CN117576885A - Visual remote controller - Google Patents
Visual remote controller Download PDFInfo
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- CN117576885A CN117576885A CN202410046167.5A CN202410046167A CN117576885A CN 117576885 A CN117576885 A CN 117576885A CN 202410046167 A CN202410046167 A CN 202410046167A CN 117576885 A CN117576885 A CN 117576885A
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B17/00—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C21/00—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
- G01C21/10—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration
- G01C21/12—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning
- G01C21/16—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning by integrating acceleration or speed, i.e. inertial navigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B5/00—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied
- G08B5/22—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission
- G08B5/36—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission using visible light sources
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Abstract
Description
技术领域Technical field
本发明涉及遥控器技术领域,更具体地说,本发明涉及一种可视遥控器。The present invention relates to the technical field of remote controls, and more specifically, the present invention relates to a visual remote control.
背景技术Background technique
可视遥控器是一种结合了视觉技术和遥控技术的设备,用于控制工程机械,它的工作原理是通过摄像头和传感器获取实时的图像和环境信息,然后通过无线通信技术将这些信息传输到遥控器的显示屏上,操作人员可以通过显示屏上的图像来监视和控制工程机械的运动,继而通过手柄对整个遥控器进行操作,控制整个工程机械运动,达到最终想要实现的效果。The visual remote control is a device that combines visual technology and remote control technology and is used to control construction machinery. Its working principle is to obtain real-time images and environmental information through cameras and sensors, and then transmit this information to the computer through wireless communication technology. On the display screen of the remote control, the operator can monitor and control the movement of the construction machinery through the images on the display screen, and then operate the entire remote control through the handle to control the movement of the entire construction machinery to achieve the final desired effect.
现有的可视遥控器,通常设置操作机构对机械设备进行更好的控制,然而遥控器不能因为操作机构的精准状态进行操作机构的选择,存在以下缺陷:Existing visual remote controls usually have an operating mechanism to better control the mechanical equipment. However, the remote control cannot select the operating mechanism due to the precise state of the operating mechanism, and has the following defects:
若使用操作机构对机械设备进行控制时,操作机构由于长时间的磨损或者其他意外导致操作机构的精确性下降,仍使用该操作机构可能会导致机械设备出现意外,危险性增大;若操作机构功能正常,其余的操作机构在该操作机构正常使用的情况下仍开启,会在一定程度上造成资源的浪费;If the operating mechanism is used to control mechanical equipment, and the accuracy of the operating mechanism decreases due to long-term wear or other accidents, still using the operating mechanism may cause accidents to the mechanical equipment and increase the risk; if the operating mechanism The function is normal, and the other operating mechanisms are still open when the operating mechanism is in normal use, which will cause a waste of resources to a certain extent;
因此,本发明提出一种可视遥控器,能够在每次对机械设备进行控制的时候,选择出最为合适的操作机构。Therefore, the present invention proposes a visual remote controller that can select the most appropriate operating mechanism every time the mechanical equipment is controlled.
为了解决上述两个缺陷,现提供一种技术方案。In order to solve the above two defects, a technical solution is now provided.
发明内容Contents of the invention
为了克服现有技术的上述缺陷,本发明的实施例提供一种可视遥控器以解决上述背景技术中提出的问题。In order to overcome the above-mentioned shortcomings of the prior art, embodiments of the present invention provide a visual remote control to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种可视遥控器,包括遥控器主体,所述控器主体的内部设置有操作机构、陀螺仪传感器、超声波传感器、控制器;A visual remote control includes a remote control body, and an operating mechanism, a gyroscope sensor, an ultrasonic sensor, and a controller are provided inside the controller body;
陀螺仪传感器:用于采集旋转压力传感器旋转偏差角度值;Gyro sensor: used to collect the rotation deviation angle value of the rotation pressure sensor;
超声波传感器:用于采集操作杆裂纹长度和裂纹深度;Ultrasonic sensor: used to collect the crack length and crack depth of the operating rod;
控制器:控制器的输入端分别与陀螺仪传感器、超声波传感器的输出端电性连接,用于接收陀螺仪传感器、超声波传感器的输出信号,生成控制指令;Controller: The input end of the controller is electrically connected to the output end of the gyro sensor and ultrasonic sensor respectively, and is used to receive the output signals of the gyro sensor and ultrasonic sensor and generate control instructions;
操作机构:所述操作机构包括操作握把,操作握把的顶部固定设置有状态指示灯,且状态指示灯的输入端与控制器的输出端电性连接;Operating mechanism: The operating mechanism includes an operating handle. A status indicator light is fixed on the top of the operating handle, and the input end of the status indicator light is electrically connected to the output end of the controller;
控制器综合分析陀螺仪传感器、超声波传感器的输出信号后,控制相应操作机构顶部的指示灯常亮。After comprehensively analyzing the output signals of the gyroscope sensor and the ultrasonic sensor, the controller controls the indicator light on the top of the corresponding operating mechanism to stay on.
