CN117566946A - An electrocatalytic treatment method and treatment system for oilfield drilling wastewater - Google Patents
An electrocatalytic treatment method and treatment system for oilfield drilling wastewater Download PDFInfo
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Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/467—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
- C02F1/4672—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5236—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F2001/007—Processes including a sedimentation step
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/10—Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
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- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
Abstract
本发明提供了一种油田钻井废水电催化处理方法及处理系统。所述油田钻井废水电催化处理方法包括以下步骤:(1)混凝处理;(2)电催化氧化处理:对混凝处理后的废水进行电催化氧化处理;(3)固液分离处理:经电催化氧化处理后的废水静置后分离。该处理方法能够在较短的时间内实现钻井废水的破胶脱稳,有效去除废水中的悬浮物SS和油类,降低颗粒的中值粒径;pH变化幅度小。此外,对COD和氨氮也具有良好的去除效果。通过调节工艺参数和极板数量,能进一步提升出水水质;并且可以有效控制处理能耗;是实现钻井废水高效回注的方法。The invention provides an electrocatalytic treatment method and treatment system for oilfield drilling wastewater. The electrocatalytic treatment method for oilfield drilling wastewater includes the following steps: (1) coagulation treatment; (2) electrocatalytic oxidation treatment: electrocatalytic oxidation treatment is performed on the wastewater after coagulation treatment; (3) solid-liquid separation treatment: The wastewater treated by electrocatalytic oxidation is separated after standing. This treatment method can achieve gel breaking and destabilization of drilling wastewater in a short period of time, effectively remove suspended solids SS and oil in the wastewater, and reduce the median particle size of the particles; the pH change range is small. In addition, it also has good removal effect on COD and ammonia nitrogen. By adjusting the process parameters and the number of plates, the quality of the effluent can be further improved; and the treatment energy consumption can be effectively controlled; it is a method to achieve efficient reinjection of drilling wastewater.
Description
技术领域Technical field
本发明属于油气田废水处理技术领域,具体涉及一种油田钻井废水电催化处理方法及处理系统。The invention belongs to the technical field of oil and gas field wastewater treatment, and specifically relates to an electrocatalytic treatment method and treatment system for oilfield drilling wastewater.
背景技术Background technique
随着经济的发展,对石油能源的需求日益增加,因此,有效处理油气勘探开采过程中产生的废水成为石油石化行业绿色生产和可持续发展的关键。在油气田的开采钻井与修井作业的过程中,会产生含有大量油类、有机聚合物、重金属及胶体等污染物的钻井废水,这些废水组分复杂、污染性极强且难于降解处理。钻井废水主要由废弃钻井液、钻屑、洗井水与冲洗设备用水等组成。当前,油田废水治理工艺主要分为回注、资源化回用和符合标准的外排处理三种方式,考虑到外排处理的水资源消耗和二次污染的问题,从成本和从环保角度出发,钻井废水的重复利用或回注都是油田工业未来发展的趋势。With the development of the economy, the demand for petroleum energy is increasing day by day. Therefore, effective treatment of wastewater generated during oil and gas exploration and production has become the key to green production and sustainable development of the petroleum and petrochemical industry. During the drilling and workover operations in oil and gas fields, drilling wastewater containing a large amount of oil, organic polymers, heavy metals, colloids and other pollutants will be produced. This wastewater has complex components, is highly polluting, and is difficult to degrade. Drilling wastewater mainly consists of waste drilling fluid, drilling cuttings, well washing water and water for flushing equipment. At present, oilfield wastewater treatment processes are mainly divided into three methods: reinjection, resource reuse and standard discharge treatment. Considering the water consumption and secondary pollution problems of discharge treatment, from the perspective of cost and environmental protection , the reuse or reinjection of drilling wastewater are the future development trends of the oilfield industry.
钻井废水的重复利用或回注,主要是去除水中的悬浮组分。理论上,去除悬浮组分的方法主要包括化学法与物理法。最常用的化学方法是混凝沉淀法,即通过添加铝盐、铁盐(通常使用的是无机高分子盐,包括聚合氯化铝,聚合硫酸铁等)经过压缩双电层、吸附架桥等反应过程,使水中的污染物脱稳凝聚并沉降。水中呈胶体状态的污染物质通常带有负电荷,胶体颗粒之间互相排斥形成稳定的混合液,添加具有相反电荷的电解质(即混凝剂),可使污水中的胶体颗粒改变为电中性,并在分子引力作用下凝聚成大颗粒沉降,实现固液分离。物理法则包括沉淀、筛选、气浮和离心分离等方法。陶瓷膜过滤作为一种新兴的工业处理方法,属于物理筛选(截留)法。其原理是利用陶瓷膜过滤孔径截留悬浮物,达到固液分离目的。The reuse or reinjection of drilling wastewater mainly involves the removal of suspended components in the water. Theoretically, methods for removing suspended components mainly include chemical methods and physical methods. The most commonly used chemical method is the coagulation precipitation method, that is, by adding aluminum salts and iron salts (usually inorganic polymer salts are used, including polyaluminum chloride, polyferric sulfate, etc.) through compression of the electric double layer, adsorption bridging, etc. The reaction process causes the pollutants in the water to destabilize, condense and settle. Colloidal pollutants in water usually have negative charges. The colloidal particles repel each other to form a stable mixed solution. Adding an electrolyte with opposite charges (i.e., coagulant) can change the colloidal particles in sewage to electrical neutrality. , and condense into large particles to settle under the action of molecular gravity, achieving solid-liquid separation. Physical laws include methods such as precipitation, screening, flotation, and centrifugation. As an emerging industrial treatment method, ceramic membrane filtration is a physical screening (retention) method. The principle is to use ceramic membrane filtration pores to intercept suspended solids to achieve solid-liquid separation.
