CN117307098A - A differential pressure wellhead chemical dosing device skid and its use method - Google Patents
A differential pressure wellhead chemical dosing device skid and its use method Download PDFInfo
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- CN117307098A CN117307098A CN202311602119.1A CN202311602119A CN117307098A CN 117307098 A CN117307098 A CN 117307098A CN 202311602119 A CN202311602119 A CN 202311602119A CN 117307098 A CN117307098 A CN 117307098A
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000000126 substance Substances 0.000 title description 26
- 239000003814 drug Substances 0.000 claims abstract description 98
- 239000007788 liquid Substances 0.000 claims abstract description 96
- 238000010438 heat treatment Methods 0.000 claims abstract description 51
- 238000001914 filtration Methods 0.000 claims abstract description 17
- 239000003129 oil well Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 229940079593 drug Drugs 0.000 claims description 21
- 238000002347 injection Methods 0.000 claims description 19
- 239000007924 injection Substances 0.000 claims description 19
- 239000010865 sewage Substances 0.000 claims description 19
- 238000005485 electric heating Methods 0.000 claims description 12
- 238000009792 diffusion process Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims 3
- 238000007599 discharging Methods 0.000 claims 2
- 230000000087 stabilizing effect Effects 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 4
- 239000010779 crude oil Substances 0.000 abstract description 3
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000605 extraction Methods 0.000 abstract 1
- 239000007921 spray Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 238000009413 insulation Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001186 cumulative effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002455 scale inhibitor Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/312—Injector mixers in conduits or tubes through which the main component flows with Venturi elements; Details thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/45—Mixing liquids with liquids; Emulsifying using flow mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B37/00—Methods or apparatus for cleaning boreholes or wells
- E21B37/06—Methods or apparatus for cleaning boreholes or wells using chemical means for preventing or limiting, e.g. eliminating, the deposition of paraffins or like substances
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
- E21B41/02—Equipment or details not covered by groups E21B15/00 - E21B40/00 in situ inhibition of corrosion in boreholes or wells
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/16—Enhanced recovery methods for obtaining hydrocarbons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/18—Water-storage heaters
- F24H1/20—Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes
- F24H1/201—Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes using electric energy supply
- F24H1/202—Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes using electric energy supply with resistances
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- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Fluid Mechanics (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
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- Combustion & Propulsion (AREA)
- Thermal Sciences (AREA)
- Jet Pumps And Other Pumps (AREA)
Abstract
Description
技术领域Technical field
本发明涉及油田井口加药装置技术领域,特别涉及一种压差式井口加药装置橇块及使用方法。The invention relates to the technical field of oilfield wellhead chemical dosing devices, and in particular to a differential pressure wellhead chemical dosing device skid and a method of use.
背景技术Background technique
在油田开发中,经常会遇到油稠、结蜡、腐蚀等因素困扰,特别是进入高含水期间,腐蚀更是给生产带来很大困难,想要治理这些问题,通过井口加药是目前开发中有效可行的办法,如:破乳剂、阻垢剂、杀菌剂、缓蚀剂、表面活性剂、絮凝剂、助凝剂和脱氧剂等各种药液。In the development of oil fields, factors such as thick oil, wax formation, and corrosion are often encountered. Especially during periods of high water content, corrosion brings great difficulties to production. To control these problems, adding chemicals at the wellhead is the current solution. Effective and feasible methods in development, such as: demulsifiers, scale inhibitors, bactericides, corrosion inhibitors, surfactants, flocculants, coagulants, deoxidizers and other liquids.