在一个优选的实施方式中,所述操作机构包括操作握把,所述操作握把的顶部固定设置有状态指示灯,所述操作握把的底部与支撑杆固定连接,所述支撑杆的底部与旋转固定卡扣固定连接,所述旋转固定卡扣的底部与手柄浮动支座的顶部固定连接,所述手柄浮动支座之间通过支座连接杆拉伸连接,所述手柄浮动支座两端分别与弹簧两端固定连接,所述的手柄浮动支座的底部固定连接有旋转压力传感器。In a preferred embodiment, the operating mechanism includes an operating handle, the top of the operating handle is fixedly provided with a status indicator light, the bottom of the operating handle is fixedly connected to a support rod, and the bottom of the support rod It is fixedly connected with the rotating fixed buckle. The bottom of the rotating fixed buckle is fixedly connected with the top of the handle floating support. The handle floating supports are stretched and connected through the support connecting rod. The two handle floating supports are The two ends are respectively fixedly connected to the two ends of the spring, and the bottom of the floating support of the handle is fixedly connected to a rotating pressure sensor.
在一个优选的实施方式中,所述操作机构包括感应环支架,所述感应环支架与电控感应环底部固定连接,所述电控感应环顶部与遥控器主体的内壁固定连接,所述支撑杆从所述电控感应环与感应环支架中间穿过。In a preferred embodiment, the operating mechanism includes an induction ring bracket, the induction ring bracket is fixedly connected to the bottom of the electronically controlled induction ring, the top of the electronically controlled induction ring is fixedly connected to the inner wall of the remote control body, and the support The rod passes between the electronically controlled induction ring and the induction ring bracket.
在一个优选的实施方式中,所述遥控器主体的表面设置有显示屏,所述遥控器主体的顶部固定连接有遥控器握把。In a preferred embodiment, a display screen is provided on the surface of the remote control body, and a remote control handle is fixedly connected to the top of the remote control body.
在一个优选的实施方式中,所述控制器包括采集模块、处理模块、排序模块、控制模块;In a preferred embodiment, the controller includes a collection module, a processing module, a sorting module, and a control module;
采集模块用于采集旋转压力传感器旋转偏差角度值,操作杆的损伤指数并上传到处理模块;The acquisition module is used to collect the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod and upload them to the processing module;
处理模块,将上传的旋转压力传感器旋转偏差角度值,操作杆的损伤指数建立数据分析模型,生成操作杆评估系数,并将操作杆评估系数传递至排序模块;The processing module establishes a data analysis model based on the uploaded rotation deviation angle value of the rotary pressure sensor and the damage index of the operating rod, generates an operating rod evaluation coefficient, and passes the operating rod evaluation coefficient to the sorting module;
排序模块,将生成的操作杆评估系数进行排序,按照从大到小的顺序进行排序;并将排序结果传递至控制模块;The sorting module sorts the generated operating lever evaluation coefficients from large to small; and passes the sorting results to the control module;
控制模块,根据排序模块上传的结果,控制状态指示灯的亮灭。The control module controls the status indicator light to turn on and off based on the results uploaded by the sorting module.
在一个优选的实施方式中,包括以下步骤:In a preferred embodiment, the following steps are included:
S1:采集旋转压力传感器旋转偏差角度值,操作杆的损伤指数并上传到处理模块;S1: Collect the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod and upload them to the processing module;
旋转压力传感器旋转偏差角度值,式中,/>为预设的旋转的角度,/>为实际的偏转角度;Rotary pressure sensor rotation deviation angle value , in the formula,/> is the preset rotation angle,/> is the actual deflection angle;
操作杆的损伤指数的表达式为:/>,式中,/>为裂纹长度,/>为裂纹深度,/>为裂纹长度,裂纹深度的比例系数,且/>;Damage index of operating lever The expression is:/> , in the formula,/> is the crack length,/> is the crack depth,/> is the proportional coefficient of crack length and crack depth, and/> ;
S2:将旋转压力传感器旋转偏差角度值,操作杆的损伤指数建立数据分析模型,生成操作杆评估系数,并将操作杆评估系数传递至排序模块;S2: Establish a data analysis model based on the rotation deviation angle value of the rotary pressure sensor and the damage index of the operating rod, generate the operating rod evaluation coefficient, and transfer the operating rod evaluation coefficient to the sorting module;
S3:根据上传的操作杆评估系数进行排序,按照从大到小的顺序进行排序;并将排序结果传递至控制模块;S3: Sort according to the uploaded operating lever evaluation coefficient, sort from large to small; and pass the sorting results to the control module;
S4:根据排序模块上传的结果,控制模块控制状态指示灯的亮灭。S4: According to the results uploaded by the sorting module, the control module controls the status indicator lights to turn on and off.
