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CN117563656A - A diatomic symbiotic composite catalyst and its preparation method and application - Google Patents

A diatomic symbiotic composite catalyst and its preparation method and application Download PDF

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CN117563656A
CN117563656A CN202311640008.XA CN202311640008A CN117563656A CN 117563656 A CN117563656 A CN 117563656A CN 202311640008 A CN202311640008 A CN 202311640008A CN 117563656 A CN117563656 A CN 117563656A
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composite catalyst
symbiotic
molecular sieve
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王钧伟
刘越
江彬彬
汪谢
王欢
张楠
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Anqing Mayor's Triangle Future Industry Research Institute
Anqing Normal University
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Anqing Normal University
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    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
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    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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    • B01D53/8621Removing nitrogen compounds
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    • B01J29/00Catalysts comprising molecular sieves
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Abstract

The invention discloses a diatomic symbiotic composite catalyst and a preparation method and application thereof. In the high-temperature heat-relieving process, the nitrogen-containing compound forms a nitrogen-doped carbon carrier; and palladium salt and zinc salt coordinate with nitrogen and carbon to be embedded into a carbon skeleton in the pyrolysis process to form Pd and Zn diatomic, thus obtaining the Pd and Zn diatomic symbiotic compound molecular sieve catalyst. The symbiotic composite catalyst is applied to the flue gas denitration process, the denitration efficiency reaches more than 90% under the medium-low temperature condition, and a feasible thought can be provided for solving the current increasingly serious environmental pollution.

Description

一种双原子共生复合催化剂及其制备方法与应用A diatomic symbiotic composite catalyst and its preparation method and application

技术领域Technical field

本发明属于化工合成技术领域,具体的,涉及一种双原子共生复合催化剂及其制备方法与应用。The invention belongs to the technical field of chemical synthesis. Specifically, it relates to a diatomic symbiotic composite catalyst and its preparation method and application.

背景技术Background technique

氮氧化物(NOx)是燃煤发电和钢铁冶金等非电行业重要的大气污染物,严重威胁生态环境和人类健康。随着我国对环境保护的日益重视,中国有关部门推出并实施《火电厂大气污染物排放标准(GB 13223—2011)》和《燃煤电厂超低排放烟气治理工程技术规范》,明确规定了烟气中NOx排放质量浓度≤50mg/m3。因此,探索开发绿色环保、工业发展潜力大的脱硝技术具有重要的研究意义和工业价值。Nitrogen oxides (NOx) are important air pollutants in non-electricity industries such as coal-fired power generation and steel metallurgy, which seriously threaten the ecological environment and human health. As my country attaches increasing importance to environmental protection, relevant Chinese departments have launched and implemented the "Emission Standards for Air Pollutants from Thermal Power Plants (GB 13223-2011)" and the "Technical Specifications for Ultra-Low Emission Flue Gas Treatment Engineering for Coal-fired Power Plants", which clearly stipulate The NOx emission mass concentration in flue gas is ≤50mg/m3. Therefore, it is of great research significance and industrial value to explore and develop denitration technology that is green, environmentally friendly, and has great industrial development potential.

目前在工业上应用上,钒钛类SCR催化剂对烟气中NOx具有良好的脱除性能,但因其存在反应温度高(300-400℃)、中低温活性差和易中毒等缺陷,且中毒失效后的钒钛类催化剂被界定为危险废物,给后续处理带来困难,亟待开发具有脱硝性能优越和抗硫好的催化剂。近年来,研究人员在脱硝同催化剂领域开展了大量的研究,并获得了一系列成果。其中,双原子催化剂作为一类新型的催化剂,在催化等众多领域中表现出积极的应用价值。更重要的是,该类催化剂具有明确的结构和活性中心以及高选择性等优势这为脱硝催化剂的发展带来重要机遇。Currently in industrial applications, vanadium-titanium SCR catalysts have good removal performance for NOx in flue gas. However, they have shortcomings such as high reaction temperature (300-400°C), poor activity at medium and low temperatures, and easy poisoning. The expired vanadium-titanium catalyst is defined as hazardous waste, which brings difficulties to subsequent treatment. It is urgent to develop catalysts with superior denitrification performance and good sulfur resistance. In recent years, researchers have carried out a lot of research in the field of denitrification and catalysts and achieved a series of results. Among them, diatomic catalysts, as a new type of catalyst, have shown positive application value in many fields such as catalysis. More importantly, this type of catalyst has the advantages of clear structure and active center as well as high selectivity, which brings important opportunities for the development of denitration catalysts.

