CN117324479A - Ultralow-temperature two-point progressive forming and in-mold creep aging treatment device and treatment method - Google Patents
Ultralow-temperature two-point progressive forming and in-mold creep aging treatment device and treatment method Download PDFInfo
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- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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Abstract
Description
技术领域Technical field
本发明涉及一种用于高强度复杂曲面铝合金薄壁构件高效、高精度制造的超低温两点渐进成形及模内蠕变时效处理装置,属于多工艺混合加工技术领域。The invention relates to an ultra-low temperature two-point progressive forming and in-mold creep aging treatment device for efficient and high-precision manufacturing of high-strength and complex curved surface aluminum alloy thin-walled components, and belongs to the technical field of multi-process mixed processing.
背景技术Background technique
渐进式板材成形(ISF)是一种柔性板材成形工艺,具有较高的灵活性和可成形性。随着ISF基础研究的不断发展,出现了两点渐进成形(TPIF),作为ISF的变体,TPIF通过在板料的另一侧使用额外的全模或部分模来增强成形稳定性,进一步提高了成形性能和精度。目前ISF发展的主要限制主要有两方面:一方面是室温下铝合金等难变形材料塑性差,在加工复杂形状构件时,其超过了成形极限。传统的热辅助成形工艺,虽然提高了板材塑性,但高温下材料动态回复导致的强度损失仍然是一大挑战。高温成形后额外的时效强化等后处理工艺严重降低了生产效率。另一方面,渐进成形零件的几何精度较差,板材回弹是造成成形零件大部分区域几何误差的原因。Incremental sheet forming (ISF) is a flexible sheet forming process with high flexibility and formability. With the continuous development of ISF basic research, two-point progressive forming (TPIF) has emerged. As a variant of ISF, TPIF enhances the forming stability by using an additional full mold or partial mold on the other side of the sheet, further improving the Improved forming performance and accuracy. At present, there are two main limitations to the development of ISF: On the one hand, difficult-to-deform materials such as aluminum alloys have poor plasticity at room temperature, which exceeds the forming limit when processing complex-shaped components. Although the traditional heat-assisted forming process improves the plasticity of the sheet, the strength loss caused by the dynamic recovery of the material at high temperatures is still a big challenge. Additional post-processing processes such as aging strengthening after high-temperature forming seriously reduce production efficiency. On the other hand, the geometric accuracy of incrementally formed parts is poor, and plate springback is the cause of geometric errors in most areas of the formed parts.
近年来,为克服传统热成形工艺的缺陷,超低温成形工艺应运而生。铝合金作为面心立方结构材料在超低温下变形时表现出双增效应,即材料的强度和塑性同时增长。这为利用低温环境生产高强度、复杂结构的铝合金零部件提供了可行性。随着超低温技术的不断发展,已经有新型的超低温成形工艺不断被提出,例如超低温冲压、超低温轧制、超低温管材液压胀形等。目前已经提出的超低温渐进成形工艺仅针对单点渐进成形(SPIF)。针对复杂曲面薄壁构型,超低温单点渐进成形方式的成形精度难以满足高精度制件快速成形需求,成形过程中板材的翘曲、回弹是导致成形精度降低的重要原因。两点件渐进成形(TPIF)通过支撑模具有效抑制了板材的“枕窝效应”等回弹现象,大幅度提升了回弹精度。目前超低温与两点渐进成形工艺的结合面临挑战,研究表明将板材浸泡在液氮环境中的冷却方式将导致表面质量严重恶化,无法进一步提高板材的成形性能。In recent years, in order to overcome the shortcomings of traditional hot forming processes, ultra-low temperature forming processes have emerged. As a face-centered cubic structure material, aluminum alloy shows a double-increase effect when deformed at ultra-low temperatures, that is, the strength and plasticity of the material increase at the same time. This provides the feasibility of using low-temperature environments to produce aluminum alloy parts with high strength and complex structures. With the continuous development of ultra-low temperature technology, new ultra-low temperature forming processes have been continuously proposed, such as ultra-low temperature stamping, ultra-low temperature rolling, ultra-low temperature pipe hydraulic bulging, etc. The ultra-low temperature incremental forming process that has been proposed so far is only aimed at single point incremental forming (SPIF). For complex curved thin-walled configurations, the forming accuracy of the ultra-low temperature single-point progressive forming method is difficult to meet the rapid forming requirements of high-precision parts. The warpage and springback of the sheet during the forming process are important reasons for the reduction in forming accuracy. Two-point incremental forming (TPIF) effectively suppresses springback phenomena such as the "pillow effect" of the plate by supporting the mold, and greatly improves springback accuracy. At present, the combination of ultra-low temperature and two-point incremental forming process faces challenges. Research shows that the cooling method of immersing the plate in a liquid nitrogen environment will cause serious deterioration of the surface quality and cannot further improve the forming performance of the plate.
