CN117463231A - Blending device for producing cement by utilizing industrial solid waste and working method thereof - Google Patents
Blending device for producing cement by utilizing industrial solid waste and working method thereof Download PDFInfo
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- CN117463231A CN117463231A CN202311497152.2A CN202311497152A CN117463231A CN 117463231 A CN117463231 A CN 117463231A CN 202311497152 A CN202311497152 A CN 202311497152A CN 117463231 A CN117463231 A CN 117463231A
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- 239000002910 solid waste Substances 0.000 title claims abstract description 79
- 239000004568 cement Substances 0.000 title claims abstract description 36
- 238000002156 mixing Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title description 6
- 238000003756 stirring Methods 0.000 claims abstract description 26
- 238000001125 extrusion Methods 0.000 claims abstract description 22
- 239000006185 dispersion Substances 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 abstract description 7
- 238000003860 storage Methods 0.000 abstract description 3
- 239000007787 solid Substances 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 14
- 239000002585 base Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 8
- 239000002699 waste material Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 238000010276 construction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- CBOCVOKPQGJKKJ-UHFFFAOYSA-L Calcium formate Chemical compound [Ca+2].[O-]C=O.[O-]C=O CBOCVOKPQGJKKJ-UHFFFAOYSA-L 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229940044172 calcium formate Drugs 0.000 description 1
- 235000019255 calcium formate Nutrition 0.000 description 1
- 239000004281 calcium formate Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/17—Stirrers with additional elements mounted on the stirrer, for purposes other than mixing
- B01F27/172—Stirrers with additional elements mounted on the stirrer, for purposes other than mixing for cutting, e.g. with knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83611—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83612—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/005—Crushing or disintegrating by reciprocating members hydraulically or pneumatically operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/283—Lateral sealing shields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/08—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
- B28B3/086—The rams working in different directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0887—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing provided with sieves or filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/28—Mixing cement, mortar, clay, plaster or concrete ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域Technical field
本发明涉及建筑机械设备技术领域,特别涉及一种利用工业固废生产水泥用调配装置及其工作方法。The invention relates to the technical field of construction machinery and equipment, and in particular to a preparation device for producing cement from industrial solid waste and a working method thereof.
背景技术Background technique
水泥是建筑中不可或缺的材料,被广泛应用于工业和民用建筑。复合碱性外加剂由三乙醇胺、聚合多元醇、甲酸钙、碱性水、工业盐组成。在本发明合适的原料种类组成和合适的配比下,所得到的水泥具有抗压强度高、耐酸碱腐蚀等优势,且本发明的制备方法操作简单,易于工业化,具有良好的应用前景,适合于工业生产应用。Cement is an indispensable material in construction and is widely used in industrial and civil construction. The compound alkaline admixture is composed of triethanolamine, polymeric polyol, calcium formate, alkaline water and industrial salt. With the appropriate raw material types and proportions of the present invention, the obtained cement has the advantages of high compressive strength, acid and alkali corrosion resistance, etc., and the preparation method of the present invention is simple to operate, easy to industrialize, and has good application prospects. Suitable for industrial production applications.
例如CN212445793U一种利用工业固废生产水泥用调配储存装置,包括箱体,所述箱体顶部一侧固定安装有进料框并开设有与进料框连通的通孔,进料框顶部和底部均为开口设置且内侧底部固定安装有筛板,筛板顶部开设有多个筛孔,进料框一侧固定安装有电机并开设有横向孔,横向孔内滑动安装有横杆,横杆位于进料框内侧的一端固定安装有粉碎板,粉碎板两侧均固定安装有多个粉碎齿。本实用新型结构设计合理,能够在通过工业固废进行水泥调配时对其进行粉碎,从而提高调配的质量和效率。该专利的缺点是仅依靠粉碎板来来粉碎废料,粉碎板依靠挤压粉碎工业固废物,会有部分工业固废物从粉碎板的间隙穿过,粉碎板不能完全的将工业固废物的颗粒进行粉碎,因此,会使粉碎机构上的筛板上面堆积部分没有粉碎的颗粒,而堆积的工业固废物大颗粒会堵塞筛板,导致粉碎机构粉碎的工业固废物不能从筛板落下,使粉碎工业固废物的效率降低。For example, CN212445793U is a preparation and storage device for producing cement from industrial solid waste, including a box. A feed frame is fixedly installed on one side of the top of the box and has a through hole connected to the feed frame. The top and bottom of the feed frame They are all open and have a sieve plate fixedly installed on the inner bottom. There are multiple sieve holes on the top of the sieve plate. A motor is fixedly installed on one side of the feed frame and a transverse hole is provided. A crossbar is slidably installed in the transverse hole. The crossbar is located at A crushing plate is fixedly installed at one end inside the feed frame, and a plurality of crushing teeth are fixedly installed on both sides of the crushing plate. The utility model has a reasonable structural design and can crush industrial solid waste when preparing cement, thereby improving the quality and efficiency of the preparation. The disadvantage of this patent is that it only relies on the crushing plate to crush waste. The crushing plate relies on extrusion to crush industrial solid waste. Some industrial solid waste will pass through the gaps of the crushing plate. The crushing plate cannot completely crush the particles of industrial solid waste. Crushing, therefore, will cause uncrushed particles to accumulate on the sieve plate on the crushing mechanism, and the accumulated large particles of industrial solid waste will block the sieve plate, causing the industrial solid waste crushed by the crushing mechanism to not fall from the sieve plate, causing the crushing industry to The efficiency of solid waste is reduced.
例如CN219563660U一种利用工业固废生产水泥用调配储存装置,包括罐体、固定在罐体顶部的安装架及位于安装架一侧的进料斗、固定安装在安装架顶部的电机、以及转动设置在罐体内的搅拌部件,在电机的驱使下,可带动第一锥齿轮转动,通过第一锥齿轮与第三锥齿轮、第四锥齿轮的啮合关系,可带动轴套与第一轴杆转动,在链条的传动作用下,带动第一碾压辊转动,进而配合第二碾压辊辊齿的碾压下,使工业固废材料破碎,而在传动带的传动作用下,可由第二轴杆上的凸轮往复挤压固定框,进而使网筛上的破碎材料能够抖落,该专利虽然解决了粉碎板受力不均导致废料将筛板堵塞的问题,但是,未将废料聚拢在一起,因此,仍然有废料未经粉碎就从粉碎装置间隔泄漏下去的问题。For example, CN219563660U is a preparation and storage device for producing cement from industrial solid waste, including a tank, a mounting frame fixed on the top of the tank, a feed hopper located on one side of the mounting frame, a motor fixedly mounted on the top of the mounting frame, and a rotation device The stirring component in the tank, driven by the motor, can drive the first bevel gear to rotate. Through the meshing relationship between the first bevel gear, the third bevel gear, and the fourth bevel gear, it can drive the shaft sleeve and the first shaft to rotate. , under the driving action of the chain, the first rolling roller is driven to rotate, and then cooperated with the rolling of the teeth of the second rolling roller to crush the industrial solid waste materials, and under the driving action of the transmission belt, the second shaft can The cam on the screen reciprocates and squeezes the fixed frame, thereby allowing the crushed materials on the screen to be shaken off. Although this patent solves the problem of uneven stress on the crushing plate causing the waste material to block the screen plate, it does not gather the waste materials together. Therefore, there is still a problem of waste materials leaking from the crushing device space without being crushed.
