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CN117589862B - A magnetic tomography detection device and method - Google Patents

A magnetic tomography detection device and method Download PDF

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CN117589862B
CN117589862B CN202410075246.9A CN202410075246A CN117589862B CN 117589862 B CN117589862 B CN 117589862B CN 202410075246 A CN202410075246 A CN 202410075246A CN 117589862 B CN117589862 B CN 117589862B
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CN117589862A (en
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邓志扬
李华强
钱定坤
涂君
陈涛
宋小春
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Hubei University of Technology
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    • G01N27/82Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
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Abstract

The invention provides a magnetic chromatography detection device and a method, wherein the device comprises a direct current magnetizer, an induction coil probe, a power supply module and a signal conditioning module, wherein the power supply module outputs a step current to change the magnetic field intensity of the direct current magnetizer, so that the step magnetization of a ferromagnetic material to be detected is realized, the induction coil probe is used for detecting the corresponding voltage of magnetic permeability disturbance generated by internal defects on the upper surface of the ferromagnetic material to be detected, the defect position is determined according to the detected peak voltage, and the defect burial depth is determined according to the peak voltage increment. The invention utilizes the characteristic of peak voltage sudden increase when the internal defect of the ferromagnetic material to be detected is magnetized, analyzes the peak voltage increment, characterizes the defect to be magnetized by the inflection point of the peak voltage increment, and determines the defect buried depth by the current value corresponding to the inflection point and a comparison table of preset current and magnetization depth, thereby realizing accurate detection of the internal defect buried depth.

Description

一种磁学层析检测装置及方法A magnetic tomography detection device and method

技术领域Technical Field

本发明涉及铁磁性材料无损检测技术领域,尤其涉及一种磁学层析检测装置及方法。The invention relates to the technical field of nondestructive testing of ferromagnetic materials, and in particular to a magnetic tomography testing device and method.

背景技术Background technique

大部分漏磁探伤设备都能实现铁磁性元件外表面与内表面伤痕的检测,关于铁磁性元件表面缺陷的检验方法主要有磁粉检测、涡流检测、渗透检测和漏磁检测等;渗透检测常用于多孔性材料的检验、磁粉检验是借助缺陷与磁场相互作用产生的漏磁场来检验结构件近表面或表面的缺陷,以上两种检验手段主要依赖于无损检验人员的经验及目视判断,自动化水平较低,检验结果易受到检测对象表面附着物的影响,检验人员工作量较大;涡流检测是借助高频电流在被检对象表面形成涡流场,如果存在缺陷,则会导致涡流场发生变化,从而导致线圈阻抗变化,最终实现表面缺陷检测,涡流检测的特点是对裂纹缺陷比较敏感,但对凹坑的检测效果不好;Most magnetic flux leakage testing equipment can detect flaws on the outer and inner surfaces of ferromagnetic components. The main methods for inspecting surface defects of ferromagnetic components include magnetic particle testing, eddy current testing, penetration testing and magnetic flux leakage testing. Penetration testing is often used to inspect porous materials. Magnetic particle testing uses the leakage magnetic field generated by the interaction between defects and magnetic fields to inspect defects near the surface or on the surface of structural parts. The above two inspection methods mainly rely on the experience and visual judgment of non-destructive inspection personnel. The automation level is low, and the inspection results are easily affected by the surface attachments of the inspection object. The workload of the inspectors is large. Eddy current testing uses high-frequency current to form an eddy current field on the surface of the inspected object. If there are defects, the eddy current field will change, resulting in changes in the coil impedance, and finally surface defect detection is achieved. The characteristics of eddy current testing are that it is sensitive to crack defects, but the detection effect on pits is not good.

在工业中,铁磁性元件受到内部流质载荷拉压应力和物理化学的作用,易产生腐蚀、裂纹等缺陷,缺陷尺度跨度大,从数十微米到数十毫米,尤其沿深度方向易发生扩展,危害极大,例如主蒸汽管道管径大、管壁厚,壁厚可达40毫米,传感器获取深层缺陷的扰动信息相比表层缺陷经历更大空间距离的衰减,检测更困难,厚壁管道对无损检测提出了更高的要求。In industry, ferromagnetic components are subject to tensile and compressive stresses of internal fluid loads and physical and chemical effects, and are prone to defects such as corrosion and cracks. The defect scale spans a large range, from tens of microns to tens of millimeters, and is particularly prone to expansion along the depth direction, which is extremely harmful. For example, the main steam pipeline has a large diameter and a thick wall, with a wall thickness of up to 40 mm. The disturbance information obtained by the sensor from deep defects undergoes a greater spatial attenuation than that from surface defects, making detection more difficult. Thick-walled pipelines place higher requirements on nondestructive testing.

但是目前依旧没有很好的电磁无损检测方法来测量铁磁性元件内部宏观缺陷的埋藏深度,因此亟待提出一种可以对铁磁性材料内部缺陷的埋藏深度进行准确检测的装置。However, there is still no good electromagnetic nondestructive testing method to measure the buried depth of macroscopic defects inside ferromagnetic components. Therefore, it is urgent to propose a device that can accurately detect the buried depth of internal defects in ferromagnetic materials.

发明内容Summary of the invention

有鉴于此,有必要提供一种磁学层析检测装置及方法,用以解决无法对铁磁性材料内部缺陷的埋藏深度进行准确检测的技术问题。In view of this, it is necessary to provide a magnetic tomography detection device and method to solve the technical problem of being unable to accurately detect the buried depth of internal defects in ferromagnetic materials.

为了解决上述问题,本发明提供一种磁学层析检测装置,包括直流磁化器、感应线圈探头、电源模块和信号调理模块;In order to solve the above problems, the present invention provides a magnetic tomography detection device, including a DC magnetizer, an induction coil probe, a power module and a signal conditioning module;

所述直流磁化器和所述感应线圈探头均设置于待测铁磁性材料的上表面,所述电源模块分别与所述直流磁化器、所述感应线圈探头以及所述信号调理模块连接,所述信号调理模块与所述感应线圈探头连接;The DC magnetizer and the induction coil probe are both arranged on the upper surface of the ferromagnetic material to be tested, the power supply module is respectively connected to the DC magnetizer, the induction coil probe and the signal conditioning module, and the signal conditioning module is connected to the induction coil probe;

所述直流磁化器用于基于所述电源模块输出的阶梯电流对所述待测铁磁性材料进行阶梯磁化;The DC magnetizer is used to perform step magnetization on the ferromagnetic material to be tested based on the step current output by the power module;

所述感应线圈探头用于在所述待测铁磁性材料被阶梯磁化的过程中进行缺陷检测得到与所述阶梯电流对应的磁导率扰动检测信号;The induction coil probe is used to perform defect detection during the step magnetization of the ferromagnetic material to be tested to obtain a magnetic permeability disturbance detection signal corresponding to the step current;

所述信号调理模块用于对所述磁导率扰动检测信号进行处理得到所述阶梯电流对应的峰值电压和峰值电压增量,并根据所述峰值电压确定缺陷位置,以及根据所述峰值电压增量拐点的电流值和预设电流与磁化深度对照表确定缺陷埋藏深度。The signal conditioning module is used to process the magnetic permeability disturbance detection signal to obtain the peak voltage and peak voltage increment corresponding to the step current, determine the defect position according to the peak voltage, and determine the defect burial depth according to the current value of the peak voltage increment inflection point and a preset current and magnetization depth comparison table.

