CN117509632B - High-yield energy-saving spherical graphite deep processing equipment - Google Patents
High-yield energy-saving spherical graphite deep processing equipment Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims abstract description 81
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 57
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 26
- 239000010439 graphite Substances 0.000 title claims abstract description 26
- 238000003756 stirring Methods 0.000 claims abstract description 47
- 238000004140 cleaning Methods 0.000 claims abstract description 38
- 238000000889 atomisation Methods 0.000 claims abstract description 29
- 239000000725 suspension Substances 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000012216 screening Methods 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 21
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 14
- 238000009423 ventilation Methods 0.000 claims description 14
- 238000007667 floating Methods 0.000 claims description 13
- 239000011261 inert gas Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000000746 purification Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
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- 230000015572 biosynthetic process Effects 0.000 description 3
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
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- 238000012546 transfer Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- -1 batteries Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/20—Graphite
- C01B32/21—After-treatment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical Field
本发明属于石墨提纯技术领域,具体是指一种高收率节能球形石墨深加工设备。The invention belongs to the technical field of graphite purification, and specifically refers to high-yield and energy-saving spherical graphite deep processing equipment.
背景技术Background technique
石墨是一种天然的碳质材料,其层状结构使其具有优异的导电性、热传导性和化学稳定性。在工业和科技领域,石墨被广泛应用于高温炉料、润滑材料、电池、导电材料等领域。特别是在球形石墨粉的应用中,由于其表面积大、流动性好、加工性能优异等特点,成为一种重要的原材料。Graphite is a natural carbonaceous material, and its layered structure gives it excellent electrical conductivity, thermal conductivity and chemical stability. In the fields of industry and science and technology, graphite is widely used in high-temperature furnace materials, lubricating materials, batteries, conductive materials and other fields. In particular, in the application of spherical graphite powder, due to its large surface area, good fluidity and excellent processing performance, it has become an important raw material.
尽管石墨具备多项优良特性,但其深加工过程中仍存在一些挑战。现有的石墨粉深加工设备通常在生产过程中存在一些局限性。其中,低收率、能源消耗高是主要挑战之一。Although graphite has many excellent properties, there are still some challenges in its deep processing. Existing graphite powder deep processing equipment usually has some limitations in the production process. Among them, low yield and high energy consumption are one of the main challenges.
目前现有的石墨粉深加工设备难以实现高效率的石墨粉深加工,同时,加工过程中需要消耗大量能源。The existing graphite powder deep processing equipment is difficult to achieve high-efficiency graphite powder deep processing, and at the same time, a large amount of energy is consumed during the processing.
发明内容Summary of the invention
针对上述情况,为克服现有技术的缺陷,本发明提供了一种高收率节能球形石墨深加工设备,为了解决现有的石墨粉深加工设备难以实现高效率的石墨粉生产的问题,本发明提出了空化搅拌式悬浮雾化机构和防堵塞自清洁烘干收集机构,将石墨粉均匀地雾化,并与蒸汽均匀混合后加热去除水分,提高了石墨收率,降低了能源成本。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a high-yield and energy-saving spherical graphite deep processing equipment. In order to solve the problem that the existing graphite powder deep processing equipment is difficult to achieve high-efficiency graphite powder production, the present invention proposes a cavitation stirring suspended atomization mechanism and an anti-clogging self-cleaning drying and collecting mechanism, which atomizes the graphite powder evenly, mixes it evenly with steam, and then heats it to remove moisture, thereby improving the graphite yield and reducing energy costs.
本发明采取的技术方案如下:本发明提供了一种高收率节能球形石墨深加工设备,包括加工主体,和设置在加工主体上的气压平衡组件,还包括空化搅拌式悬浮雾化机构和防堵塞自清洁烘干收集机构,所述空化搅拌式悬浮雾化机构设置在加工主体上,所述防堵塞自清洁烘干收集机构设置在加工主体上;所述空化搅拌式悬浮雾化机构包括贯通式搅拌驱动组件、气液界面运动组件和悬浮式超声雾化组件,所述贯通式搅拌驱动组件设置在加工主体上,所述气液界面运动组件设置在加工主体的一侧,所述悬浮式超声雾化组件设置在加工主体内。The technical solution adopted by the present invention is as follows: The present invention provides a high-yield and energy-saving spherical graphite deep processing equipment, including a processing body and an air pressure balance component arranged on the processing body, and also including a cavitation stirring suspension atomization mechanism and an anti-clogging self-cleaning drying and collecting mechanism. The cavitation stirring suspension atomization mechanism is arranged on the processing body, and the anti-clogging self-cleaning drying and collecting mechanism is arranged on the processing body; the cavitation stirring suspension atomization mechanism includes a through-type stirring drive component, a gas-liquid interface motion component and a suspension ultrasonic atomization component. The through-type stirring drive component is arranged on the processing body, the gas-liquid interface motion component is arranged on one side of the processing body, and the suspension ultrasonic atomization component is arranged in the processing body.
