CN117532263B - Automatic welding device for omnibearing adjustable water conservancy and hydropower pipeline and use method - Google Patents
Automatic welding device for omnibearing adjustable water conservancy and hydropower pipeline and use method Download PDFInfo
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- CN117532263B CN117532263B CN202410033913.7A CN202410033913A CN117532263B CN 117532263 B CN117532263 B CN 117532263B CN 202410033913 A CN202410033913 A CN 202410033913A CN 117532263 B CN117532263 B CN 117532263B
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- water conservancy
- hydropower
- hydropower pipeline
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- threaded rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention relates to the technical field of welding devices, and particularly discloses an omnibearing adjustable automatic welding device for water conservancy and hydropower pipelines and a use method thereof, wherein the automatic welding device comprises a mounting base, a mounting sleeve is fixedly connected to the surface of the mounting base, a rotating structure is arranged in the mounting sleeve, and a fixing assembly is arranged in the rotating structure; according to the invention, the rotating structure, the driving structure, the polishing structure and the supporting structure are arranged, after the two water conservancy and hydropower pipeline bodies are limited and fixed through the fixing component, the first motor drives the two water conservancy and hydropower pipeline bodies to rotate through the toothed ring under the action of the gear, and the supporting structure plays a role of supporting and assisting the two water conservancy and hydropower pipeline bodies, so that the polishing roller can polish pollutants or oxide layers at the joint of the two water conservancy and hydropower pipeline bodies, the welding firmness is ensured, and the welding component can perform omnibearing welding treatment on the joint of the two water conservancy and hydropower pipeline bodies after polishing, and the welding efficiency is improved.
Description
Technical Field
The invention relates to the technical field of welding devices, in particular to an omnibearing adjustable automatic welding device and method for water conservancy and hydropower pipelines.
Background
In the construction, engineering and manufacturing industries, the installation of water conservancy and hydropower pipelines is an important and common task, some water conservancy and hydropower pipelines are used for water drainage, and some water conservancy and hydropower pipelines are used for wiring, when installing the water conservancy and hydropower pipelines for water drainage, sometimes because the pipelines are not long enough, the two pipelines need to be aligned and connected, and the water conservancy and hydropower pipelines of metal need to be connected in a welding mode.
The current common water conservancy and hydropower pipeline welding equipment in the market is when welding it, it is inside to directly place welding equipment with two water conservancy and hydropower pipelines that wait to weld in most, welding treatment is carried out to the junction of two water conservancy and hydropower pipelines closely laminating through the inside soldered connection of equipment, in the in-service use, need operating personnel to last carrying out rotary treatment to two welded water conservancy and hydropower pipelines, thereby make the soldered connection can encircle water conservancy and hydropower pipeline outer wall and rotate a week, carry out the omnidirectional welding treatment to the outward appearance of water conservancy and hydropower pipeline, the operation is comparatively complicated, and current water conservancy and hydropower pipeline welding equipment, before the welding, set up clean subassembly, be difficult to carry out cleaning treatment to two water conservancy and hydropower pipeline surface links that wait to weld, when waiting that welded water conservancy and hydropower pipeline surface has pollutant or oxide layer, can influence welded quality, lead to welded fastness between two water conservancy and hydropower pipelines relatively poor, has certain potential safety hazard. Aiming at the problems, the invention provides an omnibearing adjustable automatic welding device and method for water conservancy and hydropower pipelines.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an omnibearing adjustable automatic welding device and method for water conservancy and hydropower pipelines, which can polish pollutants or oxide layers at the joint of two water conservancy and hydropower pipeline bodies, ensure the welding firmness, and ensure that a welding assembly can perform omnibearing welding treatment on the joint of the polished two water conservancy and hydropower pipeline bodies, so that the use convenience of operators is improved.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the automatic welding device for the omnibearing adjustable water conservancy and hydropower pipeline comprises a mounting base, wherein a mounting sleeve is fixedly connected to the surface of the mounting base, a rotating structure is mounted in the mounting sleeve, a fixing assembly is arranged in the rotating structure, a driving structure, an adapting structure, an adjusting structure and a supporting structure are arranged on the surface of the mounting base, a polishing structure is arranged on the surface of the adjusting structure, and the driving structure and the adapting structure are mutually matched to adjust the polishing structure;
the rotary structure comprises a rotary sleeve, the rotary sleeve is rotationally connected inside a mounting sleeve, a toothed ring is fixedly connected to the surface of the rotary sleeve, the driving structure comprises a vertical plate, the vertical plate is fixedly connected to the surface of a mounting base, a first motor is mounted on the surface of the vertical plate, a driving wheel and a gear are mounted at the output end of the first motor through a rotating shaft, the gear is meshed with the toothed ring, the polishing structure comprises a rotating shaft, a polishing roller and a second driven wheel are fixedly connected to the surface of the rotating shaft, and a belt is arranged on the surface of the second driven wheel.
