CN117570133A - An adjustable drum brake for electric vehicles - Google Patents
An adjustable drum brake for electric vehicles Download PDFInfo
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- CN117570133A CN117570133A CN202410050691.XA CN202410050691A CN117570133A CN 117570133 A CN117570133 A CN 117570133A CN 202410050691 A CN202410050691 A CN 202410050691A CN 117570133 A CN117570133 A CN 117570133A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D51/00—Brakes with outwardly-movable braking members co-operating with the inner surface of a drum or the like
- F16D51/16—Brakes with outwardly-movable braking members co-operating with the inner surface of a drum or the like shaped as brake-shoes pivoted on a fixed or nearly-fixed axis
- F16D51/18—Brakes with outwardly-movable braking members co-operating with the inner surface of a drum or the like shaped as brake-shoes pivoted on a fixed or nearly-fixed axis with two brake-shoes
- F16D51/20—Brakes with outwardly-movable braking members co-operating with the inner surface of a drum or the like shaped as brake-shoes pivoted on a fixed or nearly-fixed axis with two brake-shoes extending in opposite directions from their pivots
- F16D51/22—Brakes with outwardly-movable braking members co-operating with the inner surface of a drum or the like shaped as brake-shoes pivoted on a fixed or nearly-fixed axis with two brake-shoes extending in opposite directions from their pivots mechanically actuated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/08—Bands, shoes or pads; Pivots or supporting members therefor for internally-engaging brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/78—Features relating to cooling
- F16D65/82—Features relating to cooling for internally-engaging brakes
- F16D65/827—Features relating to cooling for internally-engaging brakes with open cooling system, e.g. cooled by air
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Description
技术领域Technical field
本发明涉及鼓式制动器技术领域,特别涉及一种电动车用可调式鼓式制动器。The present invention relates to the technical field of drum brakes, and in particular to an adjustable drum brake for electric vehicles.
背景技术Background technique
鼓式制动器也叫块式制动器,通过制动传动机构使制动蹄将制动摩擦片压紧在制动鼓内侧,从而产生制动力,根据需要使车轮减速或在最短的距离内停车,以确保行车安全,现有的鼓式制动器在使用时,由于结构限制,热量难以散发,当电动车在长下坡行驶时,需要多次点刹进行制动,多次点刹时,鼓式制动器内部易发生热量积聚,导致鼓式制动器内部的刹车片的温度过高,导致鼓式制动器的制动效果下降,存在安全隐患。Drum brakes are also called block brakes. Through the braking transmission mechanism, the brake shoes press the brake friction pads against the inside of the brake drum, thereby generating braking force to decelerate the wheels or stop the wheels in the shortest distance as needed. To ensure driving safety, when the existing drum brake is used, due to structural limitations, it is difficult to dissipate heat. When an electric vehicle is traveling downhill for a long time, it needs to brake multiple times. When braking multiple times, the drum brake Heat accumulation is easy to occur inside, causing the temperature of the brake pads inside the drum brake to be too high, resulting in a decrease in the braking effect of the drum brake, posing a safety hazard.
发明内容Contents of the invention
本发明的目的在于提供一种电动车用可调式鼓式制动器,可以解决上述背景技术中提出电动车在长下坡多次制动时,现有的鼓式制动器易发生热量积聚,存在安全隐患的问题。The object of the present invention is to provide an adjustable drum brake for electric vehicles, which can solve the problem in the above-mentioned background technology that existing drum brakes are prone to heat accumulation and pose safety risks when electric vehicles brake multiple times on long downhill slopes. The problem.
