CN117598428B - A kind of production technology of high temperature porridge - Google Patents
A kind of production technology of high temperature porridge Download PDFInfo
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- CN117598428B CN117598428B CN202311784468.XA CN202311784468A CN117598428B CN 117598428 B CN117598428 B CN 117598428B CN 202311784468 A CN202311784468 A CN 202311784468A CN 117598428 B CN117598428 B CN 117598428B
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- 235000021395 porridge Nutrition 0.000 title claims abstract description 92
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000001954 sterilising effect Effects 0.000 claims abstract description 158
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 134
- 238000003860 storage Methods 0.000 claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 16
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 15
- 235000009566 rice Nutrition 0.000 claims abstract description 15
- 235000013339 cereals Nutrition 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 240000007594 Oryza sativa Species 0.000 claims abstract 2
- 238000010438 heat treatment Methods 0.000 claims description 22
- 230000009471 action Effects 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000000696 magnetic material Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 abstract description 4
- 230000000007 visual effect Effects 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 3
- 238000002156 mixing Methods 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 abstract 1
- 238000012216 screening Methods 0.000 abstract 1
- 239000002775 capsule Substances 0.000 description 14
- 241000209094 Oryza Species 0.000 description 13
- 230000000694 effects Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000000452 restraining effect Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/001—Details of apparatus, e.g. pressure feed valves or for transport, or loading or unloading manipulation
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/10—Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress
- A23B2/103—Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/30—Preservation of foods or foodstuffs, in general by heating materials in packages which are not progressively transported through the apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/17—General methods of cooking foods, e.g. by roasting or frying in a gaseous atmosphere with forced air or gas circulation, in vacuum or under pressure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
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- Health & Medical Sciences (AREA)
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- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及粥生产技术领域,具体说是一种高温粥的生产工艺。The invention relates to the technical field of porridge production, in particular to a production process of high-temperature porridge.
背景技术Background technique
高温粥生产一般需要经过以下几个步骤:1)领料、挑拣;2)洗米;3)晾米;4)混料;5)烧水化糖;6)灌装封口;7)捡粥摆筐;8)高温杀菌;9)出粥;高温杀菌指的是将杀菌车推入高温压力罐内,并在适当的杀菌温度、压力以及时间下进行杀菌和加热。The production of high-temperature porridge generally requires the following steps: 1) receiving and selecting materials; 2) washing rice; 3) drying rice; 4) mixing materials; 5) boiling water to dissolve sugar; 6) filling and sealing; 7) picking porridge and placing it in baskets; 8) high-temperature sterilization; 9) serving porridge; high-temperature sterilization refers to pushing the sterilization cart into the high-temperature pressure tank, and sterilizing and heating it under appropriate sterilization temperature, pressure and time.
在杀菌车推入高温压力罐内部之前,需要对粥杯进行码放,在码放完成后,会打开高温压力罐的端盖,将杀菌车沿着高温压力罐的轨道推入高温压力罐内部,再关闭高温压力罐的端盖后,启动蒸汽加热设备加热后形成蒸汽,蒸汽从高温压力罐的底侧进入高温压力罐内侧,并与高温压力罐内的杀菌车上的粥杯进行接触,实现粥杯杀菌加热的目的,加热后的蒸汽会自下而上沿着出气管排走;在高温杀菌一段时间后,会控制蒸汽加热设备停止向高温压力罐内注入蒸汽,随后在工作人员打开高温压力罐的端盖,并拉动杀菌车的情况下,蒸汽会随着杀菌车流出,一方面会蒸汽会对操作人员造成高温伤害,另一方便蒸汽会影响操作人员的视野,影响操作人员对杀菌车的操作,影响杀菌车从高温压力罐移出的效率,进而影响高温粥生产进度。Before the sterilization cart is pushed into the high-temperature pressure tank, the porridge cups need to be stacked. After the stacking is completed, the end cover of the high-temperature pressure tank will be opened, and the sterilization cart will be pushed into the high-temperature pressure tank along the track of the high-temperature pressure tank. After closing the end cover of the high-temperature pressure tank, the steam heating equipment is started to heat and form steam. The steam enters the inner side of the high-temperature pressure tank from the bottom side of the high-temperature pressure tank and contacts with the porridge cups on the sterilization cart in the high-temperature pressure tank to achieve the purpose of sterilizing and heating the porridge cups. The heated steam will be discharged from bottom to top along the outlet pipe; after a period of high-temperature sterilization, the steam heating equipment will be controlled to stop injecting steam into the high-temperature pressure tank. Then, when the staff opens the end cover of the high-temperature pressure tank and pulls the sterilization cart, the steam will flow out with the sterilization cart. On the one hand, the steam will cause high-temperature damage to the operator. On the other hand, the steam will affect the operator's field of vision, affect the operator's operation of the sterilization cart, and affect the efficiency of the sterilization cart being removed from the high-temperature pressure tank, thereby affecting the production progress of high-temperature porridge.
鉴于此,为了克服上述技术问题,本发明提出了一种高温粥的生产工艺,解决了上述技术问题。In view of this, in order to overcome the above-mentioned technical problems, the present invention proposes a production process of high-temperature porridge, which solves the above-mentioned technical problems.
发明内容Summary of the invention
为了弥补现有技术的不足,本发明提出了一种高温粥的生产工艺,本发明通过在内罐内的方形腔内侧的滑动连接着方形板,并在弹簧推动方形板的弹力配合下,使得杀菌车从方形腔内移出的过程中对移出的蒸汽进行收集,避免蒸汽对周围的操作人员造成伤害和视觉遮挡,使得杀菌从高温压力罐内侧顺利移出,更重要的是在杀菌车进入高温压力罐内侧的过程中,能够利用储存的蒸汽对杀菌车上的粥杯进行预热,大大提高粥杯内的米粒的后续加热杀菌效率,进而使得高温粥的生产效率得到提高。In order to make up for the shortcomings of the prior art, the present invention proposes a production process for high-temperature porridge. The present invention connects a square plate by sliding on the inner side of the square cavity in the inner tank, and with the elastic force of the spring pushing the square plate, the steam removed is collected during the process of the sterilization vehicle moving out of the square cavity, thereby preventing the steam from causing harm to the surrounding operators and visual obstruction, so that the sterilization can be smoothly moved out from the inside of the high-temperature pressure tank. More importantly, in the process of the sterilization vehicle entering the inside of the high-temperature pressure tank, the stored steam can be used to preheat the porridge cups on the sterilization vehicle, thereby greatly improving the subsequent heating and sterilization efficiency of the rice grains in the porridge cups, thereby improving the production efficiency of the high-temperature porridge.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种高温粥的生产工艺,包括以下步骤:The technical solution adopted by the present invention to solve the technical problem is: a production process of high-temperature porridge described in the present invention comprises the following steps:
S1:先将原料经过筛选、清洗和晾干,再将米粒经过混料、烧水化糖以及灌装封口成粥杯,接着将粥杯放置在杀菌车上,并打开高温压力罐中外罐端部的端盖;S1: First, the raw materials are screened, cleaned and dried, and then the rice grains are mixed, boiled in water to make sugar, and filled and sealed into porridge cups. Then, the porridge cups are placed on the sterilization vehicle, and the end caps of the inner and outer tanks of the high-temperature pressure tank are opened;
S2:杀菌车沿着高温压力罐中轨道朝着方形腔内推动并挤压方形板,方形腔中的置气腔内存储的蒸汽会越过方形板进入至置物腔,并与杀菌车上的粥杯进行接触,最后在杀菌车完全移入至方形腔后,关闭端盖,启动蒸汽加热设备朝着外罐内侧通入蒸汽;S2: The sterilization vehicle pushes and squeezes the square plate toward the square cavity along the track in the high-temperature pressure tank. The steam stored in the air chamber in the square cavity will pass over the square plate and enter the storage cavity and contact the porridge cups on the sterilization vehicle. Finally, after the sterilization vehicle is completely moved into the square cavity, the end cover is closed and the steam heating device is started to pass steam toward the inside of the outer tank.
