CN117585349A - An automated material loading system - Google Patents
An automated material loading system Download PDFInfo
- Publication number
- CN117585349A CN117585349A CN202410007091.5A CN202410007091A CN117585349A CN 117585349 A CN117585349 A CN 117585349A CN 202410007091 A CN202410007091 A CN 202410007091A CN 117585349 A CN117585349 A CN 117585349A
- Authority
- CN
- China
- Prior art keywords
- conveyor
- line
- conveyor line
- automated
- loaded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/64—Switching conveyors
- B65G47/641—Switching conveyors by a linear displacement of the switching conveyor
- B65G47/642—Switching conveyors by a linear displacement of the switching conveyor in a horizontal plane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Attitude Control For Articles On Conveyors (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Description
技术领域Technical field
本申请涉及物流系统技术领域,更具体地说,涉及一种自动化物料装车系统。This application relates to the technical field of logistics systems, and more specifically, to an automated material loading system.
背景技术Background technique
现有技术中的立体仓库内的带托盘箱件物料出库发货的流程中,普遍采用人工利用叉车从立库出料口叉出整托箱料,将其放置于出库平台,然后人工将整托箱料(带铁质托盘)重新码放后换成木质托盘,以便于发货,最后将已换成木质托盘的整托箱料人工叉取进行拉伸膜包装后,再采用叉车一托一托地码放到平板车上。In the process of outbound delivery of boxed materials with pallets in a three-dimensional warehouse in the prior art, a forklift is generally used to manually fork out the entire palletized box material from the outlet of the vertical warehouse, place it on the outbound platform, and then manually The entire boxes (with iron pallets) are re-stacked and replaced with wooden pallets to facilitate delivery. Finally, the entire boxes that have been replaced by wooden pallets are manually forked for stretch film packaging and then used forklifts. Put the ground code on the flatbed truck.
现有技术中带托盘箱件物料出库发货装车的流程的缺点在于:人力成本高,需要人工搬运箱料换托盘,进行人工拉伸膜包装盒叉车作业,自动化程度低、人的劳动强度高,工人的安全性得不到保障,特别是在箱料重量很大的场合。The shortcomings of the existing process of shipping box materials with pallets out of the warehouse, shipping and loading are: high labor costs, requiring manual handling of boxes and changing pallets, manual stretch film packaging box forklift operations, low degree of automation, and human labor The strength is high and the safety of workers cannot be guaranteed, especially in situations where the weight of the box materials is very large.
发明内容Contents of the invention
本发明主要目的是提供一种自动化物料装车系统,旨在解决现有技术中带托盘箱件物料出库发货装车的流程自动化程度低、人力耗费高、安全性差的技术问题。The main purpose of the present invention is to provide an automated material loading system, aiming to solve the technical problems in the prior art of low degree of automation, high labor consumption, and poor safety in the process of outbound shipping and loading of materials with pallet boxes.
为实现上述目的,本发明采用的技术方案是:一种自动化物料装车系统,其中,包括:In order to achieve the above object, the technical solution adopted by the present invention is: an automated material loading system, which includes:
出库输送线和第一输送线,所述出库输送线与仓库对接以能够将所述仓库中的物料垛输出;An outbound conveyor line and a first conveyor line, the outbound conveyor line is connected to the warehouse to be able to output the material stacks in the warehouse;
拆盘设备,所述拆盘设备能够将所述出库输送线上的物料垛中的物料一层一层地逐一提取至所述第一输送线上;Disassembling equipment, which can extract the materials in the material stack on the outbound conveying line to the first conveying line one by one layer by layer;
物料换向驱动装置,所述物料换向驱动装置设置于所述第一输送线,能够选择性地驱动所述第一输送线上的物料转动换向;A material reversing drive device, which is provided on the first conveyor line and can selectively drive the rotation and reversal of materials on the first conveyor line;
物料组型部件,所述物料组型部件设置在所述第一输送线的输送方向的末端,用于将所述第一输送线上的多个物料以预定数量组型成物料组;Material grouping component, the material grouping component is provided at the end of the conveying direction of the first conveying line, and is used to form a plurality of materials on the first conveying line into a material group in a predetermined number;
第二输送线和设置于所述第二输送线的第一物料支承件分发装置,所述第一物料支承件分发装置用于将第一物料支承件分发至所述第二输送线上;a second conveyor line and a first material support dispensing device disposed on the second conveyor line, the first material support dispensing device being used to distribute the first material support parts to the second conveyor line;
码垛设备,用于将所述第一输送线上的组型后的物料组提取并以预定层数码放至所述第二输送线上的第一物料支承件上,以在所述第一物料支承件上形成物料垛;Palletizing equipment is used to extract the assembled material groups on the first conveyor line and place them on the first material support on the second conveyor line in a predetermined layer number, so as to be placed on the first material support member on the second conveyor line. A material stack is formed on the material support;
第三输送线以及设置于所述第三输送线的自动装车机,所述第三输送线用于承接所述第二输送线上的装载有带第一物料支承件的物料垛,所述自动装车机与待装车车辆对接,以将所述第三输送线上承接的带第一物料支承件的物料垛输送至所述待装车车辆。A third conveyor line and an automatic loading machine provided on the third conveyor line. The third conveyor line is used to receive the material stack with the first material support member on the second conveyor line. The automatic loading machine is docked with the vehicle to be loaded, so as to transport the material stack with the first material support received on the third conveying line to the vehicle to be loaded.
进一步地,所述拆盘设备和码垛设备均为带吸盘装置的机器人。Furthermore, both the tray dismantling equipment and the palletizing equipment are robots with suction cup devices.