发明内容Contents of the invention

本发明的目的在于提供一种双原子共生复合催化剂及其制备方法与应用,解决现有技术中脱销催化剂存在中低温环境下反应活性差,对反应温度要求较高,且中毒失效后处理困难的问题。The purpose of the present invention is to provide a diatomic symbiotic composite catalyst and its preparation method and application, so as to solve the problems in the prior art that out-of-stock catalysts have poor reactivity in medium and low temperature environments, have higher requirements for reaction temperature, and are difficult to deal with after poisoning failure. question.

本发明的目的可以通过以下技术方案实现:The object of the present invention can be achieved through the following technical solutions:

一种双原子共生复合催化剂的制备方法,包括如下步骤:A method for preparing a diatomic cogeneration composite catalyst, including the following steps:

前驱体制备:将分子筛、钯盐和锌盐加入混合溶剂中,形成分散均匀的分散液;随后将含氮化合物缓慢加入A中,并继续搅拌;搅拌后的固体抽滤并真空干燥,得到前驱体;Precursor preparation: Add molecular sieve, palladium salt and zinc salt to the mixed solvent to form a uniform dispersion; then slowly add the nitrogen-containing compound into A and continue stirring; the stirred solid is filtered and vacuum dried to obtain the precursor body;

热解:将制备的前驱体在管式炉中于惰性氛围中热解,得到双原子共生复合催化剂。Pyrolysis: The prepared precursor is pyrolyzed in a tube furnace in an inert atmosphere to obtain a diatomic symbiotic composite catalyst.

优选的,分子筛、钯盐和锌盐的质量比为1:0.1~1:0.1~6。Preferably, the mass ratio of molecular sieve, palladium salt and zinc salt is 1:0.1-1:0.1-6.

优选的,混合溶剂为水和甲醇的任意比混合溶液。Preferably, the mixed solvent is a mixed solution of water and methanol in any ratio.

优选的,分子筛和混合溶剂用量比为0.2-20mg/ml。Preferably, the dosage ratio of molecular sieve to mixed solvent is 0.2-20 mg/ml.

优选的,分子筛为钛硅分子筛、Beta分子筛与Y型分子筛中的一种或多种的任意比混合物。Preferably, the molecular sieve is a mixture of one or more of titanium silicon molecular sieve, Beta molecular sieve and Y-type molecular sieve in any ratio.

优选的,含氮化合物为二甲基咪唑、双氰胺、三聚氰胺、尿素中的一种。Preferably, the nitrogen-containing compound is one of dimethylimidazole, dicyandiamide, melamine and urea.

优选的,所述热解包括如下步骤:Preferably, the pyrolysis includes the following steps:

将前驱体置于管式炉中于惰性氛围下进行碳化处理:将前驱体在400-700℃下反应1-5小时;然后在800-1100℃反应1-10小时。Place the precursor in a tube furnace and perform carbonization treatment in an inert atmosphere: react the precursor at 400-700°C for 1-5 hours; then react at 800-1100°C for 1-10 hours.

本发明的有益效果:Beneficial effects of the present invention:

1、本发明以分子筛为基体,以钯盐和锌盐为金属盐,含氮化合物为氮源和碳源,采用搅拌-热解的策略制备得到Pd和Zn双原子共生复合催化剂。在高温解热过程中,含氮化合物形成氮掺杂的碳载体;并且在热解过程中钯盐和锌盐与氮和碳配位嵌入碳骨架中,形成Pd和Zn双原子,即可制备得到Pd和Zn双原子共生复合分子筛催化剂。该制备方法具有简单、可靠、易得等优点。1. The present invention uses molecular sieves as the matrix, palladium salts and zinc salts as metal salts, nitrogen-containing compounds as nitrogen sources and carbon sources, and adopts a stirring-pyrolysis strategy to prepare a Pd and Zn diatomic symbiotic composite catalyst. During the high-temperature depyrolysis process, nitrogen-containing compounds form nitrogen-doped carbon carriers; and during the pyrolysis process, palladium salts and zinc salts are coordinated with nitrogen and carbon and embedded into the carbon skeleton to form Pd and Zn diatoms, which can be prepared A Pd and Zn diatomic cogeneration composite molecular sieve catalyst was obtained. The preparation method has the advantages of simplicity, reliability, and easy availability.

2、本发明中所述的Pd和Zn双原子共生复合催化剂应用在烟气脱硝过程,在中低温条件下(150-250℃)脱硝效率达到90%以上,可为解决当前日益严重的环境污染提供一条切实可行的思路。2. The Pd and Zn diatomic symbiotic composite catalyst described in the present invention is used in the flue gas denitration process. The denitration efficiency reaches more than 90% under medium and low temperature conditions (150-250°C), which can solve the current increasingly serious environmental pollution. Provide a practical idea.

