CN117625175A - Core-shell structured fluorescent powder and preparation method and application thereof - Google Patents
Core-shell structured fluorescent powder and preparation method and application thereof Download PDFInfo
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- 239000011258 core-shell material Substances 0.000 title claims abstract description 50
- 239000000843 powder Substances 0.000 title claims abstract description 37
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000002243 precursor Substances 0.000 claims abstract description 27
- 239000000126 substance Substances 0.000 claims abstract description 24
- 239000000203 mixture Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052802 copper Inorganic materials 0.000 claims abstract description 15
- 239000010949 copper Substances 0.000 claims abstract description 15
- 239000011521 glass Substances 0.000 claims abstract description 14
- 238000005245 sintering Methods 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 46
- 239000000243 solution Substances 0.000 claims description 36
- 239000002994 raw material Substances 0.000 claims description 24
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 19
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 19
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 19
- 239000001099 ammonium carbonate Substances 0.000 claims description 19
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 12
- 239000004202 carbamide Substances 0.000 claims description 12
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 10
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 10
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 10
- 229910017604 nitric acid Inorganic materials 0.000 claims description 10
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 7
- 238000004020 luminiscence type Methods 0.000 claims description 7
- 239000011259 mixed solution Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 239000008367 deionised water Substances 0.000 claims description 5
- 229910021641 deionized water Inorganic materials 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 230000002431 foraging effect Effects 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 229910052727 yttrium Inorganic materials 0.000 claims description 5
- 101100513612 Microdochium nivale MnCO gene Proteins 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 230000001376 precipitating effect Effects 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
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- 238000005498 polishing Methods 0.000 abstract 1
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- 238000009877 rendering Methods 0.000 description 6
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- 108010047956 Nucleosomes Proteins 0.000 description 3
- 210000001623 nucleosome Anatomy 0.000 description 3
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- 238000001556 precipitation Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
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- 238000001228 spectrum Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910017922 MgLa Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
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- 239000010954 inorganic particle Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
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- 239000000758 substrate Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域Technical field
本发明涉及激光照明用荧光材料领域,具体涉及一种核壳结构荧光粉及其制备方法与应用。The invention relates to the field of fluorescent materials for laser lighting, and in particular to a core-shell structure phosphor and its preparation method and application.
背景技术Background technique
荧光粉是一种在高能激发下能发射光子的发光材料。其中,无机荧光粉在合成光谱、显示、LED/LD照明等方面发挥着重要的中介作用,特别的,白光照明是无机荧光粉最重要的应用领域之一。通常,白光可以通过两种方法来实现:第一种是基于LED/LD加磷光体的方法。除了采用单、二色荧光粉外,在单一基质中掺杂多激活剂是实现荧光粉中白光的另一种方法。考虑到发光中心(或单位)之间的空间距离,单一基体中多激活剂共掺杂可获得最佳的光谱均匀性。Phosphor is a luminescent material that emits photons under high-energy excitation. Among them, inorganic phosphors play an important intermediary role in synthetic spectrum, display, LED/LD lighting, etc. In particular, white light lighting is one of the most important application fields of inorganic phosphors. Generally, white light can be achieved by two methods: the first is based on LED/LD plus phosphor. In addition to using single- and two-color phosphors, doping multiple activators in a single matrix is another method to achieve white light in phosphors. Considering the spatial distance between luminescence centers (or units), multi-activator co-doping in a single matrix can achieve the best spectral uniformity.
在荧光转换材料中,YAG材料因其优异的化学和物理性能而成为有吸引力的发光基质材料。YAG基质具有物理、化学稳定性和透明等优点,又是研究最广泛的发光材料之一。同时,以YAG为基质的发光材料总是表现出优异的光学性能。而尿素沉淀法是制备具有明确形态和组成的无机颗粒的一种重要方法。尿素在水溶液中热分解得到稳定的pH值,为超细粉体的精确组成控制提供了良好的前景。Among fluorescent conversion materials, YAG materials have become attractive luminescent host materials due to their excellent chemical and physical properties. YAG matrix has the advantages of physical and chemical stability and transparency, and is one of the most widely studied luminescent materials. At the same time, luminescent materials based on YAG always exhibit excellent optical properties. The urea precipitation method is an important method for preparing inorganic particles with clear morphology and composition. The thermal decomposition of urea in aqueous solution yields a stable pH value, which provides good prospects for precise composition control of ultrafine powders.
