CN117567177A - Efficient humidity-regulating energy-saving building material, and preparation method and application thereof - Google Patents
Efficient humidity-regulating energy-saving building material, and preparation method and application thereof Download PDFInfo
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
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- A—HUMAN NECESSITIES
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
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- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
- C04B41/65—Coating or impregnation with inorganic materials
- C04B41/69—Metals
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
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- E04B1/70—Drying or keeping dry, e.g. by air vents
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- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
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- E04B1/92—Protection against other undesired influences or dangers
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- E04H3/00—Buildings or groups of buildings for public or similar purposes; Institutions, e.g. infirmaries or prisons
- E04H3/06—Museums; Library buildings
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
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- E04B1/92—Protection against other undesired influences or dangers
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Abstract
本发明提供了一种高效调湿节能建材、其制备方法及应用,该制备方法包括:步骤一,制备多孔基板;步骤二,将多孔基板浸渍在调湿溶液中一段时间,取出多孔基板,得到高效调湿节能建材,其中,调湿溶液包括调湿组合物,调湿组合物包括至少三种轻金属盐以及一种其他类物质,轻金属盐选自自氯化钙、硫酸铜、柠檬酸钾、苹果酸钠、柠檬酸钠、苯酚钠、氯化铵、氯化钾、乳酸铵、碳酸钾、溴化锂、氯化钠,其他类物质选自黄原胶、二氧化硅、聚丙烯酸钠、六偏磷酸钠。
The invention provides an efficient humidity-control energy-saving building material, its preparation method and application. The preparation method includes: step one, preparing a porous substrate; step two, immersing the porous substrate in a humidity-control solution for a period of time, taking out the porous substrate, and obtaining Efficient humidity control and energy-saving building materials, wherein the humidity control solution includes a humidity control composition, the humidity control composition includes at least three light metal salts and one other type of substance, the light metal salt is selected from calcium chloride, copper sulfate, potassium citrate, Sodium malate, sodium citrate, sodium phenolate, ammonium chloride, potassium chloride, ammonium lactate, potassium carbonate, lithium bromide, sodium chloride, and other substances selected from xanthan gum, silicon dioxide, sodium polyacrylate, hexameta Sodium phosphate.
Description
技术领域Technical field
本发明涉及调湿领域,具体涉及一种高效调湿节能建材、其制备方法及应用。The invention relates to the field of humidity control, and in particular to an efficient humidity control and energy-saving building material, its preparation method and application.
背景技术Background technique
目前,我国共有博物馆8000多座,但安装控制库房室内温度和湿度的空调设备并不多。我国位于亚欧大陆东部,气候的主要特点是季风气候显著,冬季寒冷干燥,夏季湿润多雨,春夏秋冬四季交替,冬季寒冷干燥,夏季湿润多雨,四季交替明显,气候复杂多变。由于影响气象波动的因素较多,气温、湿度经常变动,因此完全依靠自然环境提供保存文物的条件并不理想。At present, there are more than 8,000 museums in our country, but there are not many air-conditioning equipment installed to control the indoor temperature and humidity of the warehouses. my country is located in the eastern part of the Eurasian continent. The main climate characteristics of China are a significant monsoon climate, with cold and dry winters and humid and rainy summers. The four seasons alternate between spring, summer, autumn and winter. The winters are cold and dry, and the summers are humid and rainy. The four seasons alternate obviously, and the climate is complex and changeable. Since there are many factors that affect meteorological fluctuations, and the temperature and humidity change frequently, it is not ideal to rely solely on the natural environment to provide conditions for preserving cultural relics.
目前的博物馆或文物库房用高性能建材(调湿板)以日本熊平和日本JIC为典型。其中,日本JIC是典型的微孔致密的硅酸钙板,按JC/T 2002-2009(JC/T 2082-2011)每平方米调湿量Wa 80g/㎡。而日本熊平Kumahira Curelite则采取基板上附着一层调湿有效成分的结构,这一层的有效厚度一般为表面3mm厚,按JC/T 2002-2009(JC/T2082-2011)每平方米调湿量Wa 140g/㎡。这些调湿板单位面积的调湿量较低,所需铺设的面积相应较大,成本非常高。此外,日本JIC的调湿板强度较低、易碎;而日本熊平的调湿板类似毯子受力可弯曲。The current high-performance building materials (humidity-conditioning panels) used in museums or cultural relics warehouses are typical of Japanese Xionghei and Japanese JIC. Among them, Japan's JIC is a typical microporous dense calcium silicate board, with a humidity control capacity of Wa 80g/㎡ per square meter according to JC/T 2002-2009 (JC/T 2082-2011). Japan's Kumahira Curelite adopts a structure with a layer of humidity-regulating active ingredients attached to the substrate. The effective thickness of this layer is generally 3mm thick on the surface. According to JC/T 2002-2009 (JC/T2082-2011), the humidity is controlled per square meter. Amount Wa 140g/㎡. These humidity-controlling boards have a low humidity-controlling capacity per unit area, so the required laying area is correspondingly large and the cost is very high. In addition, Japan's JIC's humidity-conditioning panels have low strength and are fragile; while Japan's Xiongping's humidity-conditioning panels are similar to blankets and can bend under force.
另外,博物馆或文物库房的灭火问题也是一个需要考虑的重要因素。目前常规的灭火贴产品如果应用于博物馆或文物库房,可能存在无机粘合剂及阻燃剂因重力掉落后,附着于文物表面导致二次污染的问题。In addition, the issue of fire extinguishing in museums or cultural relics warehouses is also an important factor to consider. If current conventional fire-extinguishing sticker products are used in museums or cultural relics warehouses, there may be problems with inorganic adhesives and flame retardants falling due to gravity and adhering to the surface of cultural relics, causing secondary pollution.
