CN117383867A - A concrete structure with reinforced protective layer for viaduct piers - Google Patents
A concrete structure with reinforced protective layer for viaduct piers Download PDFInfo
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- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
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- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
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- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
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- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00284—Materials permeable to liquids
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- C04B2111/20—Resistance against chemical, physical or biological attack
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/22—Carbonation resistance
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
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Abstract
本发明涉及高架桥墩制造领域,具体涉及一种高架桥墩钢筋保护层混凝土结构,包括钢筋笼,所述钢筋笼的外侧浇筑有混凝土层;所述混凝土层包括有改性水泥100~160份、粗骨料200~300份、钢纤维100~200份、强化树脂20~60份、疏水剂10~30份、减水剂20~60份、封孔剂10~20份、防冻剂10~20份。本发明中骨料采用粒径更加均匀的粗骨料,不掺杂任何细骨料,使得混凝土的透水透气性能更好,并将粗骨料、改性水泥、钢纤维和强化树脂相互混合,提高混凝土的整体强度,提升高架桥墩混凝土层的抗碳化以及抗氯离子侵蚀性能,延长高架桥墩的使用寿命。
The invention relates to the field of viaduct pier manufacturing, specifically to a viaduct pier reinforced concrete protective layer concrete structure, which includes a reinforced cage. A concrete layer is poured on the outside of the reinforced cage; the concrete layer includes 100 to 160 parts of modified cement, 200-300 parts of aggregate, 100-200 parts of steel fiber, 20-60 parts of reinforced resin, 10-30 parts of hydrophobic agent, 20-60 parts of water-reducing agent, 10-20 parts of sealing agent, 10-20 parts of antifreeze . The aggregate in the present invention uses coarse aggregate with a more uniform particle size, without mixing any fine aggregate, so that the water permeability and air permeability of the concrete are better, and the coarse aggregate, modified cement, steel fiber and reinforced resin are mixed with each other. Improve the overall strength of concrete, improve the carbonation resistance and chloride ion corrosion resistance of the viaduct pier concrete layer, and extend the service life of the viaduct pier.
Description
技术领域Technical field
本发明涉及高架桥墩制造技术领域,具体为一种高架桥墩钢筋保护层混凝土结构。The invention relates to the technical field of viaduct pier manufacturing, specifically to a viaduct pier reinforced concrete protective layer concrete structure.
背景技术Background technique
高架桥,即跨线桥,一种桥梁,具有高支撑的塔或支柱,跨过山谷、河流、道路或其他低处障碍物的桥梁。城市发展后,交通拥挤,建筑物密集,而街道又难于拓宽,采用这种桥可以疏散交通密度,提高运输效率。此外,在城市间的高速公路或铁路,为避免和其他线路平面交叉、节省用地、减少路基沉陷,也可不用路堤,而采用这种桥。Viaduct, a bridge with high supporting towers or pillars, spanning a valley, river, road or other low obstacle. After urban development, traffic is congested, buildings are dense, and streets are difficult to widen. The use of this kind of bridge can disperse traffic density and improve transportation efficiency. In addition, on inter-city highways or railways, in order to avoid horizontal intersections with other lines, save land, and reduce roadbed subsidence, this type of bridge can be used instead of embankments.
桥墩主要用于支承桥跨结构,桥墩建造时常采用模具包裹钢筋并浇注混凝土硬化形成,混凝土是高架桥墩的主要材料之一,它具有原料丰富,价格低廉,生产工艺简单的特点,因而使其用量越来越大。同时混凝土还具有抗压强度高,耐久性好,强度等级范围宽等特点。Bridge piers are mainly used to support the bridge span structure. When constructing bridge piers, they are often formed by wrapping steel bars in molds and pouring concrete to harden them. Concrete is one of the main materials for viaduct piers. It has the characteristics of rich raw materials, low price, and simple production process, which makes it easy to use. getting bigger. At the same time, concrete also has the characteristics of high compressive strength, good durability, and a wide range of strength levels.
近年来,随着经济的发展,高架桥所承受的重量也有所增加,传统混凝土的强度很难达到高架桥墩施工的标准,需要继续开发新型高强度混凝土来满足高架桥墩对混凝土强度、抗撕裂性能的要求。In recent years, with the development of economy, the weight of viaducts has also increased. The strength of traditional concrete is difficult to meet the standards for viaduct pier construction. It is necessary to continue to develop new high-strength concrete to meet the requirements of viaduct piers on concrete strength and tear resistance. requirements.
发明内容Contents of the invention
因此,本发明要解决的技术问题在于克服现有技术中的缺陷,从而提供一种高架桥墩钢筋保护层混凝土结构。Therefore, the technical problem to be solved by the present invention is to overcome the defects in the prior art, thereby providing a concrete structure with a reinforced protective layer for viaduct piers.
为了解决上述技术问题,本发明提供一种高架桥墩钢筋保护层混凝土结构,包括钢筋笼,所述钢筋笼的外侧浇筑有混凝土层;In order to solve the above technical problems, the present invention provides a viaduct pier reinforced concrete protective layer concrete structure, which includes a reinforced cage with a concrete layer poured on the outside of the reinforced cage;
所述混凝土层包括有改性水泥100~160份、粗骨料200~300份、钢纤维100~200份、强化树脂20~60份、疏水剂10~30份、减水剂20~60份、封孔剂10~20份、防冻剂10~20份。The concrete layer includes 100-160 parts of modified cement, 200-300 parts of coarse aggregate, 100-200 parts of steel fiber, 20-60 parts of reinforced resin, 10-30 parts of hydrophobic agent, and 20-60 parts of water-reducing agent. , 10 to 20 parts of sealing agent, 10 to 20 parts of antifreeze.
