CN117486325A - A method for treating high-salt and high-hard water - Google Patents
A method for treating high-salt and high-hard water Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 44
- 239000008233 hard water Substances 0.000 title claims abstract description 36
- 239000012528 membrane Substances 0.000 claims abstract description 202
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 125
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims abstract description 92
- 239000012267 brine Substances 0.000 claims abstract description 88
- 150000003839 salts Chemical class 0.000 claims abstract description 78
- 238000000909 electrodialysis Methods 0.000 claims abstract description 54
- 238000001704 evaporation Methods 0.000 claims abstract description 39
- 230000008020 evaporation Effects 0.000 claims abstract description 37
- 230000008569 process Effects 0.000 claims abstract description 16
- 238000001223 reverse osmosis Methods 0.000 claims description 64
- 150000002500 ions Chemical class 0.000 claims description 57
- 238000004519 manufacturing process Methods 0.000 claims description 26
- 239000000243 solution Substances 0.000 claims description 22
- 238000012545 processing Methods 0.000 claims description 21
- 238000010612 desalination reaction Methods 0.000 claims description 12
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical group [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 10
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 10
- 235000011152 sodium sulphate Nutrition 0.000 claims description 10
- 239000003792 electrolyte Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 239000003014 ion exchange membrane Substances 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 6
- 239000002351 wastewater Substances 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000001728 nano-filtration Methods 0.000 description 34
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 26
- 239000007788 liquid Substances 0.000 description 13
- 239000011780 sodium chloride Substances 0.000 description 13
- 238000000108 ultra-filtration Methods 0.000 description 11
- 239000002033 PVDF binder Substances 0.000 description 10
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 10
- 239000004760 aramid Substances 0.000 description 7
- 229920003235 aromatic polyamide Polymers 0.000 description 7
- 239000002131 composite material Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 239000011575 calcium Substances 0.000 description 5
- 238000000502 dialysis Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000004907 flux Effects 0.000 description 4
- 239000008235 industrial water Substances 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 230000005012 migration Effects 0.000 description 4
- 238000013508 migration Methods 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 3
- 239000000920 calcium hydroxide Substances 0.000 description 3
- 235000011116 calcium hydroxide Nutrition 0.000 description 3
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 238000005215 recombination Methods 0.000 description 3
- 230000006798 recombination Effects 0.000 description 3
- 239000012266 salt solution Substances 0.000 description 3
- 235000017550 sodium carbonate Nutrition 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical group [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
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- 229910045601 alloy Inorganic materials 0.000 description 2
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- 238000012360 testing method Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical class OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003011 anion exchange membrane Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- ZFXVRMSLJDYJCH-UHFFFAOYSA-N calcium magnesium Chemical compound [Mg].[Ca] ZFXVRMSLJDYJCH-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
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- 238000011033 desalting Methods 0.000 description 1
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- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/469—Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
- C02F1/4693—Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis electrodialysis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/041—Treatment of water, waste water, or sewage by heating by distillation or evaporation by means of vapour compression
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/4604—Treatment of water, waste water, or sewage by electrochemical methods for desalination of seawater or brackish water
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
- Y02A20/131—Reverse-osmosis
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Organic Chemistry (AREA)
- Water Supply & Treatment (AREA)
- Environmental & Geological Engineering (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
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Abstract
本发明属于水处理技术领域,具体涉及一种处理高盐高硬水的方法。本发明将经电渗析拆盐处理所得Na型浓盐水和Cl型浓盐水通过ED离子膜浓缩工浓缩至浓度含盐量为18%,再进行后续的MVR蒸发制盐,减少蒸发水量,降低能耗,节约成本,最后所得ED浓盐水进行MVR蒸发制盐,实现高盐高硬水的零排放,减少废水废盐对环境的危害。
The invention belongs to the technical field of water treatment, and specifically relates to a method for treating high-salt and high-hard water. In the present invention, Na-type concentrated brine and Cl-type concentrated brine obtained by electrodialysis salt separation treatment are concentrated to a concentration of 18% salt through an ED ion membrane concentration process, and then subsequent MVR evaporation is performed to produce salt, thereby reducing the amount of evaporated water and energy. consumption and cost savings, and the final ED concentrated brine is evaporated by MVR to produce salt, achieving zero discharge of high-salt and high-hard water and reducing the environmental harm of wastewater and waste salt.
Description
技术领域Technical field
本发明属于水处理技术领域,具体涉及一种处理高盐高硬水的方法。The invention belongs to the technical field of water treatment, and specifically relates to a method for treating high-salt and high-hard water.
背景技术Background technique
在火电、石化、钢铁、海淡等领域生产过程中产生大量的高盐高硬废液,这一巨量浓排水直接导致了显著的水资源浪费和经济损失,盐水零排放脱盐是关键技术。目前常采用加入药剂(如熟石灰和碳酸钠)的方法去除硬度(脱盐),吨水消耗熟石灰7.7kg,吨水消耗纯碱17kg,以熟石灰750元/吨、纯碱3200元/吨计,吨水脱硬费用约为60.2元,从而导致传统加药沉淀硬度的成本过高。为了降低成本,技术人员采用置换渗析(EDM)对高盐高硬废水进行拆盐,所得浓盐水通过MVR蒸发制盐。但是,该方法中浓盐水直接蒸发,蒸水量大,能耗高。A large amount of high-salt and high-hard waste liquid is generated during the production process in thermal power, petrochemical, steel, desalination and other fields. This huge amount of concentrated drainage directly leads to significant waste of water resources and economic losses. Zero-discharge desalination of salt water is a key technology. At present, the method of adding chemicals (such as hydrated lime and sodium carbonate) is often used to remove hardness (desalination). A ton of water consumes 7.7kg of hydrated lime, and a ton of water consumes 17kg of soda ash. Based on the calculation of slaked lime of 750 yuan/ton and soda ash of 3200 yuan/ton, the dehydration of water per ton The hard cost is about 60.2 yuan, which makes the cost of traditional dosing to precipitate hardness too high. In order to reduce costs, technicians use displacement dialysis (EDM) to desalt high-salt and high-hard wastewater, and the resulting concentrated brine is evaporated through MVR to produce salt. However, in this method, the concentrated brine is evaporated directly, which requires a large amount of evaporated water and high energy consumption.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种处理高盐高硬水的方法,本发明提供的方法将高盐高硬水经电渗析拆盐处理的Na型浓盐水、Cl型浓盐水通过电渗析(ED)离子膜浓缩处理后,再进行MVR蒸发制盐,能降低蒸发水量,降低成本。In view of this, the object of the present invention is to provide a method for treating high-salt and high-hard water. The method provided by the present invention is to pass electrodialysis ( After ED) ion membrane concentration treatment, MVR evaporation is performed to produce salt, which can reduce the amount of evaporated water and reduce costs.
为了实现上述目的,本发明提供了以下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
本发明提供了一种处理高盐高硬水的方法,包括以下步骤:The invention provides a method for treating high-salt and high-hard water, which includes the following steps:
提供高盐高硬水经电渗析拆盐处理的出水,所述出水分别为Na型浓盐水、Cl型浓盐水和EDM出水;Provide effluent produced by electrodialysis and salt removal treatment of high-salt and high-hard water. The effluent is Na-type concentrated brine, Cl-type concentrated brine and EDM effluent;
将所述Na型浓盐水和Cl型浓盐水分别进行ED离子膜浓缩处理,分别得到ED浓盐水和ED出水;The Na-type concentrated brine and Cl-type concentrated brine are respectively subjected to ED ion membrane concentration treatment to obtain ED concentrated brine and ED effluent respectively;
将所述ED浓盐水进行MVR蒸发制盐;Conduct MVR evaporation of the ED concentrated brine to produce salt;
将所述EDM出水和ED出水进行反渗透膜处理,得到产水。The EDM effluent and ED effluent are subjected to reverse osmosis membrane treatment to obtain product water.