CN111087235B公开了一种采用钇/助剂/铝三重核壳结构粉体制备YAG透明陶瓷的方法。此方案同样是采用共沉淀法制备前驱体溶液,再采用共沉淀法形成核壳结构,所制备的YAG陶瓷具有较好的光学质量。虽然共沉淀法在纳米颗粒合成的研究中得到了应用,但在微米级颗粒制备中的应用较少。文献(Matthias Muller et al.,Luminescence andenergy transfer of co-doped Sr5MgLa2(BO3)6:Ce3+,Mn2+,RSC Advances)中报道了,该基质的光谱表明Ce3+和Mn2+之间存在一个交换相互作用机制,且它的发光热猝灭主要是由Mn2+离子引起的。这表明,在单一基体中共掺杂多激活剂时,由于发光猝灭、激活剂浓度受到严格限制。因此,基质晶体结构中多活化剂的浓度和发光效率的优化也是一项具有挑战性的研究工作。CN111087235B discloses a method for preparing YAG transparent ceramics using yttrium/agent/aluminum triple core-shell structure powder. This solution also uses a co-precipitation method to prepare a precursor solution, and then uses a co-precipitation method to form a core-shell structure. The YAG ceramics prepared have good optical quality. Although the co-precipitation method has been applied in the study of nanoparticle synthesis, it has been less used in the preparation of micron-sized particles. It is reported in the literature (Matthias Muller et al., Luminescence and energy transfer of co-doped Sr 5 MgLa 2 (BO 3 ) 6 : Ce 3+ ,Mn 2+ , RSC Advances) that the spectrum of this matrix shows that Ce 3+ and Mn There is an exchange interaction mechanism between 2+ , and its luminescence thermal quenching is mainly caused by Mn 2+ ions. This shows that when co-doping multiple activators in a single matrix, the activator concentration is strictly limited due to luminescence quenching. Therefore, the optimization of the concentration and luminescence efficiency of multiple activators in the matrix crystal structure is also a challenging research task.
发明内容Contents of the invention
本发明的目的在于提供一种核壳结构荧光粉及其制备方法与应用,该方法制备过程简单,所制备得到的核壳结构荧光粉为微米级且纯度高,可以保持发光中心的均匀性;将其应用于制备反射式荧光器件中,所制备得到的荧光器件可具有高显指。The purpose of the present invention is to provide a core-shell structure phosphor and its preparation method and application. The method has a simple preparation process. The prepared core-shell structure phosphor is micron-level and has high purity, and can maintain the uniformity of the luminescence center; By applying it to the preparation of reflective fluorescent devices, the prepared fluorescent devices can have high rendering index.
为实现上述目的,本发明采用的技术方案是:一种核壳结构荧光粉,所述荧光粉包括核体和包裹在核体外的壳体,所述核体的化学式为(Re1-xCex)3Al5O12,式中,Re为Y或Lu,x为Y3+或Lu3+取代Ce3+位的摩尔百分数,0.0005≤x≤0.005;所述壳体的化学式为(A1-yCey)3(Al1-zBz)5O12,式中,A为Y或Lu,B为Mn或Cr,y为Y3+或Lu3+取代Ce3+位的摩尔百分数,0.001≤y≤0.01,z为Mn2+或Cr3+取代Al3+位的摩尔百分数,0.001≤z≤0.02。In order to achieve the above object, the technical solution adopted by the present invention is: a core-shell structure phosphor. The phosphor includes a core and a shell wrapped around the core. The chemical formula of the core is (Re 1-x Ce x ) 3 Al 5 O 12 , in the formula, Re is Y or Lu, x is the molar percentage of Ce 3+ substituted by Y 3+ or Lu 3+ , 0.0005≤x≤0.005; the chemical formula of the shell is (A 1-y Ce y ) 3 (Al 1-z B z ) 5 O 12 , in the formula, A is Y or Lu, B is Mn or Cr, y is the mole of Y 3+ or Lu 3+ replacing Ce 3+ position Percentage, 0.001≤y≤0.01, z is the molar percentage of Al 3+ replaced by Mn 2+ or Cr 3+ , 0.001≤z≤0.02.
优选的,所述核体的粒径为2~3μm,所述壳体的厚度为2~6μm。Preferably, the particle size of the core body is 2-3 μm, and the thickness of the shell is 2-6 μm.
