CN1174990A - pressure gauge - Google Patents
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- CN1174990A CN1174990A CN 96111780 CN96111780A CN1174990A CN 1174990 A CN1174990 A CN 1174990A CN 96111780 CN96111780 CN 96111780 CN 96111780 A CN96111780 A CN 96111780A CN 1174990 A CN1174990 A CN 1174990A
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Abstract
Description
本发明涉及一种可输出控制信号的压力表,特别是一种可设定流体压力于某一压力范围内的压力表。The invention relates to a pressure gauge capable of outputting control signals, in particular to a pressure gauge capable of setting fluid pressure within a certain pressure range.
一般工厂生产制造中,常需注意对压力进行控制,比如压力过高时,将产生危险情况,压力过低时则无法达到制造上的要求。通常在某些使用场合中,比如压力槽的压力必须固定在某一压力范围内,例如在275帕至345帕之间,当气体或液体压力低于275帕时,则应用泵打入气体或液体到压力槽中,当气体或液体压力到达345帕时,则关闭泵。In the production and manufacturing of general factories, it is often necessary to pay attention to controlling the pressure. For example, when the pressure is too high, dangerous situations will occur, and when the pressure is too low, the manufacturing requirements cannot be met. Usually in some application occasions, for example, the pressure of the pressure tank must be fixed within a certain pressure range, for example, between 275 Pa and 345 Pa. When the gas or liquid pressure is lower than 275 Pa, the gas or liquid should be pumped in. When the gas or liquid pressure reaches 345 Pa, the pump is turned off.
如图1所示的常用压力控制计压力表10主要具有一流体输入端12,压力转换机构(图中未示,是将流体压力转换成机械位移,凭借该位移便可得知流体压力),指示面板13,压力指示针14,低压设定指示针16,高压设定指示针18,电压输入线19,低压信号输出线166及高压信号输出线186。流体输入端12连接上如压力槽装置,压力指示针14可显示压力槽内的流体压力数值。The commonly used pressure
低压设定指示针16及高压设定指示针18在其上方分别具有一低压拨杆164及高压拨杆184,使操作者得以设定想控制的流体压力范围。同时低压设定指示针16及高压设定指示针18在其下方分别具有一低压设定探针162及高压设定探针182以便压力指示针14可接触到上述探针。The low pressure
电压输入线19与压力指示针14之间能导电,低压信号输出线166与低压设定指示针16之间能导电,另外高压信号输出线186与高压设定指示针18之间也可导电。The
电压输入线19提供压力指示针14一电压,比如+5V,当压力指示针14在所设定的低压设定指示针16及高压设定指示针18之间时,因为压力指示针14并未接触到低压设定探针162及高压设定探针182,此时低压信号输出线166及高压信号输出线186保持零伏特的状态,当压力指示针14到达设定的高压位置时,因为压力指示针14接触到高压设定探针182,使得高压信号输出线186也成为+5V;当压力下降时,因压力指示针14脱离高压设定探针182,所以高压信号输出线186回到零伏特的状态。若当压力下降至低压力点设定的位置时,则压力指示针14接触到低压设定探针162,使得低压信号输出线166成为+5V。The
利用上述的动作与原理,凭借低压信号输出线166及高压信号输出线186,加上简易的控制电路即可控制流体泵的运转。Utilizing the above-mentioned action and principle, the operation of the fluid pump can be controlled by virtue of the low-voltage
但上述常用压力控制计压力表10有一严重缺点,即常用压力控制计10虽能设定流体压力于一定范围内,但只在待控制装置(如压力槽)的流体压力原本即在所设定的压力范围内才适用,无法控制一原本零压力或压力低于低压力设定点的压力槽。主要原因是当压力指示针14在零压力或压力低于低压力设定点时,在启动流体泵运转后,压力槽的流体压力随之增加,但压力指示针14到达低压力设定点时,压力指示针14将碰触到低压设定指示针16的低压设定探针162,故无法越过低压设定指示针16来达到控制目的,在使用上十分不便。But the
本发明的目的在于提供一种压力表,它可完全控制装置的流体压力处于某一压力范围内,而不受装置受控制前的初始流体压力的影响。The object of the present invention is to provide a pressure gauge which can completely control the fluid pressure of the device within a certain pressure range without being affected by the initial fluid pressure before the device is controlled.