S3:高温压力罐中外罐内侧的蒸汽穿过内罐与杀菌车上的粥杯接触,粥杯在适设定的温度、压力以及时间下完成加热杀菌过程,最后打开端盖,拉出杀菌车,置物腔内蒸汽会在负压作用下越过方形板进入至置气腔内存储;杀菌车从方形腔内移出后经过金属检测以及挑拣装箱后入库;S3: The steam inside the outer tank of the high-temperature pressure tank passes through the inner tank and contacts the porridge cups on the sterilization cart. The porridge cups complete the heating and sterilization process under the appropriately set temperature, pressure and time. Finally, the end cover is opened and the sterilization cart is pulled out. The steam in the storage cavity will pass through the square plate under the action of negative pressure and enter the air storage cavity for storage. After the sterilization cart is removed from the square cavity, it is metal detected and picked and packed before being put into storage.
其中,S1-S3中使用的高温压力罐包括外罐以及所述外罐内侧转动连接的内罐;所述外罐的端部铰接着端盖;所述内罐内侧设置有方形腔;所述内罐为镂空,且内外壁连通;所述方形腔内壁滑动密封连接着方形板;所述方形板端面与方形腔底壁之间通过弹簧连接。Among them, the high-temperature pressure tank used in S1-S3 includes an outer tank and an inner tank rotatably connected to the inner side of the outer tank; the end of the outer tank is hinged to the end cover; a square cavity is arranged on the inner side of the inner tank; the inner tank is hollow, and the inner and outer walls are connected; the inner wall of the square cavity is slidingly and sealingly connected to a square plate; the end face of the square plate is connected to the bottom wall of the square cavity by a spring.
优选的,所述方形板贯穿设置有单向进气孔;所述内罐内部设置有单向出气管;所述单向出气管的一端与方形腔的底壁连通;所述单向出气管的另一端与方形腔的内壁且靠近开口的位置连通;所述单向出气管为多个,沿着周向均匀分布在方形腔的内壁;所述单向出气管排出的蒸汽对进入方形腔的杀菌车上的粥杯进行冲击。Preferably, the square plate is penetrated by a one-way air inlet hole; a one-way air outlet pipe is arranged inside the inner tank; one end of the one-way air outlet pipe is connected to the bottom wall of the square cavity; the other end of the one-way air outlet pipe is connected to the inner wall of the square cavity and close to the opening; there are multiple one-way air outlet pipes, which are evenly distributed on the inner wall of the square cavity along the circumferential direction; the steam discharged from the one-way air outlet pipe impacts the porridge cups on the sterilization cart entering the square cavity.
优选的,所述方形板与方形腔的底壁之间设有折叠囊;所述折叠囊的一端与方形板端面固连,另一端与方形腔底壁固连;所述单向进气孔与折叠囊内侧连通;所述方形板与方形腔内壁滑动密封连接。Preferably, a folding bag is provided between the square plate and the bottom wall of the square cavity; one end of the folding bag is fixedly connected to the end face of the square plate, and the other end is fixedly connected to the bottom wall of the square cavity; the one-way air inlet is connected to the inner side of the folding bag; the square plate is slidably and sealedly connected to the inner wall of the square cavity.
优选的,所述折叠囊靠近方形腔内壁设置;所述折叠囊套设在弹簧外侧;所述弹簧靠近折叠囊的内壁设置。Preferably, the folding bag is arranged close to the inner wall of the square cavity; the folding bag sleeve is arranged on the outside of the spring; and the spring is arranged close to the inner wall of the folding bag.
优选的,所述方形腔内壁靠近开口的位置设置有滑槽;所述滑槽内滑动连接着卡条;所述卡条朝向方形腔开口一端设置有斜面;所述杀菌车的侧壁设置有与滑槽对应的卡槽;所述卡条一端能够插入卡槽内;所述弹簧能够在杀菌车被卡条解锁下能够推动杀菌车沿着方形腔内壁朝着外侧移动。Preferably, a slide groove is provided on the inner wall of the square cavity near the opening; a card strip is slidably connected in the slide groove; a slope is provided on one end of the card strip facing the opening of the square cavity; a card slot corresponding to the slide groove is provided on the side wall of the sterilization cart; one end of the card strip can be inserted into the card slot; and the spring can push the sterilization cart to move outward along the inner wall of the square cavity when the sterilization cart is unlocked by the card strip.
优选的,所述方形板与方形腔底壁之间通过限位绳连接;所述方形板在限位绳的限位下到方形腔底壁之间的距离,小于单向出气管另一端到方形腔底壁之间距离。Preferably, the square plate is connected to the bottom wall of the square cavity by a limiting rope; the distance between the square plate and the bottom wall of the square cavity under the limitation of the limiting rope is smaller than the distance between the other end of the one-way air outlet pipe and the bottom wall of the square cavity.
优选的,所述折叠囊在方形板远离方形腔底壁过程中收紧贴紧弹簧外侧,并对弹簧进行束缚;所述折叠囊在方形板靠近方形腔底壁过程中扩张远离弹簧外侧。Preferably, the folding bag is tightened and pressed against the outer side of the spring and restrains the spring when the square plate moves away from the bottom wall of the square cavity; and the folding bag is expanded and moved away from the outer side of the spring when the square plate moves toward the bottom wall of the square cavity.