本发明还提供一种上述核壳结构荧光粉的制备方法,具体步骤如下:The invention also provides a method for preparing the above-mentioned core-shell structure phosphor. The specific steps are as follows:
(1)以Y2O3/Lu2O3、Ce2O3和Al2O3作为原料粉体,按化学式(Re1-xCex)3Al5O12中对应元素的化学计量比称取各原料,其中x为Y3+或Lu3+取代Ce3+位的摩尔百分数,0.0005≤x≤0.005;将上述各种原料溶解于硝酸中形成(Re1-xCex)3Al5O12前驱体溶液;(1) Using Y 2 O 3 /Lu 2 O 3 , Ce 2 O 3 and Al 2 O 3 as raw material powders, according to the stoichiometric ratio of the corresponding elements in the chemical formula (Re 1-x Ce x ) 3 Al 5 O 12 Weigh each raw material, where x is the mole percentage of Ce 3+ substituted by Y 3+ or Lu 3+ , 0.0005≤x≤0.005; dissolve the above raw materials in nitric acid to form (Re 1-x Ce x ) 3 Al 5 O 12 precursor solution;
(2)将(Re1-xCex)3Al5O12的前驱体溶液通过超声波分散后,加入沉淀剂尿素,搅拌均匀后静置陈化,沉淀出(Re1-xCex)3Al5O12核体前驱体;(2) After the precursor solution of (Re 1-x Ce x ) 3 Al 5 O 12 is dispersed by ultrasonic waves, add the precipitant urea, stir evenly and let it stand for aging to precipitate (Re 1-x Ce x ) 3 Al 5 O 12 nuclear body precursor;
(3)以Y2O3/Lu2O3、MnCO3/Cr2O3、Ce2O3和Al2O3作为原料粉体,按化学(A1-yCey)3(Al1- zBz)5O12中对应元素的化学计量比称取各原料,其中y为Y3+或Lu3+取代Ce3+位的摩尔百分数,z为Mn2+或Cr3+取代Al3+位的摩尔百分数,0.001≤y≤0.01,0.001≤z≤0.02;将上述各种原料溶解于硝酸中形成(A1-yCey)3(Al1-zBz)5O12前驱体溶液;(3) Using Y 2 O 3 /Lu 2 O 3 , MnCO 3 /Cr 2 O 3 , Ce 2 O 3 and Al 2 O 3 as raw material powders, according to the chemical formula (A 1-y Ce y ) 3 (Al 1 - z B z ) 5 The stoichiometric ratio of the corresponding elements in O 12 Weigh each raw material, where y is the mole percentage of Y 3+ or Lu 3+ replacing Ce 3+ position, z is Mn 2+ or Cr 3+ replacing Al The mole percentage of the 3+ position, 0.001≤y≤0.01, 0.001≤z≤0.02; dissolve the above raw materials in nitric acid to form (A 1-y Ce y ) 3 (Al 1-z B z ) 5 O 12 precursor body solution;
(4)将(A1-yCey)3(Al1-zBz)5O12前驱体溶液和作为沉淀剂的碳酸氢铵混合液以滴状形式混合加入到步骤(2)得到的混合溶液中,搅拌均匀,通过过滤收集,用去离子水洗涤除杂、恒温干燥后,即得(Re1-xCex)3Al5O12@(A1-yCey)3(Al1-zBz)5O12核壳结构荧光粉。(4) Mix the (A 1-y Ce y ) 3 (Al 1-z B z ) 5 O 12 precursor solution and the ammonium bicarbonate mixture as the precipitant into the solution obtained in step (2) in drop form. into the mixed solution, stir evenly, collect by filtration, wash with deionized water to remove impurities, and dry at constant temperature to obtain (Re 1-x Ce x ) 3 Al 5 O 12 @(A 1-y Ce y ) 3 (Al 1-z B z ) 5 O 12 core-shell structure phosphor.
优选的,步骤(2)中,所述沉淀剂尿素的加入量为0.3~2mol/L。Preferably, in step (2), the added amount of the precipitating agent urea is 0.3-2 mol/L.
优选的,步骤(4)中,所述碳酸氢铵混合液由摩尔比为1:(1.4~3)的氨水和碳酸氢铵溶液配制而成,其中氨水的质量分数为25~28%,碳酸氢铵溶液的摩尔浓度为0.5~1.5mol/L;所述恒温干燥的温度为55~75℃,时间为12~24h。Preferably, in step (4), the ammonium bicarbonate mixed solution is prepared from ammonia water and ammonium bicarbonate solution with a molar ratio of 1: (1.4-3), in which the mass fraction of ammonia water is 25-28%, and the carbonic acid content is 25-28%. The molar concentration of the ammonium hydrogen solution is 0.5-1.5 mol/L; the temperature of the constant temperature drying is 55-75°C, and the time is 12-24 hours.
本发明还提供上述核壳结构荧光粉在制备反射式荧光器件中的应用,具体应用过程为:将上述核壳结构荧光粉与玻璃粉混合后倒入紫铜模具中,搅拌均匀后置于马弗炉中烧结,将烧结得到的材料切割抛光即得反射式荧光器件,该反射式荧光器件包括处于上下位置关系的发光层和紫铜片。The present invention also provides the application of the above-mentioned core-shell structure phosphor in preparing reflective fluorescent devices. The specific application process is as follows: mix the above-mentioned core-shell structure phosphor with glass powder and then pour it into a copper mold, stir evenly and then place it in the muffle. The material is sintered in a furnace, and the sintered material is cut and polished to obtain a reflective fluorescent device. The reflective fluorescent device includes a luminescent layer and a copper sheet in an upper and lower position.
优选的,所述玻璃粉的过筛目数为300~500目,核壳结构荧光粉与玻璃粉之间的质量比为(5~10):1。Preferably, the sieve mesh number of the glass powder is 300-500 mesh, and the mass ratio between the core-shell structure phosphor and the glass powder is (5-10):1.
