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CN117345574A - Digital flow distribution and speed regulation type low-speed axial plunger pump - Google Patents

Digital flow distribution and speed regulation type low-speed axial plunger pump Download PDF

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Publication number
CN117345574A
CN117345574A CN202311458503.9A CN202311458503A CN117345574A CN 117345574 A CN117345574 A CN 117345574A CN 202311458503 A CN202311458503 A CN 202311458503A CN 117345574 A CN117345574 A CN 117345574A
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Prior art keywords
oil
speed
plunger
axial
sliding shoe
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CN202311458503.9A
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Chinese (zh)
Inventor
郁立成
施光林
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Shanghai Jiao Tong University
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Shanghai Jiao Tong University
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Priority to CN202311458503.9A priority Critical patent/CN117345574A/en
Publication of CN117345574A publication Critical patent/CN117345574A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/14Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B1/16Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders having two or more sets of cylinders or pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/14Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B1/141Details or component parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/14Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B1/141Details or component parts
    • F04B1/146Swash plates; Actuating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/26Control
    • F04B1/28Control of machines or pumps with stationary cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/08Cooling; Heating; Preventing freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/18Lubricating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)

Abstract

本发明公开一种数字配流与调速式低速轴向柱塞泵,涉及液压泵技术领域,包括泵体、输入轴、斜盘、轴向柱塞、弹簧、通轴、编码器和控制器,当泵进入工作状态时,输入轴带动斜盘转动,斜盘转动引起滑靴产生摆动与轴向运动从而使轴向柱塞发生轴向往复运动,轴向柱塞轴向运动时通过柱塞腔中除轴向柱塞外的容积的变化配合二位二通电磁阀的启闭完成吸油和排油:控制器基于编码器反馈的信号对输入轴的角度以及角速度的进行测量及运算,判断打开与关闭二位二通电磁阀的时机。本发明的数字配流与调速式低速轴向柱塞泵能够提高轴向柱塞泵的容积效率与寿命、增强泵内部件的散热并使泵体结构更紧凑。

The invention discloses a digital flow distribution and speed regulating low-speed axial piston pump, which relates to the technical field of hydraulic pumps and includes a pump body, an input shaft, a swash plate, an axial piston, a spring, a through shaft, an encoder and a controller. When the pump enters the working state, the input shaft drives the swash plate to rotate. The rotation of the swash plate causes the sliding shoe to swing and move axially, causing the axial plunger to move axially. When the axial plunger moves axially, it passes through the plunger cavity. The change in volume except the axial plunger cooperates with the opening and closing of the two-position two-way solenoid valve to complete oil suction and oil discharge: the controller measures and calculates the angle and angular velocity of the input shaft based on the signal fed back by the encoder, and determines whether to open or close the valve. The timing to close the 2-position 2-way solenoid valve. The digital flow distribution and speed regulating low-speed axial piston pump of the present invention can improve the volumetric efficiency and life of the axial piston pump, enhance the heat dissipation of the internal components of the pump, and make the pump body structure more compact.

Description

一种数字配流与调速式低速轴向柱塞泵A digital flow distribution and speed regulating low-speed axial piston pump

技术领域Technical field

本发明涉及液压泵技术领域,特别是涉及一种数字配流与调速式低速轴向柱塞泵。The invention relates to the technical field of hydraulic pumps, and in particular to a digital flow distribution and speed regulating low-speed axial piston pump.

背景技术Background technique

近年来,液压发电技术被运用风能、海洋能等新能源发电领域中。传统液压发电结构采用“定量液压泵-变量液压马达”的回路来收集风能或海洋能。其中液压泵一般采用按照恒定高转速驱动原理设计的定量液压泵。在风力发电和海洋能发电这类随机低速的输入工况下工作时,这类高速定量液压泵难以保持性能高、适应性强、寿命长以及运维方便等特点。In recent years, hydraulic power generation technology has been used in new energy power generation fields such as wind energy and ocean energy. The traditional hydraulic power generation structure uses a "quantitative hydraulic pump-variable hydraulic motor" circuit to collect wind energy or ocean energy. Among them, the hydraulic pump generally adopts a quantitative hydraulic pump designed according to the constant high speed driving principle. When working under random low-speed input conditions such as wind power generation and ocean energy power generation, it is difficult for this type of high-speed quantitative hydraulic pump to maintain the characteristics of high performance, strong adaptability, long life, and convenient operation and maintenance.

轴向柱塞液压泵结构紧凑,高转速时容积效率高,是常用液压泵之一。其输入主轴旋转一圈时,每个柱塞往复运动一次。为了正确完成吸油及排油工作,通常会采用配流盘配流或阀配流技术。盘配流结构中,柱塞组随输入轴旋转,斜盘与配流盘静止,可以通过机构调整斜盘倾角以达到变排量的目的。阀配流结构中,斜盘随输入轴旋转,柱塞组仅作往复运动,靠电磁阀的开闭来对吸油与排油区进行切换。如果需要根据外界输入转速对泵的排量进行闭环控制,上述两种方式都需要增加额外的反馈装置。The axial piston hydraulic pump has a compact structure and high volumetric efficiency at high speeds. It is one of the commonly used hydraulic pumps. When the input spindle rotates once, each plunger reciprocates once. In order to correctly complete the oil suction and oil discharge work, distribution plate flow distribution or valve flow distribution technology is usually used. In the plate distribution structure, the plunger group rotates with the input shaft, and the swash plate and valve plate are stationary. The inclination of the swash plate can be adjusted through the mechanism to achieve the purpose of variable displacement. In the valve distribution structure, the swash plate rotates with the input shaft, and the plunger group only performs reciprocating motion. The opening and closing of the solenoid valve is used to switch the oil suction and oil discharge areas. If closed-loop control of the pump displacement is required based on external input speed, both of the above methods require the addition of additional feedback devices.

