CN117341217A - Polystyrene insulation material processing equipment - Google Patents
Polystyrene insulation material processing equipment Download PDFInfo
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- CN117341217A CN117341217A CN202311650962.7A CN202311650962A CN117341217A CN 117341217 A CN117341217 A CN 117341217A CN 202311650962 A CN202311650962 A CN 202311650962A CN 117341217 A CN117341217 A CN 117341217A
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- Prior art keywords
- core material
- pressing
- heat
- conveying roller
- fixedly arranged
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/526—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by printing or by transfer from the surfaces of elements carrying the adhesive, e.g. using brushes, pads, rollers, stencils or silk screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
- B29C65/787—In-line machines, i.e. feeding, joining and discharging are in one production line using conveyor belts or conveyor chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0322—Post-pressing without reshaping, i.e. keeping the joint under pressure after joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of heat insulation material processing, and discloses polystyrene heat insulation material processing equipment which comprises a conveying roller bed, wherein a conveying belt is arranged on the conveying roller bed and is used for conveying a heat insulation core material and a substrate, and adhesive glue solution is arranged between the heat insulation core material and the substrate. According to the invention, the laminating roller is arranged and is heated, when the heated laminating roller is used for laminating the heat-insulating core material and the base layer, the temperature of the adhesive glue solution can be increased, the internal bubbles can be expanded due to the increase of the temperature of the adhesive glue solution, then the bubbles can be discharged through rolling by the pressing roller, and as the bubbles are discharged, the effective adhesive area between the adhesive glue solution and the heat-insulating core material and between the adhesive glue solution and the base layer is increased, and the adhesive force between the adhesive glue solution and the heat-insulating core material and the base layer is improved. Through setting up even mechanism, even mechanism carries the unnecessary bonding glue solution in the buffer to other positions, prevents that bonding glue solution from piling up in the buffer, does benefit to the bubble in the bonding glue solution and expands the discharge through the buffer.
Description
Technical Field
The invention relates to the field of heat insulation material processing, in particular to polystyrene heat insulation material processing equipment.
Background
Polystyrene is a thermoplastic resin synthesized by free radical addition polymerization of styrene monomer, and is a colorless transparent plastic. The composite polystyrene heat insulating board is made up by using polystyrene as main raw material and adopting special process to compound polystyrene foam board, sandwich board, heat insulating core material, composite heat insulating layer and base layer of external cover layer together. The heat preservation core material is a flexible film material, has low heat conductivity coefficient and high compressive strength, can improve the heat preservation effect of the heat preservation board in the composite polystyrene heat preservation board, and can bear the load of a building structure to a certain extent.
In the prior art, the heat-insulating core material is compounded on the base layer, a layer of adhesive glue solution is uniformly coated on the upper surface of the base layer, then the heat-insulating core material is covered on the upper surface of the base layer, and then a rotating press roller is used for applying downward pressure, so that the press roller presses and shapes the heat-insulating core material and the base layer.
However, because the adhesive glue solution is in a liquid state, when the adhesive glue solution is coated on the base layer, air can enter the flowing adhesive glue solution to form tiny bubbles, if the positions of the bubbles are deeper, the bubbles cannot be completely removed through rolling of the press roller, and the bubbles in the adhesive glue solution can reduce the contact area between the glue solution and the substrate as well as between the adhesive glue solution and the heat-insulating core material, so that the adhesive force is reduced, the heat-insulating core material and the base layer are separated when the pressure or the temperature is changed, and the heat-insulating effect is influenced.
Disclosure of Invention
The invention provides polystyrene heat-insulating material processing equipment, which solves the technical problems that in the prior art, the polystyrene heat-insulating material processing equipment cannot remove all bubbles in adhesive glue solution through rolling of a press roller, and the bubbles in the glue solution can reduce the contact area of the glue solution, a substrate and a heat-insulating core material, so that the adhesion force is reduced, the heat-insulating core material and a base layer are separated when bearing pressure or temperature change, and the heat-insulating effect is affected.
