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CN117487238A - Method for producing porous material, and method for adjusting pore structure of porous material - Google Patents

Method for producing porous material, and method for adjusting pore structure of porous material Download PDF

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CN117487238A
CN117487238A CN202210883410.XA CN202210883410A CN117487238A CN 117487238 A CN117487238 A CN 117487238A CN 202210883410 A CN202210883410 A CN 202210883410A CN 117487238 A CN117487238 A CN 117487238A
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janus particles
porous material
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梁福鑫
蒋超
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Tsinghua University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/28Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/12Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polysiloxanes
    • C08F283/122Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polysiloxanes on to saturated polysiloxanes containing hydrolysable groups, e.g. alkoxy-, thio-, hydroxy-
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2201/00Foams characterised by the foaming process
    • C08J2201/04Foams characterised by the foaming process characterised by the elimination of a liquid or solid component, e.g. precipitation, leaching out, evaporation
    • C08J2201/05Elimination by evaporation or heat degradation of a liquid phase
    • C08J2201/0504Elimination by evaporation or heat degradation of a liquid phase the liquid phase being aqueous
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2205/00Foams characterised by their properties
    • C08J2205/04Foams characterised by their properties characterised by the foam pores
    • C08J2205/05Open cells, i.e. more than 50% of the pores are open
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2451/00Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
    • C08J2451/08Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The present invention relates to a method for producing a porous material, and a method for adjusting the pore structure of a porous material. The method for producing a porous material of the present invention comprises: a) Mixing a monomer composition comprising a lipophilic monomer and Janus particles, wherein the surface of the Janus particles is provided with a hydrophilic part and a hydrophobic part, and the hydrophilic part comprises polysiloxane with specific hydrophilic groups; b) Adding an aqueous medium to the mixture obtained in step a) and emulsifying under dynamic action to form an emulsified composition, wherein the monomer composition is as a continuous phase and the aqueous medium is as a dispersed phase; c) The emulsified composition is subjected to a polymerization reaction. The porous material of the present invention comprises a polymer base material and pores therein, wherein the Janus particles are contained at the inner wall of the pores, and the diameter of the pores is more than 1 μm. In addition, the conditioning method of the present invention is achieved by utilizing the above Janus particles in the preparation of the porous material.

Description

多孔材料的制造方法和多孔材料以及多孔材料的孔隙结构的 调节方法Method for manufacturing porous materials and methods of porous materials and pore structures of porous materials Adjustment method

技术领域Technical field

本发明涉及一种多孔材料的制造方法和多孔材料以及多孔材料的孔隙结构的调节方法。The present invention relates to a method for manufacturing a porous material and a method for adjusting the porous material and the pore structure of the porous material.

背景技术Background technique

多孔结构带来的力学、热学特性以及高比表面积均为多孔材料提供了广阔的应用场所,如在减震、吸声、隔热、催化、分离等领域均有聚合物多孔材料的应用。The mechanical and thermal properties and high specific surface area brought by the porous structure provide a broad range of applications for porous materials. For example, polymer porous materials are used in fields such as shock absorption, sound absorption, heat insulation, catalysis, and separation.

依据多孔材料致孔原理的不同,可以将多孔材料的制备方法大致分为:物理致孔(致孔剂相变成孔)、化学致孔(反应生成致孔剂)、模板法致孔(预先构制多孔模板)等。多孔材料的制备方法中,物理致孔与化学致孔制备速度快、制备量大,但对孔的结构通常缺乏精细调控,调控难度大。模板法致孔基于预先构置的模板,可以对孔结构进行多方面的精细调控,赋予了多孔材料以更丰富的性能与更广阔的应用。According to the different porogenic principles of porous materials, the preparation methods of porous materials can be roughly divided into: physical porogen (porogen phase into pores), chemical porogen (reaction to generate porogen), template method porogen (porogen in advance) Constructing porous templates), etc. Among the preparation methods of porous materials, physical pores and chemical pores are fast in preparation and have large preparation quantities. However, the pore structure usually lacks fine control and is difficult to control. Template-induced pores are based on pre-constructed templates, which can finely control the pore structure in many aspects, giving porous materials richer properties and broader applications.

对于聚合物多孔材料,高内相乳液模板法(又称浓乳液模板法)得到了广泛的关注。通常,高内相乳液一般指内相体积分数超过74%的乳液。然而,Menner等人也曾提出,应将可制得开孔材料的乳液模板(无论内相体积分数是多少)均归为“高内相乳液”。因此,本发明中,采用术语“高内相乳液模板法”或“高内相乳液法”来称呼用于制备多孔材料的乳液模板法,以与其它材料领域中所采用的乳液聚合或乳液模板法相区分。在高内相乳液法中,通过将连续相固定(如聚合等过程),再除去内部分散相,可以得到多孔材料。For polymeric porous materials, the high internal phase emulsion template method (also known as the concentrated emulsion template method) has received widespread attention. Generally, high internal phase emulsions generally refer to emulsions with an internal phase volume fraction exceeding 74%. However, Menner et al. also proposed that emulsion templates that can produce open-pore materials (regardless of the internal phase volume fraction) should be classified as "high internal phase emulsions". Therefore, in the present invention, the term "high internal phase emulsion template method" or "high internal phase emulsion method" is used to refer to the emulsion template method for preparing porous materials, so as to be different from the emulsion polymerization or emulsion template used in other materials fields. Dharma distinction. In the high internal phase emulsion method, porous materials can be obtained by fixing the continuous phase (such as polymerization and other processes) and then removing the internal dispersed phase.

为了得到稳定的高内相乳液,需要选用种类、用量合适的表面活性剂。通常可采用亲油性的小分子表面活性剂如司盘80(Span 80)等。然而,采用小分子表面活性剂的方法通常存在以下问题:(1)为了稳定乳液且获得良好的通孔率,表面活性剂的用量高,例如有时用量达到20wt%左右方可制得开孔率较高的多孔材料;(2)为除去表面活性剂需要引入复杂繁琐的洗涤过程,且难以彻底除去,而在另一些功能化应用场景中,表面活性剂虽然可以提供功能性位点,但却又存在着小分子易迁移、易流失的问题。In order to obtain a stable high internal phase emulsion, it is necessary to select the appropriate type and dosage of surfactants. Usually, lipophilic small molecule surfactants such as Span 80 can be used. However, the method of using small molecule surfactants usually has the following problems: (1) In order to stabilize the emulsion and obtain good porosity, the dosage of surfactant is high. For example, sometimes the dosage reaches about 20wt% to obtain the porosity. Higher porous materials; (2) A complex and cumbersome washing process is required to remove surfactants, and it is difficult to completely remove. In other functional application scenarios, although surfactants can provide functional sites, they There is also the problem that small molecules are easy to migrate and lose.

除小分子表面活性剂外,本领域中也有提出以表面性能均匀的纳米颗粒为乳液稳定剂制备油包水型高内相乳液的研究。得益于pickering效应,这些颗粒在吸附至水油界面后,具有高的界面脱附能,可以锚定于界面并因此稳定乳液。然而,由于这些颗粒层对内相液滴的保护作用,在制造具有通孔结构的材料时,通常难以形成良好的通孔结构,需要复配表面活性剂来提高通孔率。另外,具有嵌段结构两亲性聚合物或者具有更复杂拓扑结构的嵌段聚合物及其自组装胶体颗粒,在稳定高内相乳液领域里也得到了一定的关注。然而,基于嵌段共聚物的大分子乳化剂或自组装胶体颗粒的制造涉及复杂繁琐、条件苛刻的嵌段共聚过程,产率低,难于大规模推广。In addition to small molecule surfactants, research in this field has also been proposed on using nanoparticles with uniform surface properties as emulsion stabilizers to prepare water-in-oil high internal phase emulsions. Thanks to the pickering effect, these particles have high interfacial desorption energy after being adsorbed to the water-oil interface and can anchor to the interface and thus stabilize the emulsion. However, due to the protective effect of these particle layers on the internal phase droplets, when manufacturing materials with through-hole structures, it is usually difficult to form a good through-hole structure, and surfactants are required to increase the porosity. In addition, amphiphilic polymers with block structures or block polymers with more complex topological structures and their self-assembled colloidal particles have also received certain attention in the field of stable high internal phase emulsions. However, the manufacture of macromolecular emulsifiers or self-assembled colloidal particles based on block copolymers involves a complex, tedious, and demanding block copolymerization process with low yields and difficulty in large-scale promotion.

Janus颗粒作为一种新型的材料,因为其具有结构和性能上的独特性质所带来的广泛的应用前景而广受人们的关注。通常Janus颗粒具有结构、形貌或组成不同的两个分区,例如同时具有亲水部分和亲油性部分。这种性质使得Janus颗粒可以作为固体乳化剂使用。Janus particles, as a new type of material, have attracted widespread attention due to their unique structure and performance and their wide range of application prospects. Usually Janus particles have two partitions with different structures, morphologies or compositions, such as having both a hydrophilic part and a lipophilic part. This property allows Janus particles to be used as solid emulsifiers.

近期提出了通过分子内交联嵌段共聚物制备具有两亲性的蝌蚪状的Janus纳米粒子(由线性聚(甲基丙烯酸甲酯)“尾巴”和交联的聚(4-乙烯基吡啶)“头”组成),并以此作为高内相乳液稳定剂制得高内相乳液与多孔材料的研究,其孔结构在一定范围内可调(非专利文献1)。然而,该工作所用的Janus粒子由嵌段共聚物分子内交联制得,该方法目前尚不利于颗粒的规模化制备。Recently, it was proposed to prepare amphiphilic tadpole-like Janus nanoparticles (composed of linear poly(methyl methacrylate) “tails” and cross-linked poly(4-vinylpyridine) through intramolecular cross-linking of block copolymers). "head" composition), and use it as a stabilizer for high internal phase emulsion to prepare high internal phase emulsion and porous materials, the pore structure of which can be adjusted within a certain range (Non-patent Document 1). However, the Janus particles used in this work were made by intramolecular cross-linking of block copolymers, and this method is currently not conducive to large-scale preparation of particles.

另外,现有技术中还提出了制备雪人状的二氧化硅/线性聚苯乙烯Janus颗粒并将其二氧化硅的一端进行离子液体或者正辛烷基改性而获得的颗粒,进而使用其制备具有通孔结构的聚合物多孔材料(专利文献1和2)。In addition, it is also proposed in the prior art to prepare snowman-shaped silica/linear polystyrene Janus particles and modify one end of the silica with ionic liquid or n-octyl group to obtain the particles, and then use the particles to prepare Polymer porous material having a through-hole structure (Patent Documents 1 and 2).

然而,专利文献1中的正辛烷改性在于调节Janus颗粒的亲水亲油平衡,以在苯乙烯和二乙烯基苯作为多孔材料的形成单体时得到稳定的油包水型乳液,但却折损了Janus颗粒自身具有的亲水性基团,进而折损了良好界面活性。另外,正辛烷基改性而获得的颗粒的性能实际上更倾向于表面性能均匀的纳米颗粒,对于所得的聚合物多孔材料的孔隙结构的调整能力依然不足,尤其是通孔结构依然存在不良的情况。However, the n-octane modification in Patent Document 1 is to adjust the hydrophilic-lipophilic balance of Janus particles to obtain a stable water-in-oil emulsion when styrene and divinylbenzene are used as the forming monomers of the porous material, but However, the hydrophilic groups of the Janus particles themselves are damaged, thereby damaging the good interfacial activity. In addition, the performance of particles obtained by n-octane modification is actually more inclined to nanoparticles with uniform surface properties. The ability to adjust the pore structure of the obtained polymer porous material is still insufficient, especially the through-hole structure still has defects. Case.

另外,专利文献2中给出的离子液体修饰技术方案依赖于咪唑硅氧烷改性-卤代烷离子化两步过程,改性过程工艺复杂,尤其其第二步操作严重依赖卤代烷与咪唑基团的成盐过程,将产生腐蚀性游离卤离子,既不利于工业生产,又可能带来环境污染;此外离子液体改性基团具有易于成盐的特点,使得材料极易吸水,不利于实际应用。In addition, the ionic liquid modification technical solution given in Patent Document 2 relies on a two-step process of imidazole siloxane modification and haloalkyl ionization. The modification process is complex, especially the second step operation relies heavily on the interaction between haloalkyl and imidazole groups. The salt-forming process will produce corrosive free halide ions, which is not conducive to industrial production and may cause environmental pollution. In addition, the ionic liquid modified group has the characteristics of easy salt-forming, making the material extremely easy to absorb water, which is not conducive to practical applications.

