CN117444150A - Manufacturing process and equipment of water treatment anode plate - Google Patents
Manufacturing process and equipment of water treatment anode plate Download PDFInfo
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- CN117444150A CN117444150A CN202311434048.9A CN202311434048A CN117444150A CN 117444150 A CN117444150 A CN 117444150A CN 202311434048 A CN202311434048 A CN 202311434048A CN 117444150 A CN117444150 A CN 117444150A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
- B22D29/08—Strippers actuated mechanically
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46109—Electrodes
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C28/00—Alloys based on a metal not provided for in groups C22C5/00 - C22C27/00
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/02—Pretreatment of the material to be coated
- C23C14/021—Cleaning or etching treatments
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/35—Sputtering by application of a magnetic field, e.g. magnetron sputtering
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46109—Electrodes
- C02F2001/46133—Electrodes characterised by the material
- C02F2001/46138—Electrodes comprising a substrate and a coating
- C02F2001/46142—Catalytic coating
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Abstract
本发明涉及阳极板制作技术领域,且公开了一种水处理阳极板的制作工艺,包括导电棒、导电棒外包合金和阳极板,所述导电棒的外包合金与阳极板的板面整体铸轧而成,所述导电棒采用钛基材料,且导电棒的外表面设置有钌铱涂层,且涂层中里添加有金属铂,所述阳极板的制作工艺包括以下步骤:S1、准备铅、银、锡、锑、稀土原料。该水处理阳极板的制作工艺及设备,有效的减少合金中易造成环境污染的成分,满足环保要求,而且对制造工艺简单,以便于不同文化程度的制作工作,通过采用磁控溅射将铱钽附着于基体上形成涂层,避免涂层从基体上脱落,提高了阳极板的机械性能,延长使用寿命,降低制造成本以及生产能耗。
The invention relates to the technical field of anode plate manufacturing, and discloses a manufacturing process of an anode plate for water treatment, which includes a conductive rod, an outer alloy of the conductive rod and an anode plate. The outer alloy of the conductive rod is integrally cast and rolled with the surface of the anode plate. The conductive rod is made of titanium-based material, and the outer surface of the conductive rod is provided with a ruthenium-iridium coating, and metal platinum is added to the coating. The manufacturing process of the anode plate includes the following steps: S1, prepare lead; Silver, tin, antimony, rare earth raw materials. The manufacturing process and equipment of this water treatment anode plate can effectively reduce the components in the alloy that are likely to cause environmental pollution, meet environmental protection requirements, and the manufacturing process is simple to facilitate the production work of people with different educational levels. The iridium is sputtered by magnetron sputtering. Tantalum adheres to the substrate to form a coating, preventing the coating from falling off the substrate, improving the mechanical properties of the anode plate, extending its service life, and reducing manufacturing costs and production energy consumption.
Description
技术领域Technical field
本发明涉及阳极板制作技术领域,具体为一种水处理阳极板的制作工艺及设备。The present invention relates to the technical field of anode plate manufacturing, specifically a manufacturing process and equipment for water treatment anode plates.
背景技术Background technique
公开号为CN105543892A的中国实用新型专利公开了一种锌电解所用的铅银合金阳极板及其制作方法,通过将合金熔液注入模具腔中,使合金熔液在模腔内包裹住铜导电棒,同时形成板面,待腔内形成的形体温度降到所要求的温度时再对能向下运行的上模板加压,上模下行的压力使模内合金形体受压加大密度,最后形体在型腔内形成所述合金阳极板,具有整体性好、形体尺寸准确、密度高、强度好、表面光洁平整、导电性能好和延长使用寿命的优点,能提高电解产品产量、降低电解产品成本,产生节能、经济、环保的效益。The Chinese utility model patent with the publication number CN105543892A discloses a lead-silver alloy anode plate used in zinc electrolysis and its production method. By injecting the alloy melt into the mold cavity, the alloy melt wraps the copper conductive rod in the mold cavity. , the board surface is formed at the same time. When the temperature of the body formed in the cavity drops to the required temperature, the upper mold plate that can move downward is pressurized. The downward pressure of the upper mold presses the alloy body in the mold to increase the density, and the final shape The alloy anode plate formed in the cavity has the advantages of good integrity, accurate size, high density, good strength, smooth surface, good conductivity and extended service life, and can increase the output of electrolytic products and reduce the cost of electrolytic products. , producing energy-saving, economical and environmentally friendly benefits.
相关技术中,现有的阳极板制作工艺再进行阳极板制作时,不仅工艺过于繁琐,而且无法使合金晶粒细化、结构致密,以至于无法满足不同文化程度人群的制备,以及降低了阳极板的机械性能,影响其使用寿命,而且现有的阳极板浇筑设备在操作时,为了阳极板毛坯更好的进行脱模,其制作设备一般设有脱模机构,然而现有的制作设备中的脱模机构通常只具备单一脱模功能,无法将阳极板毛坯进行下料,以至于需要人工手动进行操作,进而降低了制作效率。In the related art, when the existing anode plate manufacturing process is used to manufacture the anode plate, not only the process is too cumbersome, but also the alloy grains cannot be refined and the structure is dense, so that it cannot satisfy the preparation of people with different educational levels and reduces the cost of the anode. The mechanical properties of the plate affect its service life, and when the existing anode plate pouring equipment is in operation, in order to better demould the anode plate blank, the production equipment is generally equipped with a demoulding mechanism. However, in the existing production equipment The demoulding mechanism usually only has a single demoulding function and cannot unload the anode plate blank, so that it requires manual operation, thus reducing the production efficiency.
发明内容Contents of the invention
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种水处理阳极板的制作工艺及设备,有效的减少合金中易造成环境污染的成分,满足环保要求,而且对制造工艺简单,以便于不同文化程度的制作工作,而且以中间合金的形式加入稀土,使合金晶粒细化、结构致密,提高了阳极板的机械性能,延长使用寿命,降低制造成本以及生产能耗,解决了工艺步骤较为繁琐,且阳极板的机械性能不高,影响其使用寿命的问题。In view of the shortcomings of the existing technology, the present invention provides a manufacturing process and equipment for water treatment anode plates, which can effectively reduce the components in the alloy that easily cause environmental pollution, meet environmental protection requirements, and the manufacturing process is simple to facilitate people with different educational levels. The production work is done, and rare earths are added in the form of master alloys to refine the alloy grains and dense the structure, improve the mechanical properties of the anode plate, extend the service life, reduce manufacturing costs and production energy consumption, and solve the cumbersome process steps. Moreover, the mechanical properties of the anode plate are not high, which affects its service life.