The invention provides polystyrene thermal insulation material processing equipment, which comprises:
the conveying roller machine is provided with a conveying belt, the conveying belt is used for conveying the heat-insulating core material and the substrate, adhesive glue solution is arranged between the heat-insulating core material and the substrate, and the adhesive glue solution is coated on the upper surface of the substrate;
a pressing roller is arranged above the conveyor belt, a pressing area is arranged between the bottom of the pressing roller and the conveyor belt, and the heat-insulating core material and the substrate are conveyed to the pressing area by the conveyor belt, and the pressing roller applies pressure to the heat-insulating core material and the substrate so as to bond the heat-insulating core material and the substrate;
the heating component is arranged in the laminating roller and is used for increasing the temperature of the surface of the laminating roller, so that the laminating roller heats the adhesive glue solution at the position of the laminating area.
In a preferred embodiment, the device further comprises a spin coating mechanism, wherein the spin coating mechanism comprises a protective cover, the protective cover is fixedly arranged on the conveying roller machine, a third linear driver is fixedly arranged on the inner wall of the top side of the protective cover, and the output end of the third linear driver is connected with a spin coating piece; the heat preservation core material is attached to the laminating roller before entering the laminating area and forms an arc-shaped surface, a buffer area is arranged between the arc-shaped surface and the substrate, and the glue homogenizing piece is used for cleaning adhesive glue solution in the buffer area.
In a preferred embodiment, the glue homogenizing member is a glue homogenizing plate, the output end of the third linear driver is fixedly provided with a second rotation driver, and the glue homogenizing plate is fixedly arranged on the output shaft of the second rotation driver.
In a preferred embodiment, the glue homogenizing part is a glue storage cylinder, a scraping plate is rotationally arranged in the glue storage cylinder, one end of the scraping plate is attached to the inner wall of the glue storage cylinder, a liquid inlet hole is formed in the glue storage cylinder, the scraping plate is fixedly arranged at the output end of a third linear driver, the output end of the third linear driver is fixedly provided with a third rotary driver, and the output end of the third rotary driver is fixedly arranged with the glue storage cylinder.
In a preferred embodiment, still install the mount pad on the transport rolling machine, the mount pad includes the connecting seat, the laminating roller rotates and sets up on the connecting seat, demountable installation has the fixing base on the connecting seat, the fixed telescopic link that is provided with in top of connecting seat, the outside of telescopic link is provided with the elastic component, the one end that the telescopic link is close to the fixing base runs through the inside of fixing base, the top of telescopic link is provided with detachable connection knob, the position department of carrying rolling machine corresponding connecting seat is provided with the mounting groove, the both sides of connecting seat are provided with embedded spout, connecting seat sliding connection is in the mounting groove, the mounting hole has been seted up at the top of connecting seat and the position department of corresponding telescopic link and elastic component, the both sides of fixing base are provided with stop bolt.
In a preferred embodiment, the conveying roller is provided with a pressing mechanism, the pressing mechanism comprises a pressing frame and a fixed clamping plate, the pressing frame is located above the conveying roller, the pressing frame is provided with a first linear driver, the output end of the first linear driver is fixedly provided with the pressing plate, the fixed clamping plate is located between the pressing plate and the conveying roller, the conveying roller is fixedly provided with a second linear driver, and the output end of the second linear driver is fixedly arranged with the fixed clamping plate.
In a preferred embodiment, a sliding rod is fixedly arranged on the fixed clamping plate, and is arranged in a sliding manner with the conveying roller, wherein the sliding rod is used for guiding the movement of the fixed clamping plate.
In a preferred embodiment, a driving gear set is arranged on the conveying roller machine, the driving gear set comprises a first sprocket and a second sprocket, the first sprocket and the second sprocket are all rotationally arranged on the conveying roller machine, a first rotary driver is fixedly arranged on the conveying roller machine, the output end of the first rotary driver is fixedly arranged with the first sprocket, the first sprocket is in transmission connection with the second sprocket through a chain, first connecting shafts are fixedly arranged on the first sprocket and the second sprocket, transmission gears are fixedly arranged on the two first connecting shafts, driven gears are fixedly arranged on the pressing rollers, and the transmission gears are meshed with the driven gears.
In a preferred embodiment, the pressing roller is fixedly provided with a second connecting shaft, the driven gear is fixedly arranged on the second connecting shaft, and the second connecting shaft, the driven gear and the pressing roller are of an integrated structural design.