Preferably, the inside two water conservancy and hydropower pipeline bodies that are equipped with of revolution mechanic, adaptation structure includes the mounting panel and removes the frame, mounting panel fixedly connected with is on the mounting base surface, the mounting panel surface rotates and is connected with first threaded rod, first threaded rod outer wall threaded connection has a screw thread section of thick bamboo, remove the frame sliding connection in the mounting base surface, screw thread section of thick bamboo and remove frame fixed connection, it is connected with first from the driving wheel to remove the frame rotation, the belt cover is located second from driving wheel, action wheel and first from the driving wheel outer wall.
Preferably, the surface of the first threaded rod is fixedly connected with a rotary table, and the surface of the rotary table is fixedly connected with a rotary handle.
Preferably, the adjusting structure comprises a supporting block, the supporting block is fixedly connected to the surface of the mounting base, a sliding plate is fixedly connected to the surface of the supporting block, a first moving plate and a second moving plate are connected to the surface of the sliding plate in a sliding mode, a second motor is mounted on the surface of the supporting block, and a second threaded rod is mounted at the output end of the second motor.
Preferably, the second threaded rod is provided with a forward thread and a reverse thread, the forward thread and the reverse thread are respectively in threaded connection with a first moving plate and a second moving plate, the rotating shaft is rotationally connected with the first moving plate, and a welding assembly is arranged on the surface of the second moving plate.
Preferably, the supporting structure comprises two pushing plates and a third motor, the two pushing plates are both connected to the surface of the mounting base in a sliding mode, and a plurality of supporting wheels are mounted on the surface of the pushing plates.
Preferably, the third motor is installed on the surface of the installation base, the output end of the third motor is fixedly connected with a third threaded rod, the third threaded rod is in threaded connection with the two pushing plates, and the thread directions of two sides of the outer wall of the third threaded rod are opposite.
Preferably, the fixed subassembly includes two first electric push rods and two second electric push rods, two first electric push rods and two second electric push rods are all fixedly connected with in rotatory sleeve inner wall, the equal fixedly connected with first installation piece in first electric push rods and second electric push rod surface, the inside sliding connection of first installation piece has the second installation piece, second installation piece fixed surface is connected with the fixed plate.
Preferably, the fixing plate is tightly attached to the first mounting block, and the section shape of the second mounting block is arranged in a convex shape.
The application method of the omnibearing adjustable automatic welding device for the water conservancy and hydropower pipelines comprises the following steps:
s1, when an operator needs to use the welding device to weld the water conservancy and hydropower pipeline body, the position of the supporting wheel is adjusted according to the size of the water conservancy and hydropower pipeline body, the operator adjusts the third motor, and when the third motor drives the third threaded rod to rotate, the two pushing plates can move close to or away from each other, and the two pushing plates drive the supporting wheel on the surface to synchronously move;
s2, an operator places two water conservancy and hydropower pipeline bodies on the surfaces of corresponding supporting wheels, pushes the water conservancy and hydropower pipeline bodies to move, enables one ends of the two water conservancy and hydropower pipeline bodies close to each other to be closely attached, enables the closely attached ends of the two water conservancy and hydropower pipeline bodies to extend into the rotating sleeve, controls movable rods of the two first electric push rods and the two second electric push rods to extend, enables the movable rods to drive corresponding fixing plates to move, enables the two fixing plates to closely attach the two water conservancy and hydropower pipeline bodies, and accordingly limits and fixes the two water conservancy and hydropower pipeline bodies;
s3, when the second motor works, the second threaded rod is driven to rotate, the sliding plate limits the first moving plate and the second moving plate, when the second threaded rod rotates, the first moving plate and the second moving plate can automatically move close to or away from each other until the polishing roller is tightly attached to the joint of the two water conservancy and hydropower pipeline bodies, the welding assembly is aligned to the tightly attached ends of the two water conservancy and hydropower pipeline bodies, when the first moving plate drives the rotating shaft and the polishing roller to move, an operator needs to rotate the turntable, the turntable drives the first threaded rod to rotate, and the threaded cylinder is in threaded connection with the first threaded rod, so that the threaded cylinder can drive the first driven wheel to move through the moving frame, and the belt is tightly attached to the outer walls of the driving wheel, the first driven wheel and the second driven wheel;
s4, when the first motor drives the driving wheel and the gear to rotate through the rotating shaft, under the cooperation of the first driven wheel, the driving wheel drives the second driven wheel to rotate through the belt, the second driven wheel drives the polishing roller to rotate through the rotating shaft, because the gear is meshed with the toothed ring, and under the cooperation of the supporting wheel, when the rotating shaft drives the gear to rotate, the rotating sleeve drives the two water conservancy and hydropower pipeline bodies to rotate through the first electric push rod, the second electric push rod and the fixing plate, when the water conservancy and hydropower pipeline bodies rotate, the polishing roller can polish pollutants or oxide layers at the joint of the two water conservancy and hydropower pipeline bodies, and the welding assembly welds the joint of the two water conservancy and hydropower pipeline bodies;
s5, after welding the certain length of junction welding of two water conservancy and hydropower pipeline bodies, two first electric push rods shrink for the movable rod on first electric push rod surface drives the fixed plate and removes, thereby makes first electric push rod remove the shielding to the axis of rotation, under the effect of two second electric push rods, makes rotatory sleeve still drive two water conservancy and hydropower pipeline bodies and rotates, thereby makes two grinding rollers and welding assembly carry out omnidirectional welding treatment to two water conservancy and hydropower pipeline body junctions.
