CN117511291A - An alkali-regulated high-temperature-resistant modified cyclopropene, fresh-keeping varnish and fresh-keeping packaging products - Google Patents
An alkali-regulated high-temperature-resistant modified cyclopropene, fresh-keeping varnish and fresh-keeping packaging products Download PDFInfo
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/70—Preservation of foods or foodstuffs, in general by treatment with chemicals
- A23B2/725—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of liquids or solids
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- C09D11/00—Inks
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- C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D11/02—Printing inks
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- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
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- C09D11/00—Inks
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- C09D11/106—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09D11/107—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
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- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
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Abstract
本发明公开了一种碱调控耐高温改性环丙烯、保鲜光油和保鲜包装产品,该改性环丙烯为固体状态,包括活性成分环丙烯类化合物、固化包结剂、以及耐高温改性剂;耐高温改性剂为有机硅类化合物。本申请采用有机硅化合物同固化包结剂共同对环丙烯类化合物进行改性处理,可以显著增强其热稳定性和抗氧化稳定性,可以满足瓦楞纸板生产需要180℃高温的条件;而且具有碱调控释放特性,在pH6.5~8.5中性体系中可以稳定保存,在pH>8.5的碱性体系中才激活释放环丙烯气体,因此可以在常规环境下长时间保存改性MCP以及由改性MCP制备得到的其它制品,如保鲜光油、保鲜纸箱等。
The invention discloses an alkali-regulated high-temperature-resistant modified cyclopropene, a fresh-keeping varnish and a fresh-keeping packaging product. The modified cyclopropene is in a solid state and includes an active ingredient cyclopropene compound, a solidifying inclusion agent, and a high-temperature-resistant modified cyclopropene. agent; the high temperature resistant modifier is an organic silicon compound. This application uses an organic silicon compound together with a curing inclusion agent to modify cyclopropene compounds, which can significantly enhance its thermal stability and anti-oxidation stability, and can meet the 180°C high temperature conditions required for corrugated cardboard production; and it has alkali properties Controlled release characteristics, it can be stored stably in a neutral system with a pH of 6.5 to 8.5, and is activated to release cyclopropene gas in an alkaline system with a pH > 8.5. Therefore, the modified MCP and the modified MCP can be stored for a long time in a conventional environment. Other products prepared by MCP, such as fresh-keeping varnish, fresh-keeping cartons, etc.
Description
技术领域Technical field
本发明属于保鲜技术领域,具体涉及了一种碱调控耐高温改性环丙烯、保鲜光油和保鲜包装产品。The invention belongs to the technical field of preservation, and specifically relates to an alkali-controlled high-temperature-resistant modified cyclopropene, preservation varnish and preservation packaging products.
背景技术Background technique
现有技术中果蔬以及其它生鲜食品采用的干燥剂或保鲜剂一般以单面锁水透气纸塑材料包装放入生鲜包装箱,接触面积小,保鲜效果有限。而果蔬呼吸抑制型保鲜剂虽然保鲜效果好,但是通常以熏蒸的形式用于冷库保存果蔬,暂无应用于生鲜运输的案例。In the prior art, desiccants or preservatives used in fruits, vegetables and other fresh foods are usually packaged in single-sided water-locking breathable paper-plastic materials and put into fresh food packaging boxes. The contact area is small and the freshness preservation effect is limited. Although respiratory inhibitory preservatives for fruits and vegetables have good preservation effects, they are usually used in the form of fumigation to preserve fruits and vegetables in cold storage, and there are no cases of application in fresh food transportation.
现有技术研究多集中于抗菌保鲜、防霉保鲜涂层、或吸附涂层,有些技术操作繁琐无法大规模应用,有些技术效果有限无法应对樱桃香蕉猕猴桃等易腐烂水果。Existing technical research is mostly focused on antibacterial preservation, anti-mildew preservation coatings, or adsorption coatings. Some technical operations are cumbersome and cannot be applied on a large scale, and some technical effects are limited and cannot deal with perishable fruits such as cherries, bananas, and kiwis.
1-甲基环丙烯(简称1-MCP)是一种环丙烯类化合物,在常温条件下以气体状态存在,无毒无异味,沸点约为10℃,在液体状态下不稳定,因其与乙烯分子结构相似,1-MCP可与这些受体竞争性结合,抑制与后熟有关的各种生化反应,现实中多用于仓库熏蒸保鲜。1-Methylcyclopropene (abbreviated as 1-MCP) is a cyclopropene compound. It exists in a gaseous state under normal temperature conditions. It is non-toxic and has no odor. Its boiling point is about 10°C. It is unstable in the liquid state because it interacts with The molecular structure of ethylene is similar. 1-MCP can competitively bind to these receptors and inhibit various biochemical reactions related to post-ripening. In reality, it is mostly used for warehouse fumigation and preservation.
现有技术中为解决环丙烯液体保鲜剂贮存和运输的问题,一般采用包结剂如糊精进行固化,在使用时只要吸收少量的水分即可以释放1-MCP气体。In the prior art, in order to solve the storage and transportation problems of cyclopropene liquid preservatives, inclusion agents such as dextrin are generally used for solidification. When used, 1-MCP gas can be released by absorbing only a small amount of moisture.
在果蔬运输时最经常采用的包装材料为纸箱,具体在应用时可将固化的MCP包结物制作为袋装保鲜剂,直接放入纸箱中使用,但是该种方法如前所述存在接触面积小、保鲜效果有限的问题。The most commonly used packaging material during the transportation of fruits and vegetables is cartons. In specific applications, the cured MCP inclusions can be made into bagged preservatives and directly put into cartons for use. However, this method has a contact area as mentioned above. Small and limited preservation effect.
另外一种方法是如专利CN201610637567.9所述,将MCP包结物配制为涂料,然后以涂布方式将其涂覆在原纸层表面,再经过40~60℃干燥得到保鲜纸,然后将保鲜纸制作为纸箱,未放入果蔬前,空气中的水分不足以引起气体MCP的释放,将果蔬直接放入纸箱后,果蔬呼吸产生的水汽将诱发缓慢释放MCP气体。或如专利CN201710283918.5所述,将经过环糊精包裹的MCP加入单体、致孔剂、交联剂、引发剂等制作为预混液,干燥后,将其用于包装纸箱的印刷油墨中,添加果蔬后,利用果蔬呼吸的水汽可以实现缓慢释放气体MCP。该方法虽然使用方便,保鲜效果好。但是这两个专利也存在一定的问题:1、虽然常规条件下,空气中的水分不足以使固化的MCP释放MCP气体,但是当纸箱长期保存未使用时,保存环境复杂多变,在潮湿环境下仍然很容易引起气体MCP的释放,影响保鲜效果。2、专利CN201610637567.9直接涂布干燥得到的纸箱,涂层结合力差,容易脱落,而专利CN201710283918.5采用印刷方式得到的纸箱,在油墨印刷过程中,可以瞬时产生120℃以上的高温,导致气体MCP大量释放,尤其是现有纸箱预印工艺越来越普及,预印后再经过160~180℃平板线生产瓦楞纸板,因此要求固化MCP能够耐受180℃以上的高温,该两个专利产品均不能满足。Another method is to prepare MCP inclusions as coatings as described in patent CN201610637567.9, and then apply it on the surface of the base paper layer by coating, and then dry it at 40-60°C to obtain fresh-keeping paper, and then use the fresh-keeping paper Paper is used as a carton. Before the fruits and vegetables are put in, the moisture in the air is not enough to cause the release of MCP gas. After the fruits and vegetables are placed directly into the carton, the water vapor generated by the respiration of the fruits and vegetables will induce the slow release of MCP gas. Or as described in patent CN201710283918.5, the cyclodextrin-coated MCP is added to monomers, porogens, cross-linking agents, initiators, etc. to make a premix. After drying, it is used in the printing ink of packaging cartons. , after adding fruits and vegetables, the water vapor breathed by the fruits and vegetables can be used to slowly release the gas MCP. Although this method is easy to use, it has a good preservation effect. However, these two patents also have certain problems: 1. Although under normal conditions, the moisture in the air is not enough to cause the cured MCP to release MCP gas, but when the carton is stored unused for a long time, the storage environment is complex and changeable, and in a humid environment It is still easy to cause the release of gas MCP, affecting the preservation effect. 2. The carton obtained by the patent CN201610637567.9 is directly coated and dried. The coating has poor bonding force and is easy to fall off. The carton obtained by the patent CN201710283918.5 is printed. During the ink printing process, a high temperature of more than 120°C can be generated instantaneously. This leads to a large amount of release of gaseous MCP, especially as the existing carton pre-printing process becomes more and more popular. After pre-printing, corrugated board is produced on a flatbed line at 160 to 180°C. Therefore, the cured MCP is required to withstand high temperatures above 180°C. These two Patented products are not satisfactory.