优选的,所述烧结温度为400~1000℃,烧结时间为1~3h;所述发光层厚度为0.1~0.8mm。Preferably, the sintering temperature is 400-1000°C, the sintering time is 1-3 hours, and the thickness of the luminescent layer is 0.1-0.8 mm.
与现有技术方案相比,本发明具有以下优点:Compared with existing technical solutions, the present invention has the following advantages:
(1)本发明采用沉淀法制备的核壳结构粉末,该制备过程简单,且所制备得到的核壳结构荧光粉末组分均匀,粉体纯度高;另外,作为尺寸为微米级的核壳结构粉,其核壳分离可以保持发光中心的均匀性,同时避免了类似结构中共掺杂发光中心的相互作用;(1) The present invention adopts the core-shell structure powder prepared by the precipitation method. The preparation process is simple, and the prepared core-shell structure fluorescent powder has uniform components and high powder purity; in addition, as a core-shell structure with a size of micron level powder, whose core-shell separation can maintain the uniformity of the luminescent center while avoiding the interaction of co-doped luminescent centers in similar structures;
(2)本发明通过改变核壳尺寸、尺度和发光中心的浓度可以很容易地实现对核壳结构各组成部分的单独调节;该方法可为荧光粉合成和光谱集成提供新的途径;(2) The present invention can easily realize individual adjustment of each component of the core-shell structure by changing the size, scale and concentration of the luminescent center; this method can provide a new way for phosphor synthesis and spectral integration;
(3)本发明提出了一种烧结在紫铜基底上的发光材料,通过引入少量的玻璃粉,用于固定样品;发光材料产生的热可以通过紫铜进行散热,有利于提升材料的抗热冲击性能(能够实现25W/mm2)和导热性能(接近20Wm-1K-1);(3) The present invention proposes a luminescent material sintered on a copper substrate, which is used to fix the sample by introducing a small amount of glass powder; the heat generated by the luminescent material can be dissipated through the copper, which is beneficial to improving the thermal shock resistance of the material. (Able to achieve 25W/mm 2 ) and thermal conductivity (close to 20Wm -1 K -1 );
(4)本发明所制备得到的核壳结构荧光粉应用于制备荧光器件中,荧光器件在25W/mm2激光激发下,最大发光效率为180~240lm/W,色温为3500~4500K,显色指数为90~98,成品率高,适合批量生产。(4) The core-shell structure phosphor prepared by the present invention is used in the preparation of fluorescent devices. When excited by a 25W/ mm2 laser, the maximum luminous efficiency of the fluorescent device is 180~240lm/W, the color temperature is 3500~4500K, and the color rendering The index is 90~98, the yield is high, and it is suitable for mass production.
附图说明Description of drawings
图1为本发明核壳结构荧光粉的结构和发光示意图;Figure 1 is a schematic diagram of the structure and luminescence of the core-shell structure phosphor of the present invention;
附图1中:1、核体,2、壳体;In Figure 1: 1. Core body, 2. Shell;
图2为本发明核壳结构荧光粉应用于制备反射式荧光器件中所制备得到的荧光器件结构和工作示意图;Figure 2 is a schematic diagram of the structure and operation of a fluorescent device prepared by using the core-shell structure phosphor of the present invention to prepare a reflective fluorescent device;
附图2中:1、发光层,2、紫铜片;In Figure 2: 1. Luminous layer, 2. Copper sheet;
图3为本发明实施例3所制备的荧光器件在450nm激光激发下的的发光效率和显指的变化图。Figure 3 is a graph showing changes in luminous efficiency and CRI of the fluorescent device prepared in Example 3 of the present invention under 450 nm laser excitation.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
一种核壳结构荧光粉,结构如图1所示,所述荧光粉包括核体和包裹在核体外的壳体,所述核体的化学式为(Y0.9995Ce0.0005)3Al5O12;所述壳体的化学式为(Y0.999Ce0.001)3(Al0.999Mn0.001)5O12;所述核体的粒径为2μm,所述壳体的厚度为2μm。A core-shell structure phosphor. The structure is shown in Figure 1. The phosphor includes a core body and a shell wrapped around the core body. The chemical formula of the core body is (Y 0.9995 Ce 0.0005 ) 3 Al 5 O 12 ; The chemical formula of the shell is (Y 0.999 Ce 0.001 ) 3 (Al 0.999 Mn 0.001 ) 5 O 12 ; the particle size of the core body is 2 μm, and the thickness of the shell is 2 μm.