发明内容Contents of the invention
本发明是为了解决上述调湿板单位面积的调湿量较低的问题而进行的,目的在于提供一种高效调湿节能建材、其制备方法及应用。The present invention is developed to solve the above-mentioned problem of low humidity control per unit area of the humidity control board, and aims to provide an efficient humidity control and energy-saving building material, its preparation method and application.
本发明提供了一种高效调湿节能建材的制备方法,具有这样的特征,包括以下步骤:步骤一,制备多孔基板;步骤二,将多孔基板浸渍在调湿溶液中一段时间,取出多孔基板,得到高效调湿节能建材,其中,调湿溶液包括调湿组合物,调湿组合物包括至少三种轻金属盐以及一种其他类物质,轻金属盐选自自氯化钙、硫酸铜、柠檬酸钾、苹果酸钠、柠檬酸钠、苯酚钠、氯化铵、氯化钾、乳酸铵、碳酸钾、溴化锂、氯化钠,其他类物质选自黄原胶、二氧化硅、聚丙烯酸钠、六偏磷酸钠。The invention provides a method for preparing high-efficiency humidity-controlled energy-saving building materials, which has the following characteristics: step one: prepare a porous substrate; step two: immerse the porous substrate in a humidity-control solution for a period of time, take out the porous substrate, Efficient humidity-control energy-saving building materials are obtained, wherein the humidity-control solution includes a humidity-control composition, the humidity-control composition includes at least three light metal salts and one other type of substance, and the light metal salt is selected from calcium chloride, copper sulfate, and potassium citrate. , sodium malate, sodium citrate, sodium phenolate, ammonium chloride, potassium chloride, ammonium lactate, potassium carbonate, lithium bromide, sodium chloride, and other substances selected from xanthan gum, silicon dioxide, sodium polyacrylate, Sodium metaphosphate.
在本发明提供的高效调湿节能建材的制备方法中,还可以具有这样的特征:其中,多孔基板为含有灭火微胶囊的多孔基板,In the preparation method of high-efficiency humidity-controlled and energy-saving building materials provided by the present invention, it can also have the following characteristics: wherein the porous substrate is a porous substrate containing fire-extinguishing microcapsules,
制备含有灭火微胶囊的多孔基板的材料包括如下重量份的原料组分:水泥20-23份;管状硅藻土35-42份;石英砂24-26份海泡石纤维9-11份;铝粉0.2-0.6份;云母1.5-2.5份;水150份;灭火微胶囊8-12份。The materials for preparing the porous substrate containing fire-extinguishing microcapsules include the following raw material components by weight: 20-23 parts of cement; 35-42 parts of tubular diatomite; 24-26 parts of quartz sand and 9-11 parts of sepiolite fiber; aluminum 0.2-0.6 parts of powder; 1.5-2.5 parts of mica; 150 parts of water; 8-12 parts of fire-extinguishing microcapsules.
在本发明提供的高效调湿节能建材的制备方法中,还可以具有这样的特征:其中,制备含有灭火微胶囊的多孔基板的材料包括如下步骤:将硅藻土、石英砂、铝粉、海泡石纤维、灭火微胶囊和云母混合均匀,得到第一混合物;将水泥和水混合均匀,得到混合溶液;将第一混合物逐渐加入到混合溶液中,搅拌至成浆状,然后倒入模具中,振实并使其表面整平,放置一段时间,使其凝固,取出并干燥后,得到含有灭火微胶囊的多孔基板。In the preparation method of high-efficiency humidity-controlled and energy-saving building materials provided by the present invention, it can also have the following characteristics: wherein, preparing the porous substrate material containing fire-extinguishing microcapsules includes the following steps: adding diatomaceous earth, quartz sand, aluminum powder, and seawater. Mix the foam stone fiber, fire-extinguishing microcapsules and mica evenly to obtain a first mixture; mix cement and water evenly to obtain a mixed solution; gradually add the first mixture to the mixed solution, stir until it becomes a slurry, and then pour it into the mold , vibrate and smooth the surface, leave it for a period of time to solidify, take it out and dry, and obtain a porous substrate containing fire-extinguishing microcapsules.
在本发明提供的高效调湿节能建材的制备方法中,还可以具有这样的特征:其中,灭火微胶囊为全氟己酮微胶囊,该全氟己酮微胶囊包括外壳和包裹在外壳内的乳液,外壳包括如下重量份的原料组分:多聚合物40-50份、载体液体30-40份、温敏粉末10-20份、稳定剂3-8份,其中,多聚合物为聚丙烯酸酯、聚乙烯醇、聚乳酸中的任意一种或多种,载体液体为水、乙醇、乙酸乙酯、聚硅氧烷、聚乙烯醇中的任意一种或多种,温敏粉末为聚N-异丙基丙烯酰胺或聚己内酰胺,稳定剂为十二烷基硫酸钠或十二烷基硫酸钾,乳液包括如下重量份的原料组分:水90-110份、十二烷基硫酸钠12-18份、全氟己酮330-400份。In the preparation method of high-efficiency humidity-regulated and energy-saving building materials provided by the present invention, it can also have the following characteristics: wherein the fire-extinguishing microcapsules are perfluorohexanone microcapsules, and the perfluorohexanone microcapsules include a shell and a The emulsion and shell include the following raw material components in parts by weight: 40-50 parts of polypolymer, 30-40 parts of carrier liquid, 10-20 parts of temperature-sensitive powder, and 3-8 parts of stabilizer, in which the multipolymer is polyacrylic acid. The carrier liquid is any one or more of ester, polyvinyl alcohol, and polylactic acid. The carrier liquid is any one or more of water, ethanol, ethyl acetate, polysiloxane, and polyvinyl alcohol. The temperature-sensitive powder is poly(vinyl alcohol). N-isopropylacrylamide or polycaprolactam, the stabilizer is sodium lauryl sulfate or potassium lauryl sulfate, the emulsion includes the following raw material components in parts by weight: 90-110 parts of water, sodium lauryl sulfate 12-18 parts, perfluorohexanone 330-400 parts.