进一步地,所述第一输送线包括彼此对接的靠边辊筒输送机和水平辊筒输送机,所述靠边辊筒输送机包括垂直于其输送方向布置的两排倾斜输送辊,所述两排倾斜输送辊形成中间高两边低的结构,所述水平辊筒输送机上的输送辊呈水平布置,所述拆盘设备能够将所述出库输送线上的物料垛中的物料一层一层地逐一提取至所述靠边辊筒输送机上,所述物料换向驱动装置、物料组型部件设置于所述水平辊筒输送机,所述码垛设备用于将所述水平辊筒输送机上的组型后的物料组提取并以预定层数码放至所述第二输送线上的第一物料支承件上。Further, the first conveying line includes an edge roller conveyor and a horizontal roller conveyor that are butted to each other. The edge roller conveyor includes two rows of inclined conveying rollers arranged perpendicularly to its conveying direction. The two rows The inclined conveying rollers form a structure with a high center and low sides. The conveying rollers on the horizontal roller conveyor are arranged horizontally. The disassembling equipment can remove the materials in the material stack on the outbound conveying line layer by layer. The materials are extracted one by one to the side roller conveyor. The material reversing drive device and material grouping components are provided on the horizontal roller conveyor. The palletizing equipment is used to group the materials on the horizontal roller conveyor. The formed material group is extracted and placed on the first material support member on the second conveying line in a predetermined layer number.
进一步地,所述物料换向驱动装置包括伸缩驱动机构和连接于所述伸缩驱动机构的换向轮,所述伸缩驱动机构伸出时能够使所述换向轮触碰所述第一输送线上的物料换向,所述伸缩驱动机构缩回时,所述换向轮不触碰所述第一输送线上的物料。Further, the material reversing drive device includes a telescopic driving mechanism and a reversing wheel connected to the telescopic driving mechanism. When the telescopic driving mechanism is extended, the reversing wheel can contact the first conveying line. The material on the conveyor is reversed. When the telescopic driving mechanism is retracted, the reversing wheel does not touch the material on the first conveying line.
进一步地,所述自动化物料装车系统包括标签扫描装置和自动拉伸膜包装装置,所述标签扫描装置设置于所述第一输送线并且沿所述第一输送线的输送方向位于所述物料换向驱动装置的操作工位之后,所述自动拉伸膜包装装置设置于所述第二输送线并且沿所述第二输送线的输送方向位于所述码垛设备的操作工位之后。Further, the automated material loading system includes a label scanning device and an automatic stretch film packaging device. The label scanning device is provided on the first conveyor line and is located on the material along the conveying direction of the first conveyor line. After the operating station of the reversing drive device is reversed, the automatic stretch film packaging device is disposed on the second conveying line and is located behind the operating station of the palletizing equipment along the conveying direction of the second conveying line.
进一步地,所述第一物料支承件为木制件,所述仓库中的物料垛放置在第二物料支承件上,所述第二物料支承件为金属制件。Further, the first material support part is a wooden part, the material stack in the warehouse is placed on the second material support part, and the second material support part is a metal part.
进一步地,所述自动化物料装车系统包括用于码放第一物料支承件的支承件输送线,所述支承件输送线与所述第二输送线对接,所述第一物料支承件分发装置包括横跨所述第二输送线与支承件输送线对接处的拦截横梁,所述拦截横梁与所述支承件输送线之间的间隙仅允许1个所述第一物料支承件通过。Further, the automated material loading system includes a support conveyor line for stacking the first material support parts, the support conveyor line is docked with the second conveyor line, and the first material support distribution device includes An interception beam spans the joint between the second conveyor line and the support conveyor line. The gap between the interceptor beam and the support conveyor line only allows one of the first material supports to pass through.
进一步地,所述自动化物料装车系统包括两条彼此平行间隔设置的第一地轨,所述两条第一地轨之间形成所述待装车车辆的装车区间,所述自动装车机包括主体架、设置于所述主体架的行走机构、提升机构、横向驱动机构和叉取机构,所述提升机构用于驱动所述叉取机构升降运动,所述横向驱动机构用于驱动所述叉取机构沿垂直于所述第一地轨的方向水平移动,所述行走机构设置在所述两条第一地轨上,以能够带动所述主体架沿所述两条第一地轨移动,以使所述叉取机构能够处于所述装车区间中的待装车车辆的上方。Further, the automated material loading system includes two first ground rails arranged parallel to each other and spaced apart, and a loading section of the vehicle to be loaded is formed between the two first ground rails. The automatic loading system The machine includes a main frame, a traveling mechanism arranged on the main frame, a lifting mechanism, a transverse driving mechanism and a forking mechanism. The lifting mechanism is used to drive the lifting movement of the forking mechanism, and the transverse driving mechanism is used to drive the lifting mechanism. The forking mechanism moves horizontally in a direction perpendicular to the first ground rails, and the walking mechanism is arranged on the two first ground rails to drive the main frame along the two first ground rails. Move so that the forklift mechanism can be positioned above the vehicle to be loaded in the loading section.
进一步地,所述自动化物料装车系统包括可移动输送辊子机,所述可移动输送辊子机能够在所述第二输送线的输送方向的末端和第三输送线的输送方向的首端之间往返运动。Further, the automated material loading system includes a movable conveying roller machine, which can move between the end of the conveying direction of the second conveying line and the first end of the third conveying line in the conveying direction. Round trip motion.
进一步地,所述自动化物料装车系统包括视觉纠偏系统,所述视觉纠偏系统用于识别所述待装车车辆的尺寸和位置信息,以使所述行走机构、提升机构、横向驱动机构能够基于所述视觉纠偏系统识别到的所述尺寸和位置信息控制所述自动装车机相对于所述待装车车辆的位置。Further, the automated material loading system includes a visual correction system, which is used to identify the size and position information of the vehicle to be loaded, so that the traveling mechanism, lifting mechanism, and transverse driving mechanism can be based on The size and position information recognized by the visual correction system controls the position of the automatic loading machine relative to the vehicle to be loaded.