进一步地,所述加工主体包括加工腔,所述加工腔的内部设有固定架,所述加工腔的上端设有筛分箱,所述筛分箱的侧壁上贯通连接有循环管的一端,所述循环管的另一端连接在防堵塞自清洁烘干收集机构上,所述循环管上设有循环气泵,所述筛分箱的上端开设出气孔。Furthermore, the processing body includes a processing chamber, a fixed frame is provided inside the processing chamber, a screening box is provided at the upper end of the processing chamber, one end of a circulation pipe is connected to the side wall of the screening box, the other end of the circulation pipe is connected to an anti-clogging self-cleaning drying and collecting mechanism, a circulation air pump is provided on the circulation pipe, and an air outlet is opened at the upper end of the screening box.
进一步地,所述贯通式搅拌驱动组件包括电机一,所述电机一设于加工腔的侧壁上端,所述贯通式搅拌驱动组件的输出端安装有驱动杆的一端,所述驱动杆的另一端设有锥齿轮一,所述固定架上转动设有联动管,所述联动管的上端贯通连接有锥齿轮二的一侧,所述锥齿轮二的另一侧贯通连接有轴承一,所述锥齿轮一和锥齿轮二啮合转动相连。Furthermore, the through-type stirring drive assembly includes a motor 1, which is arranged at the upper end of the side wall of the processing chamber, and one end of a driving rod is installed at the output end of the through-type stirring drive assembly, and the other end of the driving rod is provided with a bevel gear 1. A linkage tube is rotatably provided on the fixed frame, and the upper end of the linkage tube is through-connected with one side of a bevel gear 2, and the other side of the bevel gear 2 is through-connected with a bearing 1, and the bevel gear 1 and the bevel gear 2 are meshed and rotatably connected.
进一步地,所述气液界面运动组件包括惰性气体存储罐,所述惰性气体存储罐的输出端贯通连接有输出管一的一端,所述输出管一的另一端贯通连接在轴承一上,所述输出管一上安装有电子阀门一,所述联动管下端贯通连接有搅拌杆,所述搅拌杆上开设有气泡孔,所述搅拌杆的下端设有超声波发生器。Furthermore, the gas-liquid interface motion component includes an inert gas storage tank, the output end of the inert gas storage tank is through-connected to one end of an output tube 1, the other end of the output tube 1 is through-connected to a bearing 1, an electronic valve 1 is installed on the output tube 1, the lower end of the linkage tube is through-connected to a stirring rod, a bubble hole is provided on the stirring rod, and an ultrasonic generator is provided at the lower end of the stirring rod.
进一步地,所述悬浮式超声雾化组件包括漂浮腔,所述漂浮腔设于加工腔内,所述漂浮腔的上端设有悬浮气囊,所述漂浮腔内可拆卸安装有超声波雾化器。Furthermore, the suspended ultrasonic atomization assembly includes a floating chamber, which is arranged in the processing chamber, and a suspended air bag is provided at the upper end of the floating chamber, and an ultrasonic atomizer is detachably installed in the floating chamber.
进一步地,所述防堵塞自清洁烘干收集机构包括自清洁持续高效运行组件和蒸汽混合均匀加热组件,所述自清洁持续高效运行组件设置在筛分箱上,所述蒸汽混合均匀加热组件设置在加工腔的一侧。Furthermore, the anti-clogging self-cleaning drying and collecting mechanism includes a self-cleaning continuous and efficient operation component and a steam uniform mixing and heating component. The self-cleaning continuous and efficient operation component is arranged on the screening box, and the steam uniform mixing and heating component is arranged on one side of the processing chamber.
