CN117428188A - Press forming device based on powder metallurgy - Google Patents
Press forming device based on powder metallurgy Download PDFInfo
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- CN117428188A CN117428188A CN202311362300.XA CN202311362300A CN117428188A CN 117428188 A CN117428188 A CN 117428188A CN 202311362300 A CN202311362300 A CN 202311362300A CN 117428188 A CN117428188 A CN 117428188A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/03—Press-moulding apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/003—Apparatus, e.g. furnaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/004—Filling molds with powder
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Abstract
Description
技术领域Technical field
本发明涉及粉末冶金技术领域,具体为一种基于粉末冶金的压制成型装置。The invention relates to the technical field of powder metallurgy, specifically a press forming device based on powder metallurgy.
背景技术Background technique
粉末冶金是制取金属粉末或用金属粉末作为原料,经过成形和烧结,制造金属材料、复合材料以及各种类型制品的工艺技术。粉末冶金法与生产陶瓷有相似的地方,均属于粉末烧结技术,因此,一系列粉末冶金新技术也可用于陶瓷材料的制备。由于粉末冶金技术的优点,它已成为解决新材料问题的钥匙,在新材料的发展中起着举足轻重的作用。Powder metallurgy is a process technology that produces metal powder or uses metal powder as raw material, forming and sintering to manufacture metal materials, composite materials and various types of products. Powder metallurgy is similar to the production of ceramics. Both belong to powder sintering technology. Therefore, a series of new powder metallurgy technologies can also be used for the preparation of ceramic materials. Due to the advantages of powder metallurgy technology, it has become the key to solving new material problems and plays a decisive role in the development of new materials.
压制成型装置是粉末冶金过程中对粉末压制成型的一种设备,而在对粉末进行压制成型的过程中,待成型的粉末在压制前会与外部的空气接触,增加粉末内部的含氧量,而粉末中含有较高的氧元素时,晶界固溶扩散受到明显影响,导致成型后的产品强度降低。The press forming device is a device used to press and shape powder in the powder metallurgy process. During the process of pressing and forming the powder, the powder to be formed will be in contact with the outside air before pressing, increasing the oxygen content inside the powder. When the powder contains a high amount of oxygen, the solid solution diffusion at grain boundaries is significantly affected, resulting in a reduction in the strength of the molded product.
发明内容Contents of the invention
本发明的目的在于提供一种基于粉末冶金的压制成型装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a press forming device based on powder metallurgy to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种基于粉末冶金的压制成型装置,包括操作台及用于压制成型的下模与上模冲,所述下模固定在操作台的上端,所述操作台的上方设置有升降台,所述升降台上开设有模腔,所述下模滑动连接在模腔上,所述操作台上设置有用于对升降台升降的升降组件及升降过程中导向的导向组件,所述升降台的上方设置有操作箱,所述操作箱的内部固定有用于粉末抹平推动的推板,且操作箱的内部通过推板的分割作用形成第一操作腔及第二操作腔,所述第一操作腔与第二操作腔之间相通,所述上模冲设置在第一操作腔的内部,且第一操作腔上设置有用于上模冲连接的连接组件,所述操作箱与升降台的上端相抵设置,所述升降台上设置有用于对操作箱移动的移动组件,所述升降台上设置有用于操作箱移动过程中滑动导向的滑动组件,所述操作台上设置有用于对上模冲传动的传动组件,所述第二操作腔的内部设置有用于对操作箱内部抽气的抽气组件,所述操作台上设置有用于对第二操作腔内部送料的供料组件。In order to achieve the above object, the present invention provides the following technical solution: a press forming device based on powder metallurgy, including an operating platform and a lower die and an upper die used for press forming. The lower die is fixed on the upper end of the operating platform, so A lifting platform is provided above the operating platform. A mold cavity is provided on the lifting platform. The lower mold is slidingly connected to the mold cavity. A lifting assembly for lifting the lifting platform and a lifting assembly are provided on the operating platform. A guide assembly for guiding, an operation box is provided above the lifting platform, a push plate for powder troweling and pushing is fixed inside the operation box, and the inside of the operation box forms a first operation chamber through the division of the push plate. The second operating chamber is connected with the first operating chamber and the second operating chamber. The upper die punch is arranged inside the first operating chamber, and the first operating chamber is provided with a connecting component for connecting the upper die punch. , the operation box is arranged to offset the upper end of the lifting platform, the lifting platform is provided with a moving component for moving the operation box, and the lifting platform is provided with a sliding component for sliding guidance during the movement of the operating box, the The operating table is provided with a transmission assembly for driving the upper die punch. The inside of the second operating chamber is provided with an air extraction assembly for air extraction from the inside of the operating box. The operating table is provided with a transmission assembly for evacuation of the second operating chamber. Feed assembly for internal feeding.