然而,这些方法在实际应用中存在许多挑战,难以完全解决。例如,化学絮凝法中添加的化学絮凝剂并非完全进入絮体层,通常絮体的体积占整个液体15-50%,需要使用高目数滤布进行固液分离才能达到回注水的标准,但这样的处理存在滤孔堵塞的问题,且难以去除钻井废水中的细小粘土悬浮颗粒、油类、重金属离子和可溶性处理剂。在陶瓷膜过滤中,虽然通常依靠压力差实现,但在使用过程中需要不断进行反冲洗以防堵塞,并且根据回注水质要求,可能需要进行多次过滤才能达标。同时,高悬浮物的浓水(约占20-25%),仍呈稳定的乳状液状态,目前尚未找到更佳的处理方案。However, there are many challenges in practical application of these methods that are difficult to completely solve. For example, the chemical flocculant added in the chemical flocculation method does not completely enter the floc layer. Usually the volume of floc accounts for 15-50% of the entire liquid. It is necessary to use a high-mesh filter cloth for solid-liquid separation to meet the standards for reinjection of water. However, Such treatment has the problem of filter hole clogging, and it is difficult to remove fine clay suspended particles, oil, heavy metal ions and soluble treatment agents in drilling wastewater. In ceramic membrane filtration, although it is usually achieved by pressure difference, continuous backwashing is required during use to prevent clogging, and depending on the reinjection water quality requirements, multiple filtrations may be required to meet the standards. At the same time, the concentrated water with high suspended solids (about 20-25%) is still in a stable emulsion state, and a better treatment solution has not yet been found.
因此,面对油气田开发的需求与悬浮物除去方法的现状,寻求更好地悬浮物去除方案是科技工作者的当务之急。Therefore, facing the needs of oil and gas field development and the current situation of suspended solids removal methods, it is a top priority for scientific and technological workers to seek better suspended solids removal solutions.
CN211813593U公开了一种含油废水电解气浮装置,用于石油化工及机械制造中的含油水处理。电解气浮法利用电解产生气浮所需的微小气泡,粘附污水中的悬浮物质、胶体颗粒等上浮,使之到达液面被刮除。电解气浮法产生的微气泡小于溶气气浮和曝气气浮产生的微小气泡,气浮处理效率较高,操作条件易于控制,安全可靠。它包括气浮筒体、电解系统;气浮筒体内部的上方设有离心搅拌器,离心搅拌器连接气浮筒体顶部设置的减速机,离心搅拌器上部一侧设有集渣装置;电解系统包括阳极电极板、阴极电极板、高频直流电源,阳极电极板和阴极电极板分别架设在气浮筒体上内壁,高频直流电源设置气浮筒体的外侧,高频直流电源电性连接阳极电极板和阴极电极板;气浮筒体的下部设有布水装置,气浮筒体外侧的下方设有进水管,布水装置连通进水管。该电解气浮装置使用石墨电极板组构成电极组件。CN211813593U discloses an electrolysis air flotation device for oily wastewater, which is used for oily water treatment in petrochemical industry and machinery manufacturing. The electrolytic air flotation method uses electrolysis to generate tiny bubbles required for air flotation, adhering to the suspended substances and colloidal particles in the sewage to float up until they reach the liquid surface and are scraped off. The microbubbles produced by electrolytic air flotation are smaller than those produced by dissolved air flotation and aeration air flotation. The air flotation treatment efficiency is high, the operating conditions are easy to control, and it is safe and reliable. It includes an air flotation cylinder and an electrolysis system; a centrifugal agitator is provided above the interior of the air flotation cylinder, and the centrifugal agitator is connected to a reducer installed on the top of the air flotation cylinder; a slag collecting device is provided on the upper side of the centrifugal mixer; the electrolysis system includes an anode Electrode plate, cathode electrode plate, high-frequency DC power supply, the anode electrode plate and the cathode electrode plate are respectively installed on the upper inner wall of the air floatation cylinder body, the high-frequency DC power supply is arranged on the outside of the air floatation cylinder body, and the high-frequency DC power supply is electrically connected to the anode electrode plate and the cathode electrode plate. Cathode electrode plate; a water distribution device is provided at the lower part of the air flotation cylinder, and a water inlet pipe is provided below the outside of the air flotation cylinder, and the water distribution device is connected to the water inlet pipe. The electrolysis air flotation device uses graphite electrode plates to form electrode components.