为实现上述目的,本发明提供如下技术方案:一种电动车用可调式鼓式制动器,包括制动底板以及嵌入设置在制动底板一侧的制动鼓,且制动鼓和制动底板不接触,制动底板两侧贯穿转动连接有凸轮轴,凸轮轴一端固定连接有摇臂,所述制动底板内壁间隔设置有用于制动的制动组件和用于散热的散热组件,制动底板外表面嵌入设置有用于调节进气的进气调节组件;In order to achieve the above object, the present invention provides the following technical solution: an adjustable drum brake for electric vehicles, including a brake base plate and a brake drum embedded on one side of the brake base plate, and the brake drum and the brake base plate are not In contact with each other, a camshaft is rotatably connected to both sides of the brake base plate. One end of the camshaft is fixedly connected to a rocker arm. The inner wall of the brake base plate is provided with braking components for braking and heat dissipation components for heat dissipation. The brake base plate An air intake adjustment component for adjusting the air intake is embedded in the outer surface;
所述进气调节组件包括嵌入设置在制动底板外表面的进气部件以及设置在制动组件一侧的封闭部件,且封闭部件设置在进气部件一侧,散热组件包括设置在制动底板内壁的支撑部件以及设置在支撑部件外表面的传动部件,支撑部件外表面嵌入设置有离心转动部件,传动部件与制动底板内壁之间设置有吹风部件,且吹风部件设置有多组,离心转动部件一端与制动鼓内壁连接,进气部件用于将制动底板内外连通,封闭部件用于控制进气部件的进气,离心转动部件用于传动使得制动鼓能够带动支撑部件转动,支撑部件用于支撑传动部件并带动传动部件转动,传动部件用于带动多组的吹风部件转动从而产生气流。The air intake adjustment assembly includes an air intake component embedded in the outer surface of the brake base plate and a closing component disposed on one side of the brake assembly. The closing component is disposed on one side of the air intake component. The heat dissipation assembly includes an air intake component disposed on the brake base plate. The support part of the inner wall and the transmission part provided on the outer surface of the support part. The outer surface of the support part is embedded with a centrifugal rotating part. A blowing part is provided between the transmission part and the inner wall of the brake bottom plate, and there are multiple sets of blowing parts. The centrifugal rotation part is One end of the component is connected to the inner wall of the brake drum. The air inlet component is used to connect the inside and outside of the brake bottom plate. The closing component is used to control the air intake of the air inlet component. The centrifugal rotating component is used for transmission so that the brake drum can drive the support component to rotate. The component is used to support the transmission component and drive the transmission component to rotate. The transmission component is used to drive multiple groups of blowing components to rotate to generate airflow.
进一步的,所述进气部件包括固定连接在制动底板外表面的第一支撑块以及固定连接在第一支撑块上端的进气斗,进气斗一端固定连接有通风管,通风管一端与制动底板外表面嵌入固定连接,通风管外表面固定连接有第二支撑块,进气斗和通风管用于气体流通。Further, the air inlet component includes a first support block fixedly connected to the outer surface of the brake base plate and an air inlet bucket fixedly connected to the upper end of the first support block. One end of the air inlet bucket is fixedly connected to a ventilation pipe, and one end of the ventilation pipe is connected to the upper end of the first support block. The outer surface of the brake base plate is embedded and fixedly connected, the outer surface of the ventilation pipe is fixedly connected with a second support block, and the air inlet bucket and ventilation pipe are used for gas circulation.
进一步的,所述制动组件包括固定连接在制动底板内壁的定位块,第二支撑块下端与定位块上端固定连接,定位块两端均转动连接有制动蹄,两组所述的制动蹄一端均与凸轮轴接触设置,两组所述的制动蹄外表面均固定连接有刹车片,两组所述的刹车片与制动鼓位置相匹配,两组所述的制动蹄之间固定设置有复位弹簧,复位弹簧用于拉动两组的制动蹄复位。Further, the brake assembly includes a positioning block fixedly connected to the inner wall of the brake bottom plate. The lower end of the second support block is fixedly connected to the upper end of the positioning block. Both ends of the positioning block are rotatably connected with brake shoes. The two sets of brakes One end of the moving shoe is in contact with the camshaft. The outer surfaces of the two sets of brake shoes are fixedly connected with brake pads. The two sets of brake pads match the position of the brake drum. The two sets of brake shoes are A return spring is fixedly arranged between them, and the return spring is used to pull the brake shoes of the two groups to reset.
进一步的,所述封闭部件包括与定位块一侧转动连接的转动轴以及固定连接在转动轴一端的直齿轮,直齿轮两侧贯穿开设有弧形孔,直齿轮一侧与通风管一端接触设置,且弧形孔与通风管的位置相匹配,直齿轮用于控制通风管的出气。Further, the closing component includes a rotating shaft that is rotatably connected to one side of the positioning block and a spur gear that is fixedly connected to one end of the rotating shaft. Arc holes are penetrated on both sides of the spur gear, and one side of the spur gear is in contact with one end of the ventilation pipe. , and the arc hole matches the position of the ventilation pipe, and the spur gear is used to control the air outlet of the ventilation pipe.
