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CN117578775A - 4-pole 18-slot three-phase permanent magnet synchronous motor single and double layer hybrid chain winding - Google Patents

4-pole 18-slot three-phase permanent magnet synchronous motor single and double layer hybrid chain winding Download PDF

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Publication number
CN117578775A
CN117578775A CN202311558918.3A CN202311558918A CN117578775A CN 117578775 A CN117578775 A CN 117578775A CN 202311558918 A CN202311558918 A CN 202311558918A CN 117578775 A CN117578775 A CN 117578775A
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phase
coil
layer
double
slot
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陈益广
鲍学良
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Tianjin University
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Tianjin University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • H02K1/165Shape, form or location of the slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/12Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

The invention discloses a single-double layer mixed chain winding of a 4-pole 18-slot three-phase permanent magnet synchronous motor, which is characterized in that: each phase winding consists of 2 double-layer coils and 2 single-layer coils, and the number of turns of the double-layer coils is half of that of the single-layer coils; each double-layer coil has a span of 3 slots, and each single-layer coil has a span of 4 slots; the total number of coils of one motor is reduced from 18 of the traditional fractional slot double-layer short-distance distributed windings to 12, and the coil inserting workload is reduced; the single-layer coil edges are embedded in the 12 slots, so that inter-phase insulation in the slots is not needed, the coil embedding is convenient, and the slot insulation materials are saved; the span of the 6 double-layer coils is 1 slot shorter, the copper consumption is slightly reduced, and the corresponding copper consumption is reduced. The permanent magnet induction electromotive force and the opponent reaction magnetomotive force in the motor are the same as those of a fractional slot double-layer short-distance distributed winding with the coil span of 4 slots of the 4-pole 18-slot three-phase permanent magnet synchronous motor.

Description

4极18槽三相永磁同步电机单双层混合链式绕组4-pole 18-slot three-phase permanent magnet synchronous motor single and double layer hybrid chain winding

技术领域Technical field

本发明属于电气工程领域,涉及一种4极18槽三相永磁同步电机单双层混合链式绕组。The invention belongs to the field of electrical engineering and relates to a single-double-layer hybrid chain winding of a 4-pole 18-slot three-phase permanent magnet synchronous motor.

背景技术Background technique

潜油电泵在石油采油开采中得到了广范应用。初期的潜油电机使用的是异步电机,现如今使用的永磁同步电机在逐年增加。受油管内径的限制,潜油永磁同步电机的定子内外径相对较小,转速较高的潜油永磁同步电机极数大多选择为4极,考虑到电机性能和制作成本选择定子槽数时,一般希望定子槽数偏少一些,以便于获得较大的定子槽形,便于充分利用槽面积,降低定子槽穿线工作强度,定子槽数取为18槽是选择之一。Electric submersible pumps have been widely used in oil recovery. The early submersible motors used asynchronous motors, and the number of permanent magnet synchronous motors used today is increasing year by year. Limited by the inner diameter of the oil pipe, the inner and outer diameter of the stator of the submersible permanent magnet synchronous motor is relatively small. The number of poles of the submersible permanent magnet synchronous motor with higher speed is mostly selected as 4 poles. When selecting the number of stator slots, the performance of the motor and the production cost are taken into consideration. , it is generally hoped that the number of stator slots is less in order to obtain a larger stator slot shape, make full use of the slot area, and reduce the intensity of stator slot threading work. One of the options is to set the number of stator slots to 18 slots.

在航空航天领域,舵机驱动永磁同步电机转速高、转动惯量极低,转子细长外径小,定子槽数不能太多,选用4极18槽永磁同步电机也是较为合理的选择之一。In the aerospace field, the servo-driven permanent magnet synchronous motor has high speed, extremely low moment of inertia, a slender rotor with a small outer diameter, and the number of stator slots cannot be too many. The choice of a 4-pole 18-slot permanent magnet synchronous motor is also one of the more reasonable choices. .

对于4极18槽三相永磁同步电机而言,其每极每相槽数为3/2,三相定子绕组常常采用分数槽双层短距分布绕组。采用分数槽双层短距分布绕组时,永磁电动势基波绕组系数高,永磁电动势谐波绕组系数较低,永磁感应电动势波形较好,转子旋转一周齿槽转矩的次数与4极36槽三相永磁同步电机的相同。电磁性能不仅好,生产制造成本还较低。For a 4-pole 18-slot three-phase permanent magnet synchronous motor, the number of slots per pole per phase is 3/2, and the three-phase stator winding often uses fractional slot double-layer short-pitch distributed windings. When fractional slot double-layer short-pitch distributed windings are used, the permanent magnet electromotive force fundamental wave winding coefficient is high, the permanent magnet electromotive force harmonic winding coefficient is low, the permanent magnet induced electromotive force waveform is better, and the number of cogging torques in one rotation of the rotor is the same as that of 4-pole 36 Slotted three-phase permanent magnet synchronous motor. The electromagnetic performance is not only good, but the manufacturing cost is also low.

4极18槽三相永磁同步电机的应用场景很多。对定子绕组绕制嵌放方法进行改进可以减低其加工成本,并提高其效率。The 4-pole 18-slot three-phase permanent magnet synchronous motor has many application scenarios. Improving the stator winding winding and embedding method can reduce its processing cost and improve its efficiency.

发明内容Contents of the invention

本发明对目前通常使用的4极18槽三相分数槽双层短距分布绕组的绕制嵌放方法进行改进,提出了一种4极18槽三相永磁同步电机单双层混合链式绕组。The present invention improves the winding and embedding method of the commonly used 4-pole 18-slot three-phase fractional slot double-layer short-pitch distributed windings, and proposes a 4-pole 18-slot three-phase permanent magnet synchronous motor single-double-layer hybrid chain type winding.

本发明一种4极18槽三相永磁同步电机单双层混合链式绕组,其特征在于:The present invention is a 4-pole 18-slot three-phase permanent magnet synchronous motor with single and double-layer hybrid chain windings, which is characterized by:

每一相绕组由2个双层线圈和2个单层线圈构成,双层线圈匝数是单层线圈匝数的一半,每个双层线圈跨距为3个槽,每个单层线圈跨距为4个槽。三相定子绕组共有6个双层线圈和6个单层线圈,共有24个线圈边。Each phase winding is composed of 2 double-layer coils and 2 single-layer coils. The number of turns of the double-layer coil is half of the number of turns of the single-layer coil. The span of each double-layer coil is 3 slots. The span of each single-layer coil is The distance is 4 slots. The three-phase stator winding has a total of 6 double-layer coils and 6 single-layer coils, with a total of 24 coil sides.

18个定子槽中嵌放线圈边的分配顺序是:相邻的2个槽中分别各仅嵌放1个单层线圈边,且这2个单层线圈边属于不同的相,随后的1个槽中的下层和上层分别嵌放2个属于不同相绕组双层线圈边;然后,又是相邻的2个槽中分别各仅嵌放1个单层线圈边,且这2个单层线圈边属于不同的相,随后的1个槽中的下层和上层分别嵌放2个属于不同相绕组双层线圈边;如此这样,依次总共循环6次,18个槽中嵌完三相绕组的6个双层线圈和6个单层线圈的所有的24个线圈边。The distribution order of the coil sides embedded in the 18 stator slots is: only one single-layer coil side is embedded in each of the two adjacent slots, and these two single-layer coil sides belong to different phases, and the subsequent one Two double-layer coil sides belonging to different phase windings are embedded in the lower and upper layers of the slot respectively; then, only one single-layer coil side is embedded in the two adjacent slots, and these two single-layer coils The edges belong to different phases, and two double-layer coil edges belonging to different phase windings are embedded in the lower and upper layers of the subsequent slot. In this way, a total of 6 cycles are performed, and 6 of the three-phase windings are embedded in the 18 slots. 2 double layer coils and 6 single layer coils on all 24 coil sides.

