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CN117627774A - Control method, device, engine simulation equipment and storage medium of plateau bench - Google Patents

Control method, device, engine simulation equipment and storage medium of plateau bench Download PDF

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Publication number
CN117627774A
CN117627774A CN202311526039.2A CN202311526039A CN117627774A CN 117627774 A CN117627774 A CN 117627774A CN 202311526039 A CN202311526039 A CN 202311526039A CN 117627774 A CN117627774 A CN 117627774A
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China
Prior art keywords
bypass valve
altitude
plateau
opening
bench
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Chinese (zh)
Inventor
吕昌富
胡国强
马磊
胡崴
贾李水
向辉
柳新华
潘亮
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Dongfeng Trucks Co ltd
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Dongfeng Trucks Co ltd
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Priority to CN202311526039.2A priority Critical patent/CN117627774A/en
Publication of CN117627774A publication Critical patent/CN117627774A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/18Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
    • F02B37/183Arrangements of bypass valves or actuators therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D23/00Controlling engines characterised by their being supercharged
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/04Testing internal-combustion engines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Supercharger (AREA)

Abstract

The invention provides a control method and a device for a plateau bench, engine simulation equipment and a storage medium, wherein the plateau bench comprises a supercharger, a bypass valve and an opening controller for adjusting the opening of the bypass valve, and two ends of the bypass valve are respectively communicated with the supercharger and the ambient atmosphere, and the method comprises the following steps: obtaining the simulated altitude of the plateau bench; determining a target inlet and outlet differential pressure of the bypass valve based on the simulated altitude; and generating a control instruction of the opening controller based on the target inlet-outlet pressure difference, and adjusting the opening of the bypass valve to a target opening in response to the control instruction. According to the invention, the opening of the bypass valve is adjusted to the target opening in response to the control instruction, so that the automatic adjustment of the opening of the bypass valve is realized, no human intervention is needed, the automation of the adjustment of the opening of the bypass valve is improved, meanwhile, the human adjustment error is eliminated, and the accuracy of the target opening is further improved.

Description

高原台架的控制方法、装置、发动机模拟设备及存储介质Control method, device, engine simulation equipment and storage medium of plateau bench

技术领域Technical field

本发明发动机模拟技术领域,具体涉及一种高原台架的控制方法、装置、发动机模拟设备及存储介质。The invention is in the technical field of engine simulation, and specifically relates to a plateau bench control method, device, engine simulation equipment and storage medium.

背景技术Background technique

高海拔环境下,由于空气中氧含量降低,柴油发动机会出现空燃比恶化,进而影响包括油耗、动力性、排放等性能,故各大柴油机厂或OEM厂商都会安排高原实地环境试验,个别厂商为摆脱高原试验窗口期,斥巨资建设高原试验台架。In high-altitude environments, due to the decrease in oxygen content in the air, the air-fuel ratio of diesel engines will deteriorate, which will affect performance including fuel consumption, power, emissions, etc. Therefore, major diesel engine manufacturers or OEM manufacturers will arrange plateau field environment tests. Some manufacturers are Get rid of the plateau test window period and spend huge sums of money to build plateau test benches.

高原台架通过密封柴油机的进气系统,降低进气压力从而模拟高海拔环境的进气条件,但是台架外部环境仍然是保持平原的状态,这就会导致一个问题:增压器旁通的原理是通过橡胶管将增压器出口压力引入旁通阀,旁通阀内膜片弹簧两侧产生压差驱动执行机构,这个压差就是增压器出口压力与大气压的压差。模拟高原台架时,旁通阀暴露在正常气压下,假设模拟的是70kPa海拔,那么压气机出口压力引过来是高原环境真实值,但是台架环境大气压(100kPa)比高原真实值(70kPa)高了30kPa。这样就使得膜片弹簧压差少了30kPa,旁通阀的开度小于理论开度。要解决这个问题有两种方式,一种是将大气压侧降下去30kPa,一种是把增压器出口提高30kPa。现有技术使用的方式是通过U型管内液体高度差来补偿相应的海拔压差,在高原台架试验前手动将U型管内液体调整到合适的液位高度,使旁通阀的开度为理论开度。但手动调节的方式控制不灵活,无法随着海拔的变化自动调节,且调节误差大。The plateau bench seals the intake system of the diesel engine and reduces the intake pressure to simulate the intake conditions of a high-altitude environment. However, the external environment of the bench remains plain, which leads to a problem: supercharger bypass. The principle is to introduce the supercharger outlet pressure into the bypass valve through the rubber tube. The pressure difference on both sides of the diaphragm spring in the bypass valve drives the actuator. This pressure difference is the pressure difference between the supercharger outlet pressure and the atmospheric pressure. When simulating the plateau bench, the bypass valve is exposed to normal air pressure. Assuming that the simulation is 70kPa altitude, then the compressor outlet pressure is the true value of the plateau environment, but the bench ambient atmospheric pressure (100kPa) is higher than the true value of the plateau (70kPa). 30kPa higher. In this way, the diaphragm spring pressure difference is reduced by 30kPa, and the opening of the bypass valve is smaller than the theoretical opening. There are two ways to solve this problem, one is to lower the atmospheric pressure side by 30kPa, and the other is to increase the supercharger outlet by 30kPa. The method used in the existing technology is to compensate for the corresponding altitude pressure difference through the height difference of the liquid in the U-shaped tube. Before the plateau bench test, the liquid in the U-shaped tube is manually adjusted to the appropriate liquid level, so that the opening of the bypass valve is Theoretical opening. However, the manual adjustment method is inflexible and cannot automatically adjust with changes in altitude, and the adjustment error is large.