本申请提供的自动化物料装车系统的有益效果在于:The beneficial effects of the automated material loading system provided by this application are:
由于本发明实施例提供的自动化物料装车系统中,包括出库输送线、第一输送线、拆盘设备、物料换向驱动装置、物料组型部件、第二输送线、第一物料支承件分发装置、码垛设备、第三输送线以及自动装车机,从仓库输出的物料能够通过这些设备(部件)完成物料的拆分、换向、组型等操作,并最终通过自动装车机将所述第三输送线上承接的带第一物料支承件的物料垛输送至所述待装车车辆,通过控制这些设备(部件)工作即可自动化地完成物料(包括带托盘箱件)出库发货装车的流程,省去了不必要的人力劳动、人力成本,也因此提升了物料出库发货装车的效率、安全性,便于实现物料装车过程的无人化、自动化,尤其适用于箱料重量很大的场合,也能够适应多种规格的箱料装车。Because the automated material loading system provided by the embodiment of the present invention includes an outbound conveyor line, a first conveyor line, a tray removal equipment, a material reversing drive device, a material grouping component, a second conveyor line, and a first material support member Distribution device, palletizing equipment, third conveyor line and automatic loading machine. The materials output from the warehouse can complete the splitting, reversing, grouping and other operations of materials through these equipment (components), and finally pass through the automatic loading machine. The material stack with the first material support received on the third conveyor line is transported to the vehicle to be loaded. By controlling the operation of these equipment (components), the material (including boxes with pallets) can be automatically completed. The process of warehouse delivery and loading eliminates unnecessary human labor and labor costs, thereby improving the efficiency and safety of materials outbound delivery and loading, and facilitates the unmanned and automated material loading process. It is especially suitable for occasions where the weight of boxes is very large, and it can also be adapted to the loading of boxes of various specifications.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the purpose of the present application. For some embodiments, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请的一个实施例所提供的自动化物料装车系统的总体示意图;Figure 1 is an overall schematic diagram of an automated material loading system provided by an embodiment of the present application;
图2为图1中A处的放大图;Figure 2 is an enlarged view of point A in Figure 1;
图3为图1中B处的放大图;Figure 3 is an enlarged view of B in Figure 1;
图4为图1中C处的放大图;Figure 4 is an enlarged view of C in Figure 1;
图5为图1中D处的放大图;Figure 5 is an enlarged view of D in Figure 1;
图6为图1中E处的放大图;Figure 6 is an enlarged view of E in Figure 1;
图7为本申请的一个实施例所提供的自动化物料装车系统中的自动装车机的立体示意图。FIG. 7 is a schematic three-dimensional view of an automatic loading machine in an automated material loading system according to an embodiment of the present application.
上述附图所涉及的标号明细如下:The details of the labels involved in the above drawings are as follows:
1-出库输送线; 2-拆盘设备;1-outbound conveyor line; 2-disassembling equipment;
3-第二输送线; 4-码垛设备;3-Second conveyor line; 4-Palletizing equipment;
5-第三输送线; 6-箱料;5-The third conveyor line; 6-Box material;
7-第一物料支承件; 8-第二物料支承件;7-First material support; 8-Second material support;
9-支承件输送线; 10-水平辊筒输送机;9-Support conveyor line; 10-Horizontal roller conveyor;
11-待装车车辆; 12-标签扫描装置;11-Vehicle to be loaded; 12-Tag scanning device;
13-自动拉伸膜包装装置; 14-吸盘装置;13-Automatic stretch film packaging device; 14-Suction cup device;
15-第一地轨; 16-主体架;15-First ground rail; 16-Main frame;
17-行走机构; 18-提升机构;17-Traveling mechanism; 18-Lifting mechanism;
19-横向驱动机构; 20-叉取机构;19-Transverse driving mechanism; 20-Fork picking mechanism;
21-维护爬梯; 22-可移动输送辊子机;21-Maintenance ladder; 22-Mobile conveyor roller machine;
23-第二地轨; 24-滑移架;23-Second ground rail; 24-Sliding frame;
100-物料换向驱动装置; 101-伸缩驱动机构;100-Material reversing drive device; 101-Telescopic drive mechanism;
102-换向轮; 200-物料组型部件;102-Reversing wheel; 200-Material assembly components;
201-推板; 300-靠边辊筒输送机;201-push plate; 300-side roller conveyor;
301-倾斜输送辊; 400-第一物料支承件分发装置;301-inclined conveyor roller; 400-first material support distribution device;
401-拦截横梁; 402-分发装置支架。401-interception beam; 402-distribution device bracket.
具体实施方式Detailed ways
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clear, this application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application and are not used to limit the present application.
需要说明的是,当元件被称为“固定于”或“设处于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "located on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be understood that the terms "length", "width", "top", "bottom", "front", "back", "left", "right", "vertical", "horizontal", "top" The orientations or positional relationships indicated by , "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply what is meant. Devices or elements must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limiting.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of this application, "plurality" means two or more than two, unless otherwise explicitly and specifically limited.
为了说明本申请所述的技术方案,以下结合具体附图及实施例进行详细说明。In order to illustrate the technical solution described in this application, a detailed description will be given below with reference to specific drawings and embodiments.