每一相绕组的2个双层线圈和2个单层线圈在定子铁心空间上布置的顺序依次是:该相的第1个双层线圈、该相的第1个单层线圈、该相的第2个双层线圈和该相的第2个单层线圈。The order in which the two double-layer coils and two single-layer coils of each phase winding are arranged in the stator core space is: the first double-layer coil of this phase, the first single-layer coil of this phase, and the first single-layer coil of this phase. The 2nd double layer coil and the 2nd single layer coil of this phase.

定子铁心上18个定子槽中嵌放每一相4个线圈的8个线圈边的槽在空间上的分布特征为:每一相的第1个双层线圈尾端线圈边所在的槽与该相的第1个单层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致;该相的第1个单层线圈尾端线圈边所在的槽与该相的第2个双层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向改变了;该相的第2个双层线圈尾端线圈边所在的槽与该相的第2个单层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向再次改变了;该相的第2个单层线圈尾端线圈边所在的槽与该相的第1个双层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向又改变了;每一相的4个线圈在定子铁心上如同“一小环”“一大环”一般“环环”相连的“链条”排列在一起,而称为单双层混合链式绕组。The spatial distribution characteristics of the 8 coil sides of the 18 stator slots on the stator core in which the 4 coils of each phase are embedded are as follows: the slot of the tail end coil side of the first double-layer coil of each phase is different from the slot. The slots where the coil sides at the first end of the first single-layer coil of the phase are located are adjacent, and the current directions in the two coil sides are consistent; the slots where the tail coil sides of the first single-layer coil of the phase are located are the same as those of the phase. The slots where the coil side of the first end of the second double-layer coil is located are adjacent, and the current directions in the two coil sides are consistent, and the current direction has changed; the slot of the tail coil side of the second double-layer coil of this phase is located It is adjacent to the slot where the coil side of the first end of the second single-layer coil of this phase is located, and the current directions in these two coil sides are consistent, and the current direction changes again; the tail end of the second single-layer coil of this phase The slot where the coil side is located is adjacent to the slot where the coil side of the first double-layer coil of this phase is located, and the current directions in these two coil sides are consistent, and the current direction changes at the same time; 4 of each phase The coils are arranged together on the stator core like a "chain" connected by a "small ring" and a "large ring", which is called a single-double-layer hybrid chain winding.

三相永磁同步电机UVW三相绕组的线圈边嵌放在18槽中的分配顺序为:第1槽中,只嵌放U相第2个单层线圈尾端线圈边;第2槽中,下层嵌放U相第1个双层线圈首端线圈边,上层嵌放W相第2个双层线圈尾端线圈边;第3槽中,只嵌放W相第2个单层线圈首端线圈边;第4槽中,只嵌放V相第2个单层线圈尾端线圈边;第5槽中,下层嵌放V相第1个双层线圈首端线圈边,上层嵌放U相第1个双层线圈尾端线圈边;第6槽中,只嵌放U相第1个单层线圈首端线圈边;第7槽中,只嵌放W相第2个单层线圈尾端线圈边;第8槽中,下层嵌放W相第1个双层线圈首端线圈边,上层嵌放V相第1个双层线圈尾端线圈边;第9槽中,只嵌放V相第1个单层线圈首端线圈边;第10槽中,只嵌放U相第1个单层线圈尾端线圈边;第11槽中,下层嵌放U相第2个双层线圈首端线圈边,上层嵌放W相第1个双层线圈尾端线圈边;第12槽中,只嵌放W相第1个单层线圈首端线圈边;第13槽中,只嵌放V相第2个单层线圈尾端线圈边;第14槽中,下层嵌放V相第2个双层线圈首端线圈边,上层嵌放U相第2个双层线圈尾端线圈边;第15槽中,只嵌放U相第2个单层线圈首端线圈边;第16槽中,只嵌放W相第1个单层线圈尾端线圈边;第17槽中,下层嵌放W相第2个双层线圈首端线圈边,上层嵌放V相第2个双层线圈尾端线圈边;第18槽中,只嵌放V相第2个单层线圈首端线圈边。The coil sides of the UVW three-phase winding of the three-phase permanent magnet synchronous motor are embedded in the 18 slots in the order of distribution: in the first slot, only the tail end coil side of the second single-layer coil of the U phase is embedded; in the second slot, The lower layer is embedded with the first end coil side of the first double-layer coil of U phase, and the upper layer is embedded with the tail end coil side of the second double-layer coil of W phase; in the third slot, only the first end of the second single-layer coil of W phase is embedded. Coil side; in the 4th slot, only the tail end coil side of the second single-layer coil of V phase is embedded; in the 5th slot, the first end coil side of the V-phase first double-layer coil is embedded in the lower layer, and the U phase is embedded in the upper layer. The tail end coil side of the first double-layer coil; in slot 6, only the first end coil side of the first single-layer coil of U phase is embedded; in the seventh slot, only the tail end of the second single-layer coil of W phase is embedded Coil side; in the 8th slot, the lower layer is embedded with the first end coil side of the W-phase first double-layer coil, and the upper layer is embedded with the V-phase first double-layer coil with the tail end coil side; in the 9th slot, only the V-phase is embedded The first end coil side of the first single-layer coil; in the 10th slot, only the tail end coil side of the U-phase first single-layer coil is embedded; in the 11th slot, the lower layer is embedded with the first end of the U-phase second double-layer coil On the coil side, the upper layer is embedded with the tail end coil side of the first double-layer coil of W phase; in the 12th slot, only the first end coil side of the W-phase first single-layer coil is embedded; in the 13th slot, only the V phase is embedded The tail end coil side of the second single-layer coil; in the 14th slot, the first end coil side of the V-phase second double-layer coil is embedded in the lower layer, and the tail end coil side of the U-phase second double-layer coil is embedded in the upper layer; the 15th In the slot, only the first end coil side of the second single-layer coil of U phase is embedded; in the 16th slot, only the tail end coil side of the first single-layer coil of W phase is embedded; in the 17th slot, the W phase is embedded in the lower layer. The first-end coil side of the second double-layer coil is embedded in the upper layer, and the tail-end coil side of the second V-phase double-layer coil is embedded in the upper layer; in the 18th slot, only the first-end coil side of the second V-phase single-layer coil is embedded.

每一相绕组的2个双层线圈和2个单层线圈之间相互连接起来构成一相绕组的形式有多种,典型的相绕组连接方式有三种。There are many ways to connect two double-layer coils and two single-layer coils of each phase winding to form a phase winding. There are three typical phase winding connection methods.

相绕组连接方式一:将每一相第1个双层线圈的尾端与该相的第1个单层线圈的尾端相连构成该相的第1条相绕组支路;每一相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连构成该相的第2条相绕组支路。将每一相的两条相绕组支路串联,即该相的第1个单层线圈的首端与该相的第2个双层线圈的首端相连,得到该相并联支路数为1的一相绕组;此时,该相的第1个单层线圈的首端构成该相绕组的首端,该相的第2个单层线圈的首端为该相绕组的尾端。将三相绕组的三个尾端连接起来,形成Y形星接点N,得到Y接三相对称绕组;三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。Phase winding connection method 1: Connect the end of the first double-layer coil of each phase to the end of the first single-layer coil of the phase to form the first phase winding branch of the phase; the second phase of each phase The tail end of a double-layer coil is connected to the tail end of the second single-layer coil of the phase to form the second phase winding branch of the phase. Connect the two phase winding branches of each phase in series, that is, the first end of the first single-layer coil of the phase is connected to the first end of the second double-layer coil of the phase, and the number of parallel branches of the phase is 1 A phase winding; at this time, the first end of the first single-layer coil of this phase constitutes the first end of the phase winding, and the first end of the second single-layer coil of this phase is the tail end of the phase winding. Connect the three tail ends of the three-phase winding to form a Y-shaped star contact N, and obtain a Y-connected three-phase symmetrical winding; when the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase winding are connected to its power supply.

