CN117327991A - A high-strength, tough, low-density steel with multi-level nanostructure strengthening effect and its preparation method - Google Patents
A high-strength, tough, low-density steel with multi-level nanostructure strengthening effect and its preparation method Download PDFInfo
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Abstract
本发明公开了一种具有多级纳米结构强化效应的高强韧低密度钢及其制备方法,属于金属材料技术领域。按原子百分比计包括下述组分:Mn 25~32%,Al 12~18%,C 3.0~7.0%,0≤Nb≤0.2%,0≤V≤0.8%,余量为Fe及不可避免的杂质。本发明在钢铁材料内部形成包含亚纳米级κ’相、数纳米级κ相、几十纳米级MC碳化物的多级共格结构,通过这种多级纳米结构强化可使合金具有极高强度,同时保持较好的韧性,且该钢铁材料的密度和成本较低,可以满足高比强度钢铁材料的需求。
The invention discloses a high-strength, tough, low-density steel with multi-level nanostructure strengthening effect and a preparation method thereof, and belongs to the technical field of metal materials. Including the following components in terms of atomic percentage: Mn 25~32%, Al 12~18%, C 3.0~7.0%, 0≤Nb≤0.2%, 0≤V≤0.8%, the balance is Fe and unavoidable Impurities. The invention forms a multi-level coherent structure inside the steel material including sub-nanometer κ' phase, several nanometer-level κ phase, and tens of nanometer-level MC carbides. Strengthening through this multi-level nanostructure can make the alloy have extremely high strength. , while maintaining good toughness, and the density and cost of this steel material are low, which can meet the needs of high specific strength steel materials.
Description
技术领域Technical field
本发明属于金属材料技术领域,具体涉及到一种具有多级纳米结构强化效应的高强韧低密度钢及其制备方法。The invention belongs to the technical field of metal materials, and specifically relates to a high-strength, tough, low-density steel with a multi-level nanostructure strengthening effect and a preparation method thereof.
背景技术Background technique
提升结构材料的比强度对于能源效率提升、减少环境污染、资源节约以及环境保护至关重要,特别是在汽车制造领域,轻量化已经成为一种不可避免的趋势。目前,实现设备轻量化的主要方法包括两种途径。第一种方法是采用密度较低的结构材料,如铝合金、镁合金和钛合金等,但由于强韧性能较差且成本较高,限制了其在结构材料领域的广泛应用。第二种方法是采用高强度结构材料,通过降低结构部件的尺寸来减轻整体重量,例如CP钢、DP钢、TRIP钢、TWIP钢、马氏体钢和Q&P钢等。然而,随着强度的提高,这些材料的塑性会显著降低,而且密度较高,不能满足高强韧低密度材料的需求。因此,采用低密度高强度的结构材料可以有效解决上述两种途径的局限性。Improving the specific strength of structural materials is crucial to improving energy efficiency, reducing environmental pollution, saving resources, and protecting the environment. Especially in the field of automobile manufacturing, lightweighting has become an inevitable trend. Currently, the main methods to achieve lightweight equipment include two approaches. The first method is to use lower-density structural materials, such as aluminum alloys, magnesium alloys, and titanium alloys. However, due to poor strength and toughness and high cost, their wide application in the field of structural materials is limited. The second method is to use high-strength structural materials to reduce the overall weight by reducing the size of structural components, such as CP steel, DP steel, TRIP steel, TWIP steel, martensitic steel and Q&P steel, etc. However, as the strength increases, the plasticity of these materials will be significantly reduced, and the density will be higher, which cannot meet the needs of high-strength and low-density materials. Therefore, the use of low-density and high-strength structural materials can effectively solve the limitations of the above two approaches.
FeMnAlC系低密度钢是一种新型的轻质高强材料,根据其微观组织,可以分为三类:奥氏体低密度钢、双相低密度钢和铁素体低密度钢。其中,奥氏体低密度钢具有卓越的综合机械性能,是一种十分有希望的下一代高强韧低密度钢铁材料。但是奥氏体低密度钢容易在晶界形成大尺寸κ相、DO3相、βMn相等,严重影响合金的力学性能,因此,目前现有的低密度钢很难具备极高的比强度。FeMnAlC series low-density steel is a new type of lightweight high-strength material. According to its microstructure, it can be divided into three categories: austenitic low-density steel, dual-phase low-density steel and ferritic low-density steel. Among them, austenitic low-density steel has excellent comprehensive mechanical properties and is a very promising next-generation high-strength, low-density steel material. However, austenitic low-density steel easily forms large-sized κ phase, DO3 phase, βMn phase, etc. at the grain boundaries, which seriously affects the mechanical properties of the alloy. Therefore, it is difficult for existing low-density steel to have extremely high specific strength.
现有技术中,公开号为CN115216703A的中国发明专利提出了一种具有高强度的低密度钢,其成分的质量百分比为:Mn 25~30%、Al 11~12%、C 1.0~1.2%,其余为Fe及不可避免的杂质。该发明虽然充分利用了加工硬化和κ-碳化物的弥散强化提高了低密度钢的强度(1900MPa),但是其塑性较低(~5%),难以满足高比强度高韧性结构材料的要求。In the existing technology, the Chinese invention patent with publication number CN115216703A proposes a low-density steel with high strength. The mass percentage of its components is: Mn 25~30%, Al 11~12%, C 1.0~1.2%, The rest is Fe and inevitable impurities. Although this invention makes full use of work hardening and dispersion strengthening of κ-carbide to improve the strength of low-density steel (1900MPa), its plasticity is low (~5%) and it is difficult to meet the requirements of high specific strength and high toughness structural materials.