在本发明提供的高效调湿节能建材的制备方法中,还可以具有这样的特征:其中,外壳包括如下重量份的原料组分:聚丙烯酸酯45份、聚硅氧烷35份、聚己内酰胺15份、十二烷基硫酸钾3-8份,乳液包括如下重量份的原料组分:水100份、十二烷基硫酸钠15份、全氟己酮350份。In the preparation method of high-efficiency humidity-controlled and energy-saving building materials provided by the present invention, it can also have the following characteristics: wherein the shell includes the following raw material components in parts by weight: 45 parts of polyacrylate, 35 parts of polysiloxane, 15 parts of polycaprolactam parts, 3-8 parts of potassium lauryl sulfate, and the emulsion includes the following raw material components in parts by weight: 100 parts of water, 15 parts of sodium lauryl sulfate, and 350 parts of perfluorohexanone.
在本发明提供的高效调湿节能建材的制备方法中,还可以具有这样的特征:其中,全氟己酮微胶囊的制备工艺包括:将全氟己酮溶解在水和十二烷基硫酸钠中,得到乳液;使用高压均质机对乳液进行均质处理,然后利用超声波处理器进行超声波处理,得到全氟己酮微粒;将全氟己酮微粒通过微胶囊包覆机包裹外壳,得到全氟己酮微胶囊。In the preparation method of high-efficiency humidity-regulating and energy-saving building materials provided by the present invention, it can also have the following characteristics: wherein the preparation process of perfluorohexanone microcapsules includes: dissolving perfluorohexanone in water and sodium dodecyl sulfate , an emulsion is obtained; a high-pressure homogenizer is used to homogenize the emulsion, and then an ultrasonic processor is used to perform ultrasonic treatment to obtain perfluorohexanone particles; the perfluorohexanone particles are wrapped in a shell through a microcapsule coating machine to obtain full Fluorohexanone microcapsules.
在本发明提供的高效调湿节能建材的制备方法中,还可以具有这样的特征:其中,调湿溶液包括如下重量份的原料组分:调湿组合物330-360份;和去离子水650-750份,其中,调湿组合物包括质量比为2:2:1的柠檬酸钠、碳酸钾、溴化锂。In the preparation method of high-efficiency humidity-control energy-saving building materials provided by the present invention, it can also have the following characteristics: wherein the humidity-control solution includes the following raw material components in parts by weight: 330-360 parts of the humidity-control composition; and 650 parts of deionized water. -750 parts, wherein the humidity control composition includes sodium citrate, potassium carbonate, and lithium bromide in a mass ratio of 2:2:1.
在本发明提供的高效调湿节能建材的制备方法中,还可以具有这样的特征:其中,调湿溶液还包括如下重量份的原料组分:抗菌剂2份,抗菌剂包括纳米银和卡松,高效调湿节能建材的制备方法中,还可以具有这样的特征,还包括:步骤三,在步骤二取出的多孔基板烘干后,表面均匀涂覆防霉剂,烘烤一段时间后取出,暴露于空气中进行降温,得到可感温灭火的高效调湿节能建材,高效调湿节能建材表面用隔湿材料包装后备用。In the preparation method of high-efficiency humidity-control energy-saving building materials provided by the present invention, it can also have the following characteristics: wherein the humidity-control solution also includes the following raw material components in parts by weight: 2 parts of antibacterial agents, and the antibacterial agents include nano-silver and kason. , the preparation method of high-efficiency humidity-controlled and energy-saving building materials can also have such characteristics, and also include: step three, after the porous substrate taken out in step two is dried, the surface is evenly coated with an antifungal agent, and it is taken out after baking for a period of time. Exposed to the air for cooling, high-efficiency humidity-regulating and energy-saving building materials that can sense temperature and extinguish fires are obtained. The surface of the high-efficiency humidity-regulating and energy-saving building materials is packaged with moisture-insulating materials for later use.
本发明还提供了一种高效调湿节能建材的制备方法中,具有这样的特征:采用上述制备方法制备得到。The invention also provides a method for preparing high-efficiency humidity-adjusting and energy-saving building materials, which has the following characteristics: it is prepared by the above-mentioned preparation method.
本发明还提供了一种高效调湿节能建材的应用,其特征在于:应用为应用于文物库房或文物博物馆中,使其湿度保持在RH50%~RH55%之间。The invention also provides an application of high-efficiency humidity control and energy-saving building materials, which is characterized in that it is used in a cultural relics warehouse or a cultural relics museum to keep the humidity between RH50% and RH55%.