(二)技术方案(2) Technical solutions
为实现上述的目的,本发明提供如下技术方案:一种水处理阳极板的制作工艺,包括导电棒、导电棒外包合金和阳极板,所述导电棒的外包合金与阳极板的板面整体铸轧而成,所述阳极板的制作工艺包括以下步骤:In order to achieve the above object, the present invention provides the following technical solution: a manufacturing process of an anode plate for water treatment, which includes a conductive rod, an outer coating alloy of the conductive rod and an anode plate. The outer alloy of the conductive rod is integrally cast with the surface of the anode plate. Rolled, the manufacturing process of the anode plate includes the following steps:
S1、准备铅、银、锡、锑、稀土原料,首先将四分之三铅和全部的银分别在熔炉中熔化为熔液,并且过滤去除残渣,得到铅液和银液,随后向铅液内加入锡、锑和稀土进行搅拌,途中加入余下的重量的铅,形成合金液,最后将保温待用的银液倒入合金液中,混合形成合金混合液,最后将合金混合液浇筑至制作设备中,通过制作设备进行阳极板基板的成型处理;S1. Prepare lead, silver, tin, antimony, and rare earth raw materials. First, melt three-quarters of the lead and all the silver into molten liquid in the furnace, and filter to remove the residue to obtain liquid lead and liquid silver, and then add liquid lead to the liquid lead. Add tin, antimony and rare earth to stir, and add the remaining weight of lead on the way to form an alloy liquid. Finally, pour the insulated silver liquid for use into the alloy liquid, mix to form an alloy mixture, and finally pour the alloy mixture to make In the equipment, the anode plate substrate is formed through the manufacturing equipment;
S2、对基板进行表面喷砂处理,随后清洗干净后放入浓度为25%-30%的硫酸铵溶液中,通过超声波震荡仪中反应,取出冲洗干净;S2. Sandblast the surface of the substrate, then clean it and put it into an ammonium sulfate solution with a concentration of 25%-30%, react in an ultrasonic oscillator, take it out and rinse it clean;
S3、将S2中处理的基板浸没于质量分数40-60%的氢溴酸溶液中,浸泡10-30min,浸泡结束后,取出进行冲洗和干燥;S3. Immerse the substrate processed in S2 into a hydrobromic acid solution with a mass fraction of 40-60% for 10-30 minutes. After the immersion is completed, take it out for rinse and drying;
S4、取用铱化合物、铪化合物、钌化合物混合均匀并制成涂层,再将涂层通过磁控溅射均匀附着沉积于S3中基板上形成涂层,最后冷却处理得到阳极板。S4. Mix the iridium compound, hafnium compound, and ruthenium compound evenly to form a coating. Then, the coating is uniformly attached and deposited on the substrate in S3 through magnetron sputtering to form a coating. Finally, the anode plate is obtained by cooling.
优选的,导电棒采用钛基材料,且导电棒的外表面设置有钌铱涂层,且涂层中里添加有金属铂。Preferably, the conductive rod is made of titanium-based material, and the outer surface of the conductive rod is provided with a ruthenium-iridium coating, and metal platinum is added to the coating.
优选的,所述S2中基板取出冲洗干净后,再放入微沸的饱和草酸溶液中刻蚀4-5h,在150-200℃下焙烧处理。Preferably, after the substrate in S2 is taken out and rinsed, it is placed in a slightly boiling saturated oxalic acid solution for etching for 4-5 hours, and then fired at 150-200°C.
一种水处理阳极板的制作设备,所述底座,所述底座的顶部通过四个导杆固定连接有顶板,四个导杆的外表面之间固定连接有固定板,所述固定板的顶部固定安装有底模,四个导杆的外表面支架滑动连接有滑动板,所述滑动板的底部固定安装有顶模,所述顶模的顶部分别设置有浇筑管和透气管,所述顶板的顶部固定连接有液压伸缩杆,且液压伸缩杆的伸缩端固定于顶板的顶部,所述底模内壁的底部开设有至少三个凹槽,且三个凹槽的内部均设置有驱动块,三个驱动块的底部均固定连接有驱动杆,三个驱动杆的底端均延伸至固定板的底部,三个驱动杆的底端之间固定连接有连接板,所述连接板和底座的顶部之间设置有驱动组件,所述驱动组件的驱动端设置有下料组件,所述底座的顶部设置有用于对连接板上下驱动的驱动件,所述滑动板的顶部设置有用于对顶模内部的阳极板进行脱模的脱模组件。A water treatment anode plate manufacturing equipment, the base, the top of the base is fixedly connected to a top plate through four guide rods, a fixed plate is fixedly connected between the outer surfaces of the four guide rods, the top of the fixed plate A bottom mold is fixedly installed, and a sliding plate is slidably connected to the outer surface bracket of the four guide rods. A top mold is fixedly installed at the bottom of the sliding plate. A pouring pipe and a ventilation pipe are respectively provided on the top of the top mold. The top plate A hydraulic telescopic rod is fixedly connected to the top, and the telescopic end of the hydraulic telescopic rod is fixed to the top of the top plate. There are at least three grooves at the bottom of the inner wall of the bottom mold, and driving blocks are provided inside the three grooves. The bottoms of the three driving blocks are all fixedly connected with driving rods. The bottom ends of the three driving rods extend to the bottom of the fixed plate. The bottom ends of the three driving rods are fixedly connected with connecting plates. The connecting plates and the base are fixedly connected. A driving assembly is provided between the tops. The driving end of the driving assembly is provided with a blanking assembly. The top of the base is provided with a driving member for driving the connecting plate up and down. The top of the sliding plate is provided with a driving member for driving the top mold. The internal anode plate is demoulded by the demoulding assembly.