相绕组连接方式二:将每一相第1个双层线圈的尾端与该相的第1个单层线圈的尾端相连构成该相的第1条相绕组支路;每一相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连构成该相的第2条相绕组支路。将每一相的两条相绕组支路并联,得到该相的并联支路数为2的一相绕组。将布置在定子前半部分的三相绕组的3条支路的三个尾端连接起来,形成Y形星接点N1,再将布置在定子前半部分的三相绕组的3条支路的三个尾端连接起来,形成Y形星接点N2,得到双Y接2条并联支路的三相对称绕组;将三相绕组各自的2条并联支路的首端连接起来作为三相绕组绕组首端,三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。Phase winding connection method 2: Connect the end of the first double-layer coil of each phase to the end of the first single-layer coil of the phase to form the first phase winding branch of the phase; the second phase of each phase The tail end of a double-layer coil is connected to the tail end of the second single-layer coil of the phase to form the second phase winding branch of the phase. Connect the two phase winding branches of each phase in parallel to obtain a one-phase winding with a number of parallel branches of 2 for that phase. Connect the three tail ends of the three branches of the three-phase winding arranged in the front half of the stator to form a Y-shaped star contact N1, and then connect the three tail ends of the three branches of the three-phase winding arranged in the front half of the stator. The ends are connected to form a Y-shaped star contact N2, and a three-phase symmetrical winding with a double Y connected to two parallel branches is obtained; the first ends of the two parallel branches of the three-phase windings are connected together as the first end of the three-phase winding winding. When the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase windings are connected to its power supply.

相绕组连接方式三:先将每一相第1个双层线圈的尾端与该相的第2个双层线圈的首端相连,再将该相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连,最后将该相第2个单层线圈的首端与该相的第1个单层线圈的尾端相连,构成该相绕组;此时,该相的第1个双层线圈的首端构成该相绕组的首端,该相的第2个单层线圈的首端为该相绕组的尾端。将三相绕组的三个尾端连接起来,形成Y形星接点N,得到Y接三相对称绕组;三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。Phase winding connection method three: first connect the tail end of the first double-layer coil of each phase to the first end of the second double-layer coil of that phase, and then connect the tail end of the second double-layer coil of that phase to the first end of the second double-layer coil of that phase. The tail end of the second single-layer coil of the phase is connected, and finally the head end of the second single-layer coil of the phase is connected to the tail end of the first single-layer coil of the phase to form the phase winding; at this time, the The first end of the first double-layer coil of a phase constitutes the first end of the phase winding, and the first end of the second single-layer coil of the phase constitutes the tail end of the phase winding. Connect the three tail ends of the three-phase winding to form a Y-shaped star contact N, and obtain a Y-connected three-phase symmetrical winding; when the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase winding are connected to its power supply.

本发明4极18槽三相永磁同步电机单双层混合链式绕组,每一相绕组由2个双层线圈和2个单层线圈构成,双层线圈匝数是单层线圈匝数的一半,每个双层线圈跨距为3个槽,每个单层线圈跨距为4个槽;整台电机的线圈总数由传统分数槽双层短距分布绕组的18个减少到12个,嵌线工作量有所降低;12槽中嵌放单层线圈边,不再需要做槽中的相间绝缘,节省槽绝缘材料嵌线方便;6个双层线圈的跨距短了1个槽,用铜量略微减小,相应的铜耗随之减小。The 4-pole 18-slot three-phase permanent magnet synchronous motor of the present invention has a single-double-layer hybrid chain winding. Each phase winding is composed of 2 double-layer coils and 2 single-layer coils. The number of double-layer coil turns is equal to the number of single-layer coil turns. Half, each double-layer coil spans 3 slots, and each single-layer coil spans 4 slots; the total number of coils in the entire motor is reduced from 18 in the traditional fractional-slot double-layer short-pitch distributed winding to 12. The workload of wire embedding has been reduced; single-layer coil edges are embedded in 12 slots, and interphase insulation in the slots is no longer required, saving slot insulation materials and making wire embedding convenient; the span of the six double-layer coils is shortened by one slot, The amount of copper used is slightly reduced, and the corresponding copper loss is reduced.

当潜油永磁同步电机采用本发明绕组时,定子铁心采用闭口槽,槽中导体的嵌放工艺改为穿线工艺,穿线工艺会得以简化,工作强度降低。当航空航天舵机驱动永磁同步电机采用本发明绕组时,重量减轻、效率提高。When the submersible permanent magnet synchronous motor adopts the winding of the present invention, the stator core adopts a closed slot, and the embedding process of the conductor in the slot is changed to a threading process. The threading process will be simplified and the work intensity will be reduced. When the aerospace steering gear drives the permanent magnet synchronous motor using the winding of the present invention, the weight is reduced and the efficiency is improved.

附图说明Description of the drawings

图1是4极18槽永磁同步电机定子槽导体电动势星形图及其按60°相带分相。Figure 1 is the electromotive force star diagram of the stator slot conductor of a 4-pole 18-slot permanent magnet synchronous motor and its phase separation according to 60° phase zones.

图2是4极18槽永磁同步电机定子槽分相结果。Figure 2 is the stator slot phase separation result of a 4-pole 18-slot permanent magnet synchronous motor.

图3是传统的每相绕组并联支路数为1的4极18槽永磁同步电机分数槽双层短距分布绕组展开图。Figure 3 is an expanded view of the fractional slot double-layer short-pitch distributed winding of a traditional 4-pole 18-slot permanent magnet synchronous motor with one parallel branch per phase winding.

图4是槽中嵌放传统的每相绕组并联支路数为1的4极18槽永磁同步电机分数槽双层短距分布绕组时槽中上下层线圈边的示意图。Figure 4 is a schematic diagram of the upper and lower coil sides in the slot when a traditional 4-pole 18-slot permanent magnet synchronous motor with a number of parallel branches per phase winding of 1 is embedded in the slot.

图5是槽中嵌放4极18槽三相永磁同步电机单双层混合链式绕组时槽中线圈边的示意图。Figure 5 is a schematic diagram of the coil side in the slot when a 4-pole 18-slot three-phase permanent magnet synchronous motor with single and double-layer hybrid chain windings is embedded in the slot.

图6是4极18槽三相永磁同步电机单双层混合链式绕组展开图之一。Figure 6 is one of the unfolded views of the single- and double-layer hybrid chain windings of a 4-pole 18-slot three-phase permanent magnet synchronous motor.

图7是4极18槽三相永磁同步电机中U相单双层混合链式绕组展开图。Figure 7 is an expanded view of the U-phase single-double-layer hybrid chain winding in a 4-pole 18-slot three-phase permanent magnet synchronous motor.

图8是4极18槽三相永磁同步电机单双层混合链式绕组展开图之二。Figure 8 is the second expansion diagram of the single-double-layer hybrid chain winding of a 4-pole 18-slot three-phase permanent magnet synchronous motor.

图9是4极18槽三相永磁同步电机单双层混合链式绕组展开图之三。Figure 9 is the third expansion diagram of the single-double-layer hybrid chain winding of a 4-pole 18-slot three-phase permanent magnet synchronous motor.

具体实施方式Detailed ways

结合图1~图9对本发明提出的实施给予说明。The implementation proposed by the present invention will be described with reference to FIGS. 1 to 9 .

对于4极18槽永磁同步电机而言,其定子槽数Z=18,极数2p=4,相数m=3。其极距为For a 4-pole 18-slot permanent magnet synchronous motor, the number of stator slots Z=18, the number of poles 2p=4, and the number of phases m=3. Its polar distance is

每极每相槽数为The number of slots per pole and phase is

对于2对极的基波而言,其槽距电角度为For the fundamental wave of 2 pairs of poles, the electrical angle between the slots is

依据上述数据可以绘制出图1所示的4极18槽永磁同步电机定子槽导体电动势星形图,同时在图1中将定子槽导体电动势星形按60°相带分相,以及按60°相带分相后得到图2所示的4极18槽永磁同步电机定子槽分相结果;当选择线圈的跨距y1=4槽时,依照图2所示的分相结果可以绘制出图3所示传统的每相绕组并联支路数为1的4极18槽永磁同步电机分数槽双层短距分布绕组展开图。Based on the above data, the electromotive force star diagram of the stator slot conductor of the 4-pole 18-slot permanent magnet synchronous motor shown in Figure 1 can be drawn. At the same time, in Figure 1, the electromotive force star diagram of the stator slot conductor is divided into phases according to 60° phase zones, and according to 60° ° After phase separation, the 4-pole 18-slot permanent magnet synchronous motor stator slot phase separation result shown in Figure 2 is obtained; when the span of the coil y 1 = 4 slots is selected, the phase separation result shown in Figure 2 can be drawn Figure 3 shows the expansion diagram of the fractional slot double-layer short-pitch distributed winding of a traditional 4-pole 18-slot permanent magnet synchronous motor with a number of parallel branches per phase winding of 1.