进一步地,所述自清洁持续高效运行组件包括电机二,所述电机二设于筛分箱的外壁下端,所述电机二的输出端安装有锥齿轮三,所述筛分箱的下端转动设有通气管,所述通气管的下端贯通设有锥齿轮四,所述锥齿轮三和锥齿轮四啮合转动相连,所述锥齿轮四的下端贯通连接有轴承二,所述轴承二的下端贯通连接有循环管的另一端,所述通气管的上端贯通连接有旋转箱,所述旋转箱的侧壁上开设有通气孔,所述筛分箱的内部上端固设有固定杆一的一端,所述固定杆一的另一端设于旋转箱内,所述旋转箱转动套接在固定杆一上,所述固定杆一的侧壁上设有加热环,所述固定杆一的侧壁上设有清洁刷,所述旋转箱的内部设有过滤层。Furthermore, the self-cleaning and continuously efficient operation component includes motor 2, which is arranged at the lower end of the outer wall of the screening box, and a bevel gear 3 is installed at the output end of the motor 2. A ventilation pipe is rotatably provided at the lower end of the screening box, and a bevel gear 4 is penetrated at the lower end of the ventilation pipe. The bevel gear 3 and the bevel gear 4 are meshed and rotatably connected, and the lower end of the bevel gear 4 is penetrated and connected with a bearing 2, and the lower end of the bearing 2 is penetrated and connected with the other end of the circulation pipe, and the upper end of the ventilation pipe is penetrated and connected with a rotating box, and a ventilation hole is opened on the side wall of the rotating box, and one end of a fixed rod 1 is fixed to the upper end of the interior of the screening box, and the other end of the fixed rod 1 is arranged in the rotating box, and the rotating box is rotatably sleeved on the fixed rod 1, and a heating ring is provided on the side wall of the fixed rod 1, and a cleaning brush is provided on the side wall of the fixed rod 1, and a filter layer is provided inside the rotating box.
进一步地,所述蒸汽混合均匀加热组件包括蒸汽发生器,所述蒸汽发生器设于加工腔的侧壁上,所述蒸汽发生器的输出端贯通连接有输出管二的一端,所述加工腔的上端套接有输出管三,所述输出管三上设有电子阀门二,所述输出管二的另一端贯通连接在输出管三的侧壁上,所述输出管三的上端贯通连接在循环管的侧壁上,所述输出管三内设有风扇,所述输出管二上设有电子阀门三。Furthermore, the steam mixing uniform heating component includes a steam generator, which is arranged on the side wall of the processing chamber, and the output end of the steam generator is through-connected with one end of output pipe 2, the upper end of the processing chamber is sleeved with output pipe 3, and electronic valve 2 is provided on output pipe 3, the other end of output pipe 2 is through-connected to the side wall of output pipe 3, the upper end of output pipe 3 is through-connected to the side wall of the circulation pipe, a fan is provided in output pipe 3, and electronic valve 3 is provided on output pipe 2.
进一步地,所述气压平衡组件包括出气管,所述出气管的一端贯通连接在加工腔的侧壁上端,所述出气管的内壁上安装有固定杆二,所述固定杆二上设有弹簧的一端,所述弹簧的另一端设有密封球。Furthermore, the air pressure balance assembly includes an air outlet pipe, one end of which is connected to the upper end of the side wall of the processing chamber, a fixing rod 2 is installed on the inner wall of the air outlet pipe, one end of a spring is provided on the fixing rod 2, and a sealing ball is provided at the other end of the spring.
进一步地,所述惰性气体存储罐内存储的是氮气。Furthermore, nitrogen is stored in the inert gas storage tank.
采用上述结构本发明取得的有益效果如下:本发明提供了一种高收率节能球形石墨深加工设备,实现了如下有益效果:The beneficial effects achieved by the present invention using the above structure are as follows: The present invention provides a high-yield energy-saving spherical graphite deep processing equipment, achieving the following beneficial effects:
(1)为了解决现有的石墨粉深加工设备难以实现高效率的石墨粉生产的问题,本发明提出了空化搅拌式悬浮雾化机构和防堵塞自清洁烘干收集机构,将石墨粉均匀地雾化,并与蒸汽均匀混合后加热去除水分,提高了石墨收率,降低了能源成本。(1) In order to solve the problem that existing graphite powder deep processing equipment is difficult to achieve high-efficiency graphite powder production, the present invention proposes a cavitation stirring suspended atomization mechanism and an anti-clogging self-cleaning drying and collecting mechanism, which atomizes the graphite powder evenly, mixes it evenly with steam, and then heats it to remove moisture, thereby improving the graphite yield and reducing energy costs.
(2)通过空化搅拌式悬浮雾化机构,可以帮助石墨粉更均匀地分散在水中,增加表面活性和分散度,提高了石墨粉与水的接触面积和稳定性。(2) The cavitation stirring suspension atomization mechanism can help graphite powder to be more evenly dispersed in water, increase surface activity and dispersion, and improve the contact area and stability between graphite powder and water.