In a preferred embodiment, two fixed shafts are fixedly arranged on the conveying roller, guide rollers are rotatably arranged on the two fixed shafts, the heat-insulating core material is positioned between the two guide rollers, and the guide rollers are adhered to the heat-insulating core material and are arranged in a rolling manner with the heat-insulating core material.
The invention has the beneficial effects that:
1. according to the invention, the laminating roller is arranged and is heated, when the heated laminating roller is used for laminating the heat-insulating core material and the base layer, the temperature of the adhesive glue solution is increased, the internal bubbles are expanded due to the increase of the temperature of the adhesive glue solution, then the bubbles can be discharged through rolling by the pressing roller, and as the bubbles are discharged, the effective adhesive area between the adhesive glue solution and the heat-insulating core material and between the adhesive glue solution and the base layer is increased, and the adhesive force between the adhesive glue solution and the heat-insulating core material and the base layer is improved;
2. according to the invention, by arranging the glue homogenizing mechanism, the glue homogenizing mechanism conveys the redundant adhesive liquid in the buffer zone to other positions, so that the adhesive liquid is prevented from accumulating in the buffer zone, and bubbles in the adhesive liquid are conveniently expanded and discharged through the buffer zone;
3. according to the invention, the mounting seat is arranged, so that the height of the laminating roller can be adjusted according to the thicknesses of the base layer and the heat-insulating core layer, and the heat-insulating core layer can be laminated on different base layers.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic cross-sectional view of the protective cover of the present invention.
Fig. 3 is a schematic cross-sectional view of the protective cover of the present invention.
FIG. 4 is a schematic diagram of the structure of the portion A of the present invention.
Fig. 5 is a schematic cross-sectional view of the shield of the present invention in plan view.
Fig. 6 is a schematic view of a partial perspective structure of the present invention.
Fig. 7 is a schematic perspective view of a mounting base according to the present invention.
Fig. 8 is a schematic view of a split perspective structure of a mounting base of the present invention.
Fig. 9 is a schematic cross-sectional view of the inside of the mounting base of the present invention.
In the figure: 1. conveying a roller bed; 2. a pressing roller; 3. a mounting base; 301. a connecting seat; 3011. a chute is embedded; 3012. a mounting hole; 302. connecting a bearing; 303. a telescopic rod; 304. an elastic member; 305. a fixing seat; 3051. a limit bolt; 306. a connecting knob; 4. a pressing mechanism; 401. a pressing frame; 402. a fixed clamping plate; 4021. a second linear driver; 4022. a slide bar; 403. a first linear driver; 404. pressing the plate; 5. a drive gear set; 501. a first sprocket; 502. a second sprocket; 503. a transmission gear; 504. a driven gear; 6. a first rotary driver; 7. a control box; 8. a glue homogenizing mechanism; 801. a protective cover; 802. a third linear driver; 803. a second rotary drive; 804. a glue homogenizing plate; 805. a third rotary drive; 806. a glue storage cylinder; 807. a scraper.
Detailed Description
The subject matter described herein will now be discussed with reference to example embodiments. It is to be understood that these embodiments are merely discussed so that those skilled in the art may better understand and implement the subject matter described herein and that changes may be made in the function and arrangement of the elements discussed without departing from the scope of the disclosure herein. Various examples may omit, replace, or add various procedures or components as desired. In addition, features described with respect to some examples may be combined in other examples as well.
1-9, the polystyrene heat-insulating material processing equipment comprises a conveying roller machine 1, wherein a conveying belt is arranged on the conveying roller machine 1 and used for conveying a heat-insulating core material and a substrate, adhesive glue solution is arranged between the heat-insulating core material and the substrate, and the adhesive glue solution is coated on the upper surface of the substrate; a pressing roller 2 is arranged above the conveyor belt, a pressing area is arranged between the bottom of the pressing roller 2 and the conveyor belt, and the heat-insulating core material and the substrate are conveyed to the pressing area by the conveyor belt, and the pressing roller 2 applies pressure to the heat-insulating core material and the substrate so as to bond the heat-insulating core material and the substrate; the laminating roller 2 is internally provided with a heating component which is used for increasing the temperature of the surface of the laminating roller 2, so that the laminating roller 2 heats the adhesive glue solution at the position of the laminating area.