上述核壳结构荧光粉的制备方法,具体步骤如下:The specific steps for the preparation method of the above-mentioned core-shell structure phosphor are as follows:
(1)按化学式(Y0.9995Ce0.0005)3Al5O12中对应元素的化学计量比称取各高纯Y2O3(5.702g)、Al2O3(4.294g)和CeO2(0.004g)原料粉体共10g;将上述各种原料溶解于1.801ml的硝酸中形成(Y0.9995Ce0.0005)3Al5O12前驱体溶液;(1) Weigh each high-purity Y 2 O 3 ( 5.702g ), Al 2 O 3 (4.294g) and CeO 2 (0.004) according to the stoichiometric ratio of the corresponding elements in the chemical formula (Y 0.9995 Ce 0.0005 ) 3 Al 5 O 12 g) A total of 10g of raw material powder; dissolve the above raw materials in 1.801ml of nitric acid to form a (Y 0.9995 Ce 0.0005 ) 3 Al 5 O 12 precursor solution;
(2)将(Y0.9995Ce0.0005)3Al5O12的前驱体溶液通过超声波分散后,加入沉淀剂尿素,搅拌均匀后静置陈化,沉淀出(Y0.9995Ce0.0005)3Al5O12核体前驱体;所述尿素的加入量为0.3mol/L;(2) After the precursor solution of (Y 0.9995 Ce 0.0005 ) 3 Al 5 O 12 is dispersed by ultrasonic waves, add the precipitant urea, stir evenly and let it stand for aging to precipitate (Y 0.9995 Ce 0.0005 ) 3 Al 5 O 12 Nucleosome precursor; the added amount of urea is 0.3mol/L;
(3)按化学(Y0.999Ce0.001)3(Al0.999Mn0.001)5O12中对应元素的化学计量比称取各高纯Y2O3(5.697g)、CeO2(0.009g)、Al2O3(4.288g)和MnCO3(0.010g)原料粉体共10.004g;将上述各种原料溶解于1.778mL的硝酸中形成(Y0.999Ce0.001)3(Al0.999Mn0.001)5O12前驱体溶液;(3) Weigh each high-purity Y 2 O 3 (5.697g), CeO 2 ( 0.009g), and Al according to the stoichiometric ratio of the corresponding elements in the chemical (Y 0.999 Ce 0.001 ) 3 ( Al 0.999 Mn 0.001 ) 5 O 12 2 O 3 (4.288g) and MnCO 3 (0.010g) raw material powders total 10.004g; dissolve the above raw materials in 1.778mL of nitric acid to form (Y 0.999 Ce 0.001 ) 3 (Al 0.999 Mn 0.001 ) 5 O 12 Precursor solution;
(4)将(Y0.999Ce0.001)3(Al0.999Mn0.001)5O12前驱体溶液和作为沉淀剂的碳酸氢铵混合液以滴状形式混合加入到步骤(2)得到的混合溶液中,搅拌均匀,通过过滤收集,用去离子水洗涤除杂、恒温干燥后,即得(Y0.9995Ce0.0005)3Al5O12@(Y0.999Ce0.001)3(Al0.999Mn0.001)5O12核壳结构荧光粉;所述碳酸氢铵混合液由摩尔比为1:1.4的氨水和碳酸氢铵溶液配制而成,其中氨水的质量分数为25%,碳酸氢铵溶液的摩尔浓度为0.5mol/L;所述恒温干燥的温度为55℃,时间为12h。(4) Mix the (Y 0.999 Ce 0.001 ) 3 (Al 0.999 Mn 0.001 ) 5 O 12 precursor solution and the ammonium bicarbonate mixture as the precipitant into the mixed solution obtained in step (2) in drop form, Stir evenly, collect by filtration, wash with deionized water to remove impurities, and dry at constant temperature to obtain (Y 0.9995 Ce 0.0005 ) 3 Al 5 O 12 @(Y 0.999 Ce 0.001 ) 3 (Al 0.999 Mn 0.001 ) 5 O 12 core Shell structure phosphor; the ammonium bicarbonate mixture is prepared from ammonia water and ammonium bicarbonate solution with a molar ratio of 1:1.4, in which the mass fraction of ammonia water is 25% and the molar concentration of ammonium bicarbonate solution is 0.5 mol/ L; the constant temperature drying temperature is 55°C and the time is 12h.
将上述方法制备得到的核壳结构荧光粉与过筛目数为300目的玻璃粉混合后倒入紫铜模具中,核壳结构荧光粉与玻璃粉之间的质量比为5:1搅拌均匀后置于马弗炉中烧结,烧结温度为400℃,烧结时间为1h,将烧结得到的材料切割抛光即得反射式荧光器件,如图2所示,该反射式荧光器件包括处于上下位置关系的发光层和紫铜片,所述发光层厚度为0.8mm。Mix the core-shell structure phosphor prepared by the above method and the glass powder with a sieve mesh of 300 mesh and then pour it into the copper mold. The mass ratio between the core-shell structure phosphor and the glass powder is 5:1. Stir evenly before placing It is sintered in a muffle furnace at a sintering temperature of 400°C and a sintering time of 1 hour. The sintered material is cut and polished to obtain a reflective fluorescent device, as shown in Figure 2. The reflective fluorescent device includes luminescent elements in an up and down position. layer and copper sheet, the thickness of the luminescent layer is 0.8mm.