参见图1至图6,本发明实施例提供一种自动化物料装车系统,其中,包括:Referring to Figures 1 to 6, embodiments of the present invention provide an automated material loading system, which includes:
出库输送线1和第一输送线,出库输送线1与仓库对接以能够将仓库中的物料垛输出,这里的物料垛尤其指置于金属托盘(例如铁质托盘)上的箱料6,也可以是其他合适的物料垛形式;The outbound conveyor line 1 and the first conveyor line. The outbound conveyor line 1 is connected with the warehouse to be able to output the material stacks in the warehouse. The material stacks here especially refer to boxes 6 placed on metal pallets (such as iron pallets). , it can also be other suitable material stack forms;
拆盘设备2,拆盘设备2能够将出库输送线1上的物料垛中的物料一层一层地逐一提取至第一输送线上;The tray dismantling equipment 2 can extract the materials in the material stack on the outbound conveyor line 1 to the first conveyor line one by one layer by layer;
物料换向驱动装置100,物料换向驱动装置100设置于第一输送线,能够选择性地驱动第一输送线上的物料转动换向;Material reversal drive device 100. The material reversal drive device 100 is provided on the first conveyor line and can selectively drive the material on the first conveyor line to rotate and reverse;
物料组型部件200,物料组型部件200设置在第一输送线的输送方向的末端,用于将第一输送线上的多个物料以预定数量组型成物料组;Material grouping component 200. The material grouping component 200 is provided at the end of the conveying direction of the first conveying line and is used to form a plurality of materials on the first conveying line into a material group in a predetermined quantity;
第二输送线3和设置于第二输送线3的第一物料支承件分发装置400,第一物料支承件分发装置400用于将第一物料支承件7分发至第二输送线3上;The second conveyor line 3 and the first material support dispensing device 400 provided on the second conveyor line 3. The first material support dispensing device 400 is used to distribute the first material support 7 to the second conveyor line 3;
码垛设备4,用于将第一输送线上的组型后的物料组提取并以预定层数(足够需要装车的层数,例如2层、3层、4层或更多层)码放至第二输送线3上的第一物料支承件7上,以在第一物料支承件7上形成物料垛;Palletizing equipment 4 is used to extract the grouped materials on the first conveyor line and stack them in a predetermined number of layers (the number of layers sufficient for loading, such as 2 layers, 3 layers, 4 layers or more) to the first material support 7 on the second conveyor line 3 to form a material stack on the first material support 7;
第三输送线5以及设置于第三输送线5的自动装车机,第三输送线5用于承接第二输送线3上的装载有带第一物料支承件7的物料垛,自动装车机与待装车车辆11对接,以将第三输送线5上承接的带第一物料支承件7的物料垛输送至待装车车辆11,第二输送线3和第三输送线5可以采用辊子输送机等结构。The third conveyor line 5 and the automatic loading machine provided on the third conveyor line 5. The third conveyor line 5 is used to receive the material stack with the first material support 7 on the second conveyor line 3 and automatically load the vehicle. The machine is docked with the vehicle 11 to be loaded to transport the material stack with the first material support 7 received on the third conveyor line 5 to the vehicle 11 to be loaded. The second conveyor line 3 and the third conveyor line 5 can be used Roller conveyor and other structures.
由于本发明实施例提供的自动化物料装车系统中,包括出库输送线1、第一输送线、拆盘设备2、物料换向驱动装置100、物料组型部件200、第二输送线3、第一物料支承件分发装置400、码垛设备4、第三输送线5以及自动装车机,从仓库输出的物料能够通过这些设备(部件)完成物料的拆分、换向、组型等操作,并最终通过自动装车机将第三输送线5上承接的带第一物料支承件7的物料垛输送至待装车车辆11,通过控制这些设备(部件)工作即可自动化地完成物料(包括带托盘箱件)出库发货装车的流程,省去了不必要的人力劳动、人力成本,也因此提升了物料出库发货装车的效率、安全性,便于实现物料装车过程的无人化、自动化,尤其适用于箱料重量很大的场合。Because the automated material loading system provided by the embodiment of the present invention includes an outbound conveyor line 1, a first conveyor line, a tray removal device 2, a material reversing drive device 100, a material assembly component 200, a second conveyor line 3, The first material support distribution device 400, the palletizing equipment 4, the third conveyor line 5 and the automatic loading machine. The materials output from the warehouse can complete the splitting, reversing, grouping and other operations of the materials through these devices (components). , and finally the material stack with the first material support 7 taken on the third conveyor line 5 is transported to the vehicle 11 to be loaded through the automatic loading machine. By controlling the work of these equipment (components), the material ( The process of outbound delivery, delivery and loading (including boxes with pallets) saves unnecessary labor and labor costs, and therefore improves the efficiency and safety of materials outbound delivery and loading, and facilitates the material loading process. It is unmanned and automated, especially suitable for occasions with heavy box materials.
根据本发明的一个实施例,拆盘设备2和码垛设备4均为带吸盘装置14的机器人,即通过吸取的方式将物料提取,但拆盘设备2和码垛设备4并不局限于本实施例,采用除吸盘装置14之外其他合适的夹取、抓取等机构也是可以的。According to an embodiment of the present invention, both the tray-dismantling equipment 2 and the palletizing equipment 4 are robots with suction cup devices 14, that is, materials are extracted by suction. However, the tray-dismantling equipment 2 and the palletizing equipment 4 are not limited to this invention. In the embodiment, other suitable clamping, grasping and other mechanisms other than the suction cup device 14 may also be used.
参见图1和图2,根据本发明的优选实施例,第一输送线包括彼此对接的靠边辊筒输送机300和水平辊筒输送机10,靠边辊筒输送机300包括垂直于其输送方向布置的两排倾斜输送辊301,两排倾斜输送辊301形成中间高两边低的结构,可以使物料垛中被拆盘设备2提取的每层箱料6中两边的箱料6各自分开至靠边辊筒输送机300两侧继续向前输送至水平辊筒输送机10,水平辊筒输送机10上的输送辊呈水平布置,拆盘设备2能够将出库输送线1上的物料垛中的物料一层一层地逐一提取至靠边辊筒输送机300上,物料换向驱动装置100、物料组型部件200设置于水平辊筒输送机10,码垛设备4用于将水平辊筒输送机10上的组型后的物料组提取并以预定层数(足够需要装车的层数,例如2层、3层、4层或更多层)码放至第二输送线3上的第一物料支承件7上。Referring to Figures 1 and 2, according to a preferred embodiment of the present invention, the first conveyor line includes a side roller conveyor 300 and a horizontal roller conveyor 10 butted to each other. The side roller conveyor 300 includes a roller conveyor 300 arranged perpendicularly to its conveying direction. Two rows of inclined conveying rollers 301, the two rows of inclined conveying rollers 301 form a structure with a high center and low sides, which can separate the box materials 6 on both sides of each layer of box materials 6 extracted by the dismantling device 2 in the material stack to the side rollers. Both sides of the barrel conveyor 300 continue to be transported forward to the horizontal roller conveyor 10. The conveying rollers on the horizontal roller conveyor 10 are arranged horizontally. The dismantling equipment 2 can remove the materials in the material stack on the outbound conveying line 1. The materials are extracted one by one to the side roller conveyor 300 one by one. The material reversing drive device 100 and the material grouping component 200 are arranged on the horizontal roller conveyor 10. The palletizing equipment 4 is used to move the horizontal roller conveyor 10 The grouped material groups are extracted and stacked on the first material support on the second conveyor line 3 in a predetermined number of layers (a number of layers sufficient for loading, such as 2 layers, 3 layers, 4 layers or more). Item 7.
