CN117389207A - A control system and control method for a cabinet-type hydrogen production and supply system - Google Patents
A control system and control method for a cabinet-type hydrogen production and supply system Download PDFInfo
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 160
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 159
- 239000001257 hydrogen Substances 0.000 title claims abstract description 159
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 34
- 230000008569 process Effects 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 74
- 239000000446 fuel Substances 0.000 claims description 55
- 239000007788 liquid Substances 0.000 claims description 48
- 238000012544 monitoring process Methods 0.000 claims description 45
- 238000006243 chemical reaction Methods 0.000 claims description 32
- 238000003860 storage Methods 0.000 claims description 27
- 230000001105 regulatory effect Effects 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 16
- 239000007789 gas Substances 0.000 claims description 10
- 238000009423 ventilation Methods 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 6
- 230000003993 interaction Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000000087 stabilizing effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000004422 calculation algorithm Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
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Abstract
Description
技术领域Technical field
本发明涉及分布式新能源装备技术领域,尤其涉及一种柜体式制氢供氢系统的控制系统及控制方法。The invention relates to the technical field of distributed new energy equipment, and in particular to a control system and control method of a cabinet-type hydrogen production and supply system.
背景技术Background technique
氢能产业是一个涵盖多个领域的产业,涉及氢气的生产、储存、运输和应用,氢能的开发与利用正在引发一场深刻的能源革命,氢能成为破解能源危机、构建清洁低碳、安全高效现代能源体系的新密码,同时氢能是一种来源丰富、绿色低碳、应用广泛的二次能源,能帮助可再生能源大规模消纳,实现电网大规模调峰和跨季节、跨地域储能,加速推进工业、建筑、交通等领域的低碳化。The hydrogen energy industry is an industry covering multiple fields, involving the production, storage, transportation and application of hydrogen. The development and utilization of hydrogen energy is triggering a profound energy revolution. Hydrogen energy has become an important factor in solving the energy crisis and building a clean, low-carbon, The new code for a safe and efficient modern energy system. At the same time, hydrogen energy is a secondary energy source with rich sources, green and low carbon, and widely used. It can help the large-scale consumption of renewable energy, realize large-scale peak shaving of the power grid, and cross-season and cross-country Regional energy storage accelerates the low-carbonization of industry, construction, transportation and other fields.
但是目前的氢能产业在发展的过程中,制氢装置在工作过程中,需要工人进行值守,人工成本高,同时无法实现不同区域制氢装备的远程集群控制管理,区域之间的整体控制效果差,导致整体的工作效率偏低,需要加以改进。However, in the current development process of the hydrogen energy industry, the hydrogen production equipment requires workers to be on duty during the working process. The labor cost is high. At the same time, it is impossible to achieve remote cluster control and management of hydrogen production equipment in different regions. The overall control effect between regions Poor, resulting in low overall work efficiency, which needs to be improved.
发明内容Contents of the invention
本发明的目的是为了解决上述背景技术中提出的技术问题。The purpose of the present invention is to solve the technical problems raised in the above background art.
本发明采用了如下技术方案:一种柜体式制氢供氢系统的控制系统,所述系统包括PLC控制器、人机交互模块、实时监测及报警模块、远程控制数据传输模块、执行器模块和氢燃料电池及配电模块,其中,The present invention adopts the following technical solution: a control system for a cabinet-type hydrogen production and supply system. The system includes a PLC controller, a human-computer interaction module, a real-time monitoring and alarm module, a remote control data transmission module, an actuator module and Hydrogen fuel cells and power distribution modules, among which,
人机交互模块由OLED触摸屏、总电源开关、燃料电池开关和急停开关组成;The human-computer interaction module consists of an OLED touch screen, main power switch, fuel cell switch and emergency stop switch;
实时监测及报警模块由压力传感器、温度传感器、mod-bus变送器、超声波液位传感器、氢气泄漏监测报警器组成;The real-time monitoring and alarm module consists of a pressure sensor, a temperature sensor, a mod-bus transmitter, an ultrasonic liquid level sensor, and a hydrogen leakage monitoring alarm;
远程控制数据传输模块由工控路由器和氢电装备远程控制云平台组成;The remote control data transmission module consists of an industrial control router and a hydrogen and electricity equipment remote control cloud platform;
执行器模块由防爆电磁阀、电子调压表、压力泵、抽水水泵、换气扇、定量投料装置、进料球阀和排料球阀组成;The actuator module consists of an explosion-proof solenoid valve, an electronic pressure regulator, a pressure pump, a water pump, a ventilation fan, a quantitative feeding device, a feeding ball valve and a discharging ball valve;
氢燃料电池及配电模块由氢燃料电池、稳压板和DC/AC逆变器组成。The hydrogen fuel cell and power distribution module consists of a hydrogen fuel cell, a voltage stabilizing board and a DC/AC inverter.
较佳的,所述OLED触摸屏通过RS485/RS422/RS232串口与PLC控制器信号连接,并显示已搭建好的组态软件系统,可人工选择进行手动/自动控制。此处,OLED触摸屏与PLC控制器进行连接,可以为工作人员的操作提供媒介,进而方便工作人员对系统进行操作和控制。Preferably, the OLED touch screen is connected to the PLC controller signal through the RS485/RS422/RS232 serial port, and displays the established configuration software system, which can be manually selected for manual/automatic control. Here, the OLED touch screen is connected to the PLC controller, which can provide a medium for the staff's operation, thereby making it convenient for the staff to operate and control the system.
较佳的,所述压力传感器、温度传感器、mod-bus变送器、超声波液位传感器均通过4mA-20mA电信号线与PLC控制器信号连接,所述氢气泄漏监测报警器与PLC控制器的模拟信号输入端信号连接。此处,利用诸如压力传感器、温度传感器、mod-bus变送器以及超声波液位传感器多种传感器,可以获取多种参数,接着PLC控制器可以通过内部算法,将接收到的电流值对应为各参数值用于监测工作状态,而氢气泄漏监测报警器则可以达到及时报警的目的。Preferably, the pressure sensor, temperature sensor, mod-bus transmitter, and ultrasonic liquid level sensor are all connected to the PLC controller through 4mA-20mA electrical signal lines, and the hydrogen leakage monitoring alarm is connected to the PLC controller. Analog signal input signal connection. Here, various parameters can be obtained using various sensors such as pressure sensors, temperature sensors, mod-bus transmitters and ultrasonic liquid level sensors. Then the PLC controller can use internal algorithms to correspond the received current values to each The parameter values are used to monitor the working status, and the hydrogen leakage monitoring alarm can achieve the purpose of timely alarm.