例如CN212441374U一种利用工业固废生产水泥用粉碎过滤装置,包括粉碎箱,所述粉碎箱的顶部开设有进料斗,粉碎箱内转动安装有两个第一转轴,两个第一转轴的一端均延伸至粉碎箱外并固定套设有齿轮,两个齿轮相啮合,电机的输出轴与两个第一转轴中位于右侧的第一转轴固定连接,两个第一转轴的外侧均固定安装有破碎辊,两个破碎辊相啮合,该专利可以通过二次粉碎来确保废料粉碎的效果,但是,废料会沿着破碎辊与粉碎箱的内壁间隔泄漏下去,因此,仍会有破碎不完全的废料产生。For example, CN212441374U is a crushing and filtering device for producing cement from industrial solid waste. It includes a crushing box. A feed hopper is provided on the top of the crushing box. Two first rotating shafts are installed and rotated in the crushing box. One end of the two first rotating shafts Both extend to the outside of the crushing box and are fixedly equipped with gears. The two gears mesh. The output shaft of the motor is fixedly connected to the first rotating shaft on the right side of the two first rotating shafts. The outer sides of the two first rotating shafts are fixedly installed. There are crushing rollers, and the two crushing rollers mesh. This patent can ensure the effect of crushing the waste through secondary crushing. However, the waste will leak along the interval between the crushing roller and the inner wall of the crushing box. Therefore, there will still be incomplete crushing. of waste generated.
发明内容Contents of the invention
本发明所要解决的技术问题是,提供一种利用工业固废生产水泥用调配装置及其工作方法,解决现有调配装置无法完全粉碎工业固废料的问题,实现对工业固废料的彻底粉碎,并聚拢收集在一起。The technical problem to be solved by the present invention is to provide a mixing device and a working method for producing cement from industrial solid waste, to solve the problem that the existing mixing device cannot completely crush industrial solid waste, and to achieve complete crushing of industrial solid waste. , and gathered together.
为解决上述技术问题,本发明采用的技术方案为:一种利用工业固废生产水泥用调配装置,包括底座,所述底座的上方安装固定有底箱,底箱的上方固定连通有顶箱,底座、底箱和顶箱中空、上下贯穿,顶箱上安装固定有挤压机构和粉碎机构,挤压机构设置在粉碎机构的上方,底箱内安装有分散机构,分散机构上设置有辅助机构,底座下方设置有收集装置。In order to solve the above technical problems, the technical solution adopted by the present invention is: a mixing device for producing cement from industrial solid waste, including a base, a bottom box is installed and fixed above the base, and a top box is fixed and connected above the bottom box. The base, bottom box and top box are hollow and penetrate up and down. An extrusion mechanism and a crushing mechanism are installed and fixed on the top box. The extrusion mechanism is set above the crushing mechanism. A dispersing mechanism is installed in the bottom box, and an auxiliary mechanism is provided on the dispersing mechanism. , a collection device is provided under the base.
优选的方案中,所述挤压机构包含安装固定在顶箱外部的电动液压杆、驱动齿条、转向齿轮、从动齿条和连轴,及安装在顶箱内部的第一压板、第一电动转板、第二电动转板、第二压板、第一导向板和第二导向板。In a preferred solution, the extrusion mechanism includes an electro-hydraulic rod, a driving rack, a steering gear, a driven rack and a connecting shaft installed and fixed outside the top box, and a first pressure plate, a first pressure plate and a connecting shaft installed inside the top box. Electric rotating plate, second electric rotating plate, second pressing plate, first guide plate and second guide plate.
优选的方案中,所述电动液压杆穿装固定在顶箱外部的后侧,转向齿轮转动安装在顶箱外部的左侧,连轴穿装固定在顶箱外部的前侧,驱动齿条安装固定在电动液压杆的输出轴上,与转向齿轮上部啮合,从动齿条安装固定在连轴上,与转向齿轮下部啮合。In the preferred solution, the electro-hydraulic rod is mounted on the rear side of the outside of the top box, the steering gear is mounted on the left side of the outside of the top box, the connecting shaft is mounted on the front side of the outside of the top box, and the driving rack is installed on the front side of the top box. It is fixed on the output shaft of the electro-hydraulic rod and meshes with the upper part of the steering gear. The driven rack is installed and fixed on the connecting shaft and meshes with the lower part of the steering gear.
优选的方案中,所述电动液压杆的输出轴穿过顶箱后壁,与第一压板相连,连轴穿过顶箱前壁,与第二压板相连,第一压板与第二压板结构相同,第一压板与第一电动转板相互垂直、铰接固定,第二压板与第二电动转板亦相互垂直、铰接固定,第一电动转板上设置有卡槽,卡槽宽度大于第二电动转板的厚度,第一电动转板和第二电动转板的宽度之和小于第一压板和第二压板之间距离。In a preferred solution, the output shaft of the electro-hydraulic rod passes through the rear wall of the top box and is connected to the first pressure plate. The connecting shaft passes through the front wall of the top box and is connected to the second pressure plate. The first pressure plate and the second pressure plate have the same structure. , the first pressure plate and the first electric rotating plate are perpendicular to each other and hingedly fixed. The second pressing plate and the second electric rotating plate are also perpendicular to each other and hingedly fixed. The first electric rotating plate is provided with a card slot, and the width of the card slot is larger than that of the second electric rotating plate. The thickness of the rotating plate and the sum of the widths of the first electric rotating plate and the second electric rotating plate are less than the distance between the first pressing plate and the second pressing plate.