It should be noted that, the heating element sets up to electric heater strip, and electric heater strip fixed mounting can heat pressfitting roller 2 surface after the electric heater strip is circular telegram on the inner wall of pressfitting roller 2, and the quantity of pressfitting roller 2 sets up to two, keeps away from pressfitting roller 2 of mechanism 8 and is used for carrying out supplementary heating pressfitting between heat preservation core material and the basic unit.
Further, two fixed shafts are fixedly mounted on the conveying roller machine 1, guide rollers are rotatably arranged on the two fixed shafts, the heat-insulating core material is located between the two guide rollers, and the guide rollers are attached to the heat-insulating core material and are arranged in a rolling mode with the heat-insulating core material.
It should be noted that, the guiding roller is used for guiding the heat preservation core material, and can limit the heat preservation core layer simultaneously, so that the heat preservation core material is tightly attached to the pressing roller 2 before entering the pressing area.
The implementation scene is specifically as follows: firstly, a layer of adhesive glue solution is coated on the surface of a base layer, then the base layer is placed on a conveyor belt, a heat-insulating core material penetrates between two guide rollers, the heat-insulating core material passes through a pressing area, an electric heater is started, the electric heater is electrified to heat the surface of a pressing roller 2, the conveyor belt is driven to move, the conveyor belt drives the base layer to move, when the base layer passes through the pressing area, the pressing roller 2 is tightly attached to the heat-insulating core material and is pressed, the temperature of the surface of the pressing roller 2 can raise the temperature of the adhesive glue solution, the temperature of the adhesive glue solution can expand internal bubbles, the bubbles can move from the pressing area and are discharged after being expanded, no bubbles are contained in the adhesive glue solution passing through the pressing area, so that the pressing between the heat-insulating core material and the base layer is tighter, an arc surface is formed by attaching between the heat-insulating core material and the pressing roller 2, and the base layer has a certain height, namely, the transverse length of a buffer zone is reduced, and the expanded gas is easier to discharge.
Referring to fig. 1 and 2 of the drawings of the specification, when the heat-insulating core material and the base layer are pressed by the pressing area, the expanded air bubbles are moved and discharged, in order to prevent the adhesive glue solution in the air bubble discharge area from accumulating too much and blocking the discharge of the air bubbles, specifically, the processing equipment further comprises a glue homogenizing mechanism 8, the glue homogenizing mechanism 8 comprises a protective cover 801, the protective cover 801 is fixedly arranged on the conveying roller machine 1, a third linear driver 802 is fixedly arranged on the inner wall of the top side of the protective cover 801, and the output end of the third linear driver 802 is connected with a glue homogenizing piece; before entering the lamination area, the heat-insulating core material is attached to the lamination roller 2 to form an arc surface, a buffer area is arranged between the arc surface and the substrate, and the glue homogenizing piece is used for cleaning the adhesive glue solution in the buffer area.
Further, the glue homogenizing component is a glue homogenizing plate 804, the output end of the third linear driver 802 is fixedly provided with a second rotation driver 803, and the glue homogenizing plate 804 is fixedly arranged on the output shaft of the second rotation driver 803.
It should be noted that, the third linear driver 802 may be in a cylinder driving mode, and the second rotary driver 803 may be fixed at an output end of the cylinder, so that the output end of the cylinder drives the second rotary driver 803 to reciprocate horizontally, and the second rotary driver 803 may be in a motor driving mode, so that an output shaft of the motor is fixed on the glue homogenizing plate 804, and the glue homogenizing plate 804 is driven to rotate by the output shaft of the motor.
In this embodiment, the end of the glue homogenizing plate 804 is located in the buffer area, the second rotation driver 803 is started first, the output end of the second rotation driver 803 drives the glue homogenizing plate 804 to rotate clockwise by a certain angle, then the second rotation driver 803 is closed, at this time, the bottom end of the glue homogenizing plate 804 is leveled with the height of the normal glue solution, the excessive glue solution in the buffer area flows to the lower side of the glue homogenizing plate 804 along with the rotation of the glue homogenizing plate 804, then the third linear driver 802 is started, the movement of the output end of the third linear driver 802 drives the glue homogenizing plate 804 to be far away from the buffer area, and the movement of the glue homogenizing plate 804 drives the excessive glue solution in the buffer area to be pushed to other areas, so as to effectively prevent the excessive glue solution in the buffer area from accumulating and blocking the air bubble discharge.