优选地,所述混凝土层的制备方法,包括如下步骤:Preferably, the preparation method of the concrete layer includes the following steps:
步骤一:按配比称取各组分,投料时先放入改性水泥、粗骨料、改性钢纤维,加入总水量30~50%的水,以1000~3000转/分钟搅拌2~4分钟;Step 1: Weigh each component according to the proportion. When feeding, first add modified cement, coarse aggregate, modified steel fiber, add 30 to 50% of the total water, and stir for 2 to 4 seconds at 1000 to 3000 rpm. minute;
步骤二:加入疏水剂,以1000~3000转/分钟搅拌2~4分钟,加入封孔剂,以1000~3000转/分钟搅拌2~4分钟;Step 2: Add hydrophobic agent and stir at 1000-3000 rpm for 2-4 minutes. Add sealing agent and stir at 1000-3000 rpm for 2-4 minutes;
步骤三:然后加入减水剂和防冻剂,以1000~3000转/分钟搅拌20~30分钟,出料。Step 3: Then add water-reducing agent and antifreeze, stir at 1000-3000 rpm for 20-30 minutes, and discharge.
优选地,所述改性水泥的制备方法,包括如下步骤:Preferably, the preparation method of modified cement includes the following steps:
S1、将L i-A l层状双金属氢氧化物粉、酸性缓凝剂分散在乙醇液中形成混合悬浮液,备用;S1. Disperse Li-A l layered double metal hydroxide powder and acidic retarder in ethanol liquid to form a mixed suspension for later use;
S2、将雾化的混合悬浮液与热载气携带的水泥颗粒进行对冲碰撞,使混合悬浮液喷洒到水泥颗粒表面,并在热载气作用下将水泥颗粒表面的乙醇蒸发,即得所述改性水泥。S2. Collide the atomized mixed suspension with the cement particles carried by the hot carrier gas, so that the mixed suspension is sprayed onto the surface of the cement particles, and the ethanol on the surface of the cement particles is evaporated under the action of the hot carrier gas to obtain the above Modified cement.
优选地,所述热载气的温度在120~200℃,所述酸性缓凝剂为硼酸、柠檬酸、酒石酸中的一种或多种的组合。Preferably, the temperature of the hot carrier gas is between 120°C and 200°C, and the acidic retarder is one or a combination of boric acid, citric acid, and tartaric acid.
优选地,所述粗骨料的制备方法,包括如下步骤:Preferably, the preparation method of coarse aggregate includes the following steps:
S1、将粗骨料置于水中浸泡,并加入纳米二氧化硅粉末,粗骨料与纳米二氧化硅粉末重量比为(5~7):1,搅拌使粗骨料与纳米二氧化硅粉末充分混合,得到混合粗骨料;S1. Soak the coarse aggregate in water and add nano-silica powder. The weight ratio of coarse aggregate to nano-silica powder is (5~7):1. Stir the coarse aggregate and nano-silica powder. Mix thoroughly to obtain mixed coarse aggregate;
S2、将混合粗骨料放置于300~500℃碳化炉中加热2~3小时得到碳化混合粗骨料;S2. Place the mixed coarse aggregate in a carbonization furnace at 300-500°C and heat it for 2-3 hours to obtain carbonized mixed coarse aggregate;
S3、将粗骨料取出进行粉碎处理。S3. Take out the coarse aggregate for crushing.
优选地,所述强化树脂为聚丙烯酸钠树脂、三聚氰胺树脂、羧甲基纤维素接枝丙烯酸吸水树脂中的一种或多种的组合,强化树脂加入混凝土前需要经过聚合处理,对强化树脂进行聚合处理可以提高强化树脂保水能力和吸水能力,使混凝土层长期保持稳定的性能。Preferably, the reinforced resin is one or a combination of sodium polyacrylate resin, melamine resin, and carboxymethylcellulose grafted acrylic water-absorbent resin. The reinforced resin needs to undergo a polymerization treatment before being added to concrete. Polymerization treatment can improve the water retention and water absorption capacity of the reinforced resin, allowing the concrete layer to maintain stable performance for a long time.
优选地,所述减水剂为聚羧酸减水剂、萘系减水剂、脂肪族减水剂、氨基磺酸减水剂中的一种或多种的组合,所述减水剂的减水率不小于30%。Preferably, the water-reducing agent is one or a combination of one or more of polycarboxylate water-reducing agents, naphthalene-based water-reducing agents, aliphatic water-reducing agents, and sulfamic acid water-reducing agents. The water reduction rate is not less than 30%.
优选地,所述钢纤维选用普钢纤维、不锈钢纤维和铝纤维中的一种或多种,加入钢纤维后,钢纤维与混凝土基体的界面粘结,从而提高了混凝土层的强度和抗裂性能,钢纤维需要经过退火处理,钢纤维经退火处理后,内部晶粒细化,晶界增多,产生细晶强化效果,提高钢纤维抗拉强度。Preferably, the steel fiber is selected from one or more of ordinary steel fiber, stainless steel fiber and aluminum fiber. After the steel fiber is added, the interface between the steel fiber and the concrete matrix is bonded, thereby improving the strength and crack resistance of the concrete layer. Performance, steel fiber needs to be annealed. After the steel fiber is annealed, the internal grains are refined and the grain boundaries are increased, resulting in a fine-grain strengthening effect and improving the tensile strength of the steel fiber.