发明的作用与效果The function and effect of the invention
根据本发明所涉及高效调湿节能建材、其制备方法及应用,因为该制备方法包括:步骤一,制备多孔基板;步骤二,将多孔基板浸渍在调湿溶液中一段时间,取出多孔基板,得到高效调湿节能建材,其中,调湿溶液包括调湿组合物,调湿组合物包括至少三种轻金属盐以及一种其他类物质,轻金属盐选自自氯化钙、硫酸铜、柠檬酸钾、苹果酸钠、柠檬酸钠、苯酚钠、氯化铵、氯化钾、乳酸铵,其他类物质选自黄原胶、氢氧化钾,制备得到的高效调湿节能建材的调湿能力JC/T 2002-2009(JC/T 2082-2011)每平方米调湿量可达789g/㎡。According to the high-efficiency humidity-control energy-saving building materials, their preparation methods and applications involved in the present invention, the preparation method includes: step one, preparing a porous substrate; step two, immersing the porous substrate in a humidity-control solution for a period of time, taking out the porous substrate, and obtaining Efficient humidity control and energy-saving building materials, wherein the humidity control solution includes a humidity control composition, the humidity control composition includes at least three light metal salts and one other type of substance, the light metal salt is selected from calcium chloride, copper sulfate, potassium citrate, Humidity-controlling ability of high-efficiency humidity-control energy-saving building materials prepared by sodium malate, sodium citrate, sodium phenolate, ammonium chloride, potassium chloride, ammonium lactate, and other substances selected from xanthan gum and potassium hydroxide. In 2002-2009 (JC/T 2082-2011), the humidity control capacity per square meter can reach 789g/㎡.
此外,本发明中的高效调湿节能建材的强度大大提高,既不似日本JIC的调湿板那样易碎,也不似日本熊平类的调湿板似那样受力可弯曲,换言之本发明的高效调湿节能建材可以视作一种多功能室内装饰板,使得装修工艺大大简化。In addition, the strength of the high-efficiency humidity-controlling and energy-saving building materials in the present invention is greatly improved. It is not as fragile as the Japanese JIC humidity-controlling panels, nor is it as bendable under stress as the Japanese Kumahira-type humidity-conditioning panels. In other words, the present invention is Efficient humidity control and energy-saving building materials can be regarded as a multi-functional interior decorative panel, which greatly simplifies the decoration process.
另外,当使用的多孔基板为含有灭火微胶囊的多孔基板,一旦遭遇火情,该高效调湿节能建材中的灭火微胶囊会受热自动裂解从而释放灭火剂进行灭火,并且灭火之后高效调湿节能建材依旧可正常进行调湿工作,因为其基板内部孔道结构会更加通畅,调湿效果会更佳。In addition, when the porous substrate used is a porous substrate containing fire-extinguishing microcapsules, once a fire occurs, the fire-extinguishing microcapsules in the high-efficiency humidity-regulating and energy-saving building materials will automatically crack when heated to release the fire-extinguishing agent to extinguish the fire. After the fire is extinguished, the fire-extinguishing microcapsules will be highly efficient in regulating humidity and saving energy. Building materials can still perform normal humidity control work because the internal pore structure of the substrate will be smoother and the humidity control effect will be better.
附图说明Description of the drawings
图1是本发明的测试例中高效调湿节能建材的实物照片;Figure 1 is a physical photo of the high-efficiency humidity-regulating and energy-saving building materials in the test example of the present invention;
图2是本发明的测试例中调湿性能试验结果;Figure 2 is the humidity control performance test results in the test examples of the present invention;
图3是本发明的应用例中非青铜器库房样板间湿度波动情况;Figure 3 shows the humidity fluctuations in the non-bronze warehouse model room in the application example of the present invention;
图4是本发明的应用例中冬季空调关机后库房内湿度变化情况。Figure 4 shows the humidity changes in the warehouse after the air conditioner is shut down in winter in an application example of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图对本发明高效调湿节能建材、其制备方法及应用作具体阐述。In order to make it easy to understand the technical means, creative features, objectives and effects of the present invention, the following examples specifically describe the high-efficiency humidity-regulating and energy-saving building materials of the present invention, their preparation methods and applications in conjunction with the accompanying drawings.
<实施例><Example>
本实施例提供了一种高效调湿节能建材及其制备方法。This embodiment provides an efficient humidity control and energy-saving building material and a preparation method thereof.
高效调湿节能建材的制备方法包括如下步骤:The preparation method of high-efficiency humidity-controlled and energy-saving building materials includes the following steps:
步骤一,制备含有灭火微胶囊的多孔基板。Step 1: Prepare a porous substrate containing fire-extinguishing microcapsules.
制备含有灭火微胶囊的多孔基板的材料包括如下重量份的原料组分:水泥22份、管状硅藻土40份、石英砂24.5份、海泡石纤维10份、铝粉0.5份、云母2份、水150份、灭火微胶囊8-12份。The materials for preparing the porous substrate containing fire-extinguishing microcapsules include the following raw material components by weight: 22 parts of cement, 40 parts of tubular diatomite, 24.5 parts of quartz sand, 10 parts of sepiolite fiber, 0.5 parts of aluminum powder, and 2 parts of mica. , 150 parts of water, 8-12 parts of fire-extinguishing microcapsules.
其中,灭火微胶囊为通过现有的方法制备的直径小于30um的全氟己酮微胶囊。之所以使用这一尺寸的灭火微胶囊是因为使用的主料管状硅藻土的孔道一般直径小于300um,单个硅藻土的直径50μm,并且还要兼顾微胶囊的制作成本及微胶囊中全氟己酮灭火剂的含量。Among them, the fire-extinguishing microcapsules are perfluorohexanone microcapsules with a diameter of less than 30um prepared by existing methods. The reason why fire-extinguishing microcapsules of this size are used is that the pore diameter of the tubular diatomite used as the main material is generally less than 300um, and the diameter of a single diatomite is 50μm, and the production cost of the microcapsules and the perfluorinated content of the microcapsules must also be taken into consideration. Content of hexanone fire extinguishing agent.
灭火微胶囊包括胶囊外壳和包裹在胶囊外壳内的乳液。Fire-extinguishing microcapsules include a capsule shell and an emulsion wrapped in the capsule shell.