本发明的目的是这样实现的,即采用一种压力表,其包括压力指示装置及压力设定调整机构,其中:压力指示装置至少包括一压力指示面板,可与流体相通的流体输入部,一可因流体压力不同而改变的压力转换机构,以及与压力转换机构结合而可通过压力转换机构及压力指示面板显示压力的压力指示元件,并且还包括一压力控制元件;The purpose of the present invention is achieved by adopting a pressure gauge, which includes a pressure indicating device and a pressure setting adjustment mechanism, wherein: the pressure indicating device at least includes a pressure indicating panel, a fluid input part that can communicate with the fluid, a A pressure switching mechanism that can be changed due to different fluid pressures, and a pressure indicating element that can display pressure through the pressure switching mechanism and the pressure indicating panel in combination with the pressure switching mechanism, and also includes a pressure control element;
压力设定调整机构包括一用来设定流体压力的低压力点的低压力点设定机构,及一用来设定流体压力的高压力点的高压力点设定机构;The pressure setting adjustment mechanism includes a low pressure point setting mechanism for setting the low pressure point of the fluid pressure, and a high pressure point setting mechanism for setting the high pressure point of the fluid pressure;
低压力点设定机构至少包括一低压挡块及低压力点信号输出元件,并且高压力点设定机构至少也包括一高压挡块及高压力点信号输出元件;The low pressure point setting mechanism includes at least a low pressure stopper and a low pressure point signal output element, and the high pressure point setting mechanism also includes at least a high pressure stopper and a high pressure point signal output element;
压力控制元件只能在低压挡块及高压挡块之间运动,并且当其运动时,压力指示元件与之作同步运动;The pressure control element can only move between the low-pressure block and the high-pressure block, and when it moves, the pressure indicating element moves synchronously with it;
凭借上述结构,当流体压力到达高压力点时,由于压力控制元件触碰到高压挡块,使高压力点信号输出元件输出一信号,而当流体压力到达低压力点时,由于压力控制元件触碰到低压挡块,使低压力点信号输出元件输出一信号。With the above structure, when the fluid pressure reaches the high pressure point, because the pressure control element touches the high pressure block, the high pressure point signal output element outputs a signal, and when the fluid pressure reaches the low pressure point, because the pressure control element touches When the low pressure stopper is touched, the low pressure point signal output element outputs a signal.
本发明压力表经配合控制电路,开关及流体泵,不需使用者的监控,就可完成使受控制装置的流体压力设定在某一压力范围内。更重要的是本发明压力表可自动控制原本零压力或压力低于低压力设定点的受控制装置,使受控制装置的流体压力通过流体泵从零压力(或压力低于低压力设定点)上升至高压力设定点,之后受控制装置的流体压力便可一直保持在低压力设定点及高压力设定点之间。The pressure gauge of the present invention cooperates with the control circuit, the switch and the fluid pump, so that the fluid pressure of the controlled device can be set within a certain pressure range without monitoring by the user. More importantly, the pressure gauge of the present invention can automatically control the original zero pressure or the controlled device whose pressure is lower than the low pressure set point, so that the fluid pressure of the controlled device can be changed from zero pressure (or the pressure is lower than the low pressure set point) through the fluid pump. point) rises to the high pressure set point, and then the fluid pressure of the controlled device can be kept between the low pressure set point and the high pressure set point.
下面结合附图所示实施例对本发明作进一步详细说明,附图中:Below in conjunction with the embodiment shown in the accompanying drawings, the present invention will be described in further detail, in the accompanying drawings:
图1为常用压力控制计立体示图;Figure 1 is a perspective view of a commonly used pressure control gauge;
图2为常用压力表主要机构的立体示图;Figure 2 is a perspective view of the main mechanism of a commonly used pressure gauge;
图3为本发明压力表的局部立体分解图;Fig. 3 is a partial three-dimensional exploded view of the pressure gauge of the present invention;
图4为本发明压力表的立体示图。Fig. 4 is a perspective view of the pressure gauge of the present invention.