优选地,所述封孔剂的制备方法,包括如下步骤:将20~30份硅微粉制浆,开启搅拌机,加入2~5份长链碳酸,以3000~6000转/分钟搅拌5~8分钟,再加入6~8份微胶囊封孔剂、9~12份壳聚糖,以1000~2000转/分钟搅拌20~40分钟,得到封孔剂。Preferably, the preparation method of the sealing agent includes the following steps: slurry 20 to 30 parts of silica powder, turn on the mixer, add 2 to 5 parts of long-chain carbonic acid, and stir at 3000 to 6000 rpm for 5 to 8 minutes. , then add 6 to 8 parts of microcapsule sealing agent and 9 to 12 parts of chitosan, and stir at 1000 to 2000 rpm for 20 to 40 minutes to obtain a sealing agent.
优选地,所述钢筋笼包括多根竖向主筋,所述多根竖向主筋按照高架桥墩外轮廓的形状分布,所述多根竖向主筋的外表面等距捆扎有箍筋,所述箍筋的外表面固定套设有保护层垫块,所述竖向主筋的顶端固定套设有EPE保护套管。Preferably, the steel cage includes a plurality of vertical main bars, the plurality of vertical main bars are distributed according to the shape of the outer contour of the viaduct pier, the outer surfaces of the plurality of vertical main bars are bundled with stirrups at equal intervals, and the stirrups are The outer surface of the fixed sleeve of the rib is provided with a protective layer pad, and the top fixed sleeve of the vertical main rib is equipped with an EPE protective sleeve.
借由上述技术方案,本发明提供了一种高架桥墩钢筋保护层混凝土结构,至少具备以下有益效果:Through the above technical solution, the present invention provides a concrete structure with reinforced protective layer for viaduct piers, which at least has the following beneficial effects:
1、该高架桥墩钢筋保护层混凝土结构,骨料采用粒径更加均匀的粗骨料,不掺杂任何细骨料,使得混凝土的透水透气性能更好,并将粗骨料、改性水泥、钢纤维和强化树脂相互混合,提高混凝土的整体强度,提升高架桥墩混凝土层的抗碳化以及抗氯离子侵蚀性能,延长高架桥墩的使用寿命。1. The viaduct pier steel protective layer concrete structure uses coarse aggregate with a more uniform particle size as aggregate without any fine aggregate, making the concrete more water-permeable and air-permeable, and combining coarse aggregate, modified cement, Steel fiber and reinforced resin are mixed with each other to improve the overall strength of the concrete, improve the carbonization resistance and chloride ion erosion resistance of the viaduct pier concrete layer, and extend the service life of the viaduct pier.
2、该高架桥墩钢筋保护层混凝土结构,改性水泥在遇水后表面的酸性缓凝剂水解释放H+和酸根离子,利用H+破坏L i-Al LDHs的层间结构,使其解体释放出Li+和Al+,这两种离子会穿透、破坏水泥颗粒表面的水化膜,使水继续与水泥颗粒继续接触进而促进水泥水化,能有效的提高高架桥墩制备时的早期强度。2. In the reinforced concrete structure of the viaduct pier protective layer, the acidic retarder on the surface of the modified cement hydrolyzes and releases H+ and acid ions after contact with water. H+ is used to destroy the interlayer structure of Li-Al LDHs, causing it to disintegrate and release Li+ and Al+. These two ions will penetrate and destroy the hydration film on the surface of cement particles, allowing water to continue to contact the cement particles and thereby promote cement hydration, which can effectively improve the early strength of viaduct piers during preparation.
3、该高架桥墩钢筋保护层混凝土结构,将骨料碳化处理,并将纳米二氧化硅与粗骨料混合,使其高架桥墩的混凝土层能承受更大压力,从而提高高架桥整体的强度,使混凝土层在长时间内保持稳定。3. In this viaduct pier steel protective layer concrete structure, the aggregate is carbonized and nano-silica is mixed with coarse aggregate so that the concrete layer of the viaduct pier can withstand greater pressure, thus improving the overall strength of the viaduct and making it The concrete layer remains stable over a long period of time.
4、该高架桥墩钢筋保护层混凝土结构,将封孔剂可在混凝土搅拌时掺入,各个原材料协同作用,在混凝土硬化过程中持续渐渐发挥作用,封闭混凝土表面的气孔,可以有效减少混凝土与模板界面处的缺陷,能够提升硬化后混凝土工程的美观度,提升混凝土回弹强度。4. In this viaduct pier reinforced concrete protective layer concrete structure, the sealing agent can be added when the concrete is mixed. The various raw materials work synergistically and continue to gradually play a role in the concrete hardening process. The pores on the concrete surface are closed, which can effectively reduce the contact between the concrete and the formwork. Defects at the interface can improve the aesthetics of the hardened concrete project and improve the rebound strength of the concrete.
5、该高架桥墩钢筋保护层混凝土结构,将疏水剂掺入到混凝土中,使得高架桥墩的混凝土层内部孔道更加顺畅,具有较强的透水性,使雨水迅速渗入地下,补充地下水,保持土壤湿度,维护地下水及土壤的生态平衡,且还具有吸音作用,可减少环境噪声,空隙能吸附城市污染物,减少扬尘污染。5. In this viaduct pier reinforced concrete protective layer concrete structure, a hydrophobic agent is mixed into the concrete to make the internal channels of the concrete layer of the viaduct pier smoother and have strong water permeability, allowing rainwater to quickly penetrate into the ground, replenishing groundwater, and maintaining soil moisture. , maintains the ecological balance of groundwater and soil, and also has a sound-absorbing effect, which can reduce environmental noise. The gaps can absorb urban pollutants and reduce dust pollution.