优选的,所述滑槽贯穿内罐的内外壁;所述外罐内壁与滑槽对应位置设置有凹槽;所述凹槽内设置有磁铁;所述卡条由磁性材料制成,且与磁铁磁性相吸;所述卡条靠近磁铁的一端设置成拱形;所述内罐能够在控制器的作用下在外罐内侧转动。Preferably, the slide groove passes through the inner and outer walls of the inner tank; a groove is provided at a position on the inner wall of the outer tank corresponding to the slide groove; a magnet is provided in the groove; the clamping strip is made of magnetic material and is magnetically attracted to the magnet; the end of the clamping strip close to the magnet is arranged in an arch shape; the inner tank can rotate inside the outer tank under the action of a controller.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明通过在内罐内的方形腔内侧的滑动连接着方形板,并在弹簧推动方形板的弹力配合下,使得杀菌车从方形腔内移出的过程中对移出的蒸汽进行收集,避免蒸汽对周围的操作人员造成伤害和视觉遮挡,使得杀菌从高温压力罐内侧顺利移出,更重要的是在杀菌车进入高温压力罐内侧的过程中,能够利用储存的蒸汽对杀菌车上的粥杯进行预热,大大提高粥杯内的米粒的后续加热杀菌效率,进而使得高温粥的生产效率得到提高。1. The present invention connects a square plate by sliding on the inner side of the square cavity in the inner tank, and with the elastic force of the spring pushing the square plate, the steam removed is collected during the process of the sterilization vehicle moving out of the square cavity, thereby preventing the steam from causing harm to surrounding operators and visual obstruction, and allowing the sterilizer to be smoothly moved out from the inside of the high-temperature pressure tank. More importantly, during the process of the sterilization vehicle entering the inside of the high-temperature pressure tank, the stored steam can be used to preheat the porridge cups on the sterilization vehicle, greatly improving the subsequent heating and sterilization efficiency of the rice grains in the porridge cups, thereby improving the production efficiency of high-temperature porridge.
2.本发明中单向出气管排出的蒸汽能够对进入方形腔的杀菌车上的粥杯进行吹拂,置物腔随着杀菌车进入方形腔过程中变大形成负压,故从单向出气管排出的蒸汽在吹拂杀菌车上的粥杯后会随着杀菌车一同进入至方形腔内,由于单向出气管排出的蒸汽并不是对同一个杀菌车上的粥杯进行吹拂,反而是对杀菌车上的多个粥杯进行吹拂,从而使得杀菌车上的粥杯均匀预热。2. The steam discharged from the one-way air outlet pipe in the present invention can blow the porridge cups on the sterilization cart entering the square cavity. As the sterilization cart enters the square cavity, the storage cavity becomes larger and forms a negative pressure. Therefore, the steam discharged from the one-way air outlet pipe will enter the square cavity together with the sterilization cart after blowing the porridge cups on the sterilization cart. Since the steam discharged from the one-way air outlet pipe is not blown on the same porridge cups on the sterilization cart, but blows on multiple porridge cups on the sterilization cart, the porridge cups on the sterilization cart can be evenly preheated.
3.本发明中折叠囊在负压作用下紧贴弹簧外壁,从而对弹簧外壁进行束缚,直至置物腔内的蒸汽进入折叠囊内侧,使得折叠囊内外侧气压平衡后,折叠囊减小对弹簧弹簧的束缚,使得弹簧继续隔着方形板推动杀菌车,如此降低弹簧隔着方形板推动杀菌车从方形腔内移出的速度,使得杀菌车能够在弹簧推动下缓慢从方形腔内移出,提高杀菌车从高温压力罐内侧移出的稳定性。3. In the present invention, the folding bag is pressed against the outer wall of the spring under the action of negative pressure, thereby restraining the outer wall of the spring until the steam in the storage cavity enters the inner side of the folding bag. After the air pressure inside and outside the folding bag is balanced, the folding bag reduces the restraint on the spring, so that the spring continues to push the sterilization cart through the square plate, thereby reducing the speed at which the spring pushes the sterilization cart out of the square cavity through the square plate, so that the sterilization cart can be slowly moved out of the square cavity under the push of the spring, thereby improving the stability of the sterilization cart moving out of the inside of the high-temperature pressure tank.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施方式对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的方法流程图;Fig. 1 is a flow chart of the method of the present invention;
图2是本发明中高温压力罐的立体图;FIG2 is a perspective view of a high temperature pressure tank according to the present invention;
图3是本发明中高温压力罐的立体剖视图;FIG3 is a perspective cross-sectional view of a high temperature pressure tank according to the present invention;
图4是图3中A处放大图;Fig. 4 is an enlarged view of point A in Fig. 3;
图5是图3中B处放大图;Fig. 5 is an enlarged view of point B in Fig. 3;
图6是本发明中高温压力罐的平面剖视图;FIG6 is a plan cross-sectional view of a high temperature pressure tank of the present invention;
图7是本发明中杀菌车的立体图;FIG7 is a perspective view of the sterilization vehicle of the present invention;
图8是本发明中卡条的立体图。FIG. 8 is a three-dimensional diagram of the card strip in the present invention.