3、与现有技术相比,本发明所制备得到Pd和Zn双原子共生复合催化剂的方法简单、形貌均匀,避免了有毒金属的使用,减少了环境危害,并且金属含量低,有效的减少金属盐的使用,降低了制备成本。3. Compared with the existing technology, the method of preparing the Pd and Zn diatomic symbiotic composite catalyst prepared by the present invention is simple and has uniform morphology, avoids the use of toxic metals, reduces environmental hazards, and has low metal content, effectively reducing The use of metal salt reduces preparation costs.

附图说明Description of the drawings

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1为Y型分子筛的X-射线粉末衍射XRD图;Figure 1 is the X-ray powder diffraction XRD pattern of Y-type molecular sieve;

图2为实施例1所得到双原子共生复合催化剂的X-射线粉末衍射XRD图;Figure 2 is an X-ray powder diffraction XRD pattern of the diatomic intergenerational composite catalyst obtained in Example 1;

图3为实施例1所得的双原子共生复合催化剂扫描电子显微镜SEM照片;Figure 3 is a scanning electron microscope SEM photo of the diatomic intergrowth composite catalyst obtained in Example 1;

图4为实施例1所得双原子共生复合催化剂的Pd高分辨XPS谱图;Figure 4 is the Pd high-resolution XPS spectrum of the diatomic intergeneration composite catalyst obtained in Example 1;

图5为双原子共生复合催化剂的Zn高分辨XPS谱图;Figure 5 shows the Zn high-resolution XPS spectrum of the diatomic symbiotic composite catalyst;

图6为实施例1所得双原子共生复合催化剂脱硝性能测试图。Figure 6 is a denitration performance test chart of the diatomic symbiotic composite catalyst obtained in Example 1.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

实施例1Example 1

一种双原子共生复合催化剂的制备方法,包括以下步骤:A method for preparing a diatomic cogeneration composite catalyst, including the following steps:

A、分散:称取100mg Y型分子筛、60mg乙酰丙酮钯、0.60g的硝酸锌分散在20mL体积比为1:1的甲醇和水的混合溶剂中;A. Dispersion: Weigh 100 mg Y-type molecular sieve, 60 mg palladium acetylacetonate, and 0.60 g zinc nitrate and disperse them in 20 mL of a mixed solvent of methanol and water with a volume ratio of 1:1;

B、制备:室温下将0.7g二甲基咪唑加入步骤A的分散液中并搅拌24h,反应得到的固体抽滤并在40℃真空干燥箱中干燥8h;B. Preparation: Add 0.7g dimethylimidazole to the dispersion of step A at room temperature and stir for 24 hours. The solid obtained by the reaction is filtered and dried in a vacuum drying oven at 40°C for 8 hours;

C、热解:步骤B得到的前驱体先在氩气氛围中于500℃煅烧1h,然后在900℃煅烧5h;最后自然冷却到室温,即为双原子共生复合催化剂。C. Pyrolysis: The precursor obtained in step B is first calcined at 500°C for 1 hour in an argon atmosphere, and then calcined at 900°C for 5 hours; finally, it is naturally cooled to room temperature to become a diatomic symbiotic composite catalyst.

X-射线粉末衍射图(图1和图2)表明双原子共生复合催化剂的XRD衍射峰主要为Y型分子筛,没有任何的杂质峰;扫面电子显微镜表明(SEM,图3)分子筛和Pd,Zn双原子催化剂均匀混合;X射线光电子能谱测试表明双原子催化剂共生分子筛催化剂中的Pd和Zn原子以Pd-N/C和Zn-N/C的形式嵌入到碳骨架中形成原子活性位点(图4和图5)。X-ray powder diffraction patterns (Figures 1 and 2) show that the XRD diffraction peaks of the diatomic intergenerational composite catalyst are mainly Y-type molecular sieves without any impurity peaks; scanning electron microscopy (SEM, Figure 3) shows that molecular sieves and Pd, The Zn diatomic catalyst is uniformly mixed; (Figure 4 and Figure 5).