6、该高架桥墩钢筋保护层混凝土结构,EPE保护套管能有效避免竖向主筋的顶端在处理过程中对钢筋的损伤,确保竖向主筋的顶端平行不弯折,保护层垫块竖向每隔米布置一道,每道沿圆周对称布置八个,承受外力作用保护层垫块对钢筋笼有锚固力,利用混凝土层与钢筋笼之间的锚固力,使两者结合紧密。6. In this viaduct pier steel protective layer concrete structure, the EPE protective casing can effectively prevent the top of the vertical main bars from being damaged during processing, ensuring that the tops of the vertical main bars are parallel and not bent, and the protective layer pads are vertically aligned with each other. Arrange one every meter, and eight of them are arranged symmetrically along the circumference. The protective layer pads that can withstand external forces have anchoring force to the steel cage. The anchoring force between the concrete layer and the steel cage is used to make the two closely integrated.
附图说明Description of the drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description The drawings illustrate some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort.
图1为本发明结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2为本发明内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the present invention;
图3为本发明图2的A处局部放大图。Figure 3 is a partial enlarged view of position A in Figure 2 of the present invention.
图中:1、钢筋笼;101、竖向主筋;102、箍筋;103、保护层垫块;104、EPE保护套管;2、混凝土层。In the picture: 1. Reinforcement cage; 101. Vertical main reinforcement; 102. Stirrups; 103. Protective layer pad; 104. EPE protective casing; 2. Concrete layer.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例一:Example 1:
一种高架桥墩钢筋保护层混凝土结构,包括钢筋笼1,钢筋笼1的外侧浇筑有混凝土层2;A concrete structure with reinforced protective layer for viaduct piers, including a reinforced cage 1 with a concrete layer 2 poured on the outside of the reinforced cage 1;
混凝土层2包括有改性水泥100份、粗骨料200份、钢纤维100份、强化树脂20份、疏水剂10份、减水剂20份、封孔剂10份、防冻剂10份。Concrete layer 2 includes 100 parts of modified cement, 200 parts of coarse aggregate, 100 parts of steel fiber, 20 parts of reinforced resin, 10 parts of hydrophobic agent, 20 parts of water reducing agent, 10 parts of sealing agent, and 10 parts of antifreeze.
混凝土层2的制备方法,包括如下步骤:The preparation method of concrete layer 2 includes the following steps:
步骤一:按配比称取各组分,投料时先放入改性水泥、粗骨料、改性钢纤维,加入总水量30%的水,以1000转/分钟搅拌2分钟;Step 1: Weigh each component according to the proportion. When feeding, first add modified cement, coarse aggregate, modified steel fiber, add 30% of the total water, and stir for 2 minutes at 1000 rpm;
步骤二:加入疏水剂,以1000转/分钟搅拌2分钟,加入封孔剂,以1000转/分钟搅拌2分钟;Step 2: Add hydrophobic agent, stir at 1000 rpm for 2 minutes, add sealing agent, stir at 1000 rpm for 2 minutes;
步骤三:然后加入减水剂和防冻剂,以1000转/分钟搅拌20分钟,出料。Step 3: Then add water reducing agent and antifreeze, stir at 1000 rpm for 20 minutes, and discharge.
改性水泥的制备方法,包括如下步骤:The preparation method of modified cement includes the following steps:
S1、将L i-A l层状双金属氢氧化物粉、酸性缓凝剂分散在乙醇液中形成混合悬浮液,备用;S1. Disperse Li-A l layered double metal hydroxide powder and acidic retarder in ethanol liquid to form a mixed suspension for later use;
S2、将雾化的混合悬浮液与热载气携带的水泥颗粒进行对冲碰撞,使混合悬浮液喷洒到水泥颗粒表面,并在热载气作用下将水泥颗粒表面的乙醇蒸发,即得改性水泥,热载气的温度在120℃,酸性缓凝剂为硼酸、柠檬酸、酒石酸中的一种或多种的组合。S2. Collide the atomized mixed suspension with the cement particles carried by the hot carrier gas, so that the mixed suspension is sprayed onto the surface of the cement particles, and the ethanol on the surface of the cement particles is evaporated under the action of the hot carrier gas to obtain modification. For cement, the temperature of the hot carrier gas is 120°C, and the acidic retarder is one or a combination of boric acid, citric acid, and tartaric acid.
粗骨料的制备方法,包括如下步骤:The preparation method of coarse aggregate includes the following steps:
S1、将粗骨料置于水中浸泡,并加入纳米二氧化硅粉末,粗骨料与纳米二氧化硅粉末重量比为5:1,搅拌使粗骨料与纳米二氧化硅粉末充分混合,得到混合粗骨料;S1. Soak the coarse aggregate in water and add nano-silica powder. The weight ratio of coarse aggregate to nano-silica powder is 5:1. Stir to fully mix the coarse aggregate and nano-silica powder to obtain Mix coarse aggregate;
S2、将混合粗骨料放置于300℃碳化炉中加热2小时得到碳化混合粗骨料;S2. Place the mixed coarse aggregate in a carbonization furnace at 300°C and heat it for 2 hours to obtain carbonized mixed coarse aggregate;
S3、将粗骨料取出进行粉碎处理。S3. Take out the coarse aggregate for crushing.
