CN117577242A - Preferential method of metal material creep-fatigue life prediction model - Google Patents
Preferential method of metal material creep-fatigue life prediction model Download PDFInfo
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Abstract
本发明公开了一种金属材料蠕变‑疲劳寿命预测模型的择优方法,该方法包括:一、获取金属材料不同保载时间下的时间‑寿命曲线;二、建立非线性累计损伤模型;三、确定金属材料的蠕变损伤;四、验证蠕变‑疲劳寿命预测精度。本发明对于金属材料的蠕变‑疲劳失效而言,充分考虑蠕变‑疲劳之间的交互作用,建立蠕变‑疲劳交互理论,对比不同应力、应变及能量损伤原理下模型,考虑平均应力与应力松弛对建模精度的影响,得出针对金属材料蠕变‑疲劳寿命预测的最优模型,形成基于失效机制的蠕变‑寿命疲劳耦合损伤评估方法,满足机械结构环境‑高性能‑高安全性设计要求。
The invention discloses a method for selecting the best creep-fatigue life prediction model of metal materials. The method includes: 1. Obtaining the time-life curve of the metal material under different load holding times; 2. Establishing a nonlinear cumulative damage model; 3. Determine the creep damage of metal materials; 4. Verify the accuracy of creep-fatigue life prediction. For the creep-fatigue failure of metal materials, the present invention fully considers the interaction between creep-fatigue, establishes a creep-fatigue interaction theory, compares models under different stress, strain and energy damage principles, and considers the average stress and The influence of stress relaxation on modeling accuracy was used to obtain the optimal model for creep-fatigue life prediction of metal materials, and a creep-life fatigue coupling damage assessment method based on failure mechanism was developed to meet the needs of mechanical structural environment-high performance-high safety. Sexual design requirements.
Description
技术领域Technical field
本发明属于材料性能预测技术领域,尤其是涉及一种金属材料蠕变-疲劳寿命预测模型的择优方法。The invention belongs to the technical field of material performance prediction, and in particular relates to a method for selecting the best creep-fatigue life prediction model for metal materials.
背景技术Background technique
随着科学技术的进步,机械结构面对着“高性能”、“环境适应性”以及“长寿命化”的需求,因为它们直接关系到机械机构的服役性能、使用寿命和安全可靠性。对于机械结构而言,其结构材料在服役过程中会受到复杂环境等因素的影响,进而发生蠕变-疲劳耦合损伤,大大制约了机械结构高性能-高耐久性-低维修成本的发展需求,迫切需要在航天结构件的材料选用、失效诊断以及寿命预测等方面取得突破性进展。With the advancement of science and technology, mechanical structures are facing the requirements of "high performance", "environmental adaptability" and "long life", because they are directly related to the service performance, service life and safety and reliability of the mechanical mechanism. For mechanical structures, their structural materials will be affected by factors such as complex environments during service, and then creep-fatigue coupling damage will occur, which greatly restricts the development needs of high performance, high durability, and low maintenance costs of mechanical structures. There is an urgent need to make breakthrough progress in material selection, failure diagnosis, and life prediction of aerospace structural parts.
此外,传统建立纯疲劳或纯蠕变机制下的寿命评估,已远不能满足复杂服役环境下机械结构及材料寿命预测的要求。因此,需要在明确金属结构及材料的蠕变-疲劳耦合损伤模式、规律及机理的前提下,基于多理论和方法,揭示、分析及构建金属材料蠕变-疲劳损伤演化方程,形成基于失效机制的蠕变-寿命疲劳耦合损伤评估方法,才能满足机械结构环境-高性能-高安全性设计要求。In addition, the traditional life assessment based on pure fatigue or pure creep mechanisms is far from meeting the requirements for life prediction of mechanical structures and materials in complex service environments. Therefore, it is necessary to reveal, analyze and construct the creep-fatigue damage evolution equation of metal materials based on multiple theories and methods on the premise of clarifying the creep-fatigue coupling damage modes, laws and mechanisms of metal structures and materials, and forming a failure mechanism-based Only the creep-life fatigue coupling damage assessment method can meet the mechanical structure environment-high performance-high safety design requirements.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种金属材料蠕变-疲劳寿命预测模型的择优方法,对于金属材料的蠕变-疲劳失效而言,充分考虑蠕变-疲劳之间的交互作用,建立蠕变-疲劳交互理论,对比不同应力、应变及能量损伤原理下模型,考虑平均应力与应力松弛对建模精度的影响,得出针对金属材料蠕变-疲劳寿命预测的最优模型,形成基于失效机制的蠕变-寿命疲劳耦合损伤评估方法,满足机械结构环境-高性能-高安全性设计要求。The technical problem to be solved by the present invention is to provide an optimal method for the creep-fatigue life prediction model of metal materials in view of the above-mentioned deficiencies in the prior art. For the creep-fatigue failure of metal materials, the creep-fatigue failure is fully considered. Interaction between fatigue, establish creep-fatigue interaction theory, compare models under different stress, strain and energy damage principles, consider the impact of average stress and stress relaxation on modeling accuracy, and obtain the creep-fatigue life of metal materials The predicted optimal model forms a creep-life fatigue coupling damage assessment method based on failure mechanisms to meet the mechanical structural environment-high performance-high safety design requirements.