脱硝性能测试Denitrification performance test

将实施例1所获得双原子催化剂用于管式SCR反应器(见图6)中进行脱硝性能测试:The diatomic catalyst obtained in Example 1 was used in a tubular SCR reactor (see Figure 6) for denitration performance testing:

催化剂装填量为500mg,以钢气瓶模拟烟气组成,烟气中包括NO、O2、N2,NH3为还原气体,气体流量、组成由流量计调节和控制,NO和NH3体积分数均为0.05%,O2体积分数为5%,其余为N2,气体流速为400ml·min-1,空速约为40000h-1,温度设置为200℃,气流稳定30min后,用德国M60x烟气分析仪测得脱硝率为90%。The catalyst filling amount is 500mg, and the flue gas composition is simulated by a steel cylinder. The flue gas includes NO, O 2 , N 2 , and NH 3 is a reducing gas. The gas flow and composition are adjusted and controlled by a flow meter. The volume fractions of NO and NH 3 are Both are 0.05%, the volume fraction of O 2 is 5%, and the rest is N 2 . The gas flow rate is 400ml·min -1 , the air speed is about 40000h -1 , the temperature is set to 200°C, and after the air flow is stable for 30 minutes, use German M60x cigarette The gas analyzer measured the denitrification rate at 90%.

实施例2Example 2

一种双原子催化剂的制备方法,包括以下步骤:A method for preparing a diatomic catalyst, including the following steps:

A、分散:称取100mg Beta分子筛、30mg乙酰丙酮钯、0.60g的硝酸锌分散在20mL体积比为1:1的甲醇和水的混合溶剂中;A. Dispersion: Weigh 100 mg Beta molecular sieve, 30 mg palladium acetylacetonate, and 0.60 g zinc nitrate and disperse them in 20 mL of a mixed solvent of methanol and water with a volume ratio of 1:1;

B、制备:室温下将1.0g双氰胺加入步骤A的分散液中并搅拌24h,反应得到的固体抽滤并在40℃真空干燥箱中干燥8h;B. Preparation: Add 1.0g of dicyandiamide to the dispersion of step A at room temperature and stir for 24 hours. The solid obtained by the reaction is filtered and dried in a vacuum drying oven at 40°C for 8 hours;

C、热解:步骤B得到的前驱体先在氩气氛围中于500℃煅烧3h,然后在900℃煅烧2h;最后自然冷却到室温,即为双原子催化剂共生分子筛催化剂。C. Pyrolysis: The precursor obtained in step B is first calcined at 500°C for 3 hours in an argon atmosphere, and then calcined at 900°C for 2 hours; finally, it is naturally cooled to room temperature, which is a diatomic catalyst symbiotic molecular sieve catalyst.

脱硝性能测试Denitrification performance test

将实施例2所获得双原子催化剂用于自制管式SCR反应器中进行脱硝性能测试:The diatomic catalyst obtained in Example 2 was used in a self-made tubular SCR reactor for denitration performance testing:

催化剂装填量为500mg,以钢气瓶模拟烟气组成,烟气中包括NO、O2、N2,NH3为还原气体,气体流量、组成由流量计调节和控制,NO和N H3体积分数均为0.05%,O2体积分数为5%,其余为N2,气体流速为400ml·min-1,空速约为40000h-1,温度设置为150℃,气流稳定30min后,用德国M60x烟气分析仪测得脱硝率为92%。The catalyst filling amount is 500mg, and the flue gas composition is simulated by a steel cylinder. The flue gas includes NO, O 2 , N 2 , and NH 3 is a reducing gas. The gas flow and composition are adjusted and controlled by a flow meter. The volume fractions of NO and NH 3 are Both are 0.05%, the volume fraction of O 2 is 5%, and the rest is N 2 . The gas flow rate is 400ml·min -1 , the air speed is about 40000h -1 , the temperature is set to 150°C, and after the air flow is stable for 30 minutes, use German M60x cigarette The gas analyzer measured the denitrification rate at 92%.

实施例3Example 3

一种双原子催化剂的制备方法,包括以下步骤:A method for preparing a diatomic catalyst, including the following steps:

A、分散:称取100mg Beta分子筛、40mg乙酰丙酮钯、0.60g的氯化锌分散在20mL体积比为1:1的甲醇和水的混合溶剂中;A. Dispersion: Weigh 100 mg Beta molecular sieve, 40 mg palladium acetylacetonate, and 0.60 g zinc chloride and disperse them in 20 mL of a mixed solvent of methanol and water with a volume ratio of 1:1;

B、制备:室温下将1.0g三聚氰胺加入步骤A的分散液中并搅拌24h,反应得到的固体抽滤并在40℃真空干燥箱中干燥8h;B. Preparation: Add 1.0g melamine to the dispersion of step A at room temperature and stir for 24 hours. The solid obtained by the reaction is filtered and dried in a vacuum drying oven at 40°C for 8 hours;

C、热解:步骤B得到的前驱体先在氩气氛围中于500℃煅烧5h,然后在1000℃煅烧10h;最后自然冷却到室温,即为双原子催化剂共生分子筛催化剂。C. Pyrolysis: The precursor obtained in step B is first calcined at 500°C for 5 hours in an argon atmosphere, and then calcined at 1000°C for 10 hours. Finally, it is naturally cooled to room temperature, which is a diatomic catalyst symbiotic molecular sieve catalyst.