图中:杀菌车1、粥杯11、卡槽12、外罐2、端盖21、凹槽22、磁铁23、内罐3、方形腔31、单向出气管32、滑槽33、方形板4、弹簧41、单向进气孔42、折叠囊43、限位绳44、卡条5、斜面51。In the figure: sterilization vehicle 1, porridge cup 11, card slot 12, outer tank 2, end cover 21, groove 22, magnet 23, inner tank 3, square cavity 31, one-way air outlet pipe 32, slide groove 33, square plate 4, spring 41, one-way air inlet hole 42, folding bag 43, limit rope 44, card strip 5, inclined surface 51.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
如图1至图8所示,本发明详见以下实施例:As shown in Figures 1 to 8, the present invention is described in detail in the following embodiments:
实施例1:一种高温粥的生产工艺,包括以下步骤:Embodiment 1: A production process of high temperature porridge, comprising the following steps:
S1:先将原料经过筛选、清洗和晾干,再将米粒经过混料、烧水化糖以及灌装封口成粥杯11,接着将粥杯11放置在杀菌车1上,并打开高温压力罐中外罐2端部的端盖21;S1: First, the raw materials are screened, cleaned and dried, and then the rice grains are mixed, boiled in water to make sugar, and filled and sealed into porridge cups 11. Then, the porridge cups 11 are placed on the sterilization vehicle 1, and the end caps 21 at the ends of the inner and outer tanks 2 of the high-temperature pressure tanks are opened;
S2:杀菌车1沿着高温压力罐中轨道朝着方形腔31内推动并挤压方形板4,方形腔31中的置气腔内存储的蒸汽会越过方形板4进入至置物腔,并与杀菌车1上的粥杯11进行接触,最后在杀菌车1完全移入至方形腔31后,关闭端盖21,启动蒸汽加热设备朝着外罐2内侧通入蒸汽;S2: The sterilizing cart 1 pushes and squeezes the square plate 4 toward the square cavity 31 along the track in the high-temperature pressure tank, and the steam stored in the air chamber in the square cavity 31 passes over the square plate 4 and enters the storage cavity, and contacts the porridge cup 11 on the sterilizing cart 1. Finally, after the sterilizing cart 1 is completely moved into the square cavity 31, the end cover 21 is closed, and the steam heating device is started to pass steam toward the inner side of the outer tank 2;
S3:高温压力罐中外罐2内侧的蒸汽穿过内罐3与杀菌车1上的粥杯11接触,粥杯11在适设定的温度、压力以及时间下完成加热杀菌过程,最后打开端盖21,拉出杀菌车1,置物腔内蒸汽会在负压作用下越过方形板4进入至置气腔内存储;杀菌车1从方形腔31内移出后经过金属检测以及挑拣装箱后入库;S3: The steam inside the outer tank 2 in the high-temperature pressure tank passes through the inner tank 3 and contacts the porridge cup 11 on the sterilization cart 1. The porridge cup 11 completes the heating and sterilization process under the appropriately set temperature, pressure and time. Finally, the end cover 21 is opened, and the sterilization cart 1 is pulled out. The steam in the storage cavity will pass through the square plate 4 under the action of negative pressure and enter the air storage cavity for storage; the sterilization cart 1 is removed from the square cavity 31 and then put into storage after metal detection, picking and packing;
其中,S1-S3中使用的高温压力罐包括外罐2以及所述外罐2内侧转动连接的内罐3;所述外罐2的端部铰接着端盖21;所述内罐3内侧设置有方形腔31;所述内罐3为镂空,且内外壁连通;所述方形腔31内壁滑动密封连接着方形板4;所述方形板4端面与方形腔31底壁之间通过弹簧41连接;The high temperature pressure tank used in S1-S3 comprises an outer tank 2 and an inner tank 3 rotatably connected to the inner side of the outer tank 2; the end of the outer tank 2 is hingedly connected to the end cover 21; a square cavity 31 is arranged inside the inner tank 3; the inner tank 3 is hollow, and the inner and outer walls are connected; the inner wall of the square cavity 31 is slidably sealed and connected to a square plate 4; the end surface of the square plate 4 is connected to the bottom wall of the square cavity 31 by a spring 41;
使用时,在工作人员打开高温压力罐的端盖21,并拉动杀菌车1的情况下,蒸汽会随着杀菌车1流出,一方面会蒸汽会对操作人员造成高温伤害,另一方便蒸汽会影响操作人员的视野,影响操作人员对杀菌车1的操作,影响杀菌车1从高温压力罐移出的效率,进而影响高温粥生产进度;When in use, when the staff opens the end cover 21 of the high-temperature pressure tank and pulls the sterilization cart 1, steam will flow out with the sterilization cart 1. On the one hand, the steam will cause high-temperature damage to the operator, and on the other hand, the steam will affect the operator's field of vision, affect the operator's operation of the sterilization cart 1, and affect the efficiency of the sterilization cart 1 being removed from the high-temperature pressure tank, thereby affecting the production progress of high-temperature porridge;
因此本发明工作人员先将原料进行挑选和筛选,保证原料米的饱满的品质,随后,将米经过清洗和晾晒后,将米粒加入搅拌机内进行搅拌,接着按照每釜粥的用水量,加入相应的净化水;把水烧开加入每种粥需要的白砂糖,开搅拌,把糖慢慢倒入锅中,烧十分钟,用设备抽到水灌,等待灌装,接着利用灌装设备进行灌装和封膜,最后将封膜后的粥杯11码放到杀菌车1上,接着将杀菌车1移动至高温压力罐中的外罐2一端,打开外罐2端部的端盖21,露出内罐3的开口,接着将杀菌车1与内罐3的开口对准后,推动杀菌车1进入至方形腔31内侧,杀菌车1底壁的滚轮沿着方形腔31内壁上的轨道滚动,在杀菌车1靠近方形腔31的底壁运动过程中会挤压方形板4,方形板4受压过程中会克服弹簧41运动,初始状态下方形板4在弹簧41作用下位于方形腔31的开口处,在杀菌车1的挤压下,使得方形板4靠近方形腔31的底壁运动,直至杀菌车1完全进入至方形腔31内后,将外罐2端部铰接的端盖21关闭并锁住,随后启动控制器控制高温压力罐自动运行,控制器控制蒸汽加热设备制成蒸汽沿着进气管自下而上进入至外罐2内侧,内罐3除了两端位置不镂空外,其他的位置均为镂空,即内外壁是连通的,故蒸汽会自下而上顺利穿过内罐3进入至方形腔31内侧,并与方形腔31内的杀菌车1上的粥杯11接触,将热量传递至粥杯11,实现加热杀菌的过程,加热后的蒸汽会自下而上穿过内罐3,进入至外罐2内壁,并沿着出气管排走,进气管会源源不断注入热蒸汽,在适当温度、压力以及时间下完成杀菌过程,在完成方形腔31内的杀菌车1上的粥杯11加热杀菌后,停止向高温压力罐内注入蒸汽,并关闭进气管和出气管;操作人员会打开外罐2端部的端盖21,随后拉动杀菌车1端部的隐藏把手,使得杀菌车1沿着方形腔31内壁上的轨道移动,杀菌车1在拉动过程中远离方形腔31的底壁运动,方形板4在弹簧41的作用下抵在杀菌车1上,方形板4将方形腔31分隔成置物腔与置气腔,置物腔指的是放置杀菌车1的腔,在杀菌车1从方形腔31内移出的过程中,置物腔内的空间变小,而置气腔内的空间变大形成负压,由于内罐3为镂空状,故置物腔内的蒸汽会沿着内罐3的镂空位置越过方形板4进入至置气腔内进行暂时的储存,随着杀菌车1从方形腔31内完全移出后,方形板4在弹簧41的弹力作用下推动至方形腔31的开口位置的内侧,置物腔内的蒸汽在杀菌车1移出的过程中并没有随着杀菌车1一同排出,而是在负压作用下越过方形板4进入至置气腔内,随着新的杀菌车1对准方形腔31,并朝着方形腔31内侧移动过程中,杀菌车1会克服弹簧41的弹力挤压方形板4,使得方形板4受压靠近方形腔31底壁运动,如此使得置气腔内的空间变小,置气腔内的热蒸汽受到方形板4的挤压下会从内罐3的镂空位置越过方形板4进入至置物腔,并与置物腔内的杀菌车1粥杯11进行接触,从而实现对粥杯11进行预热的目的,对粥杯11预热能够提高高温粥的生产效率,从置气腔内进入置物腔内的热蒸汽也会将置物腔内的气体压强与外界平衡,故外界气体不会进入至置物腔内,保证置物腔内热蒸汽的量,随着杀菌车1推动方形板4移动至极限位置后,关闭外罐2端部的端盖21,使得外罐2端部被端盖21密封,随后再次启动蒸汽加热设备沿着进气管通入蒸汽,利用蒸汽对粥杯11内的米粒进行加热和杀菌,由于粥杯11内的米粒在杀菌车1进入方形腔31的过程中受到残留蒸汽的冲击预热,从而大大降低粥杯11的加热杀菌效率,进而提高高温粥的生产效率;而从方形腔31内移出的杀菌车1则进行粥杯11的取下,并进行金属检测、挑拣装箱后入库即可;Therefore, the staff of the present invention first selects and screens the raw materials to ensure the full quality of the raw rice. Subsequently, after washing and drying the rice, the rice grains are added into a blender for stirring. Then, according to the water consumption of each pot of porridge, corresponding purified water is added; the water is boiled and the white sugar required for each porridge is added, and the stirring is started. The sugar is slowly poured into the pot, boiled for ten minutes, and water is pumped into the pot with equipment, and filling is waited for, and then the filling equipment is used for filling and film sealing, and finally the porridge cups 11 after film sealing are stacked on the sterilization vehicle 1, and then the sterilization vehicle 1 is moved to the outer tank in the high-temperature pressure tank. 2, open the end cover 21 at the end of the outer tank 2 to expose the opening of the inner tank 3, then align the sterilization vehicle 1 with the opening of the inner tank 3, and push the sterilization vehicle 1 to the inside of the square cavity 31. The rollers on the bottom wall of the sterilization vehicle 1 roll along the track on the inner wall of the square cavity 31. When the sterilization vehicle 1 moves close to the bottom wall of the square cavity 31, it will squeeze the square plate 4. When the square plate 4 is pressed, it will overcome the movement of the spring 41. In the initial state, the square plate 4 is located at the opening of the square cavity 31 under the action of the spring 41. Under the squeezing of the sterilization vehicle 1, the square plate 4 is close to the square cavity 31. 