另外,不管是盘配流还是阀配流,滑靴与斜盘之间大多采用静压支承进行润滑,即柱塞腔会开槽与滑靴内腔进行联通,用高压泄漏油对斜盘滑靴摩擦副进行润滑降温。这种开槽形式会导致容积效率降低,且少量的泄漏油对泵内部件的降温效果较差,这导致柱塞泵连续运转时各运动副存在明显升温。另外,应用于风力发电和海洋能发电的随机低转速的输入工况,开设泄油槽会使轴向柱塞泵的容积效率进一步降低,这导致泵的性能以及能量转换效率下降。In addition, whether it is plate flow distribution or valve flow distribution, hydrostatic support is mostly used for lubrication between the sliding shoe and the swash plate. That is, the plunger cavity is slotted to communicate with the inner cavity of the sliding shoe, and high-pressure leakage oil is used to rub the sliding shoe of the swash plate. The deputy performs lubrication and cooling. This form of slotting will lead to a reduction in volumetric efficiency, and a small amount of leaked oil will have a poor cooling effect on the internal components of the pump, which will lead to significant heating of each kinematic pair when the plunger pump continues to operate. In addition, when used in random low-speed input conditions of wind power generation and ocean energy power generation, opening a drain tank will further reduce the volumetric efficiency of the axial piston pump, which leads to a decrease in pump performance and energy conversion efficiency.

专利CN110848126A公开了一种柱塞式数字泵,包括配流端盖、壳体、低压阀体、高压阀体、缸体、滚轮柱塞、配流轴承及端盖。其通过电信号控制均匀间隔设置在缸体上的9个低压阀体,可以实现泵的输出流量调节功能。其配流功能由固定于输入轴的配流滑道实现,本质上还是一种机械式配流,因此自身不具备对输入轴转角、角速度的检测功能,需要外接反馈装置才能实现闭环调速功能,且滑靴也采用传统的泄油槽静压支承形式,低速下泄漏量较大。Patent CN110848126A discloses a plunger-type digital pump, which includes a flow distribution end cover, a housing, a low-pressure valve body, a high-pressure valve body, a cylinder, a roller plunger, a flow distribution bearing and an end cover. It controls 9 low-pressure valve bodies evenly spaced on the cylinder through electrical signals, which can realize the output flow adjustment function of the pump. Its flow distribution function is realized by the flow distribution slide fixed on the input shaft. It is essentially a mechanical flow distribution. Therefore, it does not have the detection function of the input shaft rotation angle and angular velocity. An external feedback device is required to realize the closed-loop speed regulation function, and the slide The shoe also adopts the traditional hydrostatic support form of the drain tank, which results in larger leakage at low speeds.

专利CN106321393A公开了一种排量自动补偿变转速调节斜盘的轴向柱塞泵,包括设置于柱塞泵内的缸体、柱塞、柱塞套及锥形弹簧,当转速低至阈值时可自动提升排量,一定程度拓宽了该泵的低转速极限。但是由于是机械式的排量调整,并没有彻底解决泵的内泄问题。并且,该泵自身在低速工况不具备调速功能。Patent CN106321393A discloses an axial piston pump with automatic displacement compensation and variable speed adjustment swash plate, which includes a cylinder, a plunger, a plunger sleeve and a conical spring arranged in the plunger pump. When the rotation speed is as low as a threshold, It can automatically increase the displacement, which broadens the low speed limit of the pump to a certain extent. However, since it is a mechanical displacement adjustment, it does not completely solve the problem of internal leakage of the pump. Moreover, the pump itself does not have a speed regulation function under low-speed conditions.

专利CN113107800A公开了一种壳体进油强制自冷却斜轴式轴向柱塞泵,其进油口也在壳体上,吸入的凉油直接冷却泵内两对摩擦副和诸多传动副,以达到降低泵温提高寿命的目的。但是该设计仅提升了泵的散热性能,并没有借助这一点进一步优化滑靴斜盘这一块的内泄漏问题,因此该泵低转速工况下容积效率较低。Patent CN113107800A discloses a forced self-cooling oblique-axis axial piston pump with oil inlet in the casing. The oil inlet is also on the casing. The cool oil sucked in directly cools the two pairs of friction pairs and many transmission pairs in the pump. To achieve the purpose of lowering the pump temperature and increasing the service life. However, this design only improves the heat dissipation performance of the pump and does not use this to further optimize the internal leakage problem of the sliding shoe swash plate. Therefore, the volumetric efficiency of the pump is low under low-speed conditions.

专利CN105386953B公开了一种数字配流恒流量径向柱塞泵,其主要包括柱塞腔、连接油箱和负载的二位三通高速开关阀,与柱塞腔的曲轴相连的绝对值角度编码器、配流体和控制器。其接收输入轴转角信号后再通过占空比控制实现泵的变量控制。但是其进出口油道都在配流体上,滑靴还是采用传统的泄油槽静压支承形式,因此低速工况运行下的内泄导致的容积效率下降问题依旧存在。Patent CN105386953B discloses a digital flow distribution constant flow radial piston pump, which mainly includes a plunger chamber, a two-position three-way high-speed switching valve connecting the oil tank and the load, an absolute angle encoder connected to the crankshaft of the plunger chamber, Equipped with fluid and controller. It receives the input shaft angle signal and then realizes variable control of the pump through duty cycle control. However, its inlet and outlet oil passages are all on the distribution body, and the sliding shoes still use the traditional hydrostatic support form of the drain tank. Therefore, the problem of reduced volumetric efficiency caused by internal leakage under low-speed operation still exists.

综上,应用于随机低速的输入工况的轴向柱塞泵仍有优化设计的空间。In summary, there is still room for optimization design of axial piston pumps used in random low-speed input conditions.

发明内容Contents of the invention

本发明的目的是提供一种数字配流与调速式低速轴向柱塞泵,以解决上述现有技术存在的问题,提高轴向柱塞泵的容积效率与寿命、增强泵内部件的散热并使泵体结构更紧凑。The purpose of the present invention is to provide a low-speed axial piston pump with digital flow distribution and speed regulation to solve the problems existing in the above-mentioned prior art, improve the volumetric efficiency and life of the axial piston pump, and enhance the heat dissipation of the internal components of the pump. Make the pump body structure more compact.