较佳的,所述工控路由器通过LAN接口与PLC控制器信号连接,所述工控路由器支持4G信号、WiFi信号以及蓝牙设备远程遥控,所述氢电装备远程控制云平台通过PC端网页登录/个人移动端App登录/个人移动端微信小程序三种方式进行登录,并显示已搭建好的组态软件系统。此处,工控路由器可以通过多种信号连接方式进行区域内的远程遥控,而氢电装备远程控制云平台可实时对该设备进行查看、监测、控制、流程调整、系统更新等操作,同时支持对多台设备进行批量操作、同平台设备同步工作进程等功能。Preferably, the industrial control router is connected to the PLC controller signal through a LAN interface. The industrial control router supports 4G signals, WiFi signals and Bluetooth device remote control. The hydrogen and electricity equipment remote control cloud platform is logged in/personally through the PC web page. There are three ways to log in: mobile App login/personal mobile WeChat applet, and the built configuration software system will be displayed. Here, the industrial control router can perform remote control within the area through a variety of signal connection methods, and the hydrogen power equipment remote control cloud platform can view, monitor, control, process adjustment, system update and other operations on the equipment in real time, and also supports operations such as Functions include batch operations on multiple devices and synchronization of work processes between devices on the same platform.
较佳的,所述防爆电磁阀、压力泵、抽水水泵、换气扇、进料球阀和排料球阀均与PLC控制器的开关端子相连接,所述电子调压表与PLC控制器的模拟信号输入端信号连接,所述定量投料装置与PLC控制器的PWM输出端子信号连接。此处,防爆电磁阀用于控制柜体式制氢供氢系统中各容器之间的气路或液体通道的连通状态,电子调压表向PLC控制器反馈电流信号收集压力参数,根据PID算法保持电子调压表输出到氢燃料电池的气流稳定在0.5Mpa,压力泵用于平衡柜体式制氢供氢系统中压力平衡罐的内部气压,抽水水泵用于向柜体式制氢供氢系统中自动储水罐加水,换气扇用于排除柜体式制氢供氢系统上层部分和中层部分中散逸的少量氢气,定量投料装置则用于控制柜体式制氢供氢系统的投料量和速度,而进料球阀及排料球阀则是用于控制柜体式制氢供氢系统中反应罐的进料和排料。Preferably, the explosion-proof solenoid valve, pressure pump, water pump, ventilation fan, feed ball valve and discharge ball valve are all connected to the switch terminal of the PLC controller, and the electronic pressure regulator is connected to the analog signal input of the PLC controller. terminal signal connection, the quantitative feeding device is connected with the PWM output terminal signal of the PLC controller. Here, the explosion-proof solenoid valve is used to control the connection status of the gas path or liquid channel between the containers in the cabinet-type hydrogen production and supply system. The electronic pressure regulator feeds back the current signal to the PLC controller to collect the pressure parameters, and maintains them according to the PID algorithm. The air flow output from the electronic pressure regulator to the hydrogen fuel cell is stable at 0.5Mpa. The pressure pump is used to balance the internal air pressure of the pressure balance tank in the cabinet-type hydrogen production and supply system. The water pump is used to automatically pump water into the cabinet-type hydrogen production and supply system. The water storage tank is filled with water, and the ventilation fan is used to remove a small amount of hydrogen that escapes from the upper and middle parts of the cabinet-type hydrogen production and hydrogen supply system. The quantitative feeding device is used to control the feed amount and speed of the cabinet-type hydrogen production and hydrogen supply system, while the feeding Ball valves and discharge ball valves are used to control the feed and discharge of reaction tanks in cabinet-type hydrogen production and supply systems.
较佳的,所述氢燃料电池的输出端与PLC控制器的输入端电性连接,所述PLC控制器的内部设置有氢燃料电池自动控制子单元。此处,氢燃料电池可以实现对PLC控制器的供能,保证PLC控制器的正常使用,氢燃料电池自动控制子单元可以根据监测到氢燃料电池氢气入口气压进行调控,保证系统整体的稳定使用。Preferably, the output end of the hydrogen fuel cell is electrically connected to the input end of the PLC controller, and a hydrogen fuel cell automatic control subunit is provided inside the PLC controller. Here, the hydrogen fuel cell can supply energy to the PLC controller to ensure the normal use of the PLC controller. The hydrogen fuel cell automatic control subunit can adjust and regulate the hydrogen inlet pressure of the hydrogen fuel cell based on the monitoring to ensure the stable use of the overall system. .
一种柜体式制氢供氢系统的控制系统的控制方法,所述控制方法包含两种工作方式:A control method for the control system of a cabinet-type hydrogen production and supply system. The control method includes two working modes:
模式一:手动操作模式,用户可在OLED触摸屏、蓝牙遥控端、云台端通过操作PLC控制器所连接的各部件通路,按手动工作流程运转柜体式制氢供氢系统;Mode 1: Manual operation mode, the user can operate the cabinet-type hydrogen production and supply system according to the manual workflow by operating the various component channels connected to the PLC controller on the OLED touch screen, Bluetooth remote control terminal, and PTZ terminal;
模式二;自动工作模式,用户可在OLED触摸屏、蓝牙遥控端、云台端选择自动工作模式,PLC控制器按照已下载的工作脚本流程进行全自动工作。Mode 2: Automatic working mode. Users can select the automatic working mode on the OLED touch screen, Bluetooth remote control, and PTZ. The PLC controller performs fully automatic work according to the downloaded work script process.
此处,提供两种操作方式,可以根据实际需求灵活进行选择,减少了人工成本,有效提高了工作效率。Here, two operating methods are provided, which can be flexibly selected according to actual needs, reducing labor costs and effectively improving work efficiency.