优选的,所述升降组件及导向组件分别位于升降台的两侧,所述升降组件包括固定在升降台一侧的第一固定板,所述第一固定板上转动连接有螺纹杆,所述螺纹杆上螺纹啮合连接有螺纹管,所述螺纹管的一端与操作台的上端相固定,所述第一固定板的上端安装有用于螺纹杆驱动的驱动电机;Preferably, the lifting assembly and the guide assembly are respectively located on both sides of the lifting platform. The lifting assembly includes a first fixed plate fixed on one side of the lifting platform. A threaded rod is rotatably connected to the first fixed plate. A threaded tube is threadedly connected to the threaded rod, one end of the threaded tube is fixed to the upper end of the operating table, and a drive motor for driving the threaded rod is installed on the upper end of the first fixed plate;
所述导向组件包括固定在升降台一侧的第二固定板,所述第二固定板上固定有第一滑杆,所述第一滑杆上滑动连接有第一套管,所述第一套管的一端与操作台的上端相固定。The guide assembly includes a second fixed plate fixed on one side of the lifting platform, a first sliding rod is fixed on the second fixed plate, and a first sleeve is slidably connected to the first sliding rod. One end of the casing is fixed to the upper end of the operating table.
优选的,所述移动组件包括固定在升降台上的第三固定板,所述第三固定板的一侧固定有气缸,所述气缸的输出端与操作箱的一侧相固定。Preferably, the moving assembly includes a third fixed plate fixed on the lifting platform, a cylinder is fixed on one side of the third fixed plate, and the output end of the cylinder is fixed to one side of the operating box.
优选的,所述滑动组件包括固定在第三固定板上的两个第二套管,两个所述第二套管分别位于气缸的两侧,两个所述第二套管上滑动连接有第二滑杆,所述第二滑杆的一端与操作箱的一侧相固定。Preferably, the sliding assembly includes two second sleeves fixed on the third fixed plate, the two second sleeves are located on both sides of the cylinder, and the two second sleeves are slidably connected with A second sliding rod, one end of which is fixed to one side of the operating box.
优选的,所述供料组件包括固定在操作台上端的L型架,所述L型架上安装有用于粉末储存的储存罐,所述储存罐与操作箱的第二操作腔之间相通连接有输送管。Preferably, the feed assembly includes an L-shaped frame fixed on the upper end of the operating table, a storage tank for powder storage is installed on the L-shaped frame, and the storage tank is connected to the second operating chamber of the operating box. There is a delivery pipe.
优选的,所述连接组件包括滑动连接在操作箱上的连接杆,所述连接杆的一端位于第一操作腔的内部并与上模冲相固定,所述连接杆的外侧套设有第一弹簧,所述第一弹簧的两端分别与第一操作腔的内壁及上模冲相连接。Preferably, the connection assembly includes a connecting rod slidably connected to the operation box. One end of the connecting rod is located inside the first operating chamber and is fixed to the upper die punch. The outer side of the connecting rod is sleeved with the first Spring, the two ends of the first spring are connected to the inner wall of the first operating cavity and the upper die punch respectively.
优选的,所述传动组件包括固定在操作台的上端的固定杆,所述固定杆的一端固定有顶板,所述顶板的下端固定有传动板,所述传动板的两侧开设有用于与连接杆一端相抵推动的第一斜面。Preferably, the transmission assembly includes a fixed rod fixed on the upper end of the operating table, a top plate is fixed at one end of the fixed rod, a transmission plate is fixed at the lower end of the top plate, and there are openings on both sides of the transmission plate for connection with One end of the rod is against the first inclined surface pushed.
优选的,所述抽气组件包括安装在操作箱上的抽气管,所述抽气管的一端与第二操作腔的内部相通设置,所述抽气管上相通安装有出气管,所述抽气管及出气管上分别安装有第一单向阀及第二单向阀,所述第一单向阀及第二单向阀的导通方向为操作箱的内部至出气管的外部,所述抽气管上滑动连接有活塞板,所述顶板上设置有用于对活塞板挤压的挤压组件,所述抽气管上设置有用于活塞板挤压后复位的复位组件。Preferably, the air extraction assembly includes an air extraction pipe installed on the operation box. One end of the air extraction pipe is communicated with the inside of the second operating chamber. An air outlet pipe is installed on the air extraction pipe. The air extraction pipe and A first one-way valve and a second one-way valve are respectively installed on the air outlet pipe. The conduction direction of the first one-way valve and the second one-way valve is from the inside of the operating box to the outside of the air outlet pipe. The air extraction pipe A piston plate is slidably connected to the top plate, an extrusion assembly for extruding the piston plate is provided on the top plate, and a reset assembly for resetting the piston plate after extrusion is provided on the exhaust pipe.