为解决上述技术问题,本发明采用的技术方案是:一种金属材料蠕变-疲劳寿命预测模型的择优方法,其特征在于:该方法包括以下步骤:In order to solve the above technical problems, the technical solution adopted by the present invention is: a method for selecting the best creep-fatigue life prediction model of metal materials, which is characterized in that: the method includes the following steps:
步骤一、获取金属材料不同保载时间下的时间-寿命曲线:根据金属材料蠕变-疲劳试验标准,进行单轴恒定应变条件下的蠕变-疲劳试验,将所得试验数据绘制在坐标系内,得到金属材料在单轴恒定应变条件下的时间-寿命曲线;Step 1. Obtain the time-life curve of the metal material under different load holding times: According to the creep-fatigue test standard of metal materials, conduct a creep-fatigue test under uniaxial constant strain conditions, and plot the obtained test data in the coordinate system , obtain the time-life curve of metal materials under uniaxial constant strain conditions;
步骤二、建立非线性累计损伤模型,过程如下:Step 2: Establish a nonlinear cumulative damage model. The process is as follows:
步骤201、根据线性损伤总和准则,在整个使用周期内,当金属材料的疲劳损伤和蠕变损伤之和等于1时,即金属材料材料发生破坏;其中,/>为金属材料发生破坏时累计的疲劳损伤,/>为金属材料发生破坏时累计的蠕变损伤;Step 201. According to the linear damage sum criterion, during the entire service life, when the sum of the fatigue damage and creep damage of the metal material is equal to 1, that is Metal materials are damaged; among them,/> It is the accumulated fatigue damage when the metal material is damaged,/> It is the accumulated creep damage when the metal material is damaged;
步骤202、根据整个使用周期内每一次循环的疲劳损伤df和蠕变损伤dc,得到整个使用周期内对应的疲劳损伤和蠕变损伤/>即Step 202: Based on the fatigue damage d f and creep damage d c of each cycle during the entire service cycle, obtain the corresponding fatigue damage during the entire service cycle and creep damage/> Right now
其中,N0为在蠕变-疲劳交互试验中使用相同总应变范围的纯疲劳循环次数;Among them, N 0 is the number of pure fatigue cycles using the same total strain range in the creep-fatigue interaction test;
步骤203、代入步骤201中的公式得到线性损伤模型:Step 203. Substitute the formula in step 201 to obtain the linear damage model:
步骤204、根据Skelton描述的损伤函数,将步骤201中累计的线性损伤拓展到非线性损伤函数,步骤201中的公式修改为并将步骤202中的公式代入,得到非线性累计损伤模型/> Step 204. According to the damage function described by Skelton, the linear damage accumulated in step 201 is expanded to a nonlinear damage function. The formula in step 201 is modified as And substitute the formula in step 202 to obtain the nonlinear cumulative damage model/>
步骤三、确定金属材料的蠕变损伤,过程如下:Step 3: Determine the creep damage of metal materials. The process is as follows:
步骤301、根据时间分数模型,得到保载阶段内的每一次蠕变损伤的积分表达式为结合Feltham提出的随保持时间变化的应力松弛模型,得到每一次循环的蠕变损伤即/>其中,th为每一次循环的拉伸保持时间,tR(σ,T)为不同应力水平σ和温度T下的蠕变破裂时间;σ0为稳定周期保持时间的初始应力,B”和b均为拟合参数,t为从保持时间开始算起的时间;Step 301. According to the time fractional model, the integral expression of each creep damage during the load holding stage is obtained: Combined with the stress relaxation model that changes with holding time proposed by Feltham, the creep damage of each cycle is obtained, that is/> Among them, t h is the tensile holding time of each cycle, t R (σ, T) is the creep rupture time under different stress levels σ and temperature T; σ 0 is the initial stress of the stable cycle holding time, B” and b are all fitting parameters, t is the time from the start of the holding time;
步骤302、根据延性耗竭模型,得到保载阶段内的每一次蠕变损伤的积分表达式为结合瞬时非弹性应变率/>与延性蠕变/>之间的线性关系,得到每一次循环的蠕变损伤即/>其中,/>为瞬时非弹性应变率;是在给定/>和T下的延性蠕变;B”和b为拟合参数;E为杨氏模量;β和d均为拟合参数;Step 302: According to the ductile depletion model, the integral expression of each creep damage during the load holding stage is obtained: Combined with instantaneous inelastic strain rate/> and ductile creep/> The linear relationship between the two, the creep damage of each cycle is obtained, that is/> Among them,/> is the instantaneous inelastic strain rate; is given/> Ductility creep under and T; B" and b are fitting parameters; E is Young's modulus; β and d are both fitting parameters;
步骤303、根据应变能密度耗竭模型,并对应变能密度耗竭模型进行修正,得到保载阶段内的每一次蠕变损伤的积分表达式为结合平均应力对蠕变-疲劳交互试验的影响,以及塑性应变范围Δεpp和保持时间对应力松弛行为的影响,得到每一次循环的蠕变损伤即/>其中,是由非弹性应变能密度率以及温度共同决定的失效应变能密度的方程;/>为非弹性应变能密度率;ωcrit(T)为在一定温度下不发生蠕变损伤时的临界破坏应变能密度;/>和n1为材料和温度相关系数;/> Step 303: Modify the strain energy density depletion model according to the strain energy density depletion model, and obtain the integral expression of each creep damage during the load holding stage as Combining the influence of the average stress on the creep-fatigue interaction test, as well as the influence of the plastic strain range Δε pp and the holding time on the stress relaxation behavior, the creep damage of each cycle is obtained, that is/> in, It is the equation of failure strain energy density determined by the inelastic strain energy density rate and temperature;/> is the inelastic strain energy density rate; ω crit (T) is the critical failure strain energy density when creep damage does not occur at a certain temperature;/> and n 1 is the material and temperature correlation coefficient;/>
步骤四、验证蠕变-疲劳寿命预测精度:以试验疲劳寿命为横坐标,预测寿命为纵坐标,建立坐标系,将三种蠕变损伤的预测模型分别结合疲劳损伤的预测模型得到的不同保持时间下的蠕变-疲劳寿命预测结果在坐标系中标出,得到时间分数模型的预测结果的离散程度最大,超出了5倍线边界;延性耗竭模型的预测结果皆在5倍线边界内,预测的偏差小于时间分数模型;应变能密度耗竭模型的预测结果皆在3倍线边界内;得出三种蠕变损伤评估模型中应变能密度耗竭模型的精度最高。Step 4. Verify the accuracy of creep-fatigue life prediction: Taking the test fatigue life as the abscissa and the predicted life as the ordinate, establish a coordinate system and combine the three creep damage prediction models with the different maintenance results obtained by the fatigue damage prediction model. The prediction results of creep-fatigue life under time are plotted in the coordinate system. The prediction results of the time fraction model have the largest degree of dispersion and exceed the 5-fold line boundary; the prediction results of the ductile depletion model are all within the 5-fold line boundary. The deviation is smaller than that of the time fraction model; the prediction results of the strain energy density depletion model are all within the 3-fold line boundary; it can be concluded that the strain energy density depletion model has the highest accuracy among the three creep damage assessment models.