较佳的,所述手动操作模式步骤如下:Preferably, the manual operation mode steps are as follows:
步骤一:打开水泵,向柜体式制氢供氢系统中的储水罐加水,直到储水罐液位监测数值满足工作要求后关闭水泵;Step 1: Turn on the water pump, add water to the water storage tank in the cabinet-type hydrogen production and supply system, and then turn off the water pump until the liquid level monitoring value in the water storage tank meets the working requirements;
步骤二:打开储水罐与气压罐之间的防爆电磁阀(一号电磁阀),使储水罐中的水因为连通器原理自动流向气压罐中,当气压罐液位监测数值满足工作要求后关闭一号电磁阀;Step 2: Open the explosion-proof solenoid valve (No. 1 solenoid valve) between the water storage tank and the pressure tank, so that the water in the water storage tank automatically flows to the pressure tank due to the connector principle. When the pressure tank liquid level monitoring value meets the work requirements Then close the No. 1 solenoid valve;
步骤三:打开气压泵,将气压罐压力增加到0.8Mpa;Step 3: Turn on the air pressure pump and increase the pressure of the air pressure tank to 0.8Mpa;
步骤四:打开气压罐与反应釜之间的防爆电磁阀(二号电磁阀),当反应釜的液位满足工作要求后,打开进料球阀;Step 4: Open the explosion-proof solenoid valve (No. 2 solenoid valve) between the pressure tank and the reactor. When the liquid level of the reactor meets the working requirements, open the feed ball valve;
步骤五:启动定量投料系统,投料完成后关闭进料球阀;Step 5: Start the quantitative feeding system and close the feeding ball valve after the feeding is completed;
步骤六:反应釜气压满足工作要求后,打开防爆电磁阀(三号电磁阀),打开电子调压阀;Step 6: After the reactor air pressure meets the working requirements, open the explosion-proof solenoid valve (No. 3 solenoid valve) and the electronic pressure regulating valve;
步骤七:电子调压阀数值满足0.5Mpa<X<0.8Mpa时,打开氢燃料电池自动控制子程序;Step 7: When the value of the electronic pressure regulating valve meets 0.5Mpa<X<0.8Mpa, open the hydrogen fuel cell automatic control subroutine;
步骤八:当电子调压阀数值不满足0.5Mpa<X<0.8Mpa时,氢燃料电池自动排除剩余氢气,打开反应釜泄气阀,打开换气扇,单次手动工作流程结束。Step 8: When the value of the electronic pressure regulating valve does not satisfy 0.5Mpa <
此处,可以实现对系统的手动操作效果。Here, the effect of manual operation of the system can be achieved.
较佳的,所述自动工作模式步骤如下:Preferably, the steps of the automatic working mode are as follows:
步骤一:监测工作状态,执行器复原到预备工作状态;Step 1: Monitor the working status and restore the actuator to the preparatory working status;
步骤二:判断储水罐液位监测值是否满足条件,不满足则打开水泵加水,满足进入下一步;Step 2: Determine whether the liquid level monitoring value of the water storage tank meets the conditions. If not, turn on the water pump to add water. If satisfied, go to the next step;
步骤三:打开1号连通器,判断压力平衡罐液位监测值是否满足条件,满足进入下一步;Step 3: Open the No. 1 connector and determine whether the liquid level monitoring value of the pressure balance tank meets the conditions. If so, proceed to the next step;
步骤四:关闭1号连通器,同时打开2号连通器、打开进料球阀,气压泵打压,判断反应罐液位检测值是否满足条件,满足进入下一步;Step 4: Close the No. 1 connector, open the No. 2 connector, open the feed ball valve, and press the air pressure pump to determine whether the liquid level detection value of the reaction tank meets the conditions and proceed to the next step;
步骤五:自动投料系统开始工作;Step 5: The automatic feeding system starts working;
步骤六:投料完毕,进料球阀关闭,气压泵开始放压,判断压力平衡罐液位监测值是否满足条件,满足进入下一步;Step 6: After the feeding is completed, the feeding ball valve is closed, and the air pressure pump begins to release pressure. It is judged whether the liquid level monitoring value of the pressure balance tank meets the conditions, and if so, proceed to the next step;
步骤七:气压泵停止工作,同时2号连通器关闭,等待反应;Step 7: The air pressure pump stops working, and the No. 2 connector is closed at the same time, waiting for the reaction;
步骤八:判断反应罐气压监测值是否满足条件,满足进入下一步;Step 8: Determine whether the pressure monitoring value of the reaction tank meets the conditions, and if so, proceed to the next step;
步骤九:打开3号连通器,反应罐产生的氢气自动进入缓冲罐,打开2号连通器,压力泵打压使压力平衡罐内压力大于反应罐0.5Mpa,判断反应罐液位监测值是否满足条件,满足进入下一步;Step 9: Open the No. 3 connector, and the hydrogen generated by the reaction tank will automatically enter the buffer tank. Open the No. 2 connector, and press the pressure pump to make the pressure in the pressure balance tank 0.5Mpa greater than the reaction tank. Determine whether the liquid level monitoring value of the reaction tank meets the conditions. , if satisfied, go to the next step;
步骤十:关闭2号、3号连通器,压力泵开始放压直到压力平衡罐内压力检测值为0.0Mpa,关闭压力泵;同时打开电子调压阀,启动氢燃料电池自动控制子单元;Step 10: Close connectors No. 2 and No. 3, and the pressure pump begins to release pressure until the pressure detection value in the pressure balance tank is 0.0Mpa. Close the pressure pump; at the same time, open the electronic pressure regulating valve and start the hydrogen fuel cell automatic control subunit;
步骤十一:判断缓冲罐气压检测值是否满足条件,满足进入下一步;Step 11: Determine whether the buffer tank pressure detection value meets the conditions, and if so, proceed to the next step;
步骤十二:打开2号连通器,判断压力平衡罐液位检测值是否满足条件,满足进入下一步;Step 12: Open the No. 2 connector and determine whether the liquid level detection value of the pressure balance tank meets the conditions. If so, proceed to the next step;
步骤十三:关闭2号连通器,打开排料球阀,若干秒后关闭排料球阀;Step 13: Close the No. 2 connector, open the discharge ball valve, and close the discharge ball valve after a few seconds;
步骤十四:启动水循环子系统,打开水泵向储水罐加水;Step 14: Start the water circulation subsystem and turn on the water pump to add water to the water storage tank;
步骤十五:判断工作时长是否满足条件,不满足则回到步骤一,满足则自动工作模式结束,停止工作后30秒自动进入待机模式。Step 15: Determine whether the working time meets the conditions. If not, return to step one. If it is, the automatic working mode will end. It will automatically enter standby mode 30 seconds after stopping working.