发明内容Contents of the invention
本发明的目的就在于为解决现有技术的不足,而提供一种碱调控耐高温改性环丙烯、保鲜光油和保鲜包装产品。The purpose of the present invention is to provide an alkali-regulated high-temperature-resistant modified cyclopropene, fresh-keeping varnish and fresh-keeping packaging products to solve the deficiencies of the existing technology.
本发明的目的是以下述技术方案实现的:The purpose of the present invention is achieved by the following technical solutions:
一种碱调控耐高温改性环丙烯,其为固体状态,包括活性成分环丙烯类化合物、固化包结剂、以及耐高温改性剂;所述耐高温改性剂为有机硅类化合物;所述有机硅类化合物的含量为所述环丙烯类化合物质量的1~50%。A kind of alkali-regulated high-temperature-resistant modified cyclopropene, which is in a solid state and includes an active ingredient cyclopropene compound, a curing inclusion agent, and a high-temperature-resistant modifier; the high-temperature resistant modifier is an organic silicon compound; The content of the organosilicon compound is 1 to 50% by mass of the cyclopropene compound.
优选的,所述改性环丙烯能够耐受≥180℃以上高温且在pH6.5~8.5中性体系中稳定保存不释放环丙烯类气体,在pH>8.5的碱性体系中激活释放环丙烯类气体。Preferably, the modified cyclopropene can withstand high temperatures of ≥180°C and can be stably stored in a neutral system with a pH of 6.5 to 8.5 without releasing cyclopropene gas, and can be activated to release cyclopropene in an alkaline system with a pH of >8.5. Gas-like.
优选的,所述环丙烯类化合物为1-甲基环丙烯;Preferably, the cyclopropene compound is 1-methylcyclopropene;
优选的,所述有机硅类化合物选自正硅酸乙酯、和/或由正硅酸乙酯水解得到的硅酸水凝胶;Preferably, the organosilicon compound is selected from ethyl orthosilicate and/or silicate hydrogel obtained by hydrolysis of ethyl orthosilicate;
优选的,所述固化包结剂为选自β-环状糊精、黄糊精、白糊精中的一种或多种组合。Preferably, the curing inclusion agent is one or more combinations selected from β-cyclodextrin, yellow dextrin, and white dextrin.
优选的,所述改性环丙烯中,所述固化包结剂的含量为所述环丙烯类化合物质量的8~12倍。Preferably, in the modified cyclopropene, the content of the curing inclusion agent is 8 to 12 times the mass of the cyclopropene compound.
如上所述的碱调控耐高温改性环丙烯的制备方法,包括以下步骤:The preparation method of alkali-regulated high-temperature-resistant modified cyclopropene as described above includes the following steps:
S1.首先将配比量的环丙烯类化合物原液与有机硅化合物混合均匀,得到第一混合物;将固化包结剂和定量水混合均匀,得到第二混合物;S1. First, mix the cyclopropene compound stock solution and the organosilicon compound in proportions evenly to obtain the first mixture; mix the curing inclusion agent and the quantitative water evenly to obtain the second mixture;
S2.然后再将所述第一混合物和所述第二混合物混合反应;S2. Then mix and react the first mixture and the second mixture;
S3.将反应后的混合物固液分离,得到所述改性环丙烯;S3. Separate the solid-liquid mixture after the reaction to obtain the modified cyclopropene;
步骤S1和步骤S2在小于所述环丙烯类化合物的沸点温度下进行。Step S1 and step S2 are performed at a temperature lower than the boiling point of the cyclopropene compound.
一种保鲜光油,所述保鲜光油的pH为6.5~8.5,包括水性树脂以及如上所述的改性环丙烯;所述保鲜光油中所述改性环丙烯的质量百分含量为0.1~5%;A kind of fresh-keeping varnish, the pH of the fresh-keeping varnish is 6.5-8.5, including water-based resin and modified cyclopropene as mentioned above; the mass percentage of the modified cyclopropene in the fresh-keeping varnish is 0.1 ~5%;
所述水性树脂体系中的树脂种类选自能够耐受≥180℃高温不分解,且在pH≥6.5条件下稳定的树脂。The types of resins in the water-based resin system are selected from resins that can withstand high temperatures of ≥180°C without decomposing and are stable at pH ≥6.5.
优选的,所述树脂为选自苯丙乳液、磺化聚酯、磺酸型水性聚氨酯中一种或多种组合。Preferably, the resin is one or more combinations selected from styrene-acrylic emulsion, sulfonated polyester, and sulfonic acid-type water-based polyurethane.
优选的,所述树脂为选自高硬度苯丙乳液、中硬度苯丙乳液和低硬度苯丙软乳液的混合;所述高硬度苯丙乳液、所述中硬度苯丙乳液、所述低硬度苯丙软乳液的用量分别为所述树脂总质量的10~35%、30~70%和10~35%。Preferably, the resin is a mixture selected from the group consisting of high hardness styrene acrylic emulsion, medium hardness styrene acrylic emulsion and low hardness styrene acrylic soft emulsion; the high hardness styrene acrylic emulsion, the medium hardness styrene acrylic emulsion, the low hardness styrene acrylic emulsion The dosages of styrene-acrylic soft emulsion are respectively 10-35%, 30-70% and 10-35% of the total mass of the resin.
优选的,所述保鲜光油还包括消泡剂和水;Preferably, the fresh-keeping varnish also includes a defoaming agent and water;
所述保鲜光油中所述水的质量百分含量为0.5~12%,所述消泡剂的质量百分含量为0.3~0.5%,其余为所述树脂。The mass percentage of water in the fresh-keeping varnish is 0.5-12%, the mass percentage of the defoaming agent is 0.3-0.5%, and the rest is the resin.