可选的,所述感应线圈探头包括激励线圈和检测线圈;Optionally, the induction coil probe includes an excitation coil and a detection coil;

所述激励线圈用于在所述待测铁磁性材料的表层激发磁场;The excitation coil is used to excite a magnetic field on the surface of the ferromagnetic material to be tested;

所述检测线圈用于检测所述待测铁磁性材料在磁化方向的磁导率变化情况,并生成相应的磁导率扰动检测信号。The detection coil is used to detect the change of the magnetic permeability of the ferromagnetic material to be tested in the magnetization direction and generate a corresponding magnetic permeability disturbance detection signal.

可选的,所述直流磁化器为U型铁磁体和穿过式线圈构成的磁轭式磁化器。Optionally, the DC magnetizer is a yoke-type magnetizer composed of a U-shaped ferromagnet and a through-type coil.

可选的,所述穿过式线圈与所述电源模块连接,所述U型铁磁体的两个磁轭均垂直设置于所述待测铁磁性材料的上表面。Optionally, the through-type coil is connected to the power module, and the two magnetic yokes of the U-shaped ferromagnetic body are vertically arranged on the upper surface of the ferromagnetic material to be tested.

可选的,所述直流磁化器为穿过式直流线圈磁化器。Optionally, the DC magnetizer is a through-type DC coil magnetizer.

进一步的,本发明还提供一种磁学层析检测方法,应用于上述的磁学层析检测装置,包括:Furthermore, the present invention also provides a magnetic tomography detection method, which is applied to the above-mentioned magnetic tomography detection device, comprising:

通过电源模块输出阶梯电流控制直流磁化器对待测铁磁性材料进行阶梯磁化;The power module outputs a step current to control the DC magnetizer to perform step magnetization on the ferromagnetic material to be tested;

采用感应线圈探头在所述待测铁磁性材料被阶梯磁化的过程中进行缺陷检测得到与所述阶梯电流对应的磁导率扰动检测信号;Using an induction coil probe to perform defect detection during the step magnetization of the ferromagnetic material to be tested to obtain a magnetic permeability disturbance detection signal corresponding to the step current;

基于信号调理模块对所述磁导率扰动检测信号进行处理得到所述阶梯电流对应的峰值电压和峰值电压增量,并根据所述峰值电压确定缺陷位置,以及根据所述峰值电压增量拐点的电流值和预设电流与磁化深度对照表确定缺陷埋藏深度。The permeability disturbance detection signal is processed based on the signal conditioning module to obtain the peak voltage and peak voltage increment corresponding to the step current, and the defect position is determined according to the peak voltage, and the defect burial depth is determined according to the current value of the peak voltage increment inflection point and the preset current and magnetization depth comparison table.

可选的,所述通过电源模块输出阶梯电流控制直流磁化器对待测铁磁性材料进行阶梯磁化之前,还包括:Optionally, before the power module outputs a step current to control the DC magnetizer to perform step magnetization on the ferromagnetic material to be tested, the method further includes:

通过对具有不同缺陷埋深的铁磁性材料进行磁化测试,得到所述预设电流与磁化深度对照表。The preset current and magnetization depth comparison table is obtained by performing magnetization tests on ferromagnetic materials with different defect burial depths.

可选的,所述通过电源模块输出阶梯电流控制直流磁化器对待测铁磁性材料进行阶梯磁化,包括:Optionally, the step of outputting a step current through a power module to control a DC magnetizer to perform step magnetization on the ferromagnetic material to be tested includes:

通过所述电源模块输出逐步递增的所述阶梯电流至所述直流磁化器;Outputting the gradually increasing step current to the DC magnetizer through the power supply module;

所述直流磁化器根据所述阶梯电流对所述待测铁磁性材料进行磁化强度递增的所述阶梯磁化。The DC magnetizer performs the step magnetization with increasing magnetization intensity on the ferromagnetic material to be tested according to the step current.

可选的,所述采用感应线圈探头在所述待测铁磁性材料被阶梯磁化的过程中进行缺陷检测得到与所述阶梯电流对应的磁导率扰动检测信号,包括:Optionally, the method of using an induction coil probe to perform defect detection during the step magnetization of the ferromagnetic material to be tested to obtain a magnetic permeability disturbance detection signal corresponding to the step current includes:

在所述待测铁磁性材料被阶梯磁化的过程中采用感应线圈探头对所述待测铁磁性材料的上表面沿所述待测铁磁性材料的轴线方向进行扫查,得到与所述阶梯电流一一对应的多组电压值集合;During the process of step magnetization of the ferromagnetic material to be tested, an induction coil probe is used to scan the upper surface of the ferromagnetic material to be tested along the axis direction of the ferromagnetic material to be tested, so as to obtain a plurality of sets of voltage values corresponding to the step currents;

根据所述多组电压值集合生成所述磁导率扰动检测信号。The magnetic permeability disturbance detection signal is generated according to the multiple sets of voltage values.

可选的,所述基于信号调理模块对所述磁导率扰动检测信号进行处理得到所述阶梯电流对应的峰值电压和峰值电压增量,并根据所述峰值电压确定缺陷位置,以及根据所述峰值电压增量拐点的电流值和预设电流与磁化深度对照表确定缺陷埋藏深度,包括:Optionally, the signal conditioning module is used to process the magnetic permeability disturbance detection signal to obtain a peak voltage and a peak voltage increment corresponding to the step current, and the defect position is determined according to the peak voltage, and the defect burial depth is determined according to the current value of the peak voltage increment inflection point and a preset current and magnetization depth comparison table, including:

根据所述磁导率扰动检测信号生成与所述阶梯电流一一对应的多组探头位移电压曲线;Generating a plurality of groups of probe displacement voltage curves corresponding to the step currents one by one according to the magnetic permeability disturbance detection signal;

根据所述多组探头位移电压曲线确定多组所述峰值电压并根据所述峰值电压对应的探头位置确定所述缺陷位置;Determine a plurality of groups of peak voltages according to the plurality of groups of probe displacement voltage curves and determine the defect positions according to the probe positions corresponding to the peak voltages;

对所述阶梯电流中相邻电压对应的所述峰值电压的差值进行计算,得到与所述阶梯电流一一对应的多组所述峰值电压增量,并生成峰值电压增量曲线;Calculating the difference of the peak voltages corresponding to adjacent voltages in the step current to obtain a plurality of groups of peak voltage increments corresponding to the step currents one by one, and generating a peak voltage increment curve;

根据所述峰值电压增量曲线中的拐点对应的电流值和所述预设电流与磁化深度对照表确定所述缺陷埋藏深度。The defect burial depth is determined according to the current value corresponding to the inflection point in the peak voltage increment curve and the preset current and magnetization depth comparison table.