超低温成形工艺除了能够利用强/塑双增效应提高板材成形性能,还显著影响材料的时效硬化性。已有研究资料表明,超低温成形能够加速材料的时效动力,与室温制件相比,超低温制件获得了短时时效硬化效果,在后续时效处理工艺中,超低温制件的时效硬化速度显著提升。例如上海交通大学研究团队已经提出了铝合金板材预硬化低温成形工艺,利用深冷成形提高制件的后处理效率,实现高强度铝合金复杂薄壁构件高效生产。蠕变时效成形(CAF)是一种先进成形技术,具有成形零件交货周期短、成本低等优势。CAF利用高温下应力引起的蠕变变形,使板材在其弹性区内发生变形,从而避免引入过大的残余应力,该工艺能够有效抑制回弹提高成形精度。目前,由于成形设备的局限性,超低温成形过程与时效后处理存在不连续的问题,板材成形后需将制件转移至相应后处理设备继续下一工艺阶段,过长时间的转移、运输降低了生产效率并影响制件性能,因此如何在同一设备下连续实现超低温成形与时效强化处理也是目前亟待解决的重要问题。The ultra-low temperature forming process can not only improve the sheet forming performance by utilizing the strength/plastic dual enhancement effect, but also significantly affect the age hardening of the material. Existing research data shows that ultra-low temperature forming can accelerate the aging dynamics of materials. Compared with room temperature parts, ultra-low temperature parts achieve a short-term age hardening effect. In the subsequent aging treatment process, the age hardening speed of ultra-low temperature parts is significantly improved. For example, the Shanghai Jiao Tong University research team has proposed a pre-hardened low-temperature forming process for aluminum alloy plates, using cryogenic forming to improve the post-processing efficiency of parts and achieve efficient production of complex thin-walled components of high-strength aluminum alloys. Creep aging forming (CAF) is an advanced forming technology that has the advantages of short lead time and low cost for formed parts. CAF uses creep deformation caused by stress at high temperatures to deform the plate in its elastic zone, thereby avoiding the introduction of excessive residual stress. This process can effectively suppress springback and improve forming accuracy. At present, due to the limitations of the forming equipment, there is a discontinuity problem between the ultra-low temperature forming process and aging post-processing. After the sheet is formed, the parts need to be transferred to the corresponding post-processing equipment to continue the next process stage. Long-term transfer and transportation reduce the cost Production efficiency does not affect the performance of parts. Therefore, how to continuously realize ultra-low temperature forming and aging strengthening treatment under the same equipment is also an important issue that needs to be solved urgently.
发明内容Contents of the invention
为了实现高强铝合金板材超低温两点渐进成形及蠕变时效强化、矫形处理一体化工艺,本发明提供了一种超低温两点渐进成形及模内蠕变时效处理装置,主要具有以下功能:1、实现超低温环境下的板材两点渐进成形,利用深冷强/塑双增效应提高板材的成形性能;2、利用支撑模具加热超低温成形制件,实现制件的快速时效强化,短时间内提高制件强度以满足实际生产需求;3、可在模具内实现蠕变时效处理,利用高温蠕变效应对成形制件进一步矫形,提高制件成形精度。In order to realize the integrated process of ultra-low temperature two-point progressive forming, creep aging strengthening and orthopedic treatment of high-strength aluminum alloy plates, the present invention provides an ultra-low temperature two-point progressive forming and in-mold creep aging treatment device, which mainly has the following functions: 1. Realize two-point progressive forming of the plate in an ultra-low temperature environment, and use the deep cooling strength/plastic double enhancement effect to improve the forming performance of the plate; 2. Use the support mold to heat the ultra-low temperature formed parts to achieve rapid aging strengthening of the parts and improve the manufacturing process in a short time. The strength of the parts can meet actual production needs; 3. Creep aging treatment can be achieved in the mold, and the high-temperature creep effect can be used to further deform the formed parts and improve the forming accuracy of the parts.
为了实现上述功能,本发明采用下述技术方案:In order to realize the above functions, the present invention adopts the following technical solutions:
第一方面,本发明提出了一种可实现高强铝合金板材超低温两点渐进成形及蠕变时效强化、矫形处理的装置,其包括两点渐进成形模块、蠕变时效处理模块、冷却介质循环给料模块和控制系统;所述的两点渐进成形模块包括成形工具、上夹持模具、下夹持模具和支撑模具;所述蠕变时效处理模块包括驱动装置、加热元件、测温装置、力传感器;所述冷却介质循环给料模块包括液氮存储腔;所述的液氮存储腔顶部敞口,目标板材设置在其顶部,且上、下夹持模具用于夹紧目标板材边缘并沿竖直设置在存储腔内的导柱上下滑动,板材下方为支撑模具,支撑模具也设置在液氮存储腔内;在液氮存储腔上设置液氮溢流孔;且液氮存储腔与液氮容器、液氮泵相连;所述的测温装置实时监测目标板材温度,所述的加热元件和力传感器设置在支撑模具上,且支撑模具由驱动装置驱动,控制系统控制蠕变时效处理模块和冷却介质循环给料模块。In the first aspect, the present invention proposes a device that can realize ultra-low temperature two-point progressive forming, creep aging strengthening, and orthopedic treatment of high-strength aluminum alloy plates. It includes a two-point progressive forming module, a creep aging treatment module, and a cooling medium circulation supply. material module and control system; the two-point progressive forming module includes a forming tool, an upper clamping mold, a lower clamping mold and a support mold; the creep aging treatment module includes a driving device, a heating element, a temperature measurement device, a force Sensor; the cooling medium circulation feeding module includes a liquid nitrogen storage cavity; the top of the liquid nitrogen storage cavity is open, the target plate is set on the top, and the upper and lower clamping molds are used to clamp the edge of the target plate and along the The guide pillar installed vertically in the storage cavity slides up and down. Below the plate is a support mold, which is also installed in the liquid nitrogen storage cavity; a liquid nitrogen overflow hole is provided on the liquid nitrogen storage cavity; and the liquid nitrogen storage cavity is connected to the liquid nitrogen storage cavity. The nitrogen container and the liquid nitrogen pump are connected; the temperature measurement device monitors the target plate temperature in real time; the heating element and force sensor are set on the support mold, and the support mold is driven by the driving device; the control system controls the creep aging treatment module and cooling medium circulation feeding module.