图2所示为常用的带旋转式压力指示针的压力表的主要机构,其中压力表通过流体输入部34与待测流体相连通,而压力转换机构36可将流体压力转换成机械位移,凭借该位移便可得知流体压力;流体经由流体输入部34后进入弹性压力弯管361,当压力越大时,弹性压力弯管361越向外动作,经连接转臂362等元件带动旋转轴365,使得压力指示元件38随之旋转因而得知当前的流体压力(如图4所示),本发明并未改良压力转换机构36,而主要是在压力设定调整机构40上,增加压力控制功能。Figure 2 shows the main mechanism of a commonly used pressure gauge with a rotary pressure indicating needle, wherein the pressure gauge communicates with the fluid to be measured through the fluid input part 34, and the pressure conversion mechanism 36 can convert the fluid pressure into a mechanical displacement. The fluid pressure can be obtained by this displacement; the fluid enters the elastic pressure elbow 361 after passing through the fluid input part 34, and when the pressure increases, the elastic pressure elbow 361 moves outwards, and the
如图4所示,本发明压力表可在传统的铜接头37上加装安全泄阀33及流体输出部35。As shown in FIG. 4 , the pressure gauge of the present invention can be equipped with a safety relief valve 33 and a fluid output part 35 on a
本发明压力转换机构36的旋转轴365能够支承压力指示元件38及压力控制元件39。在本实施例中,压力控制元件39通过活动套环391与旋转轴365成自由接合,当旋转轴365旋转时,虽然带动压力指示元件38但并不带动压力控制元件39。而活动套环391外侧与一回复弹簧392一端结合,回复弹簧392的另一端则与固定于连结支持片363的凸销393结合;回复弹簧392的作用是当流体压力降低时,压力控制元件39靠回复弹簧由高压点向低压点运动。The rotating
一压力指示元件38与旋转轴365结合,并在适当部位设有一拨杆381,该拨杆381的作用是用来带动压力控制元件39。A
压力设定调整机构40主要分为低压力点调整机构42及高压力点调整机构44,分别用来设定流体压力的低压力点及高压力点。本实施例中的低压力点调整机构42包括低压挡块421,低压支持杆422及低压旋转板423,其中低压挡块421顶端设置在压力指示面板32的槽孔321内,挡块421底端设有螺纹,以便与低压支持杆422上端结合,而低压支持杆422下端则通过连接螺帽71与低压旋转板423外端结合;同样地,高压力点调整调整机构44包括高压挡块441,高压支持杆442及高压旋转板443,其结构与低压力点调整机构42相同。上述低压力点调整机构42及高压力点调整机构44通过一固定板41与压力指示装置30的铜接头37结合,该固定板41具有一中心孔413,而用中心螺栓414将低压旋转板423内端及高压旋转板443内端结合在固定板41上。而固定板41则通过固定螺栓412穿过固定孔411与铜接头37结合。需注意的是,固定板41与铜接头37结合后,固定板41的中心孔413位置与旋转轴365位于同一轴线上。The pressure
由于低压挡块421及高压挡块441可限制压力控制元件39的运动范围,因而压力控制元件39只能在低压挡块421及高压挡块441之间运动;但需注意的是低压挡块421及高压挡块441不能阻挡压力指示元件38的运动。Since the low-
低压力点信号输出元件51及高压力点信号输出元件52是当压力控制元件39到达低压力点及高压力点时,通过信号输出元件来输出信号的。The low pressure point
在本发明中由于压力控制元件39到达低压点或高压点时,需将到达的信号传送出去以便控制外部装置,在本实施例中是用电流或电压形式来传送信号,下面说明本发明如何传送信号;在本实施例中,低压力点调整机构42及高压力点调整机构44为导电材料,而低压力点信号输出元件51及高压力点信号输出元件52均为一电线,并分别在低压旋转板423与高压旋转板443的适当处连结;而活动套环391,回复弹簧392及压力控制元件39也为导电材料,其中将一电源线394接在回复弹簧392上使得压力控制元件39持续带电。另外为避免电源线394的电流传至其他压力指示装置30的其他部份,凸销393可为绝缘体,或整个连结支持片363为绝缘体。故当压力控制元件39未接触到低压挡块421或高压挡块441时,低压力点信号输出元件51及高压力点信号输出元件52皆不带电,亦即无电流或电压输出;而当压力控制元件39接触到低压挡块421或高压挡块441时,则低压力点信号输出元件51或高压力点信号输出元件52则可输出电流或电压信号。In the present invention, when the
另外为了在黑暗中使用者仍可清楚看到压力指示面板32及压力指示元件38,可在压力指示装置30内部装设一灯泡73,该灯泡73可稍稍露出在压力指示面板32外部。In addition, in order that the user can clearly see the pressure indicating panel 32 and the
以下说明本发明压力表的使用方法;Below illustrate the using method of pressure gauge of the present invention;
使用者先将低压挡块421及高压挡块441旋松后,由于低压挡块421及高压挡块441稍微脱离压力指示面板32,使用者可在压力指示面板32的槽孔321内移动该两挡块而设定低压力点(例如275帕)及高压力点(例如345帕),设定完成后,再将低压挡块421及高压挡块441旋紧在压力指示面板32,低压支持杆422及高压支持杆442上。After the user unscrews the