此处,可以实现系统在无人值守的情况下全自动连续工作。Here, the system can be realized to work fully automatically and continuously without any supervision.
较佳的,所述氢燃料电池自动控制子单元的具体工作流程如下:检测到氢燃料电池氢气进气口处压力在0.5Mpa<X<0.8Mpa区间内,氢燃料电池风扇组开始工作,进气口吸入一定量的氢气,关闭进气口,等待反应产生电能,当氢燃料电池内部的氢气气道气压不足时,打开出气口排出,然后关闭出气口并打开进气口重新进气;若进气口压力小于工作压力区间,则氢燃料电池停止进气;若主动关闭氢燃料电池,则风扇组提高转速排出内部剩余气体。此处,可以确保氢燃料电池的持续稳定使用。Preferably, the specific workflow of the hydrogen fuel cell automatic control subunit is as follows: It is detected that the pressure at the hydrogen gas inlet of the hydrogen fuel cell is within the range of 0.5Mpa<X<0.8Mpa, and the hydrogen fuel cell fan group starts to work. The gas port inhales a certain amount of hydrogen, closes the gas inlet, and waits for the reaction to generate electrical energy. When the pressure of the hydrogen gas channel inside the hydrogen fuel cell is insufficient, open the gas outlet to discharge, then close the gas outlet and open the gas inlet to re-intake; if If the air inlet pressure is less than the working pressure range, the hydrogen fuel cell will stop air intake; if the hydrogen fuel cell is actively shut down, the fan group will increase the speed to discharge the remaining gas inside. Here, the continued and stable use of hydrogen fuel cells can be ensured.
与现有技术相比,本发明的优点和积极效果在于,Compared with the existing technology, the advantages and positive effects of the present invention are:
1、本发明中,一方面提供手动模式和自动模式供选择,实现了制氢装备可在无人值守的情况下全自动连续工作,减少了人工成本,另一方面通过制氢装备与云平台的连接实现不同区域制氢装备的远程集群控制管理,有效提高工作效率,同时整体布置过程中,通过连通器效应,减少制氢装备内部的执行器,使得制氢装备在工作时的能耗降低,增加制氢装备了待机续航时间,提高效率。1. In the present invention, on the one hand, a manual mode and an automatic mode are provided for selection, so that the hydrogen production equipment can work continuously and fully automatically without any supervision, reducing labor costs. On the other hand, through the hydrogen production equipment and the cloud platform The connection realizes remote cluster control and management of hydrogen production equipment in different areas, effectively improving work efficiency. At the same time, during the overall layout process, through the connector effect, the number of actuators inside the hydrogen production equipment is reduced, so that the energy consumption of the hydrogen production equipment during operation is reduced. , increase the standby life of hydrogen production equipment and improve efficiency.
2、本发明中,通过连续投料循环反应的方式,达到了在不损失产能的前提下降低了制氢装备的气压门槛,使得该制氢装备在工作中安全性更高,并通过对反应过程中对反应釜压力、液位的调控,实现减少空气杂质,提升产物纯度,产生的氢气可在不损害氢燃料电池寿命的条件下直接通入氢燃料电池工作,省去了传统制氢技术在应用端前变压吸附提纯等复杂的操作流程,减少了氢气使用中的大量成本。2. In the present invention, through the continuous feeding cycle reaction, the pressure threshold of the hydrogen production equipment is reduced without losing production capacity, making the hydrogen production equipment safer during operation, and by controlling the reaction process The reactor pressure and liquid level are controlled to reduce air impurities and improve product purity. The generated hydrogen can be directly passed into the hydrogen fuel cell without damaging the life of the hydrogen fuel cell, eliminating the need for traditional hydrogen production technology. The application of complex operating processes such as front-end pressure swing adsorption purification reduces a large amount of costs in the use of hydrogen.
附图说明Description of the drawings
图1为本发明提出一种柜体式制氢供氢系统的控制系统的模块布置示意图;Figure 1 is a schematic diagram of the module layout of the control system of a cabinet-type hydrogen production and supply system proposed by the present invention;
图2为本发明提出一种柜体式制氢供氢系统的控制系统及控制方法的自动工作流程示意图。Figure 2 is a schematic diagram of the automatic workflow of a control system and control method of a cabinet-type hydrogen production and supply system proposed by the present invention.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明作进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above objects, features and advantages of the present invention more clearly, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, as long as there is no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described here. Therefore, the present invention is not limited to the specific embodiments disclosed below. limit.
除非特别说明,本发明中采用的试剂、方法和设备为本技术领域常规技术试剂、方法和设备。Unless otherwise specified, the reagents, methods and equipment used in the present invention are conventional technical reagents, methods and equipment in this technical field.
实施例Example
请参阅图1-2,本发明提供一种技术方案:一种柜体式制氢供氢系统的控制系统,包括PLC控制器、人机交互模块、实时监测及报警模块、远程控制数据传输模块、执行器模块和氢燃料电池及配电模块,其中,Please refer to Figures 1-2. The present invention provides a technical solution: a control system for a cabinet-type hydrogen production and supply system, including a PLC controller, a human-computer interaction module, a real-time monitoring and alarm module, a remote control data transmission module, Actuator module and hydrogen fuel cell and power distribution module, among which,
人机交互模块由OLED触摸屏、总电源开关、燃料电池开关和急停开关组成;The human-computer interaction module consists of an OLED touch screen, main power switch, fuel cell switch and emergency stop switch;
实时监测及报警模块由压力传感器、温度传感器、mod-bus变送器、超声波液位传感器、氢气泄漏监测报警器组成;The real-time monitoring and alarm module consists of a pressure sensor, a temperature sensor, a mod-bus transmitter, an ultrasonic liquid level sensor, and a hydrogen leakage monitoring alarm;
远程控制数据传输模块由工控路由器和氢电装备远程控制云平台组成;The remote control data transmission module consists of an industrial control router and a hydrogen and electricity equipment remote control cloud platform;
执行器模块由防爆电磁阀、电子调压表、压力泵、抽水水泵、换气扇、定量投料装置、进料球阀和排料球阀组成;The actuator module consists of an explosion-proof solenoid valve, an electronic pressure regulator, a pressure pump, a water pump, a ventilation fan, a quantitative feeding device, a feeding ball valve and a discharging ball valve;
氢燃料电池及配电模块由氢燃料电池、稳压板和DC/AC逆变器组成。The hydrogen fuel cell and power distribution module consists of a hydrogen fuel cell, a voltage stabilizing board and a DC/AC inverter.