但是该技术方案:1.处理含油废水主要来源于石油化工和机械制造过程中的生产活动,例如机器清洗、加工和化学反应过程,这些废水中通常含的化学物质是润滑油、金属颗粒、清洗剂等;2.由石墨作阳极极板和阴极极板,作为电解的活性极板,基本不具有电催化活性,不利于羟基自由基的产生和间接氧化作用,对于有机物颗粒的矿化效果较差,不利于胶体的脱稳和含油废水的破乳;3.石墨作阴极极板成本较高,工业应用中可以选用不锈钢极板进行替换。在含油废水的处理中,更高的电位才能实现有效的催化反应,电位过高也导致能耗的增加;4.此技术方案通过微气泡气浮去除悬浮物,但对COD和氨氮的去除效果并不理想。However, this technical solution: 1. Treat oily wastewater mainly from production activities in petrochemical and machinery manufacturing processes, such as machine cleaning, processing and chemical reaction processes. The chemicals usually contained in these wastewater are lubricating oil, metal particles, cleaning 2. Graphite is used as the anode plate and cathode plate. As the active plate of electrolysis, it basically has no electrocatalytic activity, which is not conducive to the generation of hydroxyl radicals and indirect oxidation. It has a poor mineralization effect on organic particles. Poor, it is not conducive to the destabilization of colloids and the demulsification of oily wastewater; 3. The cost of graphite cathode plates is relatively high, and stainless steel plates can be replaced in industrial applications. In the treatment of oily wastewater, a higher potential can achieve effective catalytic reaction, and too high a potential will also lead to an increase in energy consumption; 4. This technical solution removes suspended solids through microbubble flotation, but has little effect on the removal of COD and ammonia nitrogen. Not ideal.
CN111825251A公开了一种钻井废水处理装置和方法。该钻井废水处理装置包括:依次连通的电絮凝反应池、电氧化反应池和斜板沉降池。采用电絮凝—电氧化组合工艺,对硬度离子、悬浮物、有机物以及硫酸盐还原菌等污染物有一定的去除效果。该技术方案利用钻井废水存在的氯根和电氧化的反应机理,在不添加额外药剂的情况下,具有一定的杀菌效果,其主要步骤在于,利用提升装置将钻井废水提升至所述电絮凝反应池,钻井废水穿过所述电解反应区,与极板电解出的铁离子反应,同时对极板进行冲刷;钻井废水接着进入所述絮凝沉淀区,絮体聚团沉淀;钻井废水经电絮凝反应池处理后,进入所述电氧化反应池进行电氧化处理,所述加药泵投加盐酸以调节池内pH值,池底的曝气管线进行纯氧曝气;经电氧化处理后的钻井废水进入所述斜板沉降池,完成絮体的沉降和分离。CN111825251A discloses a drilling wastewater treatment device and method. The drilling wastewater treatment device includes: an electroflocculation reaction tank, an electrooxidation reaction tank and an inclined plate settling tank that are connected in sequence. The combined electrocoagulation-electrooxidation process is used to remove pollutants such as hardness ions, suspended solids, organic matter, and sulfate-reducing bacteria. This technical solution utilizes the reaction mechanism of chlorine radicals present in drilling wastewater and electro-oxidation, and has a certain bactericidal effect without adding additional chemicals. The main step is to use a lifting device to lift the drilling wastewater to the electroflocculation reaction. The drilling wastewater passes through the electrolysis reaction zone, reacts with the iron ions electrolyzed by the electrode plates, and flushes the electrode plates at the same time; the drilling wastewater then enters the flocculation and sedimentation zone, and the flocs aggregate and precipitate; the drilling wastewater undergoes electroflocculation After treatment in the reaction tank, it enters the electro-oxidation reaction tank for electro-oxidation treatment. The dosing pump adds hydrochloric acid to adjust the pH value in the tank. The aeration pipeline at the bottom of the tank performs pure oxygen aeration; the drilling after electro-oxidation treatment The wastewater enters the inclined plate settling tank to complete the settlement and separation of flocs.
该技术方案:1.处理目标是页岩气钻井废水;页岩气开采通常依赖水力压裂技术,这种技术使用大量水和化学添加剂,这些都会影响废水的成分。相比之下,传统油田的钻井活动不依赖于水力压裂,因此其废水的成分与页岩气钻井废水有所不同;2.该技术方案需要建立多个电化学反应池,通过额外添加催化颗粒,纯氧曝气进行分级处理,设置自动泵外加盐酸调节pH,工艺复杂,占地面积较大,运行成本较高;3.电催化阳极极板采用的钌钛合金,电极的析氧电位低,属于活性电极,间接氧化能力较弱,电极多发生直接氧化作用,对有机物的氧化分解作用并不理想,且处理后的SS大于50mg/L,COD大于300mg/L,远远达不到回注的标准。This technical solution: 1. The treatment target is shale gas drilling wastewater; shale gas extraction usually relies on hydraulic fracturing technology, which uses a large amount of water and chemical additives, which will affect the composition of the wastewater. In contrast, drilling activities in traditional oil fields do not rely on hydraulic fracturing, so the composition of their wastewater is different from that of shale gas drilling wastewater; 2. This technical solution requires the establishment of multiple electrochemical reaction cells, through the addition of additional catalytic Particles, pure oxygen aeration for graded treatment, setting up an automatic pump and adding hydrochloric acid to adjust the pH, the process is complex, it occupies a large area, and the operating cost is high; 3. The ruthenium-titanium alloy used in the electrocatalytic anode plate, the oxygen evolution potential of the electrode Low, it is an active electrode with weak indirect oxidation ability. The electrode often undergoes direct oxidation, and the oxidation and decomposition of organic matter is not ideal. The SS after treatment is greater than 50mg/L, and the COD is greater than 300mg/L, which is far from reaching Criteria for re-injection.