优选的,所述高盐高硬水中TDS为36000~44000mg/L、SO4 2-为720~880mg/L、Ca2+为810~990mg/L、Mg2+为900~1100mg/L、Na+为9000~12000mg/L、Cl-为23000~25000mg/L;所述高盐高硬水的pH值为6.0~7.8。Preferably, the TDS in the high-salt and high-hard water is 36000-44000 mg/L, SO 4 2- is 720-880 mg/L, Ca 2+ is 810-990 mg/L, Mg 2+ is 900-1100 mg/L, and Na + is 9000-12000mg/L, Cl- is 23000-25000mg/L; the pH value of the high-salt and high-hard water is 6.0-7.8.
优选的,所述电渗析拆盐处理用EDM电渗析设备进行;所述EDM电渗析设备包括由阴极膜和阳极膜交替排列形成的40个阴阳隔室、一个位于阴阳隔室末端且由阳极膜和阳极膜形成的阳阳隔室和电解液;40个阴阳隔室中每4个阴阳隔室组成一个处理单元,共有10个重复的处理单元,每个处理单元由阳极膜、阴极膜、阳极膜、阴极膜、阳极膜形成,并依次形成C1隔室、D1隔室、C2隔室、D2隔室,相邻的两个处理单元共用一个阳极膜,所述EDM电渗析设备中膜堆两端分别连接正极和负极。Preferably, the electrodialysis salt removal treatment is carried out with EDM electrodialysis equipment; the EDM electrodialysis equipment includes 40 anode and yang compartments formed by alternating cathode membranes and anode membranes, one located at the end of the anode and yang compartments and composed of anode membranes. anode and anode compartments and electrolyte formed by the anode membrane; every 4 anode and anode compartments among the 40 anode and yang compartments form a processing unit, with a total of 10 repeated processing units. Each processing unit consists of an anode membrane, a cathode membrane, an anode membrane, cathode membrane, and anode membrane are formed, and C1 compartment, D1 compartment, C2 compartment, and D2 compartment are formed in sequence. Two adjacent processing units share an anode membrane. Two membrane stacks in the EDM electrodialysis equipment Connect the positive and negative terminals respectively.
优选的,所述电解液为硫酸钠溶液;所述硫酸钠溶液的质量浓度为4.8~5.2%。Preferably, the electrolyte is a sodium sulfate solution; the mass concentration of the sodium sulfate solution is 4.8-5.2%.
优选的,所述电渗析拆盐处理中每对阴极膜和阳极膜的电压为0.8~1.2V,电流密度为100~300A/m2。Preferably, the voltage of each pair of cathode membrane and anode membrane in the electrodialysis salt removal treatment is 0.8-1.2V, and the current density is 100-300A/m 2 .
优选的,所述MVR蒸发制盐的条件包括:蒸发室的蒸汽温度为105~110℃,绝对压力为143.3kPa;加热室的蒸汽温度为125~130℃,绝对压力为250~270.1kPa。Preferably, the conditions for MVR evaporation and salt production include: the steam temperature in the evaporation chamber is 105-110°C and the absolute pressure is 143.3kPa; the steam temperature in the heating chamber is 125-130°C and the absolute pressure is 250-270.1kPa.
优选的,所述ED离子膜浓缩处理所用膜为均相离子交换膜。Preferably, the membrane used in the ED ion membrane concentration treatment is a homogeneous ion exchange membrane.
优选的,所述ED离子膜浓缩处理中每对阴极膜和阳极膜的电压为0.8~1.2V。Preferably, the voltage of each pair of cathode membrane and anode membrane in the ED ion membrane concentration process is 0.8-1.2V.
优选的,所述反渗透膜处理的脱盐率为99.2~99.8%;所述反渗透膜处理的处理水量为58~63m3/h。Preferably, the desalination rate of the reverse osmosis membrane treatment is 99.2-99.8%; the treatment water volume of the reverse osmosis membrane treatment is 58-63m3 /h.
本发明还提供了一种处理高盐高硬水的系统,包括EDM电渗析设备、第一ED离子膜浓缩设备、第二ED离子膜浓缩设备、第一MVR蒸发制盐设备、第二MVR蒸发制盐设备和反渗透膜设备;The invention also provides a system for treating high-salt and high-hard water, including EDM electrodialysis equipment, first ED ion membrane concentration equipment, second ED ion membrane concentration equipment, first MVR evaporation salt production equipment, and second MVR evaporation salt production equipment. Salt equipment and reverse osmosis membrane equipment;
所述EDM电渗析设备的Na型浓盐水和Cl型浓盐水出口分别连接第一ED离子膜浓缩设备和第二ED离子膜浓缩设备,所述EDM电渗析设备的EDM出水出口连接反渗透膜设备;The Na-type concentrated brine and Cl-type concentrated brine outlets of the EDM electrodialysis equipment are respectively connected to the first ED ion membrane concentration equipment and the second ED ion membrane concentration equipment, and the EDM water outlet of the EDM electrodialysis equipment is connected to the reverse osmosis membrane equipment. ;
所述第一ED离子膜浓缩设备的ED浓盐水出口连接第一MVR蒸发制盐设备;The ED concentrated brine outlet of the first ED ion membrane concentration equipment is connected to the first MVR evaporation salt making equipment;
所述第二ED离子膜浓缩设备的ED浓盐水出口连接第二MVR蒸发制盐设备;The ED concentrated brine outlet of the second ED ion membrane concentration equipment is connected to the second MVR evaporative salt production equipment;
所述ED离子膜浓缩设备的ED出水出口连接反渗透膜设备。The ED water outlet of the ED ion membrane concentration equipment is connected to the reverse osmosis membrane equipment.
本发明提供了一种处理高盐高硬水的方法,包括以下步骤:提供高盐高硬水经电渗析拆盐处理的出水,所述出水分别为Na型浓盐水、Cl型浓盐水和EDM出水;将所述Na型浓盐水和Cl型浓盐水分别进行ED离子膜浓缩处理,分别得到ED浓盐水和ED出水;将所述ED浓盐水进行MVR蒸发制盐;将所述EDM出水和ED出水进行反渗透膜处理,得到产水。本发明将高盐高硬水经电渗析拆盐处理的Na型浓盐水、Cl型浓盐水通过ED离子膜浓缩工浓缩至浓度含盐量为18%,再进行后续的MVR蒸发制盐,减少蒸发水量,降低能耗,节约成本,最后所得ED浓盐水进行MVR蒸发制盐,实现高盐高硬水的零排放,减少废水废盐对环境的危害。The invention provides a method for treating high-salt and high-hard water, which includes the following steps: providing the effluent of high-salt and high-hard water treated by electrodialysis for salt removal, and the effluents are Na-type concentrated brine, Cl-type concentrated brine and EDM effluent; The Na-type concentrated brine and the Cl-type concentrated brine are subjected to ED ion membrane concentration treatment to obtain ED concentrated brine and ED effluent respectively; the ED concentrated brine is subjected to MVR evaporation to produce salt; the EDM effluent and ED effluent are subjected to Reverse osmosis membrane treatment to obtain produced water. The present invention concentrates the Na-type concentrated brine and Cl-type concentrated brine from high-salt and high-hard water through the ED ion membrane concentration process to a concentration of 18% salt, and then performs subsequent MVR evaporation to produce salt, thereby reducing evaporation. water, reduce energy consumption, and save costs. The final ED concentrated brine is evaporated by MVR to produce salt, achieving zero discharge of high-salt and high-hard water and reducing the harm of wastewater and waste salt to the environment.
附图说明Description of drawings
图1为电渗析拆盐处理的原理示意图;Figure 1 is a schematic diagram of the principle of electrodialysis salt removal treatment;
图2为本发明实施例1处理高盐高硬纳滤浓水的方法流程图;Figure 2 is a flow chart of a method for treating high-salt and high-hardness nanofiltration concentrated water in Embodiment 1 of the present invention;
图3为本发明对比例1处理高盐高硬纳滤浓水的方法流程图。Figure 3 is a flow chart of a method for treating high-salt and high-hardness nanofiltration concentrated water in Comparative Example 1 of the present invention.