本发明中,一方面提供手动模式和自动模式供选择,实现了制氢装备可在无人值守的情况下全自动连续工作,减少了人工成本,另一方面通过制氢装备与云平台的连接实现不同区域制氢装备的远程集群控制管理,有效提高工作效率,同时整体布置过程中,通过连通器效应,减少制氢装备内部的执行器,使得制氢装备在工作时的能耗降低,增加制氢装备了待机续航时间,提高效率,同时,通过连续投料循环反应的方式,达到了在不损失产能的前提下降低了制氢装备的气压门槛,使得该制氢装备在工作中安全性更高,并通过对反应过程中对反应釜压力、液位的调控,实现减少空气杂质,提升产物纯度,产生的氢气可在不损害氢燃料电池寿命的条件下直接通入氢燃料电池工作,省去了传统制氢技术在应用端前变压吸附提纯等复杂的操作流程,减少了氢气使用中的大量成本。In the present invention, on the one hand, a manual mode and an automatic mode are provided for selection, so that the hydrogen production equipment can work fully automatically and continuously without being attended, reducing labor costs; on the other hand, through the connection between the hydrogen production equipment and the cloud platform Realize remote cluster control and management of hydrogen production equipment in different areas, effectively improving work efficiency. At the same time, during the overall layout process, through the connector effect, the number of actuators inside the hydrogen production equipment is reduced, which reduces the energy consumption of the hydrogen production equipment during operation and increases The hydrogen production equipment has a standby life to improve efficiency. At the same time, through the continuous feeding cycle reaction, the pressure threshold of the hydrogen production equipment is reduced without losing production capacity, making the hydrogen production equipment safer at work. High, and by regulating the pressure and liquid level of the reactor during the reaction process, air impurities are reduced and product purity is improved. The generated hydrogen can be directly passed into the hydrogen fuel cell without damaging the life of the hydrogen fuel cell, saving money. It eliminates the complex operating procedures such as pressure swing adsorption and purification before the application of traditional hydrogen production technology, and reduces a large amount of costs in the use of hydrogen.
OLED触摸屏通过RS485/RS422/RS232串口与PLC控制器信号连接,并显示已搭建好的组态软件系统,可人工选择进行手动/自动控制,OLED触摸屏与PLC控制器进行连接,可以为工作人员的操作提供媒介,进而方便工作人员对系统进行操作和控制,压力传感器、温度传感器、mod-bus变送器、超声波液位传感器均通过4mA-20mA电信号线与PLC控制器信号连接,氢气泄漏监测报警器与PLC控制器的模拟信号输入端信号连接,利用诸如压力传感器、温度传感器、mod-bus变送器以及超声波液位传感器多种传感器,可以获取多种参数,接着PLC控制器可以通过内部算法,将接收到的电流值对应为各参数值用于监测工作状态,而氢气泄漏监测报警器则可以达到及时报警的目的。The OLED touch screen is connected to the PLC controller signal through the RS485/RS422/RS232 serial port, and displays the established configuration software system, which can be manually selected for manual/automatic control. The OLED touch screen is connected to the PLC controller, which can be used by the staff. The operation provides a medium to facilitate the staff to operate and control the system. The pressure sensor, temperature sensor, mod-bus transmitter, and ultrasonic liquid level sensor are all connected to the PLC controller signal through a 4mA-20mA electrical signal line. Hydrogen leakage monitoring The alarm is connected to the analog signal input end of the PLC controller. Various parameters can be obtained by using various sensors such as pressure sensors, temperature sensors, mod-bus transmitters and ultrasonic liquid level sensors. Then the PLC controller can obtain a variety of parameters through the internal Algorithm, the received current value is corresponding to each parameter value for monitoring the working status, and the hydrogen leakage monitoring alarm can achieve the purpose of timely alarm.
工控路由器通过LAN接口与PLC控制器信号连接,工控路由器支持4G信号、WiFi信号以及蓝牙设备远程遥控,氢电装备远程控制云平台通过PC端网页登录/个人移动端App登录/个人移动端微信小程序三种方式进行登录,并显示已搭建好的组态软件系统,工控路由器可以通过多种信号连接方式进行区域内的远程遥控,而氢电装备远程控制云平台可实时对该设备进行查看、监测、控制、流程调整、系统更新等操作,同时支持对多台设备进行批量操作、同平台设备同步工作进程等功能。The industrial control router is connected to the PLC controller signal through the LAN interface. The industrial control router supports 4G signal, WiFi signal and Bluetooth device remote control. The hydrogen and electricity equipment remote control cloud platform can be logged in through the PC webpage/personal mobile App login/personal mobile WeChat mini-channel. Log in to the program in three ways and display the built configuration software system. The industrial control router can perform remote control in the area through a variety of signal connection methods, and the hydrogen and electricity equipment remote control cloud platform can view and view the equipment in real time. Monitoring, control, process adjustment, system update and other operations, while supporting batch operations on multiple devices, synchronizing work processes of devices on the same platform and other functions.