Compared with the prior art, the invention provides an omnibearing adjustable automatic welding device for water conservancy and hydropower pipelines, which has the following beneficial effects:
1. this automatic welding set of water conservancy and hydropower pipeline with adjustable it is all-round, through setting up revolution mechanic, driving structure and structure of polishing, after the installation cover is inside placed to two water conservancy and hydropower pipeline bodies that will weld with the operating personnel, carry out spacing fixed back to two water conservancy and hydropower pipeline bodies through fixed subassembly, under the effect of gear, make first motor drive two water conservancy and hydropower pipeline bodies through the ring gear and rotate, thereby make the roller of polishing carry out the processing of polishing to the pollutant or the oxide layer of junction of two water conservancy and hydropower pipeline bodies, guarantee welded fastness, and welding assembly can carry out all-round welding treatment to the junction after two water conservancy and hydropower pipeline bodies are polished, operating personnel's convenience of use is improved.
2. This automatic welding set of water conservancy and hydropower pipeline with adjustable it is all-round, through setting up adjusting structure, when operating personnel uses this welding set to carry out welding process to the water conservancy and hydropower pipeline body, can adjust the second motor, and when the second motor drove the second threaded rod and rotated for first movable plate and second movable plate can be the motion that is close to each other or keep away from each other, thereby adjust the position of welding set and polishing roller, make this welding set can be applicable to the water conservancy and hydropower pipeline body of different diameters, the suitability is stronger.
3. This automatic welding set of water conservancy and hydropower pipeline with adjustable it is all-round, through setting up bearing structure, when rotating sleeve drives water conservancy and hydropower pipeline body through fixed subassembly and rotates, the supporting wheel can play the effect of supporting the assistance to water conservancy and hydropower pipeline body, reduces the frictional force that receives when water conservancy and hydropower pipeline body is rotatory simultaneously for water conservancy and hydropower pipeline body is rotatory more convenient, reduces the effort that the welding department received, thereby guarantees the water conservancy and hydropower pipeline quality of welding out.
4. This automatic welding set of water conservancy and hydropower pipeline with adjustable it is all-round, through setting up the adaptation structure, adjust the height of polishing roller and welding set, when this welding set is applicable to the water conservancy and hydropower pipeline body of different diameters, operating personnel can the rotating disc, when the carousel drove first threaded rod and rotated, make the screw thread section of thick bamboo drive remove frame and first follow the driving wheel, through adjusting the position of first follow driving wheel, make the belt and first follow driving wheel, action wheel and second follow driving wheel surface closely laminate, guarantee that first motor can normally synchronous drive rotatory sleeve and polishing roller rotate, thereby guarantee that this welding set can normally synchronous carry out polishing to the pollutant or the oxide layer of two water conservancy and hydropower pipeline body junctions, and can directly carry out all-round welding treatment to two water conservancy and hydropower pipeline body outer walls, improve welding efficiency.
According to the invention, by arranging the rotating structure, the driving structure, the polishing structure and the supporting structure, after an operator places two water conservancy and hydropower pipeline bodies to be welded into the mounting sleeve, the two water conservancy and hydropower pipeline bodies are limited and fixed through the fixing assembly, the first motor drives the two water conservancy and hydropower pipeline bodies to rotate through the toothed ring under the action of the gear, and the supporting structure plays a supporting auxiliary role on the two water conservancy and hydropower pipeline bodies, so that the polishing roller can polish pollutants or oxide layers at the joint of the two water conservancy and hydropower pipeline bodies, the welding firmness is ensured, and the welding assembly can perform omnibearing welding treatment on the joint of the two water conservancy and hydropower pipeline bodies after polishing, and the welding efficiency is improved.
Drawings
FIG. 1 is a perspective view of an omnibearing adjustable automatic welding device for water conservancy and hydropower pipelines;
FIG. 2 is a view of the mounting base, mounting sleeve, swivel structure, stationary assembly and compliant structure connection structure of the present invention;
FIG. 3 is a view of the mounting base, mounting sleeve, rotating sleeve, toothed ring, stationary assembly, drive structure and compliant structure connection of the present invention;
FIG. 4 is a view of the mounting sleeve, rotating sleeve, toothed ring, first electrical pushrod and second electrical pushrod connection arrangement of the present invention;
FIG. 5 is a view of the support block, slide plate, first moving plate, second moving plate, welding assembly, rotating shaft and grinding roll connection of the present invention;
FIG. 6 is a view of a second motor, a second threaded rod, a first moving plate, a second moving plate, a sanding structure, and a compliant structural connection structure of the present invention;
FIG. 7 is a view showing a sectional structure of a mounting sleeve of the present invention;
FIG. 8 is a view of the connection of the riser, first motor, rotary shaft, drive wheel, gear, rotary sleeve and toothed ring of the present invention;
FIG. 9 is a view of the mounting plate, moving frame, first threaded rod, threaded cylinder, turntable and first driven wheel connection of the present invention;
fig. 10 is a view showing the connection structure of the first electric putter, the first mounting block, the fixing plate and the second mounting block of the present invention.