在启动状态时,例如流体压力为69帕,而压力控制元件39由于低压挡块421的阻挡处在低压力点275帕的位置,当启动电源而起动流体泵后,虽然压力控制元件39碰触到低压挡块421,使得低压力点信号输出元件51输出运转流体泵的信号,但由于流体泵已在运转当中,故该信号不起作用,当流体压力随之增高,而到达低压力点位置时,压力指示元件38的拨杆381因碰触到压力控制元件39,故在随后流体压力增高过程中,压力指示元件38带动压力控制元件39同步运动;当到达高压力点345帕的位置时,由于压力控制元件39碰触到高压挡块441,使得高压力点信号输出元件52输出停止运转流体泵的信号,流体泵停止运转后,由于流体压力因其他因素会渐渐降低压力(如压力槽内部流体被使用后,压力槽内部压力降低),压力指示元件38随之向低压力点方向移动,此时压力指示元件38的拨杆381虽无法带动压力控制元件39,但因为回复弹簧392的作用,压力控制元件39仍可与压力指示元件38同步向低压力点方向移动;当流体压力减少而达到低压力点时,压力控制元件39碰触到低压挡块421,使得低压力点信号输出元件51输出运转流体泵的信号,再度启动流体泵;由以上控制方式,使得流体压力自动保持在低压力点275帕及高压力点345帕之间。In the starting state, for example, the fluid pressure is 69 Pa, and the
本发明在简化了常用压力表的复杂结构之外,更重要的是常用压力表虽然可设定流体压力在一定范围内,但只在压力槽内的流体压力原本即在设定的压力范围内时适用,而无法控制一原本零压力或压力低于低压力设定点的压力槽,故使用时并不方便,而本发明压力表可完全控制装置的流体压力处于某一压力范围内,同时不受在受控制前装置的初始流体压力的影响。The present invention not only simplifies the complicated structure of the common pressure gauge, but more importantly, although the common pressure gauge can set the fluid pressure within a certain range, the fluid pressure in the pressure tank is originally within the set pressure range Applicable at times, but unable to control a pressure tank whose original zero pressure or pressure is lower than the low pressure set point, so it is inconvenient to use, and the pressure gauge of the present invention can completely control the fluid pressure of the device within a certain pressure range, and at the same time Not affected by the initial fluid pressure of the device prior to being controlled.
由于本发明并非在改良压力转换机构,而是在压力指示装置中再加装上低压力点设定机构及高压力点设定机构,故压力指示装置的形式并非仅限于实施例所述的常用压力指示装置,并且低压力点设定机构及高压力点设定机构在本发明中最重要的是低压挡块及高压挡块的作用,故低压点设定机构及高压力点设定机构可为单纯的挡块,而该挡块可在压力指示面板的槽孔中移动及紧固在压力指示面板上;另外压力指示面板上可适当间距地设置多个小圆形槽孔(例如每13.8帕设一小圆形槽孔),而低压挡块及高压挡块可插入或拔出圆形槽孔。另外压力控制元件也可设置在压力指示面板下方,此时再配合适当的低压挡块及高压挡块,仍可限制压力控制元件运动的范围。Since the present invention does not improve the pressure conversion mechanism, but adds a low pressure point setting mechanism and a high pressure point setting mechanism to the pressure indicating device, the form of the pressure indicating device is not limited to the commonly used ones described in the embodiments. Pressure indicating device, and the low pressure point setting mechanism and the high pressure point setting mechanism in the present invention are the most important role of the low pressure stopper and the high pressure stopper, so the low pressure point setting mechanism and the high pressure point setting mechanism can be It is a simple block, and the block can be moved in the slot of the pressure indication panel and fastened on the pressure indication panel; in addition, a plurality of small circular slots can be set on the pressure indication panel at appropriate intervals (for example, every 13.8 Pa A small circular slot is established), and the low-pressure block and the high-pressure block can be inserted into or pulled out of the circular slot. In addition, the pressure control element can also be arranged under the pressure indicating panel. At this time, with the appropriate low-pressure stopper and high-pressure stopper, the range of movement of the pressure control element can still be limited.
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1996
- 1996-08-28 CN CN 96111780 patent/CN1174990A/en active Pending
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