Referring to fig. 3 and 4 of the drawings, this embodiment further provides another solution homogenizing member, which adopts a mode of loading adhesive solution into a container and transferring the adhesive solution again, so as to reduce the accumulated adhesive solution in a buffer area, specifically, the solution homogenizing member is a glue storage cylinder 806, a scraping plate 807 is rotationally arranged in the glue storage cylinder 806, one end of the scraping plate 807 is attached to the inner wall of the glue storage cylinder 806, a liquid inlet hole is formed in the glue storage cylinder 806, the scraping plate 807 is fixedly arranged at the output end of the third linear driver 802, the output end of the third linear driver 802 is fixedly provided with a third rotation driver 805, and the output end of the third rotation driver 805 is fixedly arranged with the glue storage cylinder 806.
It should be noted that, the third rotation driver 805 may adopt a motor driving mode, fix the glue storage cylinder 806 on an output shaft of the motor, and drive the glue storage cylinder 806 to rotate through the output shaft of the motor. The glue storage cylinder 806 is provided with a liquid inlet hole, and the adhesive glue solution enters the glue storage cylinder 806 through the liquid inlet hole.
In this embodiment, when the glue storage cylinder 806 is located in the buffer zone, the rotation of the output shaft of the third rotation driver 805 drives the glue storage cylinder 806 to rotate, the excessive glue solution in the buffer zone enters the glue storage cylinder 806 through the liquid inlet, then the third rotation driver 805 is started, the rotation of the output end of the third rotation driver 805 drives the glue storage cylinder 806 to rotate clockwise, along with the rotation of the glue storage cylinder 806, the adhesive glue solution in the glue storage cylinder 806 is stored by the glue storage cylinder 806, then the third linear driver 802 is started, the third linear driver 802 drives the glue storage cylinder 806 to move in a direction away from the buffer zone, when the glue storage cylinder 806 moves to a proper position, the third rotation driver 805 drives the glue storage cylinder 806 to rotate clockwise again, and when the liquid inlet rotates downwards slowly, the glue solution in the glue storage cylinder 806 is discharged, and meanwhile the scraper 807 scrapes the glue solution on the inner wall of the glue storage cylinder 806, so that the excessive adhesive glue solution in the buffer zone can be transferred, and the adhesive glue solution in the buffer zone is effectively prevented from accumulating and blocking the discharge.
In order to be able to perform efficient lamination on the base layer and the heat-insulating core material according to the thickness of different base layers and heat-insulating core material, specifically, refer to fig. 1, fig. 7, fig. 8 and fig. 9 of the specification, install mount pad 3 on carrying roller 1, mount pad 3 includes connecting seat 301, laminating roller 2 rotates to set up on connecting seat 301, detachably installs fixing base 305 on connecting seat 301, the top of connecting seat 301 is fixed and is provided with telescopic link 303, the outside of telescopic link 303 is provided with elastic component 304, one end that telescopic link 303 is close to fixing base 305 runs through fixing base 305's inside, the top of telescopic link 303 is provided with detachable connection knob 306, carry roller 1 is provided with the mounting groove in the position department of corresponding connecting seat 301, the both sides of connecting seat 301 are provided with embedded spout 3011, connecting seat 301 sliding connection is in the mounting groove, mounting hole 3012 has been seted up at the top of connecting seat 301 and the position department of corresponding telescopic link 303 and elastic component 304, both sides of fixing base 305 are provided with spacing bolt 3051.
It should be noted that the elastic member 304 may be provided as a spring, and the limit bolt 3051 is used to mount the fixing base 305 on the conveying roller 1.
It should be further noted that, the connecting seat 301 is provided with a circular hole, the inner wall of the circular hole is fixedly provided with a connecting bearing 302, and the inner ring of the connecting bearing 302 is fixedly arranged with the laminating roller 2, so that the rotation of the laminating roller 2 is more stable.