脱硝性能测试Denitrification performance test

将实施例3所获得双原子催化剂用于自制管式SCR反应器中进行脱硝性能测试:The diatomic catalyst obtained in Example 3 was used in a self-made tubular SCR reactor for denitration performance testing:

催化剂装填量为500mg,以钢气瓶模拟烟气组成,烟气中包括NO、O2、N2,NH3为还原气体,气体流量、组成由流量计调节和控制,NO和NH3体积分数均为0.05%,O2体积分数为5%,其余为N2,气体流速为400ml·min-1,空速约为40000h-1,温度设置为250℃,气流稳定30min后,用德国M60x烟气分析仪测得脱硝率为91%。The catalyst filling amount is 500mg, and the flue gas composition is simulated by a steel cylinder. The flue gas includes NO, O 2 , N 2 , and NH 3 is a reducing gas. The gas flow and composition are adjusted and controlled by a flow meter. The volume fractions of NO and NH 3 are Both are 0.05%, the volume fraction of O 2 is 5%, and the rest is N 2 . The gas flow rate is 400ml·min -1 , the air speed is about 40000h -1 , the temperature is set to 250°C, and after the air flow is stable for 30 minutes, use German M60x cigarette The gas analyzer measured the denitrification rate at 91%.

以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and explanations of the present invention. Those skilled in the art may make various modifications or supplements to the described specific embodiments or substitute them in similar ways, as long as they do not deviate from the invention or exceed the rights of the present invention. The scope defined in the claims shall belong to the protection scope of the present invention.

Claims (10)

1. The preparation method of the diatomic symbiotic composite catalyst is characterized by comprising the following steps:
precursor preparation: adding a molecular sieve, palladium salt and zinc salt into a mixed solvent to form a uniformly dispersed dispersion liquid; then slowly adding the nitrogen-containing compound into the A, and continuously stirring; filtering the stirred solid and drying the solid in vacuum to obtain a precursor;
and (3) pyrolysis: and pyrolyzing the prepared precursor in a tube furnace in an inert atmosphere to obtain the diatomic symbiotic composite catalyst.
2. The preparation method of the diatomic symbiotic composite catalyst of claim 1 is characterized in that the mass ratio of molecular sieve, palladium salt and zinc salt is 1:0.1 to 1:0.1 to 6.
3. The method for preparing the diatomic symbiotic composite catalyst of claim 1 wherein the mixed solvent is a mixed solution of water and methanol in any ratio.
4. The method for preparing the diatomic symbiotic composite catalyst of claim 2 characterized by the fact that the dosage ratio of molecular sieve to mixed solvent is 0.2-20mg/ml.
5. The method for preparing the diatomic symbiotic composite catalyst of claim 1 wherein the molecular sieve is a mixture of one or more of titanium-silicon molecular sieve, beta molecular sieve and Y-type molecular sieve in any ratio.
6. The method for preparing the diatomic symbiotic composite catalyst of claim 1 characterized in that the nitrogen-containing compound is one of dimethylimidazole, dicyandiamide, melamine and urea.
7. The method for preparing the diatomic symbiotic composite catalyst of claim 1 wherein the pyrolysis comprises the steps of:
the precursor is placed in a tube furnace for carbonization treatment under inert atmosphere: reacting the precursor at 400-700 deg.c for 1-5 hr; then reacting for 1-10 hours at 800-1100 ℃.
8. The method for preparing a diatomic symbiotic composite catalyst according to claim 1, wherein the loading of Pd in the composite catalyst is 0.05-5.0 wt% and the loading of Zn is 0.05-12.0wt%.
9. A diatomic symbiotic composite catalyst characterized in that it is prepared according to the method of preparing a diatomic symbiotic composite catalyst according to any of claims 1 to 8.
10. The use of a diatomic symbiotic composite catalyst as claimed in claim 9 for the treatment of flue gases containing nitro-gases.
CN202311640008.XA 2023-11-29 2023-11-29 A diatomic symbiotic composite catalyst and its preparation method and application Pending CN117563656A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118616077A (en) * 2024-05-27 2024-09-10 安庆市长三角未来产业研究院 A single atom catalyst and its preparation method and application in removing mercury from flue gas

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118616077A (en) * 2024-05-27 2024-09-10 安庆市长三角未来产业研究院 A single atom catalyst and its preparation method and application in removing mercury from flue gas

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