此外,目前对于利用高内相乳液法所获得的多孔材料大多数多以苯乙烯类单体以及交联剂为连续相(例如专利文献1、2中所适用的单体种类非常局限,仅限于苯乙烯和二乙烯基苯的共聚),聚合后得到的连续相聚合物玻璃化转变温度高,质硬且脆,易粉化。然而,对于利用高内相乳液法来获得其它聚合物材料的可行性,现有技术中鲜有研究,这限制了高内相乳液法在工业上用于制备具有各种性能多孔材料的应用。In addition, most of the porous materials currently obtained by the high internal phase emulsion method use styrenic monomers and cross-linking agents as the continuous phase (for example, the types of applicable monomers in Patent Documents 1 and 2 are very limited, and are limited to (Copolymerization of styrene and divinylbenzene), the continuous phase polymer obtained after polymerization has a high glass transition temperature, is hard and brittle, and is easily pulverized. However, there is little research on the feasibility of using the high internal phase emulsion method to obtain other polymer materials in the existing technology, which limits the industrial application of the high internal phase emulsion method to prepare porous materials with various properties.

因此,现有技术中,对于能够容易地获得具有各种孔隙结构和可由各种聚合物材料制成并且可以提供丰富且稳定的功能性拓展位点的多孔材料,操作简单,易于工业推广的多孔材料的制造方法,依然存在需求。Therefore, in the existing technology, it is easy to obtain porous materials with various pore structures and can be made from various polymer materials and can provide abundant and stable functional expansion sites, which are simple to operate and easy to promote in industry. There is still a need for manufacturing methods of materials.

非专利文献non-patent literature

非专利文献1:Macrocellular polymer foams from water in oil highinternal phase emulsion stabilized solely by polymer Janus nanoparticles:preparation and their application as support for Pd catalyst,Fangyuan Yi等,RSC Adv.,2015,5,40227Non-patent document 1: Macrocellular polymer foams from water in oil highinternal phase emulsion stabilized solely by polymer Janus nanoparticles: preparation and their application as support for Pd catalyst, Fangyuan Yi et al., RSC Adv., 2015, 5, 40227

专利文献patent documents

专利文献1:CN106519099APatent document 1: CN106519099A

专利文献2:CN106496395APatent document 2: CN106496395A

发明内容Contents of the invention

发明要解决的问题Invent the problem to be solved

针对本领域上述存在的缺陷,本发明所要解决的技术问题在于提供一种能够通过高内相乳液法容易地以低成本获得孔隙结构可调、性能可调并且可提供丰富且稳定的功能性拓展位点的多孔材料,操作简单,环境友好性优异的多孔材料的制造方法。In view of the above-mentioned deficiencies in this field, the technical problem to be solved by the present invention is to provide a method that can easily obtain adjustable pore structure and performance at low cost through a high internal phase emulsion method and can provide rich and stable functional expansion. A method for manufacturing porous materials with simple operation and excellent environmental friendliness.

本发明所要解决的技术问题还在于提供一种孔隙结构可调、性能可调并且可提供丰富且稳定的功能性拓展位点的多孔材料。The technical problem to be solved by the present invention is to provide a porous material with adjustable pore structure and adjustable performance and which can provide abundant and stable functional expansion sites.

本发明所要解决的技术问题还在于提供一种能够在高内相乳液法中以成本容易地调节多孔材料的孔隙结构,操作简单,环境友好性优异的方法。The technical problem to be solved by the present invention is to provide a method that can easily adjust the pore structure of porous materials at low cost in a high internal phase emulsion method, is simple to operate, and has excellent environmental friendliness.

用于解决问题的方案solutions to problems

根据本发明发明人的潜心研究,发现通过以下技术方案的实施,能够解决上述技术问题:According to the intensive research of the inventor of the present invention, it is found that the above technical problems can be solved through the implementation of the following technical solutions:

[1].一种多孔材料的制造方法,其包括:[1]. A method of manufacturing porous materials, which includes:

a)混合包含亲油性单体的单体组合物和Janus颗粒,其中所述Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种;a) mixing a monomer composition including a lipophilic monomer and Janus particles, wherein the surface of the Janus particles is provided with a hydrophilic part and a hydrophobic part, and the hydrophilic part includes a polysiloxane having a hydrophilic group, The hydrophilic group is at least one selected from the group consisting of amino group, hydroxyl group, ether group, amide group, carboxyl group and its anhydride group, sulfonic acid group, sulfinic acid, phosphate group, phosphite group, and phosphine phosphate group;

b)向步骤a)中所得的混合物中添加水系介质并在动态作用下进行乳化,以形成乳化组合物,其中所述乳化组合物中,所述单体组合物作为连续相,所述水系介质作为分散相;b) Add an aqueous medium to the mixture obtained in step a) and emulsify it under dynamic action to form an emulsified composition, wherein in the emulsified composition, the monomer composition serves as a continuous phase, and the aqueous medium as a dispersed phase;

c)使所述乳化组合物进行聚合反应。c) subjecting the emulsified composition to polymerization reaction.

[2].根据[1]所述的制造方法,其中,步骤a)中,所述亲油性单体为选自苯乙烯系单体和(甲基)丙烯酸酯系单体中的至少一种。[2]. The manufacturing method according to [1], wherein in step a), the lipophilic monomer is at least one selected from the group consisting of styrenic monomers and (meth)acrylate monomers. .

[3].根据[1]或[2]所述的制造方法,其中,步骤a)中,所述Janus颗粒呈现雪人状,所述Janus颗粒的尺寸为250~1000nm;所述Janus颗粒中,所述疏水部分包含疏水性聚合物。[3]. The manufacturing method according to [1] or [2], wherein in step a), the Janus particles are in the shape of a snowman, and the size of the Janus particles is 250 to 1000 nm; among the Janus particles, The hydrophobic portion includes a hydrophobic polymer.

[4].根据[1]~[3]中任一项所述的制造方法,其中,步骤a)中,相对于所述单体组合物的总质量,所述Janus颗粒的用量为0.01~50质量%;步骤a)中,可以不使用除了所述Janus颗粒以外的表面活性剂。[4]. The manufacturing method according to any one of [1] to [3], wherein in step a), the amount of Janus particles is 0.01 to 0.01 based on the total mass of the monomer composition. 50% by mass; in step a), surfactants other than the Janus particles may not be used.

[5].根据[1]~[4]中任一项所述的制造方法,其中,步骤b)中,所述乳化组合物中,所述单体组合物的比例基于体积换算为10~95%。[5]. The manufacturing method according to any one of [1] to [4], wherein in step b), in the emulsified composition, the proportion of the monomer composition is 10 to 10 based on volume conversion. 95%.

[6].根据[1]~[5]中任一项所述的制造方法,其中,步骤b)中,分批地添加所述水系介质。[6]. The manufacturing method according to any one of [1] to [5], wherein in step b), the aqueous medium is added in batches.

[7].根据[6]所述的制造方法,其中,步骤b)中,两次所述添加之间的乳化时间为10秒~15分钟。[7]. The manufacturing method according to [6], wherein in step b), the emulsification time between two additions is 10 seconds to 15 minutes.

[8].根据[1]~[7]中任一项所述的制造方法,其中,步骤c)中,聚合温度为50~100℃,聚合时间为7~48小时。[8]. The manufacturing method according to any one of [1] to [7], wherein in step c), the polymerization temperature is 50 to 100°C and the polymerization time is 7 to 48 hours.

[9].一种多孔材料,其包括聚合物基材和分布于其中的孔穴,在孔穴内壁处包括Janus颗粒,所述Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种,孔穴直径为1μm以上。[9]. A porous material, which includes a polymer substrate and pores distributed therein. The inner wall of the pores includes Janus particles. The surface of the Janus particles is equipped with a hydrophilic part and a hydrophobic part. The hydrophilic part contains Polysiloxane with hydrophilic groups, the hydrophilic groups being selected from the group consisting of amino groups, hydroxyl groups, ether groups, amide groups, carboxyl groups and their anhydride groups, sulfonic acid groups, sulfinic acid, phosphate groups, sub-groups At least one of a phosphate group and a phosphine phosphate group has a pore diameter of 1 μm or more.

[10].根据[9]所述的多孔材料,其中,形成所述聚合物基材的单体为选自苯乙烯系单体和(甲基)丙烯酸酯系单体中的至少一种。[10]. The porous material according to [9], wherein the monomer forming the polymer base material is at least one selected from the group consisting of styrene-based monomers and (meth)acrylate-based monomers.

[11].根据[9]或[10]所述的多孔材料,其中,所述Janus颗粒呈现雪人状,所述Janus颗粒的尺寸为250~1000nm。[11]. The porous material according to [9] or [10], wherein the Janus particles are in the shape of a snowman, and the size of the Janus particles is 250 to 1000 nm.

[12].根据[9]~[11]中任一项所述的多孔材料,其中,所述多孔材料为具有开放泡孔结构,开放泡孔结构中的开孔度为0.1~30%,孔窗直径为1~500μm。[12]. The porous material according to any one of [9] to [11], wherein the porous material has an open cell structure, and the porosity in the open cell structure is 0.1 to 30%, The diameter of the hole window is 1~500μm.

[13].一种多孔材料的孔隙结构的调节方法,其包括:[13]. A method for adjusting the pore structure of porous materials, which includes:

a)混合包含亲油性单体的单体组合物和Janus颗粒,其中所述Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种,a) mixing a monomer composition including a lipophilic monomer and Janus particles, wherein the surface of the Janus particles is provided with a hydrophilic part and a hydrophobic part, and the hydrophilic part includes a polysiloxane having a hydrophilic group, The hydrophilic group is at least one selected from the group consisting of amino group, hydroxyl group, ether group, amide group, carboxyl group and its anhydride group, sulfonic acid group, sulfinic acid, phosphate group, phosphite group, and phosphine phosphate group,

b)在动态作用下向步骤a)中所得的混合物中添加水系介质并进行乳化,以形成乳化组合物,其中所述乳化组合物中,所述单体组合物作为连续相,所述水系介质作为分散相;b) Add an aqueous medium to the mixture obtained in step a) under dynamic action and emulsify it to form an emulsified composition, wherein in the emulsified composition, the monomer composition serves as a continuous phase, and the aqueous medium as a dispersed phase;

c)使所述乳化组合物进行聚合反应。c) subjecting the emulsified composition to polymerization reaction.

发明的效果Effect of the invention

通过以上技术方案的实施,本发明能够获得以下技术效果:Through the implementation of the above technical solutions, the present invention can obtain the following technical effects:

(1)本发明的多孔材料的制造方法基于高内相乳液模板法使用具有良好结构、性能分区的Janus颗粒作为固体乳化剂。该Janus颗粒具有亲水部分和疏水部分且亲水部分包含具有特定亲水性基团的聚硅氧烷。(1) The manufacturing method of porous materials of the present invention is based on the high internal phase emulsion template method and uses Janus particles with good structure and performance partitioning as solid emulsifiers. The Janus particles have a hydrophilic part and a hydrophobic part, and the hydrophilic part includes polysiloxane with specific hydrophilic groups.

通过本发明的亲水性基团的设计,可以以更小的成本且更简便地进行亲水亲油平衡的调节,因而即使对于不同种类的单体组合物(油相),也可稳定锚定于水油界面,界面脱附能大,能够有效稳定油包水型高内相乳液,并且可以提供孔隙结构的精细调控。因此,本发明的制造方法能够容易地以低成本调节所得的多孔材料的孔隙结构和性能,且具有环境友好性。Through the design of the hydrophilic group of the present invention, the hydrophilic-lipophilic balance can be adjusted more easily and at a lower cost, so the anchor can be stabilized even for different types of monomer compositions (oil phases). Located at the water-oil interface, it has large interfacial desorption energy, can effectively stabilize water-in-oil high internal phase emulsions, and can provide fine control of pore structure. Therefore, the manufacturing method of the present invention can easily adjust the pore structure and properties of the resulting porous material at low cost, and is environmentally friendly.

同时,由于Janus颗粒在连续相聚合后可以牢固锚定于界面,因此,通过本发明的亲水性基团的设计,可以引入功能性的基团,便于Janus颗粒锚定界面的多孔材料的功能化拓展,所得的多孔材料可以具有丰富且稳定的功能性拓展位点,使其成为更多应用的基础平台。At the same time, since Janus particles can be firmly anchored to the interface after continuous phase polymerization, through the design of the hydrophilic group of the present invention, functional groups can be introduced to facilitate the function of the Janus particles anchoring the porous material at the interface. Chemical expansion, the resulting porous material can have abundant and stable functional expansion sites, making it a basic platform for more applications.

而且,本发明的制造体系简单,后处理便捷,可避免大量小分子表面活性剂的使用(甚至可以避免使用小分子表面活性剂)与后续洗除,从而实现环境友好性并节约成本。Moreover, the present invention has a simple manufacturing system and convenient post-processing, which can avoid the use of a large amount of small molecule surfactants (even the use of small molecule surfactants) and subsequent washing, thereby achieving environmental friendliness and cost savings.