公开号为CN114752864A的中国发明专利公布了一种超高强塑性低密度钢,其成分质量百分比为:Mn 30~34%、Al 11~11.9%、C 1.2~1.29%、Cr 4~7%、Cu 0.5~1.2%、Nb 0.01~0.3%、V 0.01~0.3%、Ti 0.01~0.3%、La 0.05~0.1%、B 0.0001~0.005%、N 0.05~0.1%、P≤0.012%,S≤0.003%余量的铁和不可避免的杂质,该低密度超高强度高塑性钢虽然具有良好的塑性,但是其比强度较低,屈服强度均低于1.0GPa,抗拉强度均低于1.1GPa。The Chinese invention patent with publication number CN114752864A discloses an ultra-high-strength plastic low-density steel with mass percentages of Mn 30 to 34%, Al 11 to 11.9%, C 1.2 to 1.29%, Cr 4 to 7%, Cu 0.5~1.2%, Nb 0.01~0.3%, V 0.01~0.3%, Ti 0.01~0.3%, La 0.05~0.1%, B 0.0001~0.005%, N 0.05~0.1%, P≤0.012%, S≤0.003% With the remaining iron and inevitable impurities, the low-density, ultra-high-strength and high-plasticity steel has good plasticity, but its specific strength is low, with the yield strength below 1.0GPa and the tensile strength below 1.1GPa.
Wang Z,Lu W,Zhao H等人在Science Advance发表的一篇论文Ultrastronglightweight compositionally complex steels via dual-nanoprecipitation[J].Science Advances,2020,6.中报道了一种低密度钢铁材料Fe-26Mn-16Al-5Ni-5C,该材料具有两种共格析出相,经过900℃热处理3分钟后,获得了卓越的力学性能,包括1.4GPa的抗拉强度和38%的断裂延伸率。然而,该合金存含有成本较高的镍元素,不利于降低合金成本。Wang Z, Lu W, Zhao H and others reported a low-density steel material Fe-26Mn- in a paper published in Science Advances: Ultrastronglightweight compositionally complex steels via dual-nanoprecipitation[J]. 16Al-5Ni-5C, this material has two coherent precipitates. After heat treatment at 900°C for 3 minutes, it obtained excellent mechanical properties, including a tensile strength of 1.4GPa and an elongation at break of 38%. However, this alloy contains nickel, which is a relatively expensive element, which is not conducive to reducing alloy costs.
发明内容Contents of the invention
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, the abstract and the title of the invention to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions cannot be used to limit the scope of the invention.
鉴于上述和/或现有技术中存在的问题,提出了本发明。In view of the above and/or problems existing in the prior art, the present invention is proposed.
本发明的其中一个目的是提供一种具有多级纳米结构强化效应的高强韧低密度钢,。One of the objects of the present invention is to provide a high-strength, low-density steel with a multi-level nanostructure strengthening effect.
为解决上述技术问题,本发明提供了如下技术方案:一种具有多级纳米结构强化效应的高强韧低密度钢,按原子百分比计包括下述组分:Mn 25~32%,Al 12~18%,C 3.0~7.0%,0≤Nb≤0.2%,0≤V≤0.8%,余量为Fe及不可避免的杂质;In order to solve the above technical problems, the present invention provides the following technical solution: a high-strength, low-density steel with multi-level nanostructure strengthening effect, including the following components in terms of atomic percentage: Mn 25~32%, Al 12~18 %, C 3.0~7.0%, 0≤Nb≤0.2%, 0≤V≤0.8%, the balance is Fe and inevitable impurities;
其中,按原子百分比计,Mn/Al≥1.0,(Mn+Al)/C≥30,(Nb+V)≤1.0%且V/Nb≥4。Among them, in terms of atomic percentage, Mn/Al≥1.0, (Mn+Al)/C≥30, (Nb+V)≤1.0% and V/Nb≥4.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的一种优选方案,其中:所述高强韧低密度钢内部形成包含亚纳米级κ’相、数纳米级κ相、几十纳米级MC碳化物的多级共格结构。As a preferred solution of the present invention for high-strength, toughness and low-density steel with multi-level nanostructure strengthening effect, the high-strength, toughness and low-density steel is formed internally including sub-nanometer κ' phase, several nanometer-level κ phase, tens of nanometers Multilevel coherent structure of MC carbide.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的一种优选方案,其中:所述合金具有如下特性:As a preferred solution of the present invention for high-strength, toughness and low-density steel with multi-level nanostructure strengthening effect, the alloy has the following characteristics:
(i)屈服强度800~2000MPa;(i) Yield strength 800~2000MPa;
(ii)抗拉强度1000~2248MPa;(ii) Tensile strength 1000~2248MPa;
(iii)断后延伸率3~70%;(iii) Elongation after fracture is 3 to 70%;
(iv)比强度为150~330MPa·cm3 g-1。(iv) The specific strength is 150 to 330MPa·cm 3 g -1 .