为实现上述目的,本发明提供了如下方案:In order to achieve the above objects, the present invention provides the following solutions:

本发明提供一种数字配流与调速式低速轴向柱塞泵,包括:The invention provides a digital flow distribution and speed regulating low-speed axial piston pump, which includes:

泵体,所述泵体内设置有储油容腔和通油孔,所述泵体上还设置有进油口和出油口,所述通油孔的一端和所述进油口分别与所述储油容腔相通;The pump body is provided with an oil storage cavity and an oil through hole. The pump body is also provided with an oil inlet and an oil outlet. One end of the oil through hole and the oil inlet are respectively connected with the oil inlet. The oil storage chambers are connected;

输入轴,所述输入轴与所述泵体转动配合,所述输入轴用于连接驱动装置,所述输入轴一端伸入所述储油容腔内;Input shaft, the input shaft rotates with the pump body, the input shaft is used to connect the driving device, and one end of the input shaft extends into the oil storage cavity;

位于所述储油容腔内的斜盘,所述斜盘一侧的中心与所述输入轴伸入所述储油容腔内的一端固连;A swash plate located in the oil storage cavity, the center of one side of the swash plate is fixedly connected to one end of the input shaft extending into the oil storage cavity;

滑靴,所述滑靴的第一侧与所述斜盘的另一侧接触;a sliding shoe with a first side in contact with the other side of the swash plate;

多个以所述输入轴的轴向为中心轴周向均匀分布的轴向柱塞,所述轴向柱塞的轴线与所述输入轴的轴线平行,所述泵体内对应每个所述轴向柱塞都设置有一个柱塞腔,所述轴向柱塞与对应的所述柱塞腔滑动配合,所述轴向柱塞的周向侧壁与所述柱塞腔的内壁之间密封,且每个所述轴向柱塞都一端与所述滑靴的第二侧转动配合;A plurality of axial plungers are evenly distributed in the circumferential direction with the axial direction of the input shaft as the central axis. The axis of the axial plunger is parallel to the axis of the input shaft. The pump body corresponds to each of the shafts. Each plunger is provided with a plunger cavity, the axial plunger is in sliding fit with the corresponding plunger cavity, and the circumferential side wall of the axial plunger is sealed with the inner wall of the plunger cavity. , and one end of each axial plunger is rotationally matched with the second side of the sliding shoe;

多个弹簧,所述弹簧、所述轴向柱塞及所述柱塞腔一一对应,所述弹簧一端与所述轴向柱塞远离所述滑靴的一端抵接、另一端与所述柱塞腔远离所述滑靴的一端抵接;A plurality of springs, the springs, the axial plunger and the plunger cavity correspond one to one, one end of the spring is in contact with the end of the axial plunger away from the sliding shoe, and the other end is in contact with the One end of the plunger cavity away from the sliding shoe abuts;

与所述柱塞腔一一对应的流道,所述流道一端与对应的所述柱塞腔连通、另一端通过单向阀与所述出油口连通,所述流道的中部通过二位二通电磁阀与所述通油孔的另一端连通;A flow channel corresponding to the plunger cavity. One end of the flow channel is connected to the corresponding plunger cavity, and the other end is connected to the oil outlet through a one-way valve. The middle part of the flow channel is connected through two The two-way solenoid valve is connected to the other end of the oil hole;

穿过所述通油孔且与所述输入轴同轴的通轴,所述通轴与所述泵体转动配合,所述通油孔一端与所述输入轴伸入所述储油容腔内的一端固连;A through shaft that passes through the oil hole and is coaxial with the input shaft. The through shaft rotates with the pump body. One end of the oil hole extends into the oil storage cavity with the input shaft. The inner end is fixed;

编码器,所述编码器与所述通轴伸出所述泵体的一端连接;An encoder, the encoder is connected to one end of the through shaft extending out of the pump body;

控制器,所述编码器和每个所述二位二通电磁阀都与所述控制器电连接,所述控制器用于根据所述编码器反馈的信号控制任意一个所述二位二通电磁阀的启闭。A controller, the encoder and each of the two-position two-way solenoid valves are electrically connected to the controller, and the controller is used to control any one of the two-position two-way solenoid valves according to the signal fed back by the encoder. Valve opening and closing.

优选的,所述斜盘通过第一轴承与所述泵体转动配合,所述通轴通过两个第二轴承与所述泵体转动配合;所述数字配流与调速式低速轴向柱塞泵正常工作时,所述输入轴伸入所述泵体的一端、所述轴向柱塞靠近所述滑靴的一端、所述斜盘、所述滑靴及所述第一轴承都浸泡在所述储油容腔内的油液中,两个所述第二轴承浸泡在所述通油孔中的油液中。Preferably, the swash plate rotates with the pump body through a first bearing, and the through shaft rotates with the pump body through two second bearings; the digital flow distribution and the speed-adjustable low-speed axial plunger When the pump is operating normally, one end of the input shaft extends into the pump body, one end of the axial plunger is close to the sliding shoe, the swash plate, the sliding shoe and the first bearing are all immersed in the In the oil in the oil storage cavity, the two second bearings are immersed in the oil in the oil passage hole.

优选的,所述滑靴的第一侧设置有导流槽,且所述导流槽贯通所述滑靴的第一侧的外边缘和内边缘。Preferably, the first side of the sliding shoe is provided with a guide groove, and the guide groove penetrates the outer edge and the inner edge of the first side of the sliding shoe.

优选的,所述泵体上还设置有与所述储油容腔连通的维修排油口。Preferably, the pump body is further provided with a maintenance oil drain port connected to the oil storage chamber.

优选的,所述轴向柱塞靠近所述滑靴的一端设置有球头,所述滑靴的第二侧对应所述球头设置有球形凹面,所述球头与对应的所述球形凹面转动配合。Preferably, one end of the axial plunger close to the sliding shoe is provided with a ball head, and the second side of the sliding shoe is provided with a spherical concave surface corresponding to the ball head, and the ball head is in contact with the corresponding spherical concave surface. Turn to fit.

优选的,所述滑靴上对应每个所述球形凹面都设置有导油孔,所述球形凹面通过所述导油孔与所述储油容腔相通。Preferably, the sliding shoe is provided with an oil guide hole corresponding to each of the spherical concave surfaces, and the spherical concave surfaces communicate with the oil storage cavity through the oil guide holes.

优选的,所述滑靴的材料为梯度结构硬质合金。Preferably, the material of the sliding shoe is gradient structure cemented carbide.