在一个优选的实施方式中,S2.1:将旋转压力传感器旋转偏差角度值、操作杆的损伤指数分别标记为;In a preferred embodiment, S2.1: Mark the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod as respectively ;
S2.2:计算操作杆评估系数,其表达式为:;S2.2: Calculate the operating lever evaluation coefficient, its expression is: ;
式中,为操作杆评估系数,/>为旋转压力传感器旋转偏差角度值、操作杆的损伤指数的比例系数,且/>。In the formula, Evaluation coefficient for the operating lever,/> is the proportional coefficient of the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod, and/> .
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、本发明通过设置操作机构,操作人员手握操作握把,根据机器设备需要移动的方向,移动支撑杆倾斜,使得支撑杆的表面与电控感应环的内壁触碰,此时整个遥控器启动,机械设备随着遥控器的操作开始运动,若需要进行加速,操作人员直接往下按压,旋转压力传感器感受到压力控制机械设备加速,实现往下按压加速的效果;1. The present invention sets an operating mechanism. The operator holds the operating handle and moves the support rod to tilt according to the direction in which the machine equipment needs to move, so that the surface of the support rod contacts the inner wall of the electronically controlled induction ring. At this time, the entire remote control When started, the mechanical equipment starts to move with the operation of the remote control. If acceleration is required, the operator directly presses down, and the rotating pressure sensor senses the pressure to control the acceleration of the mechanical equipment, achieving the effect of pressing down to accelerate;
2、本发明通过采集旋转压力传感器旋转偏差角度值、操作杆的损伤指数,建立操作杆评估系数,然后将计算到的操作杆评估系数按照从大到小的顺序进行排序,选择出操作杆评估系数最大的操作机构,然后操作机构对应的上方的状态指示灯开启,提醒操作人员此操作机构为最灵敏、精确的操作机构,避免因为操作机构的不灵敏导致的机械设备移动不精确。2. The present invention establishes the operating rod evaluation coefficient by collecting the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod, and then sorts the calculated operating rod evaluation coefficients in order from large to small to select the operating rod evaluation coefficient. The operating mechanism with the largest coefficient, then the status indicator light above the corresponding operating mechanism turns on, reminding the operator that this operating mechanism is the most sensitive and precise operating mechanism, to avoid inaccurate movement of mechanical equipment caused by the insensitivity of the operating mechanism.
附图说明Description of the drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明;In order to facilitate understanding by those skilled in the art, the present invention will be further described below in conjunction with the accompanying drawings;
图1为本发明提出的一种可视遥控器的结构示意图;Figure 1 is a schematic structural diagram of a visual remote control proposed by the present invention;
图2为图1中操作机构结构示意图;Figure 2 is a schematic structural diagram of the operating mechanism in Figure 1;
图3为图1中操作机构向左方向按压的结构示意图;Figure 3 is a schematic structural diagram of the operating mechanism in Figure 1 pressing in the left direction;
图4为图1中操作机构底部的结构示意图;Figure 4 is a schematic structural diagram of the bottom of the operating mechanism in Figure 1;
图5为图1中操作机构向右方向按压的结构示意图;Figure 5 is a schematic structural diagram of the operating mechanism in Figure 1 pressing in the right direction;
图6为本发明提出的一种可视遥控器的底部的结构示意图;Figure 6 is a schematic structural diagram of the bottom of a visual remote control proposed by the present invention;
图7为本发明的一种可视遥控器的系统模块图。Figure 7 is a system module diagram of a visual remote control according to the present invention.
图中:1、遥控器主体;2、显示屏;3、遥控器握把;4、操作机构;401、状态指示灯;402、操作握把;403、支撑杆;404、电控感应环;405、感应环支架;406、旋转固定卡扣;407、手柄浮动支座;408、弹簧;409、旋转压力传感器;410、支座连接杆。In the picture: 1. Remote control body; 2. Display screen; 3. Remote control handle; 4. Operating mechanism; 401. Status indicator light; 402. Operating handle; 403. Support rod; 404. Electronically controlled induction ring; 405. Induction ring bracket; 406. Rotating fixed buckle; 407. Handle floating support; 408. Spring; 409. Rotating pressure sensor; 410. Support connecting rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
请参照图1-6所示,一种可视遥控器,包括遥控器主体1,所述遥控器主体1的表面设置有显示屏2,所述遥控器主体1的顶部固定连接有遥控器握把3,所述遥控器主体1的内部设置有操作机构4,用于控制遥控器实现机器设备按照不同速度前后左右移动的功能。Please refer to Figures 1-6. A visual remote control includes a remote control body 1. A display screen 2 is provided on the surface of the remote control body 1. A remote control grip is fixedly connected to the top of the remote control body 1. Handle 3. The remote control body 1 is provided with an operating mechanism 4 inside, which is used to control the remote control to realize the function of moving the machine equipment forward, backward, left, and right at different speeds.