(2)通过调整上述特定Janus颗粒用量、连续相交联度、内相体积分数等,本发明能够获得孔隙结构可调、性能可调、并且可以提供丰富且稳定的功能性拓展位点的多孔材料。(2) By adjusting the above-mentioned specific Janus particle dosage, continuous phase cross-linking degree, internal phase volume fraction, etc., the present invention can obtain porous materials with adjustable pore structure and adjustable performance, and can provide abundant and stable functional expansion sites. .

(3)通过在高内相乳液模板法中使用具有良好结构、性能分区的上述特定Janus颗粒作为固体乳化剂,即使对于不同种类的单体组合物(油相),也可以有效地调节所得的多孔材料的孔隙结构。(3) By using the above-mentioned specific Janus particles with good structure and performance partitioning as solid emulsifiers in the high internal phase emulsion template method, the obtained can be effectively adjusted even for different kinds of monomer compositions (oil phases). The pore structure of porous materials.

附图说明Description of the drawings

图1为示出本发明的通过高内相乳液法来获得多孔材料的过程以及多孔材料的孔隙结构的示意图,其中a)示意地示出乳化组合物的构成,b)示意地示出所得多孔材料的构成,c)示出本发明的实施例1中所得的多孔材料的扫描电子显微镜照片。Figure 1 is a schematic diagram showing the process of obtaining porous materials through the high internal phase emulsion method of the present invention and the pore structure of the porous materials, in which a) schematically shows the composition of the emulsified composition, and b) schematically shows the obtained porous material. Material composition, c) shows a scanning electron microscope photograph of the porous material obtained in Example 1 of the present invention.

图2为示例性地示出实施例中所采用的Janus颗粒的扫描电子显微镜照片。FIG. 2 is a scanning electron microscope photograph illustrating Janus particles used in the Examples.

图3为示出本发明的实施例1中所得的多孔材料以及其扫描电子显微镜照片。FIG. 3 shows the porous material obtained in Example 1 of the present invention and its scanning electron micrograph.

具体实施方式Detailed ways

以下,针对本发明的内容进行详细说明。以下所记载的技术特征的说明基于本发明的代表性的实施方案、具体实例而进行,但本发明不限定于这些实施方案、具体实例。需要说明的是:The content of the present invention will be described in detail below. The technical features described below will be described based on representative embodiments and specific examples of the present invention, but the present invention is not limited to these embodiments and specific examples. It should be noted:

本说明书中,术语“Janus颗粒”是指本领域中广义上的Janus颗粒,即不仅可以是结构形貌上不对称(各向异性)的颗粒,也可以是组成性质上不对称的颗粒,或者兼具二者。In this specification, the term "Janus particles" refers to Janus particles in a broad sense in this field, that is, they can not only be particles with asymmetrical structure and morphology (anisotropy), but also particles with asymmetrical composition and properties, or A little bit of both.

本说明书中,所使用的“(甲基)丙烯酸酯”包括“甲基丙烯酸酯”以及“丙烯酸酯”的含义;所使用的“(甲基)丙烯酸”包括“甲基丙烯酸”以及“丙烯酸”的含义;所使用的“(甲基)丙烯酰胺”包括“甲基丙烯酰胺”以及“丙烯酰胺”的含义。In this specification, the term “(meth)acrylate” includes “methacrylate” and “acrylate”; the term “(meth)acrylic acid” includes “methacrylic acid” and “acrylic acid”. The meaning of "(meth)acrylamide" used includes the meanings of "methacrylamide" and "acrylamide".

本说明书中,使用“数值A~数值B”表示的数值范围是指包含端点数值A、B的范围。In this specification, the numerical range represented by "numeric value A to numerical value B" refers to the range including the endpoint values A and B.

本说明书中,使用“以上”或“以下”表示的数值范围是指包含本数的数值范围。In this specification, the numerical range expressed using "above" or "below" refers to the numerical range including the current number.

本说明书中,使用“可以”表示的含义包括了进行某种处理以及不进行某种处理两方面的含义。In this specification, the meaning of "can" includes both the meaning of performing certain processing and the meaning of not performing certain processing.

本说明书中,使用“任选”或“任选的”表示某些物质、组分、执行步骤、施加条件等因素使用或者不使用。In this specification, the use of "optional" or "optional" indicates the use or non-use of certain substances, components, execution steps, applied conditions and other factors.

本说明书中,所使用的单位名称均为国际标准单位名称,并且如果没有特别声明,所使用的“%”均表示重量或质量百分含量。In this specification, the unit names used are all international standard unit names, and unless otherwise stated, the "%" used indicates weight or mass percentage.

本说明书中,所使用的“粒径”如果没有特别声明,均指“平均粒径”,可以通过商用粒度仪或者电子扫描显微镜进行测量。In this specification, unless otherwise stated, the "particle size" used refers to the "average particle size", which can be measured by a commercial particle size analyzer or an electron scanning microscope.

本说明书中,所使用的“孔隙”是指在多孔材料中全部的空孔结构的总称,并且包括“孔穴”和“孔窗”。In this specification, the "pore" used refers to the general term for all pore structures in porous materials, and includes "cavities" and "pore windows".

本说明书中,所使用的“孔穴”是指在多孔材料中,由乳液模板中的内相液滴经过除去后得到的孔隙。In this specification, the "pores" used refer to the pores in porous materials obtained by removing the internal phase droplets in the emulsion template.

本说明书中,所使用的“孔窗”是指在多孔材料的开放泡孔结构中,实现孔穴直径连同的圆形窗口。In this specification, the "pore window" used refers to a circular window that realizes the hole diameter in the open cell structure of the porous material.

本说明书中,所提及的“一些具体/优选的实施方案”、“另一些具体/优选的实施方案”、“实施方案”等是指所描述的与该实施方案有关的特定要素(例如,特征、结构、性质和/或特性)包括在此处所述的至少一种实施方案中,并且可存在于其它实施方案中或者可不存在于其它实施方案中。另外,应理解,所述要素可以任何合适的方式组合在各种实施方案中。In this specification, references to "some specific/preferred embodiments", "other specific/preferred embodiments", "implementations", etc. refer to the specific elements described related to the embodiment (for example, Features, structures, properties and/or characteristics) are included in at least one embodiment described herein and may or may not be present in other embodiments. Additionally, it is to be understood that the described elements may be combined in various embodiments in any suitable manner.

<<多孔材料的制造方法>><<Manufacturing method of porous materials>>

本发明的多孔材料的制造方法包括:a)混合包含亲油性单体的单体组合物和Janus颗粒,其中所述Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种;b)在动态作用下向步骤a)中所得的混合物中添加水系介质并进行乳化,以形成乳化组合物,其中所述乳化组合物中,所述单体组合物作为连续相,所述水系介质作为分散相;c)使所述乳化组合物进行聚合反应。The manufacturing method of the porous material of the present invention includes: a) mixing a monomer composition containing a lipophilic monomer and Janus particles, wherein the surface of the Janus particles is equipped with a hydrophilic part and a hydrophobic part, and the hydrophilic part contains a hydrophilic part. Polysiloxane with water-based group, the hydrophilic group is selected from amino group, hydroxyl group, ether group, amide group, carboxyl group and its anhydride group, sulfonic acid group, sulfinic acid, phosphoric acid group, phosphite group , at least one of phosphine phosphate groups; b) add an aqueous medium to the mixture obtained in step a) under dynamic action and emulsify to form an emulsified composition, wherein in the emulsified composition, the monomer The composition serves as a continuous phase, and the aqueous medium serves as a dispersed phase; c) polymerizing the emulsified composition.

本发明的多孔材料的制造方法基于高内相乳液聚合法来进行。通过采用本发明的多孔材料的制造方法,能够容易地以低成本获得孔隙结构可调、性能可调并且可提供丰富且稳定的功能性拓展位点的多孔材料,操作简单,环境友好性优异。The manufacturing method of the porous material of the present invention is based on the high internal phase emulsion polymerization method. By adopting the manufacturing method of the porous material of the present invention, a porous material with adjustable pore structure and adjustable performance, which can provide abundant and stable functional expansion sites, is easy to operate and has excellent environmental friendliness at low cost.

本发明中,术语“孔隙结构可调”意味着:所得的多孔材料的孔隙可以为仅具有封闭泡孔结构(有时也称为独立泡孔结构)、仅具有开放泡孔结构(有时也称为通孔结构)、或者具有半开放半封闭泡孔结构(其中封闭泡孔结构和开放泡孔结构混合的泡孔结构),且孔穴直径(存在时,还有开孔度以及孔窗直径等)可以任意调整。In the present invention, the term "pore structure is adjustable" means that the pores of the obtained porous material can have only a closed cell structure (sometimes also called an independent cell structure) or only an open cell structure (sometimes also called an independent cell structure). through-cell structure), or has a semi-open and semi-closed cell structure (a cell structure in which a closed cell structure and an open cell structure are mixed), and the hole diameter (when present, the opening degree and the hole window diameter, etc.) Can be adjusted at will.

在一些优选的实施方案中,所得的多孔结构的孔穴直径可以达到≥1μm,优选地为≥5μm,更优选地为10~2000μm,又更优选地为20~1500μm。In some preferred embodiments, the pore diameter of the resulting porous structure can reach ≥1 μm, preferably ≥5 μm, more preferably 10-2000 μm, and more preferably 20-1500 μm.

另外,在一些优选的实施方案中,多孔材料具有开放泡孔结构。在一些更优选的实施方案中,多孔材料的开放泡孔结构中的开孔度优选地为0.1~30%,更优选地为0.2~10%。在另一些更优选的实施方案中,多孔材料的开放泡孔结构中的孔窗直径优选地为1~500μm,更优选地为5~200μm。Additionally, in some preferred embodiments, the porous material has an open cell structure. In some more preferred embodiments, the openness of the open cell structure of the porous material is preferably from 0.1 to 30%, more preferably from 0.2 to 10%. In other more preferred embodiments, the diameter of the pore windows in the open cell structure of the porous material is preferably 1 to 500 μm, more preferably 5 to 200 μm.

多孔结构的孔穴直径、孔窗直径、开孔度如后述的实施例中所计算。The hole diameter, pore window diameter, and opening degree of the porous structure are calculated as in the examples described below.

以下将会详细描述上述各步骤。Each of the above steps will be described in detail below.

<步骤a)><Step a)>

在本步骤中,混合包含亲油性单体的单体组合物和Janus颗粒,其中所述Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种。In this step, a monomer composition including a lipophilic monomer and Janus particles are mixed, wherein the surface of the Janus particles is equipped with a hydrophilic part and a hydrophobic part, and the hydrophilic part includes polysilica having a hydrophilic group. Oxane, the hydrophilic group is at least one selected from the group consisting of amino group, hydroxyl group, ether group, amide group, carboxyl group and its anhydride group, sulfonic acid group, sulfinic acid, phosphate group, phosphite group, and phosphine phosphate group. A sort of.

在一些优选的实施方案中,相对于单体组合物的总质量,Janus颗粒的用量优选地为0.01~50质量%,更优选地为1~30质量%,又更优选地为2~20质量%。In some preferred embodiments, relative to the total mass of the monomer composition, the amount of Janus particles is preferably 0.01 to 50 mass%, more preferably 1 to 30 mass%, and more preferably 2 to 20 mass% %.

本步骤中,对于单体组合物和Janus颗粒的混合方法没有特别限制,可以根据需要在混合过程中施加搅拌、振荡、涡旋、超声波等。In this step, there is no particular restriction on the mixing method of the monomer composition and Janus particles. Stirring, shaking, vortexing, ultrasonic waves, etc. can be applied during the mixing process as needed.

(单体组合物)(monomer composition)

本发明的单体组合物用于在高内相乳液法中形成连续相,并且用于形成多孔材料的聚合物基质。The monomer compositions of the present invention are used to form the continuous phase in high internal phase emulsion processes and to form the polymer matrix of porous materials.

由于本发明采用Janus颗粒作为高内相乳液聚合中的固体乳化剂,所以只要包含亲油性单体的单体组合物能够在水系介质中形成作为油相的连续相并进行乳液聚合,则对于单体组合物的具体组成没有特别限制。Since the present invention uses Janus particles as the solid emulsifier in high internal phase emulsion polymerization, as long as the monomer composition containing the lipophilic monomer can form a continuous phase as an oil phase in the aqueous medium and perform emulsion polymerization, then for the monomer composition The specific composition of the body composition is not particularly limited.

在一些具体的实施方案中,本发明的单体组合物可仅包含具有一个聚合性基团的单体,即由本发明的单体组合物形成的多孔材料的聚合物基质是线型的。在另一些具体的实施方案中,本发明的单体组合物可包含具有两个以上的聚合性基团的单体(有时也称为交联性单体),即由本发明的单体组合物形成的多孔材料的聚合物基质是交联的。In some specific embodiments, the monomer composition of the present invention may comprise only monomers having one polymerizable group, that is, the polymer matrix of the porous material formed from the monomer composition of the present invention is linear. In other specific embodiments, the monomer composition of the present invention may include monomers with two or more polymerizable groups (sometimes also referred to as cross-linking monomers), that is, the monomer composition of the present invention The polymer matrix of the resulting porous material is cross-linked.