When the height of the pressing roller 2 needs to be adjusted, the connecting knob 306 is rotated, the connecting knob 306 is in threaded connection with the telescopic rod 303, the telescopic rod 303 is driven to move upwards by the connecting knob 306, the telescopic rod 303 drives the connecting seat 301 to move upwards, the elastic piece 304 is compressed after the connecting seat 301 moves, the pressing roller 2 is driven to move by the movement of the connecting seat 301, and when the pressing roller 2 moves to a proper height, the connecting knob 306 stops rotating, so that the positioning of the connecting seat 301 is completed.
Referring to fig. 1 of the specification, in order to keep the heat-insulating core material and the base layer in shape after being pressed, the heat-insulating core material and the base layer are further improved in pressing effect, specifically, a pressing mechanism 4 is arranged on the conveying roller machine 1, the pressing mechanism 4 comprises a pressing frame 401 and a fixing clamp plate 402, the pressing frame 401 is located above the conveying roller machine 1, a first linear driver 403 is arranged on the pressing frame 401, an output end of the first linear driver 403 is fixedly provided with a pressing plate 404, the fixing clamp plate 402 is located between the pressing plate 404 and the conveying roller machine 1, a second linear driver 4021 is fixedly arranged on the conveying roller machine 1, and an output end of the second linear driver 4021 is fixedly arranged with the fixing clamp plate 402. The fixed clamping plate 402 is fixedly provided with a sliding rod 4022, the sliding rod 4022 is arranged in a sliding manner with the conveying roller 1, and the sliding rod 4022 is used for guiding the movement of the fixed clamping plate 402.
It should be noted that, the first linear driver 403 adopts a cylinder driving manner, an output end of the cylinder is fixedly disposed at the top of the pressing plate 404, the second linear driver 4021 adopts a cylinder driving manner, and the fixing clamp plate 402 is fixedly disposed at an output end of the second linear driver 4021.
It should be further noted that, after the lamination of the heat-insulating core material and the base layer is completed, the conveyor belt continues to convey the base layer, then the second linear driver 4021 is started, the output end of the second linear driver 4021 drives the fixing clamp plate 402 to move towards the position close to the center of the conveyor belt, the fixing clamp plate 402 pushes the base layer to enable the base layer to be located at the center of the conveyor belt, after the base layer is located at a designated position, the conveyor belt stops moving, and the output end of the second linear driver 4021 moves reversely, the fixing clamp plate 402 is far away from the base layer, then the first linear driver 403 is started, and the first linear driver 403 drives the lamination plate 404 to move downwards, so that the lamination plate 404 extrudes the heat-insulating core material and the base layer and keeps for a period of time, thereby being beneficial to fully compounding the heat-insulating core material and the base layer.
Referring to fig. 1 and 6 of the specification, a plurality of driving switches are required for setting a plurality of drivers, in order to facilitate control of the drivers, and meanwhile, the driving components rotate, specifically, a driving gear set 5 is arranged on the conveying roller machine 1, the driving gear set 5 includes a first sprocket 501 and a second sprocket 502, the first sprocket 501 and the second sprocket 502 are all rotatably arranged on the conveying roller machine 1, a first rotating driver 6 is fixedly arranged on the conveying roller machine 1, an output end of the first rotating driver 6 is fixedly arranged with the first sprocket 501, the first sprocket 501 is in transmission connection with the second sprocket 502 through a chain, first connecting shafts are fixedly arranged on the first sprocket 501 and the second sprocket 502, a transmission gear 503 is fixedly arranged on the two first connecting shafts, a driven gear 504 is fixedly arranged on the pressing roller 2, and the transmission gear 503 is meshed with the driven gear 504. The pressing roller 2 is fixedly provided with a second connecting shaft, the driven gear 504 is fixedly arranged on the second connecting shaft, and the second connecting shaft, the driven gear 504 and the pressing roller 2 are of an integrated structural design.
It should be noted that, the conveying roller 1 is fixedly provided with a control box 7, the control box 7 is used for controlling the first rotary driver 6 to operate, and the first rotary driver 6 may adopt a motor driving mode, so that an output shaft of the motor and the first sprocket 501 are fixedly arranged.