CN110510710 A公开了一种电絮凝与电催化氧化一体化废水处理装置,用于处理印染、造纸、化工和农药等行业产生的高含盐﹑高COD﹑高悬浮物﹑重金属离子超标的废水。装置的核心部分是一个反应槽,它被分为两个部分:电絮凝反应腔和电催化反应腔。废水首先通过侧壁的进水管进入电絮凝反应腔,在这里,电极组帮助去除悬浮物。反应腔的一侧有一个集渣腔,上方设有刮渣机和排渣管以去除污泥。电絮凝反应腔的底部设有排泥管,用于沉降和排放沉淀物。废水随后流入电催化反应腔,这里通过整流板引导水流,中部设有电催化氧化电极组,用于进一步降解污染物。电催化反应腔的底部也有一个沉降槽,用于收集和排放沉淀物。最后,经过处理的水通过第二隔板分隔出的出水集水腔,然后从侧壁的出水管排出。CN110510710 A discloses an integrated electrocoagulation and electrocatalytic oxidation wastewater treatment device, which is used to treat wastewater with high salt content, high COD, high suspended solids, and excessive heavy metal ions produced in industries such as printing and dyeing, papermaking, chemicals, and pesticides. The core part of the device is a reaction tank, which is divided into two parts: the electroflocculation reaction chamber and the electrocatalytic reaction chamber. The wastewater first enters the electroflocculation reaction chamber through the water inlet pipe on the side wall, where the electrode group helps remove suspended solids. There is a slag collection chamber on one side of the reaction chamber, with a slag scraper and slag discharge pipe above it to remove sludge. There is a mud discharge pipe at the bottom of the electrocoagulation reaction chamber for settling and discharging sediment. The wastewater then flows into the electrocatalytic reaction chamber, where the water flow is guided through a rectifying plate, and an electrocatalytic oxidation electrode group is installed in the middle to further degrade pollutants. There is also a settling tank at the bottom of the electrocatalytic reaction chamber for collecting and discharging sediment. Finally, the treated water passes through the water outlet water collecting cavity separated by the second partition, and then is discharged from the water outlet pipe on the side wall.
该技术方案:1.处理目标为印染、造纸、化工和农药废水等成分相对简单的废水;2.电催化阳极极板使用了钌钛合金材料,这种材料的析氧电位较低,使得电极表现出较高的活性,但是它在间接氧化方面的能力相对较弱,导致电极主要进行直接氧化作用,这意味着对于有机物的氧化分解效果并不尽如人意,尤其是在处理某些复杂的有机物时,其效率可能不如预期。This technical solution: 1. The treatment targets are relatively simple wastewater such as printing and dyeing, papermaking, chemical industry and pesticide wastewater; 2. The electrocatalytic anode plate uses ruthenium-titanium alloy material, which has a low oxygen evolution potential, making the electrode It shows high activity, but its ability in indirect oxidation is relatively weak, causing the electrode to mainly perform direct oxidation, which means that the oxidative decomposition effect of organic matter is not satisfactory, especially when dealing with some complex materials. organic matter, it may not be as efficient as expected.
发明内容Contents of the invention
为了解决上述问题,本发明提供了一种高效、低成本的油田钻井废水电催化处理方法及处理系统,该方法能够在较短的时间内实现钻井废水的破胶脱稳,对SS、油类去除率高,降低颗粒中值粒径;pH变化幅度小。In order to solve the above problems, the present invention provides an efficient and low-cost electrocatalytic treatment method and treatment system for oilfield drilling wastewater. This method can achieve gel breaking and destabilization of drilling wastewater in a short period of time, and can effectively treat SS and oil. The removal rate is high and the median particle size is reduced; the pH change range is small.
为了达到上述目的,本发明提供了一种油田钻井废水电催化处理方法,其包括以下步骤:In order to achieve the above objectives, the present invention provides an electrocatalytic treatment method for oilfield drilling wastewater, which includes the following steps:
(1)混凝处理;(1) Coagulation treatment;
(2)电催化氧化处理:对混凝处理后的废水进行电催化氧化处理;(2) Electrocatalytic oxidation treatment: electrocatalytic oxidation treatment is performed on the wastewater after coagulation treatment;
(3)固液分离处理:经电催化氧化处理后的废水静置后分离。(3) Solid-liquid separation treatment: The wastewater after electrocatalytic oxidation treatment is allowed to stand and then separated.
根据本发明的具体实施方案,优选地,步骤(1)中,混凝处理包括以下步骤:向废水池中加入絮凝剂,混合后,经板框压滤机进行过滤处理。According to the specific embodiment of the present invention, preferably, in step (1), the coagulation treatment includes the following steps: adding flocculant to the waste water tank, mixing, and filtering through a plate and frame filter press.
根据本发明的具体实施方案,优选地,步骤(1)中,混凝处理所采用的絮凝剂包括聚硅酸铝铁PSAF和聚合氯化铝PAC。According to a specific embodiment of the present invention, preferably, in step (1), the flocculant used in the coagulation treatment includes polyaluminum iron silicate PSAF and polyaluminum chloride PAC.