具体实施方式Detailed ways
本发明提供了一种处理高盐高硬水的方法,包括以下步骤:The invention provides a method for treating high-salt and high-hard water, which includes the following steps:
提供高盐高硬水经电渗析拆盐处理的出水,所述出水分别为Na型浓盐水、Cl型浓盐水和EDM出水;Provide effluent produced by electrodialysis and salt removal treatment of high-salt and high-hard water. The effluent is Na-type concentrated brine, Cl-type concentrated brine and EDM effluent;
将所述Na型浓盐水和Cl型浓盐水分别进行ED离子膜浓缩处理,分别得到ED浓盐水和ED出水;The Na-type concentrated brine and Cl-type concentrated brine are respectively subjected to ED ion membrane concentration treatment to obtain ED concentrated brine and ED effluent respectively;
将所述ED浓盐水进行MVR蒸发制盐;Conduct MVR evaporation of the ED concentrated brine to produce salt;
将所述EDM出水和ED出水进行反渗透膜处理,得到产水。The EDM effluent and ED effluent are subjected to reverse osmosis membrane treatment to obtain product water.
如无特殊说明,本发明对所用原料的来源没有特殊要求,采用本领域技术人员所熟知的市售商品即可。Unless otherwise specified, the present invention has no special requirements on the source of the raw materials used, and commercially available products well known to those skilled in the art can be used.
本发明提供高盐高硬水经电渗析拆盐处理的出水,所述出水分别为Na型浓盐水、Cl型浓盐水和EDM出水。在本发明中,所述高盐高硬水中TDS优选为36000~44000mg/L,更优选为37000~40000mg/L,SO4 2-优选为720~880mg/L,更优选为750~800mg/L,Ca2+优选为810~990mg/L,更优选为850~900mg/L,Mg2+优选为900~1100mg/L,更优选为950~1000mg/L,Na+优选为9000~12000mg/L,更优选为10000mg/L,Cl-优选为23000~25000mg/L,更优选为23998~24500mg/L;所述高盐高硬水的pH值优选为6.0~7.8,更优选为7.0~7.5。The invention provides effluent produced by electrodialysis and salt removal treatment of high-salt and high-hard water. The effluent is Na-type concentrated brine, Cl-type concentrated brine and EDM effluent respectively. In the present invention, the TDS in the high-salt and high-hard water is preferably 36000-44000 mg/L, more preferably 37000-40000 mg/L, and the SO 4 2- is preferably 720-880 mg/L, more preferably 750-800 mg/L. , Ca 2+ is preferably 810 to 990 mg/L, more preferably 850 to 900 mg/L, Mg 2+ is preferably 900 to 1100 mg/L, more preferably 950 to 1000 mg/L, and Na + is preferably 9000 to 12000 mg/L. , more preferably 10000 mg/L, Cl- is preferably 23000-25000 mg/L, more preferably 23998-24500 mg/L; the pH value of the high-salt, high-hard water is preferably 6.0-7.8, more preferably 7.0-7.5.
在本发明中,所述高盐高硬水的来源优选为纳滤浓水;所述纳滤浓水的制备方法优选为:将原水依次经预处理和纳滤,分别得到纳滤浓水和纳滤出水。在本发明中,所述原水中TDS优选为36000~44000mg/L,更优选为37000~40000mg/L,SO4 2-优选为720~880mg/L,更优选为750~800mg/L,Ca2+优选为810~990mg/L,更优选为850~900mg/L,Mg2+优选为900~1100mg/L,更优选为950~1000mg/L,Na+优选为9000~12000mg/L,更优选为10000~11000mg/L,Cl-优选为23000~25000mg/L,更优选为23500~23998mg/L;所述原水的pH值优选为6.0~7.8,更优选为7~7.5;所述原水的流量优选为3600~4400m3/d,更优选为3700~4000m3/d。In the present invention, the source of the high-salt and high-hard water is preferably nanofiltration concentrated water; the preparation method of the nanofiltration concentrated water is preferably: subjecting raw water to pretreatment and nanofiltration in sequence to obtain nanofiltration concentrated water and nanofiltration concentrated water, respectively. Strain the water. In the present invention, the TDS in the raw water is preferably 36000-44000 mg/L, more preferably 37000-40000 mg/L, SO 4 2- is preferably 720-880 mg/L, more preferably 750-800 mg/L, Ca 2 + is preferably 810 to 990 mg/L, more preferably 850 to 900 mg/L, Mg 2+ is preferably 900 to 1100 mg/L, more preferably 950 to 1000 mg/L, and Na + is preferably 9000 to 12000 mg/L, more preferably is 10000-11000mg/L, Cl- is preferably 23000-25000mg/L, more preferably 23500-23998mg/L; the pH value of the raw water is preferably 6.0-7.8, more preferably 7-7.5; the flow rate of the raw water Preferably it is 3600-4400m3 /d, More preferably, it is 3700-4000m3 /d.
在本发明中,所述预处理优选用PVDF超滤膜进行;所述PVDF超滤膜的单只膜元件过滤面积优选为78m2;所述PVDF超滤膜的单套处理水量优选为130m3/h;所述PVDF超滤膜的数量优选为2套;2套PVDF超滤膜并联设置;所述预处理所得出水的浊度优选≤0.5NTU。本发明通过预处理去除水中悬浮物,为后续膜系统提供进水保证条件。In the present invention, the pretreatment is preferably carried out with a PVDF ultrafiltration membrane; the filtration area of a single membrane element of the PVDF ultrafiltration membrane is preferably 78m 2 ; the treatment water volume of a single set of the PVDF ultrafiltration membrane is preferably 130m 3 /h; the number of PVDF ultrafiltration membranes is preferably 2 sets; 2 sets of PVDF ultrafiltration membranes are arranged in parallel; the turbidity of the water obtained from the pretreatment is preferably ≤0.5NTU. The present invention removes suspended solids in water through pretreatment and provides guaranteed water inlet conditions for subsequent membrane systems.
在本发明中,所述纳滤所用纳滤膜优选为芳香聚酰胺复合膜;所述芳香聚酰胺复合膜的截留分子量优选为10万;所述芳香聚酰胺复合膜的单套膜面积优选为400ft2;所述芳香聚酰胺复合膜的单套产水量优选为150m3/h;所述芳香聚酰胺复合膜的数量优选为1套;所述芳香聚酰胺复合膜的回收率优选为75%。本发明采用纳滤装置实现水中高价离子分离,去除硬度,解决传统加药沉淀硬度成本过高的问题。In the present invention, the nanofiltration membrane used in the nanofiltration is preferably an aromatic polyamide composite membrane; the molecular weight cutoff of the aromatic polyamide composite membrane is preferably 100,000; the single membrane area of the aromatic polyamide composite membrane is preferably 400ft 2 ; the water production volume of a single set of the aromatic polyamide composite membrane is preferably 150m 3 /h; the number of the aromatic polyamide composite membrane is preferably 1 set; the recovery rate of the aromatic polyamide composite membrane is preferably 75% . The invention uses a nanofiltration device to separate high-priced ions in water, remove hardness, and solve the problem of excessive cost of traditional dosing to precipitate hardness.
得到所述纳滤出水后,本发明优选将所述纳滤出水优选进行第一反渗透膜处理,分别得到第一反渗透膜产水和第一反渗透膜浓水。After obtaining the nanofiltration effluent, the present invention preferably processes the nanofiltration effluent with the first reverse osmosis membrane to obtain the first reverse osmosis membrane produced water and the first reverse osmosis membrane concentrated water respectively.