亟需提供一种高原台架的控制方法、装置、发动机模拟设备及存储介质,解决上述技术问题。There is an urgent need to provide a plateau bench control method, device, engine simulation equipment and storage medium to solve the above technical problems.

发明内容Contents of the invention

有鉴于此,有必要提供一种高原台架的控制方法、装置、发动机模拟设备及存储介质,用以解决现有技术中存在的高原台架在试验前,人为调节U型管液位,导致调节方式不灵活且调节误差较大的技术问题。In view of this, it is necessary to provide a plateau bench control method, device, engine simulation equipment and storage medium to solve the problem in the existing technology of artificially adjusting the U-shaped tube liquid level before testing on the plateau bench, resulting in Technical problems include inflexible adjustment methods and large adjustment errors.

一方面,本发明提供了一种高原台架的控制方法,高原台架包括增压器、旁通阀以及用于调整所述旁通阀开度的开度控制器,所述旁通阀的两端分别连通所述增压器和环境大气,所述高原台架的控制方法包括:On the one hand, the present invention provides a control method for a plateau bench. The plateau bench includes a supercharger, a bypass valve, and an opening controller for adjusting the opening of the bypass valve. Both ends are connected to the supercharger and the ambient atmosphere respectively. The control method of the plateau platform includes:

获取所述高原台架的模拟海拔高度;Obtain the simulated altitude of the plateau platform;

基于所述模拟海拔高度确定所述旁通阀的目标进出压差;Determine the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude;

基于所述目标进出压差生成所述开度控制器的控制指令,响应所述控制指令将所述旁通阀的开度调整至目标开度。A control instruction of the opening degree controller is generated based on the target inlet and outlet pressure difference, and the opening degree of the bypass valve is adjusted to the target opening degree in response to the control instruction.

在一些可能的实现方式中,所述基于所述模拟海拔高度确定所述旁通阀的目标进出压差,包括:In some possible implementations, determining the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude includes:

基于所述模拟海拔高度确定所述旁通阀所处环境的理论环境压力和所述旁通阀的理论进气压力;Determine the theoretical ambient pressure of the environment where the bypass valve is located and the theoretical intake pressure of the bypass valve based on the simulated altitude;

基于所述理论进气压力和所述理论环境压力确定所述目标进出压差。The target inlet and outlet pressure differential is determined based on the theoretical intake pressure and the theoretical ambient pressure.

在一些可能的实现方式中,所述基于所述模拟海拔高度确定所述旁通阀所处环境的理论环境压力,包括:In some possible implementations, determining the theoretical environmental pressure of the environment where the bypass valve is located based on the simulated altitude includes:

构建所述模拟海拔高度与所述理论环境压力的对应关系;Construct a corresponding relationship between the simulated altitude and the theoretical environmental pressure;

基于所述模拟海拔高度以及所述对应关系确定所述理论环境压力。The theoretical environmental pressure is determined based on the simulated altitude and the corresponding relationship.

在一些可能的实现方式中,所述旁通阀为机械旁通阀或电磁旁通阀。In some possible implementations, the bypass valve is a mechanical bypass valve or an electromagnetic bypass valve.

在一些可能的实现方式中,在所述基于所述模拟海拔高度确定所述旁通阀所处环境的理论环境压力和所述旁通阀的理论进气压力之后,还包括:In some possible implementations, after determining the theoretical ambient pressure of the environment where the bypass valve is located and the theoretical intake pressure of the bypass valve based on the simulated altitude, the method further includes:

获取所述高原台架的上一次模拟海拔高度;Obtain the last simulated altitude of the plateau platform;

基于所述上一次模拟海拔高度和所述模拟海拔高度确定所述高原台架的海拔模拟模式;Determine the altitude simulation mode of the plateau platform based on the last simulated altitude and the simulated altitude;

当所述海拔模拟模式为海拔上升模拟模式时,将所述理论进气压力实时发送至所述增压器;When the altitude simulation mode is an altitude rise simulation mode, the theoretical intake pressure is sent to the supercharger in real time;

当所述海拔模拟模式为海拔下降模拟模式时,将所述理论进气压力延迟预设时间后发送至所述增压器。When the altitude simulation mode is an altitude descent simulation mode, the theoretical intake pressure is delayed by a preset time and then sent to the supercharger.

在一些可能的实现方式中,所述基于所述上一次模拟海拔高度和所述模拟海拔高度确定所述高原台架的海拔模拟模式,包括:In some possible implementations, determining the altitude simulation mode of the plateau platform based on the last simulated altitude and the simulated altitude includes:

当所述上一次模拟海拔高度小于所述模拟海拔高度时,所述海拔模拟模式为所述海拔上升模拟模式;When the last simulated altitude is less than the simulated altitude, the altitude simulation mode is the altitude rise simulation mode;

当所述上一次模拟海拔高度大于所述模拟海拔高度时,所述海拔模拟模式为所述海拔下降模拟模式。When the last simulated altitude is greater than the simulated altitude, the altitude simulation mode is the altitude descent simulation mode.

在一些可能的实现方式中,所述延迟预设时间为5S~10S。In some possible implementations, the preset delay time is 5S to 10S.