进一步的,所述支撑部件包括固定连接在制动底板内壁的支撑环以及与支撑环一端嵌入转动连接的嵌入环,嵌入环另一端固定连接有固定盘,支撑环用于支撑嵌入环。Further, the support component includes a support ring fixedly connected to the inner wall of the brake bottom plate and an embedded ring that is embedded and rotationally connected to one end of the support ring. The other end of the embedded ring is fixedly connected to a fixed disk, and the support ring is used to support the embedded ring.
进一步的,传动部件包括固定连接在固定盘外表面的端面齿轮以及固定连接在端面齿轮一侧的外齿环,且外齿环与直齿轮啮合连接,外齿环内侧最低处固定连接有配重块,配重块用于控制直齿轮的角度。Further, the transmission component includes an end gear fixedly connected to the outer surface of the fixed plate and an external gear ring fixedly connected to one side of the end gear, and the external gear ring is meshed with the spur gear, and a counterweight is fixedly connected to the lowest position inside the external gear ring. Block, counterweight block is used to control the angle of the spur gear.
进一步的,离心转动部件包括固定连接在制动鼓内壁的连接环以及固定连接在连接环另一端的转动环,转动环内侧开设有安装孔,安装孔内壁固定连接有压力弹簧,压力弹簧另一端固定连接有嵌入杆,且嵌入杆与安装孔嵌入活动连接,安装孔、压力弹簧和嵌入杆均呈环形均匀设置有四组,压力弹簧用于挤压嵌入杆移动。Further, the centrifugal rotating component includes a connecting ring fixedly connected to the inner wall of the brake drum and a rotating ring fixedly connected to the other end of the connecting ring. A mounting hole is provided on the inside of the rotating ring, and a pressure spring is fixedly connected to the inner wall of the mounting hole. The other end of the pressure spring An embedded rod is fixedly connected, and the embedded rod is movablely connected to the mounting hole. The mounting holes, pressure springs and embedded rods are arranged in four groups evenly in an annular shape, and the pressure spring is used to squeeze the embedded rod to move.
进一步的,所述固定盘一端固定连接有传动环,传动环外表面开设有嵌入孔,且嵌入孔呈环形均匀开设有四组,四组所述的嵌入杆分别与四组所述的嵌入孔活动嵌合,嵌入杆用于带动传动环转动。Further, one end of the fixed plate is fixedly connected to a transmission ring, and the outer surface of the transmission ring is provided with embedded holes, and the embedded holes are evenly arranged in four groups in an annular shape. The four groups of embedded rods are respectively connected with the four groups of embedded holes. Movable fitting, the embedded rod is used to drive the transmission ring to rotate.
进一步的,吹风部件包括固定连接在制动底板内壁的定位板以及与定位板一侧转动连接的传动轴,传动轴外表面间隔固定连接有斜齿轮和风扇,且斜齿轮与端面齿轮啮合连接,端面齿轮用于带动风扇转动。Further, the blowing component includes a positioning plate fixedly connected to the inner wall of the brake bottom plate and a transmission shaft rotatably connected to one side of the positioning plate. A helical gear and a fan are fixedly connected to the outer surface of the transmission shaft at intervals, and the helical gear is meshed with the end face gear. The face gear is used to drive the fan to rotate.
进一步的,所述刹车片外表面设置为凸弧,制动鼓内壁开设有嵌合槽,且嵌合槽与刹车片外表面弧度相匹配,嵌合槽用于扩大接触面积。Furthermore, the outer surface of the brake pad is configured as a convex arc, and the inner wall of the brake drum is provided with a fitting groove, and the fitting groove matches the curvature of the outer surface of the brake pad, and the fitting groove is used to expand the contact area.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明提出的一种电动车用可调式鼓式制动器,通过进气部件、封闭部件、支撑部件、传动部件、离心转动部件以及吹风部件的设置,在制动过程中,嵌入杆会插入嵌入孔内部,使得端面齿轮和外齿环均转动,通过风扇的转动能够对制动蹄和刹车片进行散热,同时内外气体能够通过进气斗、通风管和连通孔进行流通,能够带走制动蹄和刹车片的热量,下坡结束后,在配重块的自重作用下能够调整直齿轮的角度,能够将通风管封闭,能够实现在长下坡时对刹车片的散热,从而能够避免制动效果下降,能够提升安全性。The invention proposes an adjustable drum brake for electric vehicles. Through the arrangement of air inlet parts, closing parts, supporting parts, transmission parts, centrifugal rotating parts and blowing parts, during the braking process, the embedding rod will be inserted into the embedding hole. Internally, both the end gear and the external toothed ring rotate. The rotation of the fan can dissipate heat to the brake shoes and brake pads. At the same time, the internal and external air can circulate through the air inlet duct, ventilation duct and communication hole, and can take away the brake shoes. and the heat of the brake pads. After the downhill, the angle of the spur gear can be adjusted under the action of the weight of the counterweight, and the ventilation pipe can be closed, which can dissipate the heat of the brake pads during long downhills, thus avoiding braking. The effect is reduced and safety can be improved.