在一些优选的实施方案中,从更容易地获得本发明的多孔材料的观点出发,本发明的单体组合物中所包含的亲油性单体为选自苯乙烯系单体、(甲基)丙烯酸酯系单体、烯烃系单体、乙烯基醚系单体、乙烯基酯系单体、缩醛系单体中的至少一种。在一些更优选的实施方案中,从进一步更容易地获得本发明的多孔材料的观点出发,亲油性单体为选自苯乙烯系单体和(甲基)丙烯酸酯系单体中的至少一种。In some preferred embodiments, from the perspective of obtaining the porous material of the present invention more easily, the lipophilic monomer contained in the monomer composition of the present invention is selected from the group consisting of styrenic monomers, (methyl) At least one kind selected from the group consisting of acrylate monomers, olefin monomers, vinyl ether monomers, vinyl ester monomers, and acetal monomers. In some more preferred embodiments, from the viewpoint of further obtaining the porous material of the present invention more easily, the lipophilic monomer is at least one selected from the group consisting of styrenic monomers and (meth)acrylate monomers. kind.

苯乙烯系单体的实例包括而不限于,具有一个乙烯基的苯乙烯系单体,例如,苯乙烯、α-甲基苯乙烯、邻甲基苯乙烯、间甲基苯乙烯、对甲基苯乙烯、乙基苯乙烯等;具有两个以上乙烯基的苯乙烯系单体,例如二乙烯基苯、间三乙烯基苯等。这些单体可以单独地或以两种以上的组合使用。Examples of styrenic monomers include, but are not limited to, styrenic monomers having one vinyl group, such as styrene, α-methylstyrene, o-methylstyrene, m-methylstyrene, p-methylstyrene Styrene, ethylstyrene, etc.; styrenic monomers with two or more vinyl groups, such as divinylbenzene, m-trivinylbenzene, etc. These monomers can be used alone or in combination of two or more.

(甲基)丙烯酸酯系单体的实例包括而不限于,具有一个(甲基)丙烯酸酯基的(甲基)丙烯酸酯系单体,例如,(甲基)丙烯酸烷基酯(优选地具有C1~18的烷基,更优选地具有C1~12的烷基,如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸异丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸环己酯等)、(甲基)丙烯酸羟基烷基酯(优选地具有C1~18的羟基烷基,更优选地具有C1~12的羟基烷基,如(甲基)丙烯酸羟甲酯、(甲基)丙烯酸羟乙酯、(甲基)丙烯酸羟丙酯、(甲基)丙烯酸羟丁酯、(甲基)丙烯酸叔丁酯等)、具有环氧基的(甲基)丙烯酸酯(如(甲基)丙烯酸缩水甘油酯);具有两个以上的(甲基)丙烯酸酯基的(甲基)丙烯酸酯系单体,例如,二(甲基)丙烯酸酯系单体(如二(甲基)丙烯酸乙二醇酯、二(甲基)丙烯酸丙二醇酯、二(甲基)丙烯酸丁二醇酯等)、三(甲基)丙烯酸酯系单体(如三(甲基)丙烯酸甘油酯、三羟甲基丙烷三(甲基)丙烯酸酯)等、四(甲基)丙烯酸酯系单体(如四(甲基)丙烯酸季戊四醇酯)、五(甲基)丙烯酸酯系单体(如五(甲基)丙烯酸二季戊四醇酯)、六(甲基)丙烯酸酯系单体(如六(甲基)丙烯酸二季戊四醇酯)等。这些单体可以单独地或以两种以上的组合使用。Examples of (meth)acrylate monomers include, but are not limited to, (meth)acrylate monomers having one (meth)acrylate group, for example, alkyl (meth)acrylate (preferably having Alkyl groups with C1 to 18, more preferably alkyl groups with C1 to 12, such as methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, iso(meth)acrylate Propyl ester, n-butyl (meth)acrylate, tert-butyl (meth)acrylate, amyl (meth)acrylate, n-hexyl (meth)acrylate, cyclohexyl (meth)acrylate, etc.), (meth)acrylate base) hydroxyalkyl acrylate (preferably having a hydroxyalkyl group of C1 to 18, more preferably having a hydroxyalkyl group of C1 to 12, such as hydroxymethyl (meth)acrylate, hydroxyethyl (meth)acrylate, (Hydroxypropyl (meth)acrylate, hydroxybutyl (meth)acrylate, tert-butyl (meth)acrylate, etc.), (meth)acrylates with epoxy groups (such as glycidyl (meth)acrylate ); (meth)acrylate monomers with two or more (meth)acrylate groups, for example, di(meth)acrylate monomers (such as ethylene glycol di(meth)acrylate, Propylene glycol di(meth)acrylate, butylene glycol di(meth)acrylate, etc.), tri(meth)acrylate monomers (such as glyceryl tri(meth)acrylate, trimethylolpropane tri(meth)acrylate, etc.) Methacrylate), etc., tetra(meth)acrylate monomers (such as pentaerythritol tetra(meth)acrylate), penta(meth)acrylate monomers (such as dipentaerythritol penta(meth)acrylate) ester), hexa(meth)acrylate monomers (such as dipentaerythritol hexa(meth)acrylate), etc. These monomers can be used alone or in combination of two or more.

在不损害本发明的效果的范围内,本发明的单体组合物可包含亲水性单体,亲水性单体的实例包括而不限于(甲基)丙烯酸、(甲基)丙烯酰胺、乙烯基醇系单体、吡咯烷酮系单体等。Within the scope that does not impair the effects of the present invention, the monomer composition of the present invention may include hydrophilic monomers. Examples of hydrophilic monomers include but are not limited to (meth)acrylic acid, (meth)acrylamide, Vinyl alcohol-based monomers, pyrrolidone-based monomers, etc.

在一些优选的实施方案中,单体组合物中,相对于全部单体的总质量,亲油性单体的含量优选地为50质量%以上,更优选地为60质量%以上,又更优选地为70质量%以上,还更优选地为80质量%以上,进一步优选地为90质量%以上。在另一些优选的实施方案中,单体组合物中,相对于全部单体的总质量,亲水性单体的含量优选地为50质量%以下,更优选地为40质量%以下,又更优选地为30质量%以下,还更优选地为20质量%以下,进一步优选地为10质量%以下。In some preferred embodiments, in the monomer composition, relative to the total mass of all monomers, the content of the lipophilic monomer is preferably 50 mass% or more, more preferably 60 mass% or more, and still more preferably It is 70 mass % or more, more preferably 80 mass % or more, still more preferably 90 mass % or more. In other preferred embodiments, in the monomer composition, relative to the total mass of all monomers, the content of the hydrophilic monomer is preferably 50 mass% or less, more preferably 40 mass% or less, and still more It is preferably 30 mass% or less, still more preferably 20 mass% or less, still more preferably 10 mass% or less.

此外,本发明的单体组合物还可以按需要任选地包含各种添加剂,例如引发剂、链转移剂、油溶性溶剂(可用于促进单体之间的相互溶解)等。In addition, the monomer composition of the present invention may optionally contain various additives as needed, such as initiators, chain transfer agents, oil-soluble solvents (which can be used to promote mutual dissolution between monomers), etc.

在一些优选的实施方案中,从更容易地进行聚合反应的观点出发,本发明的单体组合物包含引发剂。对于引发剂的具体种类没有特别限制,但引发剂可以为选自过氧化二苯甲酰、过氧化十二酰、过氧化叔戊酸叔丁酯、过氧化二碳酸二异丙酯、过氧化二异丙苯、偶氮二异丁腈、偶氮二异庚腈中的至少一种。In some preferred embodiments, the monomer composition of the present invention includes an initiator from the viewpoint of conducting the polymerization reaction more easily. There is no particular restriction on the specific type of initiator, but the initiator can be selected from the group consisting of dibenzoyl peroxide, dodecanoyl peroxide, tert-butyl peroxide tert-valerate, diisopropyl peroxydicarbonate, peroxy At least one of dicumylbenzene, azobisisobutyronitrile, and azobisisoheptanitrile.

在一些优选的实施方案中,相对于单体组合物中所包含的全部单体的总质量,引发剂的含量优选地为0.5~5质量%。In some preferred embodiments, the content of the initiator is preferably 0.5 to 5% by mass relative to the total mass of all monomers contained in the monomer composition.

(Janus颗粒)(Janus granules)

本发明的Janus颗粒的表面具备亲水部分和疏水部分,即颗粒表面的一部分具有亲水性且该亲水性至少由亲水部分所包含的聚硅氧烷的亲水性基团显示出,另一部分具有疏水性。The surface of the Janus particles of the present invention has a hydrophilic part and a hydrophobic part, that is, a part of the particle surface is hydrophilic and the hydrophilicity is shown by at least the hydrophilic group of the polysiloxane contained in the hydrophilic part, The other part is hydrophobic.

此处,亲水部分包含具有亲水性基团的聚硅氧烷,亲水性基团为选自氨基、羟基(硅羟基、醇羟基、酚羟基等)、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种。Here, the hydrophilic part includes polysiloxane having a hydrophilic group, and the hydrophilic group is selected from the group consisting of amino group, hydroxyl group (silicone hydroxyl group, alcoholic hydroxyl group, phenolic hydroxyl group, etc.), ether group, amide group, carboxyl group, and It contains at least one of acid anhydride group, sulfonic acid group, sulfinic acid group, phosphate group, phosphite group and phosphine phosphate group.

只要其表面具备亲水部分和疏水部分且亲水部分包含具有上述亲水性基团的聚硅氧烷,对于本发明的Janus颗粒的具体化学组成没有特别限制,可以根据单体组合物的组成和乳液聚合中两相的比例等因素进行调节。As long as its surface is equipped with a hydrophilic part and a hydrophobic part and the hydrophilic part contains a polysiloxane with the above-mentioned hydrophilic group, there is no particular restriction on the specific chemical composition of the Janus particles of the present invention. It can be based on the composition of the monomer composition. and the ratio of the two phases in emulsion polymerization and other factors.

本发明的Janus颗粒的亲水部分的聚硅氧烷所具有的亲水性基团的来源没有特别限制,可以为聚硅氧烷本身具有的亲水性基团,也可以为对聚硅氧烷进行改性而获得的亲水性基团。The source of the hydrophilic group of the polysiloxane in the hydrophilic part of the Janus particles of the present invention is not particularly limited. It can be the hydrophilic group of the polysiloxane itself, or it can be the hydrophilic group of the polysiloxane. A hydrophilic group obtained by modifying alkane.

另外,在一些情况下,从进一步节约成本且进一步提高环境友好性的观点出发,本发明的Janus颗粒的亲水部分所包含的聚硅氧烷的亲水性基团甚至可以优选地仅为羟基(例如硅羟基)。In addition, in some cases, from the viewpoint of further saving costs and further improving environmental friendliness, the hydrophilic group of the polysiloxane contained in the hydrophilic part of the Janus particles of the present invention may even preferably be only hydroxyl groups. (e.g. silanol).

另外,除了上述聚硅氧烷以外,本发明的Janus颗粒的亲水部分还可以包含其它聚合物、无机物质或二者。构成该其它聚合物的形成单体实例包括而不限于丙烯酸系单体、吡咯烷酮系单体、丙烯酰胺系单体、(聚)乙二醇系单体、(聚)丙二醇系单体、硅氧烷系单体等。这些单体可单独地使用,或以两种以上的组合使用。无机物质的实例包括而不限于二氧化硅、二氧化钛、氧化铝等。这些无机物质可单独地使用,或以两种以上的组合使用。In addition, in addition to the above-mentioned polysiloxanes, the hydrophilic portion of the Janus particles of the present invention may also contain other polymers, inorganic substances, or both. Examples of monomers that constitute the other polymers include, but are not limited to, acrylic monomers, pyrrolidone monomers, acrylamide monomers, (poly)ethylene glycol monomers, (poly)propylene glycol monomers, silicone Alkane monomers, etc. These monomers can be used alone or in combination of two or more. Examples of inorganic substances include, but are not limited to, silica, titanium dioxide, alumina, and the like. These inorganic substances can be used individually or in combination of two or more.

在一些优选的实施方案中,本发明的Janus颗粒的亲水部分优选地仅包含具有上述亲水性基团的聚硅氧烷。In some preferred embodiments, the hydrophilic portion of the Janus particles of the present invention preferably contains only polysiloxanes having the hydrophilic groups described above.