其中,胶囊外壳包括如下重量份的原料组分:多聚合物40-50份、第一载体液体30-40份、温敏粉末10-20份、第一稳定剂3-8份。Among them, the capsule shell includes the following raw material components in parts by weight: 40-50 parts of polypolymer, 30-40 parts of first carrier liquid, 10-20 parts of temperature-sensitive powder, and 3-8 parts of first stabilizer.
多聚合物为聚丙烯酸酯、聚乙烯醇、聚乳酸中的任意一种或多种,这些多聚合物具有良好的包裹性能和热敏性。The multipolymer is any one or more of polyacrylate, polyvinyl alcohol, and polylactic acid. These multipolymers have good wrapping properties and heat sensitivity.
载体液体作为载体,以形成壳体的基础。这种液体应具有良好的流动性和稳定性,水、乙醇、乙酸乙酯、聚硅氧烷、聚乙烯醇等是常用的选择。The carrier liquid acts as a carrier to form the basis of the housing. This liquid should have good fluidity and stability, and water, ethanol, ethyl acetate, polysiloxane, polyvinyl alcohol, etc. are common choices.
添加温敏粉末的目的是为了增加壳体的热敏性。温敏粉末可以是聚N-异丙基丙烯酰胺或聚己内酰胺等。这些粉末在120℃时会发生相变,从而破裂壳体。The purpose of adding temperature-sensitive powder is to increase the heat sensitivity of the shell. The temperature-sensitive powder can be poly-N-isopropylacrylamide or polycaprolactam. These powders undergo a phase change at 120°C, rupturing the shell.
添加稳定剂的目的是为了保持壳体的稳定性和持久性。稳定剂为十二烷基硫酸钠或十二烷基硫酸钾。The purpose of adding stabilizers is to maintain the stability and durability of the shell. The stabilizer is sodium lauryl sulfate or potassium lauryl sulfate.
乳液包括如下重量份的原料组分:The emulsion includes the following raw material components in parts by weight:
水90-110份、十二烷基硫酸钠12-18份、全氟己酮330-400份。90-110 parts of water, 12-18 parts of sodium lauryl sulfate, 330-400 parts of perfluorohexanone.
优选地,胶囊外壳包括如下重量份的原料组分:聚丙烯酸酯45份、聚硅氧烷35份、聚己内酰胺15份、十二烷基硫酸钾3-8份。乳液包括如下重量份的原料组分:水100份、十二烷基硫酸钠15份、全氟己酮350份。Preferably, the capsule shell includes the following raw material components in parts by weight: 45 parts of polyacrylate, 35 parts of polysiloxane, 15 parts of polycaprolactam, and 3-8 parts of potassium lauryl sulfate. The emulsion includes the following raw material components in parts by weight: 100 parts of water, 15 parts of sodium lauryl sulfate, and 350 parts of perfluorohexanone.
全氟己酮微胶囊的制备工艺包括:The preparation process of perfluorohexanone microcapsules includes:
步骤S1-1,将全氟己酮按照上述配比溶解在水和十二烷基硫酸钠中,得到乳液;Step S1-1, dissolve perfluorohexanone in water and sodium lauryl sulfate according to the above ratio to obtain an emulsion;
步骤S1-2,使用高压均质机对乳液进行均质处理,使其颗粒更加细化,然后利用超声波处理器进行超声波处理,使全氟己酮乳液分散成小颗粒,得到全氟己酮微粒;Step S1-2, use a high-pressure homogenizer to homogenize the emulsion to make its particles more refined, and then use an ultrasonic processor to perform ultrasonic treatment to disperse the perfluorohexanone emulsion into small particles to obtain perfluorohexanone particles. ;
步骤S1-3,将全氟己酮微粒通过微胶囊包覆机包裹上述胶囊外壳,得到全氟己酮微胶囊。全氟己酮微胶囊中胶囊外壳的质量不大于全氟己酮微胶囊总质量的35%并且不小于全氟己酮微胶囊总质量的18%。In step S1-3, the perfluorohexanone microparticles are wrapped in the above-mentioned capsule shell through a microcapsule coating machine to obtain perfluorohexanone microcapsules. The mass of the capsule shell in the perfluorohexanone microcapsules is not greater than 35% of the total mass of the perfluorohexanone microcapsules and not less than 18% of the total mass of the perfluorohexanone microcapsules.
其中步骤步骤S1-3包括如下子步骤:Steps S1-3 include the following sub-steps:
步骤S1-3-1,将载体液体放入微胶囊包裹机的反应室中。步骤S1-3-2,向反应室中按照上述配比加入多聚合物,并充分搅拌,直至均匀分散。步骤S1-3-3,向反应室中按照上述配比加入温敏粉末,并再次充分搅拌,确保温敏粉末均匀分散在液体中。步骤S1-3-4,向反应室中按照上述配比加入稳定剂,并继续搅拌混合,使稳定剂均匀分散在液体中。步骤S1-3-5,调节微胶囊包裹机的温度,使其能够形成坚固的壳体。步骤S1-3-6,将小于200纳米直径的全氟己酮微粒加入到反应室中,确保其均匀分散在液体中。S1-3-7,使用微胶囊包裹机的包裹模式,使液体包裹小颗粒,并形成具有热敏性的壳体。S1-3-8,完成包裹后,将胶囊收集起来,并进行干燥以去除任何残余水分或溶剂,得到全氟己酮微胶囊。Step S1-3-1: Put the carrier liquid into the reaction chamber of the microcapsule wrapping machine. Step S1-3-2: Add the polypolymer into the reaction chamber according to the above ratio, and stir thoroughly until evenly dispersed. Step S1-3-3: Add the temperature-sensitive powder into the reaction chamber according to the above ratio, and stir thoroughly again to ensure that the temperature-sensitive powder is evenly dispersed in the liquid. Step S1-3-4: Add the stabilizer into the reaction chamber according to the above ratio, and continue stirring and mixing to make the stabilizer evenly dispersed in the liquid. Step S1-3-5, adjust the temperature of the microcapsule wrapping machine so that it can form a solid shell. Step S1-3-6: Add perfluorohexanone particles with a diameter of less than 200 nanometers into the reaction chamber to ensure that they are evenly dispersed in the liquid. S1-3-7, use the wrapping mode of the microcapsule wrapping machine to wrap small particles with liquid and form a heat-sensitive shell. S1-3-8, after completing the wrapping, collect the capsules and dry them to remove any residual moisture or solvent to obtain perfluorohexanone microcapsules.