本发明的有益效果是:本发明提供的磁学层析检测装置包括直流磁化器、感应线圈探头、电源模块和信号调理模块,通过电源模块输出阶梯电流对直流磁化器进行控制,通过改变电流改变直流磁化器的磁场强度,进而实现对待测铁磁性材料的阶梯磁化,采用感应线圈探头对待测铁磁性材料上表面因内部缺陷产生的磁导率扰动的对应电压进行检测,根据检测得到的峰值电压确定缺陷位置,根据峰值电压增量确定缺陷埋藏深度。本发明利用待测铁磁性材料内部缺陷被磁化时峰值电压突增的特性,通过对峰值电压增量进行分析,以峰值电压增量的拐点表征缺陷被磁化,通过拐点对应的电流值及预设电流与磁化深度对照表确定缺陷埋藏深度,实现了对铁磁性材料内部缺陷埋藏深度的准确检测。The beneficial effects of the present invention are as follows: the magnetic tomography detection device provided by the present invention includes a DC magnetizer, an induction coil probe, a power module and a signal conditioning module. The DC magnetizer is controlled by outputting a step current through the power module, and the magnetic field strength of the DC magnetizer is changed by changing the current, thereby realizing the step magnetization of the ferromagnetic material to be tested. The corresponding voltage of the magnetic permeability disturbance caused by the internal defects on the upper surface of the ferromagnetic material to be tested is detected by using the induction coil probe, and the defect position is determined according to the peak voltage obtained by the detection, and the defect burial depth is determined according to the peak voltage increment. The present invention utilizes the characteristic of the sudden increase in peak voltage when the internal defects of the ferromagnetic material to be tested are magnetized, and analyzes the peak voltage increment. The inflection point of the peak voltage increment is used to characterize the magnetization of the defect, and the defect burial depth is determined by the current value corresponding to the inflection point and the preset current and magnetization depth comparison table, thereby realizing the accurate detection of the burial depth of the internal defects of the ferromagnetic material.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

图1为本发明提供的磁学层析检测装置一实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of a magnetic tomography detection device provided by the present invention;

图2为本发明提供的磁学层析检测装置一实施例中待测铁磁性材料上表面通入不同磁化电流时的相对磁导率与探头位移的曲线图;FIG2 is a graph showing relative magnetic permeability and probe displacement when different magnetizing currents are passed through the upper surface of the ferromagnetic material to be tested in an embodiment of the magnetic tomography detection device provided by the present invention;

图3为本发明提供的磁学层析检测装置一实施例中不同缺陷埋深的峰值电压与磁化电流值的曲线图;FIG3 is a graph showing peak voltage and magnetization current values at different defect burial depths in an embodiment of a magnetic tomography detection device provided by the present invention;

图4为本发明提供的磁学层析检测装置一实施例中不同埋藏深度缺陷的电压峰值增量的磁化电流与磁导率扰动的磁化电流的对比图;FIG4 is a comparison diagram of the magnetizing current of the voltage peak increment and the magnetizing current of the magnetic permeability disturbance of defects at different buried depths in an embodiment of the magnetic tomography detection device provided by the present invention;

图5为本发明提供的磁学层析检测方法一实施例的流程示意图。FIG. 5 is a schematic flow chart of an embodiment of a magnetic tomography detection method provided by the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

应当理解,示意性的附图并未按实物比例绘制。本发明中使用的流程图示出了根据本发明的一些实施例实现的操作。应当理解,流程图的操作可以不按顺序实现,没有逻辑的上下文关系的步骤可以反转顺序或者同时实施。此外,本领域技术人员在本发明内容的指引下,可以向流程图添加一个或多个其他操作,也可以从流程图中移除一个或多个操作。It should be understood that the schematic drawings are not drawn to scale. The flow chart used in the present invention shows the operations implemented according to some embodiments of the present invention. It should be understood that the operations of the flow chart can be implemented out of order, and the steps without logical context can be reversed in order or implemented simultaneously. In addition, those skilled in the art can add one or more other operations to the flow chart under the guidance of the content of the present invention, and can also remove one or more operations from the flow chart.

在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其他实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其他实施例相结合。Reference to an "embodiment" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

本发明实施例提供了一种磁学层析检测装置及方法,以下分别进行说明。The embodiments of the present invention provide a magnetic tomography detection device and method, which are described below respectively.

图1为本发明提供的磁学层析检测装置一实施例的结构示意图,如图1所示,其包括直流磁化器10、感应线圈探头20、电源模块30和信号调理模块40;FIG1 is a schematic structural diagram of an embodiment of a magnetic tomography detection device provided by the present invention. As shown in FIG1 , it includes a DC magnetizer 10, an induction coil probe 20, a power supply module 30 and a signal conditioning module 40;

直流磁化器10和感应线圈探头20均设置于待测铁磁性材料50的上表面,电源模块30分别与直流磁化器10、感应线圈探头20以及信号调理模块40连接,信号调理模块40与感应线圈探头20连接;The DC magnetizer 10 and the induction coil probe 20 are both arranged on the upper surface of the ferromagnetic material 50 to be tested, the power module 30 is respectively connected to the DC magnetizer 10, the induction coil probe 20 and the signal conditioning module 40, and the signal conditioning module 40 is connected to the induction coil probe 20;

直流磁化器10用于基于电源模块30输出的阶梯电流对待测铁磁性材料50进行阶梯磁化;The DC magnetizer 10 is used to perform step magnetization on the ferromagnetic material 50 to be tested based on the step current output by the power module 30;

感应线圈探头20用于在待测铁磁性材料50被阶梯磁化的过程中进行缺陷检测得到与阶梯电流对应的磁导率扰动检测信号;The induction coil probe 20 is used to perform defect detection in the process of the ferromagnetic material 50 to be tested being step-magnetized to obtain a magnetic permeability disturbance detection signal corresponding to the step current;

信号调理模块40用于对磁导率扰动检测信号进行处理得到阶梯电流对应的峰值电压和峰值电压增量,并根据峰值电压确定缺陷60位置,以及根据峰值电压增量拐点的电流值和预设电流与磁化深度对照表确定缺陷60埋藏深度。The signal conditioning module 40 is used to process the magnetic permeability disturbance detection signal to obtain the peak voltage and peak voltage increment corresponding to the step current, and determine the position of the defect 60 according to the peak voltage, and determine the burial depth of the defect 60 according to the current value of the peak voltage increment inflection point and the preset current and magnetization depth comparison table.