附图说明Description of the drawings
图1为本发明的整体立体结构示意图;Figure 1 is a schematic diagram of the overall three-dimensional structure of the present invention;
图2为本发明的进气调节组件、散热组件、凸轮轴和制动组件结构示意图;Figure 2 is a schematic structural diagram of the air intake adjustment assembly, heat dissipation assembly, camshaft and brake assembly of the present invention;
图3为本发明的制动组件和制动底板结构示意图;Figure 3 is a schematic structural diagram of the brake assembly and brake base plate of the present invention;
图4为本发明的进气部件和封闭部件结构拆分示意图;Figure 4 is an exploded schematic diagram of the structure of the air inlet component and the closing component of the present invention;
图5为本发明的散热组件和直齿轮结构示意图;Figure 5 is a schematic structural diagram of the heat dissipation assembly and spur gear of the present invention;
图6为本发明的支撑部件和传动部件结构示意图;Figure 6 is a schematic structural diagram of the support component and transmission component of the present invention;
图7为本发明的支撑部件和传动部件结构拆分示意图;Figure 7 is an exploded schematic diagram of the structure of the support component and transmission component of the present invention;
图8为本发明的离心转动部件结构示意图;Figure 8 is a schematic structural diagram of the centrifugal rotating component of the present invention;
图9为本发明的转动环内部结构示意图;Figure 9 is a schematic diagram of the internal structure of the rotating ring of the present invention;
图10为本发明的吹风部件结构示意图;Figure 10 is a schematic structural diagram of the blowing component of the present invention;
图11为本发明的制动鼓和刹车片结构剖面图。Figure 11 is a structural cross-sectional view of the brake drum and brake pad of the present invention.
图中:1、制动鼓;11、嵌合槽;2、制动底板;21、连通孔;3、摇臂;4、进气调节组件;41、进气部件;411、第一支撑块;412、进气斗;413、通风管;414、第二支撑块;42、封闭部件;421、转动轴;422、直齿轮;423、弧形孔;5、散热组件;51、支撑部件;511、支撑环;512、嵌入环;513、固定盘;514、传动环;515、嵌入孔;52、传动部件;521、端面齿轮;522、外齿环;523、配重块;53、离心转动部件;531、连接环;532、转动环;533、安装孔;534、压力弹簧;535、嵌入杆;54、吹风部件;541、定位板;542、传动轴;543、斜齿轮;544、风扇;6、凸轮轴;7、制动组件;71、定位块;72、制动蹄;73、刹车片;74、复位弹簧。In the picture: 1. Brake drum; 11. Fitting groove; 2. Brake base plate; 21. Communication hole; 3. Rocker arm; 4. Air intake adjustment component; 41. Air intake parts; 411. First support block ; 412. Air intake bucket; 413. Ventilation duct; 414. Second support block; 42. Closing component; 421. Rotating shaft; 422. Spur gear; 423. Arc hole; 5. Heat dissipation component; 51. Support component; 511. Support ring; 512. Embedded ring; 513. Fixed plate; 514. Transmission ring; 515. Embedded hole; 52. Transmission parts; 521. Face gear; 522. External gear ring; 523. Counterweight; 53. Centrifugal Rotating parts; 531, connecting ring; 532, rotating ring; 533, mounting hole; 534, pressure spring; 535, embedded rod; 54, blowing parts; 541, positioning plate; 542, transmission shaft; 543, helical gear; 544. Fan; 6. Camshaft; 7. Brake assembly; 71. Positioning block; 72. Brake shoe; 73. Brake pad; 74. Return spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
如图1、图2和图5所示,一种电动车用可调式鼓式制动器,包括制动底板2以及嵌入设置在制动底板2一侧的制动鼓1,且制动鼓1和制动底板2不接触,制动底板2两侧贯穿转动连接有凸轮轴6,凸轮轴6一端固定连接有摇臂3,制动底板2内壁间隔设置有用于制动的制动组件7和用于散热的散热组件5,制动底板2外表面嵌入设置有用于调节进气的进气调节组件4;As shown in Figures 1, 2 and 5, an adjustable drum brake for electric vehicles includes a brake base plate 2 and a brake drum 1 embedded in one side of the brake base plate 2, and the brake drum 1 and The brake base plate 2 does not contact. A camshaft 6 is rotatably connected to both sides of the brake base plate 2. One end of the camshaft 6 is fixedly connected to a rocker arm 3. The inner wall of the brake base plate 2 is provided with brake assemblies 7 and brake components for braking at intervals. For the heat dissipation component 5, the outer surface of the brake base plate 2 is embedded with an air intake adjustment component 4 for adjusting the air intake;