优选的,所述复位组件包括滑动连接在抽气管一端的活塞杆,所述活塞杆的一端与活塞板相固定,所述活塞杆的外侧套设有第二弹簧。Preferably, the reset assembly includes a piston rod slidably connected to one end of the exhaust pipe, one end of the piston rod is fixed to the piston plate, and a second spring is set on the outside of the piston rod.
优选的,所述挤压组件包括排列固定在顶板下端的多个挤压板,各个所述挤压板的两侧分别开设有用于与活塞杆一端相抵推动的第二斜面。Preferably, the extrusion assembly includes a plurality of extrusion plates arranged and fixed on the lower end of the top plate. Each extrusion plate is provided with a second inclined plane on both sides for pushing against one end of the piston rod.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
该种基于粉末冶金的压制成型装置在对粉末进行压制成型的过程中,通过操作箱与移动组件、滑动组件及传动组件的相互配合,完成粉末的成型加工,在成型加工的过程中,通过操作箱对粉末的密封及上模冲在操作箱内部的设置,使粉末在填充与挤压的过程中均处于相对密封的状态,降低未压制成型的粉末与空气接触的几率,避免因与空气接触造成粉末的含氧量增加,进一步的保证成型后产品的强度。This type of press-forming device based on powder metallurgy completes the powder forming process through the cooperation of the operating box, the moving component, the sliding component and the transmission component during the process of pressing the powder. The sealing of the powder box and the setting of the upper die punch inside the operation box keep the powder in a relatively sealed state during the filling and extrusion processes, reducing the probability of the unpressed powder coming into contact with the air and avoiding the risk of contact with the air. This causes the oxygen content of the powder to increase, further ensuring the strength of the molded product.
附图说明Description of the drawings
图1为本发明的整体外形结构示意图;Figure 1 is a schematic diagram of the overall appearance structure of the present invention;
图2为本发明的移动组件及滑动组件结构示意图;Figure 2 is a schematic structural diagram of the moving component and sliding component of the present invention;
图3为本发明的传动组件结构示意图;Figure 3 is a schematic structural diagram of the transmission assembly of the present invention;
图4为本发明的升降组件及导向组件结构示意图;Figure 4 is a schematic structural diagram of the lifting assembly and guide assembly of the present invention;
图5为本发明的连接组件、抽气组件及复位组件结构示意图;Figure 5 is a schematic structural diagram of the connection component, air extraction component and reset component of the present invention;
图6为本发明的挤压组件结构示意图。Figure 6 is a schematic structural diagram of the extrusion assembly of the present invention.
图中:101、操作台;102、下模;103、上模冲;2、升降台;3、模腔;4、升降组件;401、第一固定板;402、螺纹杆;403、螺纹管;404、驱动电机;5、导向组件;501、第二固定板;502、第一滑杆;503、第一套管;6、操作箱;601、第一操作腔;602、第二操作腔;7、推板;8、移动组件;801、第三固定板;802、气缸;9、滑动组件;901、第二套管;902、第二滑杆;10、供料组件;1001、L型架;1002、储存罐;1003、输送管;11、连接组件;1101、连接杆;1102、第一弹簧;12、传动组件;1201、固定杆;1202、顶板;1203、传动板;1204、第一斜面;13、抽气组件;1301、抽气管;1302、出气管;1303、第一单向阀;1304、第二单向阀;1305、活塞板;14、复位组件;1401、活塞杆;1402、第二弹簧;15、挤压组件;1501、挤压板;1502、第二斜面。In the picture: 101. Operating table; 102. Lower mold; 103. Upper mold punch; 2. Lifting table; 3. Mold cavity; 4. Lifting assembly; 401. First fixed plate; 402. Threaded rod; 403. Threaded pipe ; 404. Drive motor; 5. Guide assembly; 501. Second fixed plate; 502. First slide rod; 503. First casing; 6. Operation box; 601. First operating chamber; 602. Second operating chamber ; 7. Push plate; 8. Moving component; 801. Third fixed plate; 802. Cylinder; 9. Sliding component; 901. Second casing; 902. Second sliding rod; 10. Feeding component; 1001. L 1002. Storage tank; 1003. Delivery pipe; 11. Connection component; 1101. Connecting rod; 1102. First spring; 12. Transmission component; 1201. Fixed rod; 1202. Top plate; 1203. Transmission plate; 1204. First slope; 13. Air extraction component; 1301. Air extraction pipe; 1302. Air outlet pipe; 1303. First one-way valve; 1304. Second one-way valve; 1305. Piston plate; 14. Reset assembly; 1401. Piston rod ; 1402. Second spring; 15. Extrusion assembly; 1501. Extrusion plate; 1502. Second slope.