优选的方案中,所述第一压板底部刚性固定有第一导向板,第二压板底部刚性固定有第二导向板,第一导向板、第二导向板分别位于第一电动转板、第二电动转板的下方,第一导向板与第二导向板结构相同、对称布置,第一电动转板、第二电动转板的下方均设置有电动推杆,电动推杆的固定端分别固定在第一压板和第二压板上。In a preferred solution, a first guide plate is rigidly fixed at the bottom of the first pressure plate, and a second guide plate is rigidly fixed at the bottom of the second pressure plate. The first guide plate and the second guide plate are respectively located on the first electric rotating plate and the second Below the electric rotating plate, the first guide plate and the second guide plate have the same structure and are arranged symmetrically. Electric push rods are provided below the first electric rotating plate and the second electric rotating plate, and the fixed ends of the electric push rods are respectively fixed on The first pressure plate and the second pressure plate.
优选的方案中,所述第一导向板的截面为直角梯形,其上底与第一压板的底面刚性固定、接平,直角高与顶箱内壁贴平固定,斜面向内,对称布置的第一导向板与第二导向板的两斜面呈漏斗状。In a preferred solution, the cross-section of the first guide plate is a right-angled trapezoid, the upper bottom of which is rigidly fixed and connected to the bottom surface of the first pressure plate, the right-angled height is flat and fixed to the inner wall of the top box, and the inclined surface is inward and symmetrically arranged. The two inclined surfaces of the first guide plate and the second guide plate are funnel-shaped.
优选的方案中,所述粉碎机构包含安装顶箱外部的旋转电机和齿轮副,旋转电机和齿轮副设置在顶箱的左侧,一组转轴穿过顶箱左壁,外部这端安装着旋转电机和齿轮副,内部转轴上套装固定有粉碎辊。In the preferred solution, the crushing mechanism includes a rotating motor and a gear pair installed outside the top box. The rotating motor and gear pair are arranged on the left side of the top box. A set of rotating shafts pass through the left wall of the top box. A rotating machine is installed at the outer end. The motor and gear pair, and the crushing roller are fixed on the internal rotating shaft.
优选的方案中,所述分散机构包括筛板,筛板上设置有若干过滤孔,孔内安装有滤网,筛板底部固定有驱动电机,顶部中间固定有锥状圆轴,驱动电机与圆轴可拆卸安装,圆轴两侧对称安装有一组搅拌杆,搅拌杆内部设置有电机,外部安装固定有若干切割片。In a preferred solution, the dispersing mechanism includes a sieve plate. There are a number of filter holes on the sieve plate. Filters are installed in the holes. A drive motor is fixed at the bottom of the sieve plate. A cone-shaped circular shaft is fixed in the middle of the top. The drive motor is connected to the circular shaft. The shaft is detachable and installable. A set of stirring rods are installed symmetrically on both sides of the circular shaft. A motor is installed inside the stirring rod, and a number of cutting blades are installed and fixed on the outside.
优选的方案中,所述辅助机构包含布置固定在底箱内壁一周的若干定位块,定位块上设置有孔,孔内安装有触发杆和电动阀门,电动阀门安装在触发杆底部,触发杆上部穿过筛板上的孔,突出于筛板上平面,弹簧套装在触发杆,两端分别与筛板底面和定位块上平面固定,搅拌杆设置有第一感应器,触发杆设置有第二感应器,第二感应器与电动阀门连通。In a preferred solution, the auxiliary mechanism includes a number of positioning blocks arranged and fixed around the inner wall of the bottom box. The positioning blocks are provided with holes, and a trigger rod and an electric valve are installed in the hole. The electric valve is installed at the bottom of the trigger rod, and the upper part of the trigger rod. Passing through the hole on the sieve plate and protruding from the plane of the sieve plate, the spring is set on the trigger rod, and its two ends are respectively fixed with the bottom surface of the sieve plate and the upper plane of the positioning block. The stirring rod is provided with a first sensor, and the trigger rod is provided with a second sensor. Sensor, the second sensor is connected with the electric valve.
采用上述任意一项所述的一种利用工业固废生产水泥用调配装置生产水泥的工作方法,它包含如下步骤:A working method for producing cement using a blending device for producing cement from industrial solid waste is adopted as described in any one of the above, and it includes the following steps:
step1:一种利用工业固废生产水泥用调配装置安装调试合格后,启动第一电动转板和第二电动转板,使其转动至水平放置,再启动电动液压杆,电动液压杆带动第一压板和驱动齿条向前移动,驱动齿条驱动转向齿轮转动,驱使从动齿条向相反方向移动,从动齿条带动连轴移动,连轴推动第二压板移动,第一压板带动第一电动转板,第二压板带动第二电动转板分别向内移动,第二电动转板滑动插入到第一电动转板的卡槽中,与第一压板和第二压板形成一个封闭的腔室,将工业固废料倒入腔室中;Step 1: After the installation and debugging of a mixing device for producing cement from industrial solid waste is passed, start the first electric rotating plate and the second electric rotating plate to rotate to a horizontal position, then start the electric hydraulic rod, and the electric hydraulic rod drives the first electric rotating plate. The pressure plate and the driving rack move forward, the driving rack drives the steering gear to rotate, and drives the driven rack to move in the opposite direction. The driven rack drives the connecting shaft to move, the connecting shaft pushes the second pressure plate to move, and the first pressure plate drives the first The electric rotating plate and the second pressure plate drive the second electric rotating plate to move inward respectively. The second electric rotating plate is slidably inserted into the slot of the first electric rotating plate and forms a closed chamber with the first and second pressing plates. , pour industrial solid waste into the chamber;
step2:工业固废料粉末倒入腔室后,启动电动液压杆继续向前推动,使第一压板和第二压板继续合拢,将工业固废粉末压制成粉末聚合块;Step 2: After the industrial solid waste powder is poured into the chamber, start the electric hydraulic rod to continue pushing forward, so that the first pressure plate and the second pressure plate continue to close, and the industrial solid waste powder is pressed into powder aggregate blocks;
step3:工业固废粉末压制成粉末聚合块后,启动电动液压杆反转,带动第一压板和驱动齿条向后移动,第二电动转板从第一电动转板的卡槽中慢慢滑出,工业固废粉末聚合块从两个电动转板的缝隙经由第一导向板与第二导向板的导向斜面落到粉碎辊上;Step 3: After the industrial solid waste powder is pressed into powder aggregate blocks, the electro-hydraulic rod is started to reverse, driving the first pressure plate and the driving rack to move backward, and the second electric rotating plate slowly slides from the slot of the first electric rotating plate. Out, the industrial solid waste powder aggregate blocks fall onto the crushing roller from the gap between the two electric rotating plates through the guide slopes of the first guide plate and the second guide plate;
step4:启动旋转电机,旋转电机带动齿轮副转动,齿轮副带动两个粉碎辊相对旋转,对工业固废粉末聚合块进行粉碎;Step 4: Start the rotating motor, which drives the gear pair to rotate, and the gear pair drives the two crushing rollers to rotate relative to each other to crush the industrial solid waste powder aggregate blocks;
step5:粉碎后工业固废粉末落入到筛板上,启动驱动电机,驱动电机带动圆轴转动,圆轴带动其两侧的一组搅拌杆,相对圆轴中心旋转,同时启动电机,若干切割片相对搅拌杆旋转,对工业固废粉末进一步再粉碎;Step 5: The crushed industrial solid waste powder falls onto the sieve plate. Start the drive motor. The drive motor drives the circular shaft to rotate. The circular shaft drives a set of stirring rods on both sides to rotate relative to the center of the circular shaft. At the same time, start the motor and perform several cuts. The blade rotates relative to the stirring rod to further crush the industrial solid waste powder;
step6:搅拌杆带动第一感应器转动,使第一感应器与触发杆上的第二感应器感应到,第二感应器触发电动阀门,电动阀门打开,触发杆回缩与筛板平面平,弹簧上下抖动筛板,使工业固废粉末从筛板上过滤网的孔内掉落到底座下方的收集装置里收集到一起。Step6: The stirring rod drives the first sensor to rotate, causing the first sensor to sense the second sensor on the trigger rod. The second sensor triggers the electric valve, the electric valve opens, and the trigger rod retracts to be level with the screen plate plane. The spring shakes the sieve plate up and down, causing the industrial solid waste powder to fall from the holes of the filter screen on the sieve plate and collect it together in the collection device below the base.