本发明的Janus颗粒的疏水部分优选地包括疏水性聚合物。本发明中对于构成疏水部分的疏水性聚合物的具体组成没有特别限制,疏水性聚合物可以任意地为树脂(热塑性或热固性)或弹性体(热塑性或热固性)。此处,树脂是指在室温下不展示橡胶状弹性的高分子化合物;弹性体是指在室温下展示橡胶状弹性的高分子化合物。The hydrophobic portion of the Janus particles of the present invention preferably includes a hydrophobic polymer. In the present invention, the specific composition of the hydrophobic polymer constituting the hydrophobic part is not particularly limited. The hydrophobic polymer can be any resin (thermoplastic or thermosetting) or elastomer (thermoplastic or thermosetting). Here, resin refers to a polymer compound that does not exhibit rubber-like elasticity at room temperature; elastomer refers to a polymer compound that exhibits rubber-like elasticity at room temperature.

在一些具体的实施方案中,在此情况下,作为疏水性聚合物的树脂的形成单体的实例包括而不限于苯乙烯系单体(单官能以及二官能以上)、(甲基)丙烯酸酯系单体(单官能以及二官能以上)、乙烯基酯系单体(单官能以及二官能以上)、硅烷系单体、硅氧烷系单体、烯烃系单体、缩醛系单体等。这些单体可单独地使用,或以两种以上的组合使用。在一些更优选的实施方案中,作为疏水性聚合物的树脂优选地为选自苯乙烯系树脂和(甲基)丙烯酸酯系树脂中的至少一种。In some specific embodiments, in this case, examples of monomers forming the resin of the hydrophobic polymer include, but are not limited to, styrenic monomers (monofunctional and difunctional or above), (meth)acrylates Monomers (monofunctional and difunctional or more), vinyl ester monomers (monofunctional or more than difunctional), silane monomers, siloxane monomers, olefin monomers, acetal monomers, etc. . These monomers can be used alone or in combination of two or more. In some more preferred embodiments, the resin as the hydrophobic polymer is preferably at least one selected from the group consisting of styrenic resins and (meth)acrylate resins.

在另一些具体的实施方案中,作为疏水性聚合物的弹性体的实例包括而不限于聚酰胺系聚合物、聚氨酯系聚合物、聚酯系聚合物、聚异戊二烯橡胶(天然来源或人工合成来源)、氯丁橡胶、丁基橡胶、顺丁橡胶、丁腈橡胶、硅橡胶、苯乙烯系共聚物(例如,苯乙烯/共轭二烯系共聚物,例如,苯乙烯/丁二烯共聚物、苯乙烯/丁二烯/苯乙烯共聚物、苯乙烯/异戊二烯共聚物、苯乙烯/异戊二烯/苯乙烯共聚物、苯乙烯/丁二烯/异戊二烯共聚物、苯乙烯/丁二烯/异戊二烯/苯乙烯共聚物、苯乙烯/丁二烯/乙烯/苯乙烯共聚物、苯乙烯/丁二烯/丙烯/苯乙烯共聚物等;苯乙烯/烯烃系共聚物,例如,苯乙烯/己烯/丁烯/苯乙烯共聚物、苯乙烯/乙烯/丙烯/苯乙烯共聚物、苯乙烯/乙烯/丁烯/苯乙烯共聚物等;等)、(甲基)丙烯酸酯系聚合物。这些单体可单独地使用,或以两种以上的组合使用。在一些更优选的实施方案中,作为疏水性聚合物的弹性体更优选地为选自聚异戊二烯橡胶、氯丁橡胶、丁基橡胶、顺丁橡胶、丁腈橡胶、苯乙烯系聚合物和(甲基)丙烯酸酯系聚合物中的至少一种。In other specific embodiments, examples of elastomers that are hydrophobic polymers include, but are not limited to, polyamide-based polymers, polyurethane-based polymers, polyester-based polymers, polyisoprene rubber (natural sources or synthetic sources), chloroprene rubber, butyl rubber, butadiene rubber, nitrile rubber, silicone rubber, styrenic copolymers (for example, styrene/conjugated diene copolymers, for example, styrene/butadiene ethylene copolymer, styrene/butadiene/styrene copolymer, styrene/isoprene copolymer, styrene/isoprene/styrene copolymer, styrene/butadiene/isoprene copolymer Copolymer, styrene/butadiene/isoprene/styrene copolymer, styrene/butadiene/ethylene/styrene copolymer, styrene/butadiene/propylene/styrene copolymer, etc.; styrene Ethylene/olefin copolymers, such as styrene/hexene/butylene/styrene copolymer, styrene/ethylene/propylene/styrene copolymer, styrene/ethylene/butylene/styrene copolymer, etc.; etc. ), (meth)acrylate polymer. These monomers can be used alone or in combination of two or more. In some more preferred embodiments, the elastomer as the hydrophobic polymer is more preferably selected from the group consisting of polyisoprene rubber, chloroprene rubber, butyl rubber, butadiene rubber, nitrile rubber, styrenic polymers At least one of polymers and (meth)acrylate polymers.

在另一些优选的实施方案中,本发明的Janus颗粒的疏水部分优选地是交联的。In other preferred embodiments, the hydrophobic portions of the Janus particles of the present invention are preferably cross-linked.

在一些特别优选的实施方案中,本发明的Janus颗粒的整个颗粒分为上述亲水部分和上述疏水部分。In some particularly preferred embodiments, the entire particle of the Janus particles of the present invention is divided into the above-mentioned hydrophilic part and the above-mentioned hydrophobic part.

此外,本发明的Janus颗粒的疏水部分根据需要可以为中空的、多孔的、或实心的。In addition, the hydrophobic part of the Janus particles of the present invention can be hollow, porous, or solid as needed.

本发明中,对本发明的Janus颗粒的结构形貌没有特别限制,例如,本发明的Janus颗粒可以具有球状、棒状、蝶状、蘑菇状、子弹状、锥状、圆柱状、碟状、汉堡状、哑铃状、链状、半树莓状、树莓状、或雪人状等形状,并且可以根据单体组合物的组成和乳液聚合中两相的比例等因素而适当选择。从更好地实现本发明的技术效果的观点来看,本发明的Janus颗粒优选为结构形貌上不对称(各向异性)的颗粒,更优选为具有雪人状的颗粒。本发明中,术语“雪人状”是指两个大小相同或不同的球体(或近似球体)以部分重叠的方式堆叠在一起而构成的立体结构。在本发明的Janus颗粒为雪人状的颗粒的情况下,构成“雪人状”的两个球体的直径的比例优选地为1:4~4:1,从而Janus颗粒倾向于调节亲水端尺寸即可更加便捷地调节颗粒的亲水亲油平衡。进一步,在一些特别优选的实施方案中,本发明的Janus颗粒的构成雪人状结构的两个球体(或近似球体)分别为上述亲水部分和上述疏水部分。In the present invention, there is no particular restriction on the structural morphology of the Janus particles of the present invention. For example, the Janus particles of the present invention can be spherical, rod-shaped, butterfly-shaped, mushroom-shaped, bullet-shaped, cone-shaped, cylindrical, dish-shaped, or hamburger-shaped. , dumbbell-like, chain-like, semi-raspberry-like, raspberry-like, or snowman-like shapes, and can be appropriately selected according to factors such as the composition of the monomer composition and the ratio of the two phases in the emulsion polymerization. From the perspective of better realizing the technical effects of the present invention, the Janus particles of the present invention are preferably particles with an asymmetric (anisotropic) structure and morphology, and are more preferably particles with a snowman shape. In the present invention, the term "snowman shape" refers to a three-dimensional structure formed by stacking two spheres (or approximate spheres) of the same or different sizes in a partially overlapping manner. In the case where the Janus particles of the present invention are snowman-shaped particles, the ratio of the diameters of the two spheres constituting the "snowman shape" is preferably 1:4 to 4:1, so that the Janus particles tend to adjust the size of the hydrophilic end, that is, The hydrophilic and lipophilic balance of the particles can be adjusted more conveniently. Furthermore, in some particularly preferred embodiments, the two spheres (or approximate spheres) constituting the snowman-like structure of the Janus particles of the present invention are respectively the above-mentioned hydrophilic part and the above-mentioned hydrophobic part.

对于本发明的Janus颗粒的尺寸没有特别限制,只要其能够起到固体乳化剂的作用即可,并且可以根据单体组合物的组成和乳液聚合中两相的比例等因素而适当调节。在一些具体实施方案中,从更好地实现本发明的技术效果的观点来看,本发明的Janus颗粒的尺寸优选地为250~1000nm,更优选地为400~800nm,又更优选地为500~700nm。本发明的Janus颗粒的尺寸可以通过本领域公知的方式来测量,例如通过扫描电子显微镜(SEM)来测量。The size of the Janus particles of the present invention is not particularly limited as long as it can function as a solid emulsifier, and can be appropriately adjusted according to factors such as the composition of the monomer composition and the ratio of the two phases in emulsion polymerization. In some specific embodiments, from the perspective of better realizing the technical effects of the present invention, the size of the Janus particles of the present invention is preferably 250~1000nm, more preferably 400~800nm, and even more preferably 500nm. ~700nm. The size of the Janus particles of the present invention can be measured by means well known in the art, such as by scanning electron microscopy (SEM).

本发明中,Janus颗粒可通过本领域中通常使用的方法来制备,例如,可通过乳液聚合法、种子乳液聚合法、分散聚合法、分散聚合-种子乳液聚合法、相分离法、微加工和自组装等来制备。In the present invention, Janus particles can be prepared by methods commonly used in the art, for example, by emulsion polymerization, seed emulsion polymerization, dispersion polymerization, dispersion polymerization-seed emulsion polymerization, phase separation, micro-processing and Self-assembly etc. to prepare.

在一些特别优选的实施方案中,在本发明的Janus颗粒为雪人状时,本发明的Janus颗粒通过以下方法来获得:In some particularly preferred embodiments, when the Janus particles of the present invention are in the shape of a snowman, the Janus particles of the present invention are obtained by the following method:

(1)制备包含自制或商业获得的疏水性聚合物的颗粒(之后形成为疏水性部分)的种子乳液,(1) Preparation of a seed emulsion containing particles of a homemade or commercially obtained hydrophobic polymer (later formed into the hydrophobic moiety),

(2)将包含如3-(甲基丙烯酰氧)丙基三甲氧硅烷、3-(甲基丙烯酰氧)丙基三乙氧硅烷、3-(甲基丙烯酰氧)丙基三丙氧硅烷、3-(甲基丙烯酰氧)丙基三氯硅烷、乙烯基三甲氧硅烷、乙烯基三(2-甲氧基乙氧基)硅烷、乙烯基三乙氧基硅烷、乙烯基三氯硅烷、烯丙基三甲氧基硅烷、烯丙基三乙氧基硅烷、烯丙基三氯硅烷、3-烯丁基三甲氧基硅烷、3-烯丁基三乙氧基硅烷、3-烯丁基三氯硅烷、异丁基三甲氧基硅烷、异丁基三乙氧基硅烷、异丁基三氯硅烷等含双键含有双键的硅烷偶联剂的乳液组合物加入至所述种子乳液中,以获得混合液,并且任选地进行任意时长的溶胀,(2) Will contain such as 3-(methacryloyloxy)propyltrimethoxysilane, 3-(methacryloyloxy)propyltriethoxysilane, 3-(methacryloyloxy)propyltripropyl Oxysilane, 3-(methacryloyloxy)propyltrichlorosilane, vinyltrimethoxysilane, vinyltris(2-methoxyethoxy)silane, vinyltriethoxysilane, vinyltrimethoxysilane Chlorosilane, allyltrimethoxysilane, allyltriethoxysilane, allyltrichlorosilane, 3-enbutyltrimethoxysilane, 3-enbutyltriethoxysilane, 3- Emulsion compositions of silane coupling agents containing double bonds such as enbutyltrichlorosilane, isobutyltrimethoxysilane, isobutyltriethoxysilane, isobutyltrichlorosilane, etc. are added to the seed emulsion to obtain a mixture, and optionally allowed to swell for any length of time,

(3)使得含有双键的硅烷偶联剂进行聚合和水解缩合反应,以得到复合Janus颗粒。(3) Allow the silane coupling agent containing double bonds to undergo polymerization and hydrolysis condensation reactions to obtain composite Janus particles.

例如,更具体地,可以采用专利文献1和专利文献2中所记载的复合Janus颗粒的制造方法。For example, more specifically, the manufacturing methods of composite Janus particles described in Patent Document 1 and Patent Document 2 can be used.

(其它组分)(other components)

除了单体组合物和Janus颗粒以外,还可以按需要在本步骤中一并混合其它组分。其它组分的实例包括而不限于除了Janus颗粒以外的表面活性剂、填料、增塑剂、阻燃剂、紫外线吸收剂、着色剂、热稳定剂等。这些其它组分的用量可以为本领域中已知的那些。In addition to the monomer composition and Janus particles, other components may be mixed in this step as desired. Examples of other components include, but are not limited to, surfactants, fillers, plasticizers, flame retardants, UV absorbers, colorants, heat stabilizers, etc. in addition to Janus particles. The amounts of these other components may be those known in the art.