优选的,所述泵体上设置有观察窗,通过所述观察窗能够观察到所述储油容腔。Preferably, the pump body is provided with an observation window through which the oil storage chamber can be observed.

本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention achieves the following technical effects:

本发明的数字配流与调速式低速轴向柱塞泵能够提高轴向柱塞泵的容积效率与寿命、增强泵内部件的散热并使泵体结构更紧凑。The digital flow distribution and speed regulating low-speed axial piston pump of the present invention can improve the volumetric efficiency and life of the axial piston pump, enhance the heat dissipation of the internal components of the pump, and make the pump body structure more compact.

进一步的,本发明的数字配流与调速式低速轴向柱塞泵以通轴的形式将输入轴的角度、速度信息传递给尾端控制器,再通过控制阀组对进而形成泵内闭环的配流与调速功能。Furthermore, the digital flow distribution and speed-regulating low-speed axial piston pump of the present invention transmits the angle and speed information of the input shaft to the tail-end controller in the form of a through-shaft, and then controls the valve group to form a closed loop in the pump. Flow distribution and speed regulation functions.

进一步的,本发明的数字配流与调速式低速轴向柱塞泵将液压油储存在泵体内的储油容腔内,省去了外部油箱,使液压系统更加紧凑。液压油储存在泵内可作为润滑油与冷却油使用,这一方面增加了泵内各部件之间的润滑,降低了部件的故障率并增加了泵的使用寿命;另一方面利于泵体的散热降温,避免液压油温度过高引起的工作效率、润滑性能以及液压油使用寿命降低。Furthermore, the digital flow distribution and speed-adjustable low-speed axial piston pump of the present invention stores hydraulic oil in the oil storage cavity of the pump body, eliminating the need for an external oil tank and making the hydraulic system more compact. Hydraulic oil stored in the pump can be used as lubricating oil and cooling oil. On the one hand, it increases the lubrication between the components in the pump, reduces the failure rate of components and increases the service life of the pump; on the other hand, it is beneficial to the maintenance of the pump body. Dissipate heat and cool down to avoid reduction in work efficiency, lubrication performance and service life of hydraulic oil caused by excessive temperature of hydraulic oil.

进一步的,通过改变流道、润滑方式与控制方式,省去了传统柱塞泵中的泄油槽。这增加了泵的容积效率和工作效率,降低了轴向柱塞与滑靴的加工难度与加工精度。因此,可选用力学性能更强但不易于加工的材料制造轴向柱塞与滑靴,从而进一步提高泵的寿命并增强其适应性。Furthermore, by changing the flow path, lubrication method and control method, the drain groove in the traditional plunger pump is eliminated. This increases the volumetric efficiency and work efficiency of the pump, and reduces the processing difficulty and accuracy of the axial plunger and sliding shoe. Therefore, materials with stronger mechanical properties but not easy to process can be used to manufacture the axial plunger and sliding shoe, thereby further increasing the life of the pump and enhancing its adaptability.

进一步的,使用导流槽增强滑靴与配流盘之间的油膜刚度,从而起到增强润滑效果的目的。新型有序导流织构能够使滑靴在不同的运动状态下都能吸入液压油进行润滑,同时不同的导流槽宽度设计也可使得滑靴端面具有较均匀的油膜刚度和润滑性能。Furthermore, diversion grooves are used to enhance the stiffness of the oil film between the sliding shoe and the distribution plate, thereby enhancing the lubrication effect. The new ordered flow guide texture enables the sliding shoe to absorb hydraulic oil for lubrication under different motion states. At the same time, different guide groove width designs can also make the end face of the sliding shoe have more uniform oil film stiffness and lubrication performance.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the drawings of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.

图1为本发明的数字配流与调速式低速轴向柱塞泵的结构示意图;Figure 1 is a schematic structural diagram of the digital flow distribution and speed-adjustable low-speed axial piston pump of the present invention;

图2为本发明的数字配流与调速式低速轴向柱塞泵中滑靴的结构示意图;Figure 2 is a schematic structural diagram of the sliding shoe in the digital flow distribution and speed-adjustable low-speed axial piston pump of the present invention;

图3为本发明的数字配流与调速式低速轴向柱塞泵中滑靴的部分结构示意图;Figure 3 is a partial structural schematic diagram of the sliding shoe in the digital flow distribution and speed-adjustable low-speed axial piston pump of the present invention;

图4本发明的数字配流与调速式低速轴向柱塞泵中滑靴的增强梯度分布方法示意图;Figure 4 is a schematic diagram of the enhanced gradient distribution method of the sliding shoe in the digital flow distribution and speed-adjustable low-speed axial piston pump of the present invention;

图5为本发明的数字配流与调速式低速轴向柱塞泵中的单个流道的控制逻辑图;Figure 5 is a control logic diagram of a single flow channel in the digital flow distribution and speed-adjustable low-speed axial piston pump of the present invention;

其中,1、输入轴;2、斜盘;3、观察窗;4、滑靴;5、进油口;6、轴向柱塞;7、二位二通电磁阀;8、单向阀;9、出油口;10、储油容腔;11、维修排油口;12、通轴;13、控制器;14、柱塞腔;15、通油孔;16、流道;17、导流槽;18、球形凹面;19、导油孔;20、第一轴承;21、第二轴承。Among them, 1. Input shaft; 2. Swash plate; 3. Observation window; 4. Sliding shoe; 5. Oil inlet; 6. Axial plunger; 7. Two-position two-way solenoid valve; 8. One-way valve; 9. Oil outlet; 10. Oil storage chamber; 11. Maintenance oil drain; 12. Through shaft; 13. Controller; 14. Plunger chamber; 15. Oil hole; 16. Flow channel; 17. Guide Flow groove; 18. Spherical concave surface; 19. Oil guide hole; 20. First bearing; 21. Second bearing.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

本发明的目的是提供一种数字配流与调速式低速轴向柱塞泵,以解决上述现有技术存在的问题,提高轴向柱塞泵的容积效率与寿命、增强泵内部件的散热并使泵体结构更紧凑。The purpose of the present invention is to provide a low-speed axial piston pump with digital flow distribution and speed regulation to solve the problems existing in the above-mentioned prior art, improve the volumetric efficiency and life of the axial piston pump, and enhance the heat dissipation of the internal components of the pump. Make the pump body structure more compact.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and understandable, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

如图1-图4所示,本实施例提供一种数字配流与调速式低速轴向柱塞泵,包括泵体、输入轴1、斜盘2、轴向柱塞6、弹簧、通轴12、编码器和控制器13。As shown in Figures 1 to 4, this embodiment provides a digital flow distribution and speed regulating low-speed axial piston pump, including a pump body, an input shaft 1, a swash plate 2, an axial plunger 6, a spring, and a through shaft. 12. Encoder and controller 13.