进气调节组件4包括嵌入设置在制动底板2外表面的进气部件41以及设置在制动组件7一侧的封闭部件42,且封闭部件42设置在进气部件41一侧,散热组件5包括设置在制动底板2内壁的支撑部件51以及设置在支撑部件51外表面的传动部件52,支撑部件51外表面嵌入设置有离心转动部件53,传动部件52与制动底板2内壁之间设置有吹风部件54,且吹风部件54设置有多组,离心转动部件53一端与制动鼓1内壁连接,进气部件41用于将制动底板2内外连通,封闭部件42用于控制进气部件41的进气,离心转动部件53用于传动使得制动鼓1能够带动支撑部件51转动,支撑部件51用于支撑传动部件52并带动传动部件52转动,传动部件52用于带动多组的吹风部件54转动从而产生气流。The air intake adjustment assembly 4 includes an air intake component 41 embedded in the outer surface of the brake base plate 2 and a closing component 42 disposed on one side of the brake assembly 7 , and the closing component 42 is disposed on one side of the air intake component 41 , and the heat dissipation component 5 It includes a support member 51 provided on the inner wall of the brake base plate 2 and a transmission member 52 provided on the outer surface of the support member 51. A centrifugal rotating member 53 is embedded in the outer surface of the support member 51, and is provided between the transmission member 52 and the inner wall of the brake base plate 2. There are blowing parts 54, and there are multiple sets of blowing parts 54. One end of the centrifugal rotating part 53 is connected to the inner wall of the brake drum 1. The air inlet part 41 is used to communicate the inside and outside of the brake base plate 2, and the closing part 42 is used to control the air inlet part. 41 air intake, the centrifugal rotating component 53 is used for transmission so that the brake drum 1 can drive the supporting component 51 to rotate. The supporting component 51 is used to support the transmission component 52 and drive the transmission component 52 to rotate. The transmission component 52 is used to drive multiple groups of blowers. The component 54 rotates thereby creating an air flow.
下面结合实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with examples.
请参阅图3、图4和图6-图11,进气部件41包括固定连接在制动底板2外表面的第一支撑块411以及固定连接在第一支撑块411上端的进气斗412,进气斗412一端固定连接有通风管413,通风管413一端与制动底板2外表面嵌入固定连接,通风管413外表面固定连接有第二支撑块414,进气斗412和通风管413用于气体流通,通过进气斗412能够扩大进气范围。Referring to Figures 3, 4 and 6-11, the air inlet component 41 includes a first support block 411 fixedly connected to the outer surface of the brake base plate 2 and an air inlet bucket 412 fixedly connected to the upper end of the first support block 411. One end of the air inlet bucket 412 is fixedly connected to a ventilation pipe 413. One end of the ventilation pipe 413 is embedded and fixedly connected to the outer surface of the brake base plate 2. The outer surface of the ventilation pipe 413 is fixedly connected to a second support block 414. The air intake bucket 412 and the ventilation pipe 413 are used for For gas circulation, the air intake range can be expanded through the air intake bucket 412.
制动组件7包括固定连接在制动底板2内壁的定位块71,第二支撑块414下端与定位块71上端固定连接,定位块71两端均转动连接有制动蹄72,两组的制动蹄72一端均与凸轮轴6接触设置,两组的制动蹄72外表面均固定连接有刹车片73,两组的刹车片73与制动鼓1位置相匹配,两组的制动蹄72之间固定设置有复位弹簧74,复位弹簧74用于拉动两组的制动蹄72复位,通过凸轮轴6的转动能够推动两组的制动蹄72相互远离,使得两组的刹车片73与制动鼓1内壁接触,从而能够实现制动,通过复位弹簧74能够实现两组的制动蹄72的复位。The brake assembly 7 includes a positioning block 71 fixedly connected to the inner wall of the brake bottom plate 2. The lower end of the second support block 414 is fixedly connected to the upper end of the positioning block 71. Both ends of the positioning block 71 are rotatably connected with brake shoes 72. The two sets of brakes One end of the moving shoe 72 is arranged in contact with the camshaft 6. The outer surfaces of the brake shoes 72 of the two groups are fixedly connected with brake pads 73. The brake pads 73 of the two groups match the position of the brake drum 1. The brake shoes of the two groups A return spring 74 is fixedly arranged between the two groups of brake shoes 72 . The return spring 74 is used to pull the two groups of brake shoes 72 to reset. The rotation of the camshaft 6 can push the two groups of brake shoes 72 away from each other, so that the two groups of brake pads 73 It is in contact with the inner wall of the brake drum 1 to achieve braking, and the return spring 74 can achieve the reset of the two sets of brake shoes 72 .