根据本发明的具体实施方案,优选地,步骤(1)中,所述聚硅酸铝铁和聚合氯化铝的质量比为10-40:1。According to a specific embodiment of the present invention, preferably, in step (1), the mass ratio of the polyferric aluminum silicate and polyaluminum chloride is 10-40:1.
根据本发明的具体实施方案,优选地,步骤(1)中,混凝处理时间为1-2h。According to the specific embodiment of the present invention, preferably, in step (1), the coagulation treatment time is 1-2 h.
根据本发明的具体实施方案,优选地,步骤(1)中,混凝处理中絮凝剂的加量为1-3kg/m3。According to the specific embodiment of the present invention, preferably, in step (1), the amount of flocculant added in the coagulation treatment is 1-3kg/m 3 .
根据本发明的具体实施方案,优选地,步骤(2)中,所述电催化氧化处理的电流密度为10-20mA/cm2,电压为7-10V,电催化氧化处理时间为10-50min。According to the specific embodiment of the present invention, preferably, in step (2), the current density of the electrocatalytic oxidation treatment is 10-20mA/cm 2 , the voltage is 7-10V, and the electrocatalytic oxidation treatment time is 10-50 minutes.
根据本发明的具体实施方案,优选地,步骤(2)中,所述电催化氧化处理过程中的pH为6-8。According to a specific embodiment of the present invention, preferably, in step (2), the pH during the electrocatalytic oxidation treatment is 6-8.
根据本发明的具体实施方案,优选地,步骤(2)中,所述电催化氧化处理中的电催化阳极极板选自二氧化铅极板或锡锑极板,电催化阴极极板选自不锈钢极板。According to a specific embodiment of the present invention, preferably, in step (2), the electrocatalytic anode plate in the electrocatalytic oxidation treatment is selected from lead dioxide plates or tin antimony plates, and the electrocatalytic cathode plate is selected from Stainless steel plate.
根据本发明的具体实施方案,优选地,步骤(2)中,所述电催化氧化处理中阴阳极板间间隔0.5-3cm。According to a specific embodiment of the present invention, preferably, in step (2), the distance between the anode and cathode plates in the electrocatalytic oxidation treatment is 0.5-3cm.
根据本发明的具体实施方案,优选地,极板数量为67×2片。According to the specific embodiment of the present invention, preferably, the number of electrode plates is 67×2 pieces.
根据本发明的具体实施方案,优选地,步骤(3)中,经电催化氧化处理后的废水静置后达标回注,回注标准为SY/T 5329-2022。According to the specific embodiment of the present invention, preferably, in step (3), the wastewater treated by electrocatalytic oxidation is left to stand and then reinjected after meeting the standards. The reinjection standard is SY/T 5329-2022.
根据本发明的具体实施方案,优选地,静置时间为10-60min。According to the specific embodiment of the present invention, preferably, the standing time is 10-60 minutes.
根据本发明的具体实施方案,优选地,经所述油田钻井废水电催化处理方法处理后的油田钻井废水满足回注处置要求SY/T 5329-2022。According to a specific embodiment of the present invention, preferably, the oilfield drilling wastewater treated by the electrocatalytic treatment method for oilfield drilling wastewater meets the reinjection disposal requirements SY/T 5329-2022.
根据本发明的具体实施方案,上述处理方法包括以下具体步骤,如图1所示:According to the specific embodiment of the present invention, the above-mentioned treatment method includes the following specific steps, as shown in Figure 1:
(1)对油田钻井废水进行混凝与板框压滤的预处理;(1) Pretreatment of oilfield drilling wastewater by coagulation and plate and frame filter press;
(2)在电催化反应装置槽内处理经过预处理后的钻井废水,在恒定电流的作用下通电处理一定时间;(2) Treat the pretreated drilling wastewater in the electrocatalytic reaction device tank, and energize it for a certain period of time under the action of a constant current;
(3)静置沉淀数分钟或者简单过滤,排出上清液,达到高效回注的要求。(3) Leave to settle for a few minutes or simply filter and drain the supernatant to meet the requirements for efficient reinjection.
本发明还提供了上述油田钻井废水电催化处理方法所采用的油田钻井废水电催化处理系统,其包括混凝处理模块、电催化氧化模块、固液分离模块;所述混凝处理模块设置有废水池、板框压滤装置;所述电催化氧化模块设置有电催化反应装置;所述固液分离模块设置有沉淀池。The present invention also provides an oilfield drilling wastewater electrocatalytic treatment system used in the above oilfield drilling wastewater electrocatalytic treatment method, which includes a coagulation treatment module, an electrocatalytic oxidation module, and a solid-liquid separation module; the coagulation treatment module is provided with a wastewater The electrocatalytic oxidation module is equipped with an electrocatalytic reaction device; the solid-liquid separation module is equipped with a sedimentation tank.
本发明的处理方法能够在较短的时间内实现钻井废水的破胶脱稳效果,该处理方法能够在较短的时间内实现钻井废水的破胶脱稳,有效去除废水中的悬浮物SS和油类,降低了颗粒的中值粒径;pH变化幅度小。此外,本发明对COD和氨氮也具有良好的去除效果。通过调节工艺参数和极板数量,能进一步提升出水水质;并且可以有效控制处理能耗;是实现钻井废水高效回注的方法。The treatment method of the present invention can achieve the gel breaking and destabilizing effect of drilling wastewater in a short time. The treatment method can achieve the gel breaking and destabilizing effect of drilling wastewater in a short time, and effectively remove the suspended solids SS and SS in the waste water. Oils reduce the median particle size of particles; the pH change range is small. In addition, the present invention also has good removal effects on COD and ammonia nitrogen. By adjusting the process parameters and the number of plates, the quality of the effluent can be further improved; and the treatment energy consumption can be effectively controlled; it is a method to achieve efficient reinjection of drilling wastewater.