1, until the sterilizing cart 1 completely enters the square cavity 31, the end cover 21 hinged at the end of the outer tank 2 is closed and locked, and then the controller is started to control the high-temperature pressure tank to automatically operate. The controller controls the steam heating device to make steam enter the inner side of the outer tank 2 from bottom to top along the air inlet pipe. Except for the two ends of the inner tank 3, the other positions are hollow, that is, the inner and outer walls are connected, so the steam will smoothly pass through the inner tank 3 from bottom to top and enter the inner side of the square cavity 31, and contact with the porridge cup 11 on the sterilizing cart 1 in the square cavity 31, transferring heat to The porridge cup 11 is heated and sterilized. The heated steam will pass through the inner tank 3 from bottom to top, enter the inner wall of the outer tank 2, and be discharged along the outlet pipe. The air inlet pipe will continuously inject hot steam to complete the sterilization process at appropriate temperature, pressure and time. After the heating and sterilization of the porridge cup 11 on the sterilization cart 1 in the square cavity 31 is completed, the steam injection into the high-temperature pressure tank is stopped, and the air inlet and outlet pipes are closed; the operator will open the end cover 21 at the end of the outer tank 2, and then pull the hidden handle at the end of the sterilization cart 1, so that the sterilization cart 1 moves along the inner wall of the square cavity 31. The sterilization cart 1 moves on the track on the inner tank 31, and the sterilization cart 1 moves away from the bottom wall of the square cavity 31 during the pulling process. The square plate 4 is pressed against the sterilization cart 1 under the action of the spring 41. The square plate 4 divides the square cavity 31 into a storage cavity and an air cavity. The storage cavity refers to the cavity where the sterilization cart 1 is placed. During the process of the sterilization cart 1 being moved out of the square cavity 31, the space in the storage cavity becomes smaller, while the space in the air cavity becomes larger to form a negative pressure. Since the inner tank 3 is hollow, the steam in the storage cavity will pass through the square plate 4 along the hollow position of the inner tank 3 and enter the air cavity for temporary storage. After the sterilization cart 1 is completely moved out of the square cavity 31, the square plate 4 is pushed to the inner side of the opening position of the square cavity 31 under the elastic force of the spring 41. The steam in the storage cavity is not discharged together with the sterilization cart 1 during the moving out process, but passes over the square plate 4 under the negative pressure and enters the air storage cavity. As the new sterilization cart 1 is aligned with the square cavity 31 and moves toward the inner side of the square cavity 31, the sterilization cart 1 will overcome the elastic force of the spring 41 to squeeze the square plate 4, so that the square plate 4 is pressed to move close to the bottom wall of the square cavity 31, so that the steam in the air storage cavity As the space becomes smaller, the hot steam in the air chamber is squeezed by the square plate 4 and will pass through the square plate 4 from the hollow position of the inner tank 3 into the storage chamber, and will contact the porridge cup 11 of the sterilizing cart 1 in the storage chamber, thereby achieving the purpose of preheating the porridge cup 11. Preheating the porridge cup 11 can improve the production efficiency of high-temperature porridge. The hot steam entering the storage chamber from the air chamber will also balance the gas pressure in the storage chamber with that of the outside world, so the outside gas will not enter the storage chamber, ensuring the amount of hot steam in the storage chamber. As the sterilizing cart 1 pushes the square plate 4 to move to the limit position, The end cover 21 at the end of the outer tank 2 is closed so that the end of the outer tank 2 is sealed by the end cover 21, and then the steam heating device is started again to pass steam along the air inlet pipe, and the rice grains in the porridge cup 11 are heated and sterilized by the steam. Since the rice grains in the porridge cup 11 are preheated by the impact of the residual steam during the process of the sterilization vehicle 1 entering the square cavity 31, the heating and sterilization efficiency of the porridge cup 11 is greatly reduced, thereby improving the production efficiency of high-temperature porridge; and the sterilization vehicle 1 removed from the square cavity 31 removes the porridge cup 11, and performs metal detection, sorting and packing before storage;
本申请中为了使得粥杯11被杀菌加热均匀,在蒸汽沿着进气管进入至外罐2内侧过程中,控制器会控制电机带动外罐2内壁上的传动轮带动内罐3转动,内罐3转动会带动杀菌车1上的粥杯11转动,从而均匀受热,此为现有技术,再此不过多赘述;In order to make the porridge cup 11 sterilized and heated uniformly in the present application, when the steam enters the inner side of the outer tank 2 along the air inlet pipe, the controller controls the motor to drive the transmission wheel on the inner wall of the outer tank 2 to drive the inner tank 3 to rotate, and the rotation of the inner tank 3 drives the porridge cup 11 on the sterilization vehicle 1 to rotate, so that the porridge cup 11 is evenly heated. This is the prior art and will not be elaborated on here.