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-图6,本发明提供一种技术方案:一种基于粉末冶金的压制成型装置,包括操作台101及用于压制成型的下模102与上模冲103,下模102固定在操作台101的上端,操作台101的上方设置有升降台2,升降台2上开设有模腔3,下模102滑动连接在模腔3上,操作台101上设置有用于对升降台2升降的升降组件4及升降过程中导向的导向组件5,升降台2的上方设置有操作箱6,操作箱6的内部固定有用于粉末抹平推动的推板7,且操作箱6的内部通过推板7的分割作用形成第一操作腔601及第二操作腔602,第一操作腔601与第二操作腔602之间相通,上模冲103设置在第一操作腔601的内部,且第一操作腔601上设置有用于上模冲103连接的连接组件11,操作箱6与升降台2的上端相抵设置,升降台2上设置有用于对操作箱6移动的移动组件8,升降台2上设置有用于操作箱6移动过程中滑动导向的滑动组件9,操作台101上设置有用于对上模冲103传动的传动组件12,第二操作腔602的内部设置有用于对操作箱6内部抽气的抽气组件13,操作台101上设置有用于对第二操作腔602内部送料的供料组件10;压制成型装置对粉末进行压制成型的过程中,通过操作箱6与移动组件8、滑动组件9及传动组件12的相互配合,完成粉末的成型加工,在成型加工的过程中,通过操作箱6对粉末的密封及上模冲103在操作箱6内部的设置,使粉末在填充与挤压的过程中均处于相对密封的状态,降低未压制成型的粉末与空气接触的几率,避免因与空气接触造成粉末的含氧量增加,进一步的保证成型后产品的强度。Please refer to Figures 1 to 6. The present invention provides a technical solution: a press forming device based on powder metallurgy, including an operating table 101 and a lower die 102 and an upper die punch 103 for press forming. The lower die 102 is fixed on The upper end of the operating platform 101 is provided with a lifting platform 2 above the operating platform 101. A mold cavity 3 is provided on the lifting platform 2. The lower mold 102 is slidingly connected to the mold cavity 3. The operating platform 101 is provided with a lifting platform 2 for lifting and lowering the lifting platform 2. The lifting assembly 4 and the guide assembly 5 that are guided during the lifting process. An operation box 6 is provided above the lifting platform 2. A push plate 7 for powder troweling is fixed inside the operation box 6, and the inside of the operation box 6 is pushed through The dividing effect of the plate 7 forms a first operating chamber 601 and a second operating chamber 602. The first operating chamber 601 and the second operating chamber 602 are connected. The upper die punch 103 is arranged inside the first operating chamber 601, and the first operating chamber 601 and the second operating chamber 602 are connected. The operating chamber 601 is provided with a connecting component 11 for connecting the upper die punch 103. The operating box 6 is arranged to offset the upper end of the lifting platform 2. The lifting platform 2 is provided with a moving component 8 for moving the operating box 6. On the lifting platform 2 A sliding assembly 9 is provided for sliding guidance during the movement of the operating box 6. The operating table 101 is provided with a transmission assembly 12 for transmitting the upper die punch 103. The second operating chamber 602 is provided with a sliding assembly for pumping the interior of the operating box 6. The air extraction assembly 13 is provided on the operating table 101 with a feeding assembly 10 for feeding the inside of the second operating chamber 602; during the process of the pressing and molding device pressing and molding the powder, the operating box 6 and the moving assembly 8 and the sliding The component 9 and the transmission component 12 cooperate with each other to complete the molding process of the powder. During the molding process, the powder is sealed by the operation box 6 and the upper die punch 103 is set inside the operation box 6, so that the powder is filled and extruded. During the pressing process, it is in a relatively sealed state, which reduces the probability of the unpressed powder coming into contact with air, avoids an increase in the oxygen content of the powder due to contact with air, and further ensures the strength of the molded product.