上述的一种金属材料蠕变-疲劳寿命预测模型的择优方法,其特征在于:步骤202中,整个使用周期内每一次循环的疲劳损伤df是通过无保持时间的疲劳寿命的倒数得到,即 The above-mentioned method for selecting the best creep-fatigue life prediction model for metal materials is characterized by: in step 202, the fatigue damage d f of each cycle during the entire service cycle is obtained by the reciprocal of the fatigue life without holding time, that is,
上述的一种金属材料蠕变-疲劳寿命预测模型的择优方法,其特征在于:步骤301中,tR与不同应力水平σ的关系为tR(σ,T)=k·σ-α;其中,k与α是与材料和温度相关的系数,通过拟合蠕变试验结果tR和σ得到;Feltham提出的随保持时间变化的应力松弛模型为σF=σ0[1-B”ln(bt+1)]。The above-mentioned method for selecting the best creep-fatigue life prediction model for metal materials is characterized by: in step 301, the relationship between t R and different stress levels σ is t R (σ, T) = k·σ -α ; where , k and α are coefficients related to the material and temperature, which are obtained by fitting the creep test results t R and σ; the stress relaxation model proposed by Feltham that changes with the holding time is σ F =σ 0 [1-B”ln( bt+1)].
上述的一种金属材料蠕变-疲劳寿命预测模型的择优方法,其特征在于:步骤302中,在给定时间t的应力松弛过程中的瞬时非弹性应变率且瞬时非弹性应变率与延性蠕变/>之间的线性关系为/>其中,/>为应力松弛过程中的应力松弛速率;且/> The above-mentioned method for selecting a metal material creep-fatigue life prediction model is characterized by: in step 302, the instantaneous inelastic strain rate during the stress relaxation process at a given time t And the instantaneous inelastic strain rate and ductile creep/> The linear relationship between Among them,/> is the stress relaxation rate during the stress relaxation process; and/>
上述的一种金属材料蠕变-疲劳寿命预测模型的择优方法,其特征在于:步骤303中,和/>之间的关系为/>其中,/>和n1为材料和温度相关系数;ωf为累积到破坏的非弹性应变能密度,且/> The above-mentioned method for selecting the best creep-fatigue life prediction model for metal materials is characterized by: in step 303, and/> The relationship between Among them,/> and n 1 is the material and temperature correlation coefficient; ω f is the inelastic strain energy density accumulated to failure, and/>
上述的一种金属材料蠕变-疲劳寿命预测模型的择优方法,其特征在于:步骤303中,结合平均应力对蠕变-疲劳交互试验的影响,当外加应力大于平均应力绝对值时,蠕变-疲劳裂纹开始逐渐萌生和扩展时,非弹性应变能密度为且/>其中,/>是在给定时刻t的瞬时非弹性应变能密度;对非弹性应变能密度进行微分得到在给定时间的瞬时非弹性应变能密度变化率/>即/> The above-mentioned method for selecting the best creep-fatigue life prediction model for metal materials is characterized by: in step 303, combined with the influence of the average stress on the creep-fatigue interaction test, when the applied stress is greater than the absolute value of the average stress, the creep -When fatigue cracks begin to gradually initiate and expand, the inelastic strain energy density is And/> Among them,/> is the instantaneous inelastic strain energy density at a given time t; differentiate the inelastic strain energy density to obtain the instantaneous inelastic strain energy density change rate at a given time/> That is/>
上述的一种金属材料蠕变-疲劳寿命预测模型的择优方法,其特征在于:步骤303中,结合塑性应变范围Δεpp和保持时间对应力松弛行为的影响,得到随保持时间变化的应力松弛模型为σJ=σ0-(A·logΔεpp+B)·log(1+t);其中,A和B为拟合修正的参数;将应力松弛公式对保载时间t进行求导,得到代入瞬时非弹性应变能密度变化率的公式中得到The above-mentioned method for selecting the best creep-fatigue life prediction model for metal materials is characterized by: in step 303, combining the influence of the plastic strain range Δε pp and the holding time on the stress relaxation behavior, a stress relaxation model that changes with the holding time is obtained. is σ J =σ 0 -(A·logΔε pp +B)·log(1+t); among them, A and B are the parameters of the fitting correction; derivation of the stress relaxation formula with respect to the load holding time t, we get Substituting into the formula of instantaneous inelastic strain energy density change rate, we get
令 make
则 but
上述的一种金属材料蠕变-疲劳寿命预测模型的择优方法,其特征在于:步骤303中,结合平均应力对蠕变-疲劳交互试验的影响,以及塑性应变范围Δεpp和保持时间对应力松弛行为的影响,改进后的应变能密度耗竭模型中,将保载阶段内的蠕变损伤的积分表达式修正为其中,ωcrit(T)是在一定温度下没有蠕变损伤的临界失效应变能密度;The above-mentioned method for selecting the best creep-fatigue life prediction model for metal materials is characterized by: in step 303, the influence of the average stress on the creep-fatigue interaction test is combined with the influence of the plastic strain range Δε pp and the holding time on the stress relaxation. In the improved strain energy density depletion model, the integral expression of creep damage during the load holding stage is modified to Among them, ω crit (T) is the critical failure strain energy density without creep damage at a certain temperature;
对于拉伸保载条件下的每循环的蠕变损伤,将瞬时非弹性应变能密度变化率代入修正后的保载阶段内的蠕变损伤的积分表达式,得到For the creep damage per cycle under tensile load-holding conditions, the instantaneous inelastic strain energy density change rate is substituted into the integral expression of the creep damage in the corrected load-holding stage to obtain
在拟合ωcrit(T)的过程中,ωcrit(T)的数值大于ωf的数值时,蠕变损伤的积分表达式简化为 In the process of fitting ω crit (T), when the value of ω crit (T) is greater than the value of ω f , the integral expression of creep damage is simplified to