本实施例中,靠边辊筒输送机300与水平辊筒输送机10彼此垂直布置,即靠边辊筒输送机300的输送方向与水平辊筒输送机10的输送方向彼此垂直,这样设计的巧妙之处在于,靠边辊筒输送机300两侧输送的两个箱料6恰好同时抵达水平辊筒输送机10,并且沿水平辊筒输送机10的输送方向一前一后继续输送,提升了输送效率和输送过程的连续性。In this embodiment, the edge roller conveyor 300 and the horizontal roller conveyor 10 are arranged perpendicularly to each other, that is, the conveying direction of the edge roller conveyor 300 and the conveying direction of the horizontal roller conveyor 10 are perpendicular to each other. This is an ingenious design. The point is that the two boxes 6 conveyed by the side roller conveyor 300 arrive at the horizontal roller conveyor 10 at the same time, and continue to be conveyed one after another along the conveying direction of the horizontal roller conveyor 10, which improves the conveying efficiency. and continuity of the transport process.
参见图3,根据本发明的一个实施例,物料换向驱动装置100包括伸缩驱动机构101和连接于伸缩驱动机构101的换向轮102,换向轮102优选可转动地连接于伸缩驱动机构101的一端,伸缩驱动机构101可以是气缸等,伸缩驱动机构101伸出时能够使换向轮102触碰第一输送线上的物料换向,伸缩驱动机构101缩回时,换向轮102不触碰第一输送线上的物料,通过控制辊轮的伸出和缩回来控制箱料6转向和不转向。辊轮伸出时,箱料6一端被阻挡,另一端继续向前,旋转90度后继续向前运动,根据箱料6垛型,某些箱料6需要旋转90度后组型,由该箱料6换向装置完成,换向处理后箱料6均为特定方向输送,将标签面转至后续提到的标签扫描装置12的识别面方向。Referring to Figure 3, according to one embodiment of the present invention, the material reversing drive device 100 includes a telescopic driving mechanism 101 and a reversing wheel 102 connected to the telescopic driving mechanism 101. The reversing wheel 102 is preferably rotatably connected to the telescopic driving mechanism 101. At one end, the telescopic driving mechanism 101 can be a cylinder, etc. When the telescopic driving mechanism 101 is extended, the reversing wheel 102 can touch the material on the first conveyor line to change direction. When the telescopic driving mechanism 101 retracts, the reversing wheel 102 cannot By touching the material on the first conveying line, the box material 6 is controlled to turn or not to turn by controlling the extension and retraction of the roller. When the roller extends, one end of the box material 6 is blocked, and the other end continues to move forward, rotates 90 degrees and continues to move forward. According to the stacking type of the box material 6, some box materials 6 need to be rotated 90 degrees before being assembled. The reversing device for the box materials 6 is completed. After the reversing process, the box materials 6 are all transported in a specific direction, and the label surface is turned to the direction of the identification surface of the label scanning device 12 mentioned later.
参见图4,根据本发明的一个实施例,自动化物料装车系统包括标签扫描装置12和自动拉伸膜包装装置13,标签扫描装置12和自动拉伸膜包装装置13采用已知的设备,标签扫描装置12的功能上文已述,自动拉伸膜包装装置13可以自动化地对第二输送线3上的物料进行拉伸膜包装,标签扫描装置12设置于第一输送线并且沿第一输送线的输送方向位于物料换向驱动装置100的操作工位之后,自动拉伸膜包装装置13设置于第二输送线3并且沿第二输送线3的输送方向位于码垛设备4的操作工位之后。Referring to Figure 4, according to one embodiment of the present invention, the automated material loading system includes a label scanning device 12 and an automatic stretch film packaging device 13. The label scanning device 12 and the automatic stretch film packaging device 13 adopt known equipment. The label The function of the scanning device 12 has been described above. The automatic stretch film packaging device 13 can automatically stretch film the materials on the second conveyor line 3. The label scanning device 12 is arranged on the first conveyor line and along the first conveyor line. The conveying direction of the line is located behind the operating station of the material reversing drive device 100. The automatic stretch film packaging device 13 is disposed on the second conveying line 3 and is located at the operating station of the palletizing equipment 4 along the conveying direction of the second conveying line 3. after.
参见图4,作为一种具体实施例,物料组型部件200包括能够沿水平方向推动物料的横向推送机构,横向推送机构可以采用已知的气缸、电动推杆等伸缩驱动机构101带动推板201推动物料的形式,一种组型的具体示例为:根据箱料6规格大小,将箱料6整理每次码垛时的特定数量(例如4箱),且本发明不限于此。Referring to Figure 4, as a specific embodiment, the material assembly component 200 includes a transverse pushing mechanism capable of pushing the materials in the horizontal direction. The transverse pushing mechanism can use a known telescopic driving mechanism 101 such as a cylinder or an electric push rod to drive the push plate 201. The form of pushing materials, a specific example of a group type is: according to the size of the box materials 6, the box materials 6 are sorted into a specific number (for example, 4 boxes) for each palletization, and the invention is not limited thereto.