此外,使用粒度分析仪测试制得的全氟己酮微胶囊的粒径大小,确保其不超过300nm。使用热重分析仪测量制得的全氟己酮微胶囊的热稳定性和热降解温度,确保其满足灭火要求。In addition, a particle size analyzer was used to test the particle size of the prepared perfluorohexanone microcapsules to ensure that it did not exceed 300 nm. A thermogravimetric analyzer was used to measure the thermal stability and thermal degradation temperature of the prepared perfluorohexanone microcapsules to ensure that they meet fire extinguishing requirements.
考虑到全氟己酮易于挥发,常温下包裹液态全氟己酮微胶囊,保存场所需要开启空调控制在20摄氏度,操作环境保持在26℃(全氟己酮25℃下,水溶于全氟己酮)。Considering that perfluorohexanone is easy to volatilize, liquid perfluorohexanone microcapsules should be wrapped at room temperature. The storage place needs to turn on the air conditioning and control it at 20 degrees Celsius, and the operating environment should be maintained at 26 degrees Celsius (perfluorohexanone is soluble in water at 25 degrees Celsius). ketone).
另外,上述乳液中还可以根据需要加入微量的碳酸氢钠,碳酸氢钠的热敏分解温度较低,起到降低感应破裂温度(从120℃降低到约85℃)辅助全氟己酮冲破胶囊外壳及高效调湿节能建材内部空穴的效果。例如,当高效调湿节能建材的厚度小于等于6mm时,碳酸氢钠可加可不加;当高效调湿节能建材的厚度大于6mm时,则必须加碳酸氢钠,这样可以抵消过厚导致内部感温滞后的因素并疏通内部空穴结构。In addition, a trace amount of sodium bicarbonate can be added to the above emulsion as needed. The thermal decomposition temperature of sodium bicarbonate is low, which can reduce the induced rupture temperature (from 120℃ to about 85℃) and assist perfluorohexanone to break through the capsule. The effect of cavities inside the shell and high-efficiency humidity-regulating and energy-saving building materials. For example, when the thickness of high-efficiency humidity-controlling and energy-saving building materials is less than or equal to 6mm, sodium bicarbonate can be added or not; when the thickness of high-efficiency humidity-controlling and energy-saving building materials is greater than 6mm, sodium bicarbonate must be added, which can offset the internal discomfort caused by excessive thickness. Temperature hysteresis factors and clear the internal cavity structure.
含有灭火微胶囊的多孔基板的具体制备过程如下:The specific preparation process of the porous substrate containing fire-extinguishing microcapsules is as follows:
步骤S2-1,将硅藻土、石英砂、铝粉、海泡石纤维、灭火微胶囊和云母按照上述配比混合均匀,得到第一混合物;Step S2-1, mix diatomite, quartz sand, aluminum powder, sepiolite fiber, fire-extinguishing microcapsules and mica according to the above proportions to obtain a first mixture;
步骤S2-2,将水泥和水按照上述配比混合均匀,得到混合溶液;Step S2-2, mix cement and water evenly according to the above ratio to obtain a mixed solution;
步骤S2-3,将第一混合物逐渐加入到混合溶液中,搅拌至成浆状,然后倒入模具中,振实并使其表面整平,放置约24h,使其凝固,取出待其完全干透后,得到含有灭火微胶囊的多孔基板,其厚度不超过9mm。Step S2-3: Gradually add the first mixture to the mixed solution, stir until it becomes a slurry, then pour it into the mold, shake it and make the surface smooth, leave it for about 24 hours to solidify, take it out and wait until it is completely dry. After transparency, a porous substrate containing fire-extinguishing microcapsules is obtained, with a thickness not exceeding 9 mm.
步骤二,将步骤一制得的含有灭火微胶囊的多孔基板浸渍在调湿溶液中,确保液位完全没过板材表面,静候15-20min,期间会不断有置换出空气的嗡嗡声,浸渍完毕后,取出多孔基板。Step 2: Dip the porous substrate containing the fire-extinguishing microcapsules prepared in step 1 into the humidity-controlling solution, ensuring that the liquid level completely covers the surface of the board, and wait for 15-20 minutes. During this period, there will be a constant buzzing sound of displaced air. After the impregnation is completed, take out the porous substrate.
其中,调湿溶液包括如下重量份的原料组分:调湿组合物350份、去离子水700份以及抗菌剂2份。Among them, the humidity-controlling solution includes the following raw material components in parts by weight: 350 parts of the humidity-controlling composition, 700 parts of deionized water, and 2 parts of the antibacterial agent.