本发明的有益效果是对于金属材料的蠕变-疲劳失效而言,充分考虑蠕变-疲劳之间的交互作用,建立蠕变-疲劳交互理论,对比不同应力、应变及能量损伤原理下模型,考虑平均应力与应力松弛对建模精度的影响,得出针对金属材料蠕变-疲劳寿命预测的最优模型,形成基于失效机制的蠕变-寿命疲劳耦合损伤评估方法,满足机械结构环境-高性能-高安全性设计要求。The beneficial effect of the present invention is that for the creep-fatigue failure of metal materials, the interaction between creep-fatigue is fully considered, the creep-fatigue interaction theory is established, and the models under different stress, strain and energy damage principles are compared. Considering the influence of average stress and stress relaxation on modeling accuracy, the optimal model for creep-fatigue life prediction of metal materials is obtained, and a creep-life fatigue coupling damage assessment method based on the failure mechanism is formed to meet the requirements of mechanical structural environment-high Performance-high security design requirements.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solution of the present invention will be further described in detail below through the accompanying drawings and examples.
附图说明Description of the drawings
图1为本发明金属材料Nb521在不同保载时间下的时间-寿命曲线图。Figure 1 is a time-life curve diagram of the metal material Nb521 of the present invention under different load holding times.
图2为本发明金属材料Nb521基于时间分数模型的预测寿命和试验寿命的对比图。Figure 2 is a comparison chart of the predicted life and test life of the metal material Nb521 of the present invention based on the time fraction model.
图3为本发明金属材料Nb521基于延性耗竭模型的预测寿命和试验寿命的对比图。Figure 3 is a comparison chart of the predicted life and test life of the metal material Nb521 of the present invention based on the ductile depletion model.
图4为本发明金属材料Nb521基于应变能密度耗竭模型的预测寿命和试验寿命的对比图。Figure 4 is a comparison chart between the predicted life and the test life of the metal material Nb521 of the present invention based on the strain energy density depletion model.
图5为本发明金属材料Nb521在线性与非线性累积损伤理论下三种蠕变损伤评估模型的概率密度对比图。Figure 5 is a probability density comparison diagram of three creep damage evaluation models of the metal material Nb521 of the present invention under linear and nonlinear cumulative damage theories.
图6为本发明的方法流程框图。Figure 6 is a flow chart of the method of the present invention.
具体实施方式Detailed ways
如图1至图6所示的一种金属材料蠕变-疲劳寿命预测模型的择优方法,该方法包括以下步骤:As shown in Figures 1 to 6, a method for selecting the best creep-fatigue life prediction model for metal materials includes the following steps:
步骤一、获取金属材料不同保载时间下的时间-寿命曲线:根据金属材料蠕变-疲劳试验标准,进行单轴恒定应变条件下的蠕变-疲劳试验,将所得试验数据绘制在坐标系内,得到金属材料在单轴恒定应变条件下的时间-寿命曲线;Step 1. Obtain the time-life curve of the metal material under different load holding times: According to the creep-fatigue test standard of metal materials, conduct a creep-fatigue test under uniaxial constant strain conditions, and plot the obtained test data in the coordinate system , obtain the time-life curve of metal materials under uniaxial constant strain conditions;
步骤二、建立非线性累计损伤模型,过程如下:Step 2: Establish a nonlinear cumulative damage model. The process is as follows:
步骤201、根据线性损伤总和准则,在整个使用周期内,当金属材料的疲劳损伤和蠕变损伤之和等于1时,即金属材料材料发生破坏;其中,/>为金属材料发生破坏时累计的疲劳损伤,/>为金属材料发生破坏时累计的蠕变损伤;Step 201. According to the linear damage sum criterion, during the entire service life, when the sum of the fatigue damage and creep damage of the metal material is equal to 1, that is Metal materials are damaged; among them,/> It is the accumulated fatigue damage when the metal material is damaged,/> It is the accumulated creep damage when the metal material is damaged;
步骤202、根据整个使用周期内每一次循环的疲劳损伤df和蠕变损伤dc,得到整个使用周期内对应的疲劳损伤和蠕变损伤/>即Step 202: Based on the fatigue damage d f and creep damage d c of each cycle during the entire service cycle, obtain the corresponding fatigue damage during the entire service cycle and creep damage/> Right now
其中,N0为在蠕变-疲劳交互试验中使用相同总应变范围的纯疲劳循环次数;Among them, N 0 is the number of pure fatigue cycles using the same total strain range in the creep-fatigue interaction test;
步骤203、代入步骤201中的公式得到线性损伤模型:Step 203. Substitute the formula in step 201 to obtain the linear damage model:
步骤204、根据Skelton描述的损伤函数,将步骤201中累计的线性损伤拓展到非线性损伤函数,步骤201中的公式修改为并将步骤202中的公式代入,得到非线性累计损伤模型/> Step 204. According to the damage function described by Skelton, the linear damage accumulated in step 201 is expanded to a nonlinear damage function. The formula in step 201 is modified as And substitute the formula in step 202 to obtain the nonlinear cumulative damage model/>
步骤204中,线性累计损伤准则将蠕变损伤和疲劳损伤单独考虑,忽略了蠕变损伤与疲劳损伤之间的相互作用,即蠕变孔洞的形成会加速疲劳裂纹萌生和扩展,疲劳载荷也会促进蠕变损伤的累积。根据Skelton描述的损伤函数,可将步骤201中累计的线性损伤之和拓展到一个更具破坏性的非线性交互函数,该函数考虑蠕变-疲劳与疲劳-蠕变之间的相互作用关系。In step 204, the linear cumulative damage criterion considers creep damage and fatigue damage separately and ignores the interaction between creep damage and fatigue damage. That is, the formation of creep holes will accelerate the initiation and expansion of fatigue cracks, and the fatigue load will also Promote the accumulation of creep damage. According to the damage function described by Skelton, the sum of linear damages accumulated in step 201 can be expanded to a more destructive nonlinear interaction function, which considers the interaction relationship between creep-fatigue and fatigue-creep.