作为进一步的技术方案,还包括三维测力传感器,所述的三维测力传感器设置在整个液氮存储腔的下方,实时监测目标板材在成形过程中X、Y、Z三个方向的成形力。As a further technical solution, a three-dimensional force measuring sensor is also included. The three-dimensional force measuring sensor is arranged below the entire liquid nitrogen storage chamber to monitor the forming forces in the X, Y, and Z directions of the target sheet in real time during the forming process.
作为进一步的技术方案,所述的驱动装置安装在支撑模具底部,驱动支撑模具向靠近目标板材方向或者远离目标板材的方向运动。As a further technical solution, the driving device is installed at the bottom of the support mold to drive the support mold to move in a direction closer to the target plate or away from the target plate.
作为进一步的技术方案,所述的多个加热元件分布在支撑模具内部用于加热目标板材。As a further technical solution, the plurality of heating elements are distributed inside the supporting mold for heating the target plate.
作为进一步的技术方案,测温装置主要由多路测温仪与热电偶组成,将热电偶测温端连接至目标板材边缘实时监测目标板材温度。As a further technical solution, the temperature measurement device mainly consists of a multi-channel thermometer and a thermocouple. The temperature measurement end of the thermocouple is connected to the edge of the target plate to monitor the temperature of the target plate in real time.
作为进一步的技术方案,所述力传感器设置在支撑模具内,受力面接触目标板材,用于监测支撑模具对目标板材的压力。As a further technical solution, the force sensor is arranged in the support mold, and the force-bearing surface contacts the target plate, and is used to monitor the pressure of the support mold on the target plate.
作为进一步的技术方案,所述液氮存储腔底部两侧设有液氮入口和液氮出口,液氮入口安装入口电磁开关阀,在液氮出口安装出口电磁开关阀。As a further technical solution, a liquid nitrogen inlet and a liquid nitrogen outlet are provided on both sides of the bottom of the liquid nitrogen storage chamber. An inlet electromagnetic switch valve is installed at the liquid nitrogen inlet, and an outlet electromagnetic switch valve is installed at the liquid nitrogen outlet.
作为进一步的技术方案,液氮自液氮容器内喷出,依次经过入口电磁开关阀、液压传感器、液氮存储腔、出口电磁开关阀、液氮泵返回液氮容器内,实现循环。As a further technical solution, liquid nitrogen is ejected from the liquid nitrogen container, and returns to the liquid nitrogen container through the inlet electromagnetic switch valve, hydraulic sensor, liquid nitrogen storage chamber, outlet electromagnetic switch valve, and liquid nitrogen pump in order to achieve circulation.
作为进一步的技术方案,液氮存储腔侧壁设有多个液氮溢流孔依次竖直排列并连接液氮运输管路。As a further technical solution, the side wall of the liquid nitrogen storage chamber is provided with multiple liquid nitrogen overflow holes arranged vertically in sequence and connected to the liquid nitrogen transportation pipeline.
第二方面,本发明基于上述超低温两点渐进成形及模内蠕变时效处理装置,还提出了一种利用上述超低温两点渐进成形及模内蠕变时效处理装置对目标板材进行加工的方法,如下:In the second aspect, the present invention is based on the above-mentioned ultra-low temperature two-point progressive forming and in-mold creep aging treatment device, and also proposes a method for processing the target plate using the above-mentioned ultra-low temperature two-point progressive forming and in-mold creep aging treatment device. as follows:
将目标板材置于支撑模具之上,通过上、下夹持模具固定;Place the target plate on the supporting mold and fix it through the upper and lower clamping mold;
将测温装置中的热电偶丝焊接/胶接至目标板材四周,通过多路测温仪实时监测板材温度变化,并将温度信号反馈至控制系统;Weld/glue the thermocouple wire in the temperature measuring device around the target plate, monitor the temperature changes of the plate in real time through a multi-channel thermometer, and feed the temperature signal back to the control system;
液氮流入液氮存储腔,装置进入冷却阶段,控制系统实时监测目标板材温度及运输管路压力;Liquid nitrogen flows into the liquid nitrogen storage chamber, the device enters the cooling stage, and the control system monitors the target plate temperature and transportation pipeline pressure in real time;
当液氮存储腔内压力过高时,液氮存储腔泄流;When the pressure in the liquid nitrogen storage chamber is too high, the liquid nitrogen storage chamber will leak;
当目标板材温度降低至设定温度并保持稳定后,装置进入成形阶段,成形工具按照预定轨迹对目标板材开始成形,板材在模具夹持下缓缓向下移动,溢出液氮经液氮溢流孔排出至液氮运输管路进入循环;When the temperature of the target plate drops to the set temperature and remains stable, the device enters the forming stage. The forming tool starts to form the target plate according to the predetermined trajectory. The plate slowly moves downward under the clamping of the mold, and the overflowing liquid nitrogen overflows through the liquid nitrogen. The hole is discharged to the liquid nitrogen transport pipeline and enters the circulation;
第一阶段成形阶段后,将液氮存储腔内液氮排空,加热元件启动,装置进入加热阶段,After the first stage of forming, the liquid nitrogen in the liquid nitrogen storage chamber is emptied, the heating element is started, and the device enters the heating stage.