优选的,所述驱动件包括固定于所述底座顶部的电动伸缩杆,所述电动伸缩杆的伸缩端固定于所述连接板的底部,所述底模的一侧固定连接有两个定位架,所述顶模的另一侧固定连接有两个定位框。Preferably, the driving member includes an electric telescopic rod fixed on the top of the base, the telescopic end of the electric telescopic rod is fixed on the bottom of the connecting plate, and two positioning frames are fixedly connected to one side of the bottom mold. , two positioning frames are fixedly connected to the other side of the top mold.
优选的,所述驱动组件包括通过支架固定于所述底座顶部的齿轮柱以及固定于所述连接板底部的直齿板,所述直齿板的一侧与齿轮柱的外表面啮合,所述底座顶部的一侧固定连接有T型导向架,两个所述T型导向架的顶部均滑动连接有倾斜状的直齿架,两个所述直齿架均与齿轮柱的外表面啮合,两个所述直齿架的一端之间固定连接有安装架。Preferably, the driving assembly includes a gear column fixed to the top of the base through a bracket and a spur-toothed plate fixed to the bottom of the connecting plate. One side of the spur-toothed plate meshes with the outer surface of the gear column, and the A T-shaped guide frame is fixedly connected to one side of the top of the base, and the tops of the two T-shaped guide frames are slidingly connected with inclined straight gear frames, and the two straight gear frames are meshed with the outer surface of the gear column. A mounting bracket is fixedly connected between one ends of the two spur gear frames.
优选的,所述下料组件包括固定于所述安装架顶部的U型架,所述U型架的内部转动连接有两个转动轴,两个所述转动轴的外表面均固定连接有传动辊,两个所述传动辊通过输送带传动连接,所述U型架的一侧固定连接有电机,所述电机的输出轴与其中一个转动轴的一端固定连接,所述U型架的底部固定连接有可伸缩的移动支撑架。Preferably, the blanking assembly includes a U-shaped frame fixed on the top of the mounting frame. The U-shaped frame is rotatably connected with two rotating shafts inside, and the outer surfaces of the two rotating shafts are fixedly connected with transmissions. rollers, the two drive rollers are connected through a conveyor belt, a motor is fixedly connected to one side of the U-shaped frame, the output shaft of the motor is fixedly connected to one end of one of the rotating shafts, and the bottom of the U-shaped frame Fixed connection with telescopic mobile support frame.
优选的,所述U型架顶部的一侧通过支架转动连接有取料辊,所述取料辊的外表面固定连接有弹性挤压套,所述取料辊的两端和另一个转动轴的两端均固定连接有传动齿轮,两组所述传动齿轮的外表面相互啮合。Preferably, one side of the top of the U-shaped frame is connected to a pickup roller through a bracket. The outer surface of the pickup roller is fixedly connected with an elastic extrusion sleeve. Both ends of the pickup roller are connected to another rotating shaft. Both ends are fixedly connected with transmission gears, and the outer surfaces of the two sets of transmission gears mesh with each other.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种水处理阳极板的制作工艺及设备,具备以下有益效果:Compared with the existing technology, the present invention provides a manufacturing process and equipment for water treatment anode plates, which has the following beneficial effects:
1、本发明通过向铅液内加入锡、锑和稀土,充分搅拌,在搅拌过程中加入余下的重量的铅,并且静置一段时间后,将保温待用的银液倒入合金液中,以便于浮渣进行上浮进行处理,提高其合金混合液的质量效果,有效的减少合金中易造成环境污染的成分,满足环保要求,而且对制造工艺简单,以便于不同文化程度的制作工作,通过采用磁控溅射将铱钽附着于基体上形成涂层,相较于涂刷烧结的方式能够提高涂层与钛基体的结合力,避免涂层从基体上脱落,提高了阳极板的机械性能,延长使用寿命,降低制造成本以及生产能耗。1. In the present invention, tin, antimony and rare earth are added to the lead liquid, stirred thoroughly, the remaining weight of lead is added during the stirring process, and after letting it stand for a period of time, the silver liquid that is kept warm for use is poured into the alloy liquid. In order to facilitate the floating of scum for treatment, improve the quality effect of the alloy mixture, effectively reduce the components in the alloy that easily cause environmental pollution, meet environmental protection requirements, and the manufacturing process is simple, so as to facilitate the production work of different educational levels. Magnetron sputtering is used to attach iridium and tantalum to the substrate to form a coating. Compared with the brushing and sintering method, it can improve the bonding force between the coating and the titanium substrate, prevent the coating from falling off the substrate, and improve the mechanical properties of the anode plate. , extend the service life, reduce manufacturing costs and production energy consumption.
2、通过驱动件的设置,用于带动连接板上下运动,进而通过三个驱动杆带动三个驱动块将位于底模中的阳极板进行顶起,形成阳极板的脱模工作,通过连接板上下的运动,即可通过驱动组件带动下料组件进行运动,形成脱模后的阳极板取料工作,进而形成阳极板的下料工作,有效的将阳极板的脱模和阳极板的下料进行结合,不仅无需人工手动进行下料工作,提高了阳极板的制备效率,而且无需额外设置电动驱动源,降低了设备的造价成本,具有节能环保的功能。2. Through the setting of the driving part, it is used to drive the connecting plate to move up and down, and then the three driving rods drive the three driving blocks to lift the anode plate located in the bottom mold, forming the demoulding work of the anode plate. Through the connecting plate The up and down movement can drive the unloading assembly to move through the driving assembly, forming the unloading work of the anode plate after demolding, and then forming the unloading work of the anode plate, effectively combining the demoulding of the anode plate and the unloading of the anode plate. The combination not only eliminates the need for manual unloading work and improves the preparation efficiency of anode plates, but also eliminates the need for additional electric driving sources, reduces the cost of equipment, and has the function of energy saving and environmental protection.