在本发明中,所述第一反渗透膜处理的脱盐率优选为99.2~99.8%,更优选为99.5~99.8%;所述第一反渗透膜处理的处理水量优选为58~63m3/h,更优选为60~63m3/h;所述第一反渗透膜处理所用膜优选为PVDF超滤膜;所述第一反渗透膜处理所用膜的膜通量优选为20~40L/m2/h,更优选为25~35L/m2/h;所述第一反渗透膜处理所用膜的透水率优选为30~45%,更优选为30~35%;所述第一反渗透膜处理的进水pH值优选为6.0~7.8,更优选为7~7.5;所述第一反渗透膜处理的进水温度优选为10~30℃,更优选为20~30℃;所述第一反渗透膜处理的运行压力优选为8.0~10.0MPa,更优选为8.5~9.0MPa。In the present invention, the desalination rate of the first reverse osmosis membrane treatment is preferably 99.2 to 99.8%, more preferably 99.5 to 99.8%; the treatment water volume of the first reverse osmosis membrane treatment is preferably 58 to 63m 3 /h , more preferably 60 to 63m 3 /h; the membrane used for the first reverse osmosis membrane treatment is preferably a PVDF ultrafiltration membrane; the membrane flux of the membrane used for the first reverse osmosis membrane treatment is preferably 20 to 40L/m 2 /h, more preferably 25-35L/ m2 /h; the water permeability of the membrane used for the first reverse osmosis membrane treatment is preferably 30-45%, more preferably 30-35%; the first reverse osmosis membrane The pH value of the treated incoming water is preferably 6.0 to 7.8, more preferably 7 to 7.5; the incoming water temperature treated by the first reverse osmosis membrane is preferably 10 to 30°C, more preferably 20 to 30°C; the first reverse osmosis membrane The operating pressure of reverse osmosis membrane treatment is preferably 8.0 to 10.0 MPa, more preferably 8.5 to 9.0 MPa.
在本发明中,所述第一反渗透膜产水中TDS的浓度优选为400~600mg/L,更优选为450~550mg/L,pH值优选为6.0~7.8,更优选为7.0~7.5。第一反渗透膜产水淡水可用于工业用水。In the present invention, the concentration of TDS in the produced water of the first reverse osmosis membrane is preferably 400-600 mg/L, more preferably 450-550 mg/L, and the pH value is preferably 6.0-7.8, more preferably 7.0-7.5. The fresh water produced by the first reverse osmosis membrane can be used for industrial water.
得到所述第一反渗透膜浓水后,本发明优选将所述第一反渗透膜浓水进行第一MVR蒸发制盐。在本发明中,所述第一MVR蒸发制盐的条件包括:蒸发室的蒸汽温度优选为105~110℃,更优选为110℃,绝对压力优选为143.3kPa;加热室的蒸汽温度优选为125~130℃,更优选为130℃,绝对压力优选为250~270.1kPa,更优选为260~270.1kPa。After obtaining the first reverse osmosis membrane concentrated water, the present invention preferably performs the first MVR evaporation on the first reverse osmosis membrane concentrated water to produce salt. In the present invention, the conditions for the first MVR evaporation salt production include: the steam temperature of the evaporation chamber is preferably 105-110°C, more preferably 110°C, and the absolute pressure is preferably 143.3kPa; the steam temperature of the heating chamber is preferably 125 ~130°C, more preferably 130°C, and the absolute pressure is preferably 250-270.1kPa, more preferably 260-270.1kPa.
在本发明中,所述电渗析拆盐处理优选用EDM电渗析设备进行;所述EDM电渗析设备优选包括由阴极膜和阳极膜交替排列形成的40个阴阳隔室、一个位于阴阳隔室末端且由阳极膜和阳极膜形成的阳阳隔室和电解液;40个阴阳隔室中每4个阴阳隔室组成一个处理单元,共有10个重复的处理单元,每个处理单元由阳极膜、阴极膜、阳极膜、阴极膜、阳极膜形成,并依次形成C1隔室、D1隔室、C2隔室、D2隔室,相邻的两个处理单元共用一个阳极膜,所述EDM电渗析设备中膜堆两端分别连接正极和负极;所述高盐高硬水从D1隔室进行EDM电渗析设备;所述Na型浓盐水从C1隔室出水进入ED离子膜浓缩处理;所述Cl型浓盐水从C2隔室出水进入ED离子膜浓缩处理;所述EDM出水从D1隔室进入反渗透膜处理;本发明优选在所述电渗析拆盐处理中添加置换液;所述置换液优选从D2隔室中进行添加;所述置换液优选为氯化钠溶液;所述氯化钠溶液的质量浓度优选为4.8~5.2%,更优选为5%;所述氯化钠溶液的添加量优选为所述高盐高硬水的0.2~0.25倍,更优选为0.2倍。In the present invention, the electrodialysis salt separation treatment is preferably carried out using EDM electrodialysis equipment; the EDM electrodialysis equipment preferably includes 40 anode and yang compartments formed by alternating cathode membranes and anode membranes, and one at the end of the anode and yang compartments. And the anode and anode compartments and electrolytes formed by the anode membrane and the anode membrane; every 4 anode and yang compartments among the 40 anode and yang compartments form a processing unit, with a total of 10 repeated processing units. Each processing unit is composed of an anode membrane, A cathode film, an anode film, a cathode film, and an anode film are formed, and C1 compartment, D1 compartment, C2 compartment, and D2 compartment are formed in sequence. Two adjacent processing units share an anode membrane. The EDM electrodialysis equipment The two ends of the middle membrane stack are connected to the positive and negative electrodes respectively; the high-salt and high-hard water is sent to the EDM electrodialysis equipment from the D1 compartment; the Na-type concentrated brine flows out of the C1 compartment and enters the ED ion membrane for concentration treatment; the Cl-type concentrated brine is The salt water effluent from the C2 compartment enters the ED ion membrane for concentration treatment; the EDM effluent enters the reverse osmosis membrane from the D1 compartment for treatment; the present invention preferably adds a replacement liquid in the electrodialysis salt removal treatment; the replacement liquid is preferably from D2 The addition is performed in the compartment; the replacement liquid is preferably a sodium chloride solution; the mass concentration of the sodium chloride solution is preferably 4.8 to 5.2%, more preferably 5%; the added amount of the sodium chloride solution is preferably 0.2 to 0.25 times of the high salt and high hard water, more preferably 0.2 times.
在本发明中,所述负极优选为不锈钢材质;所述正极优选为合金材质;所述电解液优选为硫酸钠溶液;所述硫酸钠溶液的质量浓度优选为4.8~5.2%,更优选为5%;所述电渗析拆盐处理中每对阴极膜和阳极膜的电压优选为0.8~1.2V,更优选为0.9~1.0V;所述电渗析拆盐处理的电流密度优选为100~300A/m2,更优选为200~300A/m2。In the present invention, the negative electrode is preferably made of stainless steel; the positive electrode is preferably made of alloy; the electrolyte is preferably sodium sulfate solution; the mass concentration of the sodium sulfate solution is preferably 4.8 to 5.2%, more preferably 5 %; the voltage of each pair of cathode membrane and anode membrane in the electrodialysis salt removal treatment is preferably 0.8~1.2V, more preferably 0.9~1.0V; the current density of the electrodialysis salt removal treatment is preferably 100~300A/ m 2 is more preferably 200 to 300 A/m 2 .