当测温装置监测到目标板材温度稳定至设定温度时,成形工具接触上夹持模具保持静止,电机驱动丝杠使支撑模具向上对板材施加压力,力传感器实时反馈板材压力,控制系统通过控制电机保持板材所受压力恒定,装置进入蠕变时效强化处理阶段,持续设定时间,同时通过蠕变效应对成形制件进一步矫形;When the temperature measurement device detects that the temperature of the target plate has stabilized to the set temperature, the forming tool contacts the upper clamping mold and remains stationary. The motor drives the screw to cause the support mold to exert upward pressure on the plate. The force sensor feeds back the plate pressure in real time, and the control system controls the The motor keeps the pressure on the plate constant, and the device enters the creep aging strengthening treatment stage for the set time. At the same time, the formed parts are further deformed through the creep effect;
蠕变时效处理结束后,加热元件关闭,成形工具移动至非工作位置。After the creep aging treatment is completed, the heating element is switched off and the forming tool is moved to the non-working position.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明设计了一种能实现超低温两点渐进成形与时效热处理工艺一体化的加工装置,该装置通过液氮循环冷却降温,实现超低温下板材两点渐进成形,通过改装支撑模具实现对板材的加热功能,该结构设计使超低温成形制件无需转移,可在成形模具内直接进行时效强化,大幅度提高加工效率,同时利用超低温成形对制件产生的短时时效硬化效果,减少了使制件强度达到生产要求所需的时效强化时间。1. The present invention designs a processing device that can realize ultra-low temperature two-point progressive forming and aging heat treatment process integration. The device uses liquid nitrogen circulation cooling to achieve two-point progressive forming of the plate at ultra-low temperature, and realizes the processing of the plate by modifying the support mold. With the heating function, this structural design eliminates the need for transfer of ultra-low-temperature formed parts, and allows direct aging strengthening in the forming mold, greatly improving processing efficiency. At the same time, the short-term age hardening effect of ultra-low temperature forming on the parts is used to reduce the manufacturing cost. The aging strengthening time required for the parts strength to meet production requirements.
2.本发明所设计的超低温两点渐进成形与时效处理一体化装置能够对超低温成形制件实现模内蠕变时效成形,该装置通过设计驱动装置驱动支撑模具,使目标板材发生蠕变,利用蠕变效应在时效强化的同时对制件矫形,该装置将超低温成形与蠕变时效成形两种工艺相结合,提高了成形精度。2. The ultra-low temperature two-point progressive forming and aging treatment integrated device designed by the present invention can realize in-mold creep aging forming of ultra-low temperature formed parts. The device drives the supporting mold through a designed driving device to cause the target plate to creep, and utilizes The creep effect deforms the workpiece while strengthening through aging. This device combines two processes, ultra-low temperature forming and creep aging forming, to improve the forming accuracy.
3.本发明针对两点渐进成形工艺独有的加工特点,提出了一种能够实现在超低温下两点渐进成形的装置。通过设计专用的液氮存储腔结构使成形平面可在腔内升降,该装置能够在超低温环境下(-170℃)持续加工,该装置设计的溢流结构保证成形表面干燥可润滑,利用超低温下铝合金的强/塑双增效应,显著提升板材的成形性能。3. In view of the unique processing characteristics of the two-point progressive forming process, the present invention proposes a device that can realize two-point progressive forming at ultra-low temperature. By designing a dedicated liquid nitrogen storage chamber structure, the forming plane can be raised and lowered in the chamber. The device can continue processing in ultra-low temperature environments (-170°C). The overflow structure designed by the device ensures that the forming surface is dry and lubricated, making use of ultra-low temperature conditions. The dual strength/plastic effect of aluminum alloy significantly improves the formability of the plate.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The description and drawings that constitute a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
图1是本发明的整体装置设计图;Figure 1 is a design diagram of the overall device of the present invention;
图2是反馈与控制路线图;Figure 2 is the feedback and control roadmap;
图3是7050超低温两点渐进成形及模内蠕变时效工艺路线图;Figure 3 is the process roadmap of 7050 ultra-low temperature two-point progressive forming and in-mold creep aging;
图中:为显示各部位位置而夸大了互相间间距或尺寸,示意图仅作示意使用。1电动液氮泵、2出口电磁开关阀、3液氮溢流孔、4测温装置、5目标板材、6加热元件、7力传感器、8成形工具、9上夹持模具、10导柱、11滑动副、12控制系统、13下夹持模具、14支撑模具、15液压传感器、16进口电磁开关阀、17丝杠、18电机、19液氮管路、20自增压液氮罐、21液氮存储腔、22三维测力传感器。In the figure: The distance or size between each part is exaggerated to show the position of each part. The schematic diagram is for illustrative purposes only. 1 electric liquid nitrogen pump, 2 outlet electromagnetic switch valve, 3 liquid nitrogen overflow hole, 4 temperature measuring device, 5 target plate, 6 heating element, 7 force sensor, 8 forming tool, 9 upper clamping mold, 10 guide pillar, 11 sliding pair, 12 control system, 13 lower clamping mold, 14 support mold, 15 hydraulic sensor, 16 imported electromagnetic switch valve, 17 screw, 18 motor, 19 liquid nitrogen pipeline, 20 self-pressurized liquid nitrogen tank, 21 Liquid nitrogen storage chamber, 22 three-dimensional load cells.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings commonly understood by one of ordinary skill in the art to which this invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非本发明另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular forms are intended to include the plural forms as well, unless the invention clearly dictates otherwise. Furthermore, it will be understood that when the terms "comprises" and/or "includes" are used in this specification, they Indicate the existence of features, steps, operations, devices, components and/or combinations thereof;
正如背景技术所介绍的,现有技术中存在的不足,为了解决如上的技术问题,本发明提出了一种超低温两点渐进成形及模内蠕变时效处理装置。该装置将超低温两点渐进成形与蠕变时效成形相结合,利用超低温强/塑双增效应提高铝合金板材的成形性能,同时加入蠕变时效处理工艺,实现成形制件短时时效强化并提高成形精度。通过单面接触的冷却方式,该装置为超低温两点渐进成形过程提供干燥的润滑环境,通过电机驱动丝杠使支撑模具移动获得恒定载荷条件,支撑模具上的加热单元通过接触加热可使板材维持恒定时效热处理温度,最终实现对超低温制件的短时蠕变时效成形。As introduced in the background art, there are deficiencies in the prior art. In order to solve the above technical problems, the present invention proposes an ultra-low temperature two-point progressive forming and in-mold creep aging treatment device. This device combines ultra-low temperature two-point progressive forming with creep aging forming, uses ultra-low temperature strength/plastic double enhancement effect to improve the forming performance of aluminum alloy plates, and adds creep aging treatment process to achieve short-term aging strengthening and improve the performance of formed parts. Forming accuracy. Through single-side contact cooling, the device provides a dry lubrication environment for the ultra-low temperature two-point progressive forming process. The motor drives the screw to move the support mold to obtain constant load conditions. The heating unit on the support mold can maintain the plate through contact heating. Constant aging heat treatment temperature finally achieves short-term creep aging forming of ultra-low temperature parts.