现在油田井口注入药液的加药装置撬块,一般为单个柱塞泵注入,可通过井口注水流量和水-药比例算出需要的药液流量,再手动调节注入药液的流量,该加药装置橇块存在以下缺点:一是水和药液分路加入,混合不均匀,集油驱油效果差;二是因不能显示药液加入累积流量,不能精确掌握水-药比例,以获得最优的水-药比例,达到最科学合理的加药;三是只能手动调节药液注入流量,不能进行远程操作、控制,现场调试等费时费力;若更换为可自动调节流量的柱塞泵,需要较高的费用。Nowadays, the dosing device skid for injecting chemical liquid at the oilfield wellhead is generally injected by a single plunger pump. The required chemical liquid flow rate can be calculated through the wellhead water injection flow rate and the water-chemical ratio, and then the flow rate of the injected chemical liquid can be manually adjusted. The device skid has the following shortcomings: First, the water and chemical liquid are added separately, the mixing is uneven, and the oil collection and oil displacing effect is poor; second, because the cumulative flow rate of the chemical liquid added cannot be displayed, the water-chemical ratio cannot be accurately controlled to obtain the optimal The optimal water-medicine ratio achieves the most scientific and reasonable dosing; third, the injection flow of the medicinal solution can only be manually adjusted, and remote operation, control, and on-site debugging are not possible, which is time-consuming and laborious; if replaced with a plunger pump that can automatically adjust the flow , requiring higher fees.
发明内容Contents of the invention
本发明的目的就是针对现有技术存在的上述缺陷,提供一种压差式井口加药装置橇块及使用方法,通过机械结构控制水-药比例,加药量会随来液量增大而增大、减小而减小,实现合理的加药,且集油驱油效果更好,提高了原油采出率。The purpose of the present invention is to provide a differential pressure wellhead chemical dosing device skid and a method of use in view of the above-mentioned deficiencies in the prior art. The water-chemical ratio is controlled through a mechanical structure, and the amount of chemical added will increase as the amount of incoming liquid increases. Increase, decrease and decrease to achieve reasonable dosing, and the oil collection and oil displacement effect is better, improving the crude oil recovery rate.
本发明提到的一种压差式井口加药装置橇块其技术方案是:包括药剂罐和进药管路,其中,还包括加热装置、过滤装置、排污管路、混合入井管路、喷射流吸药装置、积算仪、柜体、差压变送器,在柜体内安装药剂罐、加热装置和过滤装置,所述过滤装置的上侧安装来水管路,下侧安装排污管路,在过滤装置的另一侧通过管线连接到加热装置,所述加热装置上通过管线连接到差压变送器的输入端,差压变送器的输出端连接喷射流吸药装置,喷射流吸药装置的出口端与混合入井管路连接,所述喷射流吸药装置的另一进液口通过管线连接单流阀,单流阀的另一端通过进药管路连接到药剂罐,所述柜体的内腔上侧安装积算仪。The technical solution of the skid of a differential pressure wellhead chemical dosing device mentioned in the present invention is: it includes a chemical tank and a chemical feed pipeline, which also includes a heating device, a filter device, a sewage pipeline, a mixing well pipe, and an injection pipeline. Flow medicine device, totalizer, cabinet, differential pressure transmitter, medicine tank, heating device and filter device are installed in the cabinet. The water pipe is installed on the upper side of the filter device and the sewage pipe is installed on the lower side. The other side of the filtering device is connected to the heating device through a pipeline. The heating device is connected to the input end of the differential pressure transmitter through a pipeline. The output end of the differential pressure transmitter is connected to the jet flow drug suction device. The jet flow suction device The outlet end of the medicine device is connected to the mixing well inlet pipeline, the other liquid inlet of the jet flow medicine suction device is connected to the one-flow valve through the pipeline, and the other end of the one-flow valve is connected to the medicine tank through the medicine inlet pipeline. An integrator is installed on the upper side of the inner cavity of the cabinet.
优选的,上述的药剂罐包括罐体、保温层、药液出口、伴热带、液位温度传感器和药液进口,所述的罐体的外部设有保温层,在保温层内安设伴热带,且伴热带缠绕在罐体上;所述罐体的内腔安装液位温度传感器,罐体的底部安装药液出口,罐体的顶部设有药液进口。Preferably, the above-mentioned medicine tank includes a tank body, an insulation layer, a medicine liquid outlet, a heating tape, a liquid level and temperature sensor, and a medicine liquid inlet. The outside of the tank body is provided with an insulation layer, and a heating tape is installed inside the insulation layer. , and the heating tape is wrapped around the tank; the inner cavity of the tank is equipped with a liquid level temperature sensor, the bottom of the tank is installed with a liquid outlet, and the top of the tank is provided with a liquid inlet.