本发明中,EDM电渗析拆盐处理的原理如图1所示。由图1可知,以高盐高硬水为原料液,该水有高钙镁高硫酸根的特点,以NaCl溶液为置换液,采用四隔室电渗析离子重组反应器对高盐高硬水进行离子拆分和重组,将硫酸根、钙离子、镁离子体系拆分为两股物料:一股为硫酸钠料液(即Na型浓盐水),一股为氯化镁、氯化钙料液(即Cl型浓盐水),其中D1隔室为原料液,D2隔室为氯化钠溶液,C1隔室为拆分后的硫酸型盐溶液(即Na型浓盐水),C2隔室为拆分后的钙镁型盐溶液(即Cl型浓盐水);具体原理为:在直流电场的作用下,阴、阳离子汇分别向相反方向的电极移动,电流的驱动下,进而阴离子透过阴离子交换膜和阳离子透过阳离子交换膜,这样在两个膜的中间隔室中,盐的浓度就会因离子的定向迁移而降低,而靠近电极的两个隔室分别为阴、阳离子的浓缩室,最后在中间的淡化室内达到脱盐的目的。本发明采用EDM电渗析设备(电渗析离子重组反应器)对高盐高硬水进行离子拆分和重组,获得Na型浓盐水和Cl型浓盐水两股高溶解性浓盐水,解决了一二价离子在浓缩过程中易结垢的问题,同步实现高倍率浓缩。In the present invention, the principle of EDM electrodialysis salt removal treatment is shown in Figure 1. As can be seen from Figure 1, high-salt and high-hard water is used as the raw material liquid. This water has the characteristics of high calcium, magnesium and high sulfate. NaCl solution is used as the replacement liquid, and a four-compartment electrodialysis ion recombination reactor is used to ionize the high-salt and high-hard water. Split and recombine, split the sulfate, calcium ion, and magnesium ion system into two materials: one is sodium sulfate liquid (i.e., Na-type concentrated brine), and the other is magnesium chloride, calcium chloride liquid (i.e., Cl type concentrated brine), in which the D1 compartment is the raw material liquid, the D2 compartment is the sodium chloride solution, the C1 compartment is the split sulfuric acid salt solution (i.e. Na type concentrated brine), and the C2 compartment is the split Calcium-magnesium salt solution (i.e. Cl-type concentrated salt water); the specific principle is: under the action of a DC electric field, the anion and cation sinks move to the electrodes in opposite directions respectively. Driven by the current, the anions then pass through the anion exchange membrane and the cations Through the cation exchange membrane, in the middle compartment of the two membranes, the concentration of salt will be reduced due to the directional migration of ions, and the two compartments close to the electrode are the concentration chambers for anions and cations, and finally in the middle The purpose of desalination is achieved in the desalination chamber. The present invention uses EDM electrodialysis equipment (electrodialysis ion recombination reactor) to perform ion separation and recombination of high-salt and high-hard water to obtain two high-solubility concentrated brine, Na-type concentrated brine and Cl-type concentrated brine. The problem of easy scaling of ions during the concentration process is solved, and high-rate concentration is achieved simultaneously.
得到所述Na型浓盐水和Cl型浓盐水后,本发明将所述Na型浓盐水和Cl型浓盐水分别进行ED离子膜浓缩处理,分别得到ED浓盐水和ED出水。After obtaining the Na-type concentrated brine and Cl-type concentrated brine, the present invention conducts ED ion membrane concentration treatment on the Na-type concentrated brine and Cl-type concentrated brine respectively to obtain ED concentrated brine and ED effluent respectively.
在本发明中,所述ED离子膜浓缩处理所用膜优选为均相离子交换膜;所述ED离子膜浓缩处理中每对阴极膜和阳极膜的电压优选为0.8~1.2V,更优选为0.9~1.1V;所述ED浓盐水中TDS的浓度优选为170000~185000mg/L,更优选为175000~180000mg/L;所述ED浓盐水的pH值优选为6.0~7.8,更优选为7.0~7.5。In the present invention, the membrane used in the ED ion membrane concentration treatment is preferably a homogeneous ion exchange membrane; the voltage of each pair of cathode membranes and anode membranes in the ED ion membrane concentration treatment is preferably 0.8 to 1.2V, more preferably 0.9 ~1.1V; the concentration of TDS in the ED concentrated brine is preferably 170000~185000mg/L, more preferably 175000~180000mg/L; the pH value of the ED concentrated brine is preferably 6.0~7.8, more preferably 7.0~7.5 .
以电渗析为代表的电驱动膜分离技术,可以实现各种废水的脱盐和盐浓缩。由于其工作原理与压力膜过程完全不同,其只是在电场驱动和离子膜的选择性透过机制的共同作用下,实现带电离子等溶质的定向、选择性迁移,与溶液的渗透压无关,因此可在常压下运行,其可获得的浓盐液浓度远高于常规压力膜过程,且易规模化应用。ED离子膜浓缩工艺增加后,只需要置换渗析将高盐高硬水拆为Na型浓盐水和Cl型浓盐水,无需继续浓缩(继续浓缩过程中水会随着离子的迁移而透过置换渗析膜,导致后续蒸水量的增加,增加运行成本),本发明将拆盐后的Na型浓盐水和Cl型浓盐水经ED离子膜浓缩工浓缩至浓度含盐量为18%,再进行后续的MVR蒸发制盐,减少蒸发水量,降低能耗,节约成本。Electrically driven membrane separation technology, represented by electrodialysis, can achieve desalination and salt concentration of various wastewaters. Because its working principle is completely different from that of the pressure membrane process, it only achieves the directional and selective migration of solutes such as charged ions under the joint action of electric field driving and the selective permeation mechanism of the ion membrane, regardless of the osmotic pressure of the solution. Therefore It can operate under normal pressure, and the concentration of concentrated salt solution it can obtain is much higher than that of the conventional pressure membrane process, and it is easy to be applied on a large scale. After the ED ion membrane concentration process is added, only displacement dialysis is needed to separate the high-salt and high-hard water into Na-type concentrated brine and Cl-type concentrated brine. There is no need to continue to concentrate (during the continued concentration process, water will pass through the displacement dialysis membrane with the migration of ions). , leading to an increase in the amount of subsequent distilled water and an increase in operating costs), the present invention concentrates the Na-type concentrated brine and Cl-type concentrated brine after desalting through the ED ion membrane concentration process until the concentration salt content is 18%, and then performs subsequent MVR Evaporate salt to reduce the amount of evaporated water, reduce energy consumption, and save costs.
得到所述ED浓盐水后,本发明将所述ED浓盐水进行MVR蒸发制盐。After obtaining the ED concentrated brine, the present invention performs MVR evaporation on the ED concentrated brine to produce salt.
在本发明中,所述MVR蒸发制盐的条件包括:蒸发室的蒸汽温度优选为105~110℃,更优选为110℃,绝对压力优选为143.3kPa,加热室的蒸汽温度优选为125~130℃,更优选为130℃,绝对压力优选为250~270.1kPa,更优选为260~270.1kPa。In the present invention, the conditions for MVR evaporation and salt production include: the steam temperature in the evaporation chamber is preferably 105-110°C, more preferably 110°C, the absolute pressure is preferably 143.3kPa, and the steam temperature in the heating chamber is preferably 125-130°C. ° C, more preferably 130 ° C, and the absolute pressure is preferably 250 to 270.1 kPa, more preferably 260 to 270.1 kPa.
本发明采用MVR用于蒸发制盐,能耗低,吨水能耗<50度电。The present invention uses MVR for evaporation and salt production, with low energy consumption, and the energy consumption per ton of water is less than 50 kilowatt hours of electricity.
得到所述EDM出水和ED出水后,本发明将所述EDM出水和ED出水进行反渗透膜处理,分别得到产水和反渗透膜浓水。After obtaining the EDM effluent and ED effluent, the present invention performs reverse osmosis membrane treatment on the EDM effluent and ED effluent to obtain product water and reverse osmosis membrane concentrated water respectively.