根据本发明的一个实施例,第一物料支承件7为木制件,例如木托盘,仓库中的物料垛放置在第二物料支承件8上,第二物料支承件8为金属制件,例如铁质托盘,本申请的一大特色在于可以通过系统的输送过程,将铁质托盘物料更换成木托盘物料,当然,并不局限于将铁质托盘物料更换成木托盘物料,而是将带第二物料支承件8的物料更换成带第一物料支承件7的物料的任意情况都将落入本发明的保护范围,而并不对第一物料支承件7和第二物料支承件8的类型做限制。According to an embodiment of the present invention, the first material support part 7 is a wooden part, such as a wooden pallet, and the material stack in the warehouse is placed on the second material support part 8. The second material support part 8 is a metal part, such as Iron pallets, a major feature of this application is that the iron pallet materials can be replaced by wooden pallet materials through the systematic conveying process. Of course, it is not limited to replacing the iron pallet materials with wooden pallet materials, but can Any situation in which the material of the second material support part 8 is replaced by the material with the first material support part 7 will fall into the protection scope of the present invention, and the types of the first material support part 7 and the second material support part 8 are not affected. Make restrictions.
根据本发明的一个实施例,自动化物料装车系统包括用于码放第一物料支承件7的支承件输送线9,支承件输送线9与第二输送线3对接,第一物料支承件分发装置400包括横跨第二输送线3与支承件输送线9对接处的拦截横梁401,拦截横梁401可以安装在分发装置支架402上,拦截横梁401与支承件输送线9之间的间隙仅允许1个第一物料支承件7通过,这样支承件输送线9码放多层第一物料支承件7时,每次仅1个第一物料支承件7通过拦截横梁401抵达第二输送线3。According to one embodiment of the present invention, the automated material loading system includes a support conveyor line 9 for stacking the first material support 7. The support conveyor line 9 is connected to the second conveyor line 3. The first material support distribution device 400 includes an interception beam 401 across the junction of the second conveyor line 3 and the support conveyor line 9. The interceptor beam 401 can be installed on the distribution device bracket 402. The gap between the interceptor beam 401 and the support conveyor line 9 is only allowed to be 1 The first material support members 7 pass through. In this way, when the support conveyor line 9 stacks multiple layers of first material support members 7, only one first material support member 7 passes through the intercepting beam 401 and reaches the second conveyor line 3 at a time.
参见图1、图6和图7,根据本发明的一个实施例,自动化物料装车系统包括两条彼此平行间隔设置的第一地轨15,两条第一地轨15之间形成待装车车辆11的装车区间,自动装车机包括主体架16、设置于主体架16的行走机构17、提升机构18、横向驱动机构19和叉取机构20,提升机构18用于驱动叉取机构20升降运动,横向驱动机构19用于驱动叉取机构20沿垂直于第一地轨15的方向水平移动,还可以用于对自动装车机提供纠偏执行,行走机构17设置在两条第一地轨15上,以能够带动主体架16沿两条第一地轨15移动,以使叉取机构20能够处于装车区间中的待装车车辆11的上方。Referring to Figures 1, 6 and 7, according to one embodiment of the present invention, the automated material loading system includes two first ground rails 15 arranged parallel to each other and spaced apart, and a vehicle to be loaded is formed between the two first ground rails 15. In the loading section of the vehicle 11, the automatic loader includes a main frame 16, a traveling mechanism 17 provided on the main frame 16, a lifting mechanism 18, a transverse driving mechanism 19 and a forklift mechanism 20. The lift mechanism 18 is used to drive the forklift mechanism 20 Lifting movement, the transverse drive mechanism 19 is used to drive the forklift mechanism 20 to move horizontally in a direction perpendicular to the first ground rail 15, and can also be used to provide correction execution for the automatic loading machine. The traveling mechanism 17 is arranged on the two first ground rails. on the rails 15, so as to be able to drive the main frame 16 to move along the two first ground rails 15, so that the forklift mechanism 20 can be positioned above the vehicle 11 to be loaded in the loading section.