3、本发明通过输送带的旋转运动,即可带动浇筑成型的阳极板一侧运动,形成下料工作,通过两组传动齿轮的相互啮合,即可将输送带的旋转力传输至取料辊,使得取料辊进行旋转,并且取料辊与转动轴呈对称旋转,进而使取料辊与输送带对称旋转,通过取料辊与输送带对称旋转,即可将插入取料辊和输送带之间的阳极板进行一侧运动,形成取料工作,最后配合输送带的旋转运动,即可形成阳极板的下料工作,不仅具有阳极板运输下料工作,而且具有取料功能,以便于更好的进行自运输工作。3. Through the rotation of the conveyor belt, the present invention can drive the movement of one side of the cast anode plate to form a blanking operation. Through the mutual meshing of the two sets of transmission gears, the rotation force of the conveyor belt can be transmitted to the picking roller. , causing the pickup roller to rotate, and the pickup roller and the rotation axis rotate symmetrically, thereby causing the pickup roller and the conveyor belt to rotate symmetrically. Through the symmetrical rotation of the pickup roller and the conveyor belt, the pickup roller and the conveyor belt can be inserted The anode plate between them moves on one side to form the material picking work. Finally, with the rotation of the conveyor belt, the anode plate unloading work can be formed. It not only has the anode plate transportation and unloading work, but also has the material picking function to facilitate Better self-transportation work.
4、本发明通过将下料组件驱动力进行利用,对控制杆进行挤压控制,进而可以通过控制杆对滑动架一侧挤压,使得滑动架一侧运动,即可带动驱动架扇形运动,使得带动活动板带动脱模块向下运动,即可将卡在顶模内部的阳极板进行脱模挤出,具有顶模脱模的功能,而且无需额外设置其他的驱动源进行驱动,不仅有效的将顶模和底模脱模进行结合,而且具有节能环保的功能,进一步提高了脱模的全面性。4. The present invention uses the driving force of the unloading assembly to control the extrusion of the control rod, and then squeezes one side of the sliding frame through the control rod, causing one side of the sliding frame to move, which can drive the fan-shaped movement of the driving frame. The movable plate is driven to drive the stripping module to move downward, and the anode plate stuck inside the top mold can be demoulded and extruded. It has the function of demoulding the top mold, and there is no need to set up other driving sources for driving. It is not only effective The combination of top mold and bottom mold demoulding has the function of energy saving and environmental protection, which further improves the comprehensiveness of demoulding.
附图说明Description of the drawings
图1为本发明提出的一种水处理阳极板的制作工艺的步骤示意图;Figure 1 is a schematic diagram of the steps of a manufacturing process of an anode plate for water treatment proposed by the present invention;
图2为本发明提出的一种水处理阳极板的制作设备的结构示意图;Figure 2 is a schematic structural diagram of a water treatment anode plate manufacturing equipment proposed by the present invention;
图3为本发明提出的一种水处理阳极板的制作设备的结构侧视图;Figure 3 is a structural side view of a water treatment anode plate manufacturing equipment proposed by the present invention;
图4为本发明提出的一种水处理阳极板的制作设备的结构后视图;Figure 4 is a structural rear view of a water treatment anode plate manufacturing equipment proposed by the present invention;
图5为本发明提出的一种水处理阳极板的制作设备中驱动组件的结构示意图;Figure 5 is a schematic structural diagram of a driving component in a water treatment anode plate manufacturing equipment proposed by the present invention;
图6为本发明提出的一种水处理阳极板的制作设备中两个直齿架的结构示意图;Figure 6 is a schematic structural diagram of two straight racks in a water treatment anode plate manufacturing equipment proposed by the present invention;
图7为本发明提出的一种水处理阳极板的制作设备中下料组件和驱动组件的连接示意图;Figure 7 is a schematic diagram of the connection between the cutting assembly and the driving assembly in the water treatment anode plate manufacturing equipment proposed by the present invention;
图8为本发明提出的一种水处理阳极板的制作设备中U型架的结构剖视图;Figure 8 is a structural cross-sectional view of a U-shaped frame in a water treatment anode plate manufacturing equipment proposed by the present invention;
图9为本发明提出的一种水处理阳极板的制作设备中固定板和底模的组合截面示意图;Figure 9 is a schematic cross-sectional view of the combination of the fixed plate and the bottom mold in the water treatment anode plate manufacturing equipment proposed by the present invention;
图10为本发明提出的一种水处理阳极板的制作设备中脱模组件的结构示意图;Figure 10 is a schematic structural diagram of the demoulding assembly in the water treatment anode plate manufacturing equipment proposed by the present invention;
图11为本发明提出的一种水处理阳极板的制作设备中滑动板的结构仰视图。Figure 11 is a bottom view of the structure of the sliding plate in the water treatment anode plate manufacturing equipment proposed by the present invention.