一种保鲜包装产品,包括包装材料本体层、以及位于所述包装材料本体层至少一侧表面的保鲜光油层;A fresh-keeping packaging product, including a packaging material body layer and a fresh-keeping varnish layer located on at least one side surface of the packaging material body layer;
所述保鲜光油层由如上所述的保鲜光油加碱固化而成;所述碱的用量为所述保鲜光油的质量的2~6%。The fresh-keeping varnish layer is solidified by adding alkali to the fresh-keeping varnish mentioned above; the amount of alkali is 2 to 6% of the mass of the fresh-keeping varnish.
优选的,所述包装材料为纸材;所述保鲜包装产品经如下任一工艺制备而成:Preferably, the packaging material is paper; the fresh-keeping packaging product is prepared by any of the following processes:
A.预印工艺:首先将中性保鲜光油与碱混合均匀作为印刷油墨,立即经预印机印刷,得到保鲜光油纸卷,然后经平板线制备得到包含保鲜光油层的纸板;A. Pre-printing process: First, mix neutral fresh-keeping varnish and alkali evenly as printing ink, and immediately print it through a pre-printing machine to obtain a fresh-keeping varnish paper roll, and then prepare it through a flat line to obtain a cardboard containing a fresh-keeping varnish layer;
B.普通工艺:首先使用普通原纸经过平板线得到普通纸板,然后以所述普通纸板为基底,将中性保鲜光油与碱混合均匀作为印刷油墨,立即经水印印刷机印刷得到包含保鲜光油层的纸板。B. Ordinary process: first use ordinary base paper to obtain ordinary cardboard through a flat line, then use the ordinary cardboard as the base, mix neutral fresh-keeping varnish and alkali as printing ink, and immediately print it with a watermark printer to obtain a layer containing fresh-keeping varnish cardboard.
本申请采用有机硅化合物同固化包结剂共同对环丙烯类化合物进行改性处理,可以显著增强其热稳定性和抗氧化稳定性,可以满足印刷(预印)需要180℃高温的条件;而且具有碱调控释放特性,在pH6.5~8.5中性体系中可以稳定保存,在pH>8.5的碱性体系中才激活释放环丙烯气体,因此可以在常规环境下长时间保存改性MCP以及由改性MCP制备得到的其它制品,如保鲜光油、保鲜纸箱等。This application uses an organic silicon compound together with a curing inclusion agent to modify cyclopropene compounds, which can significantly enhance its thermal stability and anti-oxidation stability, and can meet the conditions of 180°C high temperature required for printing (pre-printing); and It has alkali-controlled release characteristics and can be stored stably in a neutral system with a pH of 6.5 to 8.5. It is activated to release cyclopropene gas in an alkaline system with a pH > 8.5. Therefore, the modified MCP and its components can be stored for a long time in a conventional environment. Other products prepared by modified MCP, such as fresh-keeping varnish, fresh-keeping cartons, etc.
附图说明Description of drawings
图1是实施例1得到的改性MCP固体粉末和常规糊精改性MCP的受热气体释放曲线;Figure 1 is the heated gas release curve of the modified MCP solid powder obtained in Example 1 and conventional dextrin-modified MCP;
图2是实施例1得到的中性保鲜光油和加入氢氧化钠的pH为11的保鲜光油的稳定性测试结果图;Figure 2 is a diagram of the stability test results of the neutral fresh-keeping varnish obtained in Example 1 and the fresh-keeping varnish with a pH of 11 after adding sodium hydroxide;
图3是保鲜纸箱保鲜测试过程图;Figure 3 is a diagram of the fresh-keeping test process of fresh-keeping cartons;
图4是保鲜纸箱和普通纸箱存放的猕猴桃硬度变化图;Figure 4 is a graph showing the change in hardness of kiwi fruits stored in fresh-keeping cartons and ordinary cartons;
图5是保鲜纸箱和普通纸箱存放的猕猴桃重量变化图。Figure 5 is a graph showing the weight changes of kiwi fruits stored in fresh-keeping cartons and ordinary cartons.
具体实施方式Detailed ways
本申请提供了一种碱调控耐高温改性环丙烯,其为固体状态,包括活性成分环丙烯类化合物、固化包结剂、以及耐高温改性剂;耐高温改性剂为有机硅类化合物;有机硅类化合物的含量为环丙烯类化合物质量的1~50%。This application provides an alkali-regulated high-temperature-resistant modified cyclopropene, which is in a solid state and includes an active ingredient cyclopropene compound, a curing inclusion agent, and a high-temperature-resistant modifier; the high-temperature resistant modifier is an organic silicon compound ; The content of the organosilicon compound is 1 to 50% of the mass of the cyclopropene compound.
现有技术中经过糊精等物质包结固化的MCP在中性体系中即可释放气体MCP,因此使后续应用“如专利201710283918.5和专利201610637567.9制作为保鲜纸箱”在正常保存期间有可能吸收过多水分而提前释放MCP,限制固化MCP的应用。另外,常规包结固化的MCP耐高温性能差,无法承受常规印刷如水印印刷和预印印刷的高温。In the existing technology, MCP that has been coated and solidified with dextrin and other substances can release gaseous MCP in a neutral system. Therefore, subsequent applications "such as patent 201710283918.5 and patent 201610637567.9 to make fresh-keeping cartons" may absorb too much during normal storage. Moisture will release MCP prematurely, limiting the application of cured MCP. In addition, conventional encapsulated and cured MCP has poor high temperature resistance and cannot withstand the high temperatures of conventional printing such as watermark printing and pre-printing.
本申请通过深入研究发现,采用有机硅化合物同固化包结剂共同对环丙烯类化合物(如1-MCP)进行改性处理,在有机硅分子中具有的强热稳定性和氧化稳定性的硅-氧键的基础上,可以显著增强其热稳定性和抗氧化稳定性,通过热释放曲线测得改性后气体MCP在180℃下几乎不释放,大量释放温度在250~350℃之间,可以满足瓦楞纸板生产需要180℃高温的条件;而且具有碱调控释放特性,在pH6.5~8.5中性体系中可以稳定保存,在pH>8.5的碱性体系中才激活释放环丙烯气体,因此可以在常规环境下长时间保存改性MCP以及由改性MCP制备得到的其它制品,如保鲜光油、保鲜纸箱等。碱调控释放机理,申请人推测改性环丙烯具有一定Lewis碱的特征,强碱可以破坏这一结构特性,导致所包覆气体的释放。但是在没有水汽的情况下,强碱为固体,对包覆结构的破坏力有限,因此在干燥状态下相对稳定,不释放环丙烯气体。Through in-depth research, this application found that by using an organic silicon compound together with a curing inclusion agent to modify cyclopropene compounds (such as 1-MCP), the silicone has strong thermal stability and oxidation stability in the organic silicon molecule. On the basis of -oxygen bond, its thermal stability and anti-oxidation stability can be significantly enhanced. According to the thermal release curve, the modified gas MCP is almost not released at 180°C, and the large release temperature is between 250 and 350°C. It can meet the 180°C high temperature conditions required for corrugated cardboard production; it also has alkali controlled release characteristics and can be stably stored in a neutral system with pH 6.5 to 8.5. It is activated to release cyclopropene gas in an alkaline system with pH > 8.5. Therefore, Modified MCP and other products prepared from modified MCP, such as fresh-keeping varnish, fresh-keeping cartons, etc., can be stored for a long time under normal conditions. Regarding the alkali-controlled release mechanism, the applicant speculates that the modified cyclopropene has certain characteristics of Lewis base, and strong alkali can destroy this structural characteristic, resulting in the release of the coated gas. However, in the absence of water vapor, the strong base is solid and has limited destructive power on the coating structure. Therefore, it is relatively stable in a dry state and does not release cyclopropene gas.