请参阅图4,升降组件4及导向组件5分别位于升降台2的两侧,升降组件4包括固定在升降台2一侧的第一固定板401,第一固定板401上转动连接有螺纹杆402,螺纹杆402上螺纹啮合连接有螺纹管403,螺纹管403的一端与操作台101的上端相固定,第一固定板401的上端安装有用于螺纹杆402驱动的驱动电机404;导向组件5包括固定在升降台2一侧的第二固定板501,第二固定板501上固定有第一滑杆502,第一滑杆502上滑动连接有第一套管503,第一套管503的一端与操作台101的上端相固定;将驱动电机404启动,通过驱动电机404,驱动螺纹杆402进行转动,在螺纹杆402转动的过程中,通过螺纹杆402与螺纹管403之间的相互啮合传动,驱动升降台2进行运动,在升降台2运动的过程中,通过第一滑杆502与第一套管503的导向作用,使受力后的升降台2进行升降运动。Please refer to Figure 4. The lifting assembly 4 and the guide assembly 5 are located on both sides of the lifting platform 2 respectively. The lifting assembly 4 includes a first fixed plate 401 fixed on one side of the lifting platform 2. A threaded rod is rotatably connected to the first fixed plate 401. 402. A threaded pipe 403 is threadedly connected to the threaded rod 402. One end of the threaded pipe 403 is fixed to the upper end of the operating table 101. A drive motor 404 for driving the threaded rod 402 is installed on the upper end of the first fixed plate 401; guide assembly 5 It includes a second fixed plate 501 fixed on one side of the lifting platform 2. A first sliding rod 502 is fixed on the second fixed plate 501. A first sleeve 503 is slidably connected to the first sliding rod 502. The first sleeve 503 One end is fixed to the upper end of the operating table 101; the driving motor 404 is started, and the threaded rod 402 is driven to rotate through the driving motor 404. During the rotation of the threaded rod 402, the threaded rod 402 and the threaded pipe 403 are engaged with each other. The transmission drives the lifting platform 2 to move. During the movement of the lifting platform 2, through the guiding function of the first slide rod 502 and the first sleeve 503, the lifting platform 2 is made to move up and down after being stressed.
请参阅图2及图3,移动组件8包括固定在升降台2上的第三固定板801,第三固定板801的一侧固定有气缸802,气缸802的输出端与操作箱6的一侧相固定;滑动组件9包括固定在第三固定板801上的两个第二套管901,两个第二套管901分别位于气缸802的两侧,两个第二套管901上滑动连接有第二滑杆902,第二滑杆902的一端与操作箱6的一侧相固定;将气缸802启动,通过气缸802拉动操作箱6在升降台2上进行运动,在操作箱6运动的过程中,通过两个第二套管901与第二滑杆902的滑动导向作用,使操作箱6在升降台2上进行水平移动。Please refer to Figures 2 and 3. The mobile assembly 8 includes a third fixed plate 801 fixed on the lifting platform 2. A cylinder 802 is fixed on one side of the third fixed plate 801. The output end of the cylinder 802 is connected to one side of the operation box 6. phase fixed; the sliding assembly 9 includes two second sleeves 901 fixed on the third fixed plate 801. The two second sleeves 901 are located on both sides of the cylinder 802. The two second sleeves 901 are slidingly connected with Second sliding rod 902, one end of the second sliding rod 902 is fixed to one side of the operating box 6; start the cylinder 802, and pull the operating box 6 to move on the lifting platform 2 through the cylinder 802. During the movement of the operating box 6 , the operation box 6 moves horizontally on the lifting platform 2 through the sliding guide function of the two second sleeves 901 and the second sliding rod 902 .
请参阅图1、图2及图3,供料组件10包括固定在操作台101上端的L型架1001,L型架1001上安装有用于粉末储存的储存罐1002,储存罐1002与操作箱6的第二操作腔602之间相通连接有输送管1003;通过输送管1003将储存罐1002内部的粉末输送至操作箱6的第二操作腔602内部,对第二操作腔602的内部进行粉末供料输送。Please refer to Figure 1, Figure 2 and Figure 3. The feeding assembly 10 includes an L-shaped frame 1001 fixed on the upper end of the operating table 101. A storage tank 1002 for powder storage is installed on the L-shaped frame 1001. The storage tank 1002 and the operating box 6 A conveying pipe 1003 is connected between the second operating chambers 602; the powder inside the storage tank 1002 is conveyed to the inside of the second operating chamber 602 of the operating box 6 through the conveying tube 1003, and the powder is supplied to the inside of the second operating chamber 602. Material transportation.