另一方面,本发明还提供了一种高原台架的控制装置,高原台架包括增压器、旁通阀以及用于调整所述旁通阀开度的开度控制器,所述旁通阀的两端分别连通所述增压器和环境大气,所述高原台架的控制装置包括:On the other hand, the present invention also provides a control device for a plateau platform. The plateau platform includes a supercharger, a bypass valve, and an opening controller for adjusting the opening of the bypass valve. The bypass valve Both ends of the valve are connected to the supercharger and the ambient atmosphere respectively. The control device of the plateau platform includes:

模拟海拔高度获取单元,用于获取所述高原台架的模拟海拔高度;A simulated altitude acquisition unit, used to acquire the simulated altitude of the plateau platform;

目标进出压差确定单元,用于基于所述模拟海拔高度确定所述旁通阀的目标进出压差;a target inlet and outlet pressure difference determination unit, configured to determine the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude;

旁通阀开度调整单元,用于基于所述目标进出压差生成所述开度控制器的控制指令,响应所述控制指令将所述旁通阀的开度调整至目标开度。A bypass valve opening adjustment unit is configured to generate a control instruction for the opening controller based on the target inlet and outlet pressure difference, and adjust the opening of the bypass valve to the target opening in response to the control instruction.

另一方面,本发明还提供了一种高原台架,包括存储器和处理器,其中,On the other hand, the present invention also provides a plateau bench, including a memory and a processor, wherein,

所述存储器,用于存储程序;The memory is used to store programs;

所述处理器,与所述存储器耦合,用于执行所述存储器中存储的所述程序,以实现上述任意一种可能的实现方式中所述的高原台架的控制方法中的步骤。The processor is coupled to the memory and is used to execute the program stored in the memory to implement the steps in the control method of the plateau platform described in any of the above possible implementations.

另一方面,本发明还提供了一种计算机可读存储介质,所述可读存储介质上存储有程序或指令,所述程序或指令被处理器执行时以实现上述任意一种可能的实现方式中所述的高原台架的控制方法中的步骤。On the other hand, the present invention also provides a computer-readable storage medium. Programs or instructions are stored on the readable storage medium. When the programs or instructions are executed by a processor, they can realize any of the above possible implementation methods. The steps in the plateau bench control method described in .

采用上述实施例的有益效果是:本发明提供的高原台架的控制方法,首先获取高原台架的模拟海拔高度,然后基于模拟海拔高度确定旁通阀的目标进出压差,确保目标进出压差与模拟海拔高度相适配,提高了旁通阀目标开度的准确性。并且,基于目标进出压差生成开度控制器的控制指令,响应控制指令将旁通阀的开度调整至目标开度,实现了旁通阀开度的自动调整,无需人为介入,从而提高了旁通阀开度调整的自动化,同时消除了人为调整误差,进一步提高了目标开度的准确性。The beneficial effect of adopting the above embodiment is that the control method of the plateau bench provided by the present invention first obtains the simulated altitude of the plateau bench, and then determines the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude to ensure the target inlet and outlet pressure difference. Adapted to the simulated altitude, the accuracy of the target opening of the bypass valve is improved. Moreover, the control instruction of the opening controller is generated based on the target inlet and outlet pressure difference, and the opening of the bypass valve is adjusted to the target opening in response to the control instruction, thereby realizing automatic adjustment of the opening of the bypass valve without human intervention, thus improving the efficiency of the opening. The automation of bypass valve opening adjustment simultaneously eliminates manual adjustment errors and further improves the accuracy of the target opening.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.

图1为本发明提供的高原台架局部零部件的一个实施例结构示意图;Figure 1 is a schematic structural diagram of an embodiment of partial components of the plateau platform provided by the present invention;

图2为本发明提供的高原台架的控制方法的一个实施例流程示意图;Figure 2 is a schematic flow chart of an embodiment of the control method of the plateau platform provided by the present invention;

图3为本发明图2中S202的一个实施例流程示意图;Figure 3 is a schematic flow diagram of an embodiment of S202 in Figure 2 of the present invention;

图4为本发明图3中S301的一个实施例流程示意图;Figure 4 is a schematic flow diagram of an embodiment of S301 in Figure 3 of the present invention;

图5为本发明提供的发动理论进气压力至增压器的一个实施例流程示意图;Figure 5 is a schematic flowchart of an embodiment of activating theoretical intake pressure to a supercharger provided by the present invention;

图6为本发明提供的高原台架的控制装置的一个实施例结构示意图;Figure 6 is a schematic structural diagram of an embodiment of the control device of the plateau platform provided by the present invention;

图7为本发明提供的发动机模拟设备的一个实施例结构示意图。Figure 7 is a schematic structural diagram of an embodiment of the engine simulation equipment provided by the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of protection of the present invention.

应当理解,示意性的附图并未按实物比例绘制。本发明中使用的流程图示出了根据本发明的一些实施例实现的操作。应当理解,流程图的操作可以不按顺序实现,没有逻辑的上下文关系的步骤可以反转顺序或者同时实施。此外,本领域技术人员在本发明内容的指引下,可以向流程图添加一个或多个其他操作,也可以从流程图中移除一个或多个操作。附图中所示的一些方框图是功能实体,不一定必须与物理或逻辑上独立的实体相对应。可以采用软件形式来实现这些功能实体,或在一个或多个硬件模块或集成电路中实现这些功能实体,或在不同网络和/或处理器系统和/或微控制器系统中实现这些功能实体。It should be understood that the schematic drawings are not drawn to scale. The flowcharts used in this disclosure illustrate operations implemented in accordance with some embodiments of the invention. It should be understood that the operations of the flowchart may be implemented out of sequence, and steps without logical context may be implemented in reverse order or simultaneously. In addition, those skilled in the art can add one or more other operations to the flow chart and remove one or more operations from the flow chart under the guidance of the present invention. Some of the block diagrams shown in the figures are functional entities and do not necessarily correspond to physically or logically separate entities. These functional entities may be implemented in software form, or implemented in one or more hardware modules or integrated circuits, or implemented in different networks and/or processor systems and/or microcontroller systems.