图中:1、底座;2、导杆;3、顶板;4、固定板;5、底模;6、电动伸缩杆;7、滑动板;8、顶模;9、液压伸缩杆;10、驱动块;11、驱动杆;12、连接板;13、驱动组件;131、齿轮柱;132、直齿板;133、T型导向架;134、直齿架;135、安装架;14、下料组件;141、U型架;142、转动轴;143、传动辊;144、电机;145、取料辊;146、弹性挤压套;147、传动齿轮;15、脱模组件;151、活动板;152、脱模块;153、U型板;154、滑动架;155、驱动架;156、挤压弹簧;157、控制杆;16、定位架;17、定位框。In the picture: 1. Base; 2. Guide rod; 3. Top plate; 4. Fixed plate; 5. Bottom mold; 6. Electric telescopic rod; 7. Sliding plate; 8. Top mold; 9. Hydraulic telescopic rod; 10. Driving block; 11. Driving rod; 12. Connecting plate; 13. Driving assembly; 131. Gear column; 132. Spur plate; 133. T-shaped guide frame; 134. Spur frame; 135. Installation frame; 14. Bottom Material component; 141. U-shaped frame; 142. Rotating shaft; 143. Transmission roller; 144. Motor; 145. Material taking roller; 146. Elastic extrusion sleeve; 147. Transmission gear; 15. Release component; 151. Movable plate; 152. Remove module; 153. U-shaped plate; 154. Sliding frame; 155. Driving frame; 156. Extrusion spring; 157. Control rod; 16. Positioning frame; 17. Positioning frame.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1:Example 1:
参照附图1,一种水处理阳极板的制作工艺,包括导电棒、导电棒外包合金和阳极板,所述导电棒的外包合金与阳极板的板面整体铸轧而成,所述阳极板的制作工艺包括以下步骤:Referring to Figure 1, a manufacturing process of an anode plate for water treatment includes a conductive rod, an outer alloy of the conductive rod and an anode plate. The outer alloy of the conductive rod and the surface of the anode plate are integrally cast and rolled. The anode plate The production process includes the following steps:
S1、准备铅、银、锡、锑、稀土原料,首先将四分之三铅和全部的银分别在熔炉中熔化为熔液,并且过滤去除残渣,得到铅液和银液,随后向铅液内加入锡、锑和稀土进行搅拌,途中加入余下的重量的铅,形成合金液,最后将保温待用的银液倒入合金液中,混合形成合金混合液,最后将合金混合液浇筑至制作设备中,通过制作设备进行阳极板基板的成型处理;S1. Prepare lead, silver, tin, antimony, and rare earth raw materials. First, melt three-quarters of the lead and all the silver into molten liquid in the furnace, and filter to remove the residue to obtain liquid lead and liquid silver, and then add liquid lead to the liquid lead. Add tin, antimony and rare earth to stir, and add the remaining weight of lead on the way to form an alloy liquid. Finally, pour the insulated silver liquid for use into the alloy liquid, mix to form an alloy mixture, and finally pour the alloy mixture to make In the equipment, the anode plate substrate is formed through the manufacturing equipment;
S2、对基板进行表面喷砂处理,随后清洗干净后放入浓度为25%-30%的硫酸铵溶液中,通过超声波震荡仪中反应,取出冲洗干净;S2. Sandblast the surface of the substrate, then clean it and put it into an ammonium sulfate solution with a concentration of 25%-30%, react in an ultrasonic oscillator, take it out and rinse it clean;
S3、将S2中处理的基板浸没于质量分数40-60%的氢溴酸溶液中,浸泡10-30min,浸泡结束后,取出进行冲洗和干燥;S3. Immerse the substrate processed in S2 into a hydrobromic acid solution with a mass fraction of 40-60% for 10-30 minutes. After the immersion is completed, take it out for rinse and drying;
S4、取用铱化合物、铪化合物、钌化合物混合均匀并制成涂层,再将涂层通过磁控溅射均匀附着沉积于S3中基板上形成涂层,最后冷却处理得到阳极板。S4. Mix the iridium compound, hafnium compound, and ruthenium compound evenly to form a coating. Then, the coating is uniformly attached and deposited on the substrate in S3 through magnetron sputtering to form a coating. Finally, the anode plate is obtained by cooling.
S1中铅的重量占比为0.4-0.5%,银的重量占比为0.5-0.7%,锡的重量占比为0.2-O.3%,锑的重量占比为0.25-0.5%,稀土为余量,且稀土优选为铈。The weight proportion of lead in S1 is 0.4-0.5%, the weight proportion of silver is 0.5-0.7%, the weight proportion of tin is 0.2-0.3%, the weight proportion of antimony is 0.25-0.5%, and the rare earth is The balance, and the rare earth is preferably cerium.
导电棒采用钛基材料,且导电棒的外表面设置有钌铱涂层,且涂层中里添加有金属铂,从而大大提高使用寿命和转化效率;The conductive rod is made of titanium-based material, and the outer surface of the conductive rod is provided with a ruthenium-iridium coating, and metal platinum is added to the coating, thereby greatly improving the service life and conversion efficiency;
S2中基板取出冲洗干净后,再放入微沸的饱和草酸溶液中刻蚀4-5h,在150-200℃下焙烧处理。After the substrate is taken out and rinsed in S2, it is etched in a slightly boiling saturated oxalic acid solution for 4-5 hours, and then baked at 150-200°C.
参照附图2-11,一种水处理阳极板的制作设备,底座1,底座1的顶部通过四个导杆2固定连接有顶板3,四个导杆2的外表面之间固定连接有固定板4,固定板4的顶部固定安装有底模5,四个导杆2的外表面支架滑动连接有滑动板7,滑动板7的底部固定安装有顶模8,顶模8的顶部分别设置有浇筑管和透气管,顶板3的顶部固定连接有液压伸缩杆9,且液压伸缩杆9的伸缩端固定于顶板3的顶部,底模5内壁的底部开设有至少三个凹槽,且三个凹槽的内部均设置有驱动块10,三个驱动块10的底部均固定连接有驱动杆11,三个驱动杆11的底端均延伸至固定板4的底部,三个驱动杆11的底端之间固定连接有连接板12,连接板12和底座1的顶部之间设置有驱动组件13,驱动组件13的驱动端设置有下料组件14,底座1的顶部设置有用于对连接板12上下驱动的驱动件,滑动板7的顶部设置有用于对顶模8内部的阳极板进行脱模的脱模组件15;Referring to Figure 2-11, a water treatment anode plate manufacturing equipment has a base 1. The top of the base 1 is fixedly connected to a top plate 3 through four guide rods 2, and the outer surfaces of the four guide rods 2 are fixedly connected to each other. plate 4, a bottom mold 5 is fixedly installed on the top of the fixed plate 4, a sliding plate 7 is slidably connected to the outer surface bracket of the four guide rods 2, a top mold 8 is fixedly installed on the bottom of the sliding plate 7, and the tops of the top molds 8 are respectively provided There are pouring pipes and ventilation pipes. The top of the top plate 3 is fixedly connected with a hydraulic telescopic rod 9, and the telescopic end of the hydraulic telescopic rod 9 is fixed on the top of the top plate 3. The bottom of the inner wall of the bottom mold 5 is provided with at least three grooves, and the three grooves are Each groove is provided with a driving block 10 inside. The bottoms of the three driving blocks 10 are fixedly connected with driving rods 11. The bottom ends of the three driving rods 11 extend to the bottom of the fixed plate 4. The three driving rods 11 are A connecting plate 12 is fixedly connected between the bottom ends. A driving assembly 13 is provided between the connecting plate 12 and the top of the base 1. The driving end of the driving assembly 13 is provided with a blanking assembly 14. The top of the base 1 is provided with a connecting plate for 12. A driving member that drives up and down. The top of the sliding plate 7 is provided with a demoulding assembly 15 for demoulding the anode plate inside the top mold 8;