通过调整有机硅化合物的用量,可以调整热释放曲线,一般情况下,在限定范围内,当有机硅化合物用量较多时,热释放温度相对也较高。By adjusting the amount of organosilicon compound, the heat release curve can be adjusted. Generally, within a limited range, when the amount of organosilicon compound is large, the heat release temperature is relatively high.
优选的,环丙烯类化合物为应用比较广泛的1-甲基环丙烯,或者与1-甲基环丙烯性能比较类似的环丙烯衍生物。Preferably, the cyclopropene compound is 1-methylcyclopropene, which is widely used, or a cyclopropene derivative with properties similar to 1-methylcyclopropene.
优选的,有机硅类化合物选自正硅酸乙酯、和/或由正硅酸乙酯水解得到的硅酸水凝胶。Preferably, the organosilicon compound is selected from ethyl orthosilicate and/or silicic acid hydrogel obtained by hydrolysis of ethyl orthosilicate.
优选的,固化包结剂为选自β-环状糊精、黄糊精、白糊精中的一种或多种组合,进一步优选为最常见且应用最广泛的β-环状糊精。Preferably, the curing inclusion agent is one or more combinations selected from β-cyclodextrin, yellow dextrin, and white dextrin, and is further preferably the most common and widely used β-cyclodextrin.
优选的,改性环丙烯中,固化包结剂的含量为环丙烯类化合物质量的8~12倍。Preferably, in the modified cyclopropene, the content of the curing inclusion agent is 8 to 12 times the mass of the cyclopropene compound.
如上所述的碱调控耐高温改性环丙烯的制备方法,包括以下步骤:The preparation method of alkali-regulated high-temperature-resistant modified cyclopropene as described above includes the following steps:
S1.首先将配比量的环丙烯类化合物原液与有机硅化合物混合均匀,得到第一混合物;将固化包结剂和定量水混合均匀,得到第二混合物;S1. First, mix the cyclopropene compound stock solution and the organosilicon compound in proportions evenly to obtain the first mixture; mix the curing inclusion agent and the quantitative water evenly to obtain the second mixture;
S2.然后再将第一混合物和第二混合物混合反应;S2. Then mix the first mixture and the second mixture for reaction;
S3.将反应后的混合物固液分离,得到改性环丙烯。S3. Separate the solid-liquid mixture of the reaction mixture to obtain modified cyclopropene.
配比量为:有机硅化合物的用量为环丙烯化合物质量的1~50%,固化包结剂的用量为环丙烯化合物质量的8~12倍。The proportioning amount is: the amount of organic silicon compound is 1 to 50% of the mass of the cyclopropene compound, and the amount of curing inclusion agent is 8 to 12 times the mass of the cyclopropene compound.
步骤S1和步骤S2在小于环丙烯类化合物的沸点温度下进行,防止在温度较高的条件下保鲜气体提前释放。Steps S1 and S2 are performed at a temperature lower than the boiling point of the cyclopropene compound to prevent premature release of the preservation gas under higher temperature conditions.
优选的,当环丙烯类化合物为1-MCP时,步骤S1环丙烯类化合物原液与有机硅化合物在-5℃~-10℃下搅拌混合60~90min,固化包结剂和定量水在1~5℃下研磨混合,水的用量为固化包结剂质量的1.5~2.5倍;步骤S2将第一混合物倒入第二混合物继续研磨混合90~120min。Preferably, when the cyclopropene compound is 1-MCP, in step S1, the cyclopropene compound stock solution and the organosilicon compound are stirred and mixed at -5°C to -10°C for 60 to 90 minutes, and the solidification inclusion agent and quantitative water are mixed at 1 to 10°C. Grind and mix at 5°C. The amount of water used is 1.5 to 2.5 times the mass of the cured inclusion agent; in step S2, pour the first mixture into the second mixture and continue grinding and mixing for 90 to 120 minutes.
步骤S3将磨好的固体混合物抽滤,滤饼用乙醇冲洗2次以上后放入40~60℃真空干燥箱真空干燥18~30h,然后取出研磨得到改性环丙烯。Step S3: Suction filter the ground solid mixture, rinse the filter cake with ethanol more than two times, put it into a vacuum drying oven at 40-60°C and vacuum-dry it for 18-30 hours, and then take it out and grind it to obtain modified cyclopropene.
该改性环丙烯可同常规环丙烯类保鲜剂一样应用,如制作为保鲜袋,受益于改性环丙烯的优异的耐高温性能,其在高温干燥环境下可长期保存,在应用时直接放置于果蔬运输箱中,然后采用碱液润湿,即可释放环丙烯类气体。当然也可将该改性环丙烯加固体碱粉末混合均匀制作为保鲜袋,在应用时直接放置于果蔬运输箱中,然后采用水分润湿即可。The modified cyclopropene can be used in the same way as conventional cyclopropene preservatives. For example, it can be made into a fresh-keeping bag. Benefiting from the excellent high-temperature resistance of the modified cyclopropene, it can be stored for a long time in a high-temperature dry environment and can be placed directly during application. Put it in a fruit and vegetable transport box and then moisten it with alkali solution to release cyclopropene gas. Of course, the modified cyclopropene plus solid alkali powder can also be mixed evenly to make a fresh-keeping bag, which can be directly placed in a fruit and vegetable transport box during use, and then moistened with water.
为了充分利用本申请改性环丙烯耐高温和碱调控释放的优点,本申请提供了一种在中性条件下稳定且能够耐受180℃以上高温的保鲜光油,采用该保鲜光油可作为油墨直接印刷生产果蔬包装箱。具体的,该保鲜光油pH为6.5~8.5,包括水性树脂以及如上所述的改性环丙烯;保鲜光油中改性环丙烯的质量百分含量为0.1~5%。当光油中改性环丙烯用量过少时,起不到相应的保鲜效果,当用量过多时,成本较高。In order to make full use of the advantages of high temperature resistance and alkali-controlled release of the modified cyclopropene of the present application, the present application provides a fresh-keeping varnish that is stable under neutral conditions and can withstand high temperatures above 180°C. This fresh-keeping varnish can be used as Ink is directly printed to produce fruit and vegetable packaging boxes. Specifically, the pH of the fresh-keeping varnish is 6.5-8.5, and includes water-based resin and modified cyclopropene as mentioned above; the mass percentage of modified cyclopropene in the fresh-keeping varnish is 0.1-5%. When the amount of modified cyclopropene in the varnish is too small, the corresponding preservation effect will not be achieved. When the amount is too much, the cost will be higher.