请参照图1-6所示,所述操作机构4包括操作握把402,所述操作握把402的顶部固定设置有状态指示灯401,所述操作握把402的底部与支撑杆403固定连接,所述支撑杆403的底部与旋转固定卡扣406固定连接,所述旋转固定卡扣406的底部与手柄浮动支座407的顶部固定连接,所述手柄浮动支座407之间通过支座连接杆410拉伸连接,所述手柄浮动支座407两端分别与弹簧408两端固定连接,所述的手柄浮动支座407的底部固定连接有旋转压力传感器409。Please refer to Figures 1-6. The operating mechanism 4 includes an operating handle 402. The top of the operating handle 402 is fixed with a status indicator light 401. The bottom of the operating handle 402 is fixedly connected to the support rod 403. , the bottom of the support rod 403 is fixedly connected to the rotating fixed buckle 406, the bottom of the rotating fixed buckle 406 is fixedly connected to the top of the handle floating support 407, and the handle floating supports 407 are connected through supports. The rod 410 is stretched and connected, and the two ends of the handle floating support 407 are fixedly connected to the two ends of the spring 408 respectively. The bottom of the handle floating support 407 is fixedly connected with a rotation pressure sensor 409.
所述操作机构4包括感应环支架405,所述感应环支架405与电控感应环404底部固定连接,所述电控感应环404顶部与遥控器主体1的内壁固定连接,支撑杆403从所述电控感应环404与感应环支架405中间穿过。The operating mechanism 4 includes an induction ring bracket 405. The induction ring bracket 405 is fixedly connected to the bottom of the electronically controlled induction ring 404. The top of the electronically controlled induction ring 404 is fixedly connected to the inner wall of the remote control body 1. The support rod 403 is connected from there. The electronically controlled induction ring 404 and the induction ring bracket 405 pass through the middle.
整个遥控器的运动原理为:The movement principle of the entire remote control is:
分为三种情况:Divided into three situations:
第一种:需要控制机械设备移动,但是不需要对非常快的速度,按照预先设计的速度运行即可;The first type: It is necessary to control the movement of mechanical equipment, but it does not need to be very fast, just run it at a pre-designed speed;
首先,操作人员手握操作握把402,然后根据机器设备需要移动的方向,移动支撑杆403倾斜的方向,使得支撑杆403的表面与电控感应环404的内壁触碰,此时整个遥控器启动,机械设备随着遥控器的操作开始运动;例如,若操作人员需要机械设备往左方向移动,且不需要进行加速,此时维修人员手握操作握把402,使得支撑杆403往左方向直线倾斜,直至支撑杆403的表面与电控感应环404的内壁触碰,这时整个机械设备便按照预先设计的初速度往左方向移动;若操作人员需要机械设备往前方向移动,且不需要进行加速,此时维修人员手握操作握把402,使得支撑杆403往前方向直线倾斜,直至支撑杆403的表面与电控感应环404的内壁触碰,这时整个机械设备便按照预先设计的初速度往前方向移动;同理,要机械设备往后方向与右方向的初速度移动也是通过支撑杆403的表面与电控感应环404的后方向或者右方向的内壁触碰,实现此机械设备向右和向后的移动。First, the operator holds the operating handle 402, and then moves the support rod 403 in the tilted direction according to the direction in which the machine equipment needs to move, so that the surface of the support rod 403 contacts the inner wall of the electronically controlled induction ring 404. At this time, the entire remote control Start, the mechanical equipment starts to move with the operation of the remote control; for example, if the operator needs the mechanical equipment to move to the left direction and does not need to accelerate, at this time, the maintenance personnel holds the operating handle 402 to make the support rod 403 move to the left direction. Tilt in a straight line until the surface of the support rod 403 touches the inner wall of the electronically controlled induction ring 404. At this time, the entire mechanical equipment moves to the left direction according to the pre-designed initial speed; if the operator needs the mechanical equipment to move forward, and does not When acceleration is required, the maintenance personnel hold the operating handle 402 and tilt the support rod 403 straight forward until the surface of the support rod 403 touches the inner wall of the electronically controlled induction ring 404. At this time, the entire mechanical equipment will operate as planned. The designed initial velocity moves in the forward direction; similarly, the initial velocity movement of the mechanical equipment in the backward and right directions is also achieved by the surface of the support rod 403 touching the rear or right inner wall of the electronically controlled induction ring 404. This mechanical device moves to the right and backward.