在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其他实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其他实施例相结合。Reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.

本发明提供了一种高原台架的控制方法、装置、发动机模拟设备及存储介质,以下分别进行说明。The present invention provides a control method, device, engine simulation equipment and storage medium for a plateau bench, which are described separately below.

图1为本发明实施例提供的高原台架局部零部件的结构示意图,如图1所示,高原台架包括增压器、旁通阀以及用于调整旁通阀开度的开度控制器,旁通阀的两端分别连通增压器和环境大气。Figure 1 is a schematic structural diagram of some parts of the plateau bench provided by the embodiment of the present invention. As shown in Figure 1, the plateau bench includes a supercharger, a bypass valve and an opening controller for adjusting the opening of the bypass valve. , both ends of the bypass valve are connected to the supercharger and the ambient atmosphere respectively.

需要说明的是:旁通阀和开度控制器可为独立的器件,也可为集成在一体的器件。It should be noted that the bypass valve and the opening controller can be independent devices or integrated devices.

为提高高原台架的集成度,在本发明的具体实施例中,旁通阀和开度控制器为集成一体的AVU阀(Air Valve Unit,空气阀单元),AVU阀是一种自动控制阀门,主要用于调节流体流量,其工作原理基于调节装置(即本发明实施例中的旁通阀)和控制器(即本发明实施例中的开度控制器),调节装置通常包括传感器和执行器,传感器用于测量流体的流量或压力,并将这些数据传输给控制器,控制器生成控制指令,执行器基于控制指令改变阀门的开度。In order to improve the integration of the plateau bench, in a specific embodiment of the present invention, the bypass valve and the opening controller are integrated AVU valves (Air Valve Unit, air valve unit), and the AVU valve is an automatic control valve. , mainly used to regulate fluid flow, and its working principle is based on the regulating device (ie, the bypass valve in the embodiment of the present invention) and the controller (ie, the opening controller in the embodiment of the present invention). The regulating device usually includes a sensor and an actuator The sensor is used to measure the flow or pressure of the fluid and transmit these data to the controller. The controller generates control instructions and the actuator changes the opening of the valve based on the control instructions.

还需要说明的是:本发明实施例中的旁通阀可为机械旁通阀或电磁旁通阀。It should also be noted that the bypass valve in the embodiment of the present invention may be a mechanical bypass valve or an electromagnetic bypass valve.

当旁通阀为机械旁通阀时,还需设置一个可调节机械旁通阀开度的开度调节执行器,开度调节执行器响应控制指令生成执行动作以调整机械旁通阀的开度。When the bypass valve is a mechanical bypass valve, it is also necessary to set up an opening adjustment actuator that can adjust the opening of the mechanical bypass valve. The opening adjustment actuator responds to the control command and generates execution actions to adjust the opening of the mechanical bypass valve. .

当旁通阀为电磁旁通阀时,可直接响应控制指令以调节其自身开度。When the bypass valve is an electromagnetic bypass valve, it can directly respond to the control command to adjust its own opening.

图2为本发明提供的高原台架的控制方法的实施例流程示意图,如图2所示,高原台架的控制方法包括:Figure 2 is a schematic flow diagram of an embodiment of the control method of the plateau platform provided by the present invention. As shown in Figure 2, the control method of the plateau platform includes:

S201、获取高原台架的模拟海拔高度;S201. Obtain the simulated altitude of the plateau platform;

S202、基于模拟海拔高度确定旁通阀的目标进出压差;S202. Determine the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude;

S203、基于目标进出压差生成开度控制器的控制指令,响应控制指令将旁通阀的开度调整至目标开度。S203. Generate a control instruction for the opening controller based on the target inlet and outlet pressure difference, and adjust the opening of the bypass valve to the target opening in response to the control instruction.

与现有技术相比,本发明实施例提供的高原台架的控制方法,首先获取高原台架的模拟海拔高度,然后基于模拟海拔高度确定旁通阀的目标进出压差,确保目标进出压差与模拟海拔高度相适配,提高了旁通阀目标开度的准确性。并且,基于目标进出压差生成开度控制器的控制指令,响应控制指令将旁通阀的开度调整至目标开度,实现了旁通阀开度的自动调整,无需人为介入,从而提高了旁通阀开度调整的自动化,同时消除了人为调整误差,进一步提高了目标开度的准确性。Compared with the existing technology, the control method of the plateau bench provided by the embodiment of the present invention first obtains the simulated altitude of the plateau bench, and then determines the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude to ensure the target inlet and outlet pressure difference. Adapted to the simulated altitude, the accuracy of the target opening of the bypass valve is improved. Moreover, the control instruction of the opening controller is generated based on the target inlet and outlet pressure difference, and the opening of the bypass valve is adjusted to the target opening in response to the control instruction, thereby realizing automatic adjustment of the opening of the bypass valve without human intervention, thus improving the efficiency of the opening. The automation of bypass valve opening adjustment simultaneously eliminates manual adjustment errors and further improves the accuracy of the target opening.

其中,模拟海拔高度应当根据高原台架的模拟需求进行确定和获取。Among them, the simulated altitude should be determined and obtained based on the simulation requirements of the plateau bench.

在本发明的一些实施例中,如图3所示,步骤S202包括:In some embodiments of the present invention, as shown in Figure 3, step S202 includes:

S301、基于模拟海拔高度确定旁通阀所处环境的理论环境压力和旁通阀的理论进气压力;S301. Determine the theoretical environmental pressure of the environment where the bypass valve is located and the theoretical inlet pressure of the bypass valve based on the simulated altitude;

S302、基于理论进气压力和理论环境压力确定目标进出压差。S302. Determine the target inlet and outlet pressure difference based on the theoretical inlet pressure and theoretical ambient pressure.

