.
其中,工作性能测试:参照《自密实混凝土应用技术规程》(JGJ/T283-2012)中工作性能测试方法,测试新拌混凝土工作性能。Among them, the working performance test: refer to the working performance testing method in the "Technical Regulations for the Application of Self-compacting Concrete" (JGJ/T283-2012) to test the working performance of fresh concrete.
力学性能测试:参照《混凝土物理力学性能试验方法标准》(GB/T50081-2019)中力学性能测试方法测试混凝土的立方体抗压强度,成型尺寸为150mm×150mm×150mm的试块,每个配合比有三组平行试验。Mechanical property test: Refer to the mechanical property test method in the "Standard for Test Methods of Physical and Mechanical Properties of Concrete" (GB/T50081-2019) to test the cubic compressive strength of concrete. The test block is formed into a test block with a size of 150mm×150mm×150mm. Each mix ratio There are three sets of parallel experiments.
耐久性能测试:参照《普通混凝土长期性能和耐久性能实验方法标准》(GB/T50082-2019)中耐久性能测试方法测试混凝土的抗冻性和氯离子扩散系数。Durability test: Refer to the durability test method in the "Experimental Method Standard for Long-term Performance and Durability of Ordinary Concrete" (GB/T50082-2019) to test the frost resistance and chloride ion diffusion coefficient of concrete.
抗压强度测试龄期:拆模强度测试龄期为8h,吊装强度测试龄期为12h。Compressive strength test period: formwork removal strength test period is 8 hours, and hoisting strength test period is 12 hours.
表1不同实施例制备得到的混凝土工作性能和力学性能Table 1 Working properties and mechanical properties of concrete prepared in different embodiments
由实施例1-5可知,本发明在混凝土中通过上述原料的特定比例的组合,合理调节矿物掺合料和外加剂各组分间的比例,增强了混凝土的整体工作性能和力学性能,同时粉煤灰微珠的加入进一步改善混凝土的和易性,无需振捣,即可保证混凝土施工过程中良好的密实性,可以得到工作性能和力学性能优异的免蒸养、超早强C120自密实混凝土。It can be seen from Examples 1-5 that the present invention rationally adjusts the proportions of mineral admixtures and admixtures in concrete through a combination of specific proportions of the above-mentioned raw materials, thereby enhancing the overall working performance and mechanical properties of concrete, and at the same time The addition of fly ash microbeads further improves the workability of concrete. It ensures good compactness during concrete construction without vibrating, and can obtain steam-curing-free, ultra-early strength C120 self-compacting with excellent working performance and mechanical properties. Concrete.
由实施例1和对比例1可知,纳米C-S-H-PCE早强剂替代蒸汽或蒸压养护,能够为水化硅酸钙凝胶的形成提供晶核,促进水化硅酸钙凝胶的形成和Ca2 +、SiO4 2-的继续溶出,进而缩短水泥水化的诱导期,并且它还能促进水泥浆体中水化硅酸钙凝胶的聚合,大幅度促进水化反应,从而提高混凝土的早期强度,并且掺入纳米C-S-H-PCE早强剂后,混凝土的最可几孔径减小,>14nm孔的比例降低,孔的连通性降低,提高了混凝土的抗冻性,混凝土氯离子扩散系数降低;采用蒸汽养护或蒸压养护虽然能显著提高混凝土早期抗压强度,但混凝土28d抗压强度较低,这主要是因为蒸汽养护得到的混凝土热损伤、自收缩变形大、水化不充分、生成抗蚀性差的水化产物,从而使预制构件脆性大、耐久性差,降低预制构件的力学性能和耐久性能。It can be seen from Example 1 and Comparative Example 1 that the nano-CSH-PCE early strength agent replaces steam or autoclaved curing and can provide crystal nuclei for the formation of hydrated calcium silicate gel and promote the formation and formation of hydrated calcium silicate gel. The continued dissolution of Ca 2 + and SiO 4 2- will shorten the induction period of cement hydration, and it can also promote the polymerization of hydrated calcium silicate gel in the cement slurry, greatly promoting the hydration reaction, thereby improving the concrete quality. Early strength, and after incorporating nano-CSH-PCE early strength agent, the maximum pore size of concrete is reduced, the proportion of >14nm pores is reduced, the connectivity of pores is reduced, the frost resistance of concrete is improved, and chloride ions diffuse in concrete. The coefficient decreases; although steam curing or autoclaved curing can significantly improve the early compressive strength of concrete, the 28d compressive strength of concrete is low. This is mainly due to the thermal damage of concrete obtained by steam curing, large autogenous shrinkage deformation, and insufficient hydration. , generate hydration products with poor corrosion resistance, making the prefabricated components brittle and less durable, and reducing the mechanical properties and durability of the prefabricated components.