本实施例所制备得到的荧光器件,在25W/mm2激光激发下,最大发光效率为185lm/W,色温为4300K,显色指数为92。The fluorescent device prepared in this embodiment has a maximum luminous efficiency of 185lm/W, a color temperature of 4300K, and a color rendering index of 92 under laser excitation of 25W/ mm2 .
实施例2Example 2
一种核壳结构荧光粉,结构如图1所示,所述荧光粉包括核体和包裹在核体外的壳体,所述核体的化学式为(Lu0.999Ce0.001)3Al5O12;所述壳体的化学式为(Lu0.995Ce0.005)3(Al0.99Cr0.01)5O12;所述核体的粒径为2.5μm,所述壳体的厚度为4μm。A core-shell structure phosphor. The structure is shown in Figure 1. The phosphor includes a core body and a shell wrapped around the core body. The chemical formula of the core body is (Lu 0.999 Ce 0.001 ) 3 Al 5 O 12 ; The chemical formula of the shell is (Lu 0.995 Ce 0.005 ) 3 (Al 0.99 Cr 0.01 ) 5 O 12 ; the particle size of the core body is 2.5 μm, and the thickness of the shell is 4 μm.
上述核壳结构荧光粉的制备方法,具体步骤如下:The specific steps for the preparation method of the above-mentioned core-shell structure phosphor are as follows:
(1)按化学式(Lu0.999Ce0.001)3Al5O12中对应元素的化学计量比称取各高纯Lu2O3(7.001g)、Al2O3(2.993g)和CeO2(0.006g)原料粉体共10g;将上述各种原料溶解于7.594ml的硝酸中形成(Lu0.999Ce0.001)3Al5O12前驱体溶液;(1) Weigh each high-purity Lu 2 O 3 (7.001g), Al 2 O 3 (2.993g) and CeO 2 (0.006) according to the stoichiometric ratio of the corresponding elements in the chemical formula ( Lu 0.999 Ce 0.001 ) 3 Al 5 O 12 g) A total of 10g of raw material powder; dissolve the above raw materials in 7.594ml of nitric acid to form a (Lu 0.999 Ce 0.001 ) 3 Al 5 O 12 precursor solution;
(2)将(Lu0.999Ce0.001)3Al5O12的前驱体溶液通过超声波分散后,加入沉淀剂尿素,搅拌均匀后静置陈化,沉淀出(Lu0.999Ce0.001)3Al5O12核体前驱体;所述尿素的加入量为1mol/L;(2) After the precursor solution of (Lu 0.999 Ce 0.001 ) 3 Al 5 O 12 is dispersed by ultrasonic waves, add the precipitant urea, stir evenly and let it stand for aging to precipitate (Lu 0.999 Ce 0.001 ) 3 Al 5 O 12 Nucleosome precursor; the added amount of urea is 1 mol/L;
(3)按化学(Lu0.995Ce0.005)3(Al0.99Cr0.01)5O12中对应元素的化学计量比称取各高纯Lu2O3(6.967g)、CeO2(0.030g)、Al2O3(2.960g)和Cr2O3(0.045g)原料粉体共10.002g;将上述各种原料溶解于7.437mL的硝酸中形成(Lu0.995Ce0.005)3(Al0.99Cr0.01)5O12前驱体溶液;(3) Weigh each high-purity Lu 2 O 3 (6.967g), CeO 2 (0.030g), and Al according to the stoichiometric ratio of the corresponding elements in the chemical (Lu 0.995 Ce 0.005 ) 3 (Al 0.99 Cr 0.01 ) 5 O 12 2 O 3 (2.960g) and Cr 2 O 3 (0.045g) raw material powders total 10.002g; the above raw materials were dissolved in 7.437mL of nitric acid to form (Lu 0.995 Ce 0.005 ) 3 (Al 0.99 Cr 0.01 ) 5 O 12 precursor solution;
(4)将(Lu0.995Ce0.005)3(Al0.99Cr0.01)5O12前驱体溶液和作为沉淀剂的碳酸氢铵混合液以滴状形式混合加入到步骤(2)得到的混合溶液中,搅拌均匀,通过过滤收集,用去离子水洗涤除杂、恒温干燥后,即得(Lu0.999Ce0.001)3Al5O12@(Lu0.995Ce0.005)3(Al0.99Cr0.01)5O12核壳结构荧光粉;所述碳酸氢铵混合液由摩尔比为1:2的氨水和碳酸氢铵溶液配制而成,其中氨水的质量分数为26%,碳酸氢铵溶液的摩尔浓度为1.0mol/L;所述恒温干燥的温度为65℃,时间为18h。(4) Mix the (Lu 0.995 Ce 0.005 ) 3 (Al 0.99 Cr 0.01 ) 5 O 12 precursor solution and the ammonium bicarbonate mixture as the precipitant in dropwise form and add it to the mixed solution obtained in step (2), Stir evenly, collect by filtration, wash with deionized water to remove impurities, and dry at constant temperature to obtain (Lu 0.999 Ce 0.001 ) 3 Al 5 O 12 @(Lu 0.995 Ce 0.005 ) 3 (Al 0.99 Cr 0.01 ) 5 O 12 core Shell structure phosphor; the ammonium bicarbonate mixture is prepared from ammonia water and ammonium bicarbonate solution with a molar ratio of 1:2, in which the mass fraction of ammonia water is 26% and the molar concentration of ammonium bicarbonate solution is 1.0 mol/ L; the constant temperature drying temperature is 65°C and the time is 18h.