封闭部件42包括与定位块71一侧转动连接的转动轴421以及固定连接在转动轴421一端的直齿轮422,直齿轮422两侧贯穿开设有弧形孔423,直齿轮422一侧与通风管413一端接触设置,且弧形孔423与通风管413的位置相匹配,直齿轮422用于控制通风管413的出气,直齿轮422转动使得通风管413与弧形孔423重合时,通风管413中的气体能够通过弧形孔423进入制动底板2内部,反之,能够将通风管413端部封闭。The closing component 42 includes a rotating shaft 421 rotatably connected to one side of the positioning block 71 and a spur gear 422 fixedly connected to one end of the rotating shaft 421. Arc holes 423 are formed on both sides of the spur gear 422. One side of the spur gear 422 is connected to the ventilation pipe. 413 is set in contact with one end, and the arc hole 423 matches the position of the ventilation pipe 413. The spur gear 422 is used to control the air outlet of the ventilation pipe 413. When the spur gear 422 rotates so that the ventilation pipe 413 coincides with the arc hole 423, the ventilation pipe 413 The gas in the brake base plate 2 can enter the interior of the brake base plate 2 through the arc hole 423, and conversely, the end of the ventilation pipe 413 can be sealed.
支撑部件51包括固定连接在制动底板2内壁的支撑环511以及与支撑环511一端嵌入转动连接的嵌入环512,嵌入环512另一端固定连接有固定盘513,支撑环511用于支撑嵌入环512。The support component 51 includes a support ring 511 fixedly connected to the inner wall of the brake base plate 2 and an embedded ring 512 that is embedded and rotationally connected to one end of the support ring 511. The other end of the embedded ring 512 is fixedly connected to a fixed disk 513. The support ring 511 is used to support the embedded ring. 512.
传动部件52包括固定连接在固定盘513外表面的端面齿轮521以及固定连接在端面齿轮521一侧的外齿环522,且外齿环522与直齿轮422啮合连接,外齿环522内侧最低处固定连接有配重块523,配重块523用于控制直齿轮422的角度,当外齿环522不受外力时,配重块523会因自重带动外齿环522转动,使得配重块523位于外齿环522内壁最低处,在此过程中外齿环522会带动直齿轮422转动,使得直齿轮422停止在固定的角度,此时直齿轮422将通风管413一端封闭。The transmission component 52 includes an end gear 521 fixedly connected to the outer surface of the fixed plate 513 and an external toothed ring 522 fixedly connected to one side of the end gear 521, and the external toothed ring 522 is meshed with the spur gear 422, and the lowest inner part of the external toothed ring 522 A counterweight block 523 is fixedly connected. The counterweight block 523 is used to control the angle of the spur gear 422. When the external gear ring 522 is not subject to external force, the counterweight block 523 will drive the external gear ring 522 to rotate due to its own weight, so that the counterweight block 523 It is located at the lowest part of the inner wall of the external toothed ring 522. During this process, the external toothed ring 522 will drive the spur gear 422 to rotate, so that the spur gear 422 stops at a fixed angle. At this time, the spur gear 422 seals one end of the ventilation pipe 413.