其中,调湿组合物包括至少三种轻金属盐以及一种其他类物质,轻金属盐选自自氯化钙、硫酸铜、柠檬酸钾、苹果酸钠、柠檬酸钠、苯酚钠、氯化铵、氯化钾、乳酸铵、碳酸钾、溴化锂、氯化钠,其他类物质选自黄原胶、二氧化硅、聚丙烯酸钠、六偏磷酸钠。Wherein, the humidity-conditioning composition includes at least three light metal salts and one other type of substance. The light metal salts are selected from the group consisting of calcium chloride, copper sulfate, potassium citrate, sodium malate, sodium citrate, sodium phenolate, and ammonium chloride. Potassium chloride, ammonium lactate, potassium carbonate, lithium bromide, sodium chloride, and other substances are selected from xanthan gum, silicon dioxide, sodium polyacrylate, and sodium hexametaphosphate.
通过调整轻金属盐的种类、数量、配比,以及调整其他物质的种类,可以改变最终制备的弹性调湿组合物的调湿临界点,的调湿临界点。By adjusting the type, quantity, and proportion of the light metal salt, as well as adjusting the types of other substances, the moisture-conditioning critical point of the finally prepared elastic moisture-conditioning composition can be changed.
抗菌剂包括纳米银和卡松,纳米银和卡松的质量比为1:3:2。The antibacterial agent includes nanosilver and kason. The mass ratio of nanosilver and kason is 1:3:2.
在本实施例中,共使用了三种轻金属盐,分别是柠檬酸钠、碳酸钾、溴化锂,其质量比为2:2:1。相应的,本实施例最终的制备的弹性调湿组合物的调湿临界点是RH55%。In this embodiment, a total of three light metal salts were used, namely sodium citrate, potassium carbonate, and lithium bromide, with a mass ratio of 2:2:1 . Correspondingly, the critical humidity point of the elastic humidity-controlling composition finally prepared in this embodiment is RH55%.
步骤三,在步骤二取出的多孔基板先自然阴干,然后在多孔基板的表面均匀涂覆微量的防霉剂(优选植物提取防霉剂),1500mm×900mm多孔基板板材单面防霉剂用量不大于30g。然后,将多孔基板转移至烘箱中进行烘干,烘箱内的温度低于60℃,须至少连续烘烤一夜,彻底脱去内部不必要的水,烘烤结束后,将多孔基板从烘箱中取出,暴露于空气中30min进行降温,得到高效调湿节能建材。如该建材将来应用的地区为干燥地区,则在上述暴露于空气中进行降温时,应多放置空气中30分钟,以利其吸湿。还应将制备得到的高效调湿节能建材的表面用塑料布、铝箔纸等隔湿材料进行包装,备用。Step 3: The porous substrate taken out in step 2 is dried naturally in the shade first, and then a trace amount of antifungal agent (preferably plant-derived antifungal agent) is evenly applied on the surface of the porous substrate. The amount of antifungal agent on one side of the 1500mm×900mm porous substrate plate is no more than 100%. More than 30g. Then, transfer the porous substrate to the oven for drying. The temperature in the oven is lower than 60°C . It must be baked continuously for at least one night to completely remove unnecessary water inside. After baking, take the porous substrate out of the oven. , exposed to the air for 30 minutes for cooling, and obtained highly efficient humidity-control and energy-saving building materials. If the area where the building materials will be used in the future is a dry area, when exposed to the air for cooling, it should be left in the air for an additional 30 minutes to facilitate moisture absorption. The surface of the prepared high-efficiency humidity-regulating and energy-saving building materials should also be packaged with moisture-insulating materials such as plastic sheeting and aluminum foil for later use.
本实施例制备的高效调湿节能建材具有如下特点:The high-efficiency humidity-regulating and energy-saving building materials prepared in this example have the following characteristics:
高效调湿节能建材内含的灭火微胶囊灭火微胶囊,一旦遭遇火情,可于80℃开始在3min内会全数破裂,释放灭火剂(全氟己酮)后,高效调湿节能建材依旧可正常工作,因其内部孔道结构变得更为通畅,调湿效果会更佳。The fire-extinguishing microcapsules contained in the high-efficiency humidity-regulating and energy-saving building materials will all rupture within 3 minutes starting at 80°C once encountering a fire. After releasing the fire-extinguishing agent (perfluorohexanone), the high-efficiency humidity-regulating and energy-saving building materials can still be used. When working normally, its internal pore structure becomes smoother and the humidity control effect will be better.
高效调湿节能建材中(1)不含醇类,故可于日常环境中长期稳定工作,调湿性能不会因醇类的挥发而产生显著衰竭;(2)不含有机酸盐,不会释放乙酸钾等挥发性有毒有害物质;(3)不含CMC类有机粘合剂,并加入微量抗菌剂,可有效抑制华南地区霉菌的空气播种;(4)表面涂覆防霉剂,降低霉菌空气播种概率。High-efficiency humidity-control energy-saving building materials (1) do not contain alcohol, so they can work stably for a long time in daily environments, and the humidity-control performance will not be significantly depleted due to the volatilization of alcohol; (2) they do not contain organic acid salts and will not Releases volatile toxic and harmful substances such as potassium acetate; (3) Does not contain CMC organic adhesives, and adds trace amounts of antibacterial agents, which can effectively inhibit the air seeding of mold in South China; (4) The surface is coated with antifungal agents to reduce the risk of mold Air seeding probability.