需要说明的是,在本发明实施例中,在对待测铁磁性材料50进行磁化后,会在待测铁磁性材料50上表面形成磁场,而待测铁磁性材料50的内部缺陷60会对其上表面对应位置的磁场产生扰动,通过感应线圈探头20在待测铁磁性上表面进行扫查,通过产生的检测的电压的变化,即可确定缺陷60位置相对于待测铁磁性材料50上表面的位置;由于不同的磁化强度对待测铁磁性材料50的磁化程度不同,会在待测铁磁性材料50内部形成不饱和区,若缺陷60位于不饱和区,则缺陷60对待测铁磁性材料50上表面的磁场扰动影响不大,若缺陷60处于饱和区,则对待测铁磁性材料50上表面的磁场扰动影响较大,会导致感应线圈探头20在内部缺陷60对应上表面位置检查的电压突增,因此本发明通过电源模块30控制直流磁化器10对待测铁磁性材料50进行阶梯磁化,从上表面向下不断加深磁化饱和区,通过峰值电压增量确定内部缺陷60由不饱和区变为饱和区的时刻,并同时确定该时刻对应的阶梯电流,根据阶梯电流对应的磁化深度(即预设电流与磁化深度对照表)确定缺陷60埋藏深度。It should be noted that, in the embodiment of the present invention, after the ferromagnetic material 50 to be tested is magnetized, a magnetic field will be formed on the upper surface of the ferromagnetic material 50 to be tested, and the internal defect 60 of the ferromagnetic material 50 to be tested will disturb the magnetic field at the corresponding position of its upper surface. The upper surface of the ferromagnetic material to be tested is scanned by the induction coil probe 20, and the position of the defect 60 relative to the upper surface of the ferromagnetic material 50 to be tested can be determined by the change in the generated detection voltage; due to the different magnetization intensities of the ferromagnetic material 50 to be tested, the degree of magnetization is different, and an unsaturated zone will be formed inside the ferromagnetic material 50 to be tested. If the defect 60 is located in the unsaturated zone, the defect 60 will be The magnetic field disturbance on the upper surface of the material 50 has little effect. If the defect 60 is in the saturation zone, the magnetic field disturbance on the upper surface of the ferromagnetic material 50 to be tested will have a greater impact, which will cause a sudden increase in the voltage of the induction coil probe 20 at the upper surface position corresponding to the internal defect 60. Therefore, the present invention controls the DC magnetizer 10 through the power module 30 to perform step magnetization on the ferromagnetic material 50 to be tested, and continuously deepens the magnetization saturation zone from the upper surface downward. The moment when the internal defect 60 changes from the unsaturated zone to the saturated zone is determined by the peak voltage increment, and the step current corresponding to the moment is determined at the same time. The burial depth of the defect 60 is determined according to the magnetization depth corresponding to the step current (i.e., the preset current and magnetization depth comparison table).

可以理解的是,在本发明实施例中,该峰值电压即内部缺陷60对应上表面处检测的电压,在电源模块30输入的电流相同时,该内部缺陷60对应上表面处相对于上表面其他位置的检测电压最大,为峰值电压,一个电流值对应一个峰值电压,阶梯电流为从小到大依次排列的电流,峰值电压增量为排序相邻两个电流中大电流对应的峰值电压减去小电流对应的峰值电压得到的增量,在未将内部缺陷60磁化(即内部缺陷60处于不饱和区)时,各个峰值电压增量应当大致相同,当输入某个电流,该电流对应的峰值电压与上一个电流对应的峰值电压的差值明显大于其他峰值电压增量时,表示内部缺陷60被磁化,该内部缺陷60的埋藏深度即该输入电流对应的磁化深度;该预设电流与磁化深度对照表是对具备不同缺陷60埋深的多个铁磁性材料进行测试得到的,在已知缺陷60埋深的情况下测量峰值电压增量的拐点对应的输入电流,通过多次测试,即可得到输入电流与缺陷60埋深的对应关系表。It can be understood that, in the embodiment of the present invention, the peak voltage is the voltage detected at the upper surface corresponding to the internal defect 60. When the current input by the power module 30 is the same, the detection voltage at the upper surface corresponding to the internal defect 60 relative to other positions on the upper surface is the largest, which is the peak voltage. One current value corresponds to one peak voltage. The step current is the current arranged in order from small to large. The peak voltage increment is the increment obtained by subtracting the peak voltage corresponding to the small current from the peak voltage corresponding to the large current in the two adjacent currents. When the internal defect 60 is not magnetized (that is, the internal defect 60 is in the unsaturated zone), each peak The value voltage increment should be roughly the same. When a certain current is input and the difference between the peak voltage corresponding to the current and the peak voltage corresponding to the previous current is significantly greater than other peak voltage increments, it means that the internal defect 60 is magnetized, and the burial depth of the internal defect 60 is the magnetization depth corresponding to the input current; the preset current and magnetization depth comparison table is obtained by testing multiple ferromagnetic materials with different defect 60 burial depths. When the burial depth of the defect 60 is known, the input current corresponding to the inflection point of the peak voltage increment is measured. Through multiple tests, the corresponding relationship table between the input current and the burial depth of the defect 60 can be obtained.

需要说明的是,在本发明实施例中,在检测时,由直流磁化器10激发静态磁化场,逐步递进电源模块30输出的电流大小形成阶梯效果,通过阶梯磁化改变待测铁磁性材料50内部磁化程度,在其内部形成不饱和磁化区域,并通过阶梯磁化产生的不饱和区域将待测铁磁性材料50厚度方向分层,当待测铁磁性材料50存在内部缺陷60时,磁力线向缺陷60上方扰动,引起磁场扰动,使得缺陷60上方区域产生较大范围的磁导率扰动,并扩散到内部缺陷60位置对应的待测铁磁性材料50上表层,呈现与无缺陷处不同的磁导率特性,随着磁化程度的增加,缺陷60部分被磁化到,缺陷60开始产生磁场畸变引起构件上表面磁导率的波动,然后通过感应线圈探头20将缺陷60引起的磁场扰动转化为电压信号。It should be noted that, in the embodiment of the present invention, during detection, the static magnetization field is excited by the DC magnetizer 10, and the current output by the power module 30 is gradually increased to form a step effect. The internal magnetization degree of the ferromagnetic material 50 to be tested is changed by step magnetization, and an unsaturated magnetization region is formed inside the ferromagnetic material 50 to be tested. The unsaturated region generated by the step magnetization is used to layer the ferromagnetic material 50 to be tested in the thickness direction. When there is an internal defect 60 in the ferromagnetic material 50 to be tested, the magnetic lines of force disturb above the defect 60, causing a magnetic field disturbance, so that a larger range of magnetic permeability disturbance is generated in the area above the defect 60, and diffuses to the upper surface of the ferromagnetic material 50 to be tested corresponding to the position of the internal defect 60, presenting a magnetic permeability characteristic different from that of the defect-free area. As the degree of magnetization increases, the defect 60 is partially magnetized, and the defect 60 begins to generate magnetic field distortion, causing fluctuations in the magnetic permeability of the upper surface of the component, and then the magnetic field disturbance caused by the defect 60 is converted into a voltage signal through the induction coil probe 20.