离心转动部件53包括固定连接在制动鼓1内壁的连接环531以及固定连接在连接环531另一端的转动环532,转动环532内侧开设有安装孔533,安装孔533内壁固定连接有压力弹簧534,压力弹簧534另一端固定连接有嵌入杆535,且嵌入杆535与安装孔533嵌入活动连接,安装孔533、压力弹簧534和嵌入杆535均呈环形均匀设置有四组,压力弹簧534用于挤压嵌入杆535移动,电动车行驶时,制动鼓1会随电动车车轮转动,使得连接环531和转动环532均转动,使得四组的嵌入杆535也转动,由于转动速度越快时嵌入杆535受到的离心力越大,当转动环532转动速度较快时,嵌入杆535能够克服压力弹簧534的弹力向安装孔533内部移动,当电动车制动时,由于转动环532的转动速度较慢,压力弹簧534能够挤压嵌入杆535向安装孔533外移动。The centrifugal rotating component 53 includes a connecting ring 531 fixedly connected to the inner wall of the brake drum 1 and a rotating ring 532 fixedly connected to the other end of the connecting ring 531. A mounting hole 533 is provided inside the rotating ring 532, and a pressure spring is fixedly connected to the inner wall of the mounting hole 533. 534, the other end of the pressure spring 534 is fixedly connected with an embedded rod 535, and the embedded rod 535 is embedded and movable connected with the mounting hole 533. The mounting hole 533, the pressure spring 534 and the embedded rod 535 are all arranged in four groups in an annular shape. The pressure spring 534 is As the squeezing and embedding rods 535 move, when the electric vehicle is running, the brake drum 1 will rotate with the wheels of the electric vehicle, causing both the connecting ring 531 and the rotating ring 532 to rotate, causing the four groups of embedding rods 535 to also rotate. Since the rotation speed is faster, the When the rotating ring 532 rotates faster, the embedded rod 535 can overcome the elastic force of the pressure spring 534 and move toward the inside of the mounting hole 533. When the electric vehicle is braked, due to the rotation of the rotating ring 532 At a slower speed, the pressure spring 534 can press the embedded rod 535 to move out of the mounting hole 533 .
固定盘513一端固定连接有传动环514,传动环514外表面开设有嵌入孔515,且嵌入孔515呈环形均匀开设有四组,四组的嵌入杆535分别与四组的嵌入孔515活动嵌合,嵌入杆535用于带动传动环514转动,当电动车制动时,四组的嵌入杆535会被挤压与传动环514外表面贴合,由于制动过程中电动车车轮仍会转动,在此过程中,当嵌入孔515与嵌入杆535重合时,嵌入杆535会插入嵌入孔515内部,从而使得传动环514随转动环532共同转动,传动环514转动时能够通过固定盘513带动端面齿轮521也转动。One end of the fixed plate 513 is fixedly connected to a transmission ring 514. The outer surface of the transmission ring 514 is provided with embedding holes 515, and the embedding holes 515 are evenly provided with four groups in an annular shape. The four groups of embedding rods 535 are movablely embedded with the four groups of embedding holes 515 respectively. The embedded rods 535 are used to drive the transmission ring 514 to rotate. When the electric vehicle brakes, the four sets of embedded rods 535 will be squeezed to fit the outer surface of the transmission ring 514, because the electric vehicle wheels will still rotate during the braking process. , during this process, when the embedding hole 515 and the embedding rod 535 coincide, the embedding rod 535 will be inserted into the embedding hole 515, so that the transmission ring 514 rotates together with the rotating ring 532. When the transmission ring 514 rotates, it can be driven by the fixed plate 513 The face gear 521 also rotates.
吹风部件54包括固定连接在制动底板2内壁的定位板541以及与定位板541一侧转动连接的传动轴542,传动轴542外表面间隔固定连接有斜齿轮543和风扇544,且斜齿轮543与端面齿轮521啮合连接,端面齿轮521用于带动风扇544转动,端面齿轮521转动时能够带动多组的斜齿轮543均转动,使得传动轴542带动风扇544转动,风扇544转动时能够产生吹向制动蹄72的气流,从而能够降低制动蹄72和刹车片73的温度。The blowing component 54 includes a positioning plate 541 fixedly connected to the inner wall of the brake base plate 2 and a transmission shaft 542 rotatably connected to one side of the positioning plate 541. A helical gear 543 and a fan 544 are fixedly connected to the outer surface of the transmission shaft 542 at intervals, and the helical gear 543 It is meshed with the end gear 521. The end gear 521 is used to drive the fan 544 to rotate. When the end gear 521 rotates, it can drive multiple sets of helical gears 543 to rotate, so that the transmission shaft 542 drives the fan 544 to rotate. When the fan 544 rotates, it can produce blowing direction. The airflow of the brake shoe 72 can reduce the temperature of the brake shoe 72 and the brake pad 73 .