该保鲜光油树脂体系可采用常规的水性树脂体系,采用水性涂料,不仅安全性能较高,适用于果蔬生鲜食品保鲜,而且后续应用时有利于吸收水分,释放保鲜气体。但是要求树脂能够耐受≥180℃高温不分解,且在pH≥6.5中性、碱性条件下稳定,优选的,树脂为选自苯丙乳液、磺化聚酯、磺酸型水性聚氨酯中一种的多种组合。进一步优选为价格低廉、适宜规模生产的苯丙乳液。This preservation glossy oleoresin system can use conventional water-based resin systems and water-based coatings. It not only has high safety performance and is suitable for the preservation of fresh fruits and vegetables, but also helps absorb moisture and release preservation gases during subsequent applications. However, it is required that the resin can withstand high temperatures of ≥180°C without decomposing, and be stable under neutral and alkaline conditions with a pH of ≥6.5. Preferably, the resin is selected from the group consisting of styrene-acrylic emulsion, sulfonated polyester, and sulfonic acid-type water-based polyurethane. Various combinations of species. Further preferred is a styrene-acrylic emulsion that is cheap and suitable for large-scale production.
现有技术中苯丙乳液产品较多,通过调整苯乙烯和其他丙烯酸功能单体的比例可以分别得到不同硬度的苯丙乳液,本申请苯丙乳液优选采用高硬度苯丙乳液、中硬度苯丙乳液和低硬度苯丙软乳液的混合,其中高硬度苯丙乳液、中硬度苯丙乳液、低硬度苯丙软乳液的用量分别为树脂总质量的10~35%、30~70%和10~35%。本申请中高硬度苯丙乳液、中硬度苯丙乳液、低硬度苯丙软乳液的技术特征如表1所示(硬度主要参考Tg值,Tg值越高,乳液硬度越大)。There are many styrene-acrylic emulsion products in the prior art. By adjusting the ratio of styrene and other acrylic functional monomers, styrene-acrylic emulsions with different hardnesses can be obtained. In this application, the styrene-acrylic emulsion is preferably high-hardness styrene-acrylic emulsion and medium-hardness styrene-acrylic emulsion. Mixing of emulsion and low-hardness styrene-acrylic soft emulsion, in which the dosages of high-hardness styrene-acrylic emulsion, medium-hardness styrene-acrylic emulsion, and low-hardness styrene-acrylic soft emulsion are respectively 10% to 35%, 30% to 70%, and 10% of the total resin mass. 35%. The technical characteristics of high hardness styrene acrylic emulsion, medium hardness styrene acrylic emulsion, and low hardness styrene acrylic soft emulsion in this application are shown in Table 1 (hardness mainly refers to the Tg value, the higher the Tg value, the greater the emulsion hardness).
表1Table 1
苯丙乳液硬度越高,成膜性越差,印刷固化以后,将产生微小的裂纹,有助于水汽的进入和保鲜气体释放,但是印刷工艺对于油墨硬度具有一定的要求,硬度过高,印刷性较差,因此,在兼顾印刷性、稳定性和释放性上的基础上,本申请优选采用不同硬度的苯丙乳液混合使用,相比采用单一硬度的苯丙乳液具有更好的技术效果。The higher the hardness of styrene-acrylic emulsion, the worse the film-forming properties. After printing and curing, tiny cracks will occur, which will help the entry of water vapor and the release of preservation gas. However, the printing process has certain requirements for the hardness of the ink. If the hardness is too high, printing Therefore, on the basis of taking into account the printability, stability and release properties, this application preferably uses a mixture of styrene-acrylic emulsions with different hardnesses, which has better technical effects than using styrene-acrylic emulsions with a single hardness.
如本领域技术人员可以理解的,在采用其它树脂体系时,原理同苯丙乳液类似,也优选采用不同硬度的树脂混合使用。As those skilled in the art can understand, when using other resin systems, the principle is similar to that of styrene-acrylic emulsion, and it is also preferred to use resins with different hardnesses mixed for use.
优选的,保鲜光油还包括消泡剂和水;保鲜光油中水的质量百分含量为0.5~12%,消泡剂的质量百分含量为0.3~0.5%,其余为树脂。消泡剂优选采用BYK-019消泡剂。水的用量可以根据树脂中的含水量相应调整,以保持保鲜光油黏度在适宜印刷的范围之内,一般情况下保持光油中的总含水量在30~60%之间。Preferably, the fresh-keeping varnish also includes a defoaming agent and water; the mass percentage of water in the fresh-keeping varnish is 0.5-12%, the mass percentage of the defoaming agent is 0.3-0.5%, and the rest is resin. The defoaming agent is preferably BYK-019 defoaming agent. The amount of water can be adjusted accordingly according to the water content in the resin to keep the viscosity of the fresh-keeping varnish within a range suitable for printing. Generally, the total water content in the varnish is kept between 30 and 60%.
该保鲜光油可如专利201610637567.9一样直接涂布于包装材料表面使用,由于本申请保鲜光油中的改性MCP为碱调控释放保鲜气体,因此在涂布前需在保鲜光油中添加一定量的碱,为了减少涂布干燥过程中保鲜气体的过多释放,混合均匀后需立即涂布,快速干燥。该包装材料需要能够快速吸收涂料中的水分,能够使涂料快速固化,如纸材、泡沫等。This fresh-keeping varnish can be directly coated on the surface of packaging materials like patent 201610637567.9. Since the modified MCP in the fresh-keeping varnish of this application is an alkali-controlled release of fresh-keeping gas, a certain amount of fresh-keeping varnish needs to be added to the fresh-keeping varnish before coating. In order to reduce the excessive release of preservation gas during the coating and drying process, the alkali must be applied immediately after mixing evenly and dried quickly. The packaging material needs to be able to quickly absorb the moisture in the paint and enable the paint to cure quickly, such as paper, foam, etc.
因此,本申请还提供了一种保鲜包装产品,包括包装材料本体层、以及位于包装材料本体层至少一侧表面的保鲜光油层;Therefore, this application also provides a fresh-keeping packaging product, including a packaging material body layer and a fresh-keeping varnish layer located on at least one side surface of the packaging material body layer;
保鲜光油层由如上所述的保鲜光油加碱固化而成;碱的用量为保鲜光油的质量的2~6%。The fresh-keeping varnish layer is solidified by adding alkali to the fresh-keeping varnish mentioned above; the amount of alkali is 2 to 6% of the mass of the fresh-keeping varnish.
纸箱为应用最广泛的果蔬包装箱,价格低廉,吸水性能优异,因此,优选包装材料为纸材,本申请首次提出在印刷前人工加入少量碱,优选氢氧化钠/氢氧化钾,然后立即用于印刷,纸箱在室温干燥状态下,有效成分1-MCP释放缓慢,可以稳定保存数月。在使用时仅需用喷雾器喷湿涂层,后包装果蔬即可激活1-MCP开始释放。具体的,可采用如下任一工艺制备保鲜纸箱:Cartons are the most widely used fruit and vegetable packaging boxes. They are cheap and have excellent water absorption properties. Therefore, the preferred packaging material is paper. This application proposes for the first time to manually add a small amount of alkali before printing, preferably sodium hydroxide/potassium hydroxide, and then use it immediately For printing, when the carton is dry at room temperature, the active ingredient 1-MCP releases slowly and can be stored stably for several months. During use, you only need to spray the coating with a sprayer, and then the fruits and vegetables can be packaged to activate 1-MCP and start releasing it. Specifically, any of the following processes can be used to prepare fresh-keeping cartons:
A.预印工艺:首先将中性保鲜光油与碱混合均匀作为印刷油墨,立即经预印机印刷,得到保鲜光油纸卷,然后经平板线制备得到包含保鲜光油层的纸板;如本领域技术人员可以理解的,该保鲜光油层位于纸板内层,在纸板外侧还可以通过水印印刷机进行常规的面层印刷。A. Pre-printing process: First, mix neutral fresh-keeping varnish and alkali evenly as printing ink, and immediately print it through a pre-printing machine to obtain a fresh-keeping varnish paper roll, and then prepare it through a flat line to obtain a cardboard containing a fresh-keeping varnish layer; as shown in this field Technical personnel can understand that the fresh-keeping varnish layer is located on the inner layer of the cardboard, and conventional surface layer printing can also be performed on the outside of the cardboard using a watermark printer.