本发明的另一个目的是提供如上所述的具有多级纳米结构强化效应的高强韧低密度钢的制备方法,包括,Another object of the present invention is to provide a method for preparing high-strength, low-density steel with multi-level nanostructure strengthening effects as described above, including:
按原子配比配取各组分,在真空或惰性气体保护条件下熔炼,浇铸成铸坯,铸坯经热轧、均匀化、冷轧、退火处理后,得到具有多级纳米结构强化效应的高强韧低密度钢。Each component is prepared according to the atomic ratio, smelted under vacuum or inert gas protection conditions, and cast into a slab. After the slab is hot rolled, homogenized, cold rolled, and annealed, a multi-level nanostructure strengthening effect is obtained. High strength, low density steel.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的制备方法的一种优选方案,其中:合金各组分原料采用纯元素或中间合金,纯度≥99.0%。杜绝因原料纯度较低引入夹杂等,损害合金综合性能的弊端。As a preferred solution for the preparation method of the high-strength, tough, low-density steel with multi-level nanostructure strengthening effect of the present invention, the raw materials of each component of the alloy are pure elements or master alloys, and the purity is ≥99.0%. Eliminate the disadvantages of introducing inclusions due to low purity of raw materials and damaging the overall performance of the alloy.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的制备方法的一种优选方案,其中:所述熔炼,包括采用感应炉、电弧炉或悬浮炉熔炼,熔炼温度为1450~2200℃,保温时间大于0.1小时;所述熔炼,维持炉内真空度在1帕以下或维持炉内惰性气体压力在100兆帕以下。合金反复熔炼不小于1次,以保证合金成分熔炼均匀。As a preferred embodiment of the method for preparing high-strength, tough, low-density steel with multi-level nanostructure strengthening effects of the present invention, the smelting includes smelting using an induction furnace, an electric arc furnace or a suspension furnace, and the smelting temperature is 1450-2200°C. , the holding time is greater than 0.1 hours; for the above-mentioned smelting, the vacuum degree in the furnace is maintained below 1 Pa or the inert gas pressure in the furnace is maintained below 100 MPa. The alloy must be repeatedly smelted no less than once to ensure uniform smelting of the alloy components.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的制备方法的一种优选方案,其中:所述热轧,采用多道次热轧,热轧温度为800~1250℃,单道次轧下量≤25%,总轧下量为30~90%。As a preferred solution of the present invention for the preparation method of high-strength, toughness and low-density steel with multi-level nanostructure strengthening effect, the hot rolling adopts multi-pass hot rolling, the hot rolling temperature is 800-1250°C, and the single-pass The secondary rolling reduction is ≤25%, and the total rolling reduction is 30-90%.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的制备方法的一种优选方案,其中:所述均匀化,均匀化处理温度为1100~1250℃,均温时间大于30min;所述均匀化处理在真空或者保护气氛下进行,所述保护气氛选自氩气、氮气或氦气中的一种。As a preferred solution for the preparation method of high-strength, tough, low-density steel with multi-level nanostructure strengthening effect of the present invention, wherein: the homogenization, the homogenization treatment temperature is 1100-1250°C, and the homogenization time is greater than 30 minutes; The homogenization treatment is carried out under vacuum or a protective atmosphere, and the protective atmosphere is selected from one of argon, nitrogen or helium.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的制备方法的一种优选方案,其中:所述冷轧,采用多道次冷轧,道次轧下量≤25%,总轧下量为40~90%。As a preferred solution for the preparation method of high-strength, toughness and low-density steel with multi-level nanostructure strengthening effect of the present invention, wherein: the cold rolling adopts multi-pass cold rolling, the pass rolling reduction is ≤ 25%, and the total rolling The reduction amount is 40 to 90%.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的制备方法的一种优选方案,其中:所述退火为第一次退火和/或第二次退火中的一种;As a preferred embodiment of the preparation method of the high-strength, tough, low-density steel with multi-level nanostructure strengthening effect of the present invention, wherein: the annealing is one of the first annealing and/or the second annealing;
其中,所述第一次退火温度为900~1100℃,保温时间5~300min;所述第二次退火温度为550~650℃,保温时间不低于5min。Wherein, the first annealing temperature is 900-1100°C, and the holding time is 5-300 minutes; the second annealing temperature is 550-650°C, and the holding time is not less than 5 minutes.
作为本发明具有多级纳米结构强化效应的高强韧低密度钢的制备方法的一种优选方案,其中:所述退火在真空或者保护气氛下进行,保护气氛选自氩气、氮气或氦气中的一种。As a preferred embodiment of the method for preparing high-strength, low-density steel with multi-level nanostructure strengthening effects of the present invention, the annealing is performed in vacuum or in a protective atmosphere, and the protective atmosphere is selected from argon, nitrogen or helium. kind of.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明设计合理的Mn、Al、C的含量,并且严格控制Mn/Al、(Mn+Al)/C和V/Nb的比值,同时控制Nb和V的总量,可以在钢铁材料内部形成包含亚纳米级(κ’相)、数纳米级(κ相)、几十纳米级(MC碳化物)的多级共格结构,通过这种多级纳米结构强化可使合金具有极高强度,同时保持较好的韧性,且该钢铁材料的密度和成本较低,其比强度可达150~330MPa·cm3g-1,可以满足高比强度钢铁材料的需求。The present invention designs reasonable contents of Mn, Al, and C, and strictly controls the ratios of Mn/Al, (Mn+Al)/C and V/Nb, and simultaneously controls the total amounts of Nb and V, so that the content of Mn, Al, and C can be formed inside the steel material. The multi-level coherent structure of sub-nanometer level (κ' phase), several nanometer level (κ phase), and tens of nanometer level (MC carbide) can make the alloy have extremely high strength through strengthening of this multi-level nanostructure. It maintains good toughness, and the density and cost of this steel material are low. Its specific strength can reach 150~330MPa·cm 3 g -1 , which can meet the needs of high specific strength steel materials.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting any creative effort. in:
图1为本发明实施例1提供的高强韧低密度钢材料的扫描电子背散射形貌图;Figure 1 is a scanning electron backscattered morphology diagram of the high-strength, low-density steel material provided in Embodiment 1 of the present invention;