在本发明中,所述反渗透膜处理的脱盐率优选为99.2~99.8%,更优选为99.5~99.8%;所述反渗透膜处理的处理水量优选为58~63m3/h,更优选为60~63m3/h;所述反渗透膜处理所用膜优选为PVDF超滤膜;所述反渗透膜处理所用膜的膜通量优选为20~40L/m2/h,更优选为25~35L/m2/h;所述反渗透膜处理所用膜的透水率优选为30~45%,更优选为35~40%;所述反渗透膜处理的进水pH值优选为6.0~7.8,更优选为7.0~7.5;所述反渗透膜处理的进水温度优选为10~30℃,更优选为20~30℃;所述反渗透膜处理的运行压力优选为1.0~3.0MPa,更优选为1.6~2.8MPa。In the present invention, the desalination rate of the reverse osmosis membrane treatment is preferably 99.2-99.8%, more preferably 99.5-99.8%; the treatment water volume of the reverse osmosis membrane treatment is preferably 58-63m3 /h, more preferably 60~63m 3 /h; the membrane used for reverse osmosis membrane treatment is preferably a PVDF ultrafiltration membrane; the membrane flux of the membrane used for reverse osmosis membrane treatment is preferably 20~40L/m 2 /h, more preferably 25~ 35L/m 2 /h; the water permeability of the membrane used in the reverse osmosis membrane treatment is preferably 30 to 45%, more preferably 35 to 40%; the inlet water pH value for the reverse osmosis membrane treatment is preferably 6.0 to 7.8. More preferably, it is 7.0-7.5; the inlet temperature of the reverse osmosis membrane treatment is preferably 10-30°C, more preferably 20-30°C; the operating pressure of the reverse osmosis membrane treatment is preferably 1.0-3.0MPa, more preferably is 1.6~2.8MPa.
在本发明中,所述反渗透膜浓水中TDS的浓度优选为14000~16000mg/L,更优选为14500~15000mg/L;所述反渗透膜浓水的pH值优选为6.0~7.8,更优选为7.0~7.5;所述反渗透膜浓水优选返回纳滤继续处理;所述产水优选一部分返回EDM电渗析设备的C1隔室、C2隔室中补充用水,一部分用于工业用水。In the present invention, the concentration of TDS in the reverse osmosis membrane concentrated water is preferably 14000-16000 mg/L, more preferably 14500-15000 mg/L; the pH value of the reverse osmosis membrane concentrated water is preferably 6.0-7.8, more preferably is 7.0 to 7.5; the reverse osmosis membrane concentrated water is preferably returned to nanofiltration for continued treatment; part of the produced water is preferably returned to the C1 compartment and C2 compartment of the EDM electrodialysis equipment for supplementary water, and part is used for industrial water.
本发明将所述纳滤出水和第一反渗透浓水混合作为电渗析拆盐处理中D2隔室的氯化钠来源,用于提供所需的氯离子,此方法无需外加氯化钠,既节约了成本,又可实现循环利用。In the present invention, the nanofiltration effluent and the first reverse osmosis concentrated water are mixed as the source of sodium chloride in the D2 compartment in the electrodialysis salt removal treatment to provide the required chloride ions. This method does not require the addition of sodium chloride. It saves costs and can be recycled.
本发明还提供了一种处理高盐高硬水的系统,包括EDM电渗析设备、第一ED离子膜浓缩设备、第二ED离子膜浓缩设备、第一MVR蒸发制盐设备、第二MVR蒸发制盐设备和反渗透膜设备;The invention also provides a system for treating high-salt and high-hard water, including EDM electrodialysis equipment, first ED ion membrane concentration equipment, second ED ion membrane concentration equipment, first MVR evaporation salt production equipment, and second MVR evaporation salt production equipment. Salt equipment and reverse osmosis membrane equipment;
所述EDM电渗析设备的Na型浓盐水和Cl型浓盐水出口分别连接第一ED离子膜浓缩设备和第二ED离子膜浓缩设备,所述EDM电渗析设备的EDM出水出口连接反渗透膜设备;The Na-type concentrated brine and Cl-type concentrated brine outlets of the EDM electrodialysis equipment are respectively connected to the first ED ion membrane concentration equipment and the second ED ion membrane concentration equipment, and the EDM water outlet of the EDM electrodialysis equipment is connected to the reverse osmosis membrane equipment. ;
所述第一ED离子膜浓缩设备的ED浓盐水出口连接第一MVR蒸发制盐设备;The ED concentrated brine outlet of the first ED ion membrane concentration equipment is connected to the first MVR evaporation salt production equipment;
所述第二ED离子膜浓缩设备的ED浓盐水出口连接第二MVR蒸发制盐设备;The ED concentrated brine outlet of the second ED ion membrane concentration equipment is connected to the second MVR evaporative salt production equipment;
所述ED离子膜浓缩设备的ED出水出口连接反渗透膜设备。The ED water outlet of the ED ion membrane concentration equipment is connected to the reverse osmosis membrane equipment.
图2为本发明实施例处理高盐高硬水的方法流程图。如图2所示,本发明将原水经预处理后,进行纳滤,所得浓水(即高盐高硬水)进入电渗析拆盐处理,EDM电渗析设备具有10个重复的处理单元,每一个处理单元由C1隔室、D1隔室、C2隔室、D2隔室4个相邻的阴阳隔室组成,纳滤浓水由D1隔室进入EDM电渗析设备,由C1隔室和C2隔室分别产生Na型浓盐水和Cl型浓盐水进入ED离子膜浓缩处理,所得ED浓水进入MVR蒸发制盐,所得ED出水和EDM出水进入反渗透膜处理,分别得到产水和反渗透膜浓水;所得反渗透膜浓水一部分返回纳滤继续处理,一部分返回C1隔室和C2隔室,部分纳滤出水进入另一套反渗透膜处理,得到产水和浓水,浓水一部分进入MVR蒸发制盐,一部分浓水与另一部分纳滤出水进入D2隔室作为氯化钠来源。本发明提供的方法实现了高盐高硬水的零排放,减少了废水废盐对环境的危害。Figure 2 is a flow chart of a method for treating high-salt and high-hard water according to an embodiment of the present invention. As shown in Figure 2, the present invention performs nanofiltration on raw water after pretreatment, and the resulting concentrated water (i.e., high-salt and high-hard water) enters electrodialysis for salt removal treatment. The EDM electrodialysis equipment has 10 repeated processing units, each of which The processing unit is composed of four adjacent yin and yang compartments: C1 compartment, D1 compartment, C2 compartment, and D2 compartment. The nanofiltration concentrated water enters the EDM electrodialysis equipment from the D1 compartment, and consists of the C1 compartment and the C2 compartment. Na-type concentrated brine and Cl-type concentrated brine are produced respectively and enter the ED ion membrane for concentration treatment. The obtained ED concentrated water enters the MVR for evaporation to produce salt. The obtained ED effluent and EDM effluent enter the reverse osmosis membrane for treatment to obtain product water and reverse osmosis membrane concentrated water respectively. ; Part of the concentrated water from the reverse osmosis membrane is returned to the nanofiltration for continued processing, and part is returned to the C1 compartment and C2 compartment. Part of the nanofiltration effluent enters another set of reverse osmosis membranes for treatment to obtain product water and concentrated water, and part of the concentrated water enters the MVR for evaporation For salt production, part of the concentrated water and the other part of the nanofiltration effluent enter the D2 compartment as a source of sodium chloride. The method provided by the invention realizes zero discharge of high-salt and high-hard water, and reduces the harm of waste water and waste salt to the environment.
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述,但不能将它们理解为对本发明保护范围的限制。The technical solutions in the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, but they should not be understood as limiting the scope of the present invention.