本发明实施例通过基于模拟海拔高度确定出的理论环境压力和实际进气压力确定目标进出压差,消除了在高原台架模拟高原环境,而旁通阀处于平原环境时造成的旁通阀压差小于理论压差的技术问题,提高了确定出的目标进出压差的准确性。The embodiment of the present invention determines the target inlet and outlet pressure difference based on the theoretical environmental pressure and the actual inlet pressure determined based on the simulated altitude, thereby eliminating the bypass valve pressure caused when the plateau environment is simulated on a plateau bench and the bypass valve is in a plain environment. The technical problem of the difference being less than the theoretical pressure difference improves the accuracy of the determined target inlet and outlet pressure difference.

在本发明的具体实施例中,若模拟的是70kPa海拔,实际进气压力为300kPa,则理论环境压力为70kPa,而并非是大气压(100kPa),则目标进出压差为300kPa-70kPa=230kPa,而并非是300kPa-100kPa=200kPa。In the specific embodiment of the present invention, if the altitude of 70kPa is simulated and the actual inlet pressure is 300kPa, then the theoretical ambient pressure is 70kPa, not atmospheric pressure (100kPa), then the target inlet and outlet pressure difference is 300kPa-70kPa=230kPa, It is not 300kPa-100kPa=200kPa.

在本发明的一些实施例中,如图4所示,步骤S301包括:In some embodiments of the present invention, as shown in Figure 4, step S301 includes:

S401、构建模拟海拔高度与理论环境压力的对应关系;S401. Construct a corresponding relationship between simulated altitude and theoretical environmental pressure;

S402、基于模拟海拔高度以及对应关系确定理论环境压力。S402. Determine the theoretical environmental pressure based on the simulated altitude and corresponding relationship.

本发明实施例通过构建出的模拟海拔高度和理论环境压力之间的对应关系,可快速根据模拟海拔高度确定理论环境压力,进而提高旁通阀目标开度的调节效率。By constructing the corresponding relationship between the simulated altitude and the theoretical environmental pressure, the embodiment of the present invention can quickly determine the theoretical environmental pressure based on the simulated altitude, thereby improving the adjustment efficiency of the target opening of the bypass valve.

其中,对应关系可以函数关系进行存储,也可以表格形式进行存储。Among them, the corresponding relationship can be stored in functional relationship or in table form.

在本发明的具体实施例中,模拟海拔高度与理论环境压力的对应关系以表格形式进行存储,如表1所示:In a specific embodiment of the present invention, the corresponding relationship between simulated altitude and theoretical environmental pressure is stored in table form, as shown in Table 1:

表1模拟海拔高度与理论环境压力的对应关系Table 1 Correspondence between simulated altitude and theoretical environmental pressure

高原台架在试验时,往往需要模拟旁通阀不同海拔高度下的目标进出压差,即:需要增压器模拟不同模拟海拔高度下的出口压力。而高原台架的进气压力调节,在收到指令到调整至目标进气压力需要5-10s。当海拔下降时,意味着进气压力提升、喷油量增加;如果直接把增压压力值提升到目标值,喷油器会根据据增压压力增加喷油量,喷油量大,需求的气就多,但此时进气压力偏低,增压器只能被迫提升转速,可能导致超速。为解决这一技术问题,在本发明的一些实施例中,如图5所示,在步骤S301之后,还包括:When testing on a plateau bench, it is often necessary to simulate the target inlet and outlet pressure differences of the bypass valve at different altitudes, that is, the supercharger is required to simulate the outlet pressure at different simulated altitudes. As for the intake pressure adjustment of the plateau bench, it takes 5-10 seconds from receiving the instruction to adjusting to the target intake pressure. When the altitude decreases, it means that the intake pressure increases and the fuel injection volume increases; if the boost pressure value is directly raised to the target value, the injector will increase the fuel injection volume according to the boost pressure. The large fuel injection volume requires There will be more air, but at this time the intake pressure is low, and the supercharger can only be forced to increase the speed, which may lead to overspeeding. In order to solve this technical problem, in some embodiments of the present invention, as shown in Figure 5, after step S301, it also includes:

S501、获取高原台架的上一次模拟海拔高度;S501. Obtain the last simulated altitude of the plateau platform;

S502、基于上一次模拟海拔高度和模拟海拔高度确定高原台架的海拔模拟模式;S502. Determine the altitude simulation mode of the plateau platform based on the last simulated altitude and the simulated altitude;

S503、当海拔模拟模式为海拔上升模拟模式时,将理论进气压力实时发送至增压器;S503. When the altitude simulation mode is the altitude rise simulation mode, send the theoretical intake pressure to the supercharger in real time;

S504、当海拔模拟模式为海拔下降模拟模式时,将理论进气压力延迟预设时间后发送至增压器。S504. When the altitude simulation mode is the altitude descent simulation mode, the theoretical intake pressure is delayed by a preset time and then sent to the supercharger.

本发明实施例通过设置当海拔模拟模式为海拔下降模拟模式时,将理论进气压力延迟预设时间后发送至增压器,可为增压器的出口压力提升提供时间,避免在出口压力提升的过程中多给油,消除增压器的超速风险,提高高原台架在试验模拟过程中的安全性。In the embodiment of the present invention, when the altitude simulation mode is the altitude descent simulation mode, the theoretical intake pressure is delayed by a preset time and then sent to the supercharger, which can provide time for the outlet pressure of the supercharger to increase and avoid increasing the outlet pressure. Add more oil during the process to eliminate the risk of overspeeding of the supercharger and improve the safety of the plateau bench during the test simulation process.