其中,泵体内设置有储油容腔10和通油孔15,泵体上还设置有进油口5和出油口9,通油孔15的一端和进油口5分别与储油容腔10相通,液压油从进油口5进入储油容腔10并充满储油容腔10的70%-95%。液压油储存在储油容腔10内而不是外部油箱中。因此,当液压油的循环无需经过外部油箱,仅需要在液压油离开外部油箱之后和进入泵体内的储油容腔10之前过滤。Among them, the pump body is provided with an oil storage chamber 10 and an oil through hole 15. The pump body is also provided with an oil inlet 5 and an oil outlet 9. One end of the oil through hole 15 and the oil inlet 5 are connected to the oil storage chamber respectively. 10 is connected, the hydraulic oil enters the oil storage chamber 10 from the oil inlet 5 and fills 70%-95% of the oil storage chamber 10. The hydraulic oil is stored in the oil storage chamber 10 rather than in an external oil tank. Therefore, when the hydraulic oil circulates, it does not need to pass through the external oil tank. It only needs to be filtered after the hydraulic oil leaves the external oil tank and before entering the oil storage chamber 10 in the pump body.

输入轴1与泵体转动配合,输入轴1用于连接驱动装置,输入轴1一端伸入储油容腔10内,通过驱动装置驱动输入轴1转动。The input shaft 1 rotates with the pump body, and is used to connect the driving device. One end of the input shaft 1 extends into the oil storage chamber 10, and the input shaft 1 is driven to rotate by the driving device.

斜盘2和滑靴4都位于储油容腔10内,斜盘2一侧的中心与输入轴1伸入储油容腔10内的一端固连;滑靴4的第一侧(即图1中的左侧)与斜盘2的另一侧接触。Both the swash plate 2 and the sliding shoe 4 are located in the oil storage cavity 10. The center of one side of the swash plate 2 is fixedly connected to the end of the input shaft 1 that extends into the oil storage cavity 10; the first side of the sliding shoe 4 (i.e., Figure The left side in 1) is in contact with the other side of the swash plate 2.

滑靴4的第一侧还设置有导流槽17,且导流槽17贯通滑靴4的第一侧的外边缘和内边缘。导流槽17的作用在于将储油容腔10内的液压油导流至滑靴4与斜盘2的接触面,从而改善滑靴4与斜盘2之间的摩擦系数,减小摩擦损耗;值得说明的是,导流槽的具体形状或者图案可以根据实际需求进行适应性设计,只要能够将储油容腔10内的液压油导流至滑靴4与斜盘2的接触面即可;如图2所示,本实施例中提供了一种导流槽17的具体形式,图2中的导流槽17分为内外两圈,外圈由12对顺时针和逆时针的阿基米德螺旋线组成,两者起始角度相同,内圈由2对正交直线组成,外圈的导流槽17宽度大于内圈宽度以保证内圈和外圈有近似的覆盖比例,导流槽17的深度为0.5-1mm。The first side of the sliding shoe 4 is also provided with a guide groove 17 , and the guide groove 17 penetrates the outer edge and the inner edge of the first side of the sliding shoe 4 . The function of the guide groove 17 is to guide the hydraulic oil in the oil storage chamber 10 to the contact surface between the sliding shoe 4 and the swash plate 2, thereby improving the friction coefficient between the sliding shoe 4 and the swash plate 2 and reducing friction loss. ; It is worth noting that the specific shape or pattern of the guide groove can be designed adaptively according to actual needs, as long as the hydraulic oil in the oil storage chamber 10 can be guided to the contact surface between the sliding shoe 4 and the swash plate 2 As shown in Figure 2, this embodiment provides a specific form of the guide groove 17. The guide groove 17 in Figure 2 is divided into two inner and outer circles, and the outer circle is composed of 12 pairs of clockwise and counterclockwise Aki. It is composed of Meade spirals. The starting angles of the two are the same. The inner ring is composed of two pairs of orthogonal straight lines. The width of the guide groove 17 of the outer ring is greater than the width of the inner ring to ensure that the inner ring and the outer ring have an approximate coverage ratio. The depth of groove 17 is 0.5-1mm.

轴向柱塞6为多个,在实际应用中,轴向柱塞6的数量可以根据实际需求进行适应性的调整。本实施例中轴向柱塞6的数量为5个,全部轴向柱塞6以输入轴1的轴向为中心轴周向均匀分布,轴向柱塞6的轴线与输入轴1的轴线平行,泵体内对应每个轴向柱塞6都设置有一个柱塞腔14,轴向柱塞6与对应的柱塞腔14滑动配合,轴向柱塞6的周向侧壁与柱塞腔14的内壁之间密封,且每个轴向柱塞6都一端与滑靴4的第二侧(即图1中的右侧)转动配合,具体的:There are multiple axial plungers 6 . In practical applications, the number of axial plungers 6 can be adjusted adaptively according to actual needs. In this embodiment, the number of axial plungers 6 is five. All the axial plungers 6 are evenly distributed in the circumferential direction with the axial direction of the input shaft 1 as the central axis. The axis of the axial plunger 6 is parallel to the axis of the input shaft 1. , a plunger chamber 14 is provided corresponding to each axial plunger 6 in the pump body. The axial plunger 6 slides with the corresponding plunger chamber 14. The circumferential side wall of the axial plunger 6 is in contact with the plunger chamber 14. There is a seal between the inner walls, and one end of each axial plunger 6 is rotationally matched with the second side of the sliding shoe 4 (ie, the right side in Figure 1). Specifically:

轴向柱塞6靠近滑靴4的一端设置有球头,滑靴4的第二侧对应球头设置有球形凹面18,球头与对应的球形凹面18转动配合。滑靴4上对应每个球形凹面18都设置有6个导油孔19,球形凹面18通过导油孔19与储油容腔10相通。导油孔19的中心线通过球形凹面18的球心,导油孔19孔径不大于5mm;导油孔19的设计减小了球形凹面18与球头之间的摩擦。The axial plunger 6 is provided with a ball head at one end close to the sliding shoe 4. The second side of the sliding shoe 4 is provided with a spherical concave surface 18 corresponding to the ball head, and the ball head rotates with the corresponding spherical concave surface 18. Six oil guide holes 19 are provided on the sliding shoe 4 corresponding to each spherical concave surface 18. The spherical concave surface 18 communicates with the oil storage chamber 10 through the oil guide holes 19. The center line of the oil guide hole 19 passes through the center of the spherical concave surface 18, and the diameter of the oil guide hole 19 is no more than 5 mm; the design of the oil guide hole 19 reduces the friction between the spherical concave surface 18 and the ball head.

弹簧、轴向柱塞6及柱塞腔14一一对应,弹簧位于柱塞腔14内,弹簧一端与轴向柱塞6远离滑靴4的一端抵接、另一端与柱塞腔14远离滑靴4的一端抵接;在弹簧的弹力作用下,给到轴向柱塞6一个作用力使得滑靴4的第一侧一直与斜盘2紧密贴合。The spring, the axial plunger 6 and the plunger chamber 14 correspond one to one. The spring is located in the plunger chamber 14. One end of the spring is in contact with the end of the axial plunger 6 away from the sliding shoe 4, and the other end of the spring is away from the plunger chamber 14. One end of the shoe 4 is in contact; under the elastic force of the spring, a force is given to the axial plunger 6 so that the first side of the sliding shoe 4 is always in close contact with the swash plate 2 .

本实施例数字配流与调速式低速轴向柱塞泵还包括与柱塞腔14一一对应的流道16,以图1的视角为准,流道16左端与对应的柱塞腔14连通、右端通过单向阀8与出油口9连通,流道16的中部通过二位二通电磁阀7与通油孔15的右端连通。This embodiment of the digital flow distribution and speed-adjustable low-speed axial piston pump also includes a flow channel 16 corresponding to the plunger cavity 14. Based on the perspective of Figure 1, the left end of the flow channel 16 is connected to the corresponding plunger cavity 14. , the right end is connected to the oil outlet 9 through the one-way valve 8, and the middle part of the flow channel 16 is connected to the right end of the oil hole 15 through the two-position two-way solenoid valve 7.

通轴12穿过通油孔15且与输入轴1同轴,通轴12与泵体转动配合,通油孔15一端与输入轴1伸入储油容腔10内的一端固连;编码器与通轴12伸出泵体的一端连接;驱动装置驱动输入轴1转动时,输入轴1带动同轴一起转动,而通过编码器能够将通轴12的旋转位移转换成一串数字脉冲信号。The through shaft 12 passes through the oil through hole 15 and is coaxial with the input shaft 1. The through shaft 12 rotates with the pump body. One end of the oil through hole 15 is fixedly connected to the end of the input shaft 1 that extends into the oil storage chamber 10; the encoder It is connected to the end of the through shaft 12 extending out of the pump body; when the driving device drives the input shaft 1 to rotate, the input shaft 1 drives the coaxial axis to rotate together, and the encoder can convert the rotational displacement of the through shaft 12 into a series of digital pulse signals.

斜盘2通过第一轴承20与泵体转动配合,通轴通过两个第二轴承21与泵体转动配合;本实施例的数字配流与调速式低速轴向柱塞泵正常工作时,输入轴1伸入泵体的一端、轴向柱塞6靠近滑靴4的一端、斜盘2、滑靴4及第一轴承20都浸泡在储油容腔10内的油液中,两个第二轴承21浸泡在通油孔15中的油液中。The swash plate 2 rotates with the pump body through the first bearing 20, and the through shaft rotates with the pump body through the two second bearings 21; when the digital flow distribution and speed regulating low-speed axial piston pump of this embodiment is working normally, the input The end of the shaft 1 extending into the pump body, the end of the axial plunger 6 close to the sliding shoe 4, the swash plate 2, the sliding shoe 4 and the first bearing 20 are all immersed in the oil in the oil storage chamber 10. The second bearing 21 is immersed in the oil in the oil hole 15 .

泵体上设置有观察窗3,通过观察窗3能够观察到储油容腔10,当泵处于工作状态时,操作人员可通过观察窗3观察到储油容腔10内部的情况。泵体上还设置有与储油容腔10连通的维修排油口11,当需要拆卸或维护时,液压油可从维修排油口11释放。The pump body is provided with an observation window 3, through which the oil storage chamber 10 can be observed. When the pump is in working condition, the operator can observe the conditions inside the oil storage chamber 10 through the observation window 3. The pump body is also provided with a maintenance oil drain port 11 connected with the oil storage chamber 10. When disassembly or maintenance is required, the hydraulic oil can be released from the maintenance oil drain port 11.

为增加滑靴4端面的表面硬度与耐磨性,滑靴4的材料为梯度结构硬质合金,其增强相可为锡、铝或锰等,滑靴4的增强相的分布密度如图4所示沿垂直滑靴4表面向球形凹面18方向递减。In order to increase the surface hardness and wear resistance of the end surface of the sliding shoe 4, the material of the sliding shoe 4 is gradient structure cemented carbide, and its reinforcing phase can be tin, aluminum or manganese, etc. The distribution density of the reinforcing phase of the sliding shoe 4 is shown in Figure 4 As shown, the direction decreases along the surface of the vertical sliding shoe 4 toward the spherical concave surface 18 .

编码器和每个二位二通电磁阀7都与控制器13电连接,控制器13用于根据编码器反馈的信号控制任意一个二位二通电磁阀7的启闭。控制器13基于编码器反馈的信号对输入轴1的角度以及角速度的进行测量及运算,判断打开与关闭二位二通电磁阀7的时机。The encoder and each two-position two-way solenoid valve 7 are electrically connected to the controller 13. The controller 13 is used to control the opening and closing of any two-position two-way solenoid valve 7 according to the signal fed back by the encoder. The controller 13 measures and calculates the angle and angular velocity of the input shaft 1 based on the signal fed back by the encoder, and determines the timing of opening and closing the two-position two-way solenoid valve 7 .