步骤三、确定金属材料的蠕变损伤,过程如下:Step 3: Determine the creep damage of metal materials. The process is as follows:
步骤301、根据时间分数模型,得到保载阶段内的每一次蠕变损伤的积分表达式为结合Feltham提出的随保持时间变化的应力松弛模型,得到每一次循环的蠕变损伤即/>其中,th为每一次循环的拉伸保持时间,tR(σ,T)为不同应力水平σ和温度T下的蠕变破裂时间;σ0为稳定周期保持时间的初始应力,B”和b均为拟合参数,t为从保持时间开始算起的时间;Step 301. According to the time fractional model, the integral expression of each creep damage during the load holding stage is obtained: Combined with the stress relaxation model that changes with holding time proposed by Feltham, the creep damage of each cycle is obtained, that is/> Among them, t h is the tensile holding time of each cycle, t R (σ, T) is the creep rupture time under different stress levels σ and temperature T; σ 0 is the initial stress of the stable cycle holding time, B” and b are all fitting parameters, t is the time from the start of the holding time;
步骤302、根据延性耗竭模型,得到保载阶段内的每一次蠕变损伤的积分表达式为结合瞬时非弹性应变率/>与延性蠕变/>之间的线性关系,得到每一次循环的蠕变损伤即/>其中,/>为瞬时非弹性应变率;是在给定/>和T下的延性蠕变;B”和b为拟合参数;E为杨氏模量;β和d均为拟合参数;Step 302: According to the ductile depletion model, the integral expression of each creep damage during the load holding stage is obtained: Combined with instantaneous inelastic strain rate/> and ductile creep/> The linear relationship between the two, the creep damage of each cycle is obtained, that is/> Among them,/> is the instantaneous inelastic strain rate; is given/> Ductility creep under and T; B" and b are fitting parameters; E is Young's modulus; β and d are both fitting parameters;
步骤303、根据应变能密度耗竭模型,并对应变能密度耗竭模型进行修正,得到保载阶段内的每一次蠕变损伤的积分表达式为结合平均应力对蠕变-疲劳交互试验的影响,以及塑性应变范围Δεpp和保持时间对应力松弛行为的影响,得到每一次循环的蠕变损伤即/>其中,是由非弹性应变能密度率以及温度共同决定的失效应变能密度的方程;/>为非弹性应变能密度率;ωcrit(T)为在一定温度下不发生蠕变损伤时的临界破坏应变能密度;/>和n1为材料和温度相关系数;/> Step 303: Modify the strain energy density depletion model according to the strain energy density depletion model, and obtain the integral expression of each creep damage during the load holding stage as Combining the influence of the average stress on the creep-fatigue interaction test, as well as the influence of the plastic strain range Δε pp and the holding time on the stress relaxation behavior, the creep damage of each cycle is obtained, that is/> in, It is the equation of failure strain energy density determined by the inelastic strain energy density rate and temperature;/> is the inelastic strain energy density rate; ω crit (T) is the critical failure strain energy density when creep damage does not occur at a certain temperature;/> and n 1 is the material and temperature correlation coefficient;/>
步骤三中,目前对蠕变损伤的计算主要是基于应力、应变和能量的积分方程,即时间分数模型、延性耗竭模型和应变能密度耗竭模型,被广泛应用于对蠕变损伤的评估。步骤202中,整个使用周期内每一次循环的疲劳损伤df的计算公式说明了每循环的疲劳损伤的值,因此,如何评估金属材料在保载阶段产生的蠕变损伤是预测蠕变-疲劳寿命的难点所在。In step three, the current calculation of creep damage is mainly based on the integral equation of stress, strain and energy, namely the time fraction model, the ductility depletion model and the strain energy density depletion model, which are widely used in the assessment of creep damage. In step 202, the calculation formula of fatigue damage d f for each cycle during the entire service life illustrates the value of fatigue damage for each cycle. Therefore, how to evaluate the creep damage generated by metal materials during the load-holding stage is to predict creep-fatigue. The hard part about longevity.