图2为本发明实施例1提供的高强韧低密度钢材料的选区电子衍射图;Figure 2 is a selected area electron diffraction pattern of the high-strength, low-density steel material provided in Embodiment 1 of the present invention;
图3为本发明实施例1提供的高强韧低密度钢材料的原子分辨率高角环形暗场图;Figure 3 is an atomic resolution high-angle annular dark field image of the high-strength, low-density steel material provided in Embodiment 1 of the present invention;
图4为本发明实施例1提供的高强韧低密度钢材料的(010)κ衍射斑点的透射暗场图;Figure 4 is a transmission dark field image of the (010) kappa diffraction spot of the high-strength, low-density steel material provided in Embodiment 1 of the present invention;
图5为本发明实施例1提供的高强韧低密度钢材料的拉伸性能图;Figure 5 is a tensile property diagram of the high-strength, low-density steel material provided in Embodiment 1 of the present invention;
图6为本发明实施例2提供的高强韧低密度钢材料的扫描电子背散射形貌图;Figure 6 is a scanning electron backscattering morphology of the high-strength, low-density steel material provided in Embodiment 2 of the present invention;
图7为本发明实施例2提供的高强韧低密度钢材料的高角环形暗场像和对应区域的能谱元素面分布图;Figure 7 is a high-angle annular dark field image of the high-strength, low-density steel material provided in Embodiment 2 of the present invention and the energy spectrum element surface distribution diagram of the corresponding area;
图8为本发明实施例2提供的高强韧低密度钢材料的原子分辨率高角环形暗场图;Figure 8 is an atomic resolution high-angle annular dark field image of the high-strength, low-density steel material provided in Embodiment 2 of the present invention;
图9为本发明实施例2提供的高强韧低密度钢材料的选区电子衍射图;Figure 9 is a selected area electron diffraction pattern of the high-strength, low-density steel material provided in Embodiment 2 of the present invention;
图10为本发明实施例2提供的高强韧低密度钢材料的(010)κ衍射斑点的透射暗场图;Figure 10 is a transmission dark field image of the (010) kappa diffraction spot of the high-strength, low-density steel material provided in Embodiment 2 of the present invention;
图11为本发明实施例2提供的高强韧低密度钢材料的拉伸性能图;Figure 11 is a tensile performance diagram of the high-strength, low-density steel material provided in Embodiment 2 of the present invention;
图12为本发明实施例3提供的高强韧低密度钢材料的扫描电子背散射形貌图;Figure 12 is a scanning electron backscattered morphology diagram of the high-strength, low-density steel material provided in Embodiment 3 of the present invention;
图13为本发明实施例3提供的高强韧低密度钢材料的选区电子衍射图;Figure 13 is a selected area electron diffraction pattern of the high-strength, low-density steel material provided in Embodiment 3 of the present invention;
图14为本发明实施例3提供的高强韧低密度钢材料的(010)κ衍射斑点的透射暗场图;Figure 14 is a transmission dark field image of the (010) kappa diffraction spot of the high-strength, low-density steel material provided in Embodiment 3 of the present invention;
图15为本发明实施例3提供的高强韧低密度钢材料的拉伸性能图;Figure 15 is a graph of tensile properties of the high-strength, low-density steel material provided in Embodiment 3 of the present invention;
图16为本发明实施例4提供的高强韧低密度钢材料的拉伸性能图;Figure 16 is a graph of the tensile properties of the high-strength, low-density steel material provided in Embodiment 4 of the present invention;
图17为本发明对比例1提供的高强韧低密度钢材料的拉伸性能图。Figure 17 is a graph of tensile properties of the high-strength, low-density steel material provided in Comparative Example 1 of the present invention.
图18为本发明对比例2提供的高强韧低密度钢材料的拉伸性能图。Figure 18 is a graph showing the tensile properties of the high-strength, low-density steel material provided in Comparative Example 2 of the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书实施例对本发明的具体实施方式做详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific implementation modes of the present invention will be described in detail below in conjunction with the examples in the description.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Those skilled in the art can do so without departing from the connotation of the present invention. Similar generalizations are made, and therefore the present invention is not limited to the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. "In one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
如无特别说明,实施例中所采用的原料均为商业购买。Unless otherwise stated, the raw materials used in the examples were commercially purchased.
实施例1Example 1
(1)按照化学式Fe50Mn30Al15C5(原子百分数)进行配料,原料使用纯元素对应的块体,纯度大于99.9%;(1) Make ingredients according to the chemical formula Fe 50 Mn 30 Al 15 C 5 (atomic percentage). The raw materials use blocks corresponding to pure elements, and the purity is greater than 99.9%;
(2)将配好的原料采用感应熔炼,先向炉内通入高纯氩气进行洗气,再抽低真空至5帕以下,然后抽高真空至5×10-3帕以下,最后通入5兆帕的高纯氩气作为保护气体,熔炼温度为1600℃,保温30min后浇筑得到铸锭;(2) Use induction smelting of the prepared raw materials. First, pass high-purity argon gas into the furnace for gas cleaning, then pump low vacuum to below 5 Pa, then pump high vacuum to below 5×10 -3 Pa, and finally pass Add 5 MPa of high-purity argon as a protective gas, the melting temperature is 1600°C, and the ingot is poured after holding for 30 minutes;
(3)将合金锭进行多道次热轧处理,热轧温度为900℃,单次轧下量为10%,总轧下量为50%;(3) The alloy ingot is subjected to multi-pass hot rolling, the hot rolling temperature is 900°C, the single rolling reduction is 10%, and the total rolling reduction is 50%;
(4)将热轧后的合金块体进行高温均匀化处理,在真空下进行(真空度为10-2Pa),温度为1200℃,均匀化处理时间为2小时,然后水淬;(4) The hot-rolled alloy block is subjected to high-temperature homogenization treatment under vacuum (vacuum degree is 10 -2 Pa), the temperature is 1200°C, the homogenization treatment time is 2 hours, and then water quenched;
(5)将高温均匀化后的合金块体进行多道次室温轧制,单道次轧下量为10%,总轧下量为70%;(5) The high-temperature homogenized alloy block is subjected to multi-pass room temperature rolling, with a single-pass rolling reduction of 10% and a total rolling reduction of 70%;
(6)将冷轧后的合金板材在真空下进行退火处理(真空度为10-2Pa),第一次退火温度为900℃,退火时间为30min,第二次退火温度为600℃,退火时间为40min,得到高强韧低密度钢。(6) Anneal the cold-rolled alloy sheet under vacuum (vacuum degree is 10 -2 Pa). The first annealing temperature is 900°C and the annealing time is 30 minutes. The second annealing temperature is 600°C. The time is 40 minutes, and high strength, toughness and low density steel are obtained.