强化树脂为聚丙烯酸钠树脂、三聚氰胺树脂、羧甲基纤维素接枝丙烯酸吸水树脂中的一种或多种的组合,强化树脂加入混凝土前需要经过聚合处理,对强化树脂进行聚合处理可以提高强化树脂保水能力和吸水能力,使混凝土层长期保持稳定的性能。The reinforced resin is one or a combination of sodium polyacrylate resin, melamine resin, and carboxymethyl cellulose grafted acrylic water-absorbent resin. The reinforced resin needs to be polymerized before being added to concrete. Polymerizing the reinforced resin can improve the strength. The resin's water retention and water absorption capabilities enable the concrete layer to maintain stable performance for a long time.
减水剂为聚羧酸减水剂、萘系减水剂、脂肪族减水剂、氨基磺酸减水剂中的一种或多种的组合,减水剂的减水率不小于30%。The water-reducing agent is one or a combination of polycarboxylate water-reducing agent, naphthalene-based water-reducing agent, aliphatic water-reducing agent, and sulfamate water-reducing agent. The water-reducing rate of the water-reducing agent is not less than 30%. .
钢纤维选用普钢纤维、不锈钢纤维和铝纤维中的一种或多种,加入钢纤维后,钢纤维与混凝土基体的界面粘结,从而提高了混凝土层的强度和抗裂性能,钢纤维需要经过退火处理,钢纤维经退火处理后,内部晶粒细化,晶界增多,产生细晶强化效果,提高钢纤维抗拉强度。Steel fiber is selected from one or more of ordinary steel fiber, stainless steel fiber and aluminum fiber. After adding steel fiber, the interface between steel fiber and concrete matrix is bonded, thereby improving the strength and crack resistance of the concrete layer. Steel fiber needs After annealing treatment, the internal grains of the steel fiber are refined and the grain boundaries are increased, resulting in a fine-grain strengthening effect and improving the tensile strength of the steel fiber.
封孔剂的制备方法,包括如下步骤:将20份硅微粉制浆,开启搅拌机,加入2份长链碳酸,以3000转/分钟搅拌5分钟,再加入6份微胶囊封孔剂、9份壳聚糖,以1000转/分钟搅拌20分钟,得到封孔剂。The preparation method of the sealing agent includes the following steps: slurry 20 parts of silica powder, turn on the mixer, add 2 parts of long-chain carbonic acid, stir at 3000 rpm for 5 minutes, then add 6 parts of microcapsule sealing agent, 9 parts Chitosan was stirred at 1000 rpm for 20 minutes to obtain a sealing agent.
钢筋笼1包括多根竖向主筋101,多根竖向主筋101按照高架桥墩外轮廓的形状分布,多根竖向主筋101的外表面等距捆扎有箍筋102,箍筋102的外表面固定套设有保护层垫块103,竖向主筋101的顶端固定套设有EPE保护套管104。The steel cage 1 includes a plurality of vertical main bars 101. The plurality of vertical main bars 101 are distributed according to the shape of the outer contour of the viaduct pier. The outer surfaces of the plurality of vertical main bars 101 are bundled with stirrups 102 at equal intervals. The outer surfaces of the stirrups 102 are fixed. A protective layer cushion block 103 is provided, and an EPE protective sleeve 104 is fixedly provided at the top of the vertical main rib 101.
实施例二:Example 2:
一种高架桥墩钢筋保护层混凝土结构,包括钢筋笼1,钢筋笼1的外侧浇筑有混凝土层2;A concrete structure with reinforced protective layer for viaduct piers, including a reinforced cage 1 with a concrete layer 2 poured on the outside of the reinforced cage 1;
混凝土层2包括有改性水泥140份、粗骨料250份、钢纤维150份、强化树脂40份、疏水剂20份、减水剂40份、封孔剂15份、防冻剂15份。Concrete layer 2 includes 140 parts of modified cement, 250 parts of coarse aggregate, 150 parts of steel fiber, 40 parts of reinforced resin, 20 parts of hydrophobic agent, 40 parts of water reducing agent, 15 parts of sealing agent, and 15 parts of antifreeze.
混凝土层2的制备方法,包括如下步骤:The preparation method of concrete layer 2 includes the following steps:
步骤一:按配比称取各组分,投料时先放入改性水泥、粗骨料、改性钢纤维,加入总水量40%的水,以2000转/分钟搅拌3分钟;Step 1: Weigh each component according to the proportion. When feeding, first add modified cement, coarse aggregate, modified steel fiber, add 40% of the total water, and stir for 3 minutes at 2000 rpm;
步骤二:加入疏水剂,以2000转/分钟搅拌3分钟,加入封孔剂,以2000转/分钟搅拌3分钟;Step 2: Add hydrophobic agent, stir at 2000 rpm for 3 minutes, add sealing agent, stir at 2000 rpm for 3 minutes;
步骤三:然后加入减水剂和防冻剂,以2000转/分钟搅拌25分钟,出料。Step 3: Then add water reducing agent and antifreeze, stir at 2000 rpm for 25 minutes, and discharge.