本发明提供的一种利用工业固废生产水泥用调配装置及其工作方法,有如下有益效果:The invention provides a preparation device for producing cement from industrial solid waste and its working method, which has the following beneficial effects:
1、原工业固废生产水泥调配装置对原料细度要求较高,本发明的设计能对工业固废进行多次粉碎,克服了以往工业固废不能完全粉碎的缺陷且粉碎程度较低的问题,同时也降低了对原料的要求;1. The original industrial solid waste production cement blending device has high requirements on raw material fineness. The design of the present invention can crush industrial solid waste multiple times, overcoming the previous defects of industrial solid waste being unable to be completely crushed and the problem of low crushing degree. , and also reduces the requirements for raw materials;
2、本发明多级机构的设置能够在工业固废调配时进行粉碎,提高水泥成品的粉碎质量与调配效率;2. The multi-stage mechanism of the present invention can crush industrial solid waste when blending, improving the crushing quality and blending efficiency of finished cement products;
3、本发明设计的可开合电动转板,易于使用后对设备进行清理,提高了工作效率,使用方便,同时防止了设备污染与堵塞,提升了设备的使用寿命;3. The openable and closable electric rotating plate designed in the present invention is easy to clean the equipment after use, improves work efficiency, is convenient to use, prevents equipment contamination and blockage, and extends the service life of the equipment;
4、本发明的粉碎机构位于挤压机构下部,对第一道挤压机构的粉体进行二次粉碎,防止未粉碎颗粒堵塞筛板而降低工作效率;4. The crushing mechanism of the present invention is located at the lower part of the extrusion mechanism, and performs secondary crushing of the powder in the first extrusion mechanism to prevent uncrushed particles from clogging the sieve plate and reducing work efficiency;
5、本发明分散机构中切割片对工业固废进行了第三次粉碎,从而保证了工业固废的粉碎质量,且可以有效避免工业固废粉末由于颗粒较小而产生的静电聚团问题,同时防止了颗粒过大而堵塞筛板的问题;5. The cutting blade in the dispersing mechanism of the present invention crushes industrial solid waste for the third time, thereby ensuring the crushing quality of industrial solid waste and effectively avoiding the problem of electrostatic agglomeration of industrial solid waste powder due to smaller particles. At the same time, it prevents the problem of excessive particles blocking the sieve plate;
6、本发明辅助机构的设置,进一步提高了工业固废粉末的筛落速度,从而进一步提升了设备的工作效率。6. The setting of the auxiliary mechanism of the present invention further increases the screening speed of industrial solid waste powder, thereby further improving the working efficiency of the equipment.
7、本发明漏斗状开合导向板的设置,进一步提升了原料的下落速度,避免了原料堆积,同时也使原料进一步聚拢在粉碎辊上,利于再次粉碎;7. The arrangement of the funnel-shaped opening and closing guide plate of the present invention further increases the falling speed of the raw materials, avoids the accumulation of raw materials, and also further gathers the raw materials on the crushing roller, which is conducive to re-crushing;
8、本发明搅拌杆的设计,对粉碎辊上落下来的粉末进行再一次的搅拌和打碎,提升了第三次粉碎的质量和效率;8. The design of the mixing rod of the present invention stirs and crushes the powder falling from the crushing roller again, improving the quality and efficiency of the third crushing;
9、本发明锥状圆轴的设置,避免了粉碎辊上落下来的粉末堆积,分散在筛板圆周上,利于进一步打散和粉碎;9. The arrangement of the tapered circular shaft of the present invention avoids the accumulation of powder falling on the crushing roller and is dispersed on the circumference of the sieve plate, which is conducive to further dispersion and crushing;
10、本发明筛板上滤网的设置,进一步提升了水泥成品的质量和精细度;10. The arrangement of the filter on the sieve plate of the present invention further improves the quality and fineness of the finished cement products;
11、本发明齿轮副的设置,保证了挤压动作的有效实施,进一步提升了设备运行的稳定性。11. The arrangement of the gear pair of the present invention ensures the effective implementation of the extrusion action and further improves the stability of the equipment operation.