高效调湿节能建材的多孔基板(主料为管状硅藻土、纳米二氧化硅、无机矿物纤维),在刚性、韧性、通透性、锁水性、阻燃性均达到了较好的平衡,并可负载极大量的调湿有效成分,甚至逾越了国家建材科学研究总院专家“建材板有效调湿层仅为表面3mm厚区域”的既有观念,本实施例的高效调湿节能建材的有效调湿层厚度达到表面4.5mm以上。The porous substrate of highly efficient humidity-regulating and energy-saving building materials (main materials are tubular diatomite, nano-silica, and inorganic mineral fibers) has achieved a good balance in rigidity, toughness, permeability, water-locking properties, and flame retardancy. , and can load a very large amount of active humidity-controlling ingredients, even surpassing the existing concept of experts from the National Academy of Building Materials Research that "the effective humidity-controlling layer of the building materials board is only a 3mm thick area on the surface". The highly efficient humidity-controlling and energy-saving building material in this embodiment The thickness of the effective humidity control layer reaches more than 4.5mm on the surface.
<测试例><Test example>
对实施例制得的高效调湿节能建材(建材的照片如图1所示)进行调湿性能试验,试验依据的标准是JC/T2002-2009,检测结果如图2所示。每平方米吸湿量最高可达464g/㎡,放湿量最高可达325g/㎡,调湿总量可达789g/㎡。The high-efficiency humidity-regulating and energy-saving building materials prepared in the examples (photographs of the building materials are shown in Figure 1) were subjected to humidity-regulating performance tests. The test was based on the standard JC/T2002-2009, and the test results are shown in Figure 2. The moisture absorption capacity per square meter can reach up to 464g/㎡, the moisture release capacity can reach up to 325g/㎡, and the total humidity conditioning capacity can reach 789g/㎡.
<应用例><Application example>
应用场景1:Application scenario 1:
将高效调湿节能建材铺满非青铜器库房样板间后测试其湿度波动情况,结果如图3所示。After covering the non-bronze warehouse model room with high-efficiency humidity-regulating and energy-saving building materials, the humidity fluctuations were tested. The results are shown in Figure 3.
从如图3可以看出,非青铜器库房样板间内所达到的稳定湿度在RH50%~RH55%之间。As can be seen from Figure 3, the stable humidity achieved in the non-bronze warehouse model room is between RH50% and RH55%.
应用场景2:Application scenario 2:
对照组:普通的恒温恒湿实验室。实验组:铺满高效调湿节能建材的恒温恒湿检测实验室。Control group: ordinary constant temperature and humidity laboratory. Experimental group: a constant temperature and humidity testing laboratory covered with high-efficiency humidity-regulating and energy-saving building materials.
对照组自开启恒温恒湿实验室空调机组温湿度控制后,室内温度、湿度均经过一定时间(例如天津的国家航洋标准计量中心实验室,春季约4小时以上,秋季约3小时以上,夏季约2小时以上,冬季约5小时以上)的调整最后达到“相对稳定”的状态。实验组的这一时间缩短至半小时内。In the control group, after the temperature and humidity control of the air-conditioning unit of the constant temperature and humidity laboratory was turned on, the indoor temperature and humidity passed a certain period of time (for example, in the National Aviation Standard and Measurement Center Laboratory in Tianjin, it took more than 4 hours in spring, more than 3 hours in autumn, and more than 3 hours in summer). About 2 hours or more, about 5 hours or more in winter), the adjustment finally reaches a "relatively stable" state. This time was reduced to less than half an hour for the experimental group.
此外,也可以在实验室内的样品储藏区、样品称量区、操作区等核心区域安装上述高效调湿节能建材能抑制空间内湿度变化频率和幅度的作用,起到维护实验条件统一的重要作用。In addition, the above-mentioned high-efficiency humidity-regulating and energy-saving building materials can also be installed in core areas such as sample storage areas, sample weighing areas, and operating areas in the laboratory. They can suppress the frequency and amplitude of humidity changes in the space and play an important role in maintaining uniform experimental conditions. effect.
在面临大规模停电且后备电源系统因故障无法工作时,只需紧闭实验室门禁,上述高效调湿节能建材可迅速放出湿气,微环境湿度至少八小时被稳定在一定范围内,从而确保生物样品安全。When facing a large-scale power outage and the backup power system fails to work due to failure, you only need to close the laboratory access control. The above-mentioned high-efficiency humidity-regulating and energy-saving building materials can quickly release moisture, and the micro-environment humidity will be stabilized within a certain range for at least eight hours, thereby ensuring Biological sample safety.
应用场景3:Application scenario 3:
将高效调湿节能建材铺满另一库房,在冬季空调关机5天,库房内湿度变化情况如图4所示。Another warehouse is covered with high-efficiency humidity-regulating and energy-saving building materials. The air conditioner is shut down for 5 days in winter. The humidity changes in the warehouse are shown in Figure 4.
从如图4可以看出,冬季空调关机5天,库房内湿度只下降了不到5%。As can be seen from Figure 4, when the air conditioner is shut down for 5 days in winter, the humidity in the warehouse only drops by less than 5%.
按照上述实施例制作而成的6mm厚的高效调湿节能板材,每㎡的重量约为9.5kg,含有不少于700g的全氟己酮微胶囊,可释放至少420g的全氟己酮灭火剂。按照净重6g的灭火贴片(全氟己酮微胶囊含量必定低于6g)可控制20L空间的行业惯例,则折合为每㎡高效调湿节能板材应可控制1.4m3空间内的初期火情。The 6mm thick high-efficiency humidity-regulating and energy-saving board made according to the above embodiment has a weight of about 9.5kg per square meter, contains no less than 700g of perfluorohexanone microcapsules, and can release at least 420g of perfluorohexanone fire extinguishing agent. . According to the industry practice that a fire-extinguishing patch with a net weight of 6g (perfluorohexanone microcapsule content must be less than 6g) can control a 20L space, it is equivalent to that each square meter of high-efficiency humidity-regulating and energy-saving panels should be able to control an initial fire in a space of 1.4m3 .
本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. The present invention will also have other aspects without departing from the spirit and scope of the present invention. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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