槽导体构成线圈边,对于分数槽双层短距分布绕组,嵌放在槽中的线圈边分为“上层线圈边”和“下层线圈边”。当认为图3中“实线”代表嵌放在槽下层的“下层线圈边”,用“虚线”代表嵌放在槽上层的“上层线圈边”时,则可以得到图4所示的槽中嵌放传统的每相绕组并联支路数为1的18槽4极永磁同步电机分数槽双层短距分布绕组时槽中上下层线圈边的示意图。图4中,线圈边内标注“相名+”时,即标注“U+”、“V+”、“W+”时,代表该线圈边应该正向串联到相绕组中;线圈边内标注“相名-”时,即标注“U-”、“V-”、“W-”时,代表该线圈边应该反向串联到相绕组中。Slot conductors constitute the coil sides. For fractional slot double-layer short-pitch distributed windings, the coil sides embedded in the slots are divided into "upper coil sides" and "lower coil sides". When it is considered that the "solid line" in Figure 3 represents the "lower coil side" embedded in the lower layer of the slot, and the "dashed line" represents the "upper coil side" embedded in the upper layer of the slot, then the slot shown in Figure 4 can be obtained Schematic diagram of the upper and lower coil sides in the slot when a traditional 18-slot 4-pole permanent magnet synchronous motor with 1 parallel branch number per phase winding is embedded in the fractional slot double-layer short-pitch distributed winding. In Figure 4, when the coil side is marked with "phase name +", that is, when "U+", "V+", and "W+" are marked, it means that the coil side should be connected in series to the phase winding in the forward direction; the coil side is marked with "phase name" -", that is, when marked with "U-", "V-", or "W-", it means that the coil side should be connected in series to the phase winding in reverse.

分析图4中全部属于U相的线圈边可见,槽1中,上下两层线圈边全属于“U+”;槽2中,下层线圈边属于“U+”;槽5中,上层线圈边属于“U-”;槽6中,上下两层线圈边全属于“U-”;槽2中,下层线圈边属于“U+”;槽10中,上下两层线圈边全属于“U+”;槽11中,下层线圈边属于“U+”;槽14中,上层线圈边属于“U-”;槽15中,上下两层线圈边全属于“U-”。Analyzing the coil edges that all belong to the U phase in Figure 4, it can be seen that in slot 1, the upper and lower coil edges all belong to "U+"; in slot 2, the lower coil edge belongs to "U+"; in slot 5, the upper coil edge belongs to "U" -"; in slot 6, the edges of the upper and lower coils all belong to "U-"; in slot 2, the edges of the lower coil belong to "U+"; in slot 10, the edges of the upper and lower coils all belong to "U+"; in slot 11, The lower coil edge belongs to "U+"; in slot 14, the upper coil edge belongs to "U-"; in slot 15, the upper and lower coil edges all belong to "U-".

分析图4中全部属于V相的线圈边可见,槽4中,上下两层线圈边全属于“V+”;槽5中,下层线圈边属于“V+”;槽8中,上层线圈边属于“V-”;槽9中,上下两层线圈边全属于“V-”;槽13中,上下两层线圈边全属于“V+”;槽14中,下层线圈边属于“V+”;槽17中,上层线圈边属于“V-”;槽18中,上下两层线圈边全属于“V-”。Analyzing all the coil edges belonging to the V phase in Figure 4, it can be seen that in slot 4, the upper and lower coil edges all belong to "V+"; in slot 5, the lower coil edge belongs to "V+"; in slot 8, the upper coil edge belongs to "V -"; in slot 9, the edges of the upper and lower coils all belong to "V-"; in slot 13, the edges of the upper and lower coils all belong to "V+"; in slot 14, the edges of the lower coil belong to "V+"; in slot 17, The upper coil edge belongs to "V-"; in slot 18, the upper and lower coil edges all belong to "V-".

分析图4中全部属于W相的线圈边可见,槽7中,上下两层线圈边全属于“W+”;槽8中,下层线圈边属于“W+”;槽11中,上层线圈边属于“W-”;槽12中,上下两层线圈边全属于“W-”;槽16中,上下两层线圈边全属于“W+”;槽17中,下层线圈边属于“W+”;槽2中,上层线圈边属于“W-”;槽3中,上下两层线圈边全属于“W-”。Analyzing all the coil edges belonging to W phase in Figure 4, it can be seen that in slot 7, the upper and lower coil edges all belong to "W+"; in slot 8, the lower coil edge belongs to "W+"; in slot 11, the upper coil edge belongs to "W" -"; in slot 12, the edges of the upper and lower coils all belong to "W-"; in slot 16, the edges of the upper and lower coils all belong to "W+"; in slot 17, the edges of the lower coil belong to "W+"; in slot 2, The upper coil edge belongs to "W-"; in slot 3, the upper and lower coil edges all belong to "W-".

由上述分析可见每相绕组的线圈边,都是存在这样的规律,槽中上层和下层都具有相同“相名-”的线圈边以及槽中上层和下层具都有相同“相名+”的线圈边之间不存在该相绕组的其它线圈边,而且这样的两个槽之间的距离为4个槽;而槽中下层为“相名+”的线圈边与槽中上层为“相名-”的线圈边之间不存在该相绕组的其它线圈边,而且这样的两个槽之间的距离为3个槽。将两个槽距为4个槽的槽中上层和下层都具有相同“相名-”的线圈边与槽中上层和下层都具有相同“相名+”的线圈边连接起来,构成一个跨距为4槽、匝数是双层绕组线圈匝数1倍的一个单层线圈,新的单层线圈的跨距是原双层线圈的跨距相同;将两个槽距为3个槽的槽中下层为“相名+”的线圈边与槽中上层为“相名+”的线圈边连接起来,构成一个跨距为3槽、匝数不变的一个新的双层线圈,新的双层线圈的跨距比原双层线圈的跨距短了1个槽。如此一来,将就三相绕组改造成单层线圈与双层线圈混合式绕组了,此时,每一相绕组由2个双层线圈和2个单层线圈构成,双层线圈匝数是单层线圈匝数的一半,每个双层线圈跨距为3个槽,每个单层线圈跨距为4个槽;整台电机的线圈总数由传统分数槽双层短距分布绕组的18个减少到12个,嵌线工作量降低;12槽中嵌放单层线圈边,这12槽中不需要在槽中做相间绝缘,嵌线方便,节省槽绝缘材料;6个双层线圈的跨距短了1个槽,用铜量略微减小,相应的铜耗随之减小。From the above analysis, it can be seen that the coil sides of each phase winding have such a pattern. The upper and lower layers in the slot have coil sides with the same "phase name -" and the upper and lower layers in the slot have the same "phase name +". There are no other coil sides of this phase winding between the coil sides, and the distance between such two slots is 4 slots; and the coil side with "phase name +" in the lower slot and the "phase name" in the upper slot -" There are no other coil sides of this phase winding between the coil sides, and the distance between such two slots is 3 slots. Connect the coil edges with the same "phase name -" in the upper and lower layers of two slots with a slot distance of 4 slots to the coil edges with the same "phase name +" in the upper and lower layers of the slot to form a span. It is a single-layer coil with 4 slots and the number of turns is 1 times the number of turns of the double-layer winding coil. The span of the new single-layer coil is the same as the span of the original double-layer coil; the distance between the two slots is 3 slots. The coil edge with "phase name +" in the middle and lower layers is connected with the coil edge with "phase name +" in the upper layer of the slot to form a new double-layer coil with a span of 3 slots and a constant number of turns. The span of the layer coil is 1 slot shorter than the span of the original double-layer coil. In this way, the three-phase winding is transformed into a hybrid winding of single-layer coil and double-layer coil. At this time, each phase winding is composed of 2 double-layer coils and 2 single-layer coils. The number of double-layer coil turns is Half the number of turns of the single-layer coil, the span of each double-layer coil is 3 slots, and the span of each single-layer coil is 4 slots; the total number of coils of the entire motor is 18 times that of the traditional fractional-slot double-layer short-pitch distributed winding The number of wires is reduced to 12, and the workload of inlaying wires is reduced; single-layer coil edges are embedded in 12 slots. There is no need to do phase insulation in the slots in these 12 slots. It is convenient to inlay wires and save slot insulation materials; 6 double-layer coils The span is one slot shorter, the amount of copper used is slightly reduced, and the corresponding copper loss is reduced.