In the figure: 1. a mounting base; 2. a mounting sleeve; 3. a rotating structure; 301. rotating the sleeve; 302. a toothed ring; 4. a fixing assembly; 401. a first electrical push rod; 402. a second electric push rod; 403. a first mounting block; 404. a fixing plate; 405. a second mounting block; 5. a driving structure; 501. a vertical plate; 502. a first motor; 503. a rotation shaft; 504. a driving wheel; 505. a gear; 6. adapting to the structure; 601. a mounting plate; 602. a moving rack; 603. a first threaded rod; 604. a thread cylinder; 605. a turntable; 606. a first driven wheel; 7. an adjustment structure; 701. a support block; 702. a slide plate; 703. a first moving plate; 704. a second moving plate; 705. a second motor; 706. a second threaded rod; 707. welding the assembly; 8. polishing the structure; 801. a rotating shaft; 802. a grinding roller; 803. a second driven wheel; 804. a belt; 9. a support structure; 901. a pushing plate; 902. a support wheel; 903. a third threaded rod; 904. a third motor; 10. water conservancy water and electricity pipeline body.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1:
referring to fig. 1-9, the omnibearing adjustable automatic welding device for water conservancy and hydropower pipelines comprises a mounting base 1, wherein a mounting sleeve 2 is fixedly connected to the surface of the mounting base 1, a rotating structure 3 is mounted in the mounting sleeve 2, a fixing component 4 is arranged in the rotating structure 3, a driving structure 5, an adapting structure 6, an adjusting structure 7 and a supporting structure 9 are arranged on the surface of the mounting base 1, a polishing structure 8 is arranged on the surface of the adjusting structure 7, and the driving structure 5 and the adapting structure 6 are mutually matched to adjust the polishing structure 8;
the rotating structure 3 comprises a rotating sleeve 301, the rotating sleeve 301 is rotationally connected inside a mounting sleeve 2, a toothed ring 302 is fixedly connected to the surface of the rotating sleeve 301, the driving structure 5 comprises a vertical plate 501, the vertical plate 501 is fixedly connected to the surface of a mounting base 1, a first motor 502 is mounted on the surface of the vertical plate 501, a driving wheel 504 and a gear 505 are mounted at the output end of the first motor 502 through a rotating shaft 503, the gear 505 is meshed with the toothed ring 302, a polishing structure 8 comprises a rotating shaft 801, a polishing roller 802 and a second driven wheel 803 are fixedly connected to the surface of the rotating shaft 801, and a belt 804 is arranged on the surface of the second driven wheel 803.
In the invention, two water conservancy and hydropower pipeline bodies 10 are arranged in a rotating structure 3, an adaptive structure 6 comprises a mounting plate 601 and a moving frame 602, the mounting plate 601 is fixedly connected to the surface of a mounting base 1, a first threaded rod 603 is rotatably connected to the surface of the mounting plate 601, a threaded cylinder 604 is connected to the outer wall of the first threaded rod 603 in a threaded manner, the moving frame 602 is slidably connected to the surface of the mounting base 1, the threaded cylinder 604 is fixedly connected with a first driven wheel 606 in the moving frame 602, a belt 804 is sleeved on the outer walls of a second driven wheel 803, a driving wheel 504 and the first driven wheel 606, a turntable 605 is fixedly connected to the surface of the first threaded rod 603, a rotating handle 605 is fixedly connected to the surface of the turntable 605, and through the arrangement of the mounting plate 601, the moving frame 602, the first threaded rod 603, the threaded cylinder 604 and the turntable 605, when an operator adjusts the heights of a polishing roller 802 and a welding assembly 707, the welding device is suitable for the water conservancy and hydropower pipeline bodies 10 with different diameters, the rotating the turntable 605 can rotate, the threaded cylinder 604 drives the moving frame 602 and the first driven wheel 606 to move, the first driven wheel 606 is driven wheel 606 to rotate, and the first driven wheel 606 is tightly welded to the two normally by adjusting the positions of the belt 606, and the first driven wheel 504 and the first driven wheel 606 can be welded to the two normally, and the two normally-welded pipeline bodies can be welded to the two surfaces of the pipeline bodies, and the two normally-shaped pipeline bodies are welded and the joint device is guaranteed.
According to the hydraulic pipeline 10, the adjusting structure 7 comprises a supporting block 701, the supporting block 701 is fixedly connected to the surface of the mounting base 1, a sliding plate 702 is fixedly connected to the surface of the supporting block 701, a first moving plate 703 and a second moving plate 704 are connected to the surface of the sliding plate 702 in a sliding mode, a second motor 705 is arranged on the surface of the supporting block 701, a second threaded rod 706 is arranged at the output end of the second motor 705, forward threads and reverse threads are arranged on the second threaded rod 706, a first moving plate 703 and a second moving plate 704 are respectively connected to the forward threads and the reverse threads in a threaded mode, a rotating shaft 801 is rotatably connected with the first moving plate 703, a welding assembly 707 is arranged on the surface of the second moving plate 704, and through the arrangement of the supporting block 701, the sliding plate 702, the first moving plate 703, the second moving plate 704, the second motor 705 and the second threaded rod 706, when an operator uses the welding device to weld the hydraulic pipeline 10, the second motor 705 drives the second threaded rod 706 to rotate, the first moving plate 703 and the second moving plate 704 can move towards each other or away from each other, so that the positions of the polishing assembly 802 and the hydraulic pipeline 10 can be adjusted, and the hydraulic pipeline 10 can be welded by the hydraulic pipeline 10 with the hydraulic welding device with the hydraulic device.