附图说明Description of the drawings
下面结合附图和实施实例对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings and implementation examples:
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的内部结构正视图;Figure 2 is a front view of the internal structure of the present invention;
图3为本发明不含底座的内部结构仰视图;Figure 3 is a bottom view of the internal structure of the present invention without the base;
图4为本发明挤压机构的整体结构示意图;Figure 4 is a schematic diagram of the overall structure of the extrusion mechanism of the present invention;
图5为本发明挤压机构的内部结构示意图;Figure 5 is a schematic diagram of the internal structure of the extrusion mechanism of the present invention;
图6为本发明挤压机构的局部示意图;Figure 6 is a partial schematic diagram of the extrusion mechanism of the present invention;
图7为本发明粉碎机构的整体结构示意图;Figure 7 is a schematic diagram of the overall structure of the crushing mechanism of the present invention;
图8为本发明分散机构与辅助机构的装配示意图;Figure 8 is a schematic assembly diagram of the dispersion mechanism and auxiliary mechanism of the present invention;
图9为本发明分散机构的局部示意图;Figure 9 is a partial schematic diagram of the dispersion mechanism of the present invention;
图10为本发明辅助机构的局部示意图;Figure 10 is a partial schematic diagram of the auxiliary mechanism of the present invention;
图中:底座1,底箱2,顶箱3,挤压机构4,粉碎机构5,分散机构6,分散机构6,辅助机构7,电动液压杆401,驱动齿条402,转向齿轮403,从动齿条404,连轴405,第一压板406,第一电动转板407,第二电动转板408,第二压板409,第一导向板410,第二导向板411,电动推杆412,旋转电机501,齿轮副502,转轴503,粉碎辊504,筛板601,驱动电机602,圆轴603,搅拌杆604,电机605,切割片606,滤网607,第一感应器701,触发杆702,弹簧703,定位块704,电动阀门705,第二感应器706。In the figure: base 1, bottom box 2, top box 3, extrusion mechanism 4, crushing mechanism 5, dispersion mechanism 6, dispersion mechanism 6, auxiliary mechanism 7, electro-hydraulic rod 401, driving rack 402, steering gear 403, from Moving rack 404, connecting shaft 405, first pressing plate 406, first electric rotating plate 407, second electric rotating plate 408, second pressing plate 409, first guide plate 410, second guide plate 411, electric push rod 412, Rotating motor 501, gear pair 502, rotating shaft 503, crushing roller 504, sieve plate 601, driving motor 602, circular shaft 603, stirring rod 604, motor 605, cutting blade 606, filter 607, first sensor 701, trigger rod 702, spring 703, positioning block 704, electric valve 705, second sensor 706.
具体实施方式Detailed ways
如图1~10所示,一种利用工业固废生产水泥用调配装置,包括底座1,所述底座1的上方安装固定有底箱2,底箱2的上方固定连通有顶箱3,底座1、底箱2和顶箱3中空、上下贯穿,顶箱3上安装固定有挤压机构4和粉碎机构5,挤压机构4设置在粉碎机构5的上方,底箱2内安装有分散机构6,分散机构6上设置有辅助机构7,底座1下方设置有收集装置。As shown in Figures 1 to 10, a mixing device for producing cement from industrial solid waste includes a base 1. A bottom box 2 is installed and fixed above the base 1. A top box 3 is fixedly connected to the top of the bottom box 2. The base 1. The bottom box 2 and the top box 3 are hollow and penetrate up and down. The extrusion mechanism 4 and the crushing mechanism 5 are installed and fixed on the top box 3. The extrusion mechanism 4 is set above the crushing mechanism 5. The dispersion mechanism is installed in the bottom box 2. 6. The dispersing mechanism 6 is provided with an auxiliary mechanism 7, and the bottom of the base 1 is provided with a collection device.
在本实施例中,所述挤压机构4包含安装固定在顶箱3外部的电动液压杆401、驱动齿条402、转向齿轮403、从动齿条404和连轴405,及安装在顶箱3内部的第一压板406、第一电动转板407、第二电动转板408、第二压板409、第一导向板410和第二导向板411;In this embodiment, the extrusion mechanism 4 includes an electro-hydraulic rod 401, a driving rack 402, a steering gear 403, a driven rack 404 and a connecting shaft 405 installed and fixed outside the top box 3. 3. The inner first pressure plate 406, the first electric rotating plate 407, the second electric rotating plate 408, the second pressing plate 409, the first guide plate 410 and the second guide plate 411;
所述电动液压杆401穿装固定在顶箱3外部的后侧,转向齿轮403转动安装在顶箱3外部的左侧,连轴405穿装固定在顶箱3外部的前侧,驱动齿条402安装固定在电动液压杆401的输出轴上,与转向齿轮403上部啮合,从动齿条404安装固定在连轴405上,与转向齿轮403下部啮合;The electro-hydraulic rod 401 is fixed on the rear side of the top box 3, the steering gear 403 is rotatably installed on the left side of the top box 3, the connecting shaft 405 is fixed on the front side of the top box 3, and the driving rack is 402 is installed and fixed on the output shaft of the electro-hydraulic rod 401 and meshes with the upper part of the steering gear 403. The driven rack 404 is installed and fixed on the connecting shaft 405 and meshes with the lower part of the steering gear 403;
所述电动液压杆401的输出轴穿过顶箱3后壁,与第一压板406相连,连轴405穿过顶箱3前壁,与第二压板409相连,第一压板406与第二压板409结构相同,第一压板406与第一电动转板407相互垂直、铰接固定,第二压板409与第二电动转板408亦相互垂直、铰接固定,第一电动转板407上设置有卡槽,卡槽宽度大于第二电动转板408的厚度,第一电动转板407和第二电动转板408的宽度之和小于第一压板406和第二压板409之间距离;The output shaft of the electro-hydraulic rod 401 passes through the rear wall of the top box 3 and is connected to the first pressure plate 406. The connecting shaft 405 passes through the front wall of the top box 3 and is connected to the second pressure plate 409. The first pressure plate 406 is connected to the second pressure plate. 409 has the same structure. The first pressure plate 406 and the first electric rotating plate 407 are perpendicular to each other and hingedly fixed. The second pressing plate 409 and the second electric rotating plate 408 are also perpendicular to each other and hingedly fixed. The first electric rotating plate 407 is provided with a slot. , the width of the card slot is greater than the thickness of the second electric rotary plate 408, and the sum of the widths of the first electric rotary plate 407 and the second electric rotary plate 408 is less than the distance between the first pressure plate 406 and the second pressure plate 409;
所述第一压板406底部刚性固定有第一导向板410,第二压板409底部刚性固定有第二导向板411,第一导向板410、第二导向板411分别位于第一电动转板407、第二电动转板408的下方,第一导向板410与第二导向板411结构相同、对称布置,第一电动转板407、第二电动转板408的下方均设置有电动推杆412,电动推杆412的固定端分别固定在第一压板406和第二压板409上;The first guide plate 410 is rigidly fixed at the bottom of the first pressure plate 406, and the second guide plate 411 is rigidly fixed at the bottom of the second pressure plate 409. The first guide plate 410 and the second guide plate 411 are respectively located on the first electric rotating plate 407, Below the second electric rotating plate 408, the first guide plate 410 and the second guide plate 411 have the same structure and are arranged symmetrically. Electric push rods 412 are provided below the first electric rotating plate 407 and the second electric rotating plate 408. The fixed ends of the push rod 412 are respectively fixed on the first pressure plate 406 and the second pressure plate 409;
所述第一导向板410的截面为直角梯形,其上底与第一压板406的底面刚性固定、接平,直角高与顶箱3内壁贴平固定,斜面向内,对称布置的第一导向板410与第二导向板411的两斜面呈漏斗状;The cross-section of the first guide plate 410 is a right-angled trapezoid, the upper bottom of which is rigidly fixed and connected to the bottom surface of the first pressure plate 406, the right-angled height is flat and fixed to the inner wall of the top box 3, the inclined surface is inward, and the first guide is symmetrically arranged. The two inclined surfaces of the plate 410 and the second guide plate 411 are funnel-shaped;