参见图1、图6和图7,本实施例中,具体地,主体架16可以设置维护爬梯21方便人员爬上自动装车机进行维护,行走机构17可以是设置在第一地轨15上的自驱轮等机构,自动装车机两侧下方各布置一个行走机构17,叉取机构20的数量为2,具体为L型叉架,各叉取机构20配备一个提升机构18、横向驱动机构19,提升机构18包括电机、提升链等部件,提升链与叉取机构20上对应的链齿传动连接,以带动叉取机构20升降运动,横向驱动机构19可以是驱动气缸、驱动液压缸、电动推杆和电动导轨中的任意一种,提升机构18和叉取机构20可以安装于滑移架24,滑移架24可滑移地安装于主体架16并与横向驱动机构19连接,横向驱动机构19可以驱动主体架16沿水平直线往复运动,从而可以带动提升机构18和叉取机构20沿水平直线往复运动,滑移架24还可以向下延伸出竖向升降导轨,叉取机构20可升降滑移地安装于竖向升降导轨,自动装车机的一种具体的装车过程可以是,第三输送线5将物料垛运输至自动装车机下方,通过对应的横向驱动机构19的驱动,2个叉取机构20彼此靠近运动将物料垛先叉取起来,通过对应的提升机构18带动2个叉取机构20同步上升,叉取机构20叉取的物料垛也随之上升,另一物料垛继续随第三输送线5的输送运行至叉取机构20叉取的物料垛的下方,通过对应的横向驱动机构19的驱动,2个叉取机构20彼此原运动将其上的物料垛释放而码放至下方的物料垛上方,再通过之前相似的驱动方式使叉取机构20下降,彼此靠近运动叉取码放后的两物料垛,然后提升一定高度,行走机构17驱动自动装车机运行至装车区间的待装车车辆11的载货部(例如平板车的载货平板)上,叉取机构20释放物料后从而完成了一组物料垛的装车,如此反复即可装满整车,当然,每次装载的物料垛的数量不限于此。Referring to Figures 1, 6 and 7, in this embodiment, specifically, the main frame 16 can be provided with a maintenance ladder 21 to facilitate personnel to climb up the automatic loader for maintenance, and the traveling mechanism 17 can be provided on the first ground rail 15 Self-driving wheels and other mechanisms, a traveling mechanism 17 is arranged on each side of the automatic loading machine, the number of forking mechanisms 20 is 2, specifically an L-shaped fork, each forking mechanism 20 is equipped with a lifting mechanism 18, transverse drive Mechanism 19. The lifting mechanism 18 includes components such as a motor and a lifting chain. The lifting chain is connected to the corresponding sprocket teeth on the forking mechanism 20 to drive the lifting movement of the forking mechanism 20. The transverse driving mechanism 19 can be a driving cylinder or a driving hydraulic cylinder. , any one of electric push rods and electric guide rails, the lifting mechanism 18 and the fork mechanism 20 can be installed on the sliding frame 24, the sliding frame 24 is slidably installed on the main frame 16 and connected with the transverse driving mechanism 19, The transverse drive mechanism 19 can drive the main frame 16 to reciprocate along a horizontal straight line, thereby driving the lifting mechanism 18 and the fork-picking mechanism 20 to reciprocate along a horizontal straight line. The sliding frame 24 can also extend downwards to extend a vertical lifting guide rail, and the fork-picking mechanism 20 can be lifted and slidably installed on the vertical lifting guide rail. A specific loading process of the automatic loading machine can be that the third conveyor line 5 transports the material stack to the bottom of the automatic loading machine through the corresponding transverse drive mechanism. 19 is driven, the two forking mechanisms 20 move close to each other to fork the material stack first, and the two forking mechanisms 20 are driven to rise synchronously through the corresponding lifting mechanism 18, and the material stack forked by the forking mechanism 20 also rises accordingly. , the other material stack continues to move with the transportation of the third conveyor line 5 to the bottom of the material stack forked by the forking mechanism 20. Driven by the corresponding transverse driving mechanism 19, the two forking mechanisms 20 move upward with each other. The material stack is released and stacked above the material stack below, and then the forklift mechanism 20 is lowered through a similar driving method as before, and the two stacked material stacks are moved closer to each other, and then raised to a certain height. The traveling mechanism 17 drives the automatic loading The machine moves to the loading part of the vehicle 11 to be loaded (such as the cargo flatbed of a flatbed truck) in the loading area. After the forklift mechanism 20 releases the materials, the loading of a set of material stacks is completed. Repeat this process to complete the loading. Full truck, of course, the number of material stacks loaded each time is not limited to this.
根据本发明的一个实施例,自动化物料装车系统还包括可移动输送辊子机22,可移动输送辊子机22能够在第二输送线3的输送方向的末端和第三输送线5的输送方向的首端之间往返运动,具体地,可移动输送辊子机22的下方也可以安装自驱轮等机构,设置在位于第二输送线3的输送方向的末端和第三输送线5的输送方向的首端之间的第二地轨23上。According to one embodiment of the present invention, the automated material loading system also includes a movable conveying roller machine 22 . The movable conveying roller machine 22 can move between the end of the conveying direction of the second conveying line 3 and the conveying direction of the third conveying line 5 . The reciprocating movement between the head ends. Specifically, a self-driving wheel or other mechanism can also be installed below the movable conveying roller machine 22, which is located at the end of the conveying direction of the second conveying line 3 and the conveying direction of the third conveying line 5. On the second ground rail 23 between the head ends.
根据本发明的一个实施例,自动化物料装车系统包括视觉纠偏系统,视觉纠偏系统用于识别待装车车辆11的尺寸和位置信息,以使行走机构17、提升机构18、横向驱动机构19能够基于视觉纠偏系统识别到的尺寸和位置信息控制自动装车机相对于待装车车辆11的位置,实现精确化装车,便于对自动装车机相对于待装车车辆11的位置进行实施纠偏,此外自动化物料装车系统还可以包括车辆阻挡组件,用于对待装车车辆11进行限位止挡。According to one embodiment of the present invention, the automated material loading system includes a visual correction system. The visual correction system is used to identify the size and position information of the vehicle 11 to be loaded, so that the traveling mechanism 17, the lifting mechanism 18, and the transverse driving mechanism 19 can Based on the size and position information recognized by the visual correction system, the position of the automatic loading machine relative to the vehicle 11 to be loaded is controlled to achieve precise loading and facilitate the correction of the position of the automatic loading machine relative to the vehicle 11 to be loaded. In addition, the automated material loading system may also include a vehicle blocking component for limiting the vehicle 11 to be loaded.