通过液压伸缩杆9带动滑动板7向下运动,即可带动顶模8向下运动,进而与底模5进行合模工作,通过浇筑管将制作后的液体排至到模腔中进行浇筑工作,最后冷却定型形成阳极板;The hydraulic telescopic rod 9 drives the sliding plate 7 to move downward, which can drive the top mold 8 to move downward, and then perform mold closing work with the bottom mold 5. The produced liquid is discharged into the mold cavity through the pouring pipe for pouring work. , and finally cooled and shaped to form an anode plate;
通过驱动件的设置,用于带动连接板12上下运动,进而通过三个驱动杆11带动三个驱动块10将位于底模5中的阳极板进行顶起,形成阳极板的脱模工作,通过连接板12上下的运动,即可通过驱动组件13带动下料组件14进行运动,形成脱模后的阳极板取料工作,进而形成阳极板的下料工作,有效的将阳极板的脱模和阳极板的下料进行结合,不仅无需人工手动进行下料工作,提高了阳极板的制备效率,而且无需额外设置电动驱动源,降低了设备的造价成本,具有节能环保的功能。Through the setting of the driving member, it is used to drive the connecting plate 12 to move up and down, and then drive the three driving blocks 10 through the three driving rods 11 to lift the anode plate located in the bottom mold 5, forming the demoulding work of the anode plate. The up and down movement of the connecting plate 12 can drive the unloading assembly 14 to move through the driving assembly 13, forming the unloading work of the anode plate after demoulding, and then forming the unloading work of the anode plate, effectively combining the demoulding of the anode plate and the anode. The combination of plate blanking not only eliminates the need for manual blanking work, improves the preparation efficiency of anode plates, but also eliminates the need for additional electric drive sources, reduces the cost of equipment, and has the function of energy saving and environmental protection.
参照附图5-7,驱动件包括固定于底座1顶部的电动伸缩杆6,电动伸缩杆6的伸缩端固定于连接板12的底部,底模5的一侧固定连接有两个定位架16,顶模8的另一侧固定连接有两个定位框17;Referring to Figures 5-7, the driving member includes an electric telescopic rod 6 fixed on the top of the base 1. The telescopic end of the electric telescopic rod 6 is fixed on the bottom of the connecting plate 12. Two positioning brackets 16 are fixedly connected to one side of the bottom mold 5. , two positioning frames 17 are fixedly connected to the other side of the top mold 8;
电动伸缩杆6与外界的电源和控制开关连接,用于带动连接板12上下运动,通过连接板12向上的运动,即可将带动三个驱动杆11向上顶起,进而可以通过三个驱动块10将位于底模5中的阳极板进行顶起,形成脱模工作;The electric telescopic rod 6 is connected to the external power supply and control switch, and is used to drive the connecting plate 12 to move up and down. Through the upward movement of the connecting plate 12, the three driving rods 11 can be pushed upward, and then the three driving blocks can be pushed upward. 10. Lift up the anode plate located in the bottom mold 5 to form the demoulding work;
通过定位架16的设置,用于插入定位框17的内部,进而提高其底模5和顶模8合模后的稳定性和定位性,提高其阳极板浇筑的效果,而且通过两个定位架16的设置,还可以对脱模后的阳极板一侧进行限位,进而便于下料组件14的取料工作。Through the setting of the positioning frame 16, it is used to insert into the inside of the positioning frame 17, thereby improving the stability and positioning of the bottom mold 5 and the top mold 8 after the mold is closed, improving the effect of the anode plate pouring, and through the two positioning frames The arrangement of 16 can also limit the position of one side of the anode plate after demoulding, thereby facilitating the unloading work of the blanking assembly 14.
参照附图5-9,驱动组件13包括通过支架固定于底座1顶部的齿轮柱131以及固定于连接板12底部的直齿板132,直齿板132的一侧与齿轮柱131的外表面啮合,底座1顶部的一侧固定连接有T型导向架133,两个T型导向架133的顶部均滑动连接有倾斜状的直齿架134,两个直齿架134均与齿轮柱131的外表面啮合,两个直齿架134的一端之间固定连接有安装架135;5-9, the driving assembly 13 includes a gear column 131 fixed on the top of the base 1 through a bracket and a spur plate 132 fixed on the bottom of the connecting plate 12. One side of the spur plate 132 meshes with the outer surface of the gear column 131. , one side of the top of the base 1 is fixedly connected with a T-shaped guide frame 133. The tops of the two T-shaped guide frames 133 are slidingly connected with inclined straight gear frames 134. The two straight gear frames 134 are both connected with the outer surfaces of the gear columns 131. Surface meshing, a mounting bracket 135 is fixedly connected between one end of the two straight gear racks 134;
通过驱动件带动连接板12上下运动,还可以带动直齿板132上下运动,进而可以带动齿轮柱131进行正反旋转,通过齿轮柱131的旋转,即可带动两个直齿架134呈倾斜状伸缩运动,进而可以带动安装架135呈倾斜状伸缩运动,最终可以带动下料组件14的取料端运动至脱模的位置,进而可以将脱模后的阳极板进行取料运动,形成下料工作,有效的将脱模和下料进行结合,提高了操作的便捷性;The connecting plate 12 is driven by the driving member to move up and down, and the spur plate 132 can also be driven to move up and down, thereby driving the gear column 131 to rotate forward and reverse. Through the rotation of the gear column 131, the two spur gear racks 134 can be driven to be inclined. The telescopic movement can then drive the mounting frame 135 to tilt and telescope, and finally can drive the unloading end of the unloading assembly 14 to move to the demoulding position, and then the anode plate after demoulding can be unloaded to form a unloading movement. work, effectively combining demoulding and blanking, improving the convenience of operation;
通过两个T型导向架133的设置,不仅用于对两个直齿架134进行支撑,而且可以对两个直齿架134进行倾斜导向处理,保证其两个直齿架134呈倾斜滑动。The two T-shaped guide frames 133 are not only used to support the two straight gear frames 134, but also can be used to guide the two straight gear frames 134 obliquely to ensure that the two straight gear frames 134 slide obliquely.