According to the invention, the supporting structure 9 comprises two pushing plates 901 and a third motor 904, the two pushing plates 901 are both connected to the surface of the mounting base 1 in a sliding manner, a plurality of supporting wheels 902 are mounted on the surface of the pushing plates 901, the third motor 904 is mounted on the surface of the mounting base 1, the output end of the third motor 904 is fixedly connected with a third threaded rod 903, the third threaded rod 903 is in threaded connection with the two pushing plates 901, the directions of threads on two sides of the outer wall of the third threaded rod 903 are opposite, and when the rotating sleeve 301 drives the water conservancy and hydropower pipeline body 10 to rotate through the fixing component 4, the supporting wheels 902 can play a supporting auxiliary role on the water conservancy and hydropower pipeline body 10, and meanwhile, the friction force born by the water conservancy and hydropower pipeline body 10 during rotation is reduced, so that the water conservancy and hydropower pipeline body 10 rotates more conveniently, and the quality of a welded water conservancy and hydropower pipeline is ensured.
Example 2:
referring to fig. 1-10, the omnibearing adjustable automatic welding device for water conservancy and hydropower pipelines comprises a mounting base 1, wherein a mounting sleeve 2 is fixedly connected to the surface of the mounting base 1, a rotating structure 3 is mounted in the mounting sleeve 2, a fixing component 4 is arranged in the rotating structure 3, a driving structure 5, an adapting structure 6, an adjusting structure 7 and a supporting structure 9 are arranged on the surface of the mounting base 1, a polishing structure 8 is arranged on the surface of the adjusting structure 7, and the driving structure 5 and the adapting structure 6 are mutually matched to adjust the polishing structure 8;
the rotating structure 3 comprises a rotating sleeve 301, the rotating sleeve 301 is rotationally connected inside a mounting sleeve 2, a toothed ring 302 is fixedly connected to the surface of the rotating sleeve 301, the driving structure 5 comprises a vertical plate 501, the vertical plate 501 is fixedly connected to the surface of a mounting base 1, a first motor 502 is mounted on the surface of the vertical plate 501, a driving wheel 504 and a gear 505 are mounted at the output end of the first motor 502 through a rotating shaft 503, the gear 505 is meshed with the toothed ring 302, a polishing structure 8 comprises a rotating shaft 801, a polishing roller 802 and a second driven wheel 803 are fixedly connected to the surface of the rotating shaft 801, and a belt 804 is arranged on the surface of the second driven wheel 803.
In the invention, two water conservancy and hydropower pipeline bodies 10 are arranged in a rotating structure 3, an adaptive structure 6 comprises a mounting plate 601 and a moving frame 602, the mounting plate 601 is fixedly connected to the surface of a mounting base 1, a first threaded rod 603 is rotatably connected to the surface of the mounting plate 601, a threaded cylinder 604 is connected to the outer wall of the first threaded rod 603 in a threaded manner, the moving frame 602 is slidably connected to the surface of the mounting base 1, the threaded cylinder 604 is fixedly connected with a first driven wheel 606 in the moving frame 602, a belt 804 is sleeved on the outer walls of a second driven wheel 803, a driving wheel 504 and the first driven wheel 606, a turntable 605 is fixedly connected to the surface of the first threaded rod 603, a rotating handle 605 is fixedly connected to the surface of the turntable 605, and through the arrangement of the mounting plate 601, the moving frame 602, the first threaded rod 603, the threaded cylinder 604 and the turntable 605, when an operator adjusts the heights of a polishing roller 802 and a welding assembly 707, the welding device is suitable for the water conservancy and hydropower pipeline bodies 10 with different diameters, the rotating the turntable 605 can rotate, the threaded cylinder 604 drives the moving frame 602 and the first driven wheel 606 to move, the first driven wheel 606 is driven wheel 606 to rotate, and the first driven wheel 606 is tightly welded to the two normally by adjusting the positions of the belt 606, and the first driven wheel 504 and the first driven wheel 606 can be welded to the two normally, and the two normally-welded pipeline bodies can be welded to the two surfaces of the pipeline bodies, and the two normally-shaped pipeline bodies are welded and the joint device is guaranteed.