(3)通过空化搅拌式悬浮雾化机构,氮气气泡的形成和注入可以在搅拌液中引起剧烈的气液界面运动,加速石墨粉的分散和悬浮,气泡的形成可能有助于增加液体中的空气气液交换,促进石墨粉的均匀分散。(3) Through the cavitation stirring suspension atomization mechanism, the formation and injection of nitrogen bubbles can cause violent gas-liquid interface movement in the stirring liquid, accelerate the dispersion and suspension of graphite powder, and the formation of bubbles may help increase the air-liquid exchange in the liquid and promote the uniform dispersion of graphite powder.
(4)通过蒸汽混合均匀加热组件,利用蒸汽良好的传热性能,能够快速传递热量,对雾化的石墨粉进行加热。(4) The components are evenly heated by steam mixing, and the good heat transfer properties of steam are utilized to quickly transfer heat and heat the atomized graphite powder.
(5)通过蒸汽混合均匀加热组件,蒸汽能够均匀地加热物体表面,使得石墨粉颗粒受热更加均匀,避免过高或不均匀的加热,有助于保持石墨粉的质量。(5) By mixing the steam evenly with the heating components, the steam can evenly heat the surface of the object, making the graphite powder particles heated more evenly, avoiding excessive or uneven heating, and helping to maintain the quality of the graphite powder.
(6)通过蒸汽混合均匀加热组件,加热可以改善石墨粉的物理和化学性质,提高其导电性、稳定性,使其更适合于特定应用场景。(6) The components are evenly heated by steam mixing. Heating can improve the physical and chemical properties of graphite powder, increase its conductivity and stability, and make it more suitable for specific application scenarios.
(7)通过蒸汽混合均匀加热组件,蒸汽作为一种常见的加热介质,相对于其他加热方式可能具有较高的能源利用效率,有助于节约能源成本。(7) Steam is mixed evenly to heat the components. As a common heating medium, steam may have a higher energy utilization efficiency than other heating methods, which helps save energy costs.
(8)为了进一步提高实用性和可推广性,本发明提出了自清洁持续高效运行组件,过滤膜的微孔结构特性能够有效截留石墨粉球形颗粒,这些微孔能让气体或液体通过,但能截留超过其孔径的颗粒,使得出口的气体或液体不再含有这些石墨,提高了石墨粉收率。(8) In order to further improve practicality and scalability, the present invention proposes a self-cleaning and continuously efficient operation component. The microporous structure characteristics of the filter membrane can effectively retain spherical particles of graphite powder. These micropores allow gas or liquid to pass through, but can retain particles that exceed their pore size, so that the gas or liquid at the outlet no longer contains these graphites, thereby improving the yield of graphite powder.
(9)通过自清洁持续高效运行组件,可以持续对过滤膜进行清洁,保持其在运行过程中的高效性能,可以避免因为石墨粉积聚堵塞导致过滤效果下降,保证设备的稳定运行。(9) Through the self-cleaning and continuously efficient operation components, the filter membrane can be continuously cleaned to maintain its high efficiency during operation, which can avoid the decrease in filtering effect due to blockage caused by graphite powder accumulation and ensure the stable operation of the equipment.
(10)通过自清洁持续高效运行组件,能够帮助过滤膜保持良好的过滤效率,确保石墨粉的高收率。(10) The self-cleaning and continuously efficient operation of the components can help the filter membrane maintain good filtration efficiency and ensure a high yield of graphite powder.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种高收率节能球形石墨深加工设备主视图;FIG1 is a front view of a high-yield energy-saving spherical graphite deep processing equipment proposed by the present invention;
图2为本发明提出的一种高收率节能球形石墨深加工设备主视剖面图;FIG2 is a front cross-sectional view of a high-yield energy-saving spherical graphite deep processing equipment proposed by the present invention;
图3为本发明提出的一种高收率节能球形石墨深加工设备雾化状态示意图;FIG3 is a schematic diagram of an atomization state of a high-yield energy-saving spherical graphite deep processing equipment proposed by the present invention;
图4为自清洁持续高效运行组件结构示意图;FIG4 is a schematic diagram of the structure of a self-cleaning, continuous and efficient operation component;
图5为悬浮式超声雾化组件俯视图;FIG5 is a top view of a suspended ultrasonic atomization assembly;
图6为固定架结构示意图;FIG6 is a schematic diagram of the structure of the fixing frame;
图7为搅拌杆仰视图;FIG7 is a bottom view of the stirring rod;
图8为图2中A部分局部放大图。FIG8 is a partial enlarged view of part A in FIG2 .