当将三相绕组改造成单层线圈与双层线圈混合式绕组后,则定子铁心上嵌放线圈边的18个定子槽的分配顺序成为:2个相邻的槽中分别嵌放1个单层线圈边,且这2个单层线圈边属于不同的相,随后是嵌放2个属于不同相绕组双层线圈边的1个槽;然后,又是2个相邻的槽中分别嵌放1个单层线圈边,且这2个单层线圈边属于不同的相,随后是嵌放2个属于不同相绕组双层线圈边的1个槽;如此依次共循环6次,将18个槽全部分配给三相绕组。When the three-phase winding is transformed into a hybrid winding of single-layer coil and double-layer coil, the distribution sequence of the 18 stator slots on the side of the coil embedded in the stator core becomes: 1 single-layer coil is embedded in each of the 2 adjacent slots. layer coil sides, and these two single-layer coil sides belong to different phases, and then two slots belonging to different phase winding double-layer coil sides are embedded in one slot; then, two adjacent slots are embedded respectively. 1 single-layer coil side, and these 2 single-layer coil sides belong to different phases, and then 1 slot is embedded with 2 double-layer coil sides belonging to different phase windings; this cycle is repeated 6 times in total, and 18 slots are All are assigned to three-phase windings.

不论是单层线圈还是双层线圈,每个线圈边上都有一个引出端,在这里将线圈边在按1~18槽的顺序排序时,首先出现的线圈边称为首端线圈边,后出现的线圈边称为尾端线圈边。Whether it is a single-layer coil or a double-layer coil, each coil edge has a lead-out end. When the coil edges are sorted in the order of slots 1 to 18, the coil edge that appears first is called the first-end coil edge, and the coil edge that appears later The coil side is called the tail coil side.

三相永磁同步电机UVW三相绕组的线圈边嵌放在18槽中的分配顺序为:第1槽中,只嵌放U相第2个单层线圈尾端线圈边;第2槽中,下层嵌放U相第1个双层线圈首端线圈边,上层嵌放W相第2个双层线圈尾端线圈边;第3槽中,只嵌放W相第2个单层线圈首端线圈边;第4槽中,只嵌放V相第2个单层线圈尾端线圈边;第5槽中,下层嵌放V相第1个双层线圈首端线圈边,上层嵌放U相第1个双层线圈尾端线圈边;第6槽中,只嵌放U相第1个单层线圈首端线圈边;第7槽中,只嵌放W相第2个单层线圈尾端线圈边;第8槽中,下层嵌放W相第1个双层线圈首端线圈边,上层嵌放V相第1个双层线圈尾端线圈边;第9槽中,只嵌放V相第1个单层线圈首端线圈边;第10槽中,只嵌放U相第1个单层线圈尾端线圈边;第11槽中,下层嵌放U相第2个双层线圈首端线圈边,上层嵌放W相第1个双层线圈尾端线圈边;第12槽中,只嵌放W相第1个单层线圈首端线圈边;第13槽中,只嵌放V相第2个单层线圈尾端线圈边;第14槽中,下层嵌放V相第2个双层线圈首端线圈边,上层嵌放U相第2个双层线圈尾端线圈边;第15槽中,只嵌放U相第2个单层线圈首端线圈边;第16槽中,只嵌放W相第1个单层线圈尾端线圈边;第17槽中,下层嵌放W相第2个双层线圈首端线圈边,上层嵌放V相第2个双层线圈尾端线圈边;第18槽中,只嵌放V相第2个单层线圈首端线圈边。The coil sides of the UVW three-phase winding of the three-phase permanent magnet synchronous motor are embedded in the 18 slots in the order of distribution: in the first slot, only the tail end coil side of the second single-layer coil of the U phase is embedded; in the second slot, The lower layer is embedded with the first end coil side of the first double-layer coil of U phase, and the upper layer is embedded with the tail end coil side of the second double-layer coil of W phase; in the third slot, only the first end of the second single-layer coil of W phase is embedded. Coil side; in the 4th slot, only the tail end coil side of the second single-layer coil of V phase is embedded; in the 5th slot, the first end coil side of the V-phase first double-layer coil is embedded in the lower layer, and the U phase is embedded in the upper layer. The tail end coil side of the first double-layer coil; in slot 6, only the first end coil side of the first single-layer coil of U phase is embedded; in the seventh slot, only the tail end of the second single-layer coil of W phase is embedded Coil side; in the 8th slot, the lower layer is embedded with the first end coil side of the W-phase first double-layer coil, and the upper layer is embedded with the V-phase first double-layer coil with the tail end coil side; in the 9th slot, only the V-phase is embedded The first end coil side of the first single-layer coil; in the 10th slot, only the tail end coil side of the U-phase first single-layer coil is embedded; in the 11th slot, the lower layer is embedded with the first end of the U-phase second double-layer coil On the coil side, the upper layer is embedded with the tail end coil side of the first double-layer coil of W phase; in the 12th slot, only the first end coil side of the W-phase first single-layer coil is embedded; in the 13th slot, only the V phase is embedded The tail end coil side of the second single-layer coil; in the 14th slot, the first end coil side of the V-phase second double-layer coil is embedded in the lower layer, and the tail end coil side of the U-phase second double-layer coil is embedded in the upper layer; the 15th In the slot, only the first end coil side of the second single-layer coil of U phase is embedded; in the 16th slot, only the tail end coil side of the first single-layer coil of W phase is embedded; in the 17th slot, the W phase is embedded in the lower layer. The first-end coil side of the second double-layer coil is embedded in the upper layer, and the tail-end coil side of the second V-phase double-layer coil is embedded in the upper layer; in the 18th slot, only the first-end coil side of the second V-phase single-layer coil is embedded.

槽中嵌放4极18槽三相永磁同步电机单双层混合链式绕组时槽中线圈边的示意图如图5所示。图中,“细线”代表双层线圈,“粗线”代表单层线圈。The schematic diagram of the coil side in the slot when a 4-pole 18-slot three-phase permanent magnet synchronous motor with single and double-layer hybrid chain windings is embedded in the slot is shown in Figure 5. In the figure, the "thin line" represents the double-layer coil, and the "thick line" represents the single-layer coil.

每一相绕组由2个双层线圈和2个单层线圈在定子铁心空间上布置的顺序依次是按该相的第1个双层线圈、该相的第1个单层线圈、该相的第2个双层线圈和该相的第2个单层线圈。Each phase winding consists of 2 double-layer coils and 2 single-layer coils arranged in the stator core space in order of the first double-layer coil of the phase, the first single-layer coil of the phase, and the first single-layer coil of the phase. The 2nd double layer coil and the 2nd single layer coil of this phase.

U相绕组的第1个双层线圈则由槽2中属于“U+”的下层线圈边与槽5中属于“U-”的上层线圈边构成;U相绕组的第1个单层线圈则由槽6中属于“U-”的单层线圈边与槽10中属于“U+”的单层线圈边构成;U相绕组的第2个双层线圈则由槽11中属于“U+”的下层线圈边与槽14中属于“U-”的上层线圈边构成;U相绕组的第2个单层线圈则由槽15中属于“U-”的单层线圈边与槽1中属于“U+”的单层线圈边构成。The first double-layer coil of the U-phase winding is composed of the lower coil side belonging to "U+" in slot 2 and the upper coil side belonging to "U-" in slot 5; the first single-layer coil of the U-phase winding is composed of The single-layer coil side belonging to "U-" in slot 6 is composed of the single-layer coil side belonging to "U+" in slot 10; the second double-layer coil of the U-phase winding is composed of the lower coil side belonging to "U+" in slot 11 The side is composed of the upper coil side belonging to "U-" in slot 14; the second single-layer coil of the U-phase winding is composed of the single-layer coil side belonging to "U-" in slot 15 and the side belonging to "U+" in slot 1. Made of single layer coil edge.