在一些优选的实施方案中,不混合除了Janus颗粒以外的表面活性剂。In some preferred embodiments, no surfactants other than Janus particles are mixed.

<步骤b)><Step b)>

在本步骤中,向步骤a)中所得的混合物中添加水系介质并在动态作用下进行乳化,以形成乳化组合物,其中乳化组合物中,单体组合物作为连续相,水系介质作为分散相。In this step, an aqueous medium is added to the mixture obtained in step a) and emulsified under dynamic action to form an emulsified composition, in which the monomer composition serves as a continuous phase and the aqueous medium serves as a dispersed phase. .

对于乳化组合物中单体组合物的体积比例没有特别限制,可以根据所需要的多孔材料的孔隙结构等因素而适当调节。在一些优选的实施方案中,从更好地调节所得的多孔材料的孔隙结构且更好地确保所得的多孔材料的期望结构和机械性能的观点出发,乳化组合物中,单体组合物的比例基于体积换算优选地为10~95%。在一些更具体的实施方案中,对于仅包含封闭泡孔结构的多孔材料的制备而言,乳化组合物中,单体组合物的比例基于体积换算优选地为10~70%,更优选地为15%至小于55%。在另一些更具体的实施方案中,对于包含开放泡孔结构的多孔材料的制备而言,乳化组合物中,单体组合物的比例基于体积换算优选地为10~70%,更优选地为55~90%。The volume ratio of the monomer composition in the emulsified composition is not particularly limited and can be appropriately adjusted according to factors such as the required pore structure of the porous material. In some preferred embodiments, from the perspective of better adjusting the pore structure of the resulting porous material and better ensuring the desired structure and mechanical properties of the resulting porous material, the proportion of the monomer composition in the emulsified composition It is preferably 10 to 95% based on volume conversion. In some more specific embodiments, for the preparation of porous materials containing only closed cell structures, the proportion of the monomer composition in the emulsified composition is preferably 10 to 70% based on volume conversion, and more preferably is 15% to less than 55%. In other more specific embodiments, for the preparation of porous materials containing open cell structures, in the emulsified composition, the proportion of the monomer composition is preferably 10 to 70% based on volume conversion, and more preferably is 55~90%.

对于本发明的水系介质的具体组成没有特别限制,可以根据实际需要而适当地调整。在本发明中,水系介质包含水系溶剂,水系溶剂可以为水或者水与水溶性溶剂的混合物。水溶性溶剂的实例包括而不限于醇类溶剂、胺类溶剂、醚类溶剂、酮类溶剂等。The specific composition of the aqueous medium of the present invention is not particularly limited and can be appropriately adjusted according to actual needs. In the present invention, the aqueous medium includes an aqueous solvent, and the aqueous solvent may be water or a mixture of water and a water-soluble solvent. Examples of water-soluble solvents include, but are not limited to, alcohol solvents, amine solvents, ether solvents, ketone solvents, and the like.

另外,在本发明中,水系介质还可以任选地包含电解质。在一些优选的实施方案中,电解质为选自氯化钙、氯化钠、氯化钾中的至少一种。In addition, in the present invention, the aqueous medium may optionally contain an electrolyte. In some preferred embodiments, the electrolyte is at least one selected from calcium chloride, sodium chloride, and potassium chloride.

在一些更优选的实施方案中,从更好地获得本发明的技术效果的观点出发,水系介质为水或者其中溶解有电解质的水。In some more preferred embodiments, from the perspective of better obtaining the technical effects of the present invention, the aqueous medium is water or water with an electrolyte dissolved therein.

对水系介质的加入方式没有特别限制,只要可以顺利地乳化,并且得到以单体组合物为连续相且以水系介质为分散相的乳化组合物即可。向包括单体组合物和Janus颗粒的组合物中,可以一次性地添加水系介质,也可以分批地添加水系介质。The method of adding the aqueous medium is not particularly limited as long as the emulsification can be smoothly performed and an emulsified composition with the monomer composition as the continuous phase and the aqueous medium as the dispersed phase is obtained. To the composition including the monomer composition and Janus particles, the aqueous medium may be added at once or in batches.

在一些优选的实施方案中,从更易于乳化且更易于调节所得的多孔材料的孔隙结构的观点出发,优选地分批地添加水系介质。In some preferred embodiments, from the viewpoint of easier emulsification and easier adjustment of the pore structure of the resulting porous material, the aqueous medium is preferably added in batches.

在一些更优选的实施方案中,相对于所要添加的水系介质的总质量,每次添加的水系介质的量优选地为5~40%,更优选地为20~30%。在另一些更优选的实施方案中,两次添加水系介质之间的乳化时间优选地为10秒~15分钟,更优选地为30秒~10分钟,又更优选地为1分钟~5分钟。In some more preferred embodiments, relative to the total mass of the aqueous medium to be added, the amount of the aqueous medium added each time is preferably 5 to 40%, more preferably 20 to 30%. In other more preferred embodiments, the emulsification time between two additions of the aqueous medium is preferably 10 seconds to 15 minutes, more preferably 30 seconds to 10 minutes, and even more preferably 1 minute to 5 minutes.

另外,在一些优选的实施方案中,添加水系介质在没有动态作用的情况下进行。在另一些优选的实施方案中,添加水系介质也在动态作用下进行。此处,添加水系介质时所施加的动态作用可以与后述的乳化时所施加的动态作用相同或不同,优选地与后述的乳化时所施加的动态作用相同。Additionally, in some preferred embodiments, the addition of the aqueous medium is performed without dynamic effects. In other preferred embodiments, the addition of the aqueous medium is also performed under dynamic action. Here, the dynamic action exerted when adding the aqueous medium may be the same as or different from the dynamic action exerted during emulsification described later, and is preferably the same as the dynamic action exerted during emulsification described later.

在本发明中,乳化时所施加的动态作用可以通过本领域公知的方式来施加,例如,可以施加搅拌、剪切、振荡、涡旋、超声波等。在一些优选的实施方案中,从操作简便且更易于乳化的观点来看,该动态作用优选地通过搅拌、剪切或涡旋的方式来施加,更优选地通过高速搅拌(转速优选地为300~4000r/min,更优选地为500~3000r/min)、高速剪切(转速优选地为2000~23000r/min,更优选地为3000~10000r/min)、或涡旋的方式来施加。In the present invention, the dynamic action exerted during emulsification can be exerted by methods known in the art, for example, stirring, shearing, oscillation, vortexing, ultrasonic waves, etc. can be applied. In some preferred embodiments, from the perspective of easy operation and easier emulsification, the dynamic effect is preferably applied by stirring, shearing or vortexing, more preferably by high-speed stirring (the rotation speed is preferably 300 ~4000r/min, more preferably 500~3000r/min), high-speed shear (preferably 2000~23000r/min, more preferably 3000~10000r/min), or vortex.

<步骤c)><Step c)>

在本步骤中,使本发明的乳化组合物进行聚合反应。本发明中对于所进行的聚合的机理没有特别限制,但优选地,本发明的聚合基于自由基聚合进行。In this step, the emulsified composition of the present invention is subjected to polymerization reaction. There is no particular restriction on the mechanism of polymerization carried out in the present invention, but preferably, the polymerization of the present invention is carried out based on free radical polymerization.

对于本发明的聚合温度没有特别限制,可以根据单体组合物和水系介质的各自组成以及二者的比例等因素而适当调整。在一些优选的实施方案中,从更有利于多孔材料的制成并节约生产成本的观点出发,聚合温度优选地为50~100℃,更优选地为55~80℃,又更优选地为65~75℃。The polymerization temperature in the present invention is not particularly limited and can be appropriately adjusted according to factors such as the respective compositions of the monomer composition and the aqueous medium, and the ratio between the two. In some preferred embodiments, from the perspective of being more conducive to the production of porous materials and saving production costs, the polymerization temperature is preferably 50 to 100°C, more preferably 55 to 80°C, and even more preferably 65 ~75℃.

对于本发明的聚合时间没有特别限制,可以根据单体组合物和水系介质的各自组成以及二者的比例等因素而适当调整。在一些优选的实施方案中,从更加确保多孔材料的制成并提高生产效率的观点出发,聚合时间优选地为7~48小时,更优选地为12~24小时。The polymerization time of the present invention is not particularly limited and can be appropriately adjusted according to factors such as the respective compositions of the monomer composition and the aqueous medium, and the ratio between the two. In some preferred embodiments, from the perspective of ensuring the production of porous materials and improving production efficiency, the polymerization time is preferably 7 to 48 hours, and more preferably 12 to 24 hours.

另外,对于本发明的聚合气氛没有特别限制。聚合可以在空气的气氛下,在调节了氧分压的空气的气氛下,或在如氮气和氦气等惰性气体的气氛下进行。In addition, the polymerization atmosphere of the present invention is not particularly limited. The polymerization can be carried out in an atmosphere of air, in an atmosphere of air with an adjusted oxygen partial pressure, or in an atmosphere of inert gas such as nitrogen and helium.

另外,在一些优选的实施方案中,可以将本发明的乳化组合物引入适当的模具中,再进行聚合反应。在此情况下,可以更便捷地生产出具有期望形状的多孔材料。In addition, in some preferred embodiments, the emulsified composition of the present invention can be introduced into a suitable mold and then polymerized. In this case, porous materials with desired shapes can be produced more conveniently.

<其它步骤><Other steps>

本发明的多孔材料的制造方法还可以根据需要进一步包括本领域中已知的其它步骤,例如对所得多孔材料进行洗涤、干燥、剪裁等步骤。The manufacturing method of the porous material of the present invention may further include other steps known in the art as needed, such as washing, drying, cutting and other steps of the obtained porous material.

这些其它步骤各自可采用本领域中已知的方法来进行。Each of these other steps can be performed using methods known in the art.

<具体实例><Specific example>

在一些具体的实施方案中,本发明的多孔材料的制造方法可如下进行:In some specific embodiments, the manufacturing method of the porous material of the present invention can be performed as follows:

将Janus颗粒分散于溶有引发剂的单体组合物中,以形成油相。Janus particles are dispersed in the monomer composition in which the initiator is dissolved to form an oil phase.

采用少量多次的方式向油相中加入水相(水系介质),每两次加入的间歇辅以一定时长的乳化操作,得到具有粘性的高内相乳化组合物。The water phase (aqueous medium) is added to the oil phase in small amounts and multiple times, and the intervals between each two additions are supplemented by a certain period of emulsification operation to obtain a highly viscous internal phase emulsified composition.

将制备得到的高内相乳化组合物转移至模具中密封,置于高温环境下聚合。The prepared high internal phase emulsified composition is transferred to a mold, sealed, and placed in a high temperature environment for polymerization.

将所得材料从模具中取出后,再经真空干燥得到最终的多孔材料。After the resulting material is removed from the mold, it is vacuum dried to obtain the final porous material.

<<多孔材料>><<Porous materials>>

本发明的多孔材料包括聚合物基材和分布于其中的孔穴,在孔穴内壁处包括Janus颗粒,该Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种。另外,本发明的多孔材料中的多孔结构的孔穴直径为≥1μm,优选地为≥5μm,更优选地为10~2000μm,又更优选地为20~1500μm。The porous material of the present invention includes a polymer substrate and pores distributed therein. The inner wall of the pores includes Janus particles. The surface of the Janus particles is equipped with a hydrophilic part and a hydrophobic part. The hydrophilic part contains hydrophilic groups. Polysiloxane, the hydrophilic group is selected from amino group, hydroxyl group, ether group, amide group, carboxyl group and its anhydride group, sulfonic acid group, sulfinic acid, phosphate group, phosphite group, phosphine phosphate group at least one of them. In addition, the pore diameter of the porous structure in the porous material of the present invention is ≥1 μm, preferably ≥5 μm, more preferably 10 to 2000 μm, and even more preferably 20 to 1500 μm.

本发明的多孔材料的孔隙结构可调、性能可调并且可提供丰富且稳定的功能性拓展位点。The porous material of the present invention has adjustable pore structure and adjustable performance, and can provide abundant and stable functional expansion sites.

本发明中,多孔材料的孔隙可以为仅具有封闭泡孔结构(有时也称为独立泡孔结构)、仅具有开放泡孔结构(有时也称为通孔结构)、或者具有半开放半封闭泡孔结构(其中封闭泡孔结构和开放泡孔结构混合的泡孔结构)。In the present invention, the pores of the porous material may have only a closed cell structure (sometimes also called an independent cell structure), only have an open cell structure (sometimes also called a through-cell structure), or have semi-open and semi-closed cells. Cell structure (cell structure in which closed cell structure and open cell structure are mixed).