其中,1、加工主体,2、空化搅拌式悬浮雾化机构,3、防堵塞自清洁烘干收集机构,4、气压平衡组件,5、加工腔,6、固定架,7、筛分箱,8、循环气泵,9、循环管,10、贯通式搅拌驱动组件,11、气液界面运动组件,12、悬浮式超声雾化组件,13、电机一,14、锥齿轮一,15、锥齿轮二,16、驱动杆,17、联动管,18、轴承一,19、惰性气体存储罐,20、输出管一,21、电子阀门一,22、搅拌杆,23、气泡孔,24、超声波发生器,25、悬浮气囊,26、漂浮腔,27、超声波雾化器,28、自清洁持续高效运行组件,29、蒸汽混合均匀加热组件,30、电机二,31、锥齿轮三,32、锥齿轮四,33、轴承二,34、通气管,35、通气孔,36、旋转箱,37、固定杆一,38、加热环,39、清洁刷,40、蒸汽发生器,41、输出管二,42、输出管三,43、风扇,44、电子阀门二,45、电子阀门三,46、出气管,47、弹簧,48、密封球,49、固定杆二,50、出气孔,51、过滤层。Among them, 1. processing body, 2. cavitation stirring suspension atomization mechanism, 3. anti-clogging self-cleaning drying collection mechanism, 4. air pressure balance component, 5. processing chamber, 6. fixed frame, 7. screening box, 8. circulating air pump, 9. circulating pipe, 10. through-type stirring drive component, 11. gas-liquid interface motion component, 12. suspension ultrasonic atomization component, 13. motor 1, 14. bevel gear 1, 15. bevel gear 2, 16. drive rod, 17. linkage pipe, 18. bearing 1, 19. inert gas storage tank, 20. output pipe 1, 21. electronic valve 1, 22. stirring rod, 23. bubble hole, 24. ultrasonic generator, 25. , suspension air bag, 26, floating chamber, 27, ultrasonic atomizer, 28, self-cleaning continuous efficient operation component, 29, steam mixing uniform heating component, 30, motor two, 31, bevel gear three, 32, bevel gear four, 33, bearing two, 34, ventilation pipe, 35, ventilation hole, 36, rotating box, 37, fixed rod one, 38, heating ring, 39, cleaning brush, 40, steam generator, 41, output pipe two, 42, output pipe three, 43, fan, 44, electronic valve two, 45, electronic valve three, 46, outlet pipe, 47, spring, 48, sealing ball, 49, fixed rod two, 50, outlet hole, 51, filter layer.
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.
如图1-图8所示,本发明提出了一种高收率节能球形石墨深加工设备,包括加工主体1,和设置在加工主体1上的气压平衡组件4,还包括空化搅拌式悬浮雾化机构2和防堵塞自清洁烘干收集机构3,空化搅拌式悬浮雾化机构2设置在加工主体1上,防堵塞自清洁烘干收集机构3设置在加工主体1上。As shown in Figures 1 to 8, the present invention proposes a high-yield and energy-saving spherical graphite deep processing equipment, including a processing body 1, and an air pressure balance component 4 arranged on the processing body 1, and also includes a cavitation stirring suspension atomization mechanism 2 and an anti-clogging self-cleaning drying and collecting mechanism 3. The cavitation stirring suspension atomization mechanism 2 is arranged on the processing body 1, and the anti-clogging self-cleaning drying and collecting mechanism 3 is arranged on the processing body 1.
加工主体1包括加工腔5、固定架6、筛分箱7、循环气泵8、循环管9和出气孔50,加工腔5的内部设有固定架6,加工腔5的上端设有筛分箱7,筛分箱7的侧壁上贯通连接有循环管9的一端,循环管9的另一端连接在防堵塞自清洁烘干收集机构3上,循环管9上设有循环气泵8,筛分箱7的上端开设出气孔50。The processing body 1 includes a processing chamber 5, a fixed frame 6, a screening box 7, a circulating air pump 8, a circulating pipe 9 and an air outlet 50. A fixed frame 6 is provided inside the processing chamber 5, and a screening box 7 is provided at the upper end of the processing chamber 5. One end of the circulating pipe 9 is connected to the side wall of the screening box 7, and the other end of the circulating pipe 9 is connected to the anti-clogging self-cleaning drying and collecting mechanism 3. A circulating air pump 8 is provided on the circulating pipe 9, and an air outlet 50 is opened at the upper end of the screening box 7.
空化搅拌式悬浮雾化机构2包括贯通式搅拌驱动组件10、气液界面运动组件11和悬浮式超声雾化组件12,贯通式搅拌驱动组件10设置在加工主体1上,气液界面运动组件11设置在加工主体1的一侧,悬浮式超声雾化组件12设置在加工主体1内。The cavitation stirring suspended atomization mechanism 2 includes a through-type stirring drive component 10, a gas-liquid interface motion component 11 and a suspended ultrasonic atomization component 12. The through-type stirring drive component 10 is arranged on the processing body 1, the gas-liquid interface motion component 11 is arranged on one side of the processing body 1, and the suspended ultrasonic atomization component 12 is arranged in the processing body 1.