由实施例2和对比例2-5可知,矿粉、粉煤灰微珠、硅灰在混凝土中加入矿粉和硅灰不仅可以提高混凝土的粘度,增加水泥浆体与粗细骨料间的粘结力,防止施工过程中混凝土离析导致骨料下沉,而且矿粉和硅灰中SiO2可以与水化产物Ca(OH)2发生二次火山灰效应(胶凝反应),生成水化硅酸钙(C-S-H)凝胶,细化混凝土硬化后的孔隙结构,增加混凝土后期的密实度,有效提高混凝土后期抗压强度和抗腐蚀能力;粉煤灰微珠中的“滚珠效应”可以有效改善混凝土的和易性;使混凝土适用于结构复杂、钢筋密集的混凝土预制构件,具有较好的力学性能。降黏剂、缓凝剂和消泡剂的合理使用同样会显著提高混凝土工作性能和力学性能。It can be seen from Example 2 and Comparative Examples 2-5 that adding mineral powder, fly ash beads, and silica fume to concrete can not only increase the viscosity of concrete, but also increase the adhesion between the cement slurry and the coarse and fine aggregates. The bonding force prevents the segregation of concrete during construction and causes the aggregate to sink. Moreover, SiO 2 in mineral powder and silica fume can have a secondary pozzolanic effect (gelling reaction) with the hydration product Ca(OH) 2 to generate hydrated silicic acid. Calcium (CSH) gel refines the pore structure of concrete after hardening, increases the density of concrete in the later stage, and effectively improves the compressive strength and corrosion resistance of concrete in the later stage; the "ball effect" in fly ash microspheres can effectively improve concrete Workability; making concrete suitable for precast concrete components with complex structures and dense steel bars, and has good mechanical properties. The rational use of viscosity reducers, retarders and defoaming agents will also significantly improve the working performance and mechanical properties of concrete.
由实施例2和对比例6可知,水泥、矿粉、粉煤灰微珠和硅灰等各原材料份数需满足本发明所提出的份数取值之间,并且各组分间需满足合理的比例条件下才可以制备出符合发明要求的混凝土,当原材料某些组分份数超出发明内容时,制备的混凝土的部分力学性能和工作性能无法满足免蒸养、超早强C120自密实混凝土要求。It can be seen from Example 2 and Comparative Example 6 that the proportions of raw materials such as cement, mineral powder, fly ash beads and silica fume need to meet the proportion values proposed by the present invention, and each component must satisfy a reasonable Concrete that meets the requirements of the invention can be prepared only under certain proportions. When certain components of the raw materials exceed the contents of the invention, some of the mechanical properties and working performance of the prepared concrete cannot meet the needs of steam-curing-free, ultra-early strength C120 self-compacting concrete. Require.
由实施例2和对比例7可知,蒸汽养护虽然可以提高混凝土的早期强度,提高模具周转效率,但蒸汽养护同样会损害混凝土的后期力学性能和耐久性能,使得制备的混凝土构件难以达到预期使用场景和使用寿命。而纳米C-S-H-PCE早强剂不仅可以在不损害混凝土构件后期强度和耐久性能的同时快速提高混凝土早期强度,还可以有效缓解蒸汽养护带来的高污染和高能耗。It can be seen from Example 2 and Comparative Example 7 that although steam curing can improve the early strength of concrete and improve the mold turnover efficiency, steam curing will also damage the later mechanical properties and durability properties of concrete, making it difficult for the prepared concrete components to meet the expected use scenarios. and service life. The nano C-S-H-PCE early strength agent can not only quickly increase the early strength of concrete without damaging the later strength and durability of concrete components, but can also effectively alleviate the high pollution and high energy consumption caused by steam curing.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific embodiments of the present invention have been described above in conjunction with the accompanying drawings, they do not limit the scope of the present invention. Those skilled in the art should understand that based on the technical solutions of the present invention, those skilled in the art do not need to perform creative work. Various modifications or variations that can be made are still within the protection scope of the present invention.
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