在一些优选的实施方案中,多孔材料具有开放泡孔结构。在一些更优选的实施方案中,多孔材料的开放泡孔结构中的开孔度优选地为0.1~30%,更优选地为0.2~10%。在另一些更优选的实施方案中,多孔材料的开放泡孔结构中的孔窗直径优选地为1~500μm,更优选地为5~200μm。In some preferred embodiments, the porous material has an open cell structure. In some more preferred embodiments, the openness of the open cell structure of the porous material is preferably from 0.1 to 30%, more preferably from 0.2 to 10%. In other more preferred embodiments, the diameter of the pore windows in the open cell structure of the porous material is preferably 1 to 500 μm, more preferably 5 to 200 μm.

另外,在一些优选的实施方案中,相对于多孔材料的聚合物基质的总质量,Janus颗粒的含量优选地为0.01~50质量%,更优选地为1~30质量%,又更优选地为2~20质量%。In addition, in some preferred embodiments, relative to the total mass of the polymer matrix of the porous material, the content of Janus particles is preferably 0.01 to 50 mass%, more preferably 1 to 30 mass%, and even more preferably 2 to 20% by mass.

形成多孔材料的聚合物基质的单体组合物以及Janus颗粒各自的详情与上述<<多孔材料的制造方法>>中所述相同,此处不再赘述。The details of the monomer composition forming the polymer matrix of the porous material and the Janus particles are the same as described in the above <<Production method of porous material>>, and will not be described again here.

另外,对于本发明的多孔材料的制造方法没有特别限制,只要能获得本发明的多孔材料的上述构成,则可以通过本领域已知的各种方法来获得。然而,在一些特别优选的实施方案中,从更加容易获得本发明的多孔材料的观点出发,本发明的多孔材料可以通过本发明的多孔材料的制造方法来获得。该制造方法的详情如上述<<多孔材料的制造方法>>中所述,此处不再赘述。In addition, there is no particular limitation on the method for producing the porous material of the present invention. As long as the above-mentioned structure of the porous material of the present invention can be obtained, it can be obtained by various methods known in the art. However, in some particularly preferred embodiments, from the viewpoint of making it easier to obtain the porous material of the present invention, the porous material of the present invention can be obtained by the manufacturing method of the porous material of the present invention. The details of the manufacturing method are as described in the above <<Manufacturing Method of Porous Materials>> and will not be described again here.

<<多孔材料的孔隙结构的调节方法>><<Methods for adjusting the pore structure of porous materials>>

本发明的多孔材料的孔隙结构的调节方法包括:a)混合包含亲油性单体的单体组合物和Janus颗粒,其中Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种;b)在动态作用下向步骤a)中所得的混合物中添加水系介质并进行乳化,以形成乳化组合物,其中乳化组合物中,单体组合物作为连续相,水系介质作为分散相;c)使乳化组合物进行聚合反应。The method for adjusting the pore structure of the porous material of the present invention includes: a) mixing a monomer composition containing a lipophilic monomer and Janus particles, wherein the surface of the Janus particles is equipped with a hydrophilic part and a hydrophobic part, and the hydrophilic part contains Polysiloxane with hydrophilic groups, the hydrophilic groups are selected from amino groups, hydroxyl groups, ether groups, amide groups, carboxyl groups and their anhydride groups, sulfonic acid groups, sulfinic acid, phosphoric acid groups, and phosphorous acid at least one of base and phosphine phosphate group; b) add an aqueous medium to the mixture obtained in step a) under dynamic action and emulsify to form an emulsified composition, wherein in the emulsified composition, the monomer composition is as The continuous phase and the aqueous medium serve as the dispersed phase; c) polymerize the emulsified composition.

通过如上所述在高内相乳液模板法中使用具有良好结构、性能分区的Janus颗粒作为固体乳化剂,即使对于任意组成的单体组合物,也能够在高内相乳液法中容易地以低成本调节多孔材料的孔隙结构。By using Janus particles with good structure and performance partitioning as solid emulsifiers in the high internal phase emulsion template method as described above, even for monomer compositions of arbitrary compositions, it can be easily produced in the high internal phase emulsion method at low prices. Cost modulates the pore structure of porous materials.

对于本发明的多孔材料的孔隙结构的调节方法中可包含的各步骤,已经如上述<<多孔材料的制造方法>>中所述,此处不再赘述。Each step that may be included in the method for adjusting the pore structure of the porous material of the present invention has been described in the above <<Production method of porous material>> and will not be described again here.

<<实施例>><<Example>>

以下示出实施例并更具体地对本发明进行说明,但并不利用这些实施例限定本发明的范围。The present invention will be described in more detail below using examples, but these examples do not limit the scope of the present invention.

<孔隙结构的确定><Determination of pore structure>

本发明中,通过由JEOL(Japan)制造、型号为JSM-7900F的扫描电子显微镜(SEM),对于各实施例中所制备的多孔材料进行观察。具体而言,对于每个多孔材料中的至少200个孔穴结构进行观察。In the present invention, the porous materials prepared in each example were observed through a scanning electron microscope (SEM) model JSM-7900F manufactured by JEOL (Japan). Specifically, at least 200 pore structures in each porous material were observed.

基于以下式(1)来计算多孔结构的孔穴直径。The hole diameter of the porous structure is calculated based on the following equation (1).

其中,Dp为指定视野范围内孔穴的索特平均直径,dpi为视野内直接测量得到的孔穴直径。Among them, D p is the Sauter average diameter of the holes within the specified field of view, and d pi is the hole diameter directly measured within the field of view.

基于以下式(2)来计算多孔结构的孔窗直径。The pore window diameter of the porous structure is calculated based on the following equation (2).

其中,Dw为,与Dp统计时相同视野范围内,孔窗的面积加权平均直径,dwi为视野内直接测量得到的孔窗直径。Among them, D w is the area-weighted average diameter of the hole and window within the same field of view when statistics are made as D p , and d wi is the diameter of the hole and window directly measured within the field of view.

基于以下式(3)来计算多孔结构的开孔度 Calculate the openness of the porous structure based on the following equation (3)

其中,Rwp为Dp、Dw统计时的视野范围内,孔窗计数数目的两倍与孔穴计数数目的比值,可如式(4)计算。Among them, R wp is the ratio of twice the number of holes counted to the number of holes counted within the field of view when D p and D w are counted, and can be calculated as Equation (4).

<实施例1><Example 1>

将0.1g Janus颗粒(雪人状,亲水端为作为亲水性基团仅具有硅羟基的聚硅氧烷,疏水端为交联聚苯乙烯中空颗粒,尺寸为700nm)分散在1.25mL单体组合物中,以形成油相;单体组合物中另含有相对于全部单体为1质量%的引发剂偶氮二异丁腈。其中,主单体为丙烯酸丁酯,交联剂为乙二醇二甲基丙烯酸酯(主单体与交联剂的体积比为30/1),相对于单体组合物,Janus颗粒的用量为10wt%。Disperse 0.1g Janus particles (snowman shape, the hydrophilic end is polysiloxane with only silanol as a hydrophilic group, the hydrophobic end is cross-linked polystyrene hollow particles, size is 700nm) in 1.25mL monomer composition to form an oil phase; the monomer composition also contains initiator azobisisobutyronitrile in an amount of 1% by mass relative to all monomers. Among them, the main monomer is butyl acrylate, and the cross-linking agent is ethylene glycol dimethacrylate (the volume ratio of the main monomer to the cross-linking agent is 30/1). Relative to the monomer composition, the amount of Janus particles is 10wt%.

分5次向油相中加入超纯水3.75mL,每次加入量为0.75mL,两次加入之间辅以1min涡混分散。水全部加入后,继续涡混3min,以得到均匀的乳化组合物。乳化组合物中,单体组合物的比例基于体积换算为25%。Add 3.75 mL of ultrapure water to the oil phase in 5 times, with each addition amount being 0.75 mL, and vortex for 1 min between additions. After all the water is added, continue vortexing for 3 minutes to obtain a uniform emulsified composition. In the emulsified composition, the proportion of the monomer composition is 25% based on volume conversion.

将得到的乳液移至玻璃模具中密封,70℃恒温处理24h后,将聚合固化后的材料取出,真空烘箱70℃干燥处理4h。The obtained emulsion was moved to a glass mold and sealed. After constant temperature treatment at 70°C for 24 hours, the polymerized and solidified material was taken out and dried in a vacuum oven at 70°C for 4 hours.

扫描电子显微镜表征显示,所得多孔材料包括开放泡孔结构,孔穴直径136μm,孔穴间连通处的孔窗直径15.7μm,开孔度1.57%。Scanning electron microscopy characterization showed that the obtained porous material included an open cell structure with a pore diameter of 136 μm, a pore window diameter of 15.7 μm at the connection point between the pores, and an opening degree of 1.57%.

<实施例2><Example 2>

将0.2g Janus颗粒(雪人状,亲水端为作为亲水性基团仅具有硅羟基的聚硅氧烷,疏水端为交联聚苯乙烯中空颗粒,尺寸为700nm)分散在1.25mL单体组合物中,以形成油相;单体组合物中另含有相对于全部单体为1质量%的引发剂偶氮二异丁腈。其中,主单体为丙烯酸丁酯,交联剂为乙二醇二甲基丙烯酸酯(主单体与交联剂的体积比为30/1),相对于单体组合物,Janus颗粒的用量为20wt%。Disperse 0.2g Janus particles (snowman shape, the hydrophilic end is polysiloxane with only silanol as a hydrophilic group, the hydrophobic end is cross-linked polystyrene hollow particles, size is 700nm) in 1.25mL monomer composition to form an oil phase; the monomer composition also contains initiator azobisisobutyronitrile in an amount of 1% by mass relative to all monomers. Among them, the main monomer is butyl acrylate, and the cross-linking agent is ethylene glycol dimethacrylate (the volume ratio of the main monomer to the cross-linking agent is 30/1). Relative to the monomer composition, the amount of Janus particles is 20wt%.

分5次向油相中加入超纯水3.75mL,每次加入量约为0.75mL,两次加入之间辅以1min涡混分散。水全部加入后,继续涡混3min,以得到均匀的乳化组合物。乳化组合物中,单体组合物的比例基于体积换算为25%。Add 3.75 mL of ultrapure water to the oil phase in 5 times, with the amount added each time being approximately 0.75 mL, and vortexing for 1 min between additions. After all the water is added, continue vortexing for 3 minutes to obtain a uniform emulsified composition. In the emulsified composition, the proportion of the monomer composition is 25% based on volume conversion.

将得到的乳液移至玻璃模具中密封,70℃恒温处理24h后,将聚合固化后的材料取出,真空烘箱70℃干燥处理4h。The obtained emulsion was moved to a glass mold and sealed. After constant temperature treatment at 70°C for 24 hours, the polymerized and solidified material was taken out and dried in a vacuum oven at 70°C for 4 hours.

扫描电子显微镜表征显示,所得多孔材料包括开放泡孔结构,孔穴直径78μm,孔穴间连通处的孔窗直径10.4μm,开孔度0.89%。Scanning electron microscopy characterization showed that the obtained porous material included an open cell structure with a pore diameter of 78 μm, a pore window diameter of 10.4 μm at the connection point between the pores, and an opening degree of 0.89%.

<实施例3><Example 3>

将0.05g Janus颗粒(雪人状,亲水端为作为亲水性基团仅具有硅羟基的聚硅氧烷,疏水端为交联聚苯乙烯中空颗粒,尺寸为700nm)分散在1.25mL单体组合物中,以形成油相;单体组合物中另含有相对于全部单体为1质量%的引发剂偶氮二异丁腈。其中主单体为丙烯酸丁酯,交联剂为乙二醇二甲基丙烯酸酯(主单体与交联剂的体积比为30/1),相对于单体组合物,Janus颗粒的用量为5wt%。Disperse 0.05g Janus particles (snowman-shaped, the hydrophilic end is polysiloxane with only silanol as a hydrophilic group, the hydrophobic end is cross-linked polystyrene hollow particles, size is 700nm) in 1.25mL monomer composition to form an oil phase; the monomer composition also contains initiator azobisisobutyronitrile in an amount of 1% by mass relative to all monomers. The main monomer is butyl acrylate, and the cross-linking agent is ethylene glycol dimethacrylate (the volume ratio of main monomer to cross-linking agent is 30/1). Relative to the monomer composition, the dosage of Janus particles is 5wt%.

分5次向油相中加入超纯水3.75mL,每次加入量为0.75mL,两次加入之间辅以1min涡混分散。水全部加入后,继续涡混3min,以得到均匀的乳化组合物。乳化组合物中,单体组合物的比例基于体积换算为25%。Add 3.75 mL of ultrapure water to the oil phase in 5 times, with the amount added each time being 0.75 mL, and vortexing for 1 min between additions. After all the water is added, continue vortexing for 3 minutes to obtain a uniform emulsified composition. In the emulsified composition, the proportion of the monomer composition is 25% based on volume conversion.