本实施例数字配流与调速式低速轴向柱塞泵的具体工作原理如下:The specific working principle of the digital flow distribution and speed-adjustable low-speed axial piston pump in this embodiment is as follows:

当泵进入工作状态时,输入轴1带动斜盘2转动,斜盘2转动引起滑靴4产生摆动与轴向运动从而使轴向柱塞6发生轴向往复运动,轴向柱塞6轴向运动时通过柱塞腔14中除轴向柱塞6外的容积的变化配合二位二通电磁阀7的启闭完成吸油和排油。When the pump enters the working state, the input shaft 1 drives the swash plate 2 to rotate, and the rotation of the swash plate 2 causes the sliding shoe 4 to swing and move axially, causing the axial plunger 6 to move axially, and the axial plunger 6 moves axially. During movement, the oil suction and oil discharge are completed through the change of the volume in the plunger chamber 14 except the axial plunger 6 and the opening and closing of the two-position two-way solenoid valve 7.

以单个流道16的工作过程为例,如结合图1和图5所示,当轴向柱塞6向左伸出时,二位二通电磁阀7打开,柱塞腔14与通油孔15连通,此时单向阀8自动闭合,阻挡该流道支路受到其他流道支路压力变化的影响,储油容腔10中的液压油通过通油孔15入柱塞腔14,完成吸油动作。当轴向柱塞6向右方运动即向柱塞腔14内推入时,轴向柱塞6右方的容腔压力增大,此时若二位二通电磁阀7闭合,则柱塞腔14与通油孔15断开,且单向阀8受高压作用会自动打开,液压油通过出油口9进入外部负载,完成排油动作;若二位二通电磁阀7依旧打开,则柱塞腔14与通油孔15连通,且由于储油容腔10和通油孔15中的压力很低,而外部负载的油压较高,单向阀8会在自身的弹簧的作用下保持关闭,柱塞腔14中的液压油会通过通油孔15排回到储油容腔10中,完成空载动作。Taking the working process of a single flow channel 16 as an example, as shown in Figure 1 and Figure 5, when the axial plunger 6 extends to the left, the two-position two-way solenoid valve 7 opens, and the plunger chamber 14 and the oil passage hole 15 is connected, at this time the one-way valve 8 automatically closes, blocking this flow path branch from being affected by the pressure changes of other flow path branches. The hydraulic oil in the oil storage chamber 10 enters the plunger chamber 14 through the oil passage hole 15, and the completion Oil sucking action. When the axial plunger 6 moves to the right, that is, when it is pushed into the plunger chamber 14, the pressure in the chamber on the right side of the axial plunger 6 increases. At this time, if the two-position two-way solenoid valve 7 is closed, the plunger The cavity 14 is disconnected from the oil hole 15, and the one-way valve 8 will automatically open under the action of high pressure, and the hydraulic oil will enter the external load through the oil outlet 9 to complete the oil discharge action; if the two-position two-way solenoid valve 7 is still open, then The plunger chamber 14 is connected with the oil hole 15, and since the pressure in the oil storage chamber 10 and the oil hole 15 is very low, and the oil pressure of the external load is high, the one-way valve 8 will be closed under the action of its own spring. Keeping it closed, the hydraulic oil in the plunger chamber 14 will be discharged back into the oil storage chamber 10 through the oil passage hole 15, completing the no-load action.

本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。Specific examples are used in the present invention to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; at the same time, for those of ordinary skill in the art, based on this The idea of the invention will be subject to change in the specific implementation and scope of application. In summary, the contents of this description should not be construed as limitations of the present invention.

Claims (8)