V相绕组的第1个双层线圈则由槽5中属于“V+”的下层线圈边与槽8中属于“V-”的上层线圈边构成;V相绕组的第1个单层线圈则由槽9中属于“V-”的单层线圈边与槽13中属于“V+”的单层线圈边构成;V相绕组的第2个双层线圈则由槽14中属于“V+”的下层线圈边与槽17中属于“V-”的上层线圈边构成;V相绕组的第2个单层线圈则由槽18中属于“V-”的单层线圈边与槽4中属于“V+”的单层线圈边构成。The first double-layer coil of the V-phase winding is composed of the lower coil side belonging to "V+" in slot 5 and the upper coil side belonging to "V-" in slot 8; the first single-layer coil of the V-phase winding is composed of The single-layer coil side belonging to "V-" in slot 9 is composed of the single-layer coil side belonging to "V+" in slot 13; the second double-layer coil of the V-phase winding is composed of the lower coil side belonging to "V+" in slot 14 The side is composed of the upper coil side belonging to "V-" in slot 17; the second single-layer coil of the V-phase winding is composed of the single-layer coil side belonging to "V-" in slot 18 and the side belonging to "V+" in slot 4. Made of single layer coil edge.

W相绕组的第1个双层线圈则由槽8中属于“W+”的下层线圈边与槽11中属于“W-”的上层线圈边构成;W相绕组的第1个单层线圈则由槽12中属于“W-”的单层线圈边与槽16中属于“W+”的单层线圈边构成;W相绕组的第2个双层线圈则由槽17中属于“W+”的下层线圈边与槽2中属于“W-”的上层线圈边构成;W相绕组的第2个单层线圈则由槽3中属于“W-”的单层线圈边与槽7中属于“W+”的单层线圈边构成。The first double-layer coil of the W-phase winding is composed of the lower coil side belonging to "W+" in slot 8 and the upper coil side belonging to "W-" in slot 11; the first single-layer coil of the W-phase winding is composed of The single-layer coil side belonging to "W-" in slot 12 is composed of the single-layer coil side belonging to "W+" in slot 16; the second double-layer coil of the W-phase winding is composed of the lower coil side belonging to "W+" in slot 17 The side is composed of the upper coil side belonging to "W-" in slot 2; the second single-layer coil of the W-phase winding is composed of the single-layer coil side belonging to "W-" in slot 3 and the side belonging to "W+" in slot 7. Made of single layer coil edge.

定子铁心上18个定子槽中嵌放每一相4个线圈的8个线圈边的槽在空间上的分布特征为:每一相的第1个双层线圈尾端线圈边所在的槽与该相的第1个单层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致;该相的第1个单层线圈尾端线圈边所在的槽与该相的第2个双层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向改变了;该相的第2个双层线圈尾端线圈边所在的槽与该相的第2个单层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向再次改变了;该相的第2个单层线圈尾端线圈边所在的槽与该相的第1个双层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向又改变了;每一相的4个线圈在定子铁心上如同“一小环”“一大环”一般“环环”相连的“链条”排列在一起,而称为单双层混合链式绕组。The spatial distribution characteristics of the 8 coil sides of the 18 stator slots on the stator core in which the 4 coils of each phase are embedded are as follows: the slot of the tail end coil side of the first double-layer coil of each phase is different from the slot. The slots where the coil sides at the first end of the first single-layer coil of the phase are located are adjacent, and the current directions in the two coil sides are consistent; the slots where the tail coil sides of the first single-layer coil of the phase are located are the same as those of the phase. The slots where the coil side of the first end of the second double-layer coil is located are adjacent, and the current directions in the two coil sides are consistent, and the current direction has changed; the slot of the tail coil side of the second double-layer coil of this phase is located It is adjacent to the slot where the coil side of the first end of the second single-layer coil of this phase is located, and the current directions in these two coil sides are consistent, and the current direction changes again; the tail end of the second single-layer coil of this phase The slot where the coil side is located is adjacent to the slot where the coil side of the first double-layer coil of this phase is located, and the current directions in these two coil sides are consistent, and the current direction changes at the same time; 4 of each phase The coils are arranged together on the stator core like a "chain" connected by a "small ring" and a "large ring", which is called a single-double-layer hybrid chain winding.

每一相绕组的2个双层线圈和2个单层线圈之间相互连接起来构成一相绕组的形式有多种,典型的相绕组连接方式有三种。There are many ways to connect two double-layer coils and two single-layer coils of each phase winding to form a phase winding. There are three typical phase winding connection methods.

相绕组连接方式一:将每一相第1个双层线圈的尾端与该相的第1个单层线圈的尾端相连构成该相的第1条相绕组支路;每一相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连构成该相的第2条相绕组支路。将每一相的两条相绕组支路串联,即该相的第1个单层线圈的首端与该相的第2个双层线圈的首端相连,得到该相并联支路数为1的一相绕组;此时,该相的第1个单层线圈的首端构成该相绕组的首端,该相的第2个单层线圈的首端为该相绕组的尾端。将三相绕组的三个尾端连接起来,形成Y形星接点N,得到Y接三相对称绕组;三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。所有连接完成后得到的相绕组为1条并联支路的4极18槽三相永磁同步电机单双层混合链式绕组展开图如图6所示,其中U相绕组的展开图如图7所示。Phase winding connection method 1: Connect the end of the first double-layer coil of each phase to the end of the first single-layer coil of the phase to form the first phase winding branch of the phase; the second phase of each phase The tail end of a double-layer coil is connected to the tail end of the second single-layer coil of the phase to form the second phase winding branch of the phase. Connect the two phase winding branches of each phase in series, that is, the first end of the first single-layer coil of the phase is connected to the first end of the second double-layer coil of the phase, and the number of parallel branches of the phase is 1 A phase winding; at this time, the first end of the first single-layer coil of this phase constitutes the first end of the phase winding, and the first end of the second single-layer coil of this phase is the tail end of the phase winding. Connect the three tail ends of the three-phase winding to form a Y-shaped star contact N, and obtain a Y-connected three-phase symmetrical winding; when the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase winding are connected to its power supply. After all connections are completed, the expanded view of the single-double-layer hybrid chain winding of a 4-pole 18-slot three-phase permanent magnet synchronous motor with a phase winding of one parallel branch is shown in Figure 6, in which the expanded view of the U-phase winding is shown in Figure 7 shown.

相绕组连接方式二:将每一相第1个双层线圈的尾端与该相的第1个单层线圈的尾端相连构成该相的第1条相绕组支路;每一相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连构成该相的第2条相绕组支路。将每一相的两条相绕组支路并联,得到该相的并联支路数为2的一相绕组。将布置在定子前半部分的三相绕组的3条支路的三个尾端连接起来,形成Y形星接点N1,再将布置在定子前半部分的三相绕组的3条支路的三个尾端连接起来,形成Y形星接点N2,得到双Y接2条并联支路的三相对称绕组;将三相绕组各自的2条并联支路的首端连接起来作为三相绕组绕组首端,三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。所有连接完成后得到的相绕组为2条并联支路的4极18槽三相永磁同步电机单双层混合链式绕组展开图如图8所示。Phase winding connection method 2: Connect the end of the first double-layer coil of each phase to the end of the first single-layer coil of the phase to form the first phase winding branch of the phase; the second phase of each phase The tail end of a double-layer coil is connected to the tail end of the second single-layer coil of the phase to form the second phase winding branch of the phase. Connect the two phase winding branches of each phase in parallel to obtain a one-phase winding with a number of parallel branches of 2 for that phase. Connect the three tail ends of the three branches of the three-phase winding arranged in the front half of the stator to form a Y-shaped star contact N1, and then connect the three tail ends of the three branches of the three-phase winding arranged in the front half of the stator. The ends are connected to form a Y-shaped star contact N2, and a three-phase symmetrical winding with a double Y connected to two parallel branches is obtained; the first ends of the two parallel branches of the three-phase windings are connected together as the first end of the three-phase winding winding. When the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase windings are connected to its power supply. After all connections are completed, the phase windings of the 4-pole 18-slot three-phase permanent magnet synchronous motor with two parallel branches are expanded as shown in Figure 8.