还需要说明的是,在本发明实施例中,电源模块30输出的阶梯电流可以是电源模块30自带的电流控制程序进行控制,也可以是人为控制,根据探头扫描待测铁磁性材料50上表面实际需要的时间,每隔一段时间将通入直流磁化器10的电流进行增加,形成阶梯电流,并将正在通入的电流值大小反馈至信号调理模块40,以便信号调理模块40将缺陷检测结果与阶梯电流一一对应,阶梯电流可以是等量增加的,也可以是不等量增加,例如可以根据磁化深度,通过对磁化深度的分层,来对阶梯电流进行划分,本实施例对此不加以限制。It should also be noted that, in the embodiment of the present invention, the step current output by the power module 30 can be controlled by the current control program of the power module 30 itself, or it can be manually controlled. According to the actual time required for the probe to scan the upper surface of the ferromagnetic material 50 to be tested, the current passed into the DC magnetizer 10 is increased at regular intervals to form a step current, and the value of the current being passed is fed back to the signal conditioning module 40, so that the signal conditioning module 40 can correspond the defect detection result to the step current one by one. The step current can be increased by an equal amount or by an unequal amount. For example, the step current can be divided according to the magnetization depth by stratifying the magnetization depth, and this embodiment does not limit this.

与现有技术相比,本发明提供的磁学层析检测装置包括直流磁化器10、感应线圈探头20、电源模块30和信号调理模块40,通过电源模块30输出阶梯电流对直流磁化器10进行控制,通过改变电流改变直流磁化器10的磁场强度,进而实现对待测铁磁性材料50的阶梯磁化,采用感应线圈探头20对待测铁磁性材料50上表面因内部缺陷60产生的磁导率扰动的对应电压进行检测,根据检测得到的峰值电压确定缺陷60位置,根据峰值电压增量确定缺陷60埋藏深度。本发明利用待测铁磁性材料50内部缺陷60被磁化时峰值电压突增的特性,通过对峰值电压增量进行分析,以峰值电压增量的拐点表征缺陷60被磁化,通过拐点对应的电流值及预设电流与磁化深度对照表确定缺陷60埋藏深度,实现了对铁磁性材料内部缺陷60埋藏深度的准确检测。Compared with the prior art, the magnetic tomography detection device provided by the present invention includes a DC magnetizer 10, an induction coil probe 20, a power module 30 and a signal conditioning module 40. The DC magnetizer 10 is controlled by outputting a step current through the power module 30. The magnetic field strength of the DC magnetizer 10 is changed by changing the current, thereby realizing the step magnetization of the ferromagnetic material 50 to be tested. The induction coil probe 20 is used to detect the corresponding voltage of the magnetic permeability disturbance caused by the internal defect 60 on the upper surface of the ferromagnetic material 50 to be tested. The position of the defect 60 is determined according to the peak voltage obtained by the detection, and the burial depth of the defect 60 is determined according to the peak voltage increment. The present invention utilizes the peak voltage sudden increase characteristic when the internal defect 60 of the ferromagnetic material 50 to be tested is magnetized, analyzes the peak voltage increment, and uses the inflection point of the peak voltage increment to characterize the magnetization of the defect 60. The burial depth of the defect 60 is determined by the current value corresponding to the inflection point and the preset current and magnetization depth comparison table, thereby realizing the accurate detection of the burial depth of the internal defect 60 of the ferromagnetic material.

在本发明一些实施例中,感应线圈探头20包括激励线圈和检测线圈;In some embodiments of the present invention, the induction coil probe 20 includes an excitation coil and a detection coil;

激励线圈用于在待测铁磁性材料50的表层激发磁场;The excitation coil is used to excite a magnetic field on the surface of the ferromagnetic material 50 to be tested;

检测线圈用于检测待测铁磁性材料50在磁化方向的磁导率变化情况,并生成相应的磁导率扰动检测信号。The detection coil is used to detect the change of the magnetic permeability of the ferromagnetic material 50 to be tested in the magnetization direction and generate a corresponding magnetic permeability disturbance detection signal.

可以理解的是,在本发明实施例中,电源模块30不仅输出阶梯电流,还可以输出交流电至激励线圈,以使激励线圈在待测铁磁性材料50的表层激发磁场。It is understandable that, in the embodiment of the present invention, the power module 30 not only outputs step current, but also can output alternating current to the excitation coil, so that the excitation coil excites a magnetic field on the surface of the ferromagnetic material 50 to be tested.

在本发明一些实施例中,直流磁化器10为U型铁磁体12和穿过式线圈11构成的磁轭式磁化器。In some embodiments of the present invention, the DC magnetizer 10 is a yoke-type magnetizer composed of a U-shaped ferromagnetic body 12 and a through-type coil 11 .

在本发明一些实施例中,穿过式线圈11与电源模块30连接,U型铁磁体12的两个磁轭均垂直设置于待测铁磁性材料50的上表面。In some embodiments of the present invention, the through coil 11 is connected to the power module 30 , and the two magnetic yokes of the U-shaped ferromagnetic body 12 are vertically disposed on the upper surface of the ferromagnetic material 50 to be tested.

在本发明一些实施例中,直流磁化器10为穿过式直流线圈磁化器。In some embodiments of the present invention, the DC magnetizer 10 is a through-type DC coil magnetizer.