According to the hydraulic pipeline 10, the adjusting structure 7 comprises a supporting block 701, the supporting block 701 is fixedly connected to the surface of the mounting base 1, a sliding plate 702 is fixedly connected to the surface of the supporting block 701, a first moving plate 703 and a second moving plate 704 are connected to the surface of the sliding plate 702 in a sliding mode, a second motor 705 is arranged on the surface of the supporting block 701, a second threaded rod 706 is arranged at the output end of the second motor 705, forward threads and reverse threads are arranged on the second threaded rod 706, a first moving plate 703 and a second moving plate 704 are respectively connected to the forward threads and the reverse threads in a threaded mode, a rotating shaft 801 is rotatably connected with the first moving plate 703, a welding assembly 707 is arranged on the surface of the second moving plate 704, and through the arrangement of the supporting block 701, the sliding plate 702, the first moving plate 703, the second moving plate 704, the second motor 705 and the second threaded rod 706, when an operator uses the welding device to weld the hydraulic pipeline 10, the second motor 705 drives the second threaded rod 706 to rotate, the first moving plate 703 and the second moving plate 704 can move towards each other or away from each other, so that the positions of the polishing assembly 802 and the hydraulic pipeline 10 can be adjusted, and the hydraulic pipeline 10 can be welded by the hydraulic pipeline 10 with the hydraulic welding device with the hydraulic device.
According to the invention, the supporting structure 9 comprises two pushing plates 901 and a third motor 904, the two pushing plates 901 are both connected to the surface of the mounting base 1 in a sliding manner, a plurality of supporting wheels 902 are mounted on the surface of the pushing plates 901, the third motor 904 is mounted on the surface of the mounting base 1, the output end of the third motor 904 is fixedly connected with a third threaded rod 903, the third threaded rod 903 is in threaded connection with the two pushing plates 901, the directions of threads on two sides of the outer wall of the third threaded rod 903 are opposite, and when the rotating sleeve 301 drives the water conservancy and hydropower pipeline body 10 to rotate through the fixing component 4, the supporting wheels 902 can play a supporting auxiliary role on the water conservancy and hydropower pipeline body 10, and meanwhile, the friction force born by the water conservancy and hydropower pipeline body 10 during rotation is reduced, so that the water conservancy and hydropower pipeline body 10 rotates more conveniently, and the quality of a welded water conservancy and hydropower pipeline is ensured.
According to the invention, the fixing assembly 4 comprises two first electric push rods 401 and two second electric push rods 402, the two first electric push rods 401 and the two second electric push rods 402 are fixedly connected to the inner wall of the rotary sleeve 301, the surfaces of the first electric push rods 401 and the second electric push rods 402 are fixedly connected with first mounting blocks 403, the second mounting blocks 405 are slidably connected to the inside of the first mounting blocks 403, fixing plates 404 are fixedly connected to the surfaces of the second mounting blocks 405, the fixing plates 404 are tightly attached to the first mounting blocks 403, the section shape of the second mounting blocks 405 is in a convex shape, and due to the fact that the first electric push rods 401, the second electric push rods 402, the first mounting blocks 403 and the fixing plates 404 are slidably connected with the first mounting blocks 403, operators can flexibly replace the fixing plates 404 with corresponding shapes according to different diameters of the water conservancy and hydropower pipeline bodies 10, fixing effects of the water conservancy and hydropower pipeline bodies 10 are guaranteed, after the fixing plates 404 are tightly attached to the first mounting blocks 403, the first mounting blocks 401 and the second electric push rods 402 are tightly attached to the first mounting blocks, the two water conservancy and hydropower pipeline bodies 10 are completely welded, and the whole-dimensional welding of the two water conservancy and water conservancy pipeline bodies 8 can be prevented from being completely welded, and the whole-dimensional welding of the connecting assembly 801 is guaranteed, and the welding of the two water conservancy and the water conservancy pipeline bodies 10 are completely welded.
Working principle: when an operator needs to use the welding device to weld the water conservancy and hydropower pipeline body 10, the position of the supporting wheel 902 is adjusted according to the size of the water conservancy and hydropower pipeline body 10, the operator adjusts the third motor 904, and when the third motor 904 drives the third threaded rod 903 to rotate, the two pushing plates 901 can move close to or away from each other, and the two pushing plates 901 drive the supporting wheel 902 on the surface to synchronously move;
an operator places two water conservancy and hydropower pipeline bodies 10 on the surfaces of corresponding supporting wheels 902, pushes the water conservancy and hydropower pipeline bodies 10 to move, enables one ends of the two water conservancy and hydropower pipeline bodies 10 close to each other to be closely attached, enables the closely attached ends of the two water conservancy and hydropower pipeline bodies 10 to extend into the rotary sleeve 301, controls movable rods of the two first electric push rods 401 and the two second electric push rods 402 to extend, enables the movable rods to drive corresponding fixing plates 404 to move, enables the two groups of fixing plates 404 to closely attach the two water conservancy and hydropower pipeline bodies 10, and accordingly limits and fixes the two water conservancy and hydropower pipeline bodies;