本发明通过在内罐3内的方形腔31内侧的滑动连接着方形板4,并在弹簧41推动方形板4的弹力配合下,使得杀菌车1从方形腔31内移出的过程中对移出的蒸汽进行收集,避免蒸汽对周围的操作人员造成伤害和视觉遮挡,使得杀菌车1从高温压力罐内侧顺利移出,更重要的是在杀菌车1进入高温压力罐内侧的过程中,能够利用储存的蒸汽对杀菌车1上的粥杯11进行预热,大大提高粥杯11内的米粒的后续加热杀菌效率,进而使得高温粥的生产效率得到提高。The present invention connects the square plate 4 by sliding on the inner side of the square cavity 31 in the inner tank 3, and with the elastic force of the spring 41 pushing the square plate 4, the steam removed can be collected during the process of the sterilization cart 1 being moved out of the square cavity 31, thereby preventing the steam from causing harm to the surrounding operators and visual obstruction, so that the sterilization cart 1 can be smoothly moved out from the inside of the high-temperature pressure tank. More importantly, during the process of the sterilization cart 1 entering the inside of the high-temperature pressure tank, the stored steam can be used to preheat the porridge cup 11 on the sterilization cart 1, thereby greatly improving the subsequent heating and sterilization efficiency of the rice grains in the porridge cup 11, thereby improving the production efficiency of the high-temperature porridge.
实施例2,本实施例相比较实施例1区别在于:Embodiment 2: This embodiment differs from Embodiment 1 in that:
所述方形板4贯穿设置有单向进气孔42;所述内罐3内部设置有单向出气管32;所述单向出气管32的一端与方形腔31的底壁连通;所述单向出气管32的另一端与方形腔31的内壁且靠近开口的位置连通;所述单向出气管32为多个,沿着周向均匀分布在方形腔31的内壁;所述单向出气管32排出的蒸汽对进入方形腔31的杀菌车1上的粥杯11进行冲击。The square plate 4 is penetrated by a one-way air inlet hole 42; a one-way air outlet pipe 32 is arranged inside the inner tank 3; one end of the one-way air outlet pipe 32 is connected to the bottom wall of the square cavity 31; the other end of the one-way air outlet pipe 32 is connected to the inner wall of the square cavity 31 and close to the opening; there are multiple one-way air outlet pipes 32, which are evenly distributed on the inner wall of the square cavity 31 along the circumferential direction; the steam discharged from the one-way air outlet pipe 32 impacts the porridge cup 11 on the sterilization cart 1 entering the square cavity 31.
本实施例中,所述方形板4与方形腔31的底壁之间设有折叠囊43;所述折叠囊43的一端与方形板4端面固连,另一端与方形腔31底壁固连;所述单向进气孔42与折叠囊43内侧连通;所述方形板4与方形腔31内壁滑动密封连接。In this embodiment, a folding capsule 43 is provided between the square plate 4 and the bottom wall of the square cavity 31; one end of the folding capsule 43 is fixedly connected to the end face of the square plate 4, and the other end is fixedly connected to the bottom wall of the square cavity 31; the one-way air inlet hole 42 is connected to the inner side of the folding capsule 43; the square plate 4 is slidably and sealedly connected to the inner wall of the square cavity 31.
本实施例中,所述折叠囊43靠近方形腔31内壁设置;所述折叠囊43套设在弹簧41外侧;所述弹簧41靠近折叠囊43的内壁设置;In this embodiment, the folding capsule 43 is arranged close to the inner wall of the square cavity 31; the folding capsule 43 is sleeved on the outside of the spring 41; the spring 41 is arranged close to the inner wall of the folding capsule 43;
使用时,在高温压力罐完成对内部粥杯11内的米粒加热灭菌后,操作人员会打开外罐2端部的端盖21,随后操作人员会拉动杀菌车1在方形腔31内运动,方形板4在弹簧41的作用下紧靠杀菌车1,并随着杀菌车1的运动而在方形腔31内远离方形腔31底壁运动,置物腔内的空间变小,而置气腔内的空间变大,置气腔内的空间变大过程中形成负压,置物腔内的蒸汽会在负压作用下沿着单向进气孔42进入至置气腔内的折叠囊43内侧,从而实现的对置物腔内蒸汽的暂时储存,减小溢出的目的,折叠囊43也起到一定的隔热保温作用,减少折叠囊43内侧蒸汽热量降低,且通过弹簧41对折叠囊43的支撑,避免蒸汽从置物腔沿着内罐3的镂空位置进入折叠囊43外壁与内罐3内壁之间的间隙,而在折叠囊43的支撑下,使得折叠囊43外壁在支撑下靠近内罐3内壁,保证折叠囊43内壁的空间形成,如此使得置物腔内的蒸汽能够顺利沿着单向进气孔42进入至折叠囊43内侧,在杀菌车1从方形腔31内移出后,方形板4被弹簧41推动至方形腔31内侧靠近开口的位置,随着新的杀菌车1挤压方形板4进入方形腔31过程中,方形板4在杀菌车1的挤压下靠近方形腔31的底壁运动,折叠囊43内侧的空间变小,折叠囊43内侧空间储存的蒸汽受压会沿着单向出气管32排出,由于单向出气管32的另一端与方形腔31内壁连通且靠近方形腔31开口位置,故单向出气管32排出的蒸汽能够对进入方形腔31的杀菌车1上的粥杯11进行吹拂,置物腔随着杀菌车1进入方形腔31过程中变大形成负压,故从单向出气管32排出的蒸汽在吹拂杀菌车1上的粥杯11后会随着杀菌车1一同进入至方形腔31内,由于单向出气管32排出的蒸汽并不是对同一个杀菌车1上的粥杯11进行吹拂,反而是对杀菌车1上的多个粥杯11进行吹拂,从而使得杀菌车1上的粥杯11均匀预热,本实施例中的单向出气管32沿着周向均匀分布在方形腔31的内壁,故使得杀菌车1上的粥杯11预热更加均匀,在杀菌车1上的粥杯11均匀预热下,提高了粥杯11的加热和灭菌效果,提高高温粥生产品质;During use, after the high-temperature pressure tank completes heating and sterilizing the rice grains in the internal porridge cup 11, the operator will open the end cover 21 at the end of the outer tank 2, and then the operator will pull the sterilization cart 1 to move in the square cavity 31. The square plate 4 is close to the sterilization cart 1 under the action of the spring 41, and moves away from the bottom wall of the square cavity 31 in the square cavity 31 as the sterilization cart 1 moves. The space in the storage cavity becomes smaller, while the space in the air cavity becomes larger. Negative pressure is formed in the process of the space in the air cavity becoming larger. Under the action of the negative pressure, the steam in the storage cavity will enter the inner side of the folding bag 43 in the air cavity along the one-way air inlet 42 to the inner side of the folding bag 43 in the air cavity, thereby achieving temporary steam in the storage cavity. In order to store and reduce overflow, the folding bag 43 also plays a certain role in heat insulation, reducing the heat reduction of the steam inside the folding bag 43, and through the support of the folding bag 43 by the spring 41, it is prevented that the steam enters the gap between the outer wall of the folding bag 43 and the inner wall of the inner tank 3 from the storage cavity along the hollow position of the inner tank 3, and under the support of the folding bag 43, the outer wall of the folding bag 43 is supported close to the inner wall of the inner tank 3 to ensure