可以理解的是,在本发明实施例中,还通过仿真实验测试相对磁导率与缺陷60深度以及位置的相应关系,测试的磁导率在仿真中由于钢板上表面处于空气与钢材内部连接部分,直接从表面提取的磁导率扰动会失真,因此在钢板上表面设置0.05mm的二维截线来替代钢板上表面提取出来的磁导率扰动检测信号,将缺陷60位置移动时,通入不同磁化电流,并将每一磁化电流相应的磁导率扰动检测信号汇总在一起形成图2,图2列举了在缺陷60深度s为5mm、10mm、15mm、20mm时对应的不同磁化电流下的磁导率扰动检测信号变化,探头位移为感应线圈探头20在钢板上表面的位置,例如:当磁化电流在6A时表层探测到有磁导率扰动产生,当磁化电流达到8A时,缺陷60的磁导率扰动产生突增的变化,此时缺陷60部位被磁化,受到磁化的缺陷60产生磁导率扰动场并扩散至表面被探测出,最终通过磁导率扰动产生突变这一现象可以验证磁化电流为8A时,磁化深度为10mm;由上述仿真实验可知内部缺陷60会影响上表面的磁导率,而不同的磁化电流,磁导率的影响程度不同,因此可通过电压来反映磁导率的变化,进而实现缺陷60埋藏深度的检测,图3为不同缺陷埋深的峰值电压与磁化电流值(即阶梯电流)的曲线图,由图3可知,缺陷埋深为0mm时,阶梯电流为1A时,具备最大峰值,即表示1A对应0mm缺陷60埋藏深度,在缺陷60埋深为5mm时,最大峰值对应的阶梯电流为4A,即表示4A对应5mm缺陷60埋藏深度,以此类推,可得到各个阶梯电流对应的缺陷60埋藏深度。It can be understood that in the embodiment of the present invention, the corresponding relationship between the relative magnetic permeability and the depth and position of the defect 60 is also tested through simulation experiments. In the simulation, the tested magnetic permeability is distorted because the upper surface of the steel plate is in the connecting part between the air and the inside of the steel. Therefore, a 0.05mm two-dimensional cross-section is set on the upper surface of the steel plate to replace the magnetic permeability disturbance detection signal extracted from the upper surface of the steel plate. When the position of the defect 60 is moved, different magnetizing currents are passed, and the magnetic permeability disturbance detection signals corresponding to each magnetizing current are summarized to form Figure 2. Figure 2 lists the changes in the magnetic permeability disturbance detection signal under different magnetizing currents when the depth s of the defect 60 is 5mm, 10mm, 15mm, and 20mm. The probe displacement is the position of the induction coil probe 20 on the upper surface of the steel plate. For example, when the magnetizing current is 6A, the surface detects that there is a magnetic permeability disturbance. When the magnetizing current reaches 8A, the magnetic permeability disturbance of the defect 60 increases suddenly. , at this time, the defect 60 is magnetized, and the magnetized defect 60 generates a permeability disturbance field and diffuses to the surface to be detected. Finally, the phenomenon of mutation caused by permeability disturbance can verify that when the magnetization current is 8A, the magnetization depth is 10mm; from the above simulation experiment, it can be seen that the internal defect 60 will affect the permeability of the upper surface, and different magnetization currents have different degrees of influence on the permeability. Therefore, the change of permeability can be reflected by voltage, and then the burial depth of the defect 60 can be detected. Figure 3 is a curve diagram of the peak voltage and the magnetization current value (i.e., step current) of different defect burial depths. It can be seen from Figure 3 that when the defect burial depth is 0mm, the step current is 1A, and it has the maximum peak value, which means that 1A corresponds to the burial depth of the defect 60 of 0mm. When the burial depth of the defect 60 is 5mm, the step current corresponding to the maximum peak is 4A, which means that 4A corresponds to the burial depth of the defect 60 of 5mm. By analogy, the burial depth of the defect 60 corresponding to each step current can be obtained.

可以理解的是,本发明将每一埋深缺陷电压峰值增量的磁化电流与磁导率扰动的磁化电流进行对比,如图4所示,在输入阶梯磁化电流后,利用感应线圈探头20获取每个磁化电流值(即阶梯电流)对应的电压信号,定义相邻电流值产生的电压信号峰值相减:将大电流的峰值电压减去小电流峰值电压得到峰值电压增量为,将信号峰值增量为/>产生趋势变化的点即为拐点,该拐点对应的磁化电流值记为磁化电流值/>,将每个缺陷使磁导率扰动曲线产生突变的点记为该层磁化电流/>,通过探头扫查表面,获得不同电流下的每一埋深缺陷的一组信号,提取信号峰值增量/>的拐点对应的磁化电流值/>。将每一埋深缺陷电压峰值增量的磁化电流值/>与磁导率扰动的磁化电流/>进行对比得到图4,该图显示出到感应线圈探头20检测的磁导率扰动检测信号的峰值电压增量变化的拐点磁化电流/>与磁导率扰动突变点磁化电流/>变化基本一致,因此可以得出结论,每一埋深缺陷对应的磁化电流是不同的,利用阶梯磁化可以获得缺陷的磁化电流,从而确定每一磁化电流对应的缺陷位置,两条磁化电流曲线最后末端部分趋于平缓,是因为磁化接近饱和。当磁化电流增大后同一磁化电流下对应钢板内部磁化深度区间变大。It can be understood that the present invention compares the magnetizing current of each buried defect voltage peak increment with the magnetizing current of the permeability disturbance. As shown in FIG4 , after inputting the step magnetizing current, the induction coil probe 20 is used to obtain the voltage signal corresponding to each magnetizing current value (i.e., the step current), and the peak value of the voltage signal generated by the adjacent current values is defined as the subtraction: the peak voltage of the large current is subtracted from the peak voltage of the small current to obtain the peak voltage increment of , increase the signal peak value to /> The point where the trend changes is the inflection point, and the magnetizing current value corresponding to the inflection point is recorded as the magnetizing current value/> , the point where each defect causes a sudden change in the permeability disturbance curve is recorded as the magnetizing current of the layer/> , scan the surface with the probe, obtain a set of signals for each buried depth defect under different currents, and extract the signal peak increment/> The magnetizing current value corresponding to the inflection point/> . The magnetizing current value of each buried depth defect voltage peak increment/> Magnetizing current with permeability disturbance/> By comparison, FIG4 is obtained, which shows the inflection point magnetizing current of the peak voltage increment change of the magnetic permeability disturbance detection signal detected by the induction coil probe 20. Magnetizing current at the point of magnetic permeability disturbance/> The changes are basically the same, so it can be concluded that the magnetization current corresponding to each buried depth defect is different. The magnetization current of the defect can be obtained by step magnetization, so as to determine the defect position corresponding to each magnetization current. The last end of the two magnetization current curves tends to be flat because the magnetization is close to saturation. When the magnetization current increases, the corresponding magnetization depth range inside the steel plate becomes larger under the same magnetization current.

图5为本发明提供的磁学层析检测方法一实施例的流程示意图,参照图5,本发明还提出一种磁学层析检测方法,应用于磁学层析检测装置,包括:FIG5 is a schematic flow chart of an embodiment of a magnetic tomography detection method provided by the present invention. Referring to FIG5 , the present invention further provides a magnetic tomography detection method, which is applied to a magnetic tomography detection device, comprising:

S501、通过电源模块输出阶梯电流控制直流磁化器对待测铁磁性材料进行阶梯磁化;S501, outputting step current through a power module to control a DC magnetizer to perform step magnetization on the ferromagnetic material to be tested;

S502、采用感应线圈探头在待测铁磁性材料被阶梯磁化的过程中进行缺陷检测得到与阶梯电流对应的磁导率扰动检测信号;S502, using an induction coil probe to perform defect detection during the step magnetization process of the ferromagnetic material to be tested to obtain a magnetic permeability disturbance detection signal corresponding to the step current;

S503、基于信号调理模块对磁导率扰动检测信号进行处理得到阶梯电流对应的峰值电压和峰值电压增量,并根据峰值电压确定缺陷位置,以及根据峰值电压增量拐点的电流值和预设电流与磁化深度对照表确定缺陷埋藏深度。S503. Process the permeability disturbance detection signal based on the signal conditioning module to obtain the peak voltage and peak voltage increment corresponding to the step current, determine the defect position according to the peak voltage, and determine the defect burial depth according to the current value of the peak voltage increment inflection point and the preset current and magnetization depth comparison table.