下面结合图1、图2对本发明进行详细说明,具体的结构如下:本发明提供了一种超低温两点渐进成形及模内蠕变时效处理装置,主要包括两点渐进成形模块、蠕变时效处理模块、冷却介质循环给料模块和控制系统;The invention will be described in detail below with reference to Figures 1 and 2. The specific structure is as follows: The invention provides an ultra-low temperature two-point progressive forming and in-mold creep aging treatment device, which mainly includes a two-point progressive forming module, a creep aging treatment device Module, cooling medium circulation feeding module and control system;
两点渐进成形模块包括成形工具8、上夹持模具9、下夹持模具13、导柱10、目标板材5、滑动副11、支撑模具14、三维测力传感器22,其中上夹持模具9截面为L型,突出部分作为防护壁将成形区域包围,防止液氮溢出至成形区域进而恶化润滑环境,液氮存储腔21内壁设置有滑动导轨与夹持模具外侧形成滑动副11,目标板材5在上夹持模具9与下夹持模具13的夹持下沿四根导柱10可上下移动,支撑模具14在装置中央置于板材正下方,三维测力传感器22在整个液氮存储腔21的下方,实时监测目标板材5在成形过程中X、Y、Z三个方向的成形力。The two-point progressive forming module includes the forming tool 8, the upper clamping mold 9, the lower clamping mold 13, the guide pillar 10, the target plate 5, the sliding pair 11, the support mold 14, and the three-dimensional load cell 22, of which the upper clamping mold 9 The cross-section is L-shaped, and the protruding part serves as a protective wall to surround the forming area to prevent liquid nitrogen from overflowing into the forming area and thereby deteriorating the lubrication environment. A sliding guide rail is provided on the inner wall of the liquid nitrogen storage cavity 21 and forms a sliding pair 11 with the outside of the clamping mold. The target plate 5 The four guide pillars 10 can move up and down under the clamping of the upper clamping mold 9 and the lower clamping mold 13. The support mold 14 is placed directly under the plate in the center of the device. The three-dimensional load sensor 22 is installed in the entire liquid nitrogen storage cavity 21. Below, the forming forces in the X, Y, and Z directions of the target plate 5 during the forming process are monitored in real time.
蠕变时效处理模块包括电机18、丝杠17、加热元件6、测温装置4、力传感器7,其中电机18与丝杠17联接,驱动丝杠17转动,丝杠17另一端连接支撑模具14,电机18可通过丝杠17控制支撑模具14上下移动,多个加热元件6分布在支撑模具14内部用于加热,测温装置4主要由多路测温仪与热电偶组成,将热电偶测温端连接至目标板材5边缘实时监测目标板材温度,力传感器7设置在支撑模具14内,受力面接触目标板材5,用于监测支撑模具14对目标板材5的压力。The creep aging treatment module includes a motor 18, a screw 17, a heating element 6, a temperature measurement device 4, and a force sensor 7. The motor 18 is connected to the screw 17 to drive the screw 17 to rotate, and the other end of the screw 17 is connected to the support mold 14 , the motor 18 can control the support mold 14 to move up and down through the screw 17. Multiple heating elements 6 are distributed inside the support mold 14 for heating. The temperature measurement device 4 is mainly composed of a multi-channel thermometer and a thermocouple. The thermocouple measures The warm end is connected to the edge of the target plate 5 to monitor the temperature of the target plate in real time. The force sensor 7 is arranged in the support mold 14 and the force-bearing surface contacts the target plate 5 for monitoring the pressure of the support mold 14 on the target plate 5 .