请参阅图5,连接组件11包括滑动连接在操作箱6上的连接杆1101,连接杆1101的一端位于第一操作腔601的内部并与上模冲103相固定,连接杆1101的外侧套设有第一弹簧1102,第一弹簧1102的两端分别与第一操作腔601的内壁及上模冲103相连接;通过连接杆1101,对上模冲103进行滑动连接,通过第一弹簧1102,便于运动后上模冲103的复位运动。Please refer to Figure 5. The connection assembly 11 includes a connecting rod 1101 that is slidably connected to the operation box 6. One end of the connecting rod 1101 is located inside the first operating chamber 601 and is fixed to the upper die punch 103. The outer side of the connecting rod 1101 is sleeved There is a first spring 1102, and both ends of the first spring 1102 are respectively connected to the inner wall of the first operating chamber 601 and the upper die punch 103; through the connecting rod 1101, the upper die punch 103 is slidingly connected, and through the first spring 1102, It is convenient for the reset movement of the upper die punch 103 after movement.
请参阅图5,传动组件12包括固定在操作台101的上端的固定杆1201,固定杆1201的一端固定有顶板1202,顶板1202的下端固定有传动板1203,传动板1203的两侧开设有用于与连接杆1101一端相抵推动的第一斜面1204;在操作箱6运动的过程中,使操作箱6上的连接杆1101与顶板1202上传动板1203的第一斜面1204相抵,通过第一斜面1204推动连接杆1101靠向第一操作腔601的内部运动,在连接杆1101运动的过程中,推动上模冲103在第二操作腔602的内部向下运动,在上模冲103运动的过程中,通过上模冲103对模腔3内部的粉末进行压制成型,完成粉末的成型加工。Please refer to Figure 5. The transmission assembly 12 includes a fixed rod 1201 fixed on the upper end of the operating table 101. A top plate 1202 is fixed at one end of the fixed rod 1201. A transmission plate 1203 is fixed at the lower end of the top plate 1202. There are holes on both sides of the transmission plate 1203 for The first inclined surface 1204 is pushed against one end of the connecting rod 1101; during the movement of the operating box 6, the connecting rod 1101 on the operating box 6 is offset against the first inclined surface 1204 of the transmission plate 1203 on the top plate 1202, and through the first inclined surface 1204 Push the connecting rod 1101 to move toward the inside of the first operating cavity 601. During the movement of the connecting rod 1101, the upper die punch 103 is pushed to move downward inside the second operating cavity 602. During the movement of the upper die punch 103 , the powder inside the mold cavity 3 is pressed and formed through the upper die punch 103 to complete the powder forming process.
请参阅图5,抽气组件13包括安装在操作箱6上的抽气管1301,抽气管1301的一端与第二操作腔602的内部相通设置,抽气管1301上相通安装有出气管1302,抽气管1301及出气管1302上分别安装有第一单向阀1303及第二单向阀1304,第一单向阀1303及第二单向阀1304的导通方向为操作箱6的内部至出气管1302的外部,抽气管1301上滑动连接有活塞板1305,顶板1202上设置有用于对活塞板1305挤压的挤压组件15,抽气管1301上设置有用于活塞板1305挤压后复位的复位组件14;操作箱6移动进行粉末压制成型的过程中,通过传动,驱动活塞杆1401及活塞杆1401一端的活塞板1305在抽气管1301的内部往复运动,因第一单向阀1303及第二单向阀1304的导通方向为操作箱6的内部至出气管1302的外部,通过活塞板1305的往复运动,将第二操作腔602内部的部分气体吸入至抽气管1301的内部并通过挤压从出气管1302上排出,对第二操作腔602的内部进行抽气,减少操作箱6内部的气体,辅助粉末进行除氧操作,进一步的便于粉末的隔氧压制成型操作。Please refer to Figure 5. The air extraction assembly 13 includes an air extraction pipe 1301 installed on the operation box 6. One end of the air extraction pipe 1301 is communicated with the inside of the second operating chamber 602. The air extraction pipe 1301 is connected with an air outlet pipe 1302. A first one-way valve 1303 and a second one-way valve 1304 are respectively installed on 1301 and the air outlet pipe 1302. The conduction direction of the first one-way valve 1303 and the second one-way valve 1304 is from the inside of the operating box 6 to the air outlet pipe 1302. Outside, a piston plate 1305 is slidably connected to the air extraction pipe 1301. An extrusion assembly 15 for squeezing the piston plate 1305 is provided on the top plate 1202. A reset assembly 14 is provided on the air extraction pipe 1301 for resetting the piston plate 1305 after extrusion. ; During the movement of the operation box 6 for powder pressing and molding, the piston rod 1401 and the piston plate 1305 at one end of the piston rod 1401 are driven to reciprocate inside the air extraction pipe 1301 through transmission. Because the first one-way valve 1303 and the second one-way valve The conduction direction of the valve 1304 is from the inside of the operating box 6 to the outside of the air outlet pipe 1302. Through the reciprocating motion of the piston plate 1305, part of the gas inside the second operating chamber 602 is sucked into the inside of the air exhaust pipe 1301 and extruded from the outlet pipe. The air is discharged from the air pipe 1302 to evacuate the inside of the second operating chamber 602, reducing the gas inside the operating box 6, assisting the powder in deoxygenating the powder, and further facilitating the oxygen-insulated pressing and molding operation of the powder.