将上述方法制备得到的核壳结构荧光粉与过筛目数为400目的玻璃粉玻璃粉混合后倒入紫铜模具中,核壳结构荧光粉与玻璃粉之间的质量比为7:1搅拌均匀后置于马弗炉中烧结,烧结温度为700℃,烧结时间为2h,将烧结得到的材料切割抛光即得反射式荧光器件,如图2所示,该反射式荧光器件包括处于上下位置关系的发光层和紫铜片,所述发光层厚度为0.5mm。Mix the core-shell structure phosphor prepared by the above method with the 400-mesh glass powder and pour it into a copper mold. The mass ratio between the core-shell structure phosphor and the glass powder is 7:1 and stir evenly. It is then placed in a muffle furnace for sintering. The sintering temperature is 700°C and the sintering time is 2 hours. The sintered material is cut and polished to obtain a reflective fluorescent device. As shown in Figure 2, the reflective fluorescent device includes an up and down position. A luminescent layer and a copper sheet, the thickness of the luminescent layer is 0.5mm.
本实施例所制备得到的荧光器件,在25W/mm2激光激发下,最大发光效率为205lm/W,色温为3900K,显色指数为96。The fluorescent device prepared in this embodiment has a maximum luminous efficiency of 205lm/W, a color temperature of 3900K, and a color rendering index of 96 under laser excitation of 25W/ mm2 .
实施例3Example 3
一种核壳结构荧光粉,结构如图1所示,所述荧光粉包括核体和包裹在核体外的壳体,所述核体的化学式为(Y0.9995Ce0.005)3Al5O12;所述壳体的化学式为(Y0.99Ce0.01)3(Al0.98Mn0.02)5O12;所述核体的粒径为3μm,所述壳体的厚度为6μm。A core-shell structure phosphor. The structure is shown in Figure 1. The phosphor includes a core body and a shell wrapped around the core body. The chemical formula of the core body is (Y 0.9995 Ce 0.005 ) 3 Al 5 O 12 ; The chemical formula of the shell is (Y 0.99 Ce 0.01 ) 3 (Al 0.98 Mn 0.02 ) 5 O 12 ; the particle size of the core is 3 μm, and the thickness of the shell is 6 μm.
上述核壳结构荧光粉的制备方法,具体步骤如下:The specific steps for the preparation method of the above-mentioned core-shell structure phosphor are as follows:
(1)按化学式(Y0.995Ce0.005)3Al5O12中对应元素的化学计量比称取各高纯Y2O3(5.67g)、Al2O3(4.289g)和CeO2(0.043g)原料粉体共10.002g;将上述各种原料溶解于1.775ml的硝酸中形成(Y0.9995Ce0.005)3Al5O12前驱体溶液;(1) Weigh each high-purity Y 2 O 3 (5.67g), Al 2 O 3 (4.289g) and CeO 2 (0.043) according to the stoichiometric ratio of the corresponding elements in the chemical formula (Y 0.995 Ce 0.005 ) 3 Al 5 O 12 g) A total of 10.002g of raw material powder; dissolve the above raw materials in 1.775ml of nitric acid to form a (Y 0.9995 Ce 0.005 ) 3 Al 5 O 12 precursor solution;
(2)将(Y0.9995Ce0.005)3Al5O12的前驱体溶液通过超声波分散后,加入沉淀剂尿素,搅拌均匀后静置陈化,沉淀出(Y0.9995Ce0.005)3Al5O12核体前驱体;所述尿素的加入量为2mol/L;(2) After the precursor solution of (Y 0.9995 Ce 0.005 ) 3 Al 5 O 12 is dispersed by ultrasonic waves, add the precipitant urea, stir evenly and let it stand for aging to precipitate (Y 0.9995 Ce 0.005 ) 3 Al 5 O 12 Nucleosome precursor; the added amount of urea is 2mol/L;
(3)按化学(Y0.99Ce0.01)3(Al0.98Mn0.02)5O12中对应元素的化学计量比称取各高纯Y2O3(5.608g)、CeO2(0.086g)、Al2O3(4.178g)和MnCO3(0.192g)原料粉体共10.064g;将上述各种原料溶解于5.333mL硝酸中形成(Y0.99Ce0.01)3(Al0.98Mn0.02)5O12前驱体溶液;(3) Weigh each high-purity Y 2 O 3 ( 5.608g ), CeO 2 (0.086g), and Al according to the stoichiometric ratio of the corresponding elements in the chemical (Y 0.99 Ce 0.01 ) 3 (Al 0.98 Mn 0.02 ) 5 O 12 2 O 3 (4.178g) and MnCO 3 (0.192g) raw material powders total 10.064g; dissolve the above raw materials in 5.333mL nitric acid to form (Y 0.99 Ce 0.01 ) 3 (Al 0.98 Mn 0.02 ) 5 O 12 precursor body solution;