实施例1Example 1
将TDS含量为400000mg/L的原水经超滤预处理除去水中悬浮物,作为为后续膜系统提供进水保证条件;预处理系统为2套PVDF超滤膜,单套处理水量为130m3/h,产水水质要求:浊度≤0.5NTU,预处理所得出水中TDS含量为39919mg/L;The raw water with a TDS content of 400000mg/L is pretreated by ultrafiltration to remove suspended solids in the water as a guarantee condition for the subsequent membrane system; the pretreatment system is 2 sets of PVDF ultrafiltration membranes, and the water treatment capacity of a single set is 130m 3 /h , Product water quality requirements: turbidity ≤ 0.5NTU, TDS content in the water obtained from pretreatment is 39919mg/L;
所述预处理所得出水进行纳滤分别得到纳滤浓水和纳滤出水,纳滤膜选用芳香聚酰胺复合膜,截留分子量10万,单套膜面积400ft2,产水量150m3/h,数量为1套,回收率为75%;纳滤浓水中TDS含量为52171mg/L,纳滤出水中TDS含量为35832mg/L;The water obtained from the pretreatment is subjected to nanofiltration to obtain nanofiltration concentrated water and nanofiltration effluent respectively. The nanofiltration membrane is an aromatic polyamide composite membrane with a molecular weight cutoff of 100,000, a single membrane area of 400ft 2 , and a water production capacity of 150m 3 /h. Quantity 1 set, the recovery rate is 75%; the TDS content in the nanofiltration concentrated water is 52171mg/L, and the TDS content in the nanofiltration effluent is 35832mg/L;
所述纳滤出水进行第一反渗透膜处理,第一反渗透膜处理的脱盐率为99.8%,处理水量为63m3/h,所用膜为PVDF超滤膜,膜通量为30L/m2/h,透水率为40%,进水pH值为7.0,进水温度为25℃,运行压力为9.0MPa,得到第一反渗透膜产水80m3/h,TDS的浓度为503mg/L,pH值为7.0,可用于工业用水;所得第一反渗透膜浓水进入第一MVR蒸发制盐,第一MVR蒸发制盐中蒸发室的蒸汽温度优选为110℃,绝对压力优选为143.3kPa,加热室的蒸汽温度优选为130℃,绝对压力优选为270.1kPa;The nanofiltration effluent was subjected to the first reverse osmosis membrane treatment. The desalination rate of the first reverse osmosis membrane treatment was 99.8%. The water treatment volume was 63m 3 /h. The membrane used was a PVDF ultrafiltration membrane, and the membrane flux was 30L/m 2 /h, the water permeability is 40%, the inlet water pH is 7.0, the inlet water temperature is 25°C, and the operating pressure is 9.0MPa. The first reverse osmosis membrane water production is 80m 3 /h, and the TDS concentration is 503mg/L. The pH value is 7.0 and can be used for industrial water; the concentrated water obtained from the first reverse osmosis membrane enters the first MVR for evaporation and salt production. The steam temperature of the evaporation chamber in the first MVR for evaporation and salt production is preferably 110°C, and the absolute pressure is preferably 143.3kPa. The steam temperature in the heating chamber is preferably 130°C, and the absolute pressure is preferably 270.1kPa;
所述纳滤浓水中TDS含量为52171mg/L,进入EDM电渗析设备进行电渗析拆盐处理;EDM电渗析设备包括由阴极膜和阳极膜交替排列形成的40个阴阳隔室、一个位于阴阳隔室末端且由阳极膜和阳极膜形成的阳阳隔室和电解液;40个阴阳隔室中每4个阴阳隔室组成一个处理单元,共有10个重复的处理单元,每个处理单元由阳极膜、阴极膜、阳极膜、阴极膜、阳极膜形成,并依次形成C1隔室、D1隔室、C2隔室、D2隔室,相邻的两个处理单元共用一个阳极膜,所述EDM电渗析设备中膜堆两端分别连接正极和负极;负极为不锈钢材质;正极为合金材质,电解液为硫酸钠溶液,硫酸钠溶液的质量浓度为5%,电压为20V,电流密度为300A/m2,得到Na型浓盐水、Cl型浓盐水和EDM出水,相邻的4个阴阳隔室形成一个处理单元,共形成10个重复的处理单元;相邻的4个阴阳隔室分别计为C1隔室、D1隔室、C2隔室、D2隔室;所述纳滤浓水从D1隔室进行EDM电渗析设备;从D2隔室中添加置换液5wt.%氯化钠溶液,氯化钠溶液的添加量为纳滤浓水的0.2倍,所述Na型浓盐水从C1隔室出水进入ED离子膜浓缩处理;所述Cl型浓盐水从C2隔室出水进入ED离子膜浓缩处理;所述EDM出水从D1隔室进入反渗透膜处理,经电渗析拆盐处理后的Na型浓盐水(C1)和Cl型浓盐水(C2)的TDS含量分别为54116mg/L和48727mg/L;The TDS content in the nanofiltration concentrated water is 52171mg/L, and enters the EDM electrodialysis equipment for electrodialysis salt removal treatment; the EDM electrodialysis equipment includes 40 yin and yang compartments formed by cathode membranes and anode membranes alternately arranged, and one in the yin and yang compartment. The anode and anode compartments and electrolytes are formed at the end of the chamber and are formed by anode membranes and anode membranes; every 4 anode and yang compartments among the 40 anode and yang compartments form a processing unit, with a total of 10 repeated processing units. Each processing unit is composed of an anode. membrane, cathode membrane, anode membrane, cathode membrane, and anode membrane are formed, and C1 compartment, D1 compartment, C2 compartment, and D2 compartment are formed in sequence. Two adjacent processing units share an anode membrane, and the EDM circuit The two ends of the membrane stack in the dialysis equipment are connected to the positive electrode and the negative electrode respectively; the negative electrode is made of stainless steel; the positive electrode is made of alloy, the electrolyte is sodium sulfate solution, the mass concentration of the sodium sulfate solution is 5%, the voltage is 20V, and the current density is 300A/m 2 , to obtain Na-type concentrated brine, Cl-type concentrated brine and EDM effluent. The 4 adjacent yin and yang compartments form a processing unit, forming a total of 10 repeated processing units; the 4 adjacent yin and yang compartments are counted as C1 respectively. Compartments, D1 compartment, C2 compartment, D2 compartment; the nanofiltration concentrated water is carried out from the D1 compartment to the EDM electrodialysis equipment; the replacement liquid 5wt.% sodium chloride solution, sodium chloride is added from the D2 compartment The added amount of the solution is 0.2 times that of the nanofiltration concentrated water. The Na-type concentrated brine flows out of the C1 compartment and enters the ED ion membrane for concentration; the Cl-type concentrated brine flows out of the C2 compartment and enters the ED ion membrane for concentration; so The EDM effluent enters the reverse osmosis membrane from the D1 compartment for treatment. The TDS contents of the Na-type concentrated brine (C1) and Cl-type concentrated brine (C2) after electrodialysis salt removal treatment are 54116mg/L and 48727mg/L respectively;
所述Na型浓盐水和Cl型浓盐水分别进行ED离子膜浓缩处理,分别得到ED浓盐水和ED出水;ED离子膜浓缩处理的电压为450V,ED浓盐水中TDS的浓度为180000mg/L,ED浓盐水的pH值为7.0;The Na-type concentrated brine and the Cl-type concentrated brine are respectively subjected to ED ion membrane concentration treatment to obtain ED concentrated brine and ED effluent respectively; the voltage of the ED ion membrane concentration treatment is 450V, and the concentration of TDS in the ED concentrated brine is 180000 mg/L. The pH value of ED concentrated brine is 7.0;
所述Na型浓盐水(C1)和Cl型浓盐水(C2)经ED离子膜浓缩处理浓缩至离子含量为18%后进入MVR蒸发制盐,此时蒸水量共为20m3/h;MVR蒸发制盐中蒸发室的蒸汽温度为110℃,绝对压力为143.3kPa,加热室的蒸汽温度为130℃,绝对压力为270.1kPa;The Na-type concentrated brine (C1) and Cl-type concentrated brine (C2) are concentrated to an ion content of 18% through ED ion membrane concentration and then enter MVR evaporation to produce salt. At this time, the total amount of distilled water is 20m 3 /h; MVR evaporation In salt production, the steam temperature in the evaporation chamber is 110°C and the absolute pressure is 143.3kPa. The steam temperature in the heating room is 130°C and the absolute pressure is 270.1kPa;
所述EDM出水和ED出水进行反渗透膜处理,分别得到产水和反渗透膜浓水,反渗透膜处理的脱盐率为99.8%,处理水量为63m3/h,所用膜为PVDF超滤膜,膜通量为30L/m2/h,透水率为40%,进水pH值为7.0,进水温度为20℃,运行压力为2.0MPa;所述反渗透膜浓水中TDS的浓度为15000mg/L,pH值为7.0,反渗透膜浓水返回纳滤继续处理,反渗透产水40m3/h,一部分回用到C1隔室、C2隔室中补充用水,一部分用于工业用水,纳滤出水和第一反渗透浓水混合作为电渗析拆盐处理中D2隔室的氯化钠来源,该工艺实现了高盐高硬水的零排放,减少了废水废盐对环境的危害。The EDM effluent and ED effluent are subjected to reverse osmosis membrane treatment to obtain produced water and reverse osmosis membrane concentrated water respectively. The desalination rate of the reverse osmosis membrane treatment is 99.8%, the water treatment volume is 63m 3 /h, and the membrane used is PVDF ultrafiltration membrane , the membrane flux is 30L/m 2 /h, the water permeability is 40%, the inlet water pH is 7.0, the inlet water temperature is 20°C, and the operating pressure is 2.0MPa; the concentration of TDS in the reverse osmosis membrane concentrated water is 15000mg /L, the pH value is 7.0, the concentrated water from the reverse osmosis membrane is returned to nanofiltration for continued treatment, the reverse osmosis water production is 40m 3 /h, part of it is reused to supplement water in the C1 compartment and C2 compartment, and part is used for industrial water. The filtered water and the first reverse osmosis concentrated water are mixed as the source of sodium chloride for the D2 compartment in the electrodialysis salt removal treatment. This process achieves zero discharge of high-salt and high-hard water and reduces the harm of wastewater and waste salt to the environment.