when the second motor 705 works, the second threaded rod 706 is driven to rotate, because the sliding plate 702 limits the first moving plate 703 and the second moving plate 704, when the second threaded rod 706 rotates, the first moving plate 703 and the second moving plate 704 can automatically move close to or away from each other until the joint of the polishing roller 802 and the two hydropower pipeline bodies 10 is tightly attached, the position of the welding component 707 aligns with the tightly attached ends of the two hydropower pipeline bodies 10, when the first moving plate 703 drives the rotating shaft 801 and the polishing roller 802 to move, an operator needs to rotate the rotary table 605, the rotary table 605 drives the first threaded rod 603 to rotate, and because the thread cylinder 604 is in threaded connection with the first threaded rod 603, the thread cylinder 604 can drive the first driven wheel 606 to move through the moving frame 602, so that the belt 804 is tightly attached to the outer walls of the driving wheel 504, the first driven wheel 606 and the second driven wheel 803;
when the first motor 502 drives the driving wheel 504 and the gear 505 to rotate through the rotating shaft 503, under the cooperation of the first driven wheel 606, the driving wheel 504 drives the second driven wheel 803 to rotate through the belt 804, the second driven wheel 803 drives the polishing roller 802 to rotate through the rotating shaft 801, and under the cooperation of the supporting wheel 902, when the rotating shaft 503 drives the gear 505 to rotate, the rotating sleeve 301 drives the two hydropower pipeline bodies 10 through the first electric push rod 401, the second electric push rod 402 and the fixing plate 404, when the hydropower pipeline bodies 10 rotate, the polishing roller 802 can polish pollutants or oxide layers at the joint of the two hydropower pipeline bodies 10, and the welding assembly 707 performs welding treatment on the joint of the two hydropower pipeline bodies 10, so that the rotating sleeve 301 is set to perform only one circle of reciprocating rotating motion, and the rotating sleeve cannot twist a power line and a signal line for controlling the first electric push rod 401 and the second electric push rod 402 into a twist shape;
after welding the certain length to the junction of two water conservancy and hydropower pipeline body 10, welding set 707 is back to two first electric push rods 401 shrink for the movable rod on first electric push rod 401 surface drives fixed plate 404 and removes, thereby makes first electric push rod 401 remove the shielding to axis of rotation 801, under the effect of two second electric push rods 402, makes rotatory sleeve 301 still drive two water conservancy and hydropower pipeline body 10 and rotates, thereby makes two grinding rolls 802 and welding set 707 carry out the omnidirectional welding treatment to the junction of two water conservancy and hydropower pipeline body 10.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.
Claims (3)
1. The utility model provides an automatic welding set of water conservancy and hydropower pipeline with adjustable it is all-round, includes mounting base (1), its characterized in that, mounting base (1) fixed surface is connected with installation cover (2), installation cover (2) internally mounted has rotating-structure (3), rotating-structure (3) inside is equipped with fixed subassembly (4), mounting base (1) surface is equipped with driving structure (5), adaptation structure (6), regulation structure (7) and bearing structure (9), regulation structure (7) surface is equipped with polishing structure (8), driving structure (5) and adaptation structure (6) mutually support, adjust polishing structure (8);
the rotary structure (3) comprises a rotary sleeve (301), the rotary sleeve (301) is rotationally connected inside a mounting sleeve (2), a toothed ring (302) is fixedly connected to the surface of the rotary sleeve (301), the driving structure (5) comprises a vertical plate (501), the vertical plate (501) is fixedly connected to the surface of a mounting base (1), a first motor (502) is mounted on the surface of the vertical plate (501), a driving wheel (504) and a gear (505) are mounted at the output end of the first motor (502) through a rotating shaft (503), the gear (505) is meshed with the toothed ring (302), the polishing structure (8) comprises a rotating shaft (801), a polishing roller (802) and a second driven wheel (803) are fixedly connected to the surface of the rotating shaft (801), and a belt (804) is arranged on the surface of the second driven wheel (803).
The hydraulic and hydroelectric pipeline comprises a rotary structure (3), wherein two hydraulic and hydroelectric pipeline bodies (10) are arranged inside the rotary structure (3), the adaptive structure (6) comprises a mounting plate (601) and a movable frame (602), the mounting plate (601) is fixedly connected to the surface of a mounting base (1), a first threaded rod (603) is rotationally connected to the surface of the mounting plate (601), a threaded cylinder (604) is connected to the outer wall of the first threaded rod (603) in a threaded manner, the movable frame (602) is slidingly connected to the surface of the mounting base (1), the threaded cylinder (604) is fixedly connected with the movable frame (602), a first driven wheel (606) is rotationally connected to the movable frame (602), a belt (804) is sleeved on the outer walls of a second driven wheel (803), a driving wheel (504) and the first driven wheel (606), a rotary table (605) is fixedly connected to the surface of the first threaded rod (603), and a rotary handle is fixedly connected to the surface of the rotary table (605).
The adjusting structure (7) comprises a supporting block (701), the supporting block (701) is fixedly connected to the surface of the mounting base (1), a sliding plate (702) is fixedly connected to the surface of the supporting block (701), a first moving plate (703) and a second moving plate (704) are slidingly connected to the surface of the sliding plate (702), a second motor (705) is mounted on the surface of the supporting block (701), a second threaded rod (706) is mounted at the output end of the second motor (705), a forward thread and a reverse thread are arranged on the second threaded rod (706), the forward thread and the reverse thread are respectively connected with the first moving plate (703) and the second moving plate (704) in a threaded mode, the rotating shaft (801) is rotationally connected with the first moving plate (703), and a welding assembly (707) is mounted on the surface of the second moving plate (704).