对上述得到的高强韧低密度钢进行形貌观测,如图1~5所示。图1为高强韧低密度钢的电子背散射扫描图片,该高强韧低密度钢材料的晶粒尺寸均匀,无明显晶界析出相。图2为高强韧低密度钢的透射选区衍射照片,从图中可以发现该高强韧钢材料为单相奥氏体结构,且存在共格的κ-碳化物析出相。图3为高强韧低密度钢的原子分辨率高角环形暗场图,展现出了的共格κ-碳化物析出相。图4为高强韧低密度钢的透射暗场图,可以发现该合金存在大量的纳米级的共格κ-碳化物。The morphology of the high-strength, toughness and low-density steel obtained above was observed, as shown in Figures 1 to 5. Figure 1 is an electron backscattered scanning picture of high-strength, tough, and low-density steel. The grain size of this high-strength, tough, and low-density steel material is uniform and there is no obvious grain boundary precipitation phase. Figure 2 is a transmission selected area diffraction photo of high-strength and low-density steel. From the picture, it can be found that the high-strength and toughness steel material has a single-phase austenite structure and has a coherent κ-carbide precipitation phase. Figure 3 is an atomic resolution high-angle annular dark field image of high-strength, tough, low-density steel, showing the coherent κ-carbide precipitation phase. Figure 4 shows the transmission dark field image of high-strength, tough, low-density steel. It can be found that there are a large number of nanoscale coherent κ-carbide in this alloy.
对得到的高强韧低密度钢进行力学性能测试。实施例1得到的钢应力应变曲线如图5所示。由图5可见,该实施例所得具有多级纳米结构强化效应的高强韧低密度钢的屈服强度约为1063MPa,抗拉强度约为1241MPa,断后延伸率约为20%,密度为6.7g/cm3,比强度为185MPa·cm3 g-1。The mechanical properties of the obtained high-strength, toughness and low-density steel were tested. The steel stress strain curve obtained in Example 1 is shown in Figure 5. It can be seen from Figure 5 that the yield strength of the high-strength, tough, low-density steel with multi-level nanostructure strengthening effect obtained in this example is about 1063MPa, the tensile strength is about 1241MPa, the elongation after fracture is about 20%, and the density is 6.7g/cm 3 , the specific strength is 185MPa·cm 3 g -1 .
实施例2Example 2
(1)按照化学式Fe49Mn30Al15C5V0.8Nb0.2(原子百分数)进行配料,原料使用纯元素对应的块体,纯度大于99.9%;(1) Make ingredients according to the chemical formula Fe 49 Mn 30 Al 15 C 5 V 0.8 Nb 0.2 (atomic percentage). The raw materials use blocks corresponding to pure elements, and the purity is greater than 99.9%;
(2)将配好的原料采用感应熔炼,先向炉内通入高纯氩气进行洗气,再抽低真空至5帕以下,然后抽高真空至5×10-3帕以下,最后通入5兆帕的高纯氩气作为保护气体,熔炼温度为1700℃,保温15min,在真空条件下进行浇铸得到合金锭;(2) Use induction smelting of the prepared raw materials. First, pass high-purity argon gas into the furnace for gas cleaning, then pump low vacuum to below 5 Pa, then pump high vacuum to below 5×10 -3 Pa, and finally pass Add 5 MPa of high-purity argon as a protective gas, the melting temperature is 1700°C, hold for 15 minutes, and cast under vacuum conditions to obtain an alloy ingot;
(3)将熔炼的合金锭进行多道次热轧处理,热轧温度为1000℃,单次轧下量为15%,总轧下量为60%;(3) The smelted alloy ingot is subjected to multi-pass hot rolling. The hot rolling temperature is 1000°C, the single rolling reduction is 15%, and the total rolling reduction is 60%;
(4)将热轧后的合金块体在真空下进行高温均匀化处理(真空度为10-2Pa),温度为1200℃,均匀化处理时间为4小时,然后水淬;(4) The hot-rolled alloy block is subjected to high-temperature homogenization treatment under vacuum (vacuum degree is 10 -2 Pa), the temperature is 1200°C, the homogenization treatment time is 4 hours, and then water quenched;
(5)将高温均匀化后的合金块体进行多道次室温轧制,单道次轧下量为15%,总轧下量为60%;(5) The high-temperature homogenized alloy block is subjected to multi-pass room temperature rolling, with a single-pass rolling reduction of 15% and a total rolling reduction of 60%;
(6)将冷轧后的合金板材在真空下进行退火处理(真空度为10-2Pa),第一次退火温度为900℃,退火时间为5min,第二次退火温度为600℃,退火时间为20min,得到高强韧低密度钢。(6) Anneal the cold-rolled alloy sheet under vacuum (vacuum degree is 10 -2 Pa). The first annealing temperature is 900°C and the annealing time is 5 minutes. The second annealing temperature is 600°C. The time is 20 minutes, and high strength, toughness and low density steel are obtained.