When the heat insulation core material laminating machine is used, the first rotary driver 6 is started through the control box 7, the output end of the first rotary connector drives the first sprocket 501 to rotate, the first sprocket 501 drives the second sprocket 502 to rotate, the rotation of the first sprocket 501 drives the transmission gear 503 to rotate, the transmission gear 503 is meshed with the corresponding driven gear 504 to drive the laminating rollers 2 to rotate, and the two laminating rollers 2 synchronously rotate to cooperate to laminate the heat insulation core material and the base layer.
The embodiment has been described above with reference to the embodiment, but the embodiment is not limited to the above-described specific implementation, which is only illustrative and not restrictive, and many forms can be made by those of ordinary skill in the art, given the benefit of this disclosure, are within the scope of this embodiment.
Claims (10)
1. A polystyrene insulation processing apparatus, comprising:
the conveying roller machine (1), the conveying roller machine (1) is provided with a conveying belt, the conveying belt is used for conveying the heat-insulating core material and the substrate, an adhesive glue solution is arranged between the heat-insulating core material and the substrate, and the adhesive glue solution is coated on the upper surface of the substrate;
a pressing roller (2) is arranged above the conveyor belt, a pressing area is formed between the bottom of the pressing roller (2) and the conveyor belt, and the heat-insulating core material and the substrate are conveyed to the pressing area by the conveyor belt, and the pressing roller (2) applies pressure to the heat-insulating core material and the substrate so as to bond the heat-insulating core material and the substrate;
the laminating roller (2) is internally provided with a heating component which is used for increasing the temperature of the surface of the laminating roller (2), so that the laminating roller (2) heats the adhesive glue solution at the position of the laminating area.
2. The polystyrene thermal insulation material processing equipment according to claim 1, further comprising a spin coater (8), wherein the spin coater (8) comprises a protective cover (801), the protective cover (801) is fixedly arranged on the conveying roller machine (1), a third linear driver (802) is fixedly arranged on the inner wall of the top side of the protective cover (801), and the output end of the third linear driver (802) is connected with a spin coater;
the heat preservation core material is attached to the laminating roller (2) before entering the laminating area and forms an arc surface, a buffer area is arranged between the arc surface and the substrate, and the glue homogenizing piece is used for cleaning the adhesive glue solution in the buffer area.
3. The polystyrene thermal insulation material processing device according to claim 2, wherein the glue homogenizing piece is a glue homogenizing plate (804), the output end of the third linear driver (802) is fixedly provided with a second rotation driver (803), and the glue homogenizing plate (804) is fixedly arranged on an output shaft of the second rotation driver (803).
4. The polystyrene thermal insulation material processing device according to claim 2, wherein the glue homogenizing part is a glue storage cylinder (806), a scraping plate (807) is rotationally arranged in the glue storage cylinder (806), one end of the scraping plate (807) is attached to the inner wall of the glue storage cylinder (806), a liquid inlet is formed in the glue storage cylinder (806), the scraping plate (807) is fixedly arranged at the output end of a third linear driver (802), a third rotary driver (805) is fixedly arranged at the output end of the third linear driver (802), and the output end of the third rotary driver (805) is fixedly arranged with the glue storage cylinder (806).
5. The polystyrene insulation processing equipment according to claim 1, wherein the conveying roller (1) is further provided with a mounting seat (3), the mounting seat (3) comprises a connecting seat (301), the pressing roller (2) is rotatably arranged on the connecting seat (301), the connecting seat (301) is detachably provided with a fixing seat (305), the top of the connecting seat (301) is fixedly provided with a telescopic rod (303), the outer side of the telescopic rod (303) is provided with an elastic piece (304), one end of the telescopic rod (303) close to the fixing seat (305) penetrates through the inside of the fixing seat (305), the top end of the telescopic rod (303) is provided with a detachable connecting knob (306), the two sides of the connecting seat (301) are provided with embedded sliding grooves (3011) corresponding to the connecting seat (301), the top of the connecting seat (301) is fixedly provided with the telescopic rod (303) and the position of the elastic piece (305), and the two sides of the fixing seat (305) are provided with limit bolts (3012).