贯通式搅拌驱动组件10包括电机一13、锥齿轮一14、锥齿轮二15、驱动杆16、联动管17和轴承一18,电机一13设于加工腔5的侧壁上端,贯通式搅拌驱动组件10的输出端安装有驱动杆16的一端,驱动杆16的另一端设有锥齿轮一14,固定架6上转动设有联动管17,联动管17的上端贯通连接有锥齿轮二15的一侧,锥齿轮二15的另一侧贯通连接有轴承一18,锥齿轮一14和锥齿轮二15啮合转动相连。The through-type stirring drive assembly 10 includes a motor 13, a bevel gear 14, a bevel gear 2 15, a driving rod 16, a linkage tube 17 and a bearing 18. The motor 13 is arranged at the upper end of the side wall of the processing chamber 5. One end of the driving rod 16 is installed at the output end of the through-type stirring drive assembly 10. The other end of the driving rod 16 is provided with a bevel gear 14. A linkage tube 17 is rotatably provided on the fixed frame 6. The upper end of the linkage tube 17 is connected to one side of the bevel gear 2 15. The other side of the bevel gear 2 15 is connected to the bearing 18. The bevel gear 14 and the bevel gear 2 15 are meshed and rotatably connected.
气液界面运动组件11包括惰性气体存储罐19、输出管一20、电子阀门一21、搅拌杆22、气泡孔23和超声波发生器24,惰性气体存储罐19的输出端贯通连接有输出管一20的一端,输出管一20的另一端贯通连接在轴承一18上,输出管一20上安装有电子阀门一21,联动管17下端贯通连接有搅拌杆22,搅拌杆22上开设有气泡孔23,搅拌杆22的下端设有超声波发生器24,惰性气体存储罐19内存储的是氮气。The gas-liquid interface motion component 11 includes an inert gas storage tank 19, an output pipe 20, an electronic valve 21, a stirring rod 22, a bubble hole 23 and an ultrasonic generator 24. The output end of the inert gas storage tank 19 is through-connected with one end of the output pipe 20, and the other end of the output pipe 20 is through-connected to a bearing 18. An electronic valve 21 is installed on the output pipe 20. The lower end of the linkage pipe 17 is through-connected with the stirring rod 22, and the stirring rod 22 is provided with a bubble hole 23. The lower end of the stirring rod 22 is provided with an ultrasonic generator 24. Nitrogen is stored in the inert gas storage tank 19.
悬浮式超声雾化组件12包括悬浮气囊25、漂浮腔26和超声波雾化器27,漂浮腔26设于加工腔5内,漂浮腔26的上端设有悬浮气囊25,漂浮腔26内可拆卸安装有超声波雾化器27。The suspended ultrasonic atomization assembly 12 includes a suspended airbag 25, a floating chamber 26 and an ultrasonic atomizer 27. The floating chamber 26 is arranged in the processing chamber 5. The upper end of the floating chamber 26 is provided with a suspended airbag 25. The ultrasonic atomizer 27 is detachably installed in the floating chamber 26.
防堵塞自清洁烘干收集机构3包括自清洁持续高效运行组件28和蒸汽混合均匀加热组件29,自清洁持续高效运行组件28设置在筛分箱7上,蒸汽混合均匀加热组件29设置在加工腔5的一侧。The anti-clogging self-cleaning drying and collecting mechanism 3 includes a self-cleaning continuous and efficient operation component 28 and a steam mixing and heating component 29. The self-cleaning continuous and efficient operation component 28 is arranged on the screening box 7, and the steam mixing and heating component 29 is arranged on one side of the processing chamber 5.