本发明具有以下有益效果:The invention has the following beneficial effects:
1、本发明处理方法的絮体产量少,占处理水的5-10%,后续处理能耗低。1. The treatment method of the present invention has a small floc production, accounting for 5-10% of the treated water, and the subsequent treatment energy consumption is low.
2、本发明的处理方法简单,混凝处理后的废水经电催化氧化处理,最终通过自然沉降或简单过滤,出水即可达到回注标准。2. The treatment method of the present invention is simple. The wastewater after coagulation treatment is treated by electrocatalytic oxidation, and finally through natural sedimentation or simple filtration, the effluent can meet the reinjection standard.
3、本发明可以通过调节停留时间、电流密度、极板间距,就可以获得最佳工艺参数。3. In the present invention, the optimal process parameters can be obtained by adjusting the residence time, current density, and electrode plate spacing.
4、本发明能耗低,耗电在4.5-5度/m3,大大降低了环保的建设成本和污水处理的运行费用。具有广泛的应用前景,适合推广应用。4. The present invention has low energy consumption, with power consumption at 4.5-5 degrees/m 3 , which greatly reduces the construction cost of environmental protection and the operating cost of sewage treatment. It has broad application prospects and is suitable for promotion and application.
5、本发明有机物矿化效率高,极板不易结垢,易于清洁,电催化极板效果稳定,无需频繁更换,人力维护成本较低。5. The organic matter mineralization efficiency of the present invention is high, the electrode plates are not easy to scale and are easy to clean, the electrocatalytic electrode plates are stable in effect, do not need to be replaced frequently, and the labor maintenance cost is low.
6、本发明可以充分解决板框压滤处理钻井废水过程中,对于重金属、细小悬浮颗粒处理效果较差的情况。6. The present invention can fully solve the problem of poor treatment effect on heavy metals and fine suspended particles in the process of drilling wastewater treatment by plate and frame filter press.
7、本发明通过压滤结合电催化氧化处理钻井废水,作为钻井废水处理的新型处理方法,充分利用了不同处理技术的优势,融合了物理化学分离和高级氧化技术的优点,以有效地应对钻井废水的复杂性,提高处理效率,减少污染物排放,并降低处理成本,减轻了对环境的影响;在钻井废水回注领域展现出独到的优势,代表了一种新兴的处理技术。对于进一步处理难降解的压裂返排液具有潜在的应用前景。7. The present invention treats drilling wastewater through pressure filtration combined with electrocatalytic oxidation. As a new treatment method for drilling wastewater, it makes full use of the advantages of different treatment technologies and integrates the advantages of physical and chemical separation and advanced oxidation technology to effectively deal with drilling. The complexity of wastewater improves treatment efficiency, reduces pollutant emissions, reduces treatment costs, and reduces the impact on the environment; it shows unique advantages in the field of drilling wastewater reinjection and represents an emerging treatment technology. It has potential application prospects for further processing difficult-to-degrade fracturing flowback fluid.
附图说明Description of the drawings
图1为处理方法流程图;Figure 1 is a flow chart of the processing method;
图2为电催化小试处理装置结构图,其中,1-直流电源,2-电催化反应器,3-阴极电极板,4-连通进水管,5-阳极电极板,6出水管;Figure 2 is a structural diagram of an electrocatalytic small-scale treatment device, in which 1-DC power supply, 2-electrocatalytic reactor, 3-cathode electrode plate, 4-connected water inlet pipe, 5-anode electrode plate, 6 water outlet pipe;
图3为SS和pH随时间变化曲线图;Figure 3 is a graph of changes in SS and pH over time;
图4为COD和氨氮随时间变化曲线图;Figure 4 is a graph showing changes in COD and ammonia nitrogen over time;
图5为絮凝压滤模块装置结构图,其中,1-废水池,2-进水泵,3-进水阀,4-止推板,5-滤板和滤布,6-承重墙,7-横梁,8-压紧板,9-液压站;Figure 5 is a structural diagram of the flocculation filter press module device, where 1-waste tank, 2-water inlet pump, 3-water inlet valve, 4-thrust plate, 5-filter plate and filter cloth, 6-load-bearing wall, 7- Cross beam, 8-pressure plate, 9-hydraulic station;
图6为电催化中试处理装置结构图,其中,1-控制面板,2-配电箱,3-电线,4-进水管,5-阳极极板,6-阴极极板,7-出水管,8-反应槽;Figure 6 is a structural diagram of the electrocatalytic pilot treatment device, where 1-control panel, 2-distribution box, 3-wires, 4-water inlet pipe, 5-anode plate, 6-cathode plate, 7-outlet pipe , 8-reaction tank;
图7为固液分离模块的沉淀池装置结构图,其中,1-入水口,2-进水区,3-污泥区,4-沉淀区,5-出水区,6-出水口;Figure 7 is a structural diagram of the sedimentation tank device of the solid-liquid separation module, where 1-water inlet, 2-water inlet area, 3-sludge area, 4-sedimentation area, 5-water outlet area, 6-water outlet;
图8为SS和pH随时间变化曲线图;Figure 8 is a graph showing changes in SS and pH over time;
图9为COD和氨氮随时间变化曲线图。Figure 9 is a graph showing changes in COD and ammonia nitrogen over time.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和有益效果有更加清楚的理解,现对本发明的技术方案进行以下详细说明,但不能理解为对本发明的可实施范围的限定。In order to have a clearer understanding of the technical features, purposes and beneficial effects of the present invention, the technical solutions of the present invention are described in detail below, but this should not be understood as limiting the implementable scope of the present invention.