改性水泥的制备方法,包括如下步骤:The preparation method of modified cement includes the following steps:
S1、将L i-A l层状双金属氢氧化物粉、酸性缓凝剂分散在乙醇液中形成混合悬浮液,备用;S1. Disperse Li-A l layered double metal hydroxide powder and acidic retarder in ethanol liquid to form a mixed suspension for later use;
S2、将雾化的混合悬浮液与热载气携带的水泥颗粒进行对冲碰撞,使混合悬浮液喷洒到水泥颗粒表面,并在热载气作用下将水泥颗粒表面的乙醇蒸发,即得改性水泥,热载气的温度在160℃,酸性缓凝剂为硼酸、柠檬酸、酒石酸中的一种或多种的组合。S2. Collide the atomized mixed suspension with the cement particles carried by the hot carrier gas, so that the mixed suspension is sprayed onto the surface of the cement particles, and the ethanol on the surface of the cement particles is evaporated under the action of the hot carrier gas to obtain modification. For cement, the temperature of the hot carrier gas is 160°C, and the acidic retarder is one or a combination of boric acid, citric acid, and tartaric acid.
粗骨料的制备方法,包括如下步骤:The preparation method of coarse aggregate includes the following steps:
S1、将粗骨料置于水中浸泡,并加入纳米二氧化硅粉末,粗骨料与纳米二氧化硅粉末重量比为6:1,搅拌使粗骨料与纳米二氧化硅粉末充分混合,得到混合粗骨料;S1. Soak the coarse aggregate in water and add nano-silica powder. The weight ratio of coarse aggregate to nano-silica powder is 6:1. Stir to fully mix the coarse aggregate and nano-silica powder to obtain Mix coarse aggregate;
S2、将混合粗骨料放置于400℃碳化炉中加热2.5小时得到碳化混合粗骨料;S2. Place the mixed coarse aggregate in a carbonization furnace at 400°C and heat for 2.5 hours to obtain carbonized mixed coarse aggregate;
S3、将粗骨料取出进行粉碎处理。S3. Take out the coarse aggregate for crushing.
强化树脂为聚丙烯酸钠树脂、三聚氰胺树脂、羧甲基纤维素接枝丙烯酸吸水树脂中的一种或多种的组合,强化树脂加入混凝土前需要经过聚合处理,对强化树脂进行聚合处理可以提高强化树脂保水能力和吸水能力,使混凝土层长期保持稳定的性能。The reinforced resin is one or a combination of sodium polyacrylate resin, melamine resin, and carboxymethyl cellulose grafted acrylic water-absorbent resin. The reinforced resin needs to be polymerized before being added to concrete. Polymerizing the reinforced resin can improve the strength. The resin's water retention and water absorption capabilities enable the concrete layer to maintain stable performance for a long time.
减水剂为聚羧酸减水剂、萘系减水剂、脂肪族减水剂、氨基磺酸减水剂中的一种或多种的组合,减水剂的减水率不小于30%。The water-reducing agent is one or a combination of polycarboxylate water-reducing agent, naphthalene-based water-reducing agent, aliphatic water-reducing agent, and sulfamate water-reducing agent. The water-reducing rate of the water-reducing agent is not less than 30%. .
钢纤维选用普钢纤维、不锈钢纤维和铝纤维中的一种或多种,加入钢纤维后,钢纤维与混凝土基体的界面粘结,从而提高了混凝土层的强度和抗裂性能,钢纤维需要经过退火处理,钢纤维经退火处理后,内部晶粒细化,晶界增多,产生细晶强化效果,提高钢纤维抗拉强度。Steel fiber is selected from one or more of ordinary steel fiber, stainless steel fiber and aluminum fiber. After adding steel fiber, the interface between steel fiber and concrete matrix is bonded, thereby improving the strength and crack resistance of the concrete layer. Steel fiber needs After annealing treatment, the internal grains of the steel fiber are refined and the grain boundaries are increased, resulting in a fine-grain strengthening effect and improving the tensile strength of the steel fiber.
封孔剂的制备方法,包括如下步骤:将25份硅微粉制浆,开启搅拌机,加入4份长链碳酸,以4000转/分钟搅拌6分钟,再加入7份微胶囊封孔剂、10份壳聚糖,以1500转/分钟搅拌30分钟,得到封孔剂。The preparation method of the sealing agent includes the following steps: slurry 25 parts of silica powder, turn on the mixer, add 4 parts of long-chain carbonic acid, stir at 4000 rpm for 6 minutes, then add 7 parts of microcapsule sealing agent, 10 parts Chitosan was stirred at 1500 rpm for 30 minutes to obtain a sealing agent.
钢筋笼1包括多根竖向主筋101,多根竖向主筋101按照高架桥墩外轮廓的形状分布,多根竖向主筋101的外表面等距捆扎有箍筋102,箍筋102的外表面固定套设有保护层垫块103,竖向主筋101的顶端固定套设有EPE保护套管104。The steel cage 1 includes a plurality of vertical main bars 101. The plurality of vertical main bars 101 are distributed according to the shape of the outer contour of the viaduct pier. The outer surfaces of the plurality of vertical main bars 101 are bundled with stirrups 102 at equal intervals. The outer surfaces of the stirrups 102 are fixed. A protective layer cushion block 103 is provided, and an EPE protective sleeve 104 is fixedly provided at the top of the vertical main rib 101.
实施例三:Embodiment three:
一种高架桥墩钢筋保护层混凝土结构,包括钢筋笼1,钢筋笼1的外侧浇筑有混凝土层2;A concrete structure with reinforced protective layer for viaduct piers, including a reinforced cage 1 with a concrete layer 2 poured on the outside of the reinforced cage 1;
混凝土层2包括有改性水泥160份、粗骨料300份、钢纤维200份、强化树脂60份、疏水剂30份、减水剂60份、封孔剂20份、防冻剂20份。Concrete layer 2 includes 160 parts of modified cement, 300 parts of coarse aggregate, 200 parts of steel fiber, 60 parts of reinforced resin, 30 parts of hydrophobic agent, 60 parts of water reducing agent, 20 parts of sealing agent, and 20 parts of antifreeze.