B.普通工艺:首先使用普通原纸经过平板线得到普通纸板,然后以普通纸板为基底,将中性保鲜光油与碱混合均匀作为印刷油墨,立即经水印印刷机印刷得到包含保鲜光油层的纸板。如本领域技术人员可以理解的,该保鲜光油层位于纸板内层,基底可以采用经过普通面层印刷的普通纸板。B. Ordinary process: first use ordinary base paper through a flat line to obtain ordinary cardboard, then use ordinary cardboard as the base, mix neutral preservation varnish and alkali as printing ink, and immediately print it with a watermark printer to obtain a cardboard containing a preservation varnish layer . As those skilled in the art can understand, the fresh-keeping varnish layer is located on the inner layer of the cardboard, and the base can be ordinary cardboard printed with an ordinary surface layer.
为使保鲜光油与碱充分混合均匀,可将固体碱采用少量水稀释,然后再加入保鲜光油中,为减少MCP气体的释放,混合后应立即印刷。In order to fully mix the fresh-keeping varnish and alkali, the solid alkali can be diluted with a small amount of water, and then added to the fresh-keeping varnish. To reduce the release of MCP gas, printing should be done immediately after mixing.
采用预印工艺生产效率高,印刷均匀;采用普通工艺工艺简单,均匀性略差,但因步骤繁琐,效率低、成本相对高,可根据实际生产情况进行选择工艺进行印刷生产。预印工艺和普通工艺采用常规的瓦楞纸板生产印刷工艺即可,在本申请中不再赘述。The pre-printing process has high production efficiency and uniform printing; the ordinary process has a simple process and slightly poor uniformity, but due to cumbersome steps, low efficiency and relatively high cost, the process can be selected according to the actual production situation for printing production. The pre-printing process and the ordinary process can use conventional corrugated cardboard production and printing processes, and will not be described in detail in this application.
干燥的保鲜纸箱在干燥的室温环境下可以长期保存,使用时用水将纸箱内部喷湿润,装入果蔬即可获得保鲜效果,通过调整碱含量、涂料印刷量可以调整保鲜期的长短,另外,保鲜期还与纸箱所处环境温度、空气湿度有关。Dry fresh-keeping cartons can be stored for a long time in a dry room temperature environment. When using, spray the inside of the carton with water and put fruits and vegetables to get the fresh-keeping effect. The length of the fresh-keeping period can be adjusted by adjusting the alkali content and the amount of paint printing. In addition, fresh-keeping The period is also related to the ambient temperature and air humidity of the carton.
实施例1Example 1
(1)改性MCP固体的制备(1) Preparation of modified MCP solid
(a)设置低温反应器温度-10℃,向分体式四口烧瓶中依次倒入1-MCP原液10g,正硅酸乙酯0.5g,360r/min保持低温搅拌60min。(a) Set the low-temperature reactor temperature to -10°C, pour 10g of 1-MCP stock solution and 0.5g of ethyl orthosilicate into the split four-neck flask, and stir at low temperature for 60 minutes at 360r/min.
(b)设置低温分散装置温度3℃,待分散装置充分冷却后,依次加入100gβ-环状糊精,200g蒸馏水研磨成糊状,再加入步骤(1)所得混合溶液,继续研磨120min。(b) Set the temperature of the low-temperature dispersing device to 3°C. After the dispersing device is fully cooled, add 100g β-cyclodextrin and 200g distilled water to grind into a paste, then add the mixed solution obtained in step (1) and continue grinding for 120 minutes.
(c)将磨好的固体混合物抽滤,滤饼用30ml乙醇冲洗3次后放入50℃真空干燥箱(真空度-0.09Mpa),24h后取出经研磨,得到改性MCP固体粉末。(c) Filter the ground solid mixture, rinse the filter cake three times with 30 ml of ethanol, put it into a 50°C vacuum drying oven (vacuum degree -0.09Mpa), take it out after 24 hours and grind it to obtain modified MCP solid powder.
(2)保鲜光油的制备(2) Preparation of fresh-keeping varnish
室温条件下,依次向高速分散机中加入高硬度苯丙乳液15g、中硬度苯丙乳液60g、低硬度苯丙软乳液15g,去离子水9.5g,改性MCP0.1g,BYK-019消泡剂0.4g,高速分散60min,即可得到保鲜光油,该光油pH为7.8。(其中0590乳液和1207乳液来自天龙油墨自产,BYK-019来自毕克化学)。At room temperature, add 15g of high-hardness styrene-acrylic emulsion, 60g of medium-hardness styrene-acrylic emulsion, 15g of low-hardness styrene-acrylic soft emulsion, 9.5g of deionized water, 0.1g of modified MCP, and BYK-019 defoaming into the high-speed disperser. Add 0.4g of the agent and disperse at high speed for 60 minutes to obtain fresh-keeping varnish. The pH of the varnish is 7.8. (Among them, 0590 emulsion and 1207 emulsion are from Tianlong Ink, and BYK-019 is from BYK Chemical).
(3)保鲜纸箱的印刷(3) Printing of fresh-keeping cartons
向保鲜光油中加入2wt%的氢氧化钠固体粉末(可采用少量水稀释与保鲜光油混合均匀)充分搅拌均匀,倒入预印机印刷,收卷得到保鲜光油层纸卷。保鲜光油层纸卷通过180℃平板线,得到里层含保鲜光油层的纸板(保鲜光油层的印刷量为3g/m2)。该纸板通过水印印刷机进行面层印刷后得到保鲜纸箱。Add 2wt% sodium hydroxide solid powder to the fresh-keeping varnish (can be diluted with a small amount of water and mixed evenly with the fresh-keeping varnish), mix thoroughly, pour into a preprinting machine for printing, and wind up to obtain a fresh-keeping varnish layer paper roll. The fresh-keeping varnish layer paper roll passes through a 180°C flat line to obtain a cardboard containing a fresh-keeping varnish layer in the inner layer (the printing amount of the fresh-keeping varnish layer is 3g/m 2 ). The cardboard is printed on the surface layer through a watermark printing machine to obtain a fresh-keeping carton.
实施例2Example 2
(1)改性MCP固体的制备(1) Preparation of modified MCP solid
(a)设置低温反应器温度-5℃,向分体式四口烧瓶中依次倒入1-MCP液体10g,硅酸水凝胶5g,800r/min保持低温搅拌90min。(a) Set the low-temperature reactor temperature to -5°C, pour 10g of 1-MCP liquid and 5g of silicate hydrogel into the split four-neck flask, and stir at low temperature for 90 minutes at 800r/min.