防爆电磁阀、压力泵、抽水水泵、换气扇、进料球阀和排料球阀均与PLC控制器的开关端子相连接,电子调压表与PLC控制器的模拟信号输入端信号连接,定量投料装置与PLC控制器的PWM输出端子信号连接,防爆电磁阀用于控制柜体式制氢供氢系统中各容器之间的气路或液体通道的连通状态,电子调压表向PLC控制器反馈电流信号收集压力参数,根据PID算法保持电子调压表输出到氢燃料电池的气流稳定在0.5Mpa,压力泵用于平衡柜体式制氢供氢系统中压力平衡罐的内部气压,抽水水泵用于向柜体式制氢供氢系统中自动储水罐加水,换气扇用于排除柜体式制氢供氢系统上层部分和中层部分中散逸的少量氢气,定量投料装置则用于控制柜体式制氢供氢系统的投料量和速度,而进料球阀及排料球阀则是用于控制柜体式制氢供氢系统中反应罐的进料和排料。The explosion-proof solenoid valve, pressure pump, water pump, ventilation fan, feeding ball valve and discharge ball valve are all connected to the switch terminal of the PLC controller. The electronic pressure regulator is connected to the analog signal input terminal of the PLC controller. The quantitative feeding device is connected to the analog signal input terminal of the PLC controller. The PWM output terminal signal connection of the PLC controller. The explosion-proof solenoid valve is used to control the connection status of the gas path or liquid channel between the containers in the cabinet-type hydrogen production and supply system. The electronic pressure regulator feedbacks the current signal collection to the PLC controller. The pressure parameter is based on the PID algorithm to keep the air flow output from the electronic pressure regulator to the hydrogen fuel cell stable at 0.5Mpa. The pressure pump is used to balance the internal pressure of the pressure balance tank in the cabinet-type hydrogen production and supply system. The water pump is used to pump water to the cabinet-type hydrogen production and supply system. The water storage tank in the hydrogen production and supply system is automatically filled with water. The ventilation fan is used to remove a small amount of hydrogen that escapes from the upper and middle parts of the cabinet-type hydrogen production and hydrogen supply system. The quantitative feeding device is used to control the feeding of the cabinet-type hydrogen production and hydrogen supply system. The feed ball valve and the discharge ball valve are used to control the feed and discharge of the reaction tank in the cabinet-type hydrogen production and supply system.
氢燃料电池的输出端与PLC控制器的输入端电性连接,PLC控制器的内部设置有氢燃料电池自动控制子单元,氢燃料电池可以实现对PLC控制器的供能,保证PLC控制器的正常使用,氢燃料电池自动控制子单元可以根据监测到氢燃料电池氢气入口气压进行调控,保证系统整体的稳定使用。The output end of the hydrogen fuel cell is electrically connected to the input end of the PLC controller. A hydrogen fuel cell automatic control subunit is provided inside the PLC controller. The hydrogen fuel cell can supply energy to the PLC controller and ensure the operation of the PLC controller. In normal use, the hydrogen fuel cell automatic control subunit can adjust and regulate based on the monitored hydrogen inlet pressure of the hydrogen fuel cell to ensure the stable use of the overall system.
一种柜体式制氢供氢系统的控制系统的控制方法,包含两种工作方式:A control method for the control system of a cabinet-type hydrogen production and supply system, including two working modes:
模式一:手动操作模式,用户可在OLED触摸屏、蓝牙遥控端、云台端通过操作PLC控制器所连接的各部件通路,按手动工作流程运转柜体式制氢供氢系统;Mode 1: Manual operation mode, the user can operate the cabinet-type hydrogen production and supply system according to the manual workflow by operating the various component channels connected to the PLC controller on the OLED touch screen, Bluetooth remote control terminal, and PTZ terminal;
模式二;自动工作模式,用户可在OLED触摸屏、蓝牙遥控端、云台端选择自动工作模式,PLC控制器按照已下载的工作脚本流程进行全自动工作。Mode 2: Automatic working mode. Users can select the automatic working mode on the OLED touch screen, Bluetooth remote control, and PTZ. The PLC controller performs fully automatic work according to the downloaded work script process.
提供两种操作方式,可以根据实际需求灵活进行选择,减少了人工成本,有效提高了工作效率。Two operating modes are provided, which can be flexibly selected according to actual needs, reducing labor costs and effectively improving work efficiency.
手动操作模式步骤如下:The steps for manual operation mode are as follows:
步骤一:打开水泵,向柜体式制氢供氢系统中的储水罐加水,直到储水罐液位监测数值满足工作要求后关闭水泵;Step 1: Turn on the water pump, add water to the water storage tank in the cabinet-type hydrogen production and supply system, and then turn off the water pump until the liquid level monitoring value in the water storage tank meets the working requirements;
步骤二:打开储水罐与气压罐之间的防爆电磁阀(一号电磁阀),使储水罐中的水因为连通器原理自动流向气压罐中,当气压罐液位监测数值满足工作要求后关闭一号电磁阀;Step 2: Open the explosion-proof solenoid valve (No. 1 solenoid valve) between the water storage tank and the pressure tank, so that the water in the water storage tank automatically flows to the pressure tank due to the connector principle. When the pressure tank liquid level monitoring value meets the work requirements Then close the No. 1 solenoid valve;
步骤三:打开气压泵,将气压罐压力增加到0.8Mpa;Step 3: Turn on the air pressure pump and increase the pressure of the air pressure tank to 0.8Mpa;
步骤四:打开气压罐与反应釜之间的防爆电磁阀(二号电磁阀),当反应釜的液位满足工作要求后,打开进料球阀;Step 4: Open the explosion-proof solenoid valve (No. 2 solenoid valve) between the pressure tank and the reactor. When the liquid level of the reactor meets the working requirements, open the feed ball valve;
步骤五:启动定量投料系统,投料完成后关闭进料球阀;Step 5: Start the quantitative feeding system and close the feeding ball valve after the feeding is completed;