混凝土层2的制备方法,包括如下步骤:The preparation method of concrete layer 2 includes the following steps:
步骤一:按配比称取各组分,投料时先放入改性水泥、粗骨料、改性钢纤维,加入总水量50%的水,以3000转/分钟搅拌4分钟;Step 1: Weigh each component according to the proportion. When feeding, first add modified cement, coarse aggregate, modified steel fiber, add 50% of the total water, and stir at 3000 rpm for 4 minutes;
步骤二:加入疏水剂,以3000转/分钟搅拌4分钟,加入封孔剂,以3000转/分钟搅拌4分钟;Step 2: Add hydrophobic agent, stir at 3000 rpm for 4 minutes, add sealing agent, stir at 3000 rpm for 4 minutes;
步骤三:然后加入减水剂和防冻剂,以3000转/分钟搅拌30分钟,出料。Step 3: Then add water reducing agent and antifreeze, stir at 3000 rpm for 30 minutes, and discharge.
改性水泥的制备方法,包括如下步骤:The preparation method of modified cement includes the following steps:
S1、将L i-A l层状双金属氢氧化物粉、酸性缓凝剂分散在乙醇液中形成混合悬浮液,备用;S1. Disperse Li-A l layered double metal hydroxide powder and acidic retarder in ethanol liquid to form a mixed suspension for later use;
S2、将雾化的混合悬浮液与热载气携带的水泥颗粒进行对冲碰撞,使混合悬浮液喷洒到水泥颗粒表面,并在热载气作用下将水泥颗粒表面的乙醇蒸发,即得改性水泥,热载气的温度在200℃,酸性缓凝剂为硼酸、柠檬酸、酒石酸中的一种或多种的组合。S2. Collide the atomized mixed suspension with the cement particles carried by the hot carrier gas, so that the mixed suspension is sprayed onto the surface of the cement particles, and the ethanol on the surface of the cement particles is evaporated under the action of the hot carrier gas to obtain modification. For cement, the temperature of the hot carrier gas is 200°C, and the acidic retarder is one or a combination of boric acid, citric acid, and tartaric acid.
粗骨料的制备方法,包括如下步骤:The preparation method of coarse aggregate includes the following steps:
S1、将粗骨料置于水中浸泡,并加入纳米二氧化硅粉末,粗骨料与纳米二氧化硅粉末重量比为7:1,搅拌使粗骨料与纳米二氧化硅粉末充分混合,得到混合粗骨料;S1. Soak the coarse aggregate in water and add nano-silica powder. The weight ratio of coarse aggregate to nano-silica powder is 7:1. Stir to fully mix the coarse aggregate and nano-silica powder to obtain Mix coarse aggregate;
S2、将混合粗骨料放置于500℃碳化炉中加热3小时得到碳化混合粗骨料;S2. Place the mixed coarse aggregate in a carbonization furnace at 500°C and heat for 3 hours to obtain carbonized mixed coarse aggregate;
S3、将粗骨料取出进行粉碎处理。S3. Take out the coarse aggregate for crushing.
强化树脂为聚丙烯酸钠树脂、三聚氰胺树脂、羧甲基纤维素接枝丙烯酸吸水树脂中的一种或多种的组合,强化树脂加入混凝土前需要经过聚合处理,对强化树脂进行聚合处理可以提高强化树脂保水能力和吸水能力,使混凝土层长期保持稳定的性能。The reinforced resin is one or a combination of sodium polyacrylate resin, melamine resin, and carboxymethyl cellulose grafted acrylic water-absorbent resin. The reinforced resin needs to be polymerized before being added to concrete. Polymerizing the reinforced resin can improve the strength. The resin's water retention and water absorption capabilities enable the concrete layer to maintain stable performance for a long time.
减水剂为聚羧酸减水剂、萘系减水剂、脂肪族减水剂、氨基磺酸减水剂中的一种或多种的组合,减水剂的减水率不小于30%。The water-reducing agent is one or a combination of polycarboxylate water-reducing agent, naphthalene-based water-reducing agent, aliphatic water-reducing agent, and sulfamate water-reducing agent. The water-reducing rate of the water-reducing agent is not less than 30%. .
钢纤维选用普钢纤维、不锈钢纤维和铝纤维中的一种或多种,加入钢纤维后,钢纤维与混凝土基体的界面粘结,从而提高了混凝土层的强度和抗裂性能,钢纤维需要经过退火处理,钢纤维经退火处理后,内部晶粒细化,晶界增多,产生细晶强化效果,提高钢纤维抗拉强度。Steel fiber is selected from one or more of ordinary steel fiber, stainless steel fiber and aluminum fiber. After adding steel fiber, the interface between steel fiber and concrete matrix is bonded, thereby improving the strength and crack resistance of the concrete layer. Steel fiber needs After annealing treatment, the internal grains of the steel fiber are refined and the grain boundaries are increased, resulting in a fine-grain strengthening effect and improving the tensile strength of the steel fiber.
封孔剂的制备方法,包括如下步骤:将30份硅微粉制浆,开启搅拌机,加入5份长链碳酸,以6000转/分钟搅拌8分钟,再加入8份微胶囊封孔剂、12份壳聚糖,以2000转/分钟搅拌40分钟,得到封孔剂。The preparation method of the sealing agent includes the following steps: slurry 30 parts of silica powder, turn on the mixer, add 5 parts of long-chain carbonic acid, stir at 6000 rpm for 8 minutes, then add 8 parts of microcapsule sealing agent, 12 parts Chitosan was stirred at 2000 rpm for 40 minutes to obtain a sealing agent.