值得注意的是,当支撑杆403的表面与电控感应环404的内壁碰撞的时候,机械设备运动有一个初速度,这个初速度是整个控制系统预先设计的,具体的数值由本领域技术人员依据具体情况进行设置,在此不作限定。It is worth noting that when the surface of the support rod 403 collides with the inner wall of the electronically controlled induction ring 404, the movement of the mechanical equipment has an initial speed. This initial speed is pre-designed by the entire control system, and the specific value is determined by those skilled in the art. Set according to specific circumstances and are not limited here.
第二种:需要控制机械设备移动,但同时需要控制机械设备在运行时需要非常快的速度,此时需要在预先设计的速度运行的基础上进行加速;Second type: It is necessary to control the movement of mechanical equipment, but at the same time it is necessary to control the mechanical equipment to run at a very fast speed. At this time, it is necessary to accelerate based on the pre-designed speed operation;
和上述操作一样,首先,操作人员手握操作握把402,然后根据机器设备需要移动的方向,移动支撑杆403倾斜的方向,使得支撑杆403的表面与电控感应环404的内壁触碰,此时整个遥控器启动,机械设备随着遥控器的操作开始运动,但此时需要按压操作握把402,使它向下缩,从而操作整个机械设备速度加快,具体原理如下:As with the above operation, first, the operator holds the operating handle 402, and then moves the support rod 403 in the inclined direction according to the direction in which the machine equipment needs to move, so that the surface of the support rod 403 contacts the inner wall of the electronically controlled induction ring 404. At this time, the entire remote control is started, and the mechanical equipment starts to move with the operation of the remote control. However, at this time, the operating handle 402 needs to be pressed to make it shrink downward, thereby speeding up the operation of the entire mechanical equipment. The specific principle is as follows:
当确定好机械装置移动的方向的时候,此时支撑杆403的表面已经与电控感应环404的内壁触碰,此时操作人员往下按压操作握把402,支撑杆403随着操作握把402的运动而往下运动,旋转固定卡扣406也向下运动,手柄浮动支座407的顶部受到压力开始往下运动,弹簧408也被压缩,此时,传感器接受的来自手柄浮动支座407底部的压力,向控制系统反馈增加速度,从而达到增加机械设备移动速度的效果。When the direction of movement of the mechanical device is determined, the surface of the support rod 403 has been in contact with the inner wall of the electronically controlled induction ring 404. At this time, the operator presses down the operating handle 402, and the support rod 403 follows the operating handle. 402 moves downward, the rotating fixed buckle 406 also moves downward, the top of the handle floating support 407 is pressured and begins to move downward, and the spring 408 is also compressed. At this time, the sensor receives information from the handle floating support 407 The pressure at the bottom feeds back to the control system to increase the speed, thereby achieving the effect of increasing the moving speed of the mechanical equipment.
第三种:需要控制机械设备移动,但同时需要控制机械设备在运行时需要较慢的速度进行细微的调节,此时需要在预先设计的速度运行的基础上进行减速;The third type: It is necessary to control the movement of mechanical equipment, but at the same time it is necessary to control the mechanical equipment to make fine adjustments at a slower speed when running. At this time, it is necessary to decelerate based on the pre-designed speed operation;
同理,首先,操作人员手握操作握把402,然后根据机器设备需要移动的方向,移动支撑杆403倾斜的方向,使得支撑杆403的表面与电控感应环404的内壁触碰,此时整个遥控器启动,机械设备随着遥控器的操作开始运动,但此时需要按压操作握把402,使它向上伸出,从而操作整个机械设备速度加快,具体原理如下:In the same way, first, the operator holds the operating handle 402, and then moves the support rod 403 in the tilted direction according to the direction in which the machine equipment needs to move, so that the surface of the support rod 403 contacts the inner wall of the electronically controlled induction ring 404. At this time The entire remote control is started, and the mechanical equipment starts to move with the operation of the remote control. However, at this time, the operating handle 402 needs to be pressed to extend it upward, thereby speeding up the operation of the entire mechanical equipment. The specific principle is as follows:
当确定好机械装置移动的方向的时候,此时支撑杆403的表面已经与电控感应环404的内壁触碰,此时操作人员往上提高操作握把402,支撑杆403随着操作握把402的运动而往上伸出,旋转固定卡扣406也向上伸,手柄浮动支座407的顶部也随着往上运动,弹簧408也被拉伸,此时,传感器接受的来自手柄浮动支座407底部的压力减小,向控制系统反馈减缓速度,从而达到减缓机械设备移动速度的效果。When the direction of movement of the mechanical device is determined, the surface of the support rod 403 has been in contact with the inner wall of the electronically controlled induction ring 404. At this time, the operator lifts the operating handle 402 upwards, and the support rod 403 follows the operating handle. 402 moves upward, the rotating fixed buckle 406 also extends upward, the top of the handle floating support 407 also moves upward, and the spring 408 is also stretched. At this time, the sensor receives information from the handle floating support The pressure at the bottom of 407 decreases, which feeds back to the control system to slow down the speed, thereby achieving the effect of slowing down the movement of mechanical equipment.