相绕组连接方式三:先将每一相第1个双层线圈的尾端与该相的第2个双层线圈的首端相连,再将该相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连,最后将该相第2个单层线圈的首端与该相的第1个单层线圈的尾端相连,构成该相绕组;此时,该相的第1个双层线圈的首端构成该相绕组的首端,该相的第2个单层线圈的首端为该相绕组的尾端。将三相绕组的三个尾端连接起来,形成Y形星接点N,得到Y接三相对称绕组;三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。所有连接完成后得到的相绕组为1条并联支路、每相绕组先串联2个双层线圈后串联2个单层线圈的4极18槽三相永磁同步电机单双层混合链式绕组展开图如图9所示。Phase winding connection method three: first connect the tail end of the first double-layer coil of each phase to the first end of the second double-layer coil of that phase, and then connect the tail end of the second double-layer coil of that phase to the first end of the second double-layer coil of that phase. The tail end of the second single-layer coil of the phase is connected, and finally the head end of the second single-layer coil of the phase is connected to the tail end of the first single-layer coil of the phase to form the phase winding; at this time, the The first end of the first double-layer coil of a phase constitutes the first end of the phase winding, and the first end of the second single-layer coil of the phase constitutes the tail end of the phase winding. Connect the three tail ends of the three-phase winding to form a Y-shaped star contact N, and obtain a Y-connected three-phase symmetrical winding; when the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase winding are connected to its power supply. After all connections are completed, the phase winding obtained is a parallel branch. Each phase winding is connected in series with two double-layer coils and then with two single-layer coils in series. It is a single-double-layer hybrid chain winding of a 4-pole 18-slot three-phase permanent magnet synchronous motor. The expanded view is shown in Figure 9.

尽管上面结合附图对本发明进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以做出很多变形,如线圈连接次序,均属于本发明的保护之内。Although the present invention has been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Those of ordinary skill in the art will not Under the inspiration of the invention, many modifications can be made without departing from the spirit of the invention, such as the coil connection sequence, which all fall within the protection of the invention.

Claims (1)