所述粉碎机构5包含安装顶箱3外部的旋转电机501和齿轮副502,旋转电机501和齿轮副502设置在顶箱3的左侧,一组转轴503穿过顶箱3左壁,外部这端安装着旋转电机501和齿轮副502,内部转轴503上套装固定有粉碎辊504;The crushing mechanism 5 includes a rotating motor 501 and a gear pair 502 installed outside the top box 3. The rotating motor 501 and the gear pair 502 are arranged on the left side of the top box 3. A set of rotating shafts 503 pass through the left wall of the top box 3. The external A rotating motor 501 and a gear pair 502 are installed at the end, and a crushing roller 504 is fixed on the internal rotating shaft 503;
所述分散机构6包括筛板601,筛板601上设置有若干过滤孔,孔内安装有滤网607,筛板601底部固定有驱动电机602,顶部中间固定有锥状圆轴603,驱动电机602与圆轴603可拆卸安装,圆轴603两侧对称安装有一组搅拌杆604,搅拌杆604内部设置有电机605,外部安装固定有若干切割片606;The dispersing mechanism 6 includes a sieve plate 601. A number of filter holes are provided on the sieve plate 601, and a filter screen 607 is installed in the hole. A drive motor 602 is fixed at the bottom of the sieve plate 601, and a cone-shaped circular shaft 603 is fixed in the middle of the top. The drive motor 602 and the circular shaft 603 can be detachably installed. A set of stirring rods 604 are symmetrically installed on both sides of the circular shaft 603. A motor 605 is provided inside the stirring rod 604, and a number of cutting blades 606 are installed and fixed on the outside;
所述辅助机构7包含布置固定在底箱2内壁一周的若干定位块704,定位块704上设置有孔,孔内安装有触发杆702和电动阀门705,电动阀门705安装在触发杆702底部,触发杆702上部穿过筛板601上的孔,突出于筛板601上平面,弹簧703套装在触发杆702,两端分别与筛板601底面和定位块704上平面固定,搅拌杆604设置有第一感应器701,触发杆702设置有第二感应器706,第二感应器706与电动阀门705连通。The auxiliary mechanism 7 includes a number of positioning blocks 704 arranged and fixed around the inner wall of the bottom box 2. The positioning blocks 704 are provided with holes, and a trigger rod 702 and an electric valve 705 are installed in the holes. The electric valve 705 is installed at the bottom of the trigger rod 702. The upper part of the trigger rod 702 passes through the hole on the sieve plate 601 and protrudes from the upper plane of the sieve plate 601. The spring 703 is set on the trigger rod 702, and its two ends are respectively fixed with the bottom surface of the sieve plate 601 and the upper plane of the positioning block 704. The stirring rod 604 is provided with The first sensor 701 and the trigger rod 702 are provided with a second sensor 706, and the second sensor 706 is connected to the electric valve 705.
具体使用时,采用一种利用工业固废生产水泥用调配装置生产水泥的工作方法,包含如下步骤:In specific use, a working method of using industrial solid waste to produce cement and using a mixing device to produce cement is adopted, which includes the following steps:
step1:一种利用工业固废生产水泥用调配装置安装调试合格后,启动第一电动转板407和第二电动转板408,使其转动至水平放置,再启动电动液压杆401,电动液压杆401带动第一压板406和驱动齿条402向前移动,驱动齿条402驱动转向齿轮403转动,驱使从动齿条404向相反方向移动,从动齿条404带动连轴405移动,连轴405推动第二压板409移动,第一压板406带动第一电动转板407,第二压板409带动第二电动转板408分别向内移动,第二电动转板408滑动插入到第一电动转板407的卡槽中,与第一压板406和第二压板409形成一个封闭的腔室,将工业固废料倒入腔室中;Step 1: After the installation and debugging of a mixing device for producing cement from industrial solid waste is qualified, start the first electric rotating plate 407 and the second electric rotating plate 408 to rotate to a horizontal position, and then start the electro-hydraulic rod 401, the electro-hydraulic rod 401 drives the first pressure plate 406 and the driving rack 402 to move forward. The driving rack 402 drives the steering gear 403 to rotate, driving the driven rack 404 to move in the opposite direction. The driven rack 404 drives the connecting shaft 405 to move, and the connecting shaft 405 Push the second pressure plate 409 to move, the first pressure plate 406 drives the first electric rotating plate 407, the second pressure plate 409 drives the second electric rotating plate 408 to move inward respectively, and the second electric rotating plate 408 is slidably inserted into the first electric rotating plate 407 In the slot, a closed chamber is formed with the first pressure plate 406 and the second pressure plate 409, and the industrial solid waste is poured into the chamber;
step2:工业固废料粉末倒入腔室后,启动电动液压杆401继续向前推动,使第一压板406和第二压板409继续合拢,将工业固废粉末压制成粉末聚合块;Step 2: After the industrial solid waste powder is poured into the chamber, start the electro-hydraulic rod 401 to continue pushing forward, so that the first pressure plate 406 and the second pressure plate 409 continue to close, and the industrial solid waste powder is pressed into powder aggregate blocks;
step3:工业固废粉末压制成粉末聚合块后,启动电动液压杆401反转,带动第一压板406和驱动齿条402向后移动,第二电动转板408从第一电动转板407的卡槽中慢慢滑出,工业固废粉末聚合块从两个电动转板的缝隙经由第一导向板410与第二导向板411的导向斜面落到粉碎辊504上;Step 3: After the industrial solid waste powder is pressed into powder aggregate blocks, start the electro-hydraulic rod 401 to reverse, driving the first pressing plate 406 and the driving rack 402 to move backward, and the second electric rotating plate 408 moves from the clamping position of the first electric rotating plate 407 Slowly slide out of the groove, and the industrial solid waste powder aggregate blocks fall onto the crushing roller 504 from the gap between the two electric rotating plates through the guide slopes of the first guide plate 410 and the second guide plate 411;
step4:启动旋转电机501,旋转电机501带动齿轮副502转动,齿轮副502带动两个粉碎辊504相对旋转,对工业固废粉末聚合块进行粉碎;Step 4: Start the rotating motor 501. The rotating motor 501 drives the gear pair 502 to rotate. The gear pair 502 drives the two crushing rollers 504 to rotate relative to each other to crush the industrial solid waste powder aggregate blocks;
step5:粉碎后工业固废粉末落入到筛板601上,启动驱动电机602,驱动电机602带动圆轴603转动,圆轴603带动其两侧的一组搅拌杆604,相对圆轴603中心旋转,同时启动电机605,若干切割片606相对搅拌杆604旋转,对工业固废粉末进一步再粉碎;Step 5: The crushed industrial solid waste powder falls onto the sieve plate 601, and the drive motor 602 is started. The drive motor 602 drives the circular shaft 603 to rotate. The circular shaft 603 drives a set of stirring rods 604 on both sides to rotate relative to the center of the circular shaft 603. , start the motor 605 at the same time, and several cutting blades 606 rotate relative to the stirring rod 604 to further crush the industrial solid waste powder;
step6:搅拌杆604带动第一感应器701转动,使第一感应器701与触发杆702上的第二感应器706感应到,第二感应器706触发电动阀门705,电动阀门705打开,触发杆702回缩与筛板601平面平,弹簧703上下抖动筛板601,使工业固废粉末从筛板601筛板上过滤网607的孔内掉落到底座下方的收集装置里收集到一起。Step 6: The stirring rod 604 drives the first sensor 701 to rotate, so that the first sensor 701 and the second sensor 706 on the trigger rod 702 sense, the second sensor 706 triggers the electric valve 705, the electric valve 705 opens, and the trigger rod 702 retracts to be flush with the plane of the screen plate 601, and the spring 703 shakes the screen plate 601 up and down, causing the industrial solid waste powder to fall from the holes of the filter screen 607 on the screen plate 601 to the collection device below the base and be collected together.