冷却介质循环给料模块包括液氮存储腔21、液氮运输管路19、自增压液氮容器20、液压传感器15、出口电磁开关阀2、入口电磁开关阀16、电动液氮泵1,其中液氮存储腔21顶部敞口,目标板材直接设置在液氮存储腔21顶部,与液氮接触,液氮存储腔21底部两侧设有液氮入口和液氮出口连接液氮运输管路19,液氮入口设置入口电磁开关阀16,液氮出口设置出口电磁开关阀2,液氮存储腔21内设有四根导柱10,底部中央设有螺纹孔连接丝杠17,液氮存储腔21侧壁设有多个液氮溢流孔3依次竖直排列并连接液氮运输管路19,液氮自自增压液氮容器20内喷出,依次经过入口电磁开关阀16、液压传感器15、液氮存储腔21、出口电磁开关阀2、电动液氮泵1返回容器内,实现循环。The cooling medium circulation feeding module includes a liquid nitrogen storage chamber 21, a liquid nitrogen transportation pipeline 19, a self-pressurizing liquid nitrogen container 20, a hydraulic sensor 15, an outlet electromagnetic switch valve 2, an inlet electromagnetic switch valve 16, and an electric liquid nitrogen pump 1. The top of the liquid nitrogen storage chamber 21 is open. The target plate is directly placed on the top of the liquid nitrogen storage chamber 21 and is in contact with the liquid nitrogen. There are liquid nitrogen inlets and liquid nitrogen outlets on both sides of the bottom of the liquid nitrogen storage chamber 21 connected to the liquid nitrogen transportation pipeline. 19. The liquid nitrogen inlet is provided with an inlet electromagnetic switch valve 16, and the liquid nitrogen outlet is provided with an outlet electromagnetic switch valve 2. The liquid nitrogen storage chamber 21 is provided with four guide posts 10, and a threaded hole is provided in the center of the bottom to connect the screw 17. The liquid nitrogen storage The side wall of the cavity 21 is provided with a plurality of liquid nitrogen overflow holes 3 arranged vertically in sequence and connected to the liquid nitrogen transport pipeline 19. The liquid nitrogen is ejected from the self-pressurized liquid nitrogen container 20 and passes through the inlet electromagnetic switch valve 16, hydraulic The sensor 15, liquid nitrogen storage chamber 21, outlet electromagnetic switch valve 2, and electric liquid nitrogen pump 1 return to the container to achieve circulation.
控制系统12连接入口电磁开关阀16、电动液氮泵1、出口电磁开关阀2、液压传感器15、电机18、加热元件6、测温装置4、力传感器7,其中测温装置4、液压传感器15、力传感器7分别将板材的温度信号、腔内及管路内压力信号、板材受支撑模具14的压力信号反馈至控制系统12,控制系统12根据反馈信息控制连接入口电磁开关阀16、电动液氮泵1、出口电磁开关阀2、加热元件6、电机18实践对目标板材的降温、加热、控温、蠕变成形等操作。The control system 12 is connected to the inlet electromagnetic switch valve 16, the electric liquid nitrogen pump 1, the outlet electromagnetic switch valve 2, the hydraulic sensor 15, the motor 18, the heating element 6, the temperature measuring device 4, and the force sensor 7. Among them, the temperature measuring device 4 and the hydraulic sensor 15. The force sensor 7 feeds back the temperature signal of the plate, the pressure signal in the cavity and pipeline, and the pressure signal of the mold 14 supported by the plate to the control system 12. The control system 12 controls the connection inlet electromagnetic switch valve 16 and the electric valve according to the feedback information. Liquid nitrogen pump 1, outlet electromagnetic switch valve 2, heating element 6, and motor 18 practice operations such as cooling, heating, temperature control, and creep deformation of the target plate.
本实施例中,板材底部与夹持模具外侧被液氮存储腔包围,上、下夹持模具与液氮存储腔通过导轨连接形成滑动副,在目标板材下方形成闭合空间存储液氮进而冷却目标板材。自增压液氮容器可为装置持续提供液氮,通过液氮运输管路向液氮腔内输送液氮,液氮存储腔底部两端分别设置液氮入口和液氮出口,液氮由自增压液氮容器喷出,经电磁阀进入腔内,充满后经液氮出口排出并流回自增压液氮容器,实现液氮循环给料。In this embodiment, the bottom of the plate and the outside of the clamping mold are surrounded by a liquid nitrogen storage cavity. The upper and lower clamping molds and the liquid nitrogen storage cavity are connected through guide rails to form a sliding pair. A closed space is formed under the target plate to store liquid nitrogen and thereby cool the target. Plate. The self-pressurizing liquid nitrogen container can continuously provide liquid nitrogen to the device, and transport liquid nitrogen into the liquid nitrogen chamber through the liquid nitrogen transportation pipeline. A liquid nitrogen inlet and a liquid nitrogen outlet are provided at both ends of the bottom of the liquid nitrogen storage chamber. The liquid nitrogen is self-increasing. The pressurized liquid nitrogen container is sprayed out and enters the cavity through the solenoid valve. After it is full, it is discharged through the liquid nitrogen outlet and flows back to the self-pressurized liquid nitrogen container to realize liquid nitrogen circulation feeding.
进一步的,测温装置通过低温热电偶实时监测目标板材温度,当温度降至超低温(-170℃左右)后,成形工具基于底部支撑模具形状运行轨迹,同时目标板材沿导柱向下移动,实现超低温下的两点渐进成形。Furthermore, the temperature measurement device monitors the temperature of the target plate in real time through a low-temperature thermocouple. When the temperature drops to ultra-low temperature (about -170°C), the forming tool runs based on the shape of the bottom support mold, and at the same time the target plate moves downward along the guide pillar to achieve Two-point progressive forming at ultra-low temperature.
进一步的,上夹持模具设计有防护壁将加工区域包围,防止溢出液氮流入成形区域,进而影响成形制件的表面质量。Furthermore, the upper clamping mold is designed with a protective wall to surround the processing area to prevent overflowing liquid nitrogen from flowing into the forming area, thereby affecting the surface quality of the formed parts.