纳滤浓水的具体成分如表1所示,该工艺中各工序段进、出水中TDS含量如表2所示。The specific composition of the nanofiltration concentrated water is shown in Table 1, and the TDS content in the inlet and outlet water of each process section in the process is shown in Table 2.
表1纳滤浓水的具体成分Table 1 Specific components of nanofiltration concentrated water
表2各工序段进、出水中TDS含量Table 2 TDS content in the inlet and outlet water of each process section
该方法中每套MVR蒸发制盐的蒸水量为10m3/h,总共蒸水量为20m3/h,而产水量为40m3/h。In this method, the evaporated water volume of each set of MVR for evaporating salt is 10m 3 /h, the total evaporated water volume is 20m 3 /h, and the water production volume is 40m 3 /h.
对比例1Comparative example 1
与实施例1的区别在于,电渗析拆盐处理所得Na型浓盐水、Cl型浓盐水不再进行ED离子膜浓缩处理,直接进行MVR蒸发制盐,其余内容与实施例1一致,具体方法如图3所示。The difference from Example 1 is that the Na-type concentrated brine and Cl-type concentrated brine obtained by the electrodialysis salt separation treatment are no longer subjected to ED ion membrane concentration treatment, but are directly subjected to MVR evaporation to produce salt. The remaining contents are consistent with Example 1. The specific method is as follows As shown in Figure 3.
该方法中每套MVR蒸发制盐的蒸水量为20m3/h,总共蒸水量为40m3/h,而产水量为20m3/h。In this method, the evaporated water volume of each set of MVR for evaporating salt is 20m 3 /h, the total evaporated water volume is 40m 3 /h, and the water production volume is 20m 3 /h.
性能测试Performance Testing
(1)选择电流密度为200A/m2和300A/m2条件下的对照实验,研究离子迁移率的规律,具体实验为:分别在置换渗析对应的C1槽子内放入4kg纯净水,C2放入4kg纯净水,D1放入纳滤浓水5kg,D2放入1mol/L氯化钠溶液5kg,极液槽内放入5wt.%硫酸钠溶液5kg,电压设置为20V,电流设置为15.3A,此时电流密度为200A/m2或300A/m2,开始试验,记录过程中的膜间电压、电流C1、C2、D1、D2电导。结果如表3所示。(1) Select control experiments under the conditions of current density of 200A/m 2 and 300A/m 2 to study the rules of ion mobility. The specific experiments are: put 4kg of pure water into the C1 tank corresponding to displacement dialysis, and put C2 into Add 4kg of pure water, 5kg of nanofiltration concentrated water in D1, 5kg of 1mol/L sodium chloride solution in D2, 5kg of 5wt.% sodium sulfate solution in the extreme liquid tank, set the voltage to 20V and the current to 15.3A , at this time the current density is 200A/m 2 or 300A/m 2 , start the test, and record the inter-membrane voltage, current C1, C2, D1, and D2 conductance during the process. The results are shown in Table 3.
表3电渗析拆盐处理中离子迁移率随时间的变化Table 3 Changes in ion mobility with time in electrodialysis salt removal treatment
由表3可知,在高氯离子条件下,前期氯离子迁移为主,氯离子浓度降低后,硫酸根离子迁移速率加快。It can be seen from Table 3 that under high chloride ion conditions, chloride ion migration is dominant in the early stage. After the chloride ion concentration decreases, the sulfate ion migration rate accelerates.
(2)同时对C1隔室和C2隔室产生的两股料液(Na型浓盐水和Cl型浓盐水)的结垢倾向问题进行了研究,具体实验为:分别将拆盐后得到的C1隔室的Na型浓盐水和C2隔室的氯型浓盐水放置在电渗析槽子内,D1和D2均不变(D1中放入纳滤浓水,D2中放入氯化钠溶液),开启EDM装置,电压20V,电流密度为300A/m2条件下继续开展浓缩实验,浓缩倍数=实验结束时TDS总含量/初始时原料液中TDS总含量,通过计算不同浓缩倍数下的离子强度,从而得到不同离子强度条件下对应的Ksp值,判断结构倾向。结果如表4~5所示。(2) At the same time, the scaling tendency of the two feed liquids (Na type concentrated brine and Cl type concentrated brine) produced in the C1 compartment and the C2 compartment was studied. The specific experiments were as follows: C1 obtained after splitting the salt was studied. The Na-type concentrated brine in the compartment and the chlorine-type concentrated brine in the C2 compartment are placed in the electrodialysis tank. Both D1 and D2 remain unchanged (the nanofiltration concentrated water is placed in D1 and the sodium chloride solution is placed in D2). Turn on EDM device, voltage 20V, current density 300A/ m2 , continue to carry out concentration experiments, concentration multiple = total TDS content at the end of the experiment / total TDS content in the raw material solution at the beginning, by calculating the ionic strength at different concentration multiples, thus The corresponding Ksp values under different ionic strength conditions are obtained to determine the structural tendency. The results are shown in Tables 4 to 5.
表4 C1隔室浓缩倍数与结构倾向Table 4 Concentration times and structural tendencies of C1 compartment
表5C2隔室浓缩倍数与结构倾向Table 5 Concentration times and structural tendencies of the C2 compartment
由表4~5可知,分离出的钠型水和氯型水【Ca2+】【SO4 2-】均小于对应盐度下的Ksp值,没有结垢的风险。且均优于原料液。It can be seen from Tables 4 to 5 that the separated sodium-type water and chlorine-type water [Ca 2+ ] [SO 4 2- ] are both smaller than the Ksp value at the corresponding salinity, and there is no risk of scaling. And all are better than the raw material liquid.
尽管上述实施例对本发明做出了详尽的描述,但它仅仅是本发明一部分实施例而不是全部实施例,人们还可以根据本实施例在不经创造性前提下获得其他实施例,这些实施例都属于本发明保护范围。Although the above embodiments describe the present invention in detail, they are only some of the embodiments of the present invention and not all of them. People can also obtain other embodiments based on this embodiment without any inventive step. These embodiments are all It belongs to the protection scope of the present invention.
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