在本发明的具体实施例中,步骤S502包括:In a specific embodiment of the present invention, step S502 includes:

当上一次模拟海拔高度小于模拟海拔高度时,海拔模拟模式为海拔上升模拟模式;When the last simulated altitude is less than the simulated altitude, the altitude simulation mode is the altitude rising simulation mode;

当上一次模拟海拔高度大于模拟海拔高度时,海拔模拟模式为海拔下降模拟模式。When the last simulated altitude is greater than the simulated altitude, the altitude simulation mode is the altitude descent simulation mode.

应当理解的是:延迟预设时间应当根据增压器的器件参数进行设定,在本发明的具体实施例中,延迟预设时间为5S~10S。It should be understood that the preset delay time should be set according to the device parameters of the supercharger. In specific embodiments of the present invention, the preset delay time is 5S to 10S.

在本发明的一些实施例中,高原台架的控制方法可在诸如INCA软件等汽车标动软件工具中进行。In some embodiments of the present invention, the control method of the plateau bench can be performed in an automotive motion software tool such as INCA software.

综上所述,本发明实施例根据模拟海拔高度确定旁通阀的目标进出压差,并通过开度控制器生成的控制指令控制旁通阀的开度调整至目标开度,不需要频繁人为操作,可提高目标开度的准确性和灵活性。进一步地,基于理论进气压力和理论环境压力确定目标进出压差,可使旁通阀膜片上的压力与模拟海拔高度适配,从而可使旁通阀打开到模拟海拔高度的正确开度,提高了高原台架模拟的准确性。更进一步地,本发明实施例在海拔模拟模式为海拔下降模拟模式时,延迟发送理论进气压力至增压器,可确保增压器在高原台架模拟过程的安全性。In summary, the embodiment of the present invention determines the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude, and controls the opening of the bypass valve to adjust to the target opening through the control instructions generated by the opening controller, without the need for frequent manual adjustments. operation, which can improve the accuracy and flexibility of target opening. Furthermore, determining the target inlet and outlet pressure difference based on the theoretical inlet pressure and theoretical environmental pressure can adapt the pressure on the bypass valve diaphragm to the simulated altitude, so that the bypass valve can be opened to the correct opening at the simulated altitude. , which improves the accuracy of plateau bench simulation. Furthermore, when the altitude simulation mode is the altitude descent simulation mode, the embodiment of the present invention delays sending the theoretical intake pressure to the supercharger, which can ensure the safety of the supercharger during the plateau bench simulation process.

为了更好实施本发明实施例中的高原台架的控制方法,在高原台架的控制方法基础之上,对应地,本发明实施例还提供了一种高原台架的控制装置,高原台架包括增压器、旁通阀以及用于调整旁通阀开度的开度控制器,旁通阀的两端分别连通增压器和环境大气,如图6所示,高原台架的控制装置600包括:In order to better implement the control method of the plateau bench in the embodiment of the present invention, based on the control method of the plateau bench, correspondingly, the embodiment of the present invention also provides a control device of the plateau bench. It includes a supercharger, a bypass valve and an opening controller used to adjust the opening of the bypass valve. Both ends of the bypass valve are connected to the supercharger and the ambient atmosphere respectively. As shown in Figure 6, the control device of the plateau bench 600 includes:

模拟海拔高度获取单元601,用于获取高原台架的模拟海拔高度;The simulated altitude acquisition unit 601 is used to obtain the simulated altitude of the plateau platform;

目标进出压差确定单元602,用于基于模拟海拔高度确定旁通阀的目标进出压差;The target inlet and outlet pressure difference determination unit 602 is used to determine the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude;

旁通阀开度调整单元603,用于基于目标进出压差生成开度控制器的控制指令,响应控制指令将旁通阀的开度调整至目标开度。The bypass valve opening adjustment unit 603 is configured to generate a control instruction for the opening controller based on the target inlet and outlet pressure difference, and adjust the opening of the bypass valve to the target opening in response to the control instruction.

上述实施例提供的高原台架的控制装置600可实现上述高原台架的控制方法实施例中描述的技术方案,上述各模块或单元具体实现的原理可参见上述高原台架的控制方法实施例中的相应内容,此处不再赘述。The control device 600 of the plateau platform provided in the above embodiment can implement the technical solution described in the embodiment of the control method of the plateau platform. The specific implementation principles of each of the above modules or units can be found in the embodiment of the control method of the plateau platform. The corresponding content will not be repeated here.

如图7所示,本发明还相应提供了一种发动机模拟设备700。该发动机模拟设备700包括处理器701、存储器702及显示器703。图7仅示出了发动机模拟设备700的部分组件,但是应理解的是,并不要求实施所有示出的组件,可以替代地实施更多或者更少的组件。As shown in Figure 7, the present invention also provides an engine simulation device 700. The engine simulation device 700 includes a processor 701 , a memory 702 and a display 703 . FIG. 7 illustrates only some components of the engine simulation device 700, but it should be understood that implementation of all illustrated components is not required and more or fewer components may alternatively be implemented.

存储器702在一些实施例中可以是发动机模拟设备700的内部存储单元,例如发动机模拟设备700的硬盘或内存。存储器702在另一些实施例中也可以是发动机模拟设备700的外部存储设备,例如发动机模拟设备700上配备的插接式硬盘,智能存储卡(Smart MediaCard,SMC),安全数字(Secure Digital,SD)卡,闪存卡(Flash Card)等。The memory 702 may be an internal storage unit of the engine simulation device 700 in some embodiments, such as a hard disk or memory of the engine simulation device 700 . In other embodiments, the memory 702 may also be an external storage device of the engine simulation device 700 , such as a plug-in hard disk, a smart memory card (Smart MediaCard, SMC), or a secure digital (SD) equipped on the engine simulation device 700 . ) card, Flash Card, etc.