实施例1Example 1
本实施例提供一种油田钻井废水电催化小试处理方法,其包括以下步骤:This embodiment provides an electrocatalytic small-scale treatment method for oilfield drilling wastewater, which includes the following steps:
钻井废水集中在废水池投加PSAF、PAC进行破胶絮凝,絮凝剂投加量3kg/m3,PSAF和PAC的投料比为15:1,絮凝时间2h,处理后的废液输送至板框压滤机进行压滤处理(装置结构如图5所示),压滤后的废渣进行固化处理,取滤液于烧杯中,由蠕动泵泵入电催化反应器中,如图2所示,电催化反应器阳极极板使用Ti/PbO2极板,数量为4片,阴极极板使用不锈钢极板,数量为5片,极板间距5mm,采用直流电源并联方式,极板左到右依次排列。连续流反应过程中,设置三组相同进水的反应器1、2、3,电流密度分别设置为25mA/cm2、20mA/cm2、5mA/cm2,槽电压4.5-5.5V,停留时间30min。Drilling wastewater is concentrated in the wastewater pool and added with PSAF and PAC for gel breaking and flocculation. The flocculant dosage is 3kg/m 3 , the feed ratio of PSAF and PAC is 15:1, and the flocculation time is 2h. The treated waste liquid is transported to the plate and frame. The filter press performs filtration treatment (the device structure is shown in Figure 5), and the waste residue after the filtration is solidified. The filtrate is taken into a beaker and pumped into the electrocatalytic reactor by a peristaltic pump, as shown in Figure 2. The anode plate of the catalytic reactor uses Ti/PbO 2 plates, the number is 4 pieces, the cathode plate uses stainless steel plates, the number is 5 pieces, the distance between the plates is 5mm, the DC power supply is used in parallel, and the plates are arranged from left to right . During the continuous flow reaction process, three groups of reactors 1, 2, and 3 are set up with the same water input, the current density is set to 25mA/cm 2 , 20mA/cm 2 , and 5mA/cm 2 respectively, the cell voltage is 4.5-5.5V, and the residence time is 30 minutes.
反应器1:压滤进水:pH7.7;COD 2500mg/L;氨氮41mg/L;油类21.2mg/L;SS2000mg/L;电催化出水:pH6.5;COD 380mg/L;氨氮2.1mg//L;油类0.8mg/L;SS 65mg/L,出水静置30min,SS降至30mg/L,SS指标无法达到回注标准;Reactor 1: Pressure filter inlet water: pH7.7; COD 2500mg/L; ammonia nitrogen 41mg/L; oil 21.2mg/L; SS2000mg/L; electrocatalytic effluent: pH6.5; COD 380mg/L; ammonia nitrogen 2.1mg //L; oil 0.8mg/L; SS 65mg/L, let the water stand for 30 minutes, SS drops to 30mg/L, and SS index cannot meet the reinjection standard;
反应器2:压滤进水:pH7.7;COD 2500mg/L;氨氮41mg/L;油类21.2mg/L;SS2000mg/L;电催化出水:pH7.3;COD 303mg/L;氨氮1.7mg/L;油类0.36mg/L;SS29.7mg/L,出水静置30min,SS降至8.740mg/L(达到回注标准SY/T 5329-2022),处理过程中,SS、pH随时间变化如图3所示,COD、氨氮含量随时间变化如图4所示。Reactor 2: Pressure filter inlet water: pH7.7; COD 2500mg/L; ammonia nitrogen 41mg/L; oil 21.2mg/L; SS2000mg/L; electrocatalytic effluent: pH7.3; COD 303mg/L; ammonia nitrogen 1.7mg /L; oil 0.36mg/L; SS 29.7mg/L. When the outlet water is left standing for 30 minutes, SS drops to 8.740mg/L (reaching the reinjection standard SY/T 5329-2022). During the treatment process, SS and pH change with time. The changes are shown in Figure 3, and the changes in COD and ammonia nitrogen content over time are shown in Figure 4.
反应器3:压滤进水:pH7.7;COD 2500mg/L;氨氮41mg/L;油类21.2mg/L;SS2000mg/L;电催化出水:pH8.0;COD 450mg/L;氨氮3.5mg//L;油类2.5mg/L;SS118mg/L,出水静置30min,SS降至78mg/L,SS指标无法达到回注标准。Reactor 3: Pressure filter inlet water: pH7.7; COD 2500mg/L; ammonia nitrogen 41mg/L; oil 21.2mg/L; SS2000mg/L; electrocatalytic effluent: pH8.0; COD 450mg/L; ammonia nitrogen 3.5mg //L; oil 2.5mg/L; SS 118mg/L. If the water is left to stand for 30 minutes, the SS drops to 78mg/L, and the SS index cannot meet the reinjection standard.