步骤六:反应釜气压满足工作要求后,打开防爆电磁阀(三号电磁阀),打开电子调压阀;Step 6: After the reactor air pressure meets the working requirements, open the explosion-proof solenoid valve (No. 3 solenoid valve) and the electronic pressure regulating valve;
步骤七:电子调压阀数值满足0.5Mpa<X<0.8Mpa时,打开氢燃料电池自动控制子程序;Step 7: When the value of the electronic pressure regulating valve meets 0.5Mpa<X<0.8Mpa, open the hydrogen fuel cell automatic control subroutine;
步骤八:当电子调压阀数值不满足0.5Mpa<X<0.8Mpa时,氢燃料电池自动排除剩余氢气,打开反应釜泄气阀,打开换气扇,单次手动工作流程结束。Step 8: When the value of the electronic pressure regulating valve does not satisfy 0.5Mpa <
自动工作模式步骤如下:The steps for automatic working mode are as follows:
步骤一:监测工作状态,执行器复原到预备工作状态;Step 1: Monitor the working status and restore the actuator to the preparatory working status;
步骤二:判断储水罐液位监测值是否满足条件,不满足则打开水泵加水,满足进入下一步;Step 2: Determine whether the liquid level monitoring value of the water storage tank meets the conditions. If not, turn on the water pump to add water. If satisfied, go to the next step;
步骤三:打开1号连通器,判断压力平衡罐液位监测值是否满足条件,满足进入下一步;Step 3: Open the No. 1 connector and determine whether the liquid level monitoring value of the pressure balance tank meets the conditions. If so, proceed to the next step;
步骤四:关闭1号连通器,同时打开2号连通器、打开进料球阀,气压泵打压,判断反应罐液位检测值是否满足条件,满足进入下一步;Step 4: Close the No. 1 connector, open the No. 2 connector, open the feed ball valve, and press the air pressure pump to determine whether the liquid level detection value of the reaction tank meets the conditions and proceed to the next step;
步骤五:自动投料系统开始工作;Step 5: The automatic feeding system starts working;
步骤六:投料完毕,进料球阀关闭,气压泵开始放压,判断压力平衡罐液位监测值是否满足条件,满足进入下一步;Step 6: After the feeding is completed, the feeding ball valve is closed, and the air pressure pump begins to release pressure. It is judged whether the liquid level monitoring value of the pressure balance tank meets the conditions, and if so, proceed to the next step;
步骤七:气压泵停止工作,同时2号连通器关闭,等待反应;Step 7: The air pressure pump stops working, and the No. 2 connector is closed at the same time, waiting for the reaction;
步骤八:判断反应罐气压监测值是否满足条件,满足进入下一步;Step 8: Determine whether the pressure monitoring value of the reaction tank meets the conditions, and if so, proceed to the next step;
步骤九:打开3号连通器,反应罐产生的氢气自动进入缓冲罐,打开2号连通器,压力泵打压使压力平衡罐内压力大于反应罐0.5Mpa,判断反应罐液位监测值是否满足条件,满足进入下一步;Step 9: Open the No. 3 connector, and the hydrogen generated by the reaction tank will automatically enter the buffer tank. Open the No. 2 connector, and press the pressure pump to make the pressure in the pressure balance tank 0.5Mpa greater than the reaction tank. Determine whether the liquid level monitoring value of the reaction tank meets the conditions. , if satisfied, go to the next step;
步骤十:关闭2号、3号连通器,压力泵开始放压直到压力平衡罐内压力检测值为0.0Mpa,关闭压力泵;同时打开电子调压阀,启动氢燃料电池自动控制子单元;Step 10: Close connectors No. 2 and No. 3, and the pressure pump begins to release pressure until the pressure detection value in the pressure balance tank is 0.0Mpa. Close the pressure pump; at the same time, open the electronic pressure regulating valve and start the hydrogen fuel cell automatic control subunit;
步骤十一:判断缓冲罐气压检测值是否满足条件,满足进入下一步;Step 11: Determine whether the buffer tank pressure detection value meets the conditions, and if so, proceed to the next step;
步骤十二:打开2号连通器,判断压力平衡罐液位检测值是否满足条件,满足进入下一步;Step 12: Open the No. 2 connector and determine whether the liquid level detection value of the pressure balance tank meets the conditions. If so, proceed to the next step;
步骤十三:关闭2号连通器,打开排料球阀,若干秒后关闭排料球阀;Step 13: Close the No. 2 connector, open the discharge ball valve, and close the discharge ball valve after a few seconds;
步骤十四:启动水循环子系统,打开水泵向储水罐加水;Step 14: Start the water circulation subsystem and turn on the water pump to add water to the water storage tank;
步骤十五:判断工作时长是否满足条件,不满足则回到步骤一,满足则自动工作模式结束,停止工作后30秒自动进入待机模式。Step 15: Determine whether the working time meets the conditions. If not, return to step one. If it is, the automatic working mode will end. It will automatically enter standby mode 30 seconds after stopping working.
氢燃料电池自动控制子单元的具体工作流程如下:检测到氢燃料电池氢气进气口处压力在0.5Mpa<X<0.8Mpa区间内,氢燃料电池风扇组开始工作,进气口吸入一定量的氢气,关闭进气口,等待反应产生电能,当氢燃料电池内部的氢气气道气压不足时,打开出气口排出,然后关闭出气口并打开进气口重新进气;若进气口压力小于工作压力区间,则氢燃料电池停止进气;若主动关闭氢燃料电池,则风扇组提高转速排出内部剩余气体,可以确保氢燃料电池的持续稳定使用。The specific workflow of the hydrogen fuel cell automatic control subunit is as follows: It is detected that the pressure at the hydrogen air inlet of the hydrogen fuel cell is within the range of 0.5Mpa< Hydrogen, close the air inlet and wait for the reaction to generate electricity. When the pressure of the hydrogen gas channel inside the hydrogen fuel cell is insufficient, open the air outlet to discharge, then close the air outlet and open the air inlet to re-inhale; if the air inlet pressure is less than the working If the hydrogen fuel cell is actively shut down, the fan group will increase the speed to discharge the remaining gas inside, which can ensure the continuous and stable use of the hydrogen fuel cell.