优选的方案中,所述挤压机构4包含安装固定在顶箱3外部的电动液压杆401、驱动齿条402、转向齿轮403、从动齿条404和连轴405,及安装在顶箱3内部的第一压板406、第一电动转板407、第二电动转板408、第二压板409、第一导向板410和第二导向板411;以上设置实现了对工业固废原料进行第一次粉碎,且电动转板的设置,方便使用后清理,提高工作效率,同时防止设备的污染和堵塞,提升了设备的使用寿命;齿轮副的设置,提升了设备运行的稳定性和执行动作的有效性。In the preferred solution, the extrusion mechanism 4 includes an electro-hydraulic rod 401, a driving rack 402, a steering gear 403, a driven rack 404 and a connecting shaft 405 installed and fixed outside the top box 3, and is installed on the top box 3. The internal first pressure plate 406, the first electric rotating plate 407, the second electric rotating plate 408, the second pressing plate 409, the first guide plate 410 and the second guide plate 411; the above settings realize the first treatment of industrial solid waste raw materials. First crushing, and the setting of the electric rotating plate facilitates cleaning after use, improves work efficiency, and prevents contamination and clogging of the equipment, extending the service life of the equipment; the setting of the gear pair improves the stability of the operation of the equipment and the accuracy of the execution of actions. effectiveness.
优选的方案中,所述电动液压杆401穿装固定在顶箱3外部的后侧,转向齿轮403转动安装在顶箱3外部的左侧,连轴405穿装固定在顶箱3外部的前侧,驱动齿条402安装固定在电动液压杆401的输出轴上,与转向齿轮403上部啮合,从动齿条404安装固定在连轴405上,与转向齿轮403下部啮合;以上设置,进一步提升了设备的内部空间及原料的粉碎量,同时将动力机构设置在外面,防止了原料粉末对动力机构的污染和干扰,进一步提升了设备运行的顺畅性、稳定性,及设备的寿命和粉碎能力。In the preferred solution, the electro-hydraulic rod 401 is installed and fixed on the rear side of the outside of the top box 3, the steering gear 403 is rotatably installed on the left side of the outside of the top box 3, and the connecting shaft 405 is installed and fixed on the front side of the outside of the top box 3. On the side, the driving rack 402 is installed and fixed on the output shaft of the electro-hydraulic rod 401, meshing with the upper part of the steering gear 403, and the driven rack 404 is installed and fixed on the connecting shaft 405, meshing with the lower part of the steering gear 403; the above settings further improve the It reduces the internal space of the equipment and the crushing capacity of raw materials, and at the same time sets the power mechanism outside, preventing the raw material powder from contaminating and interfering with the power mechanism, further improving the smoothness and stability of the equipment operation, as well as the life and crushing capacity of the equipment. .
优选的方案中,所述电动液压杆401的输出轴穿过顶箱3后壁,与第一压板406相连,连轴405穿过顶箱3前壁,与第二压板409相连,第一压板406与第二压板409结构相同,第一压板406与第一电动转板407相互垂直、铰接固定,第二压板409与第二电动转板408亦相互垂直、铰接固定,第一电动转板407上设置有卡槽,卡槽宽度大于第二电动转板408的厚度,第一电动转板407和第二电动转板408的宽度之和小于第一压板406和第二压板409之间距离;以上设置,进一步保证了挤压机构运行的有效性、顺畅性和稳定性。In the preferred solution, the output shaft of the electro-hydraulic rod 401 passes through the rear wall of the top box 3 and is connected to the first pressure plate 406. The connecting shaft 405 passes through the front wall of the top box 3 and is connected to the second pressure plate 409. The first pressure plate 406 has the same structure as the second pressure plate 409. The first pressure plate 406 and the first electric rotating plate 407 are perpendicular to each other and hingedly fixed. The second pressure plate 409 and the second electric rotating plate 408 are also perpendicular to each other and hingedly fixed. The first electric rotating plate 407 A card slot is provided on the top, the width of the card slot is greater than the thickness of the second electric rotating plate 408, and the sum of the widths of the first electric rotating plate 407 and the second electric rotating plate 408 is less than the distance between the first pressing plate 406 and the second pressing plate 409; The above settings further ensure the effectiveness, smoothness and stability of the extrusion mechanism.
优选的方案中,所述第一压板406底部刚性固定有第一导向板410,第二压板409底部刚性固定有第二导向板411,第一导向板410、第二导向板411分别位于第一电动转板407、第二电动转板408的下方,第一导向板410与第二导向板411结构相同、对称布置,第一电动转板407、第二电动转板408的下方均设置有电动推杆412,电动推杆412的固定端分别固定在第一压板406和第二压板409上;以上设置,实现了电动转板的翻转,保证了其动作的顺畅性。In a preferred solution, a first guide plate 410 is rigidly fixed at the bottom of the first pressure plate 406, and a second guide plate 411 is rigidly fixed at the bottom of the second pressure plate 409. The first guide plate 410 and the second guide plate 411 are respectively located on the first Below the electric rotating plate 407 and the second electric rotating plate 408, the first guide plate 410 and the second guide plate 411 have the same structure and are arranged symmetrically. Below the first electric rotating plate 407 and the second electric rotating plate 408, there are electric rotating plates. The fixed ends of the push rod 412 and the electric push rod 412 are respectively fixed on the first pressure plate 406 and the second pressure plate 409; the above configuration realizes the flipping of the electric rotating plate and ensures the smoothness of its action.