The supporting structure (9) comprises two pushing plates (901) and a third motor (904), the two pushing plates (901) are both in sliding connection with the surface of the mounting base (1), a plurality of supporting wheels (902) are mounted on the surface of the pushing plates (901), the third motor (904) is mounted on the surface of the mounting base (1), the output end of the third motor (904) is fixedly connected with a third threaded rod (903), the third threaded rod (903) is in threaded connection with the two pushing plates (901), and the directions of threads on two sides of the outer wall of the third threaded rod (903) are opposite;
the fixed subassembly (4) includes two first electric push rods (401) and two second electric push rods (402), two first electric push rods (401) and two second electric push rods (402) are all fixedly connected with in rotatory sleeve (301) inner wall, first electric push rods (401) and second electric push rods (402) surface are first installation piece (403) of equal fixedly connected with, the inside sliding connection of first installation piece (403) has second installation piece (405), second installation piece (405) fixed surface is connected with fixed plate (404).
2. The automatic welding device for the omnibearing adjustable water conservancy and hydropower pipeline according to claim 1, wherein the fixing plate (404) is tightly attached to the first mounting block (403), and the section shape of the second mounting block (405) is in a convex shape.
3. The method for using the omnibearing adjustable automatic welding device for water conservancy and hydropower pipelines according to claim 2, comprising the following steps:
s1, when an operator needs to use the welding device to weld the water conservancy and hydropower pipeline body (10), firstly, according to the size of the water conservancy and hydropower pipeline body (10), the position of a supporting wheel (902) is adjusted, the operator adjusts a third motor (904), and when the third motor (904) drives a third threaded rod (903) to rotate, two pushing plates (901) can move close to or away from each other, and the two pushing plates (901) drive the supporting wheel (902) on the surface to synchronously move;
s2, an operator places two water conservancy and hydropower pipeline bodies (10) on the surfaces of corresponding supporting wheels (902), pushes the water conservancy and hydropower pipeline bodies (10) to move, enables one ends of the two water conservancy and hydropower pipeline bodies (10) close to each other to be tightly attached, enables the tightly attached ends of the two water conservancy and hydropower pipeline bodies (10) to extend into the rotating sleeve (301), controls movable rods of the two first electric push rods (401) and the two second electric push rods (402) to extend, enables the movable rods to drive corresponding fixing plates (404) to move, enables the two groups of fixing plates (404) to tightly attach the two water conservancy and hydropower pipeline bodies (10), and accordingly limits and fixes the two water conservancy and hydropower pipeline bodies;
s3, when the second motor (705) works, the second threaded rod (706) is driven to rotate, because the sliding plate (702) limits the first moving plate (703) and the second moving plate (704), when the second threaded rod (706) rotates, the first moving plate (703) and the second moving plate (704) can automatically move close to or away from each other until the joint of the polishing roller (802) and the two water conservancy and hydropower pipeline bodies (10) is tightly attached, the position of the welding component (707) aligns with the tightly attached ends of the two water conservancy and hydropower pipeline bodies (10), when the first moving plate (703) drives the rotating shaft (801) and the polishing roller (802) to move, an operator needs to rotate the rotary table (605), the rotary table (605) drives the first threaded rod (603) to rotate, and because the threaded cylinder (604) is in threaded connection with the first threaded rod (602) so that the threaded cylinder (604) can drive the first driven wheel (606) to move, and the belt (804) is tightly attached to the first driven wheel (606) and the second driven wheel (803);
s4, when the first motor (502) drives the driving wheel (504) and the gear (505) to rotate through the rotating shaft (503), under the cooperation of the first driven wheel (606), the driving wheel (504) drives the second driven wheel (803) to rotate through the belt (804), the second driven wheel (803) drives the polishing roller (802) to rotate through the rotating shaft (801), as the gear (505) is meshed with the toothed ring (302), and under the cooperation of the supporting wheel (902), when the rotating shaft (503) drives the gear (505) to rotate, the rotating sleeve (301) drives the two water conservancy and hydropower pipeline bodies (10) through the first electric push rod (401), the second electric push rod (402) and the fixed plate (404), when the water conservancy and hydropower pipeline bodies (10) rotate, the polishing roller (802) can polish pollutants or oxide layers at the joint of the two water conservancy and hydropower pipeline bodies (10), and the welding assembly (707) can weld the joint of the two water conservancy and hydropower pipeline bodies (10).
S5, after welding the certain length of junction welding back to two water conservancy and hydropower pipeline body (10) in welding assembly (707), two first electric putter (401) shrink for the movable rod on first electric putter (401) surface drives fixed plate (404) and removes, thereby makes first electric putter (401) remove shielding to axis of rotation (801), under the effect of two second electric putter (402), makes rotatory sleeve (301) still drive two water conservancy and hydropower pipeline body (10) and rotate, thereby makes two grinding rolls (802) and welding assembly (707) can carry out all-round welding treatment to two water conservancy and hydropower pipeline body (10) junctions.
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