the formation of the space on the inner wall of the folding bag 43, so that the steam in the storage cavity can smoothly enter the inner side of the folding bag 43 along the one-way air inlet 42. After the sterilization cart 1 is moved out of the square cavity 31, the square plate 4 is pushed to the square by the spring 41. At the position of the inner side of the folding cavity 31 near the opening, as the new sterilizing vehicle 1 squeezes the square plate 4 to enter the square cavity 31, the square plate 4 moves close to the bottom wall of the square cavity 31 under the squeezing of the sterilizing vehicle 1, and the space inside the folding capsule 43 becomes smaller. The steam stored in the space inside the folding capsule 43 is pressurized and discharged along the one-way air outlet pipe 32. Since the other end of the one-way air outlet pipe 32 is connected to the inner wall of the square cavity 31 and is close to the opening of the square cavity 31, the steam discharged from the one-way air outlet pipe 32 can blow the porridge cup 11 on the sterilizing vehicle 1 entering the square cavity 31. As the sterilizing vehicle 1 enters the square cavity 31, the storage cavity becomes larger and forms a negative pressure, so the one-way air outlet pipe 32 is discharged from the porridge cup 11 on the sterilizing vehicle 1 entering the square cavity 31. The steam discharged from the air outlet pipe 32 will enter the square cavity 31 together with the sterilization cart 1 after blowing the porridge cups 11 on the sterilization cart 1. Since the steam discharged from the one-way air outlet pipe 32 is not blown to the same porridge cup 11 on the sterilization cart 1, but blows to multiple porridge cups 11 on the sterilization cart 1, the porridge cups 11 on the sterilization cart 1 are evenly preheated. The one-way air outlet pipe 32 in this embodiment is evenly distributed on the inner wall of the square cavity 31 along the circumferential direction, so that the porridge cups 11 on the sterilization cart 1 are preheated more evenly. Under the uniform preheating of the porridge cups 11 on the sterilization cart 1, the heating and sterilization effects of the porridge cups 11 are improved, and the production quality of high-temperature porridge is improved.
本实施例通过弹簧41、折叠囊43以及方形板4的设置,使得高温压力罐能够适用于不同长度的杀菌车1,并在不同规格的杀菌车1放置在方形腔31中的置物腔内后,方形腔31的置气腔被折叠囊43填充,从而使得蒸汽只需要进入被杀菌车1占据的置物腔内,而无需进入整个方形腔31,进而大大提高粥杯11的加热灭菌效率,使得高温粥的生产效率进一步得到提高;In this embodiment, the high-temperature pressure tank can be adapted to sterilization carts 1 of different lengths by setting the spring 41, the folding capsule 43 and the square plate 4. After the sterilization carts 1 of different specifications are placed in the storage cavity in the square cavity 31, the air storage cavity of the square cavity 31 is filled with the folding capsule 43, so that the steam only needs to enter the storage cavity occupied by the sterilization cart 1, and does not need to enter the entire square cavity 31, thereby greatly improving the heating and sterilization efficiency of the porridge cup 11, so that the production efficiency of high-temperature porridge is further improved;
本实施例中的弹簧41与方形板4的配合,能够对不同规格的杀菌车1在方形腔31内被抵紧,避免杀菌车1在随着内罐3转动过程中晃动,而影响粥杯11的加热灭菌效果。The cooperation between the spring 41 and the square plate 4 in this embodiment can hold the sterilizing carts 1 of different specifications tightly in the square cavity 31 , thereby preventing the sterilizing cart 1 from shaking during the rotation of the inner tank 3 and affecting the heating and sterilization effect of the porridge cups 11 .
实施例3,本实施例相比较实施例2区别在于:Embodiment 3, this embodiment is different from embodiment 2 in that:
所述方形腔31内壁靠近开口的位置设置有滑槽33;所述滑槽33内滑动连接着卡条5;所述卡条5朝向方形腔31开口一端设置有斜面51;所述杀菌车1的侧壁设置有与滑槽33对应的卡槽12;所述卡条5一端能够插入卡槽12内;所述弹簧41能够在杀菌车1被卡条5解锁下能够推动杀菌车1沿着方形腔31内壁朝着外侧移动。A slide groove 33 is provided on the inner wall of the square cavity 31 near the opening; a clamping strip 5 is slidably connected in the slide groove 33; a slope 51 is provided on the end of the clamping strip 5 facing the opening of the square cavity 31; a clamping groove 12 corresponding to the slide groove 33 is provided on the side wall of the sterilization cart 1; one end of the clamping strip 5 can be inserted into the clamping groove 12; the spring 41 can push the sterilization cart 1 to move outward along the inner wall of the square cavity 31 when the sterilization cart 1 is unlocked by the clamping strip 5.
本实施例中,所述方形板4与方形腔31底壁之间通过限位绳44连接;所述方形板4在限位绳44的限位下到方形腔31底壁之间的距离,小于单向出气管32另一端到方形腔31底壁之间距离。In this embodiment, the square plate 4 is connected to the bottom wall of the square cavity 31 by a limiting rope 44; the distance between the square plate 4 and the bottom wall of the square cavity 31 under the limitation of the limiting rope 44 is smaller than the distance between the other end of the one-way air outlet pipe 32 and the bottom wall of the square cavity 31.
本实施例中,所述折叠囊43在方形板4远离方形腔31底壁过程中收紧贴紧弹簧41外侧,并对弹簧41进行束缚;所述折叠囊43在方形板4靠近方形腔31底壁过程中扩张远离弹簧41外侧。In this embodiment, the folding bag 43 is tightened and pressed against the outside of the spring 41 and restrains the spring 41 when the square plate 4 moves away from the bottom wall of the square cavity 31; the folding bag 43 expands and moves away from the outside of the spring 41 when the square plate 4 approaches the bottom wall of the square cavity 31.