本发明一种水处理阳极板的制作设备的工作原理如下:The working principle of the water treatment anode plate manufacturing equipment of the present invention is as follows:
通过液压伸缩杆9带动滑动板7向下运动,即可带动顶模8向下运动,进而与底模5进行合模工作,最后通过浇筑管将制作后的液体排至到模腔中进行浇筑工作,浇筑后,进行冷却,最后冷却形成阳极板;The hydraulic telescopic rod 9 drives the sliding plate 7 to move downward, which can drive the top mold 8 to move downward, and then perform mold closing work with the bottom mold 5. Finally, the produced liquid is discharged into the mold cavity through the pouring pipe for pouring. After work, it is poured and cooled, and finally cooled to form an anode plate;
通过电动伸缩杆6的启动,可以带动连接板12上下运动,通过连接板12向上的运动,即可将带动三个驱动杆11向上顶起,进而可以通过三个驱动块10将位于底模5中的阳极板进行顶起,形成脱模工作;By starting the electric telescopic rod 6, the connecting plate 12 can be driven to move up and down. Through the upward movement of the connecting plate 12, the three driving rods 11 can be driven upward, and then the three driving blocks 10 can be used to move the bottom mold 5 The anode plate in the middle is lifted up to form the demoulding work;
通过连接板12上下的运动,即可带动直齿板132上下运动,进而可以带动齿轮柱131进行正反旋转,通过齿轮柱131的旋转,即可带动两个直齿架134呈倾斜状伸缩运动,进而可以带动安装架135呈倾斜状伸缩运动,最终可以带动下料组件14的取料端运动至脱模的位置,进而可以将脱模后的阳极板进行取料运动,形成下料工作。Through the up and down movement of the connecting plate 12, the spur plate 132 can be driven to move up and down, which can then drive the gear column 131 to rotate forward and reverse. Through the rotation of the gear column 131, the two spur gear racks 134 can be driven to extend and contract in an inclined manner. , and then can drive the mounting frame 135 to tilt and telescope, and finally can drive the unloading end of the unloading assembly 14 to move to the demoulding position, and then the demoulded anode plate can be unloaded to form unloading work.
实施例2:基于实施例1有所不同的是;Embodiment 2: The differences based on Embodiment 1 are;
参照附图7-8,下料组件14包括固定于安装架135顶部的U型架141,U型架141的内部转动连接有两个转动轴142,两个转动轴142的外表面均固定连接有传动辊143,两个传动辊143通过输送带传动连接,U型架141的一侧固定连接有电机144,电机144的输出轴与其中一个转动轴142的一端固定连接,U型架141的底部固定连接有可伸缩的移动支撑架;Referring to Figures 7-8, the blanking assembly 14 includes a U-shaped frame 141 fixed on the top of the mounting frame 135. The U-shaped frame 141 is rotatably connected with two rotating shafts 142 internally, and the outer surfaces of the two rotating shafts 142 are fixedly connected. There is a driving roller 143. The two driving rollers 143 are connected through a conveyor belt. A motor 144 is fixedly connected to one side of the U-shaped frame 141. The output shaft of the motor 144 is fixedly connected to one end of one of the rotating shafts 142. The U-shaped frame 141 The bottom is fixedly connected with a retractable mobile support frame;
通过移动支撑架的设置,有用于对U型架141底部的另一侧进行支撑,而且保证其U型架141移动的流畅性;Through the arrangement of the mobile support frame, it is used to support the other side of the bottom of the U-shaped frame 141 and ensure the smooth movement of the U-shaped frame 141;
电机144与外界的电源和控制开关连接,为正反转电动机,采用现有技术的连接方式和编码方式进行设置,用于带动其中一个转动轴142进行旋转,进而可以带动传动辊143带动输送带进行旋转运动;The motor 144 is connected to the external power supply and control switch. It is a forward and reverse motor. It is set up using the connection method and coding method of the existing technology. It is used to drive one of the rotating shafts 142 to rotate, and in turn can drive the transmission roller 143 to drive the conveyor belt. perform rotational movements;
通过下料组件14固定安装于安装架135的顶部,使得安装架135向下倾斜运动,即可带动下料组件14一侧向下运动,即可下料组件14的取料端运动至脱模的阳极板位置形成取料工作,提高其下料的便捷性。By fixing the blanking assembly 14 on the top of the mounting frame 135, the mounting frame 135 tilts downward, which can drive one side of the blanking assembly 14 to move downward, that is, the unloading end of the blanking assembly 14 can move to demoulding. The position of the anode plate forms a material picking operation to improve the convenience of unloading.
U型架141顶部的一侧通过支架转动连接有取料辊145,取料辊145的外表面固定连接有弹性挤压套146,取料辊145的两端和另一个转动轴142的两端均固定连接有传动齿轮147,两组传动齿轮147的外表面相互啮合;One side of the top of the U-shaped frame 141 is rotatably connected to a pickup roller 145 through a bracket. The outer surface of the pickup roller 145 is fixedly connected with an elastic extrusion sleeve 146. Both ends of the pickup roller 145 and both ends of another rotation shaft 142 Both are fixedly connected with transmission gears 147, and the outer surfaces of the two sets of transmission gears 147 mesh with each other;
通过两组传动齿轮147的相互啮合,使得其中一个转动轴142旋转时,可以通过两组传动齿轮147带动取料辊145进行旋转,并且取料辊145与转动轴142呈对称旋转,进而使取料辊145与输送带对称旋转,通过取料辊145与输送带对称旋转,即可将插入取料辊145和输送带之间的阳极板进行一侧运动,形成取料工作,最后配合输送带的旋转运动,即可形成阳极板的下料工作;Through the mutual meshing of the two sets of transmission gears 147, when one of the rotation shafts 142 rotates, the two sets of transmission gears 147 can drive the pickup roller 145 to rotate, and the pickup roller 145 and the rotation shaft 142 rotate symmetrically, thereby allowing the pickup roller 145 to rotate symmetrically. The material roller 145 rotates symmetrically with the conveyor belt. By rotating the material take-up roller 145 symmetrically with the conveyor belt, the anode plate inserted between the material take-up roller 145 and the conveyor belt can move to one side to form a material taking work, and finally cooperates with the conveyor belt. The rotational movement can form the unloading work of the anode plate;
通过弹性挤压套146的设置,用于对输送带顶部的阳极板进行挤压,使得阳极板位于取料辊145和输送带之间的紧密性,进而提高其阳极板取料的便捷性。The arrangement of the elastic extrusion sleeve 146 is used to squeeze the anode plate on the top of the conveyor belt so that the anode plate is positioned tightly between the picking roller 145 and the conveyor belt, thereby improving the convenience of picking up the anode plate.