6. The polystyrene insulation processing device according to claim 1, wherein the conveying roller machine (1) is provided with a pressing mechanism (4), the pressing mechanism (4) comprises a pressing frame (401) and a fixing clamp plate (402), the pressing frame (401) is located above the conveying roller machine (1), a first linear driver (403) is arranged on the pressing frame (401), an output end of the first linear driver (403) is fixedly provided with the pressing plate (404), the fixing clamp plate (402) is located between the pressing plate (404) and the conveying roller machine (1), a second linear driver (4021) is fixedly arranged on the conveying roller machine (1), and an output end of the second linear driver (4021) is fixedly arranged with the fixing clamp plate (402).
7. The polystyrene thermal insulation processing device according to claim 6, wherein a sliding rod (4022) is fixedly arranged on the fixed clamping plate (402), the sliding rod (4022) is slidably arranged with the conveying roller (1), and the sliding rod (4022) is used for guiding movement of the fixed clamping plate (402).
8. The polystyrene insulation processing device according to claim 1, wherein the conveying roller machine (1) is provided with a driving gear set (5), the driving gear set (5) comprises a first sprocket (501) and a second sprocket (502), the first sprocket (501) and the second sprocket (502) are all rotatably arranged on the conveying roller machine (1), the conveying roller machine (1) is fixedly provided with a first rotary driver (6), the output end of the first rotary driver (6) is fixedly arranged with the first sprocket (501), the first sprocket (501) is in transmission connection with the second sprocket (502) through a chain, the first sprocket (501) and the second sprocket (502) are fixedly provided with first connecting shafts, the first connecting shafts are fixedly provided with transmission gears (503), the pressing rollers (2) are fixedly provided with driven gears (504), and the transmission gears (503) are meshed with the driven gears (504).
9. The polystyrene thermal insulation material processing device according to claim 8, wherein a second connecting shaft is fixedly arranged on the pressing roller (2), the driven gear (504) is fixedly arranged on the second connecting shaft, and the second connecting shaft, the driven gear (504) and the pressing roller (2) are in an integrated structural design.
10. The polystyrene thermal insulation material processing equipment according to claim 8, wherein two fixed shafts are fixedly arranged on the conveying roller (1), guide rollers are rotatably arranged on the two fixed shafts, the thermal insulation core material is positioned between the two guide rollers, and the guide rollers are bonded with the thermal insulation core material and are arranged in a rolling manner with the thermal insulation core material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202311650962.7A CN117341217B (en) | 2023-12-05 | 2023-12-05 | Polystyrene insulation material processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311650962.7A CN117341217B (en) | 2023-12-05 | 2023-12-05 | Polystyrene insulation material processing equipment |
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| CN117341217A true CN117341217A (en) | 2024-01-05 |
| CN117341217B CN117341217B (en) | 2024-09-03 |
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| CN202311650962.7A Active CN117341217B (en) | 2023-12-05 | 2023-12-05 | Polystyrene insulation material processing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118219351A (en) * | 2024-05-24 | 2024-06-21 | 淄博鲁嘉环保科技有限公司 | Cutting device is used in polystyrene heated board production and processing |
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| CN209289922U (en) * | 2018-11-14 | 2019-08-23 | 苏州远海材料科技有限公司 | Presser device is used in a kind of production of polyurethane sheet |
| CN210647023U (en) * | 2019-08-16 | 2020-06-02 | 安徽天润医用新材料有限公司 | Gummed paper production set composite |
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| CN109306247A (en) * | 2018-09-07 | 2019-02-05 | 苏州市东苏发五金粘胶制品有限公司 | A kind of no base material adhesive tape heating fitting removes glue bubble production technology |
| CN209289922U (en) * | 2018-11-14 | 2019-08-23 | 苏州远海材料科技有限公司 | Presser device is used in a kind of production of polyurethane sheet |
| CN110125182A (en) * | 2019-06-04 | 2019-08-16 | 宛群 | A kind of clad aluminum foil production technology |
| CN210647023U (en) * | 2019-08-16 | 2020-06-02 | 安徽天润医用新材料有限公司 | Gummed paper production set composite |
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| CN118219351A (en) * | 2024-05-24 | 2024-06-21 | 淄博鲁嘉环保科技有限公司 | Cutting device is used in polystyrene heated board production and processing |
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| Publication number | Publication date |
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| CN117341217B (en) | 2024-09-03 |
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