本实施例中,具体地,视觉纠偏系统可以包括设置在自动装车机上的激光视觉装置,该激光视觉装置包括能够沿待装车车辆11的宽度方向移动的激光视觉装置,以待装车车辆11为平板车为例,需保证平板车和自动装车机的位置平行,具体地,平板车按照引导线停在停车区域范围内后,平板车边中心平面和装载部件(包括两叉取机构20等)中心平面可能会存在方向偏差及左右位移偏差,当自动装车机行走到车尾和车头位置,激光视觉装置会移动传感器检测车宽及车边沿分布,系统的控制中心根据采集数据计算平板车与自动装车机的中心平面差,然后计算出需要偏移的位移。然后自动装车机上的横向驱动机构19会在码垛时移动相应位移,使平板车中心平面和装载部件平面重合,保证后续码垛装载垛型的整齐度及稳定性,此外,还可以针对自动装车机设置行走纠偏部件,使装载部件能够沿平行平板车方向移动以及垂直平板车方向纠偏,最终使装载部件中心平面和平板车中心平面重合。In this embodiment, specifically, the visual correction system may include a laser vision device disposed on an automatic loading machine. The laser vision device includes a laser vision device that can move along the width direction of the vehicle 11 to be loaded, so that the vehicle 11 can be loaded. 11 is a flatbed truck as an example. It is necessary to ensure that the positions of the flatbed truck and the automatic loading machine are parallel. Specifically, after the flatbed truck is parked within the parking area according to the guide line, the center plane of the flatbed truck side and the center of the loading components (including the two fork pickup mechanisms 20, etc.) The plane may have direction deviations and left and right displacement deviations. When the automatic loading machine moves to the rear and front positions of the vehicle, the laser vision device will move the sensor to detect the vehicle width and edge distribution. The system's control center calculates the difference between the flatbed truck and the automatic loading machine based on the collected data. The center plane difference of the machine is calculated, and then the required offset displacement is calculated. Then the transverse drive mechanism 19 on the automatic loader will move the corresponding displacement during palletizing, so that the center plane of the flatbed truck and the plane of the loading parts coincide, ensuring the orderliness and stability of the subsequent palletizing loading. In addition, it can also be used for automatic loading. The machine is equipped with a walking correction component so that the loading component can move in the direction of the parallel flatbed truck and correct the deflection in the direction perpendicular to the flatbed truck, and finally make the center plane of the loading part and the center plane of the flatbed truck coincide.
以上所述仅为本申请的可选实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above are only optional embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application shall be included in the protection of the present application. within the range.
Claims (10)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410007091.5A CN117585349A (en) | 2024-01-02 | 2024-01-02 | An automated material loading system |
PCT/CN2024/138376 WO2025145869A1 (en) | 2024-01-02 | 2024-12-11 | Automatic material loading system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410007091.5A CN117585349A (en) | 2024-01-02 | 2024-01-02 | An automated material loading system |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117585349A true CN117585349A (en) | 2024-02-23 |
Family
ID=89910149
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410007091.5A Pending CN117585349A (en) | 2024-01-02 | 2024-01-02 | An automated material loading system |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN117585349A (en) |
WO (1) | WO2025145869A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2025145869A1 (en) * | 2024-01-02 | 2025-07-10 | 中轻长泰(长沙)智能科技股份有限公司 | Automatic material loading system |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101087251B1 (en) * | 2009-04-01 | 2011-11-29 | 주식회사 메인텍 | Pallet auto changer |
CN105197622B (en) * | 2015-09-15 | 2017-06-20 | 武汉人天包装自动化技术股份有限公司 | Commercial explosive carton automatic loading system |
CN206375425U (en) * | 2016-12-22 | 2017-08-04 | 杭州娃哈哈精密机械有限公司 | One kind automation stacking work station |
IT202200011534A1 (en) * | 2022-05-31 | 2023-12-01 | E80 Group S P A | Apparatus and methods for making combined load units. |
CN115180430A (en) * | 2022-07-14 | 2022-10-14 | 哈尔滨博实自动化股份有限公司 | Four-station full-automatic car loader suitable for stacked materials and loading and transporting method thereof |
CN219362563U (en) * | 2022-10-25 | 2023-07-18 | 智喜机器人制造(湖北)有限公司 | Automatic change integrated system of unstacking loading |
CN115649898A (en) * | 2022-11-11 | 2023-01-31 | 中轻长泰(长沙)智能科技股份有限公司 | Loading system |
CN117585349A (en) * | 2024-01-02 | 2024-02-23 | 中轻长泰(长沙)智能科技股份有限公司 | An automated material loading system |
CN222081486U (en) * | 2024-01-02 | 2024-11-29 | 中轻长泰(长沙)智能科技股份有限公司 | An automated material loading system |
-
2024
- 2024-01-02 CN CN202410007091.5A patent/CN117585349A/en active Pending
- 2024-12-11 WO PCT/CN2024/138376 patent/WO2025145869A1/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2025145869A1 (en) * | 2024-01-02 | 2025-07-10 | 中轻长泰(长沙)智能科技股份有限公司 | Automatic material loading system |
Also Published As
Publication number | Publication date |
---|---|
WO2025145869A1 (en) | 2025-07-10 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110422540B (en) | Automatic guide transport vechicle and storage system | |
CN111762492B (en) | Stacker and three-dimensional warehouse system | |
CN217050074U (en) | Robot, workbin transfer device and workbin transfer system | |
CN105692251A (en) | Automatic loading system for articles | |
TW202246149A (en) | Robot and workbin transfer system | |
CN110683269A (en) | Warehousing system | |
CN112224920A (en) | Automatic loading system | |
WO2011021453A1 (en) | Article transfer device and stacker crane with same | |
EP3013724A1 (en) | Plant and method for loading road transport vehicles with sacks of loose material | |
CN211768039U (en) | Warehousing system | |
WO2025145869A1 (en) | Automatic material loading system | |
CN216376051U (en) | Packing box transfer system, packing box transfer device and robot | |
CN115649898A (en) | Loading system | |
EP3450362A1 (en) | Device for loading a group of products on a pallet | |
CN222081486U (en) | An automated material loading system | |
CN210117040U (en) | Goods transfer frame | |
JP7161256B1 (en) | Loading method on truck and its loading device | |
JPH04333418A (en) | Cargo unloading facility for tray | |
CN205989969U (en) | A kind of automated warehouse storage system comprising pipeline and piler | |
CN212244812U (en) | Loading and unloading devices and loading and unloading systems | |
CA2208512C (en) | A method and apparatus for handling sheet stacks | |
CN117485781A (en) | Warehouse system, method and elevator | |
US20100003116A1 (en) | Transport vehicle for raising and transporting ULDs and cargo pallets | |
CN106976733B (en) | Carton intelligent palletizing loading system and loading method thereof | |
CN222006233U (en) | Automatic sign indicating number material loading system |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |