CN117505672B - Stamping device for power transformer shell - Google Patents
Stamping device for power transformer shell Download PDFInfo
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- CN117505672B CN117505672B CN202410010432.4A CN202410010432A CN117505672B CN 117505672 B CN117505672 B CN 117505672B CN 202410010432 A CN202410010432 A CN 202410010432A CN 117505672 B CN117505672 B CN 117505672B
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- 238000001125 extrusion Methods 0.000 claims abstract description 65
- 238000004080 punching Methods 0.000 claims description 25
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 5
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 abstract description 14
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
本发明属于变压器外壳冲压技术领域,具体公开了一种电力变压器外壳冲压装置,包括柜体和冲压块,以及设置在柜体上方内陷的成型槽,且柜体顶部通过四个支撑杆固定连接有支撑板,支撑板顶部固定连接有液压伸缩缸,液压伸缩缸输出端穿过支撑板固定连接有滑动板,冲压块设置在滑动板下方,本发明利用液压伸缩缸带动冲压块向下运动,通过冲压块与成型槽的相互配合对金属板材进行冲压,形成电力变压器外壳所需形状,随之通过液压伸缩缸的继续工作带动挤压杆向下运动,对挤压块发生挤压,使得挤压块进行移动同时推动冲压头进行移动,对冲压成型的金属板侧壁进行开孔处理,从而实现变压器外壳的冲压成型和侧孔冲压一体化加工,有效提高装置的工作效率。
The present invention belongs to the technical field of transformer shell stamping, and specifically discloses a power transformer shell stamping device, comprising a cabinet and a stamping block, and a recessed forming groove arranged above the cabinet, and the top of the cabinet is fixedly connected to a support plate through four support rods, the top of the support plate is fixedly connected to a hydraulic telescopic cylinder, the output end of the hydraulic telescopic cylinder passes through the support plate and is fixedly connected to a sliding plate, and the stamping block is arranged below the sliding plate. The present invention utilizes the hydraulic telescopic cylinder to drive the stamping block to move downward, and the metal sheet is stamped through the cooperation between the stamping block and the forming groove to form the required shape of the power transformer shell, and then the extrusion rod is driven to move downward through the continued operation of the hydraulic telescopic cylinder to extrude the extrusion block, so that the extrusion block moves and pushes the stamping head to move at the same time, and the side wall of the stamped metal plate is opened, thereby realizing the integrated processing of stamping forming and side hole stamping of the transformer shell, and effectively improving the working efficiency of the device.
Description
技术领域Technical field
本发明属于变压器外壳冲压技术领域,具体涉及了一种电力变压器外壳冲压装置。The invention belongs to the technical field of transformer shell stamping, and in particular relates to a power transformer shell stamping device.
背景技术Background technique
电力变压器是一种利用电磁互感效应,变换电压、电流和阻抗的器件,当变压器在户外环境使用时,需要变压器外壳对其进行防护,避免因小动物等异物进入变压器引起运行事故,可有效保护人身安全并起一定的电磁屏蔽作用,而在变压器外壳生产时,需要使用冲压装置靠压力机和模具对金属板材施加外力,使其发生变形,从而获得所需形状和尺寸的工件(冲压件)。A power transformer is a device that uses the electromagnetic mutual induction effect to convert voltage, current and impedance. When the transformer is used in an outdoor environment, the transformer shell needs to be protected to prevent operating accidents caused by small animals and other foreign objects entering the transformer, which can effectively protect the transformer. Personal safety and plays a certain electromagnetic shielding role. When producing transformer casings, stamping devices need to be used to apply external force to the metal sheets using presses and molds to deform them, thereby obtaining workpieces (stamping parts) of the required shape and size. .
现有技术中公开号为CN218692918U的一种用于变压器外壳生产的冲压装置,通过吸盘抓取钢板设置,钢板移动至冲压块下面时横向位置不变,提高了钢板需要冲压的位置精确度,且通过支板将变压器外壳向后排出设置,使变压器外壳自动蜕出,降低了劳动强度,同时通过进料和蜕料复合工作设置,使进料的同时,将成型的变压器外壳蜕出,提高了工作效率。The prior art discloses a stamping device for transformer casing production with publication number CN218692918U. The device grabs the steel plate by a suction cup. When the steel plate moves under the stamping block, the lateral position remains unchanged, thereby improving the accuracy of the position where the steel plate needs to be stamped. The transformer casing is ejected backward by a support plate, so that the transformer casing is automatically shed, thereby reducing labor intensity. At the same time, the composite working setting of feeding and shedding is used, so that the formed transformer casing can be shed while feeding, thereby improving work efficiency.
虽然能够实现电力变压器外壳的冲压加工,但是在实际生产过程中,由于变压器外壳为了方便后续的组装,还需要在冲压好的板材上使用其他冲压设备对板材四周进行冲压开孔处理,从而导致变压器外壳生产流程较为繁琐,不能够对变压器外壳一体成型加工,大大降低装置的生产效率。Although the stamping process of the power transformer shell can be realized, in the actual production process, in order to facilitate the subsequent assembly of the transformer shell, it is necessary to use other stamping equipment to punch holes around the stamped sheet material, which makes the transformer shell production process more complicated and cannot be processed as a whole, greatly reducing the production efficiency of the device.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种电力变压器外壳冲压装置。The purpose of the present invention is to solve the shortcomings in the prior art and to propose a power transformer casing stamping device.
为达到以上目的,本发明提供了一种电力变压器外壳冲压装置,包括柜体和冲压块,以及设置在柜体上方内陷的成型槽,且所述柜体顶部通过四个支撑杆固定连接有支撑板,所述支撑板顶部固定连接有液压伸缩缸,所述液压伸缩缸输出端穿过支撑板固定连接有滑动板,所述冲压块设置在滑动板下方,所述冲压块顶部通过螺栓连接有安装板,所述安装板与滑动板之间固定安装有一对氮气弹簧,所述滑动板底部且位于冲压块四周均设有挤压杆,所述挤压杆底端均朝向相靠近一侧倾斜设置,所述挤压杆底端均高于冲压块底端设置;To achieve the above purpose, the present invention provides a power transformer housing stamping device, comprising a cabinet and a stamping block, and a recessed forming groove arranged above the cabinet, and the top of the cabinet is fixedly connected to a support plate through four support rods, the top of the support plate is fixedly connected to a hydraulic telescopic cylinder, the output end of the hydraulic telescopic cylinder passes through the support plate and is fixedly connected to a sliding plate, the stamping block is arranged below the sliding plate, the top of the stamping block is connected to a mounting plate through bolts, a pair of nitrogen springs are fixedly installed between the mounting plate and the sliding plate, extrusion rods are arranged at the bottom of the sliding plate and around the stamping block, the bottom ends of the extrusion rods are all inclined toward the adjacent side, and the bottom ends of the extrusion rods are all arranged higher than the bottom end of the stamping block;
所述柜体顶部四周均开设有滑槽,所述滑槽内侧均滑动连接有挤压块,所述挤压块顶端均朝向相远离一侧倾斜设置且与挤压杆底端倾斜面相贴合,所述挤压块相靠近一侧均固定连接有冲压头,且所述成型槽内侧壁且与冲压头相对应位置均开设有打孔槽,且所述冲压头的端部设置在打孔槽内,所述挤压块相远离一侧与柜体内侧之间均固定连接有上弹簧,冲压开孔时,所述液压伸缩缸驱动挤压杆向下移动,使得所述挤压杆底端倾斜面与挤压块顶端倾斜面发生挤压,推动所述挤压块向相靠近一侧进行移动,使得所述冲压头进行移动从而实现对板材的冲压开孔。There are chute all around the top of the cabinet, and the inside of the chute is slidingly connected with an extrusion block. The top of the extrusion block is tilted toward the far side and fits with the inclined surface of the bottom end of the extrusion rod. , a punching head is fixedly connected to one side of the extrusion block, and a punching slot is provided on the inner wall of the forming groove and corresponding to the punching head, and the end of the punching head is arranged in the punching slot In the slot, an upper spring is fixedly connected between the far side of the extrusion block and the inside of the cabinet. When the hole is punched, the hydraulic telescopic cylinder drives the extrusion rod to move downward, so that the bottom of the extrusion rod moves downward. The end inclined surface and the top inclined surface of the extrusion block are squeezed, and the extrusion block is pushed to move closer to the side, so that the punching head moves to achieve punching and opening of the plate.
优选的,所述滑动板顶部且与挤压杆相对应位置均开设有通槽,所述挤压杆顶端且位于通槽内均固定连接有顶板,所述顶板之间顶端通过连接架固定连接。Preferably, a through slot is provided at the top of the sliding plate and at a position corresponding to the extrusion rod. A top plate is fixedly connected to the top of the extrusion rod and located in the through groove. The top ends of the top plates are fixedly connected through a connecting frame. .
优选的,所述滑动板底部贯穿螺纹连接有一对螺杆,所述螺杆顶部转动连接在连接架底端。Preferably, a pair of screws are threadedly connected to the bottom of the sliding plate, and the top of the screws is rotatably connected to the bottom end of the connecting frame.
优选的,所述柜体顶部且位于成型槽四周均开设有适配槽,所述适配槽内均转动连接有滚杆。Preferably, there are adapter grooves on the top of the cabinet and around the forming groove, and roller rods are rotatably connected in the adapter grooves.
优选的,所述柜体顶部固定连接有三个用于限制板材位置的限位板。Preferably, three limiting plates for limiting the position of the plates are fixedly connected to the top of the cabinet.
优选的,所述支撑板与柜体之间中部两侧均固定连接有导向杆且贯穿滑动板设置,且所述滑动板滑动连接在导向杆外壁。Preferably, guide rods are fixedly connected to both sides of the middle portion between the support plate and the cabinet and are provided through the sliding plate, and the sliding plate is slidingly connected to the outer wall of the guide rod.
优选的,所述成型槽内侧滑动连接有取料板,所述取料板底部固定连接有定位杆且贯穿成型槽底部设置,且所述定位杆底部固定连接有滚轮,所述柜体内侧壁固定连接有电动推杆,所述电动推杆的输出端固定连接有定位块,所述定位块的顶部开设有下倾斜面,所述滚轮的外壁与下倾斜面表面相接触。Preferably, a scraping plate is slidably connected to the inside of the forming tank, a positioning rod is fixedly connected to the bottom of the scraping plate and is disposed through the bottom of the molding tank, and a roller is fixedly connected to the bottom of the positioning rod, and the inner wall of the cabinet is An electric push rod is fixedly connected, and the output end of the electric push rod is fixedly connected with a positioning block. The top of the positioning block is provided with a lower inclined surface, and the outer wall of the roller is in contact with the surface of the lower inclined surface.
优选的,所述定位杆外壁固定连接有定位环,所述定位环顶部与柜体内顶端之间固定连接有下弹簧。Preferably, a positioning ring is fixedly connected to the outer wall of the positioning rod, and a lower spring is fixedly connected between the top of the positioning ring and the top of the cabinet body.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明利用液压伸缩缸带动冲压块向下运动,通过冲压块与成型槽的相互配合对金属板材进行冲压,形成电力变压器外壳所需形状,随之通过液压伸缩缸的继续工作带动挤压杆向下运动,对挤压块发生挤压,使得挤压块进行移动同时推动冲压头进行移动,对冲压成型的金属板侧壁进行开孔处理,从而实现变压器外壳的冲压成型和侧孔冲压一体化加工,有效提高装置的工作效率。1. The present invention uses a hydraulic telescopic cylinder to drive the stamping block to move downward. Through the cooperation between the stamping block and the forming groove, the metal sheet is stamped to form the required shape of the power transformer casing. Then, the hydraulic telescopic cylinder continues to work to drive the extrusion. The rod moves downward, squeezing the extrusion block, causing the extrusion block to move while pushing the stamping head to move, and punching the side wall of the stamped metal plate to achieve stamping forming and side hole punching of the transformer casing. Integrated processing effectively improves the working efficiency of the device.
2、本发明通过转动螺杆螺旋移动带动连接架进行运动,随之带动顶板和挤压杆进行运动,从而可以根据冲压不同规格的变压器外壳更换冲压块时,对挤压杆的高度位置进行调节,提高装置的通用性能。2. The present invention drives the connecting frame to move by rotating the screw, and then drives the top plate and the extrusion rod to move, so that when the stamping block is replaced according to the stamping of transformer shells of different specifications, the height position of the extrusion rod can be adjusted. Improve the general performance of the device.
附图说明Description of drawings
图1为本发明冲压装置正面整体外观结构示意图;Figure 1 is a schematic diagram of the overall front appearance structure of the stamping device of the present invention;
图2为本发明冲压装置正面全剖立体结构示意图;Figure 2 is a schematic diagram of the front fully cutaway three-dimensional structure of the stamping device of the present invention;
图3为本发明柜体正面全剖立体结构示意图;Figure 3 is a schematic diagram of the front full-section three-dimensional structure of the cabinet of the present invention;
图4为本发明A处局部放大结构示意图;Figure 4 is a partially enlarged structural schematic diagram of position A of the present invention;
图5为本发明滑动板正面整体结构示意图;Figure 5 is a schematic diagram of the overall structure of the front side of the sliding plate of the present invention;
图6为本发明连接架仰视整体外观结构示意图。Figure 6 is a schematic diagram of the overall appearance structure of the connecting frame of the present invention viewed from below.
图中:1、柜体;2、支撑板;3、液压伸缩缸;4、冲压块;5、成型槽;6、滑动板;7、挤压杆;8、氮气弹簧;9、滑槽;10、挤压块;11、冲压头;12、上弹簧;13、顶板;14、连接架;15、螺杆;16、安装板;17、适配槽;18、滚杆;19、限位板;20、导向杆;21、取料板;22、定位杆;23、滚轮;24、电动推杆;25、定位块;26、下倾斜面;27、定位环;28、下弹簧;29、打孔槽;30、支撑杆;31、通槽。In the figure: 1. cabinet; 2. support plate; 3. hydraulic telescopic cylinder; 4. punching block; 5. forming groove; 6. sliding plate; 7. extrusion rod; 8. nitrogen spring; 9. slide groove; 10. extrusion block; 11. punching head; 12. upper spring; 13. top plate; 14. connecting frame; 15. screw rod; 16. mounting plate; 17. adapter groove; 18. rolling rod; 19. limit plate; 20. guide rod; 21. feeding plate; 22. positioning rod; 23. roller; 24. electric push rod; 25. positioning block; 26. lower inclined surface; 27. positioning ring; 28. lower spring; 29. punching groove; 30. support rod; 31. through groove.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-图6所示的一种电力变压器外壳冲压装置,包括柜体1和冲压块4,以及设置在柜体1上方内陷的成型槽5,且柜体1顶部通过四个支撑杆30固定连接有支撑板2,支撑板2顶部固定连接有液压伸缩缸3,液压伸缩缸3输出端穿过支撑板2固定连接有滑动板6,冲压块4设置在滑动板6下方,冲压块4顶部通过螺栓连接有安装板16,安装板16与滑动板6之间固定安装有一对氮气弹簧8,滑动板6底部且位于冲压块4四周均设有挤压杆7,挤压杆7底端均朝向相靠近一侧倾斜设置,挤压杆7底端均高于冲压块4底端设置;As shown in Figures 1 to 6, a power transformer shell stamping device includes a cabinet 1 and a stamping block 4, as well as an indented forming groove 5 provided above the cabinet 1, and the top of the cabinet 1 passes through four support rods. 30 is fixedly connected to a support plate 2, and a hydraulic telescopic cylinder 3 is fixedly connected to the top of the support plate 2. The output end of the hydraulic telescopic cylinder 3 passes through the support plate 2 and is fixedly connected to a sliding plate 6. The stamping block 4 is arranged below the sliding plate 6. The stamping block The top of 4 is connected with a mounting plate 16 through bolts. A pair of nitrogen gas springs 8 are fixedly installed between the mounting plate 16 and the sliding plate 6. An extrusion rod 7 is provided at the bottom of the sliding plate 6 and around the stamping block 4. The bottom of the extrusion rod 7 is The ends are inclined toward the side closer to each other, and the bottom ends of the extrusion rods 7 are set higher than the bottom ends of the stamping blocks 4;
柜体1顶部四周均开设有滑槽9,滑槽9内侧均滑动连接有挤压块10,挤压块10顶端均朝向相远离一侧倾斜设置且与挤压杆7底端倾斜面相贴合,挤压块10相靠近一侧均固定连接有冲压头11,且成型槽5内侧壁且与冲压头11相对应位置均开设有打孔槽29,且冲压头11的端部设置在打孔槽29内,挤压块10相远离一侧与柜体1内侧之间均固定连接有上弹簧12,冲压开孔时,液压伸缩缸3驱动挤压杆7向下移动,使得挤压杆7底端倾斜面与挤压块10顶端倾斜面发生挤压,推动挤压块10向相靠近一侧进行移动,使得冲压头11进行移动从而实现对板材的冲压开孔;There are chutes 9 all around the top of the cabinet 1. The insides of the chutes 9 are slidingly connected with extrusion blocks 10. The tops of the extrusion blocks 10 are tilted toward the far side and fit in line with the inclined surface at the bottom of the extrusion rod 7. , a punching head 11 is fixedly connected to one side of the extrusion block 10, and a punching slot 29 is provided on the inner wall of the forming groove 5 and corresponding to the punching head 11, and the end of the punching head 11 is arranged in the punching hole. In the groove 29, an upper spring 12 is fixedly connected between the far side of the extrusion block 10 and the inside of the cabinet 1. When punching and opening, the hydraulic telescopic cylinder 3 drives the extrusion rod 7 to move downward, so that the extrusion rod 7 The bottom inclined surface and the top inclined surface of the extrusion block 10 are squeezed, pushing the extrusion block 10 to move closer to each other, causing the punching head 11 to move to achieve punching and opening of the plate;
在对金属板材冲压成变压器外壳时,首先将金属板材放在柜体1上三个限位板19之间,再启动液压伸缩缸3推动滑动板6向下移动,随之带动对冲压块4向下运动,将金属板材挤压在成型槽5内部,形成电力变压器外壳所需形状,此时压力过小不会对氮气弹簧8内的氮气进行压缩,且此时的挤压杆7底部倾斜面会与挤压块10顶部倾斜面接触,然后液压伸缩缸3继续工作,取料板21对冲压块4实施挤压力,从而对氮气弹簧8进行挤压,对其内部高压氮气进行压缩;When stamping the metal sheet into a transformer casing, first place the metal sheet between the three limit plates 19 on the cabinet 1, and then start the hydraulic telescopic cylinder 3 to push the sliding plate 6 to move downward, and then drive the punching block 4 Move downward to squeeze the metal sheet inside the forming groove 5 to form the required shape of the power transformer shell. At this time, the pressure is too small and the nitrogen in the nitrogen spring 8 will not be compressed, and the bottom of the extrusion rod 7 is tilted at this time. The surface will come into contact with the inclined surface on the top of the extrusion block 10, and then the hydraulic telescopic cylinder 3 continues to work, and the taking plate 21 exerts an extrusion force on the stamping block 4, thus squeezing the nitrogen spring 8 and compressing the high-pressure nitrogen inside it;
同时带动四周的挤压杆7向下移动,通过倾斜面的设置对挤压块10发生挤压,使得四个挤压块10向相靠近一侧在滑槽9内进行滑动,同时对上弹簧12进行拉伸,随之推动冲压头11进行移动,对冲压成型的金属板侧壁进行开孔处理,从而实现变压器外壳的冲压成型和侧孔冲压一体化加工,结束后控制液压伸缩缸3复位即可,此时对冲压块4的挤压力消失,会通过氮气弹簧8内的高压氮气膨胀获得一定的回弹力使其复位,同时会挤压杆7向上滑动解除对挤压块10的挤压,随之通过上弹簧12的弹力拉动挤压块10进行复位,最后在取出冲压后的变压器外壳即可。At the same time, it drives the extrusion rods 7 around to move downward, and the extrusion block 10 is extruded by the setting of the inclined surface, so that the four extrusion blocks 10 slide in the slide groove 9 to the side close to each other, and at the same time, the upper spring 12 is stretched, thereby pushing the punch head 11 to move, and the side wall of the stamped metal plate is punched, thereby realizing the integrated processing of stamping and side hole stamping of the transformer casing. After the completion, the hydraulic telescopic cylinder 3 can be controlled to reset. At this time, the extrusion force on the stamping block 4 disappears, and the high-pressure nitrogen in the nitrogen spring 8 will expand to obtain a certain rebound force to reset it. At the same time, the extrusion rod 7 will slide upward to release the extrusion of the extrusion block 10, and then the elastic force of the upper spring 12 will pull the extrusion block 10 to reset, and finally the stamped transformer casing can be taken out.
如图5、图6所示,为了便于适用于不同规格的冲压块4,滑动板6顶部且与挤压杆7相对应位置均开设有通槽31,挤压杆7顶端且位于通槽31内均固定连接有顶板13,顶板13之间顶端通过连接架14固定连接,滑动板6底部贯穿螺纹连接有一对螺杆15,螺杆15顶部转动连接在连接架14底端,通过转动螺杆15螺旋移动带动连接架14进行运动,随之带动顶板13和挤压杆7进行运动,从而可以根据冲压不同规格的变压器外壳更换冲压块4时,对挤压杆7的高度位置进行调节,提高装置的通用性能。As shown in Figures 5 and 6, in order to be suitable for stamping blocks 4 of different specifications, through-slots 31 are provided on the top of the sliding plate 6 and corresponding to the extrusion rod 7. The top of the extrusion rod 7 is located in the through-slot 31 There are top plates 13 fixedly connected inside, and the tops of the top plates 13 are fixedly connected by connecting frames 14. The bottom of the sliding plate 6 is threadedly connected with a pair of screws 15. The tops of the screws 15 are rotationally connected to the bottom of the connecting frame 14, and the screws 15 move spirally by rotating the screws 15. The connecting frame 14 is driven to move, and then the top plate 13 and the extrusion rod 7 are driven to move, so that when the stamping block 4 is replaced according to the stamping of transformer shells of different specifications, the height position of the extrusion rod 7 can be adjusted to improve the versatility of the device. performance.
如图2、图3、图4所示,柜体1顶部且位于成型槽5四周均开设有适配槽17,适配槽17内均转动连接有滚杆18,通过滚杆18的设置,可以在对金属板材冲压时,对金属板材与成型槽5边角接触时起到防护作用,避免成型槽5边角刮伤金属板材外表,柜体1顶部固定连接有三个用于限制板材位置的限位板19,通过限位板19可以对金属板材起到定位作用,提高装置冲压精准度,支撑板2与柜体1之间中部两侧均固定连接有导向杆20且贯穿滑动板6设置,且滑动板6滑动连接在导向杆20外壁,通过导向杆20可以对滑动板6的滑动起到导向作用,从而提高滑动板6滑动稳定性,进而提高装置冲压精准度。As shown in Figures 2, 3, and 4, there are adapter grooves 17 on the top of the cabinet 1 and around the forming groove 5. The adapter grooves 17 are rotatably connected with roller rods 18. Through the arrangement of the roller rods 18, It can protect the metal sheet when it comes into contact with the corners of the forming groove 5 when stamping the metal sheet to prevent the corners of the forming groove 5 from scratching the surface of the metal sheet. There are three fixed connections on the top of the cabinet 1 for limiting the position of the sheet. The limit plate 19 can position the metal plate and improve the stamping accuracy of the device. The guide rods 20 are fixedly connected to both sides of the middle between the support plate 2 and the cabinet 1 and are provided through the sliding plate 6 , and the sliding plate 6 is slidingly connected to the outer wall of the guide rod 20. The guide rod 20 can guide the sliding of the sliding plate 6, thereby improving the sliding stability of the sliding plate 6 and thus improving the stamping accuracy of the device.
如图2、图3所示,为了实现装置的自动出料,成型槽5内侧滑动连接有取料板21,取料板21底部固定连接有定位杆22且贯穿成型槽5底部设置,且定位杆22底部固定连接有滚轮23,柜体1内侧壁固定连接有电动推杆24,电动推杆24的输出端固定连接有定位块25,定位块25的顶部开设有下倾斜面26,滚轮23的外壁与下倾斜面26表面相接触,定位杆22外壁固定连接有定位环27,定位环27顶部与柜体1内顶端之间固定连接有下弹簧28;As shown in Figures 2 and 3, in order to realize the automatic discharging of the device, a scraping plate 21 is slidingly connected to the inside of the forming tank 5. A positioning rod 22 is fixedly connected to the bottom of the scraping plate 21 and is provided through the bottom of the shaping tank 5, and is positioned A roller 23 is fixedly connected to the bottom of the rod 22, an electric push rod 24 is fixedly connected to the inner wall of the cabinet 1, and a positioning block 25 is fixedly connected to the output end of the electric push rod 24. The top of the positioning block 25 is provided with a lower inclined surface 26, and the roller 23 The outer wall is in surface contact with the lower inclined surface 26, the outer wall of the positioning rod 22 is fixedly connected with a positioning ring 27, and a lower spring 28 is fixedly connected between the top of the positioning ring 27 and the inner top of the cabinet 1;
当金属板材冲压完成后,可以控制电动推杆24启动,随之带动定位块25进行运动,通过下倾斜面26的设置,可以推动滚轮23随之定位块25的运动向上滑动,从而推动取料板21向上移动,将冲压后的变压器外壳推出成型槽5内,同时对下弹簧28进行拉伸,方便工人取料,无需工人将变压器外壳从成型槽5内抠出,提高装置的便捷性能,取出变压器外壳后可以控制电动推杆24复位,随之带动定位块25运动解除对滚轮23的挤压,从而通过下弹簧28的弹力推动定位环27、定位杆22和取料板21向下滑动进行复位。After the stamping of the metal sheet is completed, the electric push rod 24 can be controlled to start, and then the positioning block 25 is driven to move. Through the setting of the lower inclined surface 26, the roller 23 can be pushed to slide upward along with the movement of the positioning block 25, thereby promoting the material removal. The plate 21 moves upward, pushing the stamped transformer shell out of the forming groove 5, and at the same time stretching the lower spring 28, which facilitates workers to take materials, without the need for workers to dig out the transformer shell from the forming groove 5, improving the convenience of the device. After taking out the transformer casing, the electric push rod 24 can be controlled to reset, which then drives the positioning block 25 to move to release the squeeze on the roller 23, thereby pushing the positioning ring 27, the positioning rod 22 and the scraper plate 21 to slide downward through the elastic force of the lower spring 28. Perform a reset.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited to the above embodiments. What is described in the above embodiments and descriptions is only the principle of the present invention. The present invention may also have various modifications without departing from the spirit and scope of the present invention. changes and improvements that fall within the scope of the claimed invention. The scope of protection required for the present invention is defined by the appended claims and their equivalents.
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