步骤301中以试验过程中的应力变化与温度作为变量计算金属材料的蠕变损伤,步骤302中以非弹性应变率和蠕变延性作为主要参量计算金属材料的蠕变损伤,步骤303中结合能量密度耗散准则计算金属材料的蠕变损伤。In step 301, the stress change and temperature during the test are used as variables to calculate the creep damage of the metal material. In step 302, the inelastic strain rate and creep ductility are used as the main parameters to calculate the creep damage of the metal material. In step 303, the energy is combined Density dissipation criterion calculates creep damage of metallic materials.
步骤303中,在应变能密度耗竭模型中,用非弹性应变能密度作为参数来评价保持期内每一次循环的蠕变损伤。Payten能量法以非弹性应变能密度耗散率和非弹性应变能密度作为主要控制参量定义了一周次的蠕变损伤,根据应变能密度耗竭模型,得到保载阶段内的每一次蠕变损伤的积分表达式为Takahashi等人基于大量的实验数据对应变能密度耗竭模型进行了一次修正,提出了一个基于能量的延性耗竭模型,即/>Wang在Takahashi的基础上研究了平均应力对蠕变-疲劳交互试验的影响,并综合了当外加应力大于平均应力绝对值时,蠕变-疲劳裂纹开始逐渐萌生和扩展的理论在该模型中,非弹性应变能密度可以表示为 In step 303, in the strain energy density depletion model, the inelastic strain energy density is used as a parameter to evaluate the creep damage of each cycle during the retention period. The Payten energy method uses the inelastic strain energy density dissipation rate and the inelastic strain energy density as the main control parameters to define one cycle of creep damage. According to the strain energy density depletion model, the value of each creep damage during the load holding stage is obtained. The integral expression is Based on a large amount of experimental data, Takahashi et al. revised the strain energy density depletion model and proposed an energy-based ductility depletion model, namely/> Wang studied the influence of mean stress on creep-fatigue interaction tests based on Takahashi, and synthesized the theory that when the applied stress is greater than the absolute value of mean stress, creep-fatigue cracks begin to gradually initiate and expand. In this model, The inelastic strain energy density can be expressed as
步骤四、验证蠕变-疲劳寿命预测精度:以试验疲劳寿命为横坐标,预测寿命为纵坐标,建立坐标系,将三种蠕变损伤的预测模型分别结合疲劳损伤的预测模型得到的不同保持时间下的蠕变-疲劳寿命预测结果在坐标系中标出,得到时间分数模型的预测结果的离散程度最大,超出了5倍线边界;延性耗竭模型的预测结果皆在5倍线边界内,预测的偏差小于时间分数模型;应变能密度耗竭模型的预测结果皆在3倍线边界内;得出三种蠕变损伤评估模型中应变能密度耗竭模型的精度最高。Step 4. Verify the accuracy of creep-fatigue life prediction: Taking the test fatigue life as the abscissa and the predicted life as the ordinate, establish a coordinate system and combine the three creep damage prediction models with the different maintenance results obtained by the fatigue damage prediction model. The prediction results of creep-fatigue life under time are plotted in the coordinate system. The prediction results of the time fraction model have the largest degree of dispersion and exceed the 5-fold line boundary; the prediction results of the ductile depletion model are all within the 5-fold line boundary. The deviation is smaller than that of the time fraction model; the prediction results of the strain energy density depletion model are all within the 3-fold line boundary; it can be concluded that the strain energy density depletion model has the highest accuracy among the three creep damage assessment models.
本发明对于金属材料的蠕变-疲劳失效而言,充分考虑蠕变-疲劳之间的交互作用,建立蠕变-疲劳交互理论,对比不同应力、应变及能量损伤原理下模型,考虑平均应力与应力松弛对建模精度的影响,得出针对金属材料蠕变-疲劳寿命预测的最优模型,形成基于失效机制的蠕变-寿命疲劳耦合损伤评估方法,满足机械结构环境-高性能-高安全性设计要求。For the creep-fatigue failure of metal materials, the present invention fully considers the interaction between creep-fatigue, establishes a creep-fatigue interaction theory, compares models under different stress, strain and energy damage principles, and considers the average stress and The influence of stress relaxation on modeling accuracy is used to obtain the optimal model for creep-fatigue life prediction of metal materials, and a creep-life fatigue coupling damage assessment method based on failure mechanism is formed to meet the requirements of mechanical structural environment-high performance-high safety. Sexual design requirements.
需要说明的是,如图2和图3所示,延性耗竭模型的预测结果皆在5倍线边界内,部分预测结果低于实验数据,预测的偏差小于时间分数模型;应变能密度耗竭模型预测结果全部分布在3倍线边界内且主要集中在1.5倍线边界内。It should be noted that, as shown in Figures 2 and 3, the prediction results of the ductility depletion model are all within the 5-fold line boundary, some prediction results are lower than the experimental data, and the prediction deviation is smaller than the time fraction model; the strain energy density depletion model prediction The results are all distributed within the 3-fold line boundary and mainly concentrated within the 1.5-fold line boundary.
将基于三种蠕变损伤评估模型的Nb521蠕变-疲劳交互寿命的预测结果计算得出,如图2、图3和图4所示,时间分数模型(TF)的预测结果的离散程度最大,超出了5倍线边界;延性耗竭模型(DE)的预测结果皆在5倍线边界内,部分预测结果低于实验数据,预测的偏差小于时间分数模型;应变能密度耗竭模型(SEDE)预测结果全部分布在3倍线边界内且主要集中在1.5倍线边界内;三种蠕变损伤评估模型中应变能密度耗竭模型的精度最高。The prediction results of Nb521 creep-fatigue interaction life based on three creep damage assessment models are calculated. As shown in Figure 2, Figure 3 and Figure 4, the prediction results of the time fraction model (TF) have the largest degree of dispersion. Beyond the 5-fold line boundary; the prediction results of the ductility depletion model (DE) are all within the 5-fold line boundary, some prediction results are lower than the experimental data, and the prediction deviation is smaller than the time fraction model; the prediction results of the strain energy density depletion model (SEDE) All are distributed within the 3-fold line boundary and mainly concentrated within the 1.5-fold line boundary; among the three creep damage assessment models, the strain energy density depletion model has the highest accuracy.