进一步地,存储器702还可既包括发动机模拟设备700的内部储存单元也包括外部存储设备。存储器702用于存储安装发动机模拟设备700的应用软件及各类数据。Further, the memory 702 may also include both an internal storage unit of the engine simulation device 700 and an external storage device. The memory 702 is used to store application software and various types of data installed in the engine simulation device 700 .

处理器701在一些实施例中可以是一个中央处理器(Central Processing Unit,CPU),微处理器或其他数据处理芯片,用于运行存储器702中存储的程序代码或处理数据,例如本发明中的高原台架的控制方法。In some embodiments, the processor 701 may be a central processing unit (CPU), a microprocessor or other data processing chip, used to run program codes or process data stored in the memory 702, such as in the present invention. Control method of plateau bench.

显示器703在一些实施例中可以是LED显示器、液晶显示器、触控式液晶显示器以及OLED(Organic Light-Emitting Diode,有机发光二极管)触摸器等。显示器703用于显示在发动机模拟设备700的信息以及用于显示可视化的用户界面。发动机模拟设备700的部件701-703通过系统总线相互通信。In some embodiments, the display 703 may be an LED display, a liquid crystal display, a touch-sensitive liquid crystal display, an OLED (Organic Light-Emitting Diode, organic light-emitting diode) touch device, etc. The display 703 is used to display information on the engine simulation device 700 and to display a visual user interface. The components 701-703 of the engine simulation device 700 communicate with each other via a system bus.

在本发明的一些实施例中,当处理器701执行存储器702中的高原台架的控制程序时,可实现以下步骤:In some embodiments of the present invention, when the processor 701 executes the control program of the plateau platform in the memory 702, the following steps may be implemented:

获取高原台架的模拟海拔高度;Obtain the simulated altitude of the plateau platform;

基于模拟海拔高度确定旁通阀的目标进出压差;Determine the target inlet and outlet pressure difference of the bypass valve based on the simulated altitude;

基于目标进出压差生成开度控制器的控制指令,响应控制指令将旁通阀的开度调整至目标开度。The control instruction of the opening controller is generated based on the target inlet and outlet pressure difference, and the opening of the bypass valve is adjusted to the target opening in response to the control instruction.

应当理解的是:处理器701在执行存储器702中的高原台架的控制程序时,除了上面的功能之外,还可实现其他功能,具体可参见前面相关方法实施例的描述。It should be understood that when the processor 701 executes the control program of the plateau platform in the memory 702, in addition to the above functions, it can also implement other functions. For details, please refer to the previous description of the relevant method embodiments.

进一步地,本发明实施例对提及的发动机模拟设备700的类型不做具体限定,发动机模拟设备700可以为手机、平板电脑、个人数字助理(personal digital assistant,PDA)、可穿戴设备、膝上型计算机(laptop)等便携式发动机模拟设备。便携式发动机模拟设备的示例性实施例包括但不限于搭载IOS、android、Microsoft或者其他操作系统的便携式发动机模拟设备。上述便携式发动机模拟设备也可以是其他便携式发动机模拟设备,诸如具有触敏表面(例如触控面板)的膝上型计算机(laptop)等。还应当理解的是,在本发明其他一些实施例中,发动机模拟设备700也可以不是便携式发动机模拟设备,而是具有触敏表面(例如触控面板)的台式计算机。Further, the embodiment of the present invention does not specifically limit the type of the engine simulation device 700 mentioned. The engine simulation device 700 can be a mobile phone, a tablet computer, a personal digital assistant (PDA), a wearable device, a laptop Portable engine simulation equipment such as laptop computers. Exemplary embodiments of portable engine simulation devices include, but are not limited to, portable engine simulation devices equipped with IOS, android, Microsoft, or other operating systems. The above-mentioned portable engine simulation device may also be other portable engine simulation devices, such as a laptop computer (laptop) with a touch-sensitive surface (such as a touch panel). It should also be understood that in other embodiments of the present invention, the engine simulation device 700 may not be a portable engine simulation device, but a desktop computer with a touch-sensitive surface (eg, a touch panel).

相应地,本申请实施例还提供一种计算机可读存储介质,计算机可读存储介质用于存储计算机可读取的程序或指令,程序或指令被处理器执行时,能够实现上述各方法实施例提供的高原台架的控制方法步骤或功能。Correspondingly, embodiments of the present application also provide a computer-readable storage medium. The computer-readable storage medium is used to store computer-readable programs or instructions. When the programs or instructions are executed by the processor, the above method embodiments can be implemented. Provides the control method steps or functions of the plateau gantry.

本领域技术人员可以理解,实现上述实施例方法的全部或部分流程,可以通过计算机程序来指令相关的硬件(如处理器,控制器等)来完成,计算机程序可存储于计算机可读存储介质中。其中,计算机可读存储介质为磁盘、光盘、只读存储记忆体或随机存储记忆体等。Those skilled in the art can understand that all or part of the process of implementing the methods of the above embodiments can be completed by instructing relevant hardware (such as processors, controllers, etc.) through a computer program. The computer program can be stored in a computer-readable storage medium. . Among them, the computer-readable storage media is a magnetic disk, an optical disk, a read-only memory or a random access memory, etc.