1.一种4极18槽三相永磁同步电机单双层混合链式绕组,其特征在于:1. A 4-pole 18-slot three-phase permanent magnet synchronous motor with single and double-layer hybrid chain windings, which is characterized by: 每一相绕组由2个双层线圈和2个单层线圈构成,双层线圈匝数是单层线圈匝数的一半,每个双层线圈跨距为3个槽,每个单层线圈跨距为4个槽。三相定子绕组共有6个双层线圈和6个单层线圈,共有24个线圈边。Each phase winding is composed of 2 double-layer coils and 2 single-layer coils. The number of turns of the double-layer coil is half of the number of turns of the single-layer coil. The span of each double-layer coil is 3 slots. The span of each single-layer coil is The distance is 4 slots. The three-phase stator winding has a total of 6 double-layer coils and 6 single-layer coils, with a total of 24 coil sides. 18个定子槽中嵌放线圈边的分配顺序是:相邻的2个槽中分别各仅嵌放1个单层线圈边,且这2个单层线圈边属于不同的相,随后的1个槽中的下层和上层分别嵌放2个属于不同相绕组双层线圈边;然后,又是相邻的2个槽中分别各仅嵌放1个单层线圈边,且这2个单层线圈边属于不同的相,随后的1个槽中的下层和上层分别嵌放2个属于不同相绕组双层线圈边;如此这样,依次总共循环6次,18个槽中嵌完三相绕组的6个双层线圈和6个单层线圈的所有的24个线圈边。The distribution order of the coil sides embedded in the 18 stator slots is: only one single-layer coil side is embedded in each of the two adjacent slots, and these two single-layer coil sides belong to different phases, and the subsequent one Two double-layer coil sides belonging to different phase windings are embedded in the lower and upper layers of the slot respectively; then, only one single-layer coil side is embedded in the two adjacent slots, and these two single-layer coils The edges belong to different phases, and two double-layer coil edges belonging to different phase windings are embedded in the lower and upper layers of the subsequent slot. In this way, a total of 6 cycles are performed, and 6 of the three-phase windings are embedded in the 18 slots. 2 double layer coils and 6 single layer coils on all 24 coil sides. 每一相绕组的2个双层线圈和2个单层线圈在定子铁心空间上布置的顺序依次是:该相的第1个双层线圈、该相的第1个单层线圈、该相的第2个双层线圈和该相的第2个单层线圈。The order in which the two double-layer coils and two single-layer coils of each phase winding are arranged in the stator core space is: the first double-layer coil of this phase, the first single-layer coil of this phase, and the first single-layer coil of this phase. The 2nd double layer coil and the 2nd single layer coil of this phase. 定子铁心上18个定子槽中嵌放每一相4个线圈的8个线圈边的槽在空间上的分布特征为:每一相的第1个双层线圈尾端线圈边所在的槽与该相的第1个单层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致;该相的第1个单层线圈尾端线圈边所在的槽与该相的第2个双层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向改变了;该相的第2个双层线圈尾端线圈边所在的槽与该相的第2个单层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向再次改变了;该相的第2个单层线圈尾端线圈边所在的槽与该相的第1个双层线圈首端线圈边所在的槽相邻,且这两个线圈边中的电流方向一致,同时电流方向又改变了;每一相的4个线圈在定子铁心上如同“一小环”“一大环”一般“环环”相连的“链条”排列在一起,而称为单双层混合链式绕组。The spatial distribution characteristics of the 8 coil sides of the 18 stator slots on the stator core in which the 4 coils of each phase are embedded are as follows: the slot of the tail end coil side of the first double-layer coil of each phase is different from the slot. The slots where the coil sides at the first end of the first single-layer coil of the phase are located are adjacent, and the current directions in the two coil sides are consistent; the slots where the tail coil sides of the first single-layer coil of the phase are located are the same as those of the phase. The slots where the coil side of the first end of the second double-layer coil is located are adjacent, and the current directions in the two coil sides are consistent, and the current direction has changed; the slot of the tail coil side of the second double-layer coil of this phase is located It is adjacent to the slot where the coil side of the first end of the second single-layer coil of this phase is located, and the current directions in these two coil sides are consistent, and the current direction changes again; the tail end of the second single-layer coil of this phase The slot where the coil side is located is adjacent to the slot where the coil side of the first double-layer coil of this phase is located, and the current directions in these two coil sides are consistent, and the current direction changes at the same time; 4 of each phase The coils are arranged together on the stator core like a "chain" connected by a "small ring" and a "large ring", which is called a single-double-layer hybrid chain winding. 三相永磁同步电机UVW三相绕组的线圈边嵌放在18槽中的分配顺序为:第1槽中,只嵌放U相第2个单层线圈尾端线圈边;第2槽中,下层嵌放U相第1个双层线圈首端线圈边,上层嵌放W相第2个双层线圈尾端线圈边;第3槽中,只嵌放W相第2个单层线圈首端线圈边;第4槽中,只嵌放V相第2个单层线圈尾端线圈边;第5槽中,下层嵌放V相第1个双层线圈首端线圈边,上层嵌放U相第1个双层线圈尾端线圈边;第6槽中,只嵌放U相第1个单层线圈首端线圈边;第7槽中,只嵌放W相第2个单层线圈尾端线圈边;第8槽中,下层嵌放W相第1个双层线圈首端线圈边,上层嵌放V相第1个双层线圈尾端线圈边;第9槽中,只嵌放V相第1个单层线圈首端线圈边;第10槽中,只嵌放U相第1个单层线圈尾端线圈边;第11槽中,下层嵌放U相第2个双层线圈首端线圈边,上层嵌放W相第1个双层线圈尾端线圈边;第12槽中,只嵌放W相第1个单层线圈首端线圈边;第13槽中,只嵌放V相第2个单层线圈尾端线圈边;第14槽中,下层嵌放V相第2个双层线圈首端线圈边,上层嵌放U相第2个双层线圈尾端线圈边;第15槽中,只嵌放U相第2个单层线圈首端线圈边;第16槽中,只嵌放W相第1个单层线圈尾端线圈边;第17槽中,下层嵌放W相第2个双层线圈首端线圈边,上层嵌放V相第2个双层线圈尾端线圈边;第18槽中,只嵌放V相第2个单层线圈首端线圈边。The coil sides of the UVW three-phase winding of the three-phase permanent magnet synchronous motor are embedded in the 18 slots in the order of distribution: in the first slot, only the tail end coil side of the second single-layer coil of the U phase is embedded; in the second slot, The lower layer is embedded with the first end coil side of the first double-layer coil of U phase, and the upper layer is embedded with the tail end coil side of the second double-layer coil of W phase; in the third slot, only the first end of the second single-layer coil of W phase is embedded. Coil side; in the 4th slot, only the tail end coil side of the second single-layer coil of V phase is embedded; in the 5th slot, the first end coil side of the V-phase first double-layer coil is embedded in the lower layer, and the U phase is embedded in the upper layer. The tail end coil side of the first double-layer coil; in slot 6, only the first end coil side of the first single-layer coil of U phase is embedded; in the seventh slot, only the tail end of the second single-layer coil of W phase is embedded Coil side; in the 8th slot, the lower layer is embedded with the first end coil side of the W-phase first double-layer coil, and the upper layer is embedded with the V-phase first double-layer coil with the tail end coil side; in the 9th slot, only the V-phase is embedded The first end coil side of the first single-layer coil; in the 10th slot, only the tail end coil side of the U-phase first single-layer coil is embedded; in the 11th slot, the lower layer is embedded with the first end of the U-phase second double-layer coil On the coil side, the upper layer is embedded with the tail end coil side of the first double-layer coil of W phase; in the 12th slot, only the first end coil side of the W-phase first single-layer coil is embedded; in the 13th slot, only the V phase is embedded The tail end coil side of the second single-layer coil; in the 14th slot, the first end coil side of the V-phase second double-layer coil is embedded in the lower layer, and the tail end coil side of the U-phase second double-layer coil is embedded in the upper layer; the 15th In the slot, only the first end coil side of the second single-layer coil of U phase is embedded; in the 16th slot, only the tail end coil side of the first single-layer coil of W phase is embedded; in the 17th slot, the W phase is embedded in the lower layer. The first-end coil side of the second double-layer coil is embedded in the upper layer, and the tail-end coil side of the second V-phase double-layer coil is embedded in the upper layer; in the 18th slot, only the first-end coil side of the second V-phase single-layer coil is embedded. 每一相绕组的2个双层线圈和2个单层线圈之间相互连接起来构成一相绕组的形式有多种,典型的相绕组连接方式有三种。There are many ways to connect two double-layer coils and two single-layer coils of each phase winding to form a phase winding. There are three typical phase winding connection methods. 相绕组连接方式一:将每一相第1个双层线圈的尾端与该相的第1个单层线圈的尾端相连构成该相的第1条相绕组支路;每一相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连构成该相的第2条相绕组支路。将每一相的两条相绕组支路串联,即该相的第1个单层线圈的首端与该相的第2个双层线圈的首端相连,得到该相并联支路数为1的一相绕组;此时,该相的第1个单层线圈的首端构成该相绕组的首端,该相的第2个单层线圈的首端为该相绕组的尾端。将三相绕组的三个尾端连接起来,形成Y形星接点N,得到Y接三相对称绕组;三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。Phase winding connection method 1: Connect the end of the first double-layer coil of each phase to the end of the first single-layer coil of the phase to form the first phase winding branch of the phase; the second phase of each phase The tail end of a double-layer coil is connected to the tail end of the second single-layer coil of the phase to form the second phase winding branch of the phase. Connect the two phase winding branches of each phase in series, that is, the first end of the first single-layer coil of the phase is connected to the first end of the second double-layer coil of the phase, and the number of parallel branches of the phase is 1 A phase winding; at this time, the first end of the first single-layer coil of this phase constitutes the first end of the phase winding, and the first end of the second single-layer coil of this phase is the tail end of the phase winding. Connect the three tail ends of the three-phase winding to form a Y-shaped star contact N, and obtain a Y-connected three-phase symmetrical winding; when the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase winding are connected to its power supply. 相绕组连接方式二:将每一相第1个双层线圈的尾端与该相的第1个单层线圈的尾端相连构成该相的第1条相绕组支路;每一相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连构成该相的第2条相绕组支路。将每一相的两条相绕组支路并联,得到该相的并联支路数为2的一相绕组。将布置在定子前半部分的三相绕组的3条支路的三个尾端连接起来,形成Y形星接点N1,再将布置在定子前半部分的三相绕组的3条支路的三个尾端连接起来,形成Y形星接点N2,得到双Y接2条并联支路的三相对称绕组;将三相绕组各自的2条并联支路的首端连接起来作为三相绕组绕组首端,三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。Phase winding connection method 2: Connect the end of the first double-layer coil of each phase to the end of the first single-layer coil of the phase to form the first phase winding branch of the phase; the second phase of each phase The tail end of a double-layer coil is connected to the tail end of the second single-layer coil of the phase to form the second phase winding branch of the phase. Connect the two phase winding branches of each phase in parallel to obtain a one-phase winding with a number of parallel branches of 2 for that phase. Connect the three tail ends of the three branches of the three-phase winding arranged in the front half of the stator to form a Y-shaped star contact N1, and then connect the three tail ends of the three branches of the three-phase winding arranged in the front half of the stator. The ends are connected to form a Y-shaped star contact N2, and a three-phase symmetrical winding with a double Y connected to two parallel branches is obtained; the first ends of the two parallel branches of the three-phase windings are connected together as the first end of the three-phase winding winding. When the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase windings are connected to its power supply. 相绕组连接方式三:先将每一相第1个双层线圈的尾端与该相的第2个双层线圈的首端相连,再将该相第2个双层线圈的尾端与该相的第2个单层线圈的尾端相连,最后将该相第2个单层线圈的首端与该相的第1个单层线圈的尾端相连,构成该相绕组;此时,该相的第1个双层线圈的首端构成该相绕组的首端,该相的第2个单层线圈的首端为该相绕组的尾端。将三相绕组的三个尾端连接起来,形成Y形星接点N,得到Y接三相对称绕组;三相永磁同步电机运行时三相绕组的三个首端与其供电电源连接。Phase winding connection method three: first connect the tail end of the first double-layer coil of each phase to the first end of the second double-layer coil of that phase, and then connect the tail end of the second double-layer coil of that phase to the first end of the second double-layer coil of that phase. The tail end of the second single-layer coil of the phase is connected, and finally the head end of the second single-layer coil of the phase is connected to the tail end of the first single-layer coil of the phase to form the phase winding; at this time, the The first end of the first double-layer coil of a phase constitutes the first end of the phase winding, and the first end of the second single-layer coil of the phase constitutes the tail end of the phase winding. Connect the three tail ends of the three-phase winding to form a Y-shaped star contact N, and obtain a Y-connected three-phase symmetrical winding; when the three-phase permanent magnet synchronous motor is running, the three first ends of the three-phase winding are connected to its power supply.
CN202311558918.3A 2023-11-22 2023-11-22 4-pole 18-slot three-phase permanent magnet synchronous motor single and double layer hybrid chain winding Pending CN117578775A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117833575A (en) * 2024-03-06 2024-04-05 山西电机制造有限公司 Automatic wire embedding method for single and double layer windings based on large and small slot punching

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117833575A (en) * 2024-03-06 2024-04-05 山西电机制造有限公司 Automatic wire embedding method for single and double layer windings based on large and small slot punching
CN117833575B (en) * 2024-03-06 2024-06-07 山西电机制造有限公司 Single-double layer winding automatic wire embedding method based on large and small slot punching sheets

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