在液氮存储腔侧壁设有液氮溢流孔竖直排列并与液氮运输管路连接,随着成形板材向下移动,液氮溢流孔将溢出的液氮排出至循环管路中。There are liquid nitrogen overflow holes arranged vertically on the side wall of the liquid nitrogen storage chamber and connected to the liquid nitrogen transportation pipeline. As the formed plate moves downward, the liquid nitrogen overflow hole discharges the overflowing liquid nitrogen into the circulation pipeline. .
在液氮入出口附近的管路处设置电磁开关阀和压力传感器。在装置冷却阶段,入口处电磁阀开启,出口处电磁阀关闭,使液氮迅速充满装置降温。液压传感器检测循环管路与液氮存储腔内的压力,当液氮充满装置后,腔内压力升高,则关闭入口处电磁阀并进入成形阶段。An electromagnetic switch valve and a pressure sensor are installed in the pipeline near the liquid nitrogen inlet and outlet. During the cooling stage of the device, the solenoid valve at the inlet is opened and the solenoid valve at the outlet is closed, allowing liquid nitrogen to quickly fill the device and cool it down. The hydraulic sensor detects the pressure in the circulation pipeline and the liquid nitrogen storage chamber. When the liquid nitrogen fills the device and the pressure in the chamber increases, the solenoid valve at the inlet is closed and the forming stage is entered.
在液氮出口处管路中设置有电动液氮泵,能够增大排出流量,使装置内液氮迅速排空。成形期间,三维测力传感器实时显示并记录成形变化过程。An electric liquid nitrogen pump is installed in the pipeline at the liquid nitrogen outlet, which can increase the discharge flow and quickly empty the liquid nitrogen in the device. During the forming process, the three-dimensional force sensor displays and records the forming change process in real time.
第一道次深冷两点渐进成形结束后,装置可直接开始模内蠕变时效处理。液氮入口处电磁开关阀关闭,电动液氮泵开启,将液氮存储腔内液氮排空。随后支撑模具内加热单元启动,通过模具热传导对目标板材进行接触加热,通过测温装置实时监测目标板材温度。当温度达到目标时效温度后,控制电机驱动丝杠使支撑模具缓慢向上移动,通过支撑模具上方的力传感器实时监测板材受力,保持板材所受载荷恒定,实现模内蠕变时效处理。After the first pass of cryogenic two-point progressive forming is completed, the device can directly start the in-mold creep aging treatment. The electromagnetic switch valve at the liquid nitrogen inlet is closed, and the electric liquid nitrogen pump is turned on to empty the liquid nitrogen in the liquid nitrogen storage chamber. Then the heating unit in the support mold is started, contact heating is performed on the target plate through heat conduction in the mold, and the temperature of the target plate is monitored in real time through the temperature measurement device. When the temperature reaches the target aging temperature, the motor is controlled to drive the screw to slowly move the support mold upward. The force sensor on the support mold is used to monitor the force of the plate in real time to keep the load on the plate constant and achieve creep aging treatment in the mold.
利用超低温对铝合金时效动力的增强效应,装置可大幅度缩短时效强化时间,同时蠕变时效强化处理可实现对第一道次成形制件的矫形,提高制件成形精度。Utilizing the enhanced effect of ultra-low temperature on the aging power of aluminum alloys, the device can greatly shorten the aging strengthening time. At the same time, the creep aging strengthening treatment can realize the correction of the first-pass formed parts and improve the forming accuracy of the parts.
本实施例基于上述装置,还提供了一种具体的处理方法,具体如下:Based on the above device, this embodiment also provides a specific processing method, which is as follows:
将目标板材置于支撑模具之上,通过上、下夹持模具固定;Place the target plate on the supporting mold and fix it through the upper and lower clamping mold;
将测温装置中的热电偶丝焊接/胶接至目标板材四周,通过多路测温仪实时监测板材温度变化,并将温度信号反馈至控制系统;Weld/glue the thermocouple wire in the temperature measuring device around the target plate, monitor the temperature changes of the plate in real time through a multi-channel thermometer, and feed the temperature signal back to the control system;
液氮流入液氮存储腔,装置进入冷却阶段,控制系统实时监测目标板材温度及运输管路压力;Liquid nitrogen flows into the liquid nitrogen storage chamber, the device enters the cooling stage, and the control system monitors the target plate temperature and transportation pipeline pressure in real time;
当液氮存储腔内压力过高时,液氮存储腔泄流;When the pressure in the liquid nitrogen storage chamber is too high, the liquid nitrogen storage chamber will leak;
当目标板材温度降低至设定温度并保持稳定后,装置进入成形阶段,成形工具按照预定轨迹对目标板材开始成形,板材在模具夹持下缓缓向下移动,溢出液氮经液氮溢流孔排出至液氮运输管路进入循环;When the temperature of the target plate drops to the set temperature and remains stable, the device enters the forming stage. The forming tool starts to form the target plate according to the predetermined trajectory. The plate slowly moves downward under the clamping of the mold, and the overflowing liquid nitrogen overflows through the liquid nitrogen. The hole is discharged to the liquid nitrogen transport pipeline and enters the circulation;
第一阶段成形阶段后,将液氮存储腔内液氮排空,加热元件启动,装置进入加热阶段,After the first stage of forming, the liquid nitrogen in the liquid nitrogen storage chamber is emptied, the heating element is started, and the device enters the heating stage.