对上述得到的高强韧低密度钢进行形貌观测,如图6~11所示。图6为高强韧低密度钢的电子背散射扫描图片,从图中可以发现,材料包含部分未再结晶区域,在完全再结晶区域晶粒细小。图7为高强韧低密度钢的透射高角环形暗场像,从图中可以明显发现尺寸小于20nm的MC-碳化物析出相。图8为高强韧低密度钢的原子分辨率高角环形暗场图,从图中可以明显看出MC-碳化物与奥氏体基体共格。图9为高强韧低密度钢的透射选区衍射照片,从图中可以发现该高强韧钢材料为单相奥氏体结构,且存在共格的κ-碳化物析出相。图10为高强韧低密度钢的透射暗场图。可以发现该合金同样存在大量的纳米级的共格κ-碳化物。The morphology of the high-strength, toughness and low-density steel obtained above was observed, as shown in Figures 6 to 11. Figure 6 is an electron backscattered scanning picture of high-strength, tough, low-density steel. From the picture, it can be found that the material contains some unrecrystallized areas, and the grains are fine in the completely recrystallized areas. Figure 7 is a transmission high-angle annular dark field image of high-strength, tough, low-density steel. From the image, MC-carbide precipitates with a size less than 20nm can be clearly found. Figure 8 shows the atomic resolution high-angle annular dark field image of high-strength, tough and low-density steel. From the image, it can be clearly seen that MC-carbide is coherent with the austenite matrix. Figure 9 is a transmission selected area diffraction photo of high-strength and low-density steel. From the picture, it can be found that the high-strength and toughness steel material has a single-phase austenite structure and has a coherent κ-carbide precipitation phase. Figure 10 shows the transmission dark field image of high strength, toughness and low density steel. It can be found that this alloy also contains a large number of nanoscale coherent κ-carbides.
对得到的高强韧低密度钢进行力学性能测试。实施例2得到的钢应力应变曲线如图11所示。由图11可见,该实施例所得具有多级纳米结构强化效应的高强韧低密度钢的屈服强度约为1423MPa,抗拉强度约为1580MPa,断后延伸率约为33%,密度为6.8g/cm3,比强度为232MPa·cm3 g-1。The mechanical properties of the obtained high-strength, toughness and low-density steel were tested. The steel stress strain curve obtained in Example 2 is shown in Figure 11. It can be seen from Figure 11 that the yield strength of the high-strength, tough, low-density steel with multi-level nanostructure strengthening effect obtained in this example is about 1423MPa, the tensile strength is about 1580MPa, the elongation after fracture is about 33%, and the density is 6.8g/cm 3 , the specific strength is 232MPa·cm 3 g -1 .
实施例3Example 3
(1)按照化学式Fe50Mn30Al15C5(原子百分数)进行配料,原料使用纯元素对应的块体,纯度大于99.9%;(1) Make ingredients according to the chemical formula Fe 50 Mn 30 Al 15 C 5 (atomic percentage). The raw materials use blocks corresponding to pure elements, and the purity is greater than 99.9%;
(2)将配好的原料采用感应熔炼,先向炉内通入高纯氩气进行洗气,再抽低真空至5帕以下,然后抽高真空至5×10-3帕以下,最后通入5兆帕的高纯氩气作为保护气体,熔炼温度为1600℃,保温10min后浇铸成合金锭;(2) Use induction smelting of the prepared raw materials. First, pass high-purity argon gas into the furnace for gas cleaning, then pump low vacuum to below 5 Pa, then pump high vacuum to below 5×10 -3 Pa, and finally pass Add 5 MPa of high-purity argon as a protective gas, the melting temperature is 1600°C, and the alloy ingot is cast after 10 minutes of heat preservation;
(3)将熔炼的合金锭进行多道次热轧处理,热轧温度为950℃,单次轧下量为10%,总轧下量为50%;(3) The smelted alloy ingot is subjected to multi-pass hot rolling. The hot rolling temperature is 950°C, the single rolling reduction is 10%, and the total rolling reduction is 50%;
(4)将热轧后的合金块体进行高温均匀化处理,在真空下进行(真空度为10-2Pa),温度为1200℃,均匀化处理时间为3小时,然后水淬;(4) The hot-rolled alloy block is subjected to high-temperature homogenization treatment under vacuum (vacuum degree is 10 -2 Pa), the temperature is 1200°C, the homogenization treatment time is 3 hours, and then water quenched;
(5)将冷轧后的合金板材进行退火处理,在真空下进行(真空度为10-2Pa),将高温均匀化后的合金块体进行多道次室温冷轧,单道次轧下量为20%,总轧下量为70%;(5) The cold-rolled alloy sheet is annealed under vacuum (vacuum degree is 10 -2 Pa). The high-temperature homogenized alloy block is subjected to multi-pass room temperature cold rolling and single-pass rolling. The amount is 20%, and the total rolling reduction is 70%;
(6)将冷轧后的合金板材在真空下进行退火处理(真空度为10-2Pa),第一次退火温度为900℃,退火时间为3min,第二次退火温度为600℃,退火时间为40min,得到高强韧低密度钢。(6) Anneal the cold-rolled alloy sheet under vacuum (vacuum degree is 10 -2 Pa). The first annealing temperature is 900°C and the annealing time is 3 minutes. The second annealing temperature is 600°C. The time is 40 minutes, and high strength, toughness and low density steel are obtained.
对上述得到的高强韧低密度钢进行形貌观测,如图12~15所示。图12为高强韧低密度钢的电子背散射扫描图片,从图中可以发现该材料晶粒尺寸均匀,无明显晶界析出相。图13为高强韧低密度钢的透射选区衍射照片,从图中可以发现该高强韧钢材料为单相奥氏体结构,且存在共格的κ-碳化物析出相。图14为高强韧低密度钢的透射暗场图。可以发现该合金同样存在大量的纳米级的共格κ-碳化物。The morphology of the high-strength, toughness and low-density steel obtained above was observed, as shown in Figures 12 to 15. Figure 12 is an electron backscattered scanning picture of high-strength, tough, low-density steel. From the picture, it can be found that the grain size of this material is uniform and there is no obvious grain boundary precipitation phase. Figure 13 is a transmission selected area diffraction photo of high-strength and low-density steel. From the picture, it can be found that the high-strength and toughness steel material has a single-phase austenite structure and has a coherent κ-carbide precipitation phase. Figure 14 shows the transmission dark field image of high-strength, tough, low-density steel. It can be found that this alloy also contains a large number of nanoscale coherent κ-carbides.