自清洁持续高效运行组件28包括电机二30、锥齿轮三31、锥齿轮四32、轴承二33、通气管34、通气孔35、旋转箱36、固定杆一37、加热环38、清洁刷39和过滤层51,电机二30设于筛分箱7的外壁下端,电机二30的输出端安装有锥齿轮三31,筛分箱7的下端转动设有通气管34,通气管34的下端贯通设有锥齿轮四32,锥齿轮三31和锥齿轮四32啮合转动相连,锥齿轮四32的下端贯通连接有轴承二33,轴承二33的下端贯通连接有循环管9的另一端,通气管34的上端贯通连接有旋转箱36,旋转箱36的侧壁上开设有通气孔35,筛分箱7的内部上端固设有固定杆一37的一端,固定杆一37的另一端设于旋转箱36内,旋转箱36转动套接在固定杆一37上,固定杆一37的侧壁上设有加热环38,固定杆一37的侧壁上设有清洁刷39,旋转箱36的内部设有过滤层51。The self-cleaning continuous high-efficiency operation component 28 includes a motor 2 30, a bevel gear 3 31, a bevel gear 4 32, a bearing 2 33, a vent pipe 34, a vent hole 35, a rotating box 36, a fixing rod 1 37, a heating ring 38, a cleaning brush 39 and a filter layer 51. The motor 2 30 is arranged at the lower end of the outer wall of the screening box 7, and the output end of the motor 2 30 is installed with a bevel gear 3 31. The lower end of the screening box 7 is rotatably provided with a vent pipe 34, and the lower end of the vent pipe 34 is penetrated with a bevel gear 4 32. The bevel gear 31 and the bevel gear 4 32 are meshed and rotatably connected. The lower end is through-connected with bearing 2 33, and the lower end of bearing 2 33 is through-connected with the other end of circulation pipe 9, the upper end of ventilation pipe 34 is through-connected with rotating box 36, and ventilation hole 35 is opened on the side wall of rotating box 36, one end of fixed rod 1 37 is fixed to the upper end of the inner part of screening box 7, and the other end of fixed rod 1 37 is arranged in rotating box 36, rotating box 36 is rotatably sleeved on fixed rod 1 37, a heating ring 38 is arranged on the side wall of fixed rod 1 37, a cleaning brush 39 is arranged on the side wall of fixed rod 1 37, and a filter layer 51 is arranged inside rotating box 36.
蒸汽混合均匀加热组件29包括蒸汽发生器40、输出管二41、输出管三42、风扇43、电子阀门二44和电子阀门三45,蒸汽发生器40设于加工腔5的侧壁上,蒸汽发生器40的输出端贯通连接有输出管二41的一端,加工腔5的上端套接有输出管三42,输出管三42上设有电子阀门二44,输出管二41的另一端贯通连接在输出管三42的侧壁上,输出管三42的上端贯通连接在循环管9的侧壁上,输出管三42内设有风扇43,输出管二41上设有电子阀门三45。The steam mixing and heating component 29 includes a steam generator 40, an output pipe 2 41, an output pipe 3 42, a fan 43, an electronic valve 2 44 and an electronic valve 3 45. The steam generator 40 is arranged on the side wall of the processing chamber 5. The output end of the steam generator 40 is through-connected with one end of the output pipe 2 41. The upper end of the processing chamber 5 is sleeved with the output pipe 3 42. The output pipe 3 42 is provided with an electronic valve 2 44. The other end of the output pipe 2 41 is through-connected to the side wall of the output pipe 3 42. The upper end of the output pipe 3 42 is through-connected to the side wall of the circulation pipe 9. The output pipe 3 42 is provided with a fan 43. The output pipe 2 41 is provided with an electronic valve 3 45.
气压平衡组件4包括出气管46、弹簧47、密封球48和固定杆二49,出气管46的一端贯通连接在加工腔5的侧壁上端,出气管46的内壁上安装有固定杆二49,固定杆二49上设有弹簧47的一端,弹簧47的另一端设有密封球48。The air pressure balance assembly 4 includes an air outlet pipe 46, a spring 47, a sealing ball 48 and a fixing rod 49. One end of the air outlet pipe 46 is connected to the upper end of the side wall of the processing chamber 5. A fixing rod 49 is installed on the inner wall of the air outlet pipe 46. One end of the spring 47 is provided on the fixing rod 49, and the other end of the spring 47 is provided with a sealing ball 48.