线性累积损伤与非线性累积损伤蠕变-疲劳寿命预测结果相比,由于非线性累积损伤准则考虑了蠕变-疲劳之间的交互作用,而使非线性预测寿命更加精准。从三种模型的预测结果可以发现,当保持时间为90s,120s时,三种模型的预测能力都被明显高估,对于此种现象,主要是Nb521合金的抗氧化性能较弱,所以对于长时保载条件的蠕变-疲劳寿命预测被高估。针对此种情况,通过使用概率密度函数来量化预测误差的分布Perror且Perror=log10(Np)-log10(Ne);其中,Np和Ne分别表示预测寿命和实验寿命。Compared with the linear cumulative damage and nonlinear cumulative damage creep-fatigue life prediction results, the nonlinear cumulative damage criterion takes into account the interaction between creep and fatigue, making the nonlinear cumulative damage life prediction more accurate. From the prediction results of the three models, it can be found that when the holding time is 90s and 120s, the prediction capabilities of the three models are significantly overestimated. For this phenomenon, it is mainly due to the weak oxidation resistance of the Nb521 alloy, so for long-term Creep-fatigue life predictions for load-holding conditions are overestimated. In response to this situation, the distribution of prediction error P error is quantified by using the probability density function and P error =log 10 (N p )-log 10 (N e ); where N p and N e represent the predicted life and experimental life respectively. .
如图5所示为线性与非线性累积损伤理论下三种蠕变损伤评估模型的概率密度相比较。时间分数模型、延性耗竭模型和应变能密度耗竭模型相比,它们的预测误差分散程度越来越小,模型的预测精度越来越好;线性与非线性累积损伤相比,非线性累积损伤条件下三种蠕变损伤评估模型的Perror值更接近于0,说明基于非线性累积损伤准则对合金的蠕变-疲劳寿命预测精度更高。对于应变能密度耗竭模型而言,采用线性累积损伤模型时其概率密度分布函数具有较高的均值,说明其蠕变-疲劳寿命预测结果具有较强的非保守型,而非线性累积损伤理论条件下预测结果相对而言更为保守。综上所述,对金属的蠕变-疲劳寿命预测而言,应优先选择非线性损伤总和准则下的应变能密度耗竭模型,该模型的预测精度最高。Figure 5 shows a comparison of the probability densities of three creep damage assessment models under linear and nonlinear cumulative damage theories. Compared with the time fractional model, ductility depletion model and strain energy density depletion model, their prediction error dispersion is getting smaller and smaller, and the prediction accuracy of the model is getting better and better; compared with linear and nonlinear cumulative damage, nonlinear cumulative damage conditions The P error values of the following three creep damage assessment models are closer to 0, indicating that the creep-fatigue life prediction accuracy of the alloy based on the nonlinear cumulative damage criterion is higher. For the strain energy density depletion model, the probability density distribution function has a higher mean value when using the linear cumulative damage model, indicating that its creep-fatigue life prediction results are strongly non-conservative, rather than the linear cumulative damage theoretical conditions. The forecast results below are relatively more conservative. In summary, for the prediction of creep-fatigue life of metals, the strain energy density depletion model under the nonlinear damage summation criterion should be preferred, as this model has the highest prediction accuracy.
本实施例中,步骤202中,整个使用周期内每一次循环的疲劳损伤df是通过无保持时间的疲劳寿命的倒数得到,即 In this embodiment, in step 202, the fatigue damage d f of each cycle during the entire service cycle is obtained by the reciprocal of the fatigue life without holding time, that is,
本实施例中,步骤301中,tR与不同应力水平σ的关系为tR(σ,T)=k·σ-α;其中,k与α是与材料和温度相关的系数,通过拟合蠕变试验结果tR和σ得到;Feltham提出的随保持时间变化的应力松弛模型为σF=σ0[1-B”ln(bt+1)]。In this embodiment, in step 301, the relationship between t R and different stress levels σ is t R (σ, T) = k·σ -α ; where k and α are coefficients related to the material and temperature. Through fitting The creep test results t R and σ are obtained; the stress relaxation model proposed by Feltham that changes with the holding time is σ F =σ 0 [1-B”ln(bt+1)].
步骤301中,tR(σ,T)的确定须在给定温度下进行不同应力水平下的单轴拉伸蠕变试验。In step 301, the determination of t R (σ, T) requires conducting uniaxial tensile creep tests at different stress levels at a given temperature.
本实施例中,步骤302中,在给定时间t的应力松弛过程中的瞬时非弹性应变率且瞬时非弹性应变率/>与延性蠕变/>之间的线性关系为其中,/>为应力松弛过程中的应力松弛速率;且/> In this embodiment, in step 302, the instantaneous inelastic strain rate during the stress relaxation process at a given time t And the instantaneous inelastic strain rate/> and ductile creep/> The linear relationship between Among them,/> is the stress relaxation rate during the stress relaxation process; and/>
步骤302中,Priest和Ellison在对Cr-Mo钢的研究基础上,结合Lagneberg对线性累积损伤模型修正后的模型,提出延性耗损模型。在该模型中,认为非弹性应变率和蠕变延性对每循环蠕变损伤的影响最大。的确定也需要在给定温度下进行不同应力水平下的单轴拉伸蠕变试验。In step 302, Priest and Ellison proposed a ductility loss model based on the research on Cr-Mo steel and combined with Lagneberg's modified model of the linear cumulative damage model. In this model, inelastic strain rate and creep ductility are considered to have the greatest influence on creep damage per cycle. The determination also requires uniaxial tensile creep tests at different stress levels at a given temperature.