实施例2Example 2
根据实施例1所示,设置三个操作手柄,三个手柄上都设置有指示灯,经过计算后会得出不同的遥控系数,通过对比,选择出最佳的遥控系数,然后最佳的遥控系数对应的操作手柄的指示灯会变亮,提醒操作人员该操作手柄为最佳的操作手柄。According to Embodiment 1, three operating handles are set, and indicator lights are provided on the three handles. After calculation, different remote control coefficients will be obtained. Through comparison, the best remote control coefficient is selected, and then the best remote control coefficient is selected. The indicator light of the operating handle corresponding to the coefficient will light up to remind the operator that the operating handle is the best operating handle.
值得说明的是,设置三个操作手柄的意义为:一般情况下,遥控器通常会设置有两个手柄,一个是备用的操作手柄,一个是直接操作的操作手柄,但是这种设置没有考虑到在操作工程机械设备时,若是团队进行操作,只有一个操作手柄和一个备用操作手柄,无法兼顾多人情况下操作状态,另外若两个操作手柄同时发生意外不能使用,也有另外的备用,当然也可以设置三个以上的手柄,具体情况要根据操作环境来设置,不作限定。It is worth explaining that the meaning of setting three operating handles is: Under normal circumstances, the remote control is usually equipped with two handles, one is a backup operating handle and the other is a direct operating handle, but this setting does not take into account When operating construction machinery and equipment, if a team operates, there is only one operating handle and one backup operating handle, which cannot take into account the operating status of multiple people. In addition, if an accident occurs at the same time and the two operating handles cannot be used, there is another backup. Of course, there is also More than three handles can be set, and the specific circumstances should be set according to the operating environment, without limitation.
一般情况下,这三个操作手柄都可以对机械设备进行操作,但是由于各种原因,三个手柄所对应的操作的机械设备的灵活性与灵敏性可能不同,为了能够更加准确的使用操作手柄对机械设备进行精确的操作,需要在这三个手柄中选出最好的那个进行操作。Under normal circumstances, these three operating handles can operate mechanical equipment. However, due to various reasons, the flexibility and sensitivity of the mechanical equipment corresponding to the three handles may be different. In order to use the operating handles more accurately, Precise operation of mechanical equipment requires the best one among these three handles.
控制系统包括采集模块、处理模块、排序模块、控制模块;The control system includes a collection module, a processing module, a sorting module, and a control module;
采集模块用于采集旋转压力传感器旋转偏差角度值,操作杆的损伤指数并上传到处理模块;The acquisition module is used to collect the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod and upload them to the processing module;
处理模块,将上传的旋转压力传感器旋转偏差角度值,操作杆的损伤指数建立数据分析模型,生成操作杆评估系数,并将操作杆评估系数传递至排序模块;The processing module establishes a data analysis model based on the uploaded rotation deviation angle value of the rotary pressure sensor and the damage index of the operating rod, generates an operating rod evaluation coefficient, and passes the operating rod evaluation coefficient to the sorting module;
排序模块,将生成的操作杆评估系数进行排序,按照从大到小的顺序进行排序;并将排序结果传递至控制模块;The sorting module sorts the generated operating lever evaluation coefficients from large to small; and passes the sorting results to the control module;
控制模块,根据排序模块上传的结果,控制状态指示灯的亮灭。The control module controls the status indicator light to turn on and off based on the results uploaded by the sorting module.
S1:采集旋转压力传感器旋转偏差角度值,操作杆的损伤指数并上传到处理模块;S1: Collect the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod and upload them to the processing module;
旋转压力传感器旋转偏差角度值,式中,/>为预设的旋转的角度,/>为实际的偏转角度;Rotary pressure sensor rotation deviation angle value , in the formula,/> is the preset rotation angle,/> is the actual deflection angle;
操作杆的损伤指数的表达式为:/>,式中,/>为裂纹长度,/>为裂纹深度,/>为裂纹长度,裂纹深度的比例系数,且/>;Damage index of operating lever The expression is:/> , in the formula,/> is the crack length,/> is the crack depth,/> is the proportional coefficient of crack length and crack depth, and/> ;
S2:将旋转压力传感器旋转偏差角度值,操作杆的损伤指数建立数据分析模型,生成操作杆评估系数,并将操作杆评估系数传递至排序模块;S2: Establish a data analysis model based on the rotation deviation angle value of the rotary pressure sensor and the damage index of the operating rod, generate the operating rod evaluation coefficient, and transfer the operating rod evaluation coefficient to the sorting module;
S3:根据上传的操作杆评估系数进行排序,按照从大到小的顺序进行排序;并将排序结果传递至控制模块;S3: Sort according to the uploaded operating lever evaluation coefficient, sort from large to small; and pass the sorting results to the control module;
S4:根据排序模块上传的结果,控制模块控制状态指示灯的亮灭。S4: According to the results uploaded by the sorting module, the control module controls the status indicator lights to turn on and off.