对得到的高强韧低密度钢进行力学性能测试。实施例2得到的钢应力应变曲线如图15所示。由图15可见,该实施例所得具有多级纳米结构强化效应的高强韧低密度钢的屈服强度约为1094MPa,抗拉强度约为1324MPa,断后延伸率约为53%,密度为6.7g/cm3,比强度为198MPa·cm3 g-1。The mechanical properties of the obtained high-strength, toughness and low-density steel were tested. The steel stress-strain curve obtained in Example 2 is shown in Figure 15. It can be seen from Figure 15 that the yield strength of the high-strength, tough, low-density steel with multi-level nanostructure strengthening effect obtained in this example is about 1094MPa, the tensile strength is about 1324MPa, the elongation after fracture is about 53%, and the density is 6.7g/cm 3 , the specific strength is 198MPa·cm 3 g -1 .
实施例4Example 4
(1)按照化学式Fe49Mn30Al15C5V0.8Nb0.2(原子百分数)进行配料,原料使用各纯元素对应的块体,纯度大于99.9%,碳采用石墨,纯度大于99.9%;(1) Make ingredients according to the chemical formula Fe 49 Mn 30 Al 15 C 5 V 0.8 Nb 0.2 (atomic percentage). The raw materials use blocks corresponding to each pure element, with a purity greater than 99.9%. The carbon uses graphite, with a purity greater than 99.9%;
(2)将配好的原料置于铜坩埚内采用电弧炉熔炼,先向坩埚内通入高纯氩气进行洗气,再抽低真空至5帕以下,然后抽高真空至5×10-3帕以下,最后通入5兆帕的高纯氩气作为保护气体,熔炼温度为1700℃,保温15min,反复熔炼5次得到熔炼的合金锭;(2) Place the prepared raw materials in a copper crucible and use an electric arc furnace for smelting. First, introduce high-purity argon gas into the crucible for gas cleaning, then pump low vacuum to below 5 Pa, and then pump high vacuum to 5×10 - Below 3 Pa, high-purity argon gas of 5 MPa is finally introduced as the protective gas, the melting temperature is 1700°C, the temperature is maintained for 15 minutes, and the melted alloy ingot is obtained by repeating the melting 5 times;
(3)将合金进行多道次热轧处理,热轧温度为900℃,单次轧下量为10%,总轧下量为50%;(3) The alloy is subjected to multi-pass hot rolling, the hot rolling temperature is 900°C, the single rolling reduction is 10%, and the total rolling reduction is 50%;
(4)将热轧后的合金块体进行高温均匀化处理,在真空下进行(真空度为10-2Pa),温度为1200℃,均匀化处理时间为2小时,然后水淬;(4) The hot-rolled alloy block is subjected to high-temperature homogenization treatment under vacuum (vacuum degree is 10 -2 Pa), the temperature is 1200°C, the homogenization treatment time is 2 hours, and then water quenched;
(5)将高温均匀化后的合金块体进行多道次室温轧制,单道次轧下量为15%,总轧下量为75%;(5) The high-temperature homogenized alloy block is subjected to multi-pass room temperature rolling, with a single-pass rolling reduction of 15% and a total rolling reduction of 75%;
(6)将冷轧后的合金板材进行退火处理,在真空下进行(真空度为10-2Pa),退火温度为600℃,退火时间为40min,得到具有析出强化效应的高强韧亚稳多组分合金材料。(6) Anneal the cold-rolled alloy sheet under vacuum (vacuum degree is 10 -2 Pa), the annealing temperature is 600°C, and the annealing time is 40 minutes to obtain a high-strength, tough, metastable polyethylene with precipitation strengthening effect. Component alloy materials.
对得到的高强韧亚稳多组分合金材料进行力学性能测试。实施例4得到的高强韧亚稳多组分合金材料的应力应变曲线如图16所示。由图16可见,该实施例所得具有多级纳米结构强化效应的高强韧低密度钢的屈服强度约为2165MPa,抗拉强度约为2248MPa,断后延伸率约为3.7%,密度为6.8g/cm3,比强度为330MPa·cm3 g-1。The mechanical properties of the obtained high-strength, tough, metastable multi-component alloy material were tested. The stress-strain curve of the high-strength and tough metastable multi-component alloy material obtained in Example 4 is shown in Figure 16. It can be seen from Figure 16 that the yield strength of the high-strength, tough, low-density steel with multi-level nanostructure strengthening effect obtained in this example is about 2165MPa, the tensile strength is about 2248MPa, the elongation after fracture is about 3.7%, and the density is 6.8g/cm 3 , the specific strength is 330MPa·cm 3 g -1 .
对比例1Comparative example 1
根据Materials letters记载[引用Materials letters:G.F.Zhang.,H.Y.Shi.,S.T.Wang.,Y.H.Tang.,X.Y.Zhang.,Q.Jing.,R.P.Liu.,Ultrahigh strength and highductility lightweight steel achieved by dual nanoprecipitate strengtheningand dynamic slip refinement.Materials Letters,2023.330:133366],Fe-25Mn-10Al-1.2C-0.4V(质量比)熔铸后,经热锻(1120℃-1145℃)和热轧(1050℃,85%)和冷轧(60%)后退火,退火包括1050℃下2h和600℃下2h,对制备出来的低密度钢进行力学性能测试,如图18所示,其屈服强度为1216MPa,抗拉强度为1356MPa,延伸率为28%。密度约为6.5g/cm3,比强度为208MPa·cm3 g-1。According to Materials letters [Quoting Materials letters: GFZhang.,HYShi.,STWang.,YHTang.,XYZhang.,Q.Jing.,RPLiu., Ultrahigh strength and highductility lightweight steel achieved by dual nanoprecipitate strengthening and dynamic slip refinement.Materials Letters, 2023.330:133366], after Fe-25Mn-10Al-1.2C-0.4V (mass ratio) casting, hot forging (1120℃-1145℃) and hot rolling (1050℃, 85%) and cold rolling (60%) After annealing, annealing includes 2h at 1050°C and 2h at 600°C. The mechanical properties of the prepared low-density steel are tested, as shown in Figure 18. The yield strength is 1216MPa, the tensile strength is 1356MPa, and the elongation is 28%. . The density is about 6.5g/cm 3 and the specific strength is 208MPa·cm 3 g -1 .