以上对本发明所提供的高原台架的控制方法、装置、发动机模拟设备及存储介质进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The control method, device, engine simulation equipment and storage medium of the plateau bench provided by the present invention have been introduced in detail above. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only It is used to help understand the method and its core idea of the present invention; at the same time, for those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of the present invention. In summary, this specification The contents should not be construed as limitations of the invention.

Claims (10)

1. The control method of the plateau bench is characterized in that the plateau bench comprises a supercharger, a bypass valve and an opening controller for adjusting the opening of the bypass valve, two ends of the bypass valve are respectively communicated with the supercharger and the ambient atmosphere, and the control method of the plateau bench comprises the following steps:
obtaining the simulated altitude of the plateau bench;
determining a target inlet and outlet differential pressure of the bypass valve based on the simulated altitude;
and generating a control instruction of the opening controller based on the target inlet-outlet pressure difference, and adjusting the opening of the bypass valve to a target opening in response to the control instruction.
2. The method of claim 1, wherein said determining a target inlet and outlet differential pressure of the bypass valve based on the simulated altitude comprises:
determining a theoretical ambient pressure of an environment in which the bypass valve is located and a theoretical intake pressure of the bypass valve based on the simulated altitude;
the target in-out differential pressure is determined based on the theoretical intake pressure and the theoretical ambient pressure.
3. The method of claim 2, wherein determining a theoretical ambient pressure of an environment in which the bypass valve is located based on the simulated altitude comprises:
constructing a corresponding relation between the simulated altitude and the theoretical ambient pressure;
the theoretical ambient pressure is determined based on the simulated altitude and the correspondence.
4. The method of claim 1, wherein the bypass valve is a mechanical bypass valve or an electromagnetic bypass valve.
5. The control method of the altitude bench according to claim 2, further comprising, after said determining a theoretical ambient pressure of an environment in which said bypass valve is located and a theoretical intake pressure of said bypass valve based on said simulated altitude:
acquiring the last simulated altitude of the plateau bench;
determining an altitude simulation mode of the altitude platform based on the last simulated altitude and the simulated altitude;
when the altitude simulation mode is an altitude rising simulation mode, sending the theoretical intake pressure to the supercharger in real time;
and when the altitude simulation mode is an altitude decrease simulation mode, the theoretical air inlet pressure is delayed for a preset time and then sent to the supercharger.
6. The method of claim 5, wherein said determining an altitude simulation mode of the altitude bench based on the last simulated altitude and the simulated altitude comprises:
when the last simulated altitude is less than the simulated altitude, the altitude simulation mode is the altitude elevation simulation mode;
when the last simulated altitude is greater than the simulated altitude, the altitude simulation mode is the altitude-down simulation mode.
7. The method according to claim 5, wherein the delay preset time is 5S to 10S.
8. The utility model provides a controlling means of plateau rack, its characterized in that, the plateau rack includes booster, bypass valve and is used for adjusting the aperture controller of bypass valve aperture, the both ends of bypass valve communicate respectively booster and ambient atmosphere, the controlling means of plateau rack includes:
the simulated altitude acquisition unit is used for acquiring the simulated altitude of the plateau bench;
a target in-out differential pressure determining unit for determining a target in-out differential pressure of the bypass valve based on the simulated altitude;
and a bypass valve opening adjustment unit for generating a control command of the opening controller based on the target in-out differential pressure, and adjusting the opening of the bypass valve to a target opening in response to the control command.
9. An engine simulation apparatus comprising a memory and a processor, wherein,
the memory is used for storing programs;
the processor, coupled to the memory, for executing the program stored in the memory to implement the steps in the control method of the altitude platform according to any one of the preceding claims 1 to 7.
10. A computer readable storage medium, characterized in that the readable storage medium has stored thereon a program or instructions which, when executed by a processor, implement the steps of the control method of the plateau stage of any of the above claims 1 to 7.
CN202311526039.2A 2023-11-14 2023-11-14 Control method, device, engine simulation equipment and storage medium of plateau bench Pending CN117627774A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4697421A (en) * 1983-10-13 1987-10-06 Honda Giken Kogyo Kabushiki Kaisha Supercharging pressure control system for an internal combustion engine with a tubocharger and method of operation
CN104614184A (en) * 2015-02-12 2015-05-13 广西玉柴机器股份有限公司 Simulator in exhaust driven supercharger in simulated highland test of engine
CN112648067A (en) * 2020-12-18 2021-04-13 潍柴动力股份有限公司 Environmental chamber and turbocharger actuator control system, method and storage medium thereof
CN113250809A (en) * 2021-05-11 2021-08-13 昆明云内动力股份有限公司 WGT supercharger bypass valve actuator
CN218766011U (en) * 2022-11-23 2023-03-28 东风康明斯发动机有限公司 Regulator and supercharger for plateau bench test of engine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4697421A (en) * 1983-10-13 1987-10-06 Honda Giken Kogyo Kabushiki Kaisha Supercharging pressure control system for an internal combustion engine with a tubocharger and method of operation
CN104614184A (en) * 2015-02-12 2015-05-13 广西玉柴机器股份有限公司 Simulator in exhaust driven supercharger in simulated highland test of engine
CN112648067A (en) * 2020-12-18 2021-04-13 潍柴动力股份有限公司 Environmental chamber and turbocharger actuator control system, method and storage medium thereof
CN113250809A (en) * 2021-05-11 2021-08-13 昆明云内动力股份有限公司 WGT supercharger bypass valve actuator
CN218766011U (en) * 2022-11-23 2023-03-28 东风康明斯发动机有限公司 Regulator and supercharger for plateau bench test of engine

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