将旋转压力传感器旋转偏差角度值、操作杆的损伤指数分别标记为,建立操作杆评估系数,其表达式为:/>;Mark the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod as respectively , establish the operating lever evaluation coefficient, its expression is:/> ;
式中,为操作杆评估系数,/>为旋转压力传感器旋转偏差角度值、操作杆的损伤指数的比例系数,且/>,比例系数/>的具体值由本领域技术人员依据具体情况进行设置,在此不做限定。In the formula, Evaluation coefficient for the operating lever,/> is the proportional coefficient of the rotation deviation angle value of the rotation pressure sensor and the damage index of the operating rod, and/> , proportional coefficient/> The specific value of is set by those skilled in the art according to specific circumstances and is not limited here.
旋转压力传感器旋转偏差角度值:指的是旋转压力传感器在感受到压力的时候发生的偏转的角度与原本同等压力下时旋转压力传感器发生偏转角度的差值;当旋转压力传感器在感受到上方带来的压力的时候,为了能够使机械设备移动,会通过旋转的角度向控制系统反馈,控制系统会根据旋转的角度来对机械设备进行控制;在传感器非常正常的情况下,如果感受到相对应的压力,会旋转相对应的角度,但是若发生损坏时,旋转的角度会发生变化,设在AN的压力下,正常情况下的旋转的角度为,实际的偏转角度为/>,旋转压力传感器旋转偏差角度值/>,当旋转压力传感器旋转偏差角度值越大,证明此压力传感器的灵敏度越低,操作杆评估系数就越小。The rotation deviation angle value of the rotary pressure sensor: refers to the difference between the deflection angle of the rotary pressure sensor when it feels the pressure and the deflection angle of the rotary pressure sensor when it is under the same pressure; when the rotary pressure sensor feels the upper band When pressure comes, in order to make the mechanical equipment move, it will feedback to the control system through the angle of rotation, and the control system will control the mechanical equipment according to the angle of rotation; when the sensor is normal, if it feels the corresponding The pressure will rotate at the corresponding angle, but if damage occurs, the angle of rotation will change. Under the pressure of AN, the angle of rotation under normal circumstances is , the actual deflection angle is/> , the rotation deviation angle value of the rotation pressure sensor/> , when the rotation deviation angle value of the rotary pressure sensor is larger, it proves that the sensitivity of the pressure sensor is lower and the operating lever evaluation coefficient is smaller.
正常情况下的旋转的角度与实际的偏转角度都可以设置陀螺仪传感器进行获取,陀螺仪传感器获取旋转的角度的逻辑为:陀螺仪传感器通过测量旋转压力传感器的角速度来获取旋转的角度。Under normal circumstances, the angle of rotation and the actual deflection angle can be obtained by setting the gyro sensor. The logic for the gyro sensor to obtain the angle of rotation is: the gyro sensor obtains the angle of rotation by measuring the angular velocity of the rotation pressure sensor.
操作杆的损伤指数:指的是裂纹在操作杆上的影响程度,操作杆的损伤指数值越高,表示裂纹越大、越深,从而表示操作杆的损伤程度越严重;操作杆上的裂纹可能会引入额外的空气或绝缘材料,导致电容值发生变化,这将影响传感器对触碰的感应能力,从而可能导致触碰不敏感或不可靠,而且裂纹可能会分割操作杆表面的电容感应区域,从而减少传感器的灵敏度,可能需要更大的接触力或更接近的距离才能触发电控感应环的响应,导致操作人员在操作的时候更加费力;Damage index of the operating rod: refers to the degree of impact of cracks on the operating rod. The higher the damage index value of the operating rod, the larger and deeper the crack is, which means the more severe the damage to the operating rod; the crack on the operating rod Additional air or insulating material may be introduced, causing a change in the capacitance value, which will affect the sensor's ability to sense a touch, potentially causing the touch to be insensitive or unreliable, and cracks may fragment the capacitive sensing area on the surface of the joystick , thus reducing the sensitivity of the sensor, which may require greater contact force or a closer distance to trigger the response of the electronically controlled induction ring, causing the operator to work more laboriously during operation;
操作杆的损伤指数的表达式为:/>,式中,/>为裂纹长度,/>为裂纹深度,/>为裂纹长度,裂纹深度的比例系数,且/>;比例系数/>的具体值由本领域技术人员依据具体情况进行设置,在此不作限定。Damage index of operating lever The expression is:/> , in the formula,/> is the crack length,/> is the crack depth,/> is the proportional coefficient of crack length and crack depth, and/> ;Proportional coefficient/> The specific value of is set by those skilled in the art according to specific circumstances and is not limited here.