在本发明一些实施例中,步骤S401之前,还包括:In some embodiments of the present invention, before step S401, the method further includes:

通过对具有不同缺陷埋深的铁磁性材料进行磁化测试,得到预设电流与磁化深度对照表。By performing magnetization tests on ferromagnetic materials with different defect burial depths, a comparison table of preset current and magnetization depth is obtained.

在本发明一些实施例中,步骤S501包括:In some embodiments of the present invention, step S501 includes:

通过电源模块输出逐步递增的阶梯电流至直流磁化器;Outputting a step-by-step increasing current to the DC magnetizer through a power module;

直流磁化器根据阶梯电流对待测铁磁性材料进行磁化强度递增的阶梯磁化。The DC magnetizer performs step magnetization with increasing magnetization intensity on the ferromagnetic material to be tested according to the step current.

在本发明一些实施例中,步骤S502包括:In some embodiments of the present invention, step S502 includes:

在待测铁磁性材料被阶梯磁化的过程中采用感应线圈探头对待测铁磁性材料的上表面沿待测铁磁性材料的轴线方向进行扫查,得到与阶梯电流一一对应的多组电压值集合;In the process of step magnetization of the ferromagnetic material to be tested, an induction coil probe is used to scan the upper surface of the ferromagnetic material to be tested along the axial direction of the ferromagnetic material to be tested, so as to obtain a plurality of sets of voltage values corresponding to the step currents;

根据多组电压值集合生成磁导率扰动检测信号。A magnetic permeability disturbance detection signal is generated according to a plurality of sets of voltage values.

在本发明一些实施例中,步骤S503包括:In some embodiments of the present invention, step S503 includes:

根据磁导率扰动检测信号生成与阶梯电流一一对应的多组探头位移电压曲线;Generate multiple sets of probe displacement voltage curves corresponding to the step currents according to the magnetic permeability disturbance detection signal;

根据多组探头位移电压曲线确定多组峰值电压并根据峰值电压对应的探头位置确定缺陷位置;Determine multiple sets of peak voltages according to multiple sets of probe displacement voltage curves and determine defect locations according to probe positions corresponding to the peak voltages;

对阶梯电流中相邻电压对应的峰值电压的差值进行计算,得到与阶梯电流一一对应的多组峰值电压增量,并生成峰值电压增量曲线;Calculating the difference of the peak voltages corresponding to adjacent voltages in the step current to obtain a plurality of groups of peak voltage increments corresponding to the step currents, and generating a peak voltage increment curve;

根据峰值电压增量曲线中的拐点对应的电流值和预设电流与磁化深度对照表确定缺陷埋藏深度。The defect burial depth is determined according to the current value corresponding to the inflection point in the peak voltage increment curve and the preset current and magnetization depth comparison table.

应当理解的是,本发明提供的一种磁学层析检测方法的其他具体实施例可参照上述的磁学层析检测装置的实施例,在此不作赘述。It should be understood that other specific embodiments of the magnetic tomography detection method provided by the present invention can refer to the embodiments of the magnetic tomography detection device described above, which will not be described in detail herein.

以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above are only preferred specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by any technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.

Claims (9)