(b)设置低温分散装置温度3℃,待分散装置充分冷却后,依次加入80g黄糊精,160g蒸馏水研磨成糊状,再加入步骤(1)所得混合溶液,继续研磨90min。(b) Set the temperature of the low-temperature dispersing device to 3°C. After the dispersing device is fully cooled, add 80g yellow dextrin and 160g distilled water to grind into a paste, then add the mixed solution obtained in step (1) and continue grinding for 90 minutes.
(c)将磨好的固体混合物抽滤,滤饼用30ml乙醇冲洗3次后放入50℃真空干燥箱(真空度-0.09Mpa),24h后取出经研磨,得到改性MCP固体粉末。(c) Filter the ground solid mixture, rinse the filter cake three times with 30 ml of ethanol, put it into a 50°C vacuum drying oven (vacuum degree -0.09Mpa), take it out after 24 hours and grind it to obtain modified MCP solid powder.
(2)保鲜光油的制备(2) Preparation of fresh-keeping varnish
室温条件下,依次向高速分散机中加入高硬度苯丙乳液、中硬度苯丙乳液、苯丙软乳液各30g,去离子水9.3g,改性MCP 0.3g,BYK-019消泡剂0.4g,高速分散90min,即可得到保鲜光油,该光油pH为7.6。At room temperature, add 30g each of high-hardness styrene-acrylic emulsion, medium-hardness styrene-acrylic emulsion, and styrene-acrylic soft emulsion, 9.3g deionized water, 0.3g modified MCP, and 0.4g BYK-019 defoaming agent into the high-speed disperser. , high-speed dispersion for 90 minutes, you can get fresh-keeping varnish, the pH of the varnish is 7.6.
(3)保鲜纸箱的印刷:(3) Printing of fresh-keeping cartons:
(a)使用普通原纸经过180℃平板线制得普通瓦楞纸板,通过水印印刷机进行面层印刷。(a) Use ordinary base paper to make ordinary corrugated cardboard through a 180°C flatbed line, and print the surface layer through a watermark printing machine.
(b)向保鲜光油中加入3wt%的氢氧化钠固体粉末充分搅拌均匀,(b) Add 3wt% sodium hydroxide solid powder to the fresh-keeping varnish and stir thoroughly.
(c)倒入水印印刷机,以完成面层印刷的纸板背面为基底,进行里层保鲜光油层印刷后得到保鲜纸箱(保鲜光油层的印刷量为3g/m2)。(c) Pour into a watermark printing machine, use the back of the cardboard that has completed surface layer printing as the base, and print the inner layer of fresh-keeping varnish to obtain a fresh-keeping carton (the printing amount of the fresh-keeping varnish is 3g/m 2 ).
实施例3Example 3
(1)改性MCP固体的制备(1) Preparation of modified MCP solid
(a)设置低温反应器温度-3℃,向分体式四口烧瓶中依次倒入1-MCP原液10g,正硅酸乙酯0.1g,720r/min保持低温搅拌30min。(a) Set the low-temperature reactor temperature to -3°C, pour 10g of 1-MCP stock solution and 0.1g of ethyl orthosilicate into the split four-neck flask in sequence, and stir at low temperature at 720r/min for 30min.
(b)设置低温分散装置温度3℃,待分散装置充分冷却后,依次加入100g糊精,200g蒸馏水研磨成糊状,再加入步骤(1)所得混合溶液,继续研磨120min。(b) Set the temperature of the low-temperature dispersing device to 3°C. After the dispersing device is fully cooled, add 100g of dextrin and 200g of distilled water to grind into a paste, then add the mixed solution obtained in step (1) and continue grinding for 120 minutes.
(c)将磨好的固体混合物抽滤,滤饼用30ml乙醇冲洗3次后放入50℃真空干燥箱(真空度-0.09Mpa),24h后取出经研磨,得到改性MCP固体粉末。(c) Filter the ground solid mixture, rinse the filter cake three times with 30 ml of ethanol, put it into a 50°C vacuum drying oven (vacuum degree -0.09Mpa), take it out after 24 hours and grind it to obtain modified MCP solid powder.
(2)保鲜光油的制备(2) Preparation of fresh-keeping varnish
室温条件下,依次向高速分散机中加入高硬度苯丙乳液10g、中硬度苯丙乳液60g、低硬度苯丙软乳液20g,去离子水9.1g,改性MCP0.5g,BYK-019消泡剂0.4g,高速分散120min,即可得到保鲜光油,该光油pH为7.9。(其中0590乳液和1207乳液来自天龙油墨自产,BYK-019来自毕克化学)。At room temperature, add 10g of high-hardness styrene-acrylic emulsion, 60g of medium-hardness styrene-acrylic emulsion, 20g of low-hardness styrene-acrylic soft emulsion, 9.1g of deionized water, 0.5g of modified MCP, and BYK-019 defoaming into the high-speed disperser. Add 0.4g of the agent and disperse at high speed for 120 minutes to obtain fresh-keeping varnish with a pH of 7.9. (Among them, 0590 emulsion and 1207 emulsion are from Tianlong Ink, and BYK-019 is from BYK Chemical).
(3)保鲜纸箱的印刷(3) Printing of fresh-keeping cartons
向保鲜光油中加入2wt%的氢氧化钠固体粉末充分搅拌均匀,倒入预印机印刷,收卷得到保鲜光油层纸卷。保鲜光油层纸卷通过180℃平板线,得到里层含保鲜光油层的纸板(保鲜光油层的印刷量为3g/m2)。该纸板通过水印印刷机进行面层印刷后得到保鲜纸箱。Add 2wt% sodium hydroxide solid powder to the fresh-keeping varnish and mix thoroughly, pour it into a preprinting machine for printing, and wind it up to obtain a fresh-keeping varnish layer paper roll. The fresh-keeping varnish layer paper roll passes through a 180°C flat line to obtain a cardboard containing a fresh-keeping varnish layer in the inner layer (the printing amount of the fresh-keeping varnish layer is 3g/m 2 ). The cardboard is printed on the surface layer through a watermark printing machine to obtain a fresh-keeping carton.
实施例4Example 4
(1)改性MCP固体的制备(1) Preparation of modified MCP solid
(a)设置低温反应器温度-5℃,向分体式四口烧瓶中依次倒入1-MCP液体10g,硅酸水凝胶1g,800r/min保持低温搅拌90min。(a) Set the low-temperature reactor temperature to -5°C, pour 10g of 1-MCP liquid and 1g of silicate hydrogel into the split four-neck flask in sequence, and stir at 800r/min at low temperature for 90min.
(b)设置低温分散装置温度3℃,待分散装置充分冷却后,依次加入120gβ-环状糊精,200g蒸馏水研磨成糊状,再加入步骤(1)所得混合溶液,继续研磨90min。(b) Set the temperature of the low-temperature dispersing device to 3°C. After the dispersing device is fully cooled, add 120g β-cyclodextrin and 200g distilled water to grind into a paste, then add the mixed solution obtained in step (1) and continue grinding for 90 minutes.
(c)将磨好的固体混合物抽滤,滤饼用30ml乙醇冲洗3次后放入50℃真空干燥箱(真空度-0.09Mpa),24h后取出经研磨,得到改性MCP固体粉末。(c) Filter the ground solid mixture, rinse the filter cake three times with 30 ml of ethanol, put it into a 50°C vacuum drying oven (vacuum degree -0.09Mpa), take it out after 24 hours and grind it to obtain modified MCP solid powder.