对比例2Comparative example 2
根据Science Advances记载的最高强度的低密度钢[引用Science Advances:Z.W.,L.W.,Z.H.,C.H.,Liebscher.,J.He.,D.Ponge.,D.Raabe.,and L.Z,Ultrastronglightweight compositionally complex steels via dual-nanoprecipitation.ScienceAdvances,2020.6:9543],Fe48Mn26Al16C5Ni5(原子比)经过均匀化(1200℃,1h)、热轧(1100℃)、冷轧(总轧下量60%)、退火(800℃,3min)后的的抗拉强度分别1700MPa,延伸率为13%,密度为6.5g/cm3,其比强度为260MPa·cm3 g-1,该合金材料的应力应变曲线如图17所示。The highest strength low-density steels recorded in Science Advances [Citation Science Advances: ZW, LW, ZH, CH, Liebscher., J.He., D.Ponge., D.Raabe., and LZ, Ultrastrong lightweight compositionally complex steels via dual-nanoprecipitation.ScienceAdvances, 2020.6:9543], Fe 48 Mn 26 Al 16 C 5 Ni 5 (atomic ratio) has been homogenized (1200℃, 1h), hot rolled (1100℃), and cold rolled (total rolling reduction 60 %), the tensile strength after annealing (800℃, 3min) is 1700MPa respectively, the elongation is 13%, the density is 6.5g/cm 3 , and its specific strength is 260MPa·cm 3 g -1 . The stress of the alloy material The strain curve is shown in Figure 17.
比较实施例1、2、3和4与对比例1可知,在本发明成分范围之外的低密度钢,在相同或者近似的加工工艺基础上,其性能远远低于本发明低密度钢铁材料。通过比较实施例1、2、3和4与对比例2可知,本发明合金的最优性能比目前合金的抗拉强度提高了548MPa,本发明合金的密度为6.7~6.8g/cm3,比强度最高可达330MPa·cm3 g-1。本发明不含贵重元素Cr、Ni等,其综合成本较低。本发明高强韧低密度钢性能提升是由于该合金中具有从亚纳米到纳米的多级纳米结构,这种多尺度的纳米结构极大提升了材料的强度和韧性。Comparing Examples 1, 2, 3 and 4 with Comparative Example 1, it can be seen that the performance of low-density steel outside the composition range of the present invention is far lower than that of the low-density steel material of the present invention based on the same or similar processing technology. . By comparing Examples 1, 2, 3 and 4 with Comparative Example 2, it can be seen that the optimal performance of the alloy of the present invention is 548MPa higher than the tensile strength of the current alloy. The density of the alloy of the present invention is 6.7-6.8g/cm 3 , which is higher than the tensile strength of the current alloy. The maximum strength can reach 330MPa·cm 3 g -1 . The invention does not contain precious elements Cr, Ni, etc., and its comprehensive cost is low. The improved performance of the high-strength, tough, low-density steel of the present invention is due to the multi-level nanostructure from sub-nanometer to nanometer in the alloy. This multi-scale nanostructure greatly improves the strength and toughness of the material.
另外,合金铸坯通过热轧,可有效地消除熔炼铸造时合金中产生的缺陷(如微孔、微裂纹等),提升合金的综合性能;随后进行均匀化处理,可进一步促进合金中各组元均匀分布,通过后续的冷轧和退火,可以形成多级纳米结构,本发明通过调整退火处理工艺参数,可控制合金的多尺度的纳米结构、晶粒尺寸等,从而调整力学性能,在确保合金良好塑性的前提下,提高合金的强度。In addition, hot rolling of the alloy cast billet can effectively eliminate defects (such as micropores, microcracks, etc.) produced in the alloy during melting and casting, and improve the overall performance of the alloy; subsequent homogenization treatment can further promote the improvement of each component in the alloy. The elements are uniformly distributed, and through subsequent cold rolling and annealing, multi-level nanostructures can be formed. By adjusting the annealing process parameters, the present invention can control the multi-scale nanostructure, grain size, etc. of the alloy, thereby adjusting the mechanical properties and ensuring On the premise of good plasticity of the alloy, the strength of the alloy is improved.
本发明设计合理的Mn、Al、C的含量,并且严格控制Mn/Al、(Mn+Al)/C和V/Nb的比值,同时控制Nb和V的总量,可以在钢铁材料内部形成包含亚纳米级(κ’相)、数纳米级(κ相)、几十纳米级(MC碳化物)的多级共格结构,通过这种多级纳米结构强化可以实现合金具有极高强度,同时保持较好的韧性,且该钢铁材料的密度和成本较低,可以满足高比强度钢铁材料的需求。The present invention designs reasonable contents of Mn, Al, and C, and strictly controls the ratios of Mn/Al, (Mn+Al)/C and V/Nb, and simultaneously controls the total amounts of Nb and V, so that the content of Mn, Al, and C can be formed inside the steel material. The multi-level coherent structure of sub-nanometer level (κ' phase), several nanometer level (κ phase), and tens of nanometer level (MC carbide) can achieve extremely high strength of the alloy through strengthening of this multi-level nanostructure. It maintains good toughness, and the density and cost of this steel material are low, which can meet the needs of high specific strength steel materials.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solution of the present invention can be carried out. Modifications or equivalent substitutions without departing from the spirit and scope of the technical solution of the present invention shall be included in the scope of the claims of the present invention.
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