具体使用时,首先将待深加工的石墨粉和水放入加工腔5内,电机一13输出端转动带动驱动杆16转动,驱动杆16转动带动锥齿轮一14转动,锥齿轮一14转动带动锥齿轮二15转动,锥齿轮二15转动带动联动管17转动,联动管17转动带动搅拌杆22转动,对石墨粉和水进行搅拌混合,打开电子阀门一21和惰性气体存储罐19,压缩在惰性气体存储罐19内的氮气通过输出管一20进入联动管17后进入搅拌杆22内,从气泡孔23以微小气泡的形态喷出,同时启动超声波发生器24,超声波发生器24可以帮助石墨粉更均匀地分散在水中,增加表面活性和分散度,提高了石墨粉与水的接触面积和稳定性,氮气气泡的形成和注入可以在搅拌液中引起剧烈的气液界面运动,加速石墨粉的分散,气压平衡组件4的设置,保证加工腔5在注入氮气时的内外气压平衡,搅拌完成后,启动超声波雾化器27,超声波雾化器27将含有石墨粉的混合液雾化,漂浮腔26在悬浮气囊25的作用下,随着混合液的液面下降而下降,打开电子阀门二44、电子阀门三45、风扇43和蒸汽发生器40,通过风扇43将雾化后的石墨和蒸汽在输出管三42内混合,高温加热有助于改善石墨粉的晶体结构,通过加热处理,可以使石墨晶体的结构更加有序,提高其结晶度和稳定性,混合物进入循环管9内,循环气泵8启动将雾化后的石墨和蒸汽通过通气管34进入到旋转箱36内,加热环38启动将旋转箱36内加热,雾化的石墨在旋转箱36内被干燥去除水分,并附着在过滤层51上,多余的水蒸气通过通气孔35进入循环管9内重新循环旋转箱36内,电机二30输出端转动锥齿轮三31转动,锥齿轮三31转动带动锥齿轮四32转动,锥齿轮四32转动带动通气管34转动,通气管34转动带动旋转箱36转动,利用静置的清洁刷39对过滤层51的内壁进行清扫,可以减少因为石墨沉积而导致的过滤层51堵塞,以上便是本发明整体的工作流程,下次使用时重复此步骤即可。When used specifically, firstly, graphite powder and water to be processed are placed in the processing chamber 5, the output end of the motor 13 rotates to drive the driving rod 16, the driving rod 16 rotates to drive the bevel gear 14, the bevel gear 14 rotates to drive the bevel gear 2 15, the bevel gear 2 15 rotates to drive the linkage tube 17, the linkage tube 17 rotates to drive the stirring rod 22 to rotate, the graphite powder and water are stirred and mixed, the electronic valve 121 and the inert gas storage tank 19 are opened, the nitrogen compressed in the inert gas storage tank 19 enters the linkage tube 17 through the output pipe 20 and then enters the stirring rod 22, and is discharged from the bubble hole 2 3 is sprayed out in the form of tiny bubbles, and the ultrasonic generator 24 is started at the same time. The ultrasonic generator 24 can help the graphite powder to be more evenly dispersed in the water, increase the surface activity and dispersion, and improve the contact area and stability between the graphite powder and the water. The formation and injection of nitrogen bubbles can cause violent gas-liquid interface movement in the stirring liquid, accelerate the dispersion of the graphite powder, and the setting of the air pressure balance component 4 ensures that the internal and external air pressures of the processing chamber 5 are balanced when the nitrogen is injected. After the stirring is completed, the ultrasonic atomizer 27 is started, and the ultrasonic atomizer 27 atomizes the mixed liquid containing the graphite powder. The floating chamber 26 is in the suspension airbag 25. Under the action, as the liquid level of the mixed liquid drops, the electronic valve 2 44, the electronic valve 3 45, the fan 43 and the steam generator 40 are opened, and the atomized graphite and the steam are mixed in the output pipe 3 42 through the fan 43. The high temperature heating helps to improve the crystal structure of the graphite powder. Through the heating treatment, the structure of the graphite crystal can be made more orderly, and its crystallinity and stability can be improved. The mixture enters the circulation pipe 9, and the circulation air pump 8 is started to drive the atomized graphite and the steam into the rotating box 36 through the ventilation pipe 34. The heating ring 38 is started to heat the rotating box 36, and the atomized graphite is heated in the rotating box 3 6 is dried to remove moisture and adheres to the filter layer 51, and excess water vapor enters the circulation pipe 9 through the vent hole 35 and re-circulates in the rotating box 36, the output end of the motor 2 30 rotates the bevel gear 31, the bevel gear 31 rotates to drive the bevel gear 4 32 to rotate, the bevel gear 4 32 rotates to drive the ventilation pipe 34 to rotate, the ventilation pipe 34 rotates to drive the rotating box 36 to rotate, and the inner wall of the filter layer 51 is cleaned by a stationary cleaning brush 39 to reduce the clogging of the filter layer 51 caused by graphite deposition. The above is the overall working process of the present invention, and this step can be repeated the next time it is used.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention, they should all fall within the protection scope of the present invention.
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Denomination of invention: A high-yield energy-saving spherical graphite deep processing equipment Granted publication date: 20240409 Pledgee: Fangzi sub branch of Weifang Rural Commercial Bank Co.,Ltd. Pledgor: Weifang xinhanze Energy Technology Co.,Ltd. Registration number: Y2024980059833 |