将得到的乳液移至玻璃模具中密封,70℃恒温处理24h后,将聚合固化后的材料取出,真空烘箱70℃干燥处理4h。The obtained emulsion was moved to a glass mold and sealed. After constant temperature treatment at 70°C for 24 hours, the polymerized and solidified material was taken out and dried in a vacuum oven at 70°C for 4 hours.

扫描电子显微镜表征显示,所得多孔材料包括开放泡孔结构,孔穴直径207μm,孔穴间连通处的孔窗直径33.6μm,开孔度3.50%。Scanning electron microscopy characterization showed that the obtained porous material included an open cell structure with a pore diameter of 207 μm, a pore window diameter of 33.6 μm at the connection point between the pores, and an opening degree of 3.50%.

<实施例4><Example 4>

将0.1g Janus颗粒(雪人状,亲水端为作为亲水性基团仅具有硅羟基的聚硅氧烷,疏水端为交联聚苯乙烯中空颗粒,尺寸为700nm)分散在1mL单体组合物中,以形成油相;单体组合物中另含有相对于全部单体为1质量%的引发剂偶氮二异丁腈。其中主单体为丙烯酸丁酯,交联剂为乙二醇二甲基丙烯酸酯(主单体与交联剂的体积比为30/1),相对于单体组合物,Janus颗粒的用量为10wt%。Disperse 0.1g of Janus particles (snowman-shaped, the hydrophilic end is polysiloxane with only silanol as a hydrophilic group, the hydrophobic end is cross-linked polystyrene hollow particles, size is 700nm) in 1 mL monomer combination in the composition to form an oil phase; the monomer composition also contains 1 mass% of the initiator azobisisobutyronitrile relative to all monomers. The main monomer is butyl acrylate, and the cross-linking agent is ethylene glycol dimethacrylate (the volume ratio of main monomer to cross-linking agent is 30/1). Relative to the monomer composition, the dosage of Janus particles is 10wt%.

分8次向油相中加入超纯水4mL,每次加入量约0.5mL,两次加入之间辅以1min涡混分散。水全部加入后,继续涡混3min,以得到均匀的乳化组合物。乳化组合物中,单体组合物的比例基于体积换算为20%。Add 4 mL of ultrapure water to the oil phase in 8 times, with the amount added each time being about 0.5 mL, and vortexing for 1 min between additions. After all the water is added, continue vortexing for 3 minutes to obtain a uniform emulsified composition. In the emulsified composition, the proportion of the monomer composition is 20% based on volume conversion.

将得到的乳液移至玻璃模具中密封,70℃恒温处理24h后,将聚合固化后的材料取出,真空烘箱70℃干燥处理4h。The obtained emulsion was moved to a glass mold and sealed. After constant temperature treatment at 70°C for 24 hours, the polymerized and solidified material was taken out and dried in a vacuum oven at 70°C for 4 hours.

扫描电子显微镜表征显示,所得多孔材料包括开放泡孔结构,孔穴直径211μm,孔穴间连通处的孔窗直径29.3μm,开孔度2.78%。Scanning electron microscopy characterization showed that the obtained porous material included an open cell structure with a pore diameter of 211 μm, a pore window diameter of 29.3 μm at the connection point between the pores, and an opening degree of 2.78%.

<实施例5><Example 5>

将0.1g Janus颗粒(雪人状,亲水端为作为亲水性基团仅具有硅羟基的聚硅氧烷,疏水端为交联聚苯乙烯中空颗粒,尺寸为700nm)分散在1.25mL单体组合物中,以形成油相;单体组合物中另含有相对于全部单体为1质量%的引发剂偶氮二异丁腈。其中主单体为丙烯酸丁酯,交联剂为乙二醇二甲基丙烯酸酯(主单体与交联剂的体积比为3/1),相对于单体组合物,Janus颗粒的用量为10wt%%。Disperse 0.1g Janus particles (snowman shape, the hydrophilic end is polysiloxane with only silanol as a hydrophilic group, the hydrophobic end is cross-linked polystyrene hollow particles, size is 700nm) in 1.25mL monomer composition to form an oil phase; the monomer composition also contains initiator azobisisobutyronitrile in an amount of 1% by mass relative to all monomers. The main monomer is butyl acrylate, and the cross-linking agent is ethylene glycol dimethacrylate (the volume ratio of the main monomer to the cross-linking agent is 3/1). Relative to the monomer composition, the dosage of Janus particles is 10wt%%.

分数次向油相中加入超纯水3.75mL,每次加入量约0.5mL,两次加入之间辅以1min涡混分散。水全部加入后,继续涡混3min,以得到均匀的乳化组合物。乳化组合物中,单体组合物的比例基于体积换算为25%。Add 3.75 mL of ultrapure water to the oil phase in fractions, with the amount added each time being about 0.5 mL, and vortex for 1 min between additions. After all the water is added, continue vortexing for 3 minutes to obtain a uniform emulsified composition. In the emulsified composition, the proportion of the monomer composition is 25% based on volume conversion.

将得到的乳液移至玻璃模具中密封,70℃恒温处理24h后,将聚合固化后的材料取出,真空烘箱70℃干燥处理4h。The obtained emulsion was moved to a glass mold and sealed. After constant temperature treatment at 70°C for 24 hours, the polymerized and solidified material was taken out and dried in a vacuum oven at 70°C for 4 hours.

扫描电子显微镜表征显示,所得多孔材料包括开放泡孔结构,孔穴直径100μm,孔间连通处的孔窗直径8.7μm,开孔度0.28%。Scanning electron microscopy characterization showed that the obtained porous material included an open cell structure with a pore diameter of 100 μm, a pore window diameter of 8.7 μm at the connection point between the pores, and an opening degree of 0.28%.

Claims (13)

1.一种多孔材料的制造方法,其特征在于,包括:1. A method of manufacturing porous materials, characterized by comprising: a)混合包含亲油性单体的单体组合物和Janus颗粒,其中所述Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种;a) mixing a monomer composition including a lipophilic monomer and Janus particles, wherein the surface of the Janus particles is provided with a hydrophilic part and a hydrophobic part, and the hydrophilic part includes a polysiloxane having a hydrophilic group, The hydrophilic group is at least one selected from the group consisting of amino group, hydroxyl group, ether group, amide group, carboxyl group and its anhydride group, sulfonic acid group, sulfinic acid, phosphate group, phosphite group, and phosphine phosphate group; b)向步骤a)中所得的混合物中添加水系介质并在动态作用下进行乳化,以形成乳化组合物,其中所述乳化组合物中,所述单体组合物作为连续相,所述水系介质作为分散相;b) Add an aqueous medium to the mixture obtained in step a) and emulsify it under dynamic action to form an emulsified composition, wherein in the emulsified composition, the monomer composition serves as a continuous phase, and the aqueous medium as a dispersed phase; c)使所述乳化组合物进行聚合反应。c) subjecting the emulsified composition to polymerization reaction. 2.根据权利要求1所述的制造方法,其特征在于,步骤a)中,所述亲油性单体为选自苯乙烯系单体和(甲基)丙烯酸酯系单体中的至少一种。2. The manufacturing method according to claim 1, characterized in that in step a), the lipophilic monomer is at least one selected from the group consisting of styrene-based monomers and (meth)acrylate-based monomers. . 3.根据权利要求1或2所述的制造方法,其特征在于,步骤a)中,所述Janus颗粒呈现雪人状,所述Janus颗粒的尺寸为250~1000nm;所述Janus颗粒中,所述疏水部分包含疏水性聚合物。3. The manufacturing method according to claim 1 or 2, characterized in that, in step a), the Janus particles are in the shape of a snowman, and the size of the Janus particles is 250-1000 nm; in the Janus particles, the The hydrophobic portion contains hydrophobic polymers. 4.根据权利要求1~3中任一项所述的制造方法,其特征在于,步骤a)中,相对于所述单体组合物的总质量,所述Janus颗粒的用量为0.01~50质量%;步骤a)中,可以不使用除了所述Janus颗粒以外的表面活性剂。4. The manufacturing method according to any one of claims 1 to 3, characterized in that in step a), the amount of Janus particles is 0.01 to 50 mass relative to the total mass of the monomer composition. %; In step a), no surfactant other than the Janus particles may be used. 5.根据权利要求1~4中任一项所述的制造方法,其特征在于,步骤b)中,所述乳化组合物中,所述单体组合物的比例基于体积换算为10~95%。5. The manufacturing method according to any one of claims 1 to 4, characterized in that in step b), in the emulsified composition, the proportion of the monomer composition is 10 to 95% based on volume conversion. . 6.根据权利要求1~5中任一项所述的制造方法,其特征在于,步骤b)中,分批地添加所述水系介质。6. The manufacturing method according to any one of claims 1 to 5, wherein in step b), the aqueous medium is added in batches. 7.根据权利要求6所述的制造方法,其特征在于,步骤b)中,两次所述添加之间的乳化时间为10秒~15分钟。7. The manufacturing method according to claim 6, wherein in step b), the emulsification time between two additions is 10 seconds to 15 minutes. 8.根据权利要求1~7中任一项所述的制造方法,其特征在于,步骤c)中,聚合温度为50~100℃,聚合时间为7~48小时。8. The manufacturing method according to any one of claims 1 to 7, characterized in that in step c), the polymerization temperature is 50-100°C and the polymerization time is 7-48 hours. 9.一种多孔材料,其特征在于,其包括聚合物基材和分布于其中的孔穴,在孔穴内壁处包括Janus颗粒,所述Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种,孔穴直径为1μm以上。9. A porous material, characterized in that it includes a polymer substrate and pores distributed therein, and Janus particles are included at the inner wall of the pores, and the surface of the Janus particles is provided with a hydrophilic part and a hydrophobic part, and the hydrophilic part is Part of it contains polysiloxane with hydrophilic groups, the hydrophilic groups are selected from amino groups, hydroxyl groups, ether groups, amide groups, carboxyl groups and their anhydride groups, sulfonic acid groups, sulfinic acid, phosphate groups , at least one of phosphite group and phosphine phosphate group, and the hole diameter is 1 μm or more. 10.根据权利要求9所述的多孔材料,其特征在于,形成所述聚合物基材的单体为选自苯乙烯系单体和(甲基)丙烯酸酯系单体中的至少一种。10. The porous material according to claim 9, wherein the monomer forming the polymer base material is at least one selected from the group consisting of styrenic monomers and (meth)acrylate monomers. 11.根据权利要求9或10所述的多孔材料,其特征在于,所述Janus颗粒呈现雪人状,所述Janus颗粒的尺寸为250~1000nm。11. The porous material according to claim 9 or 10, characterized in that the Janus particles are in the shape of a snowman, and the size of the Janus particles is 250 to 1000 nm. 12.根据权利要求9~11中任一项所述的多孔材料,其特征在于,所述多孔材料为具有开放泡孔结构,开放泡孔结构中的开孔度为0.1~30%,孔窗直径为1~500μm。12. The porous material according to any one of claims 9 to 11, characterized in that the porous material has an open cell structure, the porosity in the open cell structure is 0.1 to 30%, and the hole window The diameter is 1~500μm. 13.一种多孔材料的孔隙结构的调节方法,其特征在于,其包括:13. A method for adjusting the pore structure of porous materials, characterized in that it includes: a)混合包含亲油性单体的单体组合物和Janus颗粒,其中所述Janus颗粒的表面具备亲水部分和疏水部分,所述亲水部分包含具有亲水性基团的聚硅氧烷,所述亲水性基团为选自氨基、羟基、醚基、酰胺基、羧基及其酸酐基、磺酸基、亚磺酸、磷酸基、亚磷酸基、膦磷酸基中的至少一种,a) mixing a monomer composition including a lipophilic monomer and Janus particles, wherein the surface of the Janus particles is provided with a hydrophilic part and a hydrophobic part, and the hydrophilic part includes a polysiloxane having a hydrophilic group, The hydrophilic group is at least one selected from the group consisting of amino group, hydroxyl group, ether group, amide group, carboxyl group and its anhydride group, sulfonic acid group, sulfinic acid, phosphate group, phosphite group, and phosphine phosphate group, b)在动态作用下向步骤a)中所得的混合物中添加水系介质并进行乳化,以形成乳化组合物,其中所述乳化组合物中,所述单体组合物作为连续相,所述水系介质作为分散相;b) Add an aqueous medium to the mixture obtained in step a) under dynamic action and emulsify it to form an emulsified composition, wherein in the emulsified composition, the monomer composition serves as a continuous phase, and the aqueous medium as a dispersed phase; c)使所述乳化组合物进行聚合反应。c) subjecting the emulsified composition to polymerization reaction.
CN202210883410.XA 2022-07-26 2022-07-26 Method for producing porous material, and method for adjusting pore structure of porous material Pending CN117487238A (en)

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