刹车片73外表面设置为凸弧,制动鼓1内壁开设有嵌合槽11,且嵌合槽11与刹车片73外表面弧度相匹配,嵌合槽11用于扩大接触面积,将嵌合槽11和刹车片73设置为弧形,能够增大刹车片73与嵌合槽11的接触面积,能够提升摩擦力,从而能够提升制动效果。The outer surface of the brake pad 73 is set as a convex arc, and the inner wall of the brake drum 1 is provided with a fitting groove 11, and the fitting groove 11 matches the curvature of the outer surface of the brake pad 73. The fitting groove 11 is used to expand the contact area, and the fitting groove 11 is used to expand the contact area. The groove 11 and the brake pad 73 are arranged in an arc shape, which can increase the contact area between the brake pad 73 and the fitting groove 11, increase the friction force, and thus improve the braking effect.
当电动车在长下坡不断点刹制动时,两组的刹车片73会与嵌合槽11摩擦实现制动,在制动过程中,嵌入杆535会插入嵌入孔515内部,使得端面齿轮521和外齿环522均转动,端面齿轮521转动时会带动多组的风扇544均转动,通过多组的风扇544的转动能够产生吹向两组的制动蹄72的气流,能够对制动蹄72和刹车片73进行散热,外齿环522转动时会带动直齿轮422也转动,直齿轮422转动过程中,由于电动车在下坡慢速行进,内外气体能够通过进气斗412、通风管413和连通孔21进行流通,通过空气的流通能够带走制动蹄72和刹车片73的热量,同时嵌入杆535带动传动环514转动时的阻力能够提升一定制动效果,下坡结束后,随着电动车速度的提升,当转动环532的转动速度超过一定值时,嵌入杆535会因离心力与嵌入孔515分离,在配重块523的自重作用下能够将直齿轮422调整至与通风管413接触的位置,从而能够将通风管413封闭,能够有效减少电动车行驶时进入制动鼓1和制动底板2之间的灰尘,能够实现在长下坡时对刹车片73的散热,从而能够避免制动效果下降,能够提升安全性,同时能够跟随电动车的制动情况自动开始和结束散热,便于使用。When the electric vehicle is continuously braking on a long downhill slope, the two sets of brake pads 73 will rub against the fitting groove 11 to achieve braking. During the braking process, the embedding rod 535 will be inserted into the embedding hole 515, so that the end gear 521 and the external gear ring 522 both rotate. When the end gear 521 rotates, it will drive multiple sets of fans 544 to rotate. The rotation of the multiple sets of fans 544 can generate airflow that blows to the two sets of brake shoes 72, which can improve the braking performance. The shoe 72 and the brake pad 73 dissipate heat. When the external gear ring 522 rotates, the spur gear 422 will also rotate. During the rotation of the spur gear 422, since the electric vehicle is traveling slowly downhill, the internal and external air can pass through the air intake bucket 412 and the ventilation pipe. 413 and the communication hole 21 communicate, and the heat of the brake shoe 72 and the brake pad 73 can be taken away through the circulation of air. At the same time, the resistance when the embedded rod 535 drives the transmission ring 514 to rotate can improve a certain braking effect. After the downhill is completed, As the speed of the electric vehicle increases, when the rotation speed of the rotating ring 532 exceeds a certain value, the embedded rod 535 will be separated from the embedded hole 515 due to centrifugal force, and the spur gear 422 can be adjusted to be in contact with the ventilation under the self-weight of the counterweight 523 The position where the pipe 413 contacts, the ventilation pipe 413 can be closed, which can effectively reduce the dust entering between the brake drum 1 and the brake bottom plate 2 when the electric vehicle is driving, and can realize the heat dissipation of the brake pad 73 when going downhill for a long time. This can avoid the decline in braking effect and improve safety. At the same time, it can automatically start and end heat dissipation following the braking situation of the electric vehicle, making it easy to use.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
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CN117570133B (en) | 2024-04-16 |
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Application publication date: 20240220 Assignee: JIANGSU ZHETHAI ELECTRICAL TECHNOLOGY CO.,LTD. Assignor: KARASAWA TRAFFIC EQUIPMENT (TAIZHOU) Co.,Ltd. Contract record no.: X2024980017916 Denomination of invention: An adjustable drum brake for electric vehicles Granted publication date: 20240416 License type: Common License Record date: 20241011 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An adjustable drum brake for electric vehicles Granted publication date: 20240416 Pledgee: Bank of Nanjing Co.,Ltd. Taizhou Branch Pledgor: KARASAWA TRAFFIC EQUIPMENT (TAIZHOU) Co.,Ltd. Registration number: Y2025980009998 |