优选的方案中,所述第一导向板410的截面为直角梯形,其上底与第一压板406的底面刚性固定、接平,直角高与顶箱3内壁贴平固定,斜面向内,对称布置的第一导向板410与第二导向板411的两斜面呈漏斗状;以上设置,有利于第一次粉碎后的工业固废粉末快速滑落聚拢到粉碎机构5的粉碎辊504上,降低了原料的残留,同时提升了第二次粉碎的质量和效率。In the preferred solution, the cross section of the first guide plate 410 is a right-angled trapezoid, its upper bottom is rigidly fixed and flat with the bottom surface of the first pressure plate 406, the right-angled height is flat and fixed with the inner wall of the top box 3, and the slope is inward, symmetrical. The two slopes of the first guide plate 410 and the second guide plate 411 are arranged in the shape of a funnel; the above arrangement facilitates the industrial solid waste powder after the first crushing to quickly slide down and gather on the crushing roller 504 of the crushing mechanism 5, reducing the The residue of raw materials also improves the quality and efficiency of the second crushing.
优选的方案中,所述粉碎机构5包含安装顶箱3外部的旋转电机501和齿轮副502,旋转电机501和齿轮副502设置在顶箱3的左侧,一组转轴503穿过顶箱3左壁,外部这端安装着旋转电机501和齿轮副502,内部转轴503上套装固定有粉碎辊504;以上设置,实现了对工业固废原料的第二次粉碎,同时动力执行机构外置,提升了设备的使用寿命;齿轮副的设置,提升了设备运行的稳定性。In the preferred solution, the crushing mechanism 5 includes a rotating motor 501 and a gear pair 502 installed outside the top box 3 . The rotating motor 501 and the gear pair 502 are arranged on the left side of the top box 3 , and a set of rotating shafts 503 pass through the top box 3 On the left wall, the outer end is equipped with a rotating motor 501 and a gear pair 502, and a crushing roller 504 is fixed on the inner rotating shaft 503; the above configuration realizes the second crushing of industrial solid waste raw materials, and the power actuator is externally installed. The service life of the equipment is improved; the setting of the gear pair improves the stability of the equipment operation.
优选的方案中,所述分散机构6包括筛板601,筛板601上设置有若干过滤孔,孔内安装有滤网607,筛板601底部固定有驱动电机602,顶部中间固定有锥状圆轴603,驱动电机602与圆轴603可拆卸安装,圆轴603两侧对称安装有一组搅拌杆604,搅拌杆604内部设置有电机605,外部安装固定有若干切割片606;以上设置,实现了对工业固废原料的第三次粉碎,锥状圆轴603、搅拌杆604的设置,使二次粉碎后的工业固废粉末得以进一步打散,切割片606的设置,使粉末进一步粉碎,滤网607的设置,进一步提升了水泥成品的精细度和质量。In a preferred solution, the dispersing mechanism 6 includes a sieve plate 601, which is provided with a number of filter holes, and a filter screen 607 is installed in the hole. A drive motor 602 is fixed at the bottom of the sieve plate 601, and a cone-shaped circular ring is fixed in the middle of the top of the sieve plate 601. The shaft 603, the drive motor 602 and the circular shaft 603 can be detachably installed. A set of stirring rods 604 are symmetrically installed on both sides of the circular shaft 603. A motor 605 is provided inside the stirring rod 604, and a number of cutting blades 606 are installed and fixed on the outside. The above settings realize For the third crushing of industrial solid waste raw materials, the settings of the conical shaft 603 and the stirring rod 604 further break up the industrial solid waste powder after the second crushing. The setting of the cutting blade 606 further crushes the powder and filters it. The setting of network 607 further improves the fineness and quality of cement products.
优选的方案中,所述辅助机构7包含布置固定在底箱2内壁一周的若干定位块704,定位块704上设置有孔,孔内安装有触发杆702和电动阀门705,电动阀门705安装在触发杆702底部,触发杆702上部穿过筛板601上的孔,突出于筛板601上平面,弹簧703套装在触发杆702,两端分别与筛板601底面和定位块704上平面固定,搅拌杆604设置有第一感应器701,触发杆702设置有第二感应器707,第二感应器707与电动阀门705连通;以上设置,进一步提升了筛板601筛落粉末的效率,触发杆702、电动阀门705及感应器的设置,提升了设备的灵敏性和动作执行的瞬时性,进一步提升了装置的工作效率。In the preferred solution, the auxiliary mechanism 7 includes several positioning blocks 704 arranged and fixed around the inner wall of the bottom box 2. The positioning blocks 704 are provided with holes, and the trigger rod 702 and the electric valve 705 are installed in the holes. The electric valve 705 is installed on The bottom of the trigger rod 702, the upper part of the trigger rod 702 passes through the hole on the sieve plate 601, and protrudes from the upper plane of the sieve plate 601. The spring 703 is set on the trigger rod 702, and its two ends are respectively fixed with the bottom surface of the sieve plate 601 and the upper plane of the positioning block 704. The stirring rod 604 is provided with a first sensor 701, and the trigger rod 702 is provided with a second sensor 707. The second sensor 707 is connected to the electric valve 705; the above settings further improve the efficiency of the sieve plate 601 in screening out powder, and the trigger rod 702 is provided with a second sensor 707. 702. The settings of the electric valve 705 and the sensor improve the sensitivity of the equipment and the instantaneity of action execution, further improving the working efficiency of the device.
综上所述,本发明通过创新的多级粉碎机构的设计,实现了对工业固废原料粉碎的同时,进行了有机的融合和调配,降低了原有调配设备对工业固废原料的要求,同时解决了其堵塞、粉碎不彻底及效率低下的问题,本装置设计精巧,方法科学,结构简单,小构思解决了通用难题,成本低,方便实用,适用性广,推广价值高,具有良好的经济效益和社会效益。To sum up, through the design of the innovative multi-stage crushing mechanism, the present invention realizes the organic integration and blending of industrial solid waste raw materials while crushing them, thereby reducing the requirements of the original blending equipment for industrial solid waste raw materials. At the same time, it solves the problems of clogging, incomplete crushing and low efficiency. This device has exquisite design, scientific method, simple structure, small idea to solve common problems, low cost, convenient and practical, wide applicability, high promotion value and good Economic benefits and social benefits.
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CN119076585B (en) * | 2024-11-05 | 2025-03-07 | 鸿瑞新材(山西)科技有限公司 | Carbon fiber crushing device and crushing method |
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