实施例2Example 2
本实施例提供一种油田钻井废水电催化中试处理方法,其包括以下步骤:This embodiment provides an electrocatalytic pilot treatment method for oilfield drilling wastewater, which includes the following steps:
钻井废水集中在废水池投加PSAF、PAC进行破胶絮凝,絮凝剂投加量2kg/m3,PSAF和PAC投料比为15:1,絮凝时间2h,处理后的废液输送至板框压滤机进行压滤处理(装置结构如图5所示),压滤后的废渣进行固化处理,滤液直接泵入电催化中试处理装置,如图6所示,阳极极板(二氧化铅电极)数量为33片,阴极极板(不锈钢)数量为34片,阴阳极极板间距2cm,用直流电源并联方式,极板左到右依次排列。连续流反应过程中,电流密度设置为20mA/cm2,电压在7-10V之间,停留时间50min。Drilling wastewater is concentrated in the wastewater pool and added with PSAF and PAC for gel breaking and flocculation. The flocculant dosage is 2kg/m 3 , the PSAF and PAC feed ratio is 15:1, and the flocculation time is 2h. The treated waste liquid is transported to the plate and frame press. The filter performs filter press processing (the device structure is shown in Figure 5), the waste residue after the filter press is solidified, and the filtrate is directly pumped into the electrocatalytic pilot treatment device, as shown in Figure 6, the anode plate (lead dioxide electrode ) quantity is 33 pieces, the number of cathode plates (stainless steel) is 34 pieces, the distance between cathode and anode plates is 2cm, a DC power supply is used in parallel, and the plates are arranged from left to right. During the continuous flow reaction, the current density was set to 20mA/cm 2 , the voltage was between 7-10V, and the residence time was 50min.
压滤进水:pH 6.5;COD 2000mg/L;氨氮35mg/L;油类20.2mg/L;SS1800mg/L;电催化出水:pH 5.9;COD 180mg/L;氨氮1.2mg/L;油类3.6mg/L;SS 65mg/L。出水排入沉淀池(结构如图7所示)自然沉降60min,SS降至7.866mg/L;中值粒径达到1.257μm,完全达到钻井废水的回注利用标准(SY/T 5329-2022)。Press filter inlet water: pH 6.5; COD 2000mg/L; ammonia nitrogen 35mg/L; oil 20.2mg/L; SS 1800mg/L; electrocatalytic effluent: pH 5.9; COD 180mg/L; ammonia nitrogen 1.2mg/L; oil 3.6 mg/L; SS 65mg/L. The effluent is discharged into the sedimentation tank (the structure is shown in Figure 7) and naturally settles for 60 minutes, and the SS drops to 7.866mg/L; the median particle size reaches 1.257μm, fully meeting the standards for reinjection and utilization of drilling wastewater (SY/T 5329-2022) .
处理过程中,SS、PH随时间变化如图8所示,COD、氨氮含量随时间变化如图9所示;钻井废水经电催化氧化反应后,电催化进出水金属离子浓度如表1所示,钻井废水经电催化氧化反应生成的悬浮物的XRF元素分析如表2所示。During the treatment process, the changes of SS and PH with time are shown in Figure 8, and the changes of COD and ammonia nitrogen content with time are shown in Figure 9. After the drilling wastewater undergoes electrocatalytic oxidation reaction, the concentration of metal ions in the electrocatalytic inlet and outlet water is shown in Table 1. , the XRF elemental analysis of the suspended solids generated by the electrocatalytic oxidation reaction of drilling wastewater is shown in Table 2.
表1电催化系统进出水金属离子浓度Table 1 Metal ion concentration in the inlet and outlet water of the electrocatalytic system
由表1可知,钻井废水中的金属离子被有效去除,其中铁离子的去除率高达96%;硬度离子如钙离子的浓度降至低于检测限,铅离子浓度亦低于检出限;说明催化电极的铅元素以沉淀的形式出现。尽管铝离子的浓度略有上升,但仍然处于较低水平。这种轻微的增加可能是由于含铝絮凝体经过羟基自由基的矿化作用后溶解于水中所致,微小的铝离子浓度变化对钻井废水回注过程不会产生任何负面影响。As can be seen from Table 1, metal ions in drilling wastewater are effectively removed, with the removal rate of iron ions as high as 96%; the concentration of hardness ions such as calcium ions is reduced to below the detection limit, and the concentration of lead ions is also below the detection limit; explanation The lead element of the catalytic electrode appears in the form of precipitation. Although the concentration of aluminum ions increased slightly, it was still at a low level. This slight increase may be due to the aluminum-containing flocs being dissolved in water after mineralization by hydroxyl radicals. Small changes in aluminum ion concentration will not have any negative impact on the drilling wastewater reinjection process.
表2电催化生成的悬浮物元素分析Table 2 Elemental analysis of suspended matter generated by electrocatalysis
结果表明,悬浮物中金属元素含量较多,其中含量最高的金属元素为Al元素,占元素总量的17.26%,主要由絮凝剂PSAF和PAC投加引入。The results show that there are many metal elements in the suspended solids, and the metal element with the highest content is Al, accounting for 17.26% of the total element, which is mainly introduced by the addition of flocculants PSAF and PAC.
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