请参阅图5及图6,复位组件14包括滑动连接在抽气管1301一端的活塞杆1401,活塞杆1401的一端与活塞板1305相固定,活塞杆1401的外侧套设有第二弹簧1402;挤压组件15包括排列固定在顶板1202下端的多个挤压板1501,各个挤压板1501的两侧分别开设有用于与活塞杆1401一端相抵推动的第二斜面1502;操作箱6移动进行粉末压制成型的过程中,随着操作箱6的移动,使活塞杆1401的一端分别与各个挤压板1501的第二斜面1502相抵,通过第二斜面1502与活塞杆1401的相抵推动作用及复位组件14上第二弹簧1402对运动后活塞杆1401的复位作用,驱动活塞杆1401及活塞杆1401一端的活塞板1305在抽气管1301的内部往复运动。Please refer to Figures 5 and 6. The reset assembly 14 includes a piston rod 1401 slidably connected to one end of the exhaust pipe 1301. One end of the piston rod 1401 is fixed to the piston plate 1305. A second spring 1402 is set on the outside of the piston rod 1401; The pressing assembly 15 includes a plurality of extruding plates 1501 arranged and fixed at the lower end of the top plate 1202. Each extruding plate 1501 is provided with a second inclined plane 1502 on both sides for pushing against one end of the piston rod 1401; the operation box 6 moves to perform powder pressing. During the molding process, as the operation box 6 moves, one end of the piston rod 1401 is offset against the second inclined surface 1502 of each extrusion plate 1501 respectively. The upper second spring 1402 resets the piston rod 1401 after movement, driving the piston rod 1401 and the piston plate 1305 at one end of the piston rod 1401 to reciprocate inside the exhaust pipe 1301.
工作原理:压制成型装置对粉末进行压制成型的过程中,通过输送管1003将储存罐1002内部的粉末输送至操作箱6的第二操作腔602内部,对第二操作腔602的内部进行粉末供料输送,输送完成后,将气缸802启动,通过气缸802拉动操作箱6在升降台2上进行运动,在操作箱6运动的过程中,通过两个第二套管901与第二滑杆902的滑动导向作用,使操作箱6在升降台2上进行水平移动;Working principle: During the process of pressing and molding powder by the pressing and molding device, the powder inside the storage tank 1002 is transported to the inside of the second operating chamber 602 of the operating box 6 through the conveying pipe 1003, and the powder is supplied to the inside of the second operating chamber 602. Material transportation. After the transportation is completed, the cylinder 802 is started, and the operation box 6 is pulled by the cylinder 802 to move on the lifting platform 2. During the movement of the operation box 6, through the two second sleeves 901 and the second slide rod 902 The sliding guide function enables the operation box 6 to move horizontally on the lifting platform 2;
操作箱6在升降台2上进行水平移动的过程中,当操作箱6上的第二操作腔602运动至模腔3的上方时,第二操作腔602内部输送后的粉末落至模腔3的内部,对模腔3的内部进行填充,而随着操作箱6的继续移动,通过操作箱6内部的推板7对模腔3内部堆放填充后的粉末进行抹平操作,且在操作箱6运动的过程中,使操作箱6上的连接杆1101与顶板1202上传动板1203的第一斜面1204相抵,通过第一斜面1204推动连接杆1101靠向第一操作腔601的内部运动,在连接杆1101运动的过程中,推动上模冲103在第二操作腔602的内部向下运动,在上模冲103运动的过程中,通过上模冲103对模腔3内部的粉末进行压制成型,完成粉末的成型加工,在成型加工的过程中,通过操作箱6对粉末的密封及上模冲103在操作箱6内部的设置,使粉末在填充与挤压的过程中均处于相对密封的状态,降低未压制成型的粉末与空气接触的几率,避免因与空气接触造成粉末的含氧量增加,进一步的保证成型后产品的强度;During the horizontal movement of the operating box 6 on the lifting platform 2, when the second operating cavity 602 on the operating box 6 moves above the mold cavity 3, the powder transported inside the second operating cavity 602 falls to the mold cavity 3 Inside the mold cavity 3, the inside of the mold cavity 3 is filled, and as the operation box 6 continues to move, the filled powder stacked inside the mold cavity 3 is smoothed through the push plate 7 inside the operation box 6, and the filled powder is smoothed inside the operation box 6. 