裂纹长度与裂纹深度都可以通过设置超声波传感器来获取;Both the crack length and crack depth can be obtained by setting up ultrasonic sensors;
超声波传感器获取裂纹长度与裂纹深度的逻辑为:传感器会发射超声波脉冲,通常是一系列高频声波,这些声波会穿过材料并达到裂纹区域,一旦超声波遇到材料中的裂纹或缺陷,部分能量会被反射回传感器;传感器会接收到这些回波信号,并记录它们的强度、时间延迟等信息,通过分析回波信号的幅度变化,可以得出有关材料内部缺陷的信息,包括裂纹的长度与裂纹的深度。The logic of the ultrasonic sensor to obtain the crack length and crack depth is: the sensor will emit ultrasonic pulses, usually a series of high-frequency sound waves. These sound waves will pass through the material and reach the crack area. Once the ultrasonic wave encounters a crack or defect in the material, part of the energy will be reflected back to the sensor; the sensor will receive these echo signals and record their intensity, time delay and other information. By analyzing the amplitude changes of the echo signals, information about the internal defects of the material can be obtained, including the length and length of the cracks. The depth of the crack.
将计算的操作杆评估系数进行比较,按照从大到小的顺序进行比较,操作杆评估系数越大,证明此操作机构为最灵敏最精确的操作机构,这个时候控制系统控制最大操作杆评估系数对应的操作系统的状态指示灯开启,变亮,来提醒工作人员,此操作系统为最好的;Compare the calculated operating lever evaluation coefficients in descending order. The greater the operating lever evaluation coefficient, it proves that this operating mechanism is the most sensitive and accurate operating mechanism. At this time, the control system controls the maximum operating lever evaluation coefficient. The status indicator light of the corresponding operating system turns on and becomes brighter to remind the staff that this operating system is the best;
而且通过操作人员手握操作握把,根据机器设备需要移动的方向,移动支撑杆倾斜,使得支撑杆的表面与电控感应环的内壁触碰,这里设置了前后左右四个方向,触碰到哪个方向,对应的机械设备便往哪个方向移动,若需要进行加速,操作人员直接顺着支撑杆往下按压,旋转压力传感器感受到压力控制机械设备加速,实现往下按压加速的效果。Moreover, the operator holds the operating handle and moves the support rod to tilt according to the direction in which the machine equipment needs to move, so that the surface of the support rod contacts the inner wall of the electronically controlled induction ring. There are four directions here, front, rear, left, and right. In which direction, the corresponding mechanical equipment moves in that direction. If acceleration is required, the operator directly presses down along the support rod. The rotating pressure sensor senses the pressure to control the acceleration of the mechanical equipment, achieving the effect of pressing down to accelerate.
上述公式均是去量纲取其数值计算,公式是由采集大量数据进行软件模拟得到最近真实情况的一个公式,公式中的预设参数由本领域的技术人员根据实际情况进行设置。The above formulas are all numerical calculations without dimensions. The formula is a formula obtained by collecting a large amount of data and conducting software simulation to obtain the latest real situation. The preset parameters in the formula are set by those skilled in the field according to the actual situation.
应理解,在本申请的各种实施例中,上述各过程的序号的大小并不意味着执行顺序的先后,各过程的执行顺序应以其功能和内在逻辑确定,而不应对本申请实施例的实施过程构成任何限定。It should be understood that in the various embodiments of the present application, the size of the sequence numbers of the above-mentioned processes does not mean the order of execution. The execution order of each process should be determined by its functions and internal logic, and should not be used in the embodiments of the present application. The implementation process constitutes any limitation.
本领域普通技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件,或者计算机软件和电子硬件的结合来实现。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本申请的范围。Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented with electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may implement the described functionality using different methods for each specific application, but such implementations should not be considered beyond the scope of this application.
在本申请所提供的几个实施例中,应该理解到,所揭露的系统、装置和方法,可以通过其他的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其他的形式。In the several embodiments provided in this application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. For example, the device embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components may be combined or can be integrated into another system, or some features can be ignored, or not implemented. On the other hand, the coupling or direct coupling or communication connection between each other shown or discussed may be through some interfaces, indirect coupling or communication connection of devices or units, which may be in electrical, mechanical or other forms.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or they may be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
另外,在本申请各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。In addition, each functional unit in each embodiment of the present application can be integrated into one processing unit, each unit can exist physically alone, or two or more units can be integrated into one unit.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application. should be covered by the protection scope of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claims.
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