本实施例中,所述滑槽33贯穿内罐3的内外壁;所述外罐2内壁与滑槽33对应位置设置有凹槽22;所述凹槽22内设置有磁铁23;所述卡条5由磁性材料制成,且与磁铁23磁性相吸;所述卡条5靠近磁铁23的一端设置成拱形;所述内罐3能够在控制器的作用下在外罐2内侧转动;In this embodiment, the slide groove 33 penetrates the inner and outer walls of the inner tank 3; a groove 22 is provided at a position on the inner wall of the outer tank 2 corresponding to the slide groove 33; a magnet 23 is provided in the groove 22; the clamping strip 5 is made of magnetic material and is magnetically attracted to the magnet 23; the end of the clamping strip 5 close to the magnet 23 is arranged in an arch shape; the inner tank 3 can rotate inside the outer tank 2 under the action of the controller;
使用时,在高温压力罐内的杀菌车1上的粥杯11完成加热和灭菌的情况下,操作人员会打开外罐2端部的端盖21,随后控制器控制内罐3在外罐2内侧转动,内罐3上的滑槽33在转动后与外罐2内侧的凹槽22对准,卡条5在磁铁23的磁力作用下进入凹槽22内,卡条5在靠近凹槽22过程中会从卡槽12内拔出,使得杀菌车1被解锁,卡条5在磁力作用下进入凹槽22,使得内罐3与外罐2被锁定,避免杀菌车1从内罐3移出过程中,内罐3与外罐2产生转动,如此使得杀菌车1从内罐3内移出更加稳定,在杀菌车1被卡条5移开而解锁的情况下,弹簧41会隔着方形板4推动杀菌车1远离方形腔31底壁运动,置气腔内的空间变大形成负压,使得折叠囊43在负压作用下紧贴弹簧41外壁,从而对弹簧41外壁进行束缚,使得弹簧41难以展开,直至置物腔内的蒸汽进入折叠囊43内侧,使得折叠囊43内外侧气压平衡后,折叠囊43减小对弹簧41的束缚,使得弹簧41继续隔着方形板4推动杀菌车1,如此降低弹簧41隔着方形板4推动杀菌车1从方形腔31内移出的速度,使得杀菌车1能够在弹簧41推动下缓慢从方形腔31内移出,提高杀菌车1从高温压力罐内侧移出的稳定性;方形板4在限位绳44的限位下远离方形腔31底壁的极限距离不超过单向进气管;在新的杀菌车1对准方形腔31的开口后,杀菌车1挤压方形板4克服弹簧41朝着方形腔31底壁运动后,杀菌车1会完全进入至方形腔31内,且杀菌车1上的卡槽12会随着杀菌车1的移动而与滑槽33位置对准,随后控制器控制内罐3转动,内罐3转动会带动滑槽33与凹槽22错开,卡条5靠近磁铁23的一端在凹槽22槽口的挤压下从凹槽22内挤入滑槽33内,卡条5长度与滑槽33一致,在卡条5靠近磁铁23的一端被挤压的情况下会使得卡条5远离磁铁23的一端插入卡槽12,从而对杀菌车1进行锁定,最后关闭端盖21,控制器控制内罐3在外罐2内侧转动过程中,会使得内罐3上的滑槽33与外罐2内侧的凹槽22错开,即控制器会控制内罐3在外罐2内侧以凹槽22的位置为界限,而进行正反方向来回转动,保持杀菌车1被卡条5的锁定状态。When in use, when the porridge cups 11 on the sterilization cart 1 in the high-temperature pressure tank have completed heating and sterilization, the operator will open the end cover 21 at the end of the outer tank 2, and then the controller will control the inner tank 3 to rotate inside the outer tank 2. The slide groove 33 on the inner tank 3 will align with the groove 22 on the inner side of the outer tank 2 after rotation, and the card strip 5 will enter the groove 22 under the magnetic force of the magnet 23. The card strip 5 will be pulled out of the card slot 12 when approaching the groove 22, so that the sterilization cart 1 is unlocked, and the card strip 5 enters the groove 22 under the action of the magnetic force, so that the inner tank 3 and the outer tank 2 are locked, so as to prevent the inner tank 3 and the outer tank 2 from rotating when the sterilization cart 1 is moved out of the inner tank 3. The removal from the inner tank 3 is more stable. When the sterilization cart 1 is removed and unlocked by the card strip 5, the spring 41 will push the sterilization cart 1 away from the bottom wall of the square cavity 31 through the square plate 4, and the space in the air cavity becomes larger to form a negative pressure, so that the folding capsule 43 is close to the outer wall of the spring 41 under the action of the negative pressure, thereby restraining the outer wall of the spring 41, making it difficult for the spring 41 to unfold, until the steam in the storage cavity enters the inner side of the folding capsule 43, so that the air pressure inside and outside the folding capsule 43 is balanced, and the folding capsule 43 reduces the restraint on the spring 41, so that the spring 41 continues to push the sterilization cart 1 through the square plate 4, thus reducing the spring 41 to push the sterilization cart 1 out of the square cavity 31 through the square plate 4. The speed of moving out from the inside enables the sterilization cart 1 to slowly move out of the square cavity 31 under the push of the spring 41, thereby improving the stability of the sterilization cart 1 moving out from the inside of the high-temperature pressure tank; the maximum distance of the square plate 4 away from the bottom wall of the square cavity 31 under the limit of the limit rope 44 does not exceed the one-way air inlet pipe; after the new sterilization cart 1 is aligned with the opening of the square cavity 31, the sterilization cart 1 squeezes the square plate 4 to overcome the spring 41 and moves toward the bottom wall of the square cavity 31, and the sterilization cart 1 will completely enter the square cavity 31, and the card slot 12 on the sterilization cart 1 will be aligned with the position of the slide slot 33 as the sterilization cart 1 moves, and then the controller controls the inner tank 3 to rotate, and the rotation of the inner tank 3 will drive the slide slot 33 and the groove 2 2, the end of the card strip 5 close to the magnet 23 is squeezed from the groove 22 into the slide groove 33 under the pressure of the notch of the groove 22, and the length of the card strip 5 is consistent with the slide groove 33. When the end of the card strip 5 close to the magnet 23 is squeezed, the end of the card strip 5 away from the magnet 23 will be inserted into the card groove 12, thereby locking the sterilization vehicle 1, and finally closing the end cover 21. When the controller controls the inner tank 3 to rotate inside the outer tank 2, the slide groove 33 on the inner tank 3 will be offset from the groove 22 inside the outer tank 2, that is, the controller controls the inner tank 3 to rotate back and forth in the positive and negative directions inside the outer tank 2 with the position of the groove 22 as the boundary, so as to keep the sterilization vehicle 1 locked by the card strip 5.
在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图1所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制,此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in FIG1 , and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present invention; in addition, the terms "first", "second", "third" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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