工作原理:该控制系统在操作的过程中,工作人员可以根据实际选择实际操作方式,若选择手动操作,此时首先打开水泵,向柜体式制氢供氢系统中的储水罐加水,直到储水罐液位监测数值满足工作要求后关闭水泵,接着打开储水罐与气压罐之间的防爆电磁阀(一号电磁阀),使储水罐中的水因为连通器原理自动流向气压罐中,当气压罐液位监测数值满足工作要求后关闭一号电磁阀,再打开气压泵,将气压罐压力增加到0.8Mpa,之后打开气压罐与反应釜之间的防爆电磁阀(二号电磁阀),当反应釜的液位满足工作要求后,打开进料球阀,接着启动定量投料系统,投料完成后关闭进料球阀,当反应釜气压满足工作要求后,打开防爆电磁阀(三号电磁阀),打开电子调压阀,电子调压阀数值满足0.5Mpa<X<0.8Mpa时,打开氢燃料电池自动控制子程序,当电子调压阀数值不满足0.5Mpa<X<0.8Mpa时,氢燃料电池自动排除剩余氢气,打开反应釜泄气阀,打开换气扇,单次手动工作流程结束;若选择自动操作,首先监测工作状态,执行器复原到预备工作状态,判断储水罐液位监测值是否满足条件,不满足则打开水泵加水,满足条件后打开1号连通器,判断压力平衡罐液位监测值是否满足条件,满足条件后关闭1号连通器,同时打开2号连通器、打开进料球阀,气压泵打压,判断反应罐液位检测值是否满足条件,满足条件后自动投料系统开始工作,投料完毕,进料球阀关闭,气压泵开始放压,判断压力平衡罐液位监测值是否满足条件,满足条件后气压泵停止工作,同时2号连通器关闭,等待反应,判断反应罐气压监测值是否满足条件,满足条件后打开3号连通器,反应罐产生的氢气自动进入缓冲罐,打开2号连通器,压力泵打压使压力平衡罐内压力大于反应罐0.5Mpa,判断反应罐液位监测值是否满足条件,满足条件后关闭2号、3号连通器,压力泵开始放压直到压力平衡罐内压力检测值为0.0Mpa,关闭压力泵;同时打开电子调压阀,启动氢燃料电池自动控制子单元,判断缓冲罐气压检测值是否满足条件,满足条件后,打开2号连通器,判断压力平衡罐液位检测值是否满足条件,满足条件后,关闭2号连通器,打开排料球阀,若干秒后关闭排料球阀,接着启动水循环子系统,打开水泵向储水罐加水,判断工作时长是否满足条件,不满足则回到初始步骤,满足则自动工作模式结束,停止工作后30秒自动进入待机模式。Working principle: During the operation of the control system, the staff can choose the actual operation method according to the actual situation. If manual operation is selected, the water pump is first turned on at this time, and water is added to the water storage tank in the cabinet-type hydrogen production and supply system until the storage tank After the water tank liquid level monitoring value meets the working requirements, turn off the water pump, and then open the explosion-proof solenoid valve (No. 1 solenoid valve) between the water storage tank and the air pressure tank, so that the water in the water storage tank automatically flows to the air pressure tank due to the connector principle. , when the liquid level monitoring value of the air pressure tank meets the working requirements, close the No. 1 solenoid valve, then open the air pressure pump, increase the pressure of the air pressure tank to 0.8Mpa, and then open the explosion-proof solenoid valve (No. 2 solenoid valve) between the air pressure tank and the reactor. ), when the liquid level of the reactor meets the working requirements, open the feeding ball valve, and then start the quantitative feeding system. After the feeding is completed, close the feeding ball valve. When the air pressure of the reactor meets the working requirements, open the explosion-proof solenoid valve (No. 3 solenoid valve ), open the electronic pressure regulating valve. When the value of the electronic pressure regulating valve meets 0.5Mpa<X<0.8Mpa, open the hydrogen fuel cell automatic control subroutine. When the value of the electronic pressure regulating valve does not meet 0.5Mpa<X<0.8Mpa, the hydrogen The fuel cell automatically removes the remaining hydrogen, opens the reactor vent valve, turns on the ventilation fan, and the single manual work process ends; if automatic operation is selected, the working status is first monitored, the actuator returns to the preparatory working status, and the liquid level monitoring value of the water storage tank is judged. If the conditions are met, if not, open the water pump to add water. After the conditions are met, open the No. 1 connector to determine whether the liquid level monitoring value of the pressure balance tank meets the conditions. After the conditions are met, close the No. 1 connector, open the No. 2 connector, and open the feed. The ball valve and air pressure pump pressurize to determine whether the liquid level detection value of the reaction tank meets the conditions. After the conditions are met, the automatic feeding system starts to work. After the feeding is completed, the feeding ball valve closes and the air pressure pump starts to release pressure to determine whether the liquid level monitoring value of the pressure balance tank meets the conditions. Conditions, after the conditions are met, the air pressure pump stops working, and the No. 2 connector is closed at the same time, waiting for the reaction to determine whether the pressure monitoring value of the reaction tank meets the conditions. After the conditions are met, the No. 3 connector is opened, and the hydrogen generated by the reaction tank automatically enters the buffer tank and opens Connector No. 2, the pressure pump pressurizes the pressure in the pressure balance tank so that the pressure in the pressure balance tank is greater than 0.5Mpa in the reaction tank. It is judged whether the liquid level monitoring value of the reaction tank meets the conditions. When the conditions are met, connect No. 2 and No. 3 are closed, and the pressure pump starts to release pressure until the pressure is When the pressure detection value in the balance tank is 0.0Mpa, turn off the pressure pump; at the same time, open the electronic pressure regulating valve, start the hydrogen fuel cell automatic control subunit, and determine whether the pressure detection value of the buffer tank meets the conditions. After meeting the conditions, open the No. 2 connector. Determine whether the liquid level detection value of the pressure balance tank meets the conditions. After meeting the conditions, close the No. 2 connector, open the discharge ball valve, close the discharge ball valve after a few seconds, then start the water circulation subsystem, open the water pump to add water to the water storage tank, judge Whether the working time meets the conditions, if not, it will return to the initial step, if it is met, the automatic working mode will end, and it will automatically enter the standby mode 30 seconds after stopping working.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any skilled person familiar with the art may make changes or modifications to equivalent changes using the technical contents disclosed above. The embodiments may be applied to other fields, but any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the protection scope of the technical solution of the present invention.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117967974A (en) * | 2024-01-26 | 2024-05-03 | 中国长江电力股份有限公司 | A method for debugging a marine hydrogen production and hydrogenation integrated station |
CN118229240A (en) * | 2024-05-22 | 2024-06-21 | 湖南三友环保科技有限公司 | Rule data management method and system based on Pipeline architecture for water service control |
CN118331165A (en) * | 2024-04-26 | 2024-07-12 | 中太能源科技(上海)有限公司 | Remote monitoring and control system of hydrogen liquefaction factory |
CN118889574A (en) * | 2024-09-30 | 2024-11-01 | 国网山东省电力公司营销服务中心(计量中心) | Hydrogen energy group control and grid connection method and system |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117967974A (en) * | 2024-01-26 | 2024-05-03 | 中国长江电力股份有限公司 | A method for debugging a marine hydrogen production and hydrogenation integrated station |
CN118331165A (en) * | 2024-04-26 | 2024-07-12 | 中太能源科技(上海)有限公司 | Remote monitoring and control system of hydrogen liquefaction factory |
CN118229240A (en) * | 2024-05-22 | 2024-06-21 | 湖南三友环保科技有限公司 | Rule data management method and system based on Pipeline architecture for water service control |
CN118889574A (en) * | 2024-09-30 | 2024-11-01 | 国网山东省电力公司营销服务中心(计量中心) | Hydrogen energy group control and grid connection method and system |
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