6 during the movement, the connecting rod 1101 on the operating box 6 is made to offset the first inclined surface 1204 of the transmission plate 1203 on the top plate 1202, and the connecting rod 1101 is pushed toward the inside of the first operating chamber 601 through the first inclined surface 1204. During the movement of the connecting rod 1101, the upper die punch 103 is pushed to move downward inside the second operating cavity 602. During the movement of the upper die punch 103, the powder inside the mold cavity 3 is pressed and formed by the upper die punch 103. , complete the molding process of the powder. During the molding process, the powder is sealed by the operation box 6 and the upper die punch 103 is arranged inside the operation box 6, so that the powder is relatively sealed during the filling and extrusion processes. state, reducing the probability of the unpressed powder being in contact with air, avoiding an increase in the oxygen content of the powder due to contact with air, and further ensuring the strength of the molded product;
操作箱6移动进行粉末压制成型的过程中,随着操作箱6的移动,使活塞杆1401的一端分别与各个挤压板1501的第二斜面1502相抵,通过第二斜面1502与活塞杆1401的相抵推动作用及复位组件14上第二弹簧1402对运动后活塞杆1401的复位作用,驱动活塞杆1401及活塞杆1401一端的活塞板1305在抽气管1301的内部往复运动,因第一单向阀1303及第二单向阀1304的导通方向为操作箱6的内部至出气管1302的外部,通过活塞板1305的往复运动,将第二操作腔602内部的部分气体吸入至抽气管1301的内部并通过挤压从出气管1302上排出,对第二操作腔602的内部进行抽气,减少操作箱6内部的气体,辅助粉末进行除氧操作,进一步的便于粉末的隔氧压制成型操作;During the process of powder pressing and molding when the operation box 6 moves, as the operation box 6 moves, one end of the piston rod 1401 is offset against the second inclined surface 1502 of each extrusion plate 1501, and the second inclined surface 1502 and the piston rod 1401 Offsetting the pushing action and the reset action of the second spring 1402 on the reset assembly 14 on the piston rod 1401 after movement, the piston rod 1401 and the piston plate 1305 at one end of the piston rod 1401 are driven to reciprocate inside the exhaust pipe 1301. Because the first one-way valve The conduction direction of 1303 and the second one-way valve 1304 is from the inside of the operating box 6 to the outside of the air outlet pipe 1302. Through the reciprocating motion of the piston plate 1305, part of the gas inside the second operating chamber 602 is sucked into the inside of the air exhaust pipe 1301. And it is discharged from the air outlet pipe 1302 by extrusion, and the inside of the second operation chamber 602 is evacuated, reducing the gas inside the operation box 6, assisting the powder in deoxygenating operation, and further facilitating the oxygen-isolated pressing and molding operation of the powder;
压制成型完成后,将驱动电机404启动,通过驱动电机404,驱动螺纹杆402进行转动,在螺纹杆402转动的过程中,通过螺纹杆402与螺纹管403之间的相互啮合传动,驱动升降台2进行运动,在升降台2运动的过程中,通过第一滑杆502与第一套管503的导向作用,使受力后的升降台2进行下降运动,通过升降台2的下降运动及下模102的支撑作用,使模腔3内部压制成型后的产品进行脱模操作,便于取料操作。After the pressing and molding is completed, the driving motor 404 is started, and the threaded rod 402 is driven to rotate through the driving motor 404. During the rotation of the threaded rod 402, the lifting platform is driven by the mutual meshing transmission between the threaded rod 402 and the threaded tube 403. 2 moves. During the movement of the lifting platform 2, through the guiding function of the first slide rod 502 and the first sleeve 503, the lifting platform 2 is forced to perform a downward movement. The supporting function of the mold 102 allows the product after being pressed and formed inside the mold cavity 3 to be demoulded, which facilitates the material taking operation.
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CN118663894A (en) * | 2024-06-06 | 2024-09-20 | 宁波金锻智能科技有限公司 | Device for powder forming and forming method thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN118663894A (en) * | 2024-06-06 | 2024-09-20 | 宁波金锻智能科技有限公司 | Device for powder forming and forming method thereof |
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