1.一种磁学层析检测装置,其特征在于,包括直流磁化器、感应线圈探头、电源模块和信号调理模块;1. A magnetic tomography detection device, characterized in that it includes a DC magnetizer, an induction coil probe, a power module and a signal conditioning module; 所述直流磁化器和所述感应线圈探头均设置于待测铁磁性材料的上表面,所述电源模块分别与所述直流磁化器、所述感应线圈探头以及所述信号调理模块连接,所述信号调理模块与所述感应线圈探头连接;The DC magnetizer and the induction coil probe are both arranged on the upper surface of the ferromagnetic material to be tested, the power supply module is respectively connected to the DC magnetizer, the induction coil probe and the signal conditioning module, and the signal conditioning module is connected to the induction coil probe; 所述直流磁化器用于基于所述电源模块输出的阶梯电流对所述待测铁磁性材料进行阶梯磁化,从所述待测铁磁性材料的上表面向下不断加深磁化饱和区;The DC magnetizer is used to perform step magnetization on the ferromagnetic material to be tested based on the step current output by the power module, and continuously deepen the magnetization saturation region from the upper surface of the ferromagnetic material to be tested downward; 所述感应线圈探头用于在所述待测铁磁性材料被阶梯磁化的过程中进行缺陷检测得到与所述阶梯电流对应的磁导率扰动检测信号;The induction coil probe is used to perform defect detection during the step magnetization of the ferromagnetic material to be tested to obtain a magnetic permeability disturbance detection signal corresponding to the step current; 所述信号调理模块用于根据所述磁导率扰动检测信号生成与所述阶梯电流一一对应的多组探头位移电压曲线并基于所述多组探头位移电压曲线确定多组峰值电压并根据所述峰值电压对应的探头位置确定缺陷相对于所述待测铁磁性材料的上表面位置,对所述阶梯电流中相邻电流对应的所述峰值电压的差值进行计算,得到与所述阶梯电流一一对应的多组所述峰值电压增量,并生成峰值电压增量曲线,根据所述峰值电压增量曲线中的拐点对应的电流值和预设电流磁化深度对照表确定所述缺陷埋藏深度;The signal conditioning module is used to generate multiple groups of probe displacement voltage curves corresponding to the step current one by one according to the magnetic permeability disturbance detection signal, determine multiple groups of peak voltages based on the multiple groups of probe displacement voltage curves, and determine the position of the defect relative to the upper surface of the ferromagnetic material to be tested according to the probe position corresponding to the peak voltage, calculate the difference of the peak voltages corresponding to adjacent currents in the step current, obtain multiple groups of peak voltage increments corresponding to the step current one by one, and generate a peak voltage increment curve, and determine the defect burial depth according to the current value corresponding to the inflection point in the peak voltage increment curve and a preset current magnetization depth comparison table; 其中,所述电源模块输出的所述阶梯电流为从小到大依次排列的电流,且每一个电流值对应一个所述峰值电压,所述峰值电压增量为排序相邻两个电流中大电流对应的所述峰值电压减去小电流对应的所述峰值电压得到的电压增量,所述预设电流磁化深度对照表为所述电源模块输出的电流值与磁化深度之间的关系对照表。Among them, the step current output by the power module is a current arranged in sequence from small to large, and each current value corresponds to a peak voltage, the peak voltage increment is the voltage increment obtained by subtracting the peak voltage corresponding to the small current from the peak voltage corresponding to the large current in the two adjacent currents, and the preset current magnetization depth comparison table is a comparison table of the relationship between the current value output by the power module and the magnetization depth. 2.根据权利要求1所述的磁学层析检测装置,其特征在于,所述感应线圈探头包括激励线圈和检测线圈;2. The magnetic tomography detection device according to claim 1, characterized in that the induction coil probe comprises an excitation coil and a detection coil; 所述激励线圈用于在所述待测铁磁性材料的表层激发磁场;The excitation coil is used to excite a magnetic field on the surface of the ferromagnetic material to be tested; 所述检测线圈用于检测所述待测铁磁性材料在磁化方向的磁导率变化情况,并生成相应的磁导率扰动检测信号。The detection coil is used to detect the change of the magnetic permeability of the ferromagnetic material to be tested in the magnetization direction and generate a corresponding magnetic permeability disturbance detection signal. 3.根据权利要求1所述的磁学层析检测装置,其特征在于,所述直流磁化器为U型铁磁体和穿过式线圈构成的磁轭式磁化器。3. The magnetic tomography detection device according to claim 1 is characterized in that the DC magnetizer is a yoke-type magnetizer composed of a U-shaped ferromagnetic body and a through-type coil. 4.根据权利要求3所述的磁学层析检测装置,其特征在于,所述穿过式线圈与所述电源模块连接,所述U型铁磁体的两个磁轭均垂直设置于所述待测铁磁性材料的上表面。4. The magnetic tomography detection device according to claim 3 is characterized in that the through-type coil is connected to the power module, and the two magnetic yokes of the U-shaped ferromagnetic body are vertically arranged on the upper surface of the ferromagnetic material to be detected. 5.根据权利要求1所述的磁学层析检测装置,其特征在于,所述直流磁化器为穿过式直流线圈磁化器。5. The magnetic tomography detection device according to claim 1, characterized in that the DC magnetizer is a through-type DC coil magnetizer. 6.一种磁学层析检测方法,其特征在于,应用于权利要求1-5任一项所述的磁学层析检测装置,所述磁学层析检测方法包括:6. A magnetic tomography detection method, characterized in that it is applied to the magnetic tomography detection device according to any one of claims 1 to 5, and the magnetic tomography detection method comprises: 通过电源模块输出阶梯电流控制直流磁化器对待测铁磁性材料进行阶梯磁化,从所述待测铁磁性材料的上表面向下不断加深磁化饱和区;The power module outputs a step current to control the DC magnetizer to perform step magnetization on the ferromagnetic material to be tested, and the magnetization saturation region is continuously deepened from the upper surface of the ferromagnetic material to be tested downward; 采用感应线圈探头在所述待测铁磁性材料被阶梯磁化的过程中进行缺陷检测得到与所述阶梯电流对应的磁导率扰动检测信号;Using an induction coil probe to perform defect detection during the step magnetization of the ferromagnetic material to be tested to obtain a magnetic permeability disturbance detection signal corresponding to the step current; 基于信号调理模块根据所述磁导率扰动检测信号生成与所述阶梯电流一一对应的多组探头位移电压曲线并基于所述多组探头位移电压曲线确定多组峰值电压并根据所述峰值电压对应的探头位置确定缺陷相对于所述待测铁磁性材料的上表面位置,对所述阶梯电流中相邻电流对应的所述峰值电压的差值进行计算,得到与所述阶梯电流一一对应的多组所述峰值电压增量,并生成峰值电压增量曲线,根据所述峰值电压增量曲线中的拐点对应的电流值和预设电流磁化深度对照表确定所述缺陷埋藏深度。Based on the signal conditioning module, a plurality of groups of probe displacement voltage curves corresponding to the step current are generated according to the magnetic permeability disturbance detection signal, and a plurality of groups of peak voltages are determined based on the plurality of groups of probe displacement voltage curves, and the position of the defect relative to the upper surface of the ferromagnetic material to be tested is determined according to the probe position corresponding to the peak voltage, the difference of the peak voltages corresponding to adjacent currents in the step current is calculated to obtain a plurality of groups of peak voltage increments corresponding to the step current, and a peak voltage increment curve is generated, and the defect burial depth is determined according to the current value corresponding to the inflection point in the peak voltage increment curve and a preset current magnetization depth comparison table. 7.根据权利要求6所述的磁学层析检测方法,其特征在于,所述通过电源模块输出阶梯电流控制直流磁化器对待测铁磁性材料进行阶梯磁化之前,还包括:7. The magnetic tomography detection method according to claim 6, characterized in that before the step of outputting step currents through the power module to control the DC magnetizer to perform step magnetization on the ferromagnetic material to be detected, the method further comprises: 通过对具有不同缺陷埋深的铁磁性材料进行磁化测试,得到所述预设电流磁化深度对照表。The preset current magnetization depth comparison table is obtained by performing magnetization tests on ferromagnetic materials with different defect burial depths. 8.根据权利要求7所述的磁学层析检测方法,其特征在于,所述通过电源模块输出阶梯电流控制直流磁化器对待测铁磁性材料进行阶梯磁化,包括:8. The magnetic tomography detection method according to claim 7, characterized in that the step of outputting step current by the power module to control the DC magnetizer to perform step magnetization on the ferromagnetic material to be detected comprises: 通过所述电源模块输出逐步递增的所述阶梯电流至所述直流磁化器;Outputting the gradually increasing step current to the DC magnetizer through the power supply module; 所述直流磁化器根据所述阶梯电流对所述待测铁磁性材料进行磁化强度递增的所述阶梯磁化。The DC magnetizer performs the step magnetization with increasing magnetization intensity on the ferromagnetic material to be tested according to the step current. 9.根据权利要求8所述的磁学层析检测方法,其特征在于,所述采用感应线圈探头在所述待测铁磁性材料被阶梯磁化的过程中进行缺陷检测得到与所述阶梯电流对应的磁导率扰动检测信号,包括:9. The magnetic tomography detection method according to claim 8, characterized in that the defect detection using an induction coil probe during the step magnetization of the ferromagnetic material to be tested to obtain a magnetic permeability disturbance detection signal corresponding to the step current comprises: 在所述待测铁磁性材料被阶梯磁化的过程中采用感应线圈探头对所述待测铁磁性材料的上表面沿所述待测铁磁性材料的轴线方向进行扫查,得到与所述阶梯电流一一对应的多组电压值集合;During the process of step magnetization of the ferromagnetic material to be tested, an induction coil probe is used to scan the upper surface of the ferromagnetic material to be tested along the axis direction of the ferromagnetic material to be tested, so as to obtain a plurality of sets of voltage values corresponding to the step currents; 根据所述多组电压值集合生成所述磁导率扰动检测信号。The magnetic permeability disturbance detection signal is generated according to the multiple sets of voltage values.
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