本实施例中,步骤303中,和/>之间的关系为/>其中,和n1为材料和温度相关系数;ωf为累积到破坏的非弹性应变能密度,且/> In this embodiment, in step 303, and/> The relationship between in, and n 1 is the material and temperature correlation coefficient; ω f is the inelastic strain energy density accumulated to failure, and/>
本实施例中,步骤303中,结合平均应力对蠕变-疲劳交互试验的影响,当外加应力大于平均应力绝对值时,蠕变-疲劳裂纹开始逐渐萌生和扩展时,非弹性应变能密度为且/>其中,/>是在给定时刻t的瞬时非弹性应变能密度;对非弹性应变能密度进行微分得到在给定时间的瞬时非弹性应变能密度变化率/>即/> In this embodiment, in step 303, combined with the influence of average stress on the creep-fatigue interaction test, when the applied stress is greater than the absolute value of the average stress, when creep-fatigue cracks begin to gradually initiate and expand, the inelastic strain energy density is and/> Among them,/> is the instantaneous inelastic strain energy density at a given time t; differentiate the inelastic strain energy density to obtain the instantaneous inelastic strain energy density change rate at a given time/> That is/>
本实施例中,步骤303中,结合塑性应变范围Δεpp和保持时间对应力松弛行为的影响,得到随保持时间变化的应力松弛模型为σJ=σ0-(A·logΔεpp+B)·log(1+t);其中,A和B为拟合修正的参数;将应力松弛公式对保载时间t进行求导,得到代入瞬时非弹性应变能密度变化率的公式中得到In this embodiment, in step 303, by combining the influence of the plastic strain range Δε pp and the holding time on the stress relaxation behavior, the stress relaxation model that changes with the holding time is obtained as σ J =σ 0 -(A·logΔε pp +B)· log(1+t); among them, A and B are the parameters of fitting correction; derivation of the stress relaxation formula with respect to the load holding time t, we get Substituting into the formula of instantaneous inelastic strain energy density change rate, we get
令 make
则 but
需要说明的是,在时间分数模型和延性耗竭模型中,通常采用Feltham应力松弛公式描述保载期间的应力下降。对保持时间下的应力松弛曲线进行拟合,发现该公式下的拟合曲线虽然有很高的拟合度,但是模型参数(尤其是参数b)在不同保持时间下的敏感度很高,因此降低了其在复杂载荷工况的适用性。而Wang的模型修正了Jeong等人提出的应力松弛公式,其中同时考虑了塑性应变范围和保持时间对应力松弛行为的影响。与Feltham应力松弛公式相比,Jeong的拟合效果更好,拟合参数的离散度更低。It should be noted that in the time fractional model and the ductile depletion model, the Feltham stress relaxation formula is usually used to describe the stress drop during the load holding period. Fitting the stress relaxation curve under holding time, it was found that although the fitting curve under this formula has a high degree of fitting, the model parameters (especially parameter b) are highly sensitive under different holding times, so Reducing its applicability in complex load conditions. Wang's model modifies the stress relaxation formula proposed by Jeong et al., which also considers the influence of plastic strain range and holding time on stress relaxation behavior. Compared with the Feltham stress relaxation formula, Jeong's fitting effect is better and the dispersion of the fitting parameters is lower.
本实施例中,步骤303中,结合平均应力对蠕变-疲劳交互试验的影响,以及塑性应变范围Δεpp和保持时间对应力松弛行为的影响,改进后的应变能密度耗竭模型中,将保载阶段内的蠕变损伤的积分表达式修正为其中,ωcrit(T)是在一定温度下没有蠕变损伤的临界失效应变能密度;In this embodiment, in step 303, combined with the influence of the average stress on the creep-fatigue interaction test and the influence of the plastic strain range Δε pp and the holding time on the stress relaxation behavior, the improved strain energy density depletion model will maintain The integral expression of creep damage during the loading stage is modified to Among them, ω crit (T) is the critical failure strain energy density without creep damage at a certain temperature;
对于拉伸保载条件下的每循环的蠕变损伤,将瞬时非弹性应变能密度变化率代入修正后的保载阶段内的蠕变损伤的积分表达式,得到For the creep damage per cycle under tensile load-holding conditions, the instantaneous inelastic strain energy density change rate is substituted into the integral expression of the creep damage in the corrected load-holding stage to obtain
在拟合ωcrit(T)的过程中,ωcrit(T)的数值大于ωf的数值时,蠕变损伤的积分表达式简化为 In the process of fitting ω crit (T), when the value of ω crit (T) is greater than the value of ω f , the integral expression of creep damage is simplified to
需要说明的是,如果在拟合ωcrit(T)的过程中发现其数值远远大于ωf的数值,即不存在保载阶段初期因较髙非弹性应变能密度导致的“免蠕变损伤阶段”,蠕变损伤的公式可以简化为: It should be noted that if in the process of fitting ω crit (T) it is found that its value is much larger than the value of ω f , that is, there is no "no creep damage" caused by the higher inelastic strain energy density in the early stage of the load holding stage. Stage", the formula of creep damage can be simplified as:
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention and do not limit the present invention in any way. Any simple modifications, changes and equivalent structural changes made to the above embodiments based on the technical essence of the present invention still belong to the technology of the present invention. within the protection scope of the scheme.
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