当测温装置监测到目标板材温度稳定至设定温度时,成形工具接触上夹持模具保持静止,电机驱动丝杠使支撑模具向上对板材施加压力,力传感器实时反馈板材压力,控制系统通过控制电机保持板材所受压力恒定,装置进入蠕变时效强化处理阶段,持续设定时间,同时通过蠕变效应对成形制件进一步矫形;When the temperature measurement device detects that the temperature of the target plate has stabilized to the set temperature, the forming tool contacts the upper clamping mold and remains stationary. The motor drives the screw to cause the support mold to exert upward pressure on the plate. The force sensor feeds back the plate pressure in real time, and the control system controls the The motor keeps the pressure on the plate constant, and the device enters the creep aging strengthening treatment stage for the set time. At the same time, the formed parts are further deformed through the creep effect;
蠕变时效处理结束后,加热元件关闭,成形工具移动至非工作位置。After creep aging, the heating element is switched off and the forming tool is moved to the non-working position.
实施案例:Implementation case:
以1mm厚的7050-W(固溶态)铝合金板材为例详细说明本装置实现超低温两点渐进成形及模内蠕变时效处理的具体过程,图3为针对7050合金装置的工艺路线图。Taking the 1mm thick 7050-W (solid solution) aluminum alloy plate as an example, the specific process of this device to achieve ultra-low temperature two-point progressive forming and in-mold creep aging treatment is described in detail. Figure 3 is the process roadmap for the 7050 alloy device.
1、根据《变形铝及铝合金热处理规范》对7050板材进行固溶热处理,固溶温度475℃,保温时间30min,得到目标板材7050-W;1. According to the "Heat Treatment Specifications for Deformed Aluminum and Aluminum Alloys", perform solution heat treatment on the 7050 plate with a solution temperature of 475°C and a holding time of 30 minutes to obtain the target plate 7050-W;
2、将目标板材置于支撑模具之上,通过上、下夹持模具固定;2. Place the target plate on the supporting mold and fix it by clamping the mold upper and lower;
3、将测温装置中的热电偶丝焊接/胶接至目标板材四周,通过多路测温仪实时监测板材温度变化,并将温度信号反馈至控制系统;3. Weld/glue the thermocouple wire in the temperature measurement device around the target plate, monitor the temperature changes of the plate in real time through a multi-channel thermometer, and feed the temperature signal back to the control system;
4、开启电磁开关阀(入口)、自增压液氮容器,关闭出口电磁开关阀,液氮流入液氮存储腔,装置进入冷却阶段,控制系统实时监测目标板材温度及运输管路压力;4. Open the electromagnetic switch valve (inlet) and self-pressurizing liquid nitrogen container, close the outlet electromagnetic switch valve, liquid nitrogen flows into the liquid nitrogen storage chamber, the device enters the cooling stage, and the control system monitors the target plate temperature and transportation pipeline pressure in real time;
5、当液氮存储腔内压力过高时,控制系统控制出口电磁开关阀开启泄流;5. When the pressure in the liquid nitrogen storage chamber is too high, the control system controls the outlet electromagnetic switch valve to open the leakage;
6、当目标板材温度降低至-170℃±5℃并保持稳定后,装置进入成形阶段,成形工具按照预定轨迹对目标板材开始成形,三维测力传感器随着成形过程不断进行,板材在模具夹持下缓缓向下移动,溢出液氮经液氮溢流孔排出至液氮运输管路进入循环;6. When the temperature of the target plate drops to -170℃±5℃ and remains stable, the device enters the forming stage. The forming tool starts to form the target plate according to the predetermined trajectory. The three-dimensional load sensor continues with the forming process, and the plate is in the mold clamp. Hold down and move downward slowly, and the overflowing liquid nitrogen will be discharged through the liquid nitrogen overflow hole to the liquid nitrogen transportation pipeline and enter the circulation;
7、第一阶段成形阶段后,开启电磁开关阀(入口)、自增压液氮容器关闭,电动液氮泵开启,将液氮存储腔内液氮迅速排空,加热元件启动,装置进入加热阶段,根据《变形铝及铝合金热处理规范》,目标时效温度为160℃;7. After the first stage of forming, open the electromagnetic switch valve (inlet), close the self-pressurizing liquid nitrogen container, turn on the electric liquid nitrogen pump, quickly empty the liquid nitrogen in the liquid nitrogen storage chamber, start the heating element, and the device enters heating stage, according to the "Heat Treatment Specifications for Deformed Aluminum and Aluminum Alloys", the target aging temperature is 160°C;
8、当测温装置监测到目标板材温度稳定至160℃时,成形工具接触上夹持模具保持静止,电机驱动丝杠使支撑模具向上对板材施加压力,力传感器实时反馈板材压力,控制系统通过控制电机保持板材所受压力恒定,装置进入蠕变时效强化处理阶段,持续时间6h,同时通过蠕变效应对成形制件进一步矫形。8. When the temperature measuring device detects that the target plate temperature has stabilized to 160°C, the forming tool contacts the upper clamping mold and remains stationary. The motor drives the screw to make the supporting mold exert upward pressure on the plate. The force sensor feeds back the plate pressure in real time, and the control system passes The motor is controlled to keep the pressure on the plate constant, and the device enters the creep aging strengthening treatment stage, which lasts for 6 hours. At the same time, the formed parts are further deformed through the creep effect.
9、蠕变时效处理结束后,加热元件关闭,电机关闭,成形工具移动至非工作位置。9. After the creep aging treatment is completed, the heating element is turned off, the motor is turned off, and the forming tool moves to the non-working position.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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