(2)保鲜光油的制备(2) Preparation of fresh-keeping varnish
室温条件下,依次向高速分散机中加入高硬度苯丙乳液30g、中硬度苯丙乳液40g、苯丙软乳液20g,去离子水8.6g,改性MCP1g,BYK-019消泡剂0.4g,高速分散90min,即可得到保鲜光油,该光油pH为8.2。At room temperature, add 30g of high-hardness styrene-acrylic emulsion, 40g of medium-hardness styrene-acrylic emulsion, 20g of styrene-acrylic soft emulsion, 8.6g of deionized water, 1g of modified MCP, and 0.4g of BYK-019 defoaming agent into the high-speed disperser. Disperse at high speed for 90 minutes to obtain fresh-keeping varnish with a pH of 8.2.
(3)保鲜纸箱的印刷:(3) Printing of fresh-keeping cartons:
(a)使用普通原纸经过180℃平板线制得普通瓦楞纸板,通过水印印刷机进行面层印刷。(a) Use ordinary base paper to make ordinary corrugated cardboard through a 180°C flatbed line, and print the surface layer through a watermark printing machine.
(b)向保鲜光油中加入6wt%的氢氧化钠固体粉末充分搅拌均匀,(b) Add 6wt% sodium hydroxide solid powder to the fresh-keeping varnish and stir thoroughly.
(c)倒入水印印刷机,以完成面层印刷的纸板背面为基底,进行里层保鲜光油层印刷后得到保鲜纸箱(保鲜光油层的印刷量为3g/m2)。(c) Pour into a watermark printing machine, use the back of the cardboard that has completed surface layer printing as the base, and print the inner layer of fresh-keeping varnish to obtain a fresh-keeping carton (the printing amount of the fresh-keeping varnish is 3g/m 2 ).
实验例Experimental example
1.改性MCP固体热稳定性测试1. Modified MCP solid thermal stability test
取实施例1得到的改性MCP固体粉末,并以常规糊精改性的MCP固体粉末(未添加有机硅改性)作为对照,在如下测试条件下测试其受热气体释放曲线,结果如图1所示(x轴为温度,单位℃;y轴为重量残余百分比)。Take the modified MCP solid powder obtained in Example 1, and use the conventional dextrin-modified MCP solid powder (without silicone modification) as a control, and test its heated gas release curve under the following test conditions. The results are shown in Figure 1 As shown (x-axis is temperature in °C; y-axis is weight residual percentage).
测试条件:热失重试验,取样5mg,30~800℃,N2气氛,升温速度10℃/min。Test conditions: Thermal weight loss test, sampling 5mg, 30~800℃, N2 atmosphere, heating rate 10℃/min.
从图1可以看出,温度达到200℃时,常规糊精改性的MCP有超过10%气体释放,而本申请改性环丙烯气体释放不到5%,在250℃左右时气体释放才达到10%,因此可证明,本申请得到的改性MCP完全可以耐受180℃印刷高温。As can be seen from Figure 1, when the temperature reaches 200°C, conventional dextrin-modified MCP has more than 10% gas release, while the gas release of modified cyclopropene in this application is less than 5%, and the gas release reaches the maximum level at about 250°C. 10%, therefore it can be proved that the modified MCP obtained in this application can fully withstand the printing high temperature of 180°C.
2.保鲜光油的稳定性测试2. Stability test of fresh-keeping varnish
分别将多罐100g实施例1得到的中性保鲜光油(为提升测试精度,保鲜剂添加量由0.1wt%提升至5wt%,水用量相应减少)和加入2wt%氢氧化钠的保鲜光油(pH为11),分别装入金属罐密封。将密封罐放入60℃烘箱热储保存,每隔24h各取一罐取出放凉,打开密封,轻微搅拌后称重,记录质量变化,结果如图2所示。Multiple cans of 100g neutral fresh-keeping varnish obtained in Example 1 (in order to improve the test accuracy, the preservative addition amount was increased from 0.1wt% to 5wt%, and the water consumption was reduced accordingly) and the fresh-keeping varnish added with 2wt% sodium hydroxide. (pH is 11), put them into metal cans and seal them separately. Place the sealed jars into a 60°C oven for thermal storage. Take out one jar every 24 hours and let it cool. Open the seal, stir slightly and then weigh. Record the mass change. The results are shown in Figure 2.
从图2可以看出,本申请制得的保鲜光油在中性条件下可以稳定存放,质量几乎没有损失,在碱性条件下缓慢释放保鲜气体。It can be seen from Figure 2 that the preservation varnish produced by this application can be stored stably under neutral conditions with almost no quality loss, and slowly releases preservation gas under alkaline conditions.
3.保鲜纸箱保鲜测试3.Fresh-keeping carton test
测试条件:分别用有保鲜光油层(实施例1得到的保鲜纸箱)和无保鲜光油层的纸箱(同等生产工艺条件下未印刷保鲜光油层得到的普通纸箱)存放同等重量同批采摘的猕猴桃,在25℃,70%RH环境下存放6天,对两者猕猴桃硬度变化和重量变化进行对比测试,测试过程图片如图3所示,结果如图4~5所示。Test conditions: Use cartons with a fresh-keeping varnish layer (fresh-keeping cartons obtained in Example 1) and cartons without a fresh-keeping varnish layer (ordinary cartons obtained without printing a fresh-keeping varnish layer under the same production process conditions) to store kiwi fruits picked in the same batch with the same weight. After being stored for 6 days at 25°C and 70% RH, a comparative test was conducted on the hardness changes and weight changes of the two kiwi fruits. The test process pictures are shown in Figure 3, and the results are shown in Figures 4 and 5.
从图4可以看出,有保鲜光油层纸箱中存放的猕猴桃硬度在测试时间内均要高于无涂层纸箱,所以有保鲜光油层的纸箱能够延缓猕猴桃成熟,起到保鲜效用。As can be seen from Figure 4, the hardness of kiwi fruits stored in cartons with a fresh-keeping glossy oil layer was higher than that in uncoated cartons during the test period. Therefore, cartons with a fresh-keeping glossy oil layer can delay the ripening of kiwi fruits and play a role in preserving freshness.
从图5可以看出,在存放4~5天时,有保鲜光油层纸箱中的猕猴桃重量的损失开始向无涂层纸箱接近,在这个时间段保鲜光油开始失效,猕猴桃消耗有机物的速率变快。所以该乙烯抑制型水性涂料对猕猴桃呼吸作用的抑制时间约为4~5天,该纸箱对猕猴桃保鲜效用约为4~5天。It can be seen from Figure 5 that when stored for 4 to 5 days, the weight loss of kiwi fruits in cartons with a preservation varnish layer begins to approach that of uncoated cartons. During this time period, the preservation varnish begins to fail, and the kiwi fruit consumes organic matter at a faster rate. . Therefore, the ethylene-inhibiting water-based coating can inhibit the respiration of kiwi fruit for about 4 to 5 days, and the carton can preserve the freshness of kiwi fruit for about 4 to 5 days.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Although the preferred embodiments of the present invention have been described, those skilled in the art will be able to make additional changes and modifications to these embodiments once the basic inventive concepts are apparent. Therefore, it is intended that the appended claims be construed to include the preferred embodiments and all changes and modifications that fall within the scope of the invention. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention is also intended to include these modifications and variations.
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