1.一种数字配流与调速式低速轴向柱塞泵,其特征在于,包括:1. A digital flow distribution and speed regulating low-speed axial piston pump, which is characterized by including: 泵体,所述泵体内设置有储油容腔和通油孔,所述泵体上还设置有进油口和出油口,所述通油孔的一端和所述进油口分别与所述储油容腔相通;The pump body is provided with an oil storage cavity and an oil through hole. The pump body is also provided with an oil inlet and an oil outlet. One end of the oil through hole and the oil inlet are respectively connected with the oil inlet. The oil storage chambers are connected; 输入轴,所述输入轴与所述泵体转动配合,所述输入轴用于连接驱动装置,所述输入轴一端伸入所述储油容腔内;Input shaft, the input shaft rotates with the pump body, the input shaft is used to connect the driving device, and one end of the input shaft extends into the oil storage cavity; 位于所述储油容腔内的斜盘,所述斜盘一侧的中心与所述输入轴伸入所述储油容腔内的一端固连;A swash plate located in the oil storage cavity, the center of one side of the swash plate is fixedly connected to one end of the input shaft extending into the oil storage cavity; 滑靴,所述滑靴的第一侧与所述斜盘的另一侧接触;a sliding shoe with a first side in contact with the other side of the swash plate; 多个以所述输入轴的轴向为中心轴周向均匀分布的轴向柱塞,所述轴向柱塞的轴线与所述输入轴的轴线平行,所述泵体内对应每个所述轴向柱塞都设置有一个柱塞腔,所述轴向柱塞与对应的所述柱塞腔滑动配合,所述轴向柱塞的周向侧壁与所述柱塞腔的内壁之间密封,且每个所述轴向柱塞都一端与所述滑靴的第二侧转动配合;A plurality of axial plungers are evenly distributed in the circumferential direction with the axial direction of the input shaft as the central axis. The axis of the axial plunger is parallel to the axis of the input shaft. The pump body corresponds to each of the shafts. Each plunger is provided with a plunger cavity, the axial plunger is in sliding fit with the corresponding plunger cavity, and the circumferential side wall of the axial plunger is sealed with the inner wall of the plunger cavity. , and one end of each axial plunger is rotationally matched with the second side of the sliding shoe; 多个弹簧,所述弹簧、所述轴向柱塞及所述柱塞腔一一对应,所述弹簧一端与所述轴向柱塞远离所述滑靴的一端抵接、另一端与所述柱塞腔远离所述滑靴的一端抵接;A plurality of springs, the springs, the axial plunger and the plunger cavity correspond one to one, one end of the spring is in contact with the end of the axial plunger away from the sliding shoe, and the other end is in contact with the One end of the plunger cavity away from the sliding shoe abuts; 与所述柱塞腔一一对应的流道,所述流道一端与对应的所述柱塞腔连通、另一端通过单向阀与所述出油口连通,所述流道的中部通过二位二通电磁阀与所述通油孔的另一端连通;A flow channel corresponding to the plunger cavity. One end of the flow channel is connected to the corresponding plunger cavity, and the other end is connected to the oil outlet through a one-way valve. The middle part of the flow channel is connected through two The two-way solenoid valve is connected to the other end of the oil hole; 穿过所述通油孔且与所述输入轴同轴的通轴,所述通轴与所述泵体转动配合,所述通油孔一端与所述输入轴伸入所述储油容腔内的一端固连;A through shaft that passes through the oil hole and is coaxial with the input shaft. The through shaft rotates with the pump body. One end of the oil hole extends into the oil storage cavity with the input shaft. The inner end is fixed; 编码器,所述编码器与所述通轴伸出所述泵体的一端连接;An encoder, the encoder is connected to one end of the through shaft extending out of the pump body; 控制器,所述编码器和每个所述二位二通电磁阀都与所述控制器电连接,所述控制器用于根据所述编码器反馈的信号控制任意一个所述二位二通电磁阀的启闭。A controller, the encoder and each of the two-position two-way solenoid valves are electrically connected to the controller, and the controller is used to control any one of the two-position two-way solenoid valves according to the signal fed back by the encoder. Valve opening and closing. 2.根据权利要求1所述的数字配流与调速式低速轴向柱塞泵,其特征在于:所述斜盘通过第一轴承与所述泵体转动配合,所述通轴通过两个第二轴承与所述泵体转动配合;所述数字配流与调速式低速轴向柱塞泵正常工作时,所述输入轴伸入所述泵体的一端、所述轴向柱塞靠近所述滑靴的一端、所述斜盘、所述滑靴及所述第一轴承都浸泡在所述储油容腔内的油液中,两个所述第二轴承浸泡在所述通油孔中的油液中。2. The digital flow distribution and speed regulating low-speed axial piston pump according to claim 1, characterized in that: the swash plate rotates with the pump body through a first bearing, and the through shaft passes through two second bearings. The two bearings rotate with the pump body; when the digital flow distribution and speed-adjustable low-speed axial piston pump works normally, the input shaft extends into one end of the pump body, and the axial plunger is close to the One end of the sliding shoe, the swash plate, the sliding shoe and the first bearing are all immersed in the oil in the oil storage chamber, and the two second bearings are immersed in the oil holes. in the oil. 3.根据权利要求1所述的数字配流与调速式低速轴向柱塞泵,其特征在于:所述滑靴的第一侧设置有导流槽,且所述导流槽贯通所述滑靴的第一侧的外边缘和内边缘。3. The digital flow distribution and speed-regulating low-speed axial piston pump according to claim 1, characterized in that: the first side of the sliding shoe is provided with a flow guide groove, and the flow guide groove penetrates the slide shoe. The outer and inner edges of the first side of the boot. 4.根据权利要求1所述的数字配流与调速式低速轴向柱塞泵,其特征在于:所述泵体上还设置有与所述储油容腔连通的维修排油口。4. The low-speed axial piston pump with digital flow distribution and speed regulation according to claim 1, characterized in that: the pump body is further provided with a maintenance oil drain port connected to the oil storage chamber. 5.根据权利要求1所述的数字配流与调速式低速轴向柱塞泵,其特征在于:所述轴向柱塞靠近所述滑靴的一端设置有球头,所述滑靴的第二侧对应所述球头设置有球形凹面,所述球头与对应的所述球形凹面转动配合。5. The low-speed axial piston pump with digital flow distribution and speed regulation according to claim 1, characterized in that: the axial plunger is provided with a ball head at one end close to the sliding shoe, and the third end of the sliding shoe is provided with a ball head. Two sides are provided with spherical concave surfaces corresponding to the ball heads, and the ball heads are rotationally matched with the corresponding spherical concave surfaces. 6.根据权利要求5所述的数字配流与调速式低速轴向柱塞泵,其特征在于:所述滑靴上对应每个所述球形凹面都设置有导油孔,所述球形凹面通过所述导油孔与所述储油容腔相通。6. The digital flow distribution and speed regulating low-speed axial piston pump according to claim 5, characterized in that: the sliding shoe is provided with an oil guide hole corresponding to each of the spherical concave surfaces, and the spherical concave surfaces pass through The oil guide hole communicates with the oil storage cavity. 7.根据权利要求1所述的数字配流与调速式低速轴向柱塞泵,其特征在于:所述滑靴的材料为梯度结构硬质合金。7. The digital flow distribution and speed regulating low-speed axial piston pump according to claim 1, characterized in that: the material of the sliding shoe is gradient structure cemented carbide. 8.根据权利要求1所述的数字配流与调速式低速轴向柱塞泵,其特征在于:所述泵体上设置有观察窗,通过所述观察窗能够观察到所述储油容腔。8. The digital flow distribution and speed regulating low-speed axial piston pump according to claim 1, characterized in that: the pump body is provided with an observation window, and the oil storage chamber can be observed through the observation window. .
CN202311458503.9A 2023-11-03 2023-11-03 Digital flow distribution and speed regulation type low-speed axial plunger pump Pending CN117345574A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117889060A (en) * 2024-03-15 2024-04-16 凯泽未来(无锡)数字智能科技有限公司 Low-speed stepping and high-speed servo adjustable plunger pump

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117889060A (en) * 2024-03-15 2024-04-16 凯泽未来(无锡)数字智能科技有限公司 Low-speed stepping and high-speed servo adjustable plunger pump
CN117889060B (en) * 2024-03-15 2024-05-14 凯泽未来(无锡)数字智能科技有限公司 Low-speed stepping and high-speed servo adjustable plunger pump

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