实施例3:基于实施例1有所不同的是;Embodiment 3: The differences based on Embodiment 1 are;
参照附图7和图10-11,脱模组件15包括开设于顶模8内壁顶部的两个隐藏槽以及设置于滑动板7顶部的活动板151,且隐藏槽的内部均设置有脱模块152,活动板151的底部通过两个活动杆分别与两个脱模块152的顶部固定连接,滑动板7的顶部设置有用于对活动板151上下驱动的控制件;Referring to Figures 7 and 10-11, the demoulding assembly 15 includes two hidden grooves opened on the top of the inner wall of the top mold 8 and a movable plate 151 provided on the top of the sliding plate 7, and the interior of the hidden grooves are provided with demoulding modules. 152. The bottom of the movable plate 151 is fixedly connected to the tops of the two take-off modules 152 through two movable rods. The top of the sliding plate 7 is provided with a control member for driving the movable plate 151 up and down;
通过控制件的设置,用于带动活动板151上下运动,通过活动板151向下的运动,即可通过两个活动杆带动两个脱模块152向下运动,进而形成顶模8脱模工作,而且控制件可以为液压杆,通过液压脱模处理;Through the setting of the control part, it is used to drive the movable plate 151 to move up and down. Through the downward movement of the movable plate 151, the two stripping modules 152 can be driven to move downward through the two movable rods, thereby forming the demoulding work of the top mold 8. Moreover, the control part can be a hydraulic rod, which is processed by hydraulic demoulding;
控制件包括开设于滑动板7顶部的凹口以及固定于U型架141顶部的U型板153,且凹口内壁的底部滑动连接有滑动架154,滑动架154的顶部和活动板151的底部之间铰接有驱动架155,滑动架154的一侧和凹口内壁的一侧之间固定连接有挤压弹簧156,滑动架154的另一侧固定连接有控制杆157;The control part includes a notch opened on the top of the sliding plate 7 and a U-shaped plate 153 fixed on the top of the U-shaped frame 141, and the bottom of the inner wall of the notch is slidingly connected with the sliding frame 154, and the top of the sliding frame 154 and the bottom of the movable plate 151 A drive frame 155 is hingedly connected therebetween, a squeeze spring 156 is fixedly connected between one side of the sliding frame 154 and one side of the notch inner wall, and a control rod 157 is fixedly connected to the other side of the sliding frame 154;
通过下料组件14中U型架141一侧的运动,即可带动U型板153一侧运动,通过U型板153一侧的运动,即可对控制杆157进行挤压,即可通过控制杆157带动滑动架154一侧运动,通过滑动架154一侧的运动,即可带动驱动架155扇形运动,进而可以带动活动板151向下运动,通过活动板151向下的运动,即可带动配合两个活动杆带动脱模块152向下运动;Through the movement of one side of the U-shaped frame 141 in the blanking assembly 14, one side of the U-shaped plate 153 can be driven to move. Through the movement of one side of the U-shaped plate 153, the control rod 157 can be squeezed, and the control rod 157 can be squeezed. The rod 157 drives one side of the sliding frame 154 to move. The movement of one side of the sliding frame 154 can drive the fan-shaped movement of the driving frame 155, which in turn can drive the movable plate 151 to move downward. The downward movement of the movable plate 151 can drive the Cooperate with two movable rods to drive the removal module 152 to move downward;
通过两个脱模块152向下的运动,即可将卡在顶模8内部的阳极板进行脱模挤出,具有顶模8脱模的功能,而且无需额外设置其他的驱动源进行驱动,不仅有效的将顶模8和底模5脱模进行结合,而且具有节能环保的功能,进一步提高了脱模的全面性;Through the downward movement of the two demoulding modules 152, the anode plate stuck inside the top mold 8 can be demoulded and extruded. It has the function of demoulding the top mold 8, and there is no need to set up other driving sources for driving. Not only It effectively combines the demoulding of the top mold 8 and the bottom mold 5, and has the function of energy saving and environmental protection, further improving the comprehensiveness of demoulding;
通过挤压弹簧156自身的弹性力可以对滑动架154进行反向挤压,使得滑动架154进行复位,进而使两个脱模块152进行复位,以便于后续的脱模工作以及浇筑工作。The sliding frame 154 can be pressed backward by the elastic force of the extrusion spring 156, so that the sliding frame 154 is reset, and thus the two demoulding modules 152 are reset, so as to facilitate subsequent demoulding work and pouring work.
需要说明的是,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that the term "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or apparatus including a list of elements not only includes those elements, but also includes those not expressly listed Other elements, or elements inherent to the process, method, article or equipment. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article, or apparatus that includes the stated element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN209491297U (en) * | 2019-01-21 | 2019-10-15 | 腾创(重庆)精密模具有限公司 | A kind of mould for refill opening of automobile oil tank |
CN211413617U (en) * | 2020-01-10 | 2020-09-04 | 深圳市正锡金属有限公司 | Tin bar pouring forming die |
CN115007805A (en) * | 2022-06-22 | 2022-09-06 | 六安市龙兴汽车零部件有限公司 | A mold forming machine for gearbox casing casting |
CN218662602U (en) * | 2022-06-30 | 2023-03-21 | 南京安杰新生物医药有限公司 | Blanking track for aluminum-plastic packaging machine |
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