钢筋笼1包括多根竖向主筋101,多根竖向主筋101按照高架桥墩外轮廓的形状分布,多根竖向主筋101的外表面等距捆扎有箍筋102,箍筋102的外表面固定套设有保护层垫块103,竖向主筋101的顶端固定套设有EPE保护套管104。The steel cage 1 includes a plurality of vertical main bars 101. The plurality of vertical main bars 101 are distributed according to the shape of the outer contour of the viaduct pier. The outer surfaces of the plurality of vertical main bars 101 are bundled with stirrups 102 at equal intervals. The outer surfaces of the stirrups 102 are fixed. A protective layer cushion block 103 is provided, and an EPE protective sleeve 104 is fixedly provided at the top of the vertical main rib 101.
综上所述,该高架桥墩钢筋保护层混凝土结构,骨料采用粒径更加均匀的粗骨料,不掺杂任何细骨料,使得混凝土的透水透气性能更好,并将粗骨料、改性水泥、钢纤维和强化树脂相互混合,提高混凝土的整体强度,提升高架桥墩混凝土层的抗碳化以及抗氯离子侵蚀性能,延长高架桥墩的使用寿命。To sum up, the concrete structure of the viaduct pier reinforced protective layer adopts coarse aggregate with more uniform particle size without mixing any fine aggregate, which makes the water permeability and air permeability of the concrete better, and the coarse aggregate and modified aggregate are used. Stable cement, steel fiber and reinforced resin are mixed with each other to improve the overall strength of the concrete, improve the carbonation resistance and chloride ion erosion resistance of the viaduct pier concrete layer, and extend the service life of the viaduct pier.
改性水泥在遇水后表面的酸性缓凝剂水解释放H+和酸根离子,利用H+破坏L i-AlLDHs的层间结构,使其解体释放出Li+和Al 3+,这两种离子会穿透、破坏水泥颗粒表面的水化膜,使水继续与水泥颗粒继续接触进而促进水泥水化,能有效的提高高架桥墩制备时的早期强度。The acidic retarder on the surface of the modified cement hydrolyzes and releases H+ and acid ions when it encounters water. H+ is used to destroy the interlayer structure of Li-AlLDHs, causing it to disintegrate and release Li+ and Al 3+. These two ions will penetrate , destroy the hydration film on the surface of cement particles, allowing water to continue to contact the cement particles to promote cement hydration, which can effectively improve the early strength of viaduct piers during preparation.
将骨料碳化处理,并将纳米二氧化硅与粗骨料混合,使其高架桥墩的混凝土层2能承受更大压力,从而提高高架桥整体的强度,使混凝土层2在长时间内保持稳定。The aggregate is carbonized and nano-silica is mixed with coarse aggregate so that the concrete layer 2 of the viaduct pier can withstand greater pressure, thereby improving the overall strength of the viaduct and keeping the concrete layer 2 stable for a long time.
将封孔剂可在混凝土搅拌时掺入,各个原材料协同作用,在混凝土硬化过程中持续渐渐发挥作用,封闭混凝土表面的气孔,可以有效减少混凝土与模板界面处的缺陷,能够提升硬化后混凝土工程的美观度,提升混凝土回弹强度。The sealing agent can be added when the concrete is mixed. The various raw materials work synergistically to gradually play a role in the concrete hardening process. Sealing the pores on the concrete surface can effectively reduce defects at the interface between concrete and formwork, and can improve the hardened concrete project. Improve the aesthetics and improve the rebound strength of concrete.
将疏水剂掺入到混凝土中,使得高架桥墩的混凝土层2内部孔道更加顺畅,具有较强的透水性,使雨水迅速渗入地下,补充地下水,保持土壤湿度,维护地下水及土壤的生态平衡,且还具有吸音作用,可减少环境噪声,空隙能吸附城市污染物,减少扬尘污染。The hydrophobic agent is mixed into the concrete to make the internal channels of the concrete layer 2 of the viaduct pier smoother and have strong water permeability, allowing rainwater to quickly penetrate into the ground, replenishing groundwater, maintaining soil moisture, and maintaining the ecological balance of groundwater and soil, and It also has a sound-absorbing effect, which can reduce environmental noise. The gaps can absorb urban pollutants and reduce dust pollution.
EPE保护套管104能有效避免竖向主筋101的顶端在处理过程中对钢筋的损伤,确保竖向主筋101的顶端平行不弯折,保护层垫块103竖向每隔2米布置一道,每道沿圆周对称布置八个,承受外力作用保护层垫块103对钢筋笼1有锚固力,利用混凝土层2与钢筋笼1之间的锚固力,使两者结合紧密。The EPE protective sleeve 104 can effectively prevent the top of the vertical main bars 101 from being damaged during processing, ensuring that the tops of the vertical main bars 101 are parallel and not bent. The protective layer pads 103 are arranged vertically every 2 meters. Eight protective layer pads 103 are arranged symmetrically along the circumference of the road, and the protective layer pads 103, which bear the action of external forces, have anchoring force on the steel cage 1. The anchoring force between the concrete layer 2 and the steel cage 1 is used to make the two closely combined.
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that the terms "comprises," "comprises" or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements not only includes those elements, but also includes none. Other elements expressly listed, or elements inherent to such process, method, article or equipment.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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