(4)将(Y0.99Ce0.01)3(Al0.98Mn0.02)5O12前驱体溶液和作为沉淀剂的碳酸氢铵混合液以滴状形式混合加入到步骤(2)得到的混合溶液中,搅拌均匀,通过过滤收集,用去离子水洗涤除杂、恒温干燥后,即得(Y0.9995Ce0.005)3Al5O12@(Y0.99Ce0.01)3(Al0.98Mn0.02)5O12核壳结构荧光粉;所述碳酸氢铵混合液由摩尔比为1:3的氨水和碳酸氢铵溶液配制而成,其中氨水的质量分数为28%,碳酸氢铵溶液的摩尔浓度为1.5mol/L;所述恒温干燥的温度为75℃,时间为24h。(4) Mix the (Y 0.99 Ce 0.01 ) 3 (Al 0.98 Mn 0.02 ) 5 O 12 precursor solution and the ammonium bicarbonate mixture as the precipitant in dropwise form and add it to the mixed solution obtained in step (2), Stir evenly, collect by filtration, wash with deionized water to remove impurities, and dry at constant temperature to obtain (Y 0.9995 Ce 0.005 ) 3 Al 5 O 12 @(Y 0.99 Ce 0.01 ) 3 (Al 0.98 Mn 0.02 ) 5 O 12 core Shell structure phosphor; the ammonium bicarbonate mixture is prepared from ammonia water and ammonium bicarbonate solution with a molar ratio of 1:3, in which the mass fraction of ammonia water is 28% and the molar concentration of ammonium bicarbonate solution is 1.5 mol/ L; the constant temperature drying temperature is 75°C and the time is 24h.
将上述方法制备得到的核壳结构荧光粉与过筛目数为500目的玻璃粉玻璃粉混合后倒入紫铜模具中,核壳结构荧光粉与玻璃粉之间的质量比为10:1搅拌均匀后置于马弗炉中烧结,烧结温度为1000℃,烧结时间为3h,将烧结得到的材料切割抛光即得反射式荧光器件,如图2所示,该反射式荧光器件包括处于上下位置关系的发光层和紫铜片,所述发光层厚度为0.1mm。Mix the core-shell structure phosphor prepared by the above method with the 500-mesh glass powder and pour it into a copper mold. The mass ratio between the core-shell structure phosphor and the glass powder is 10:1 and stir evenly. Afterwards, it is placed in a muffle furnace for sintering. The sintering temperature is 1000°C and the sintering time is 3 hours. The sintered material is cut and polished to obtain a reflective fluorescent device. As shown in Figure 2, the reflective fluorescent device includes an upper and lower position. The thickness of the luminescent layer and the copper sheet is 0.1mm.
见附图3,本实施例所制备的荧光器件在450nm激光激发下的的发光效率和显指的变化图。其中,随着激光功率密度从5W/mm2增加到30W/mm2,发光效率LE先增加后在240lm/W处达到饱和,且显色指数CRI的变化范围很小,在98左右的值波动,说明具有很好的色彩稳定性。See Figure 3, which shows the changes in luminous efficiency and CRI of the fluorescent device prepared in this embodiment under 450 nm laser excitation. Among them, as the laser power density increases from 5W/mm 2 to 30W/mm 2 , the luminous efficiency LE first increases and then reaches saturation at 240lm/W, and the color rendering index CRI has a small range of change, fluctuating around 98. , indicating that it has good color stability.
本实施例所制备得到的荧光器件,在25W/mm2激光激发下,最大发光效率为240lm/W,色温为3500K,显色指数为98。The fluorescent device prepared in this embodiment has a maximum luminous efficiency of 240lm/W, a color temperature of 3500K, and a color rendering index of 98 under laser excitation of 25W/ mm2 .
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,都应涵盖在本发明的保护范围之内。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field shall, within the technical scope disclosed in the present invention, be within the spirit and principles of the present invention. Any modifications, equivalent substitutions and improvements made within the above shall be included in the protection scope of the present invention.
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