优选的,上述的过滤装置包括来液出口、排污口、过滤网、过滤器盖、来液管、过滤网支架和壳体,所述壳体的下侧设有来液出口,另一侧设有排污口,上侧设有来液管,在壳体的内腔安装过滤网支架,过滤网安装在过滤网支架上,在壳体的顶部设有过滤器盖。Preferably, the above-mentioned filtering device includes a liquid outlet, a sewage outlet, a filter screen, a filter cover, a liquid pipe, a filter bracket and a housing. The lower side of the housing is provided with a liquid outlet, and the other side is provided with a liquid outlet. There is a sewage outlet, a liquid inlet pipe is provided on the upper side, a filter bracket is installed in the inner cavity of the housing, the filter is installed on the filter bracket, and a filter cover is provided on the top of the housing.
优选的,上述的过滤器盖的下侧与过滤网上设有的过滤网把手活动连接,所述过滤器盖的顶部设有旋钮,且过滤器盖与壳体的上端螺纹连接;所述过滤网支架与壳体内壁倾斜安装固定。Preferably, the lower side of the above-mentioned filter cover is movably connected to the filter handle provided on the filter net, the top of the filter cover is provided with a knob, and the filter cover is threadedly connected to the upper end of the housing; the filter net The bracket is installed and fixed obliquely on the inner wall of the housing.
优选的,上述的加热装置包括加热罐体、液体出口、温度变送器、压力变送器、电加热管、液体进口,所述加热罐体的一侧设有液体进口,另一侧设有液体出口,在加热罐体的内腔设有电加热管,在加热罐体的顶部设有温度变送器和压力变送器。Preferably, the above-mentioned heating device includes a heating tank, a liquid outlet, a temperature transmitter, a pressure transmitter, an electric heating pipe, and a liquid inlet. The heating tank is provided with a liquid inlet on one side and a liquid inlet on the other side. For the liquid outlet, an electric heating tube is provided in the inner cavity of the heating tank, and a temperature transmitter and a pressure transmitter are provided on the top of the heating tank.
优选的,上述的喷射流吸药装置包括来液入口管、喷射管、吸药管、混合管和吸药器主体,所述吸药器主体的一端连接来液入口管,另一端连接混合管,在吸药器主体的一侧设有吸药管,在来液入口管的内腔固定喷射管,所述喷射管的喷射头位于吸药器主体的内腔。Preferably, the above-mentioned jet flow drug inhalation device includes a liquid inlet pipe, a spray pipe, a drug suction pipe, a mixing tube and a drug aspirator main body. One end of the drug aspirator body is connected to the liquid inlet pipe, and the other end is connected to the mixing pipe. , a drug suction pipe is provided on one side of the main body of the drug aspirator, and a spray pipe is fixed in the inner cavity of the liquid inlet pipe, and the spray head of the spray pipe is located in the inner cavity of the main body of the drug aspirator.
优选的,上述的喷射头的一端通过锥形腔连接管与喷射管的末端连接,所述喷射头的内径小于喷射管的内径。Preferably, one end of the above-mentioned injection head is connected to the end of the injection pipe through a tapered cavity connecting pipe, and the inner diameter of the injection head is smaller than the inner diameter of the injection pipe.
优选的,上述的混合管包括混合管筒体、引流端、扩散管,所述混合管筒体的一端设有引流端,另一端设有喇叭口结构的扩散管。Preferably, the above-mentioned mixing tube includes a mixing tube cylinder, a drainage end, and a diffusion tube. One end of the mixing tube cylinder is provided with a drainage end, and the other end is provided with a diffusion tube with a bell mouth structure.
本发明提到的压差式井口加药装置橇块的使用方法,包括以下过程:The method of using the differential pressure wellhead chemical dosing device skid mentioned in the present invention includes the following processes:
第一步,通过吊车将压差式井口加药装置橇块吊装在井口旁边,将与过滤装置连接的来水管路连接供水管线,将与喷射流吸药装置连接的混合入井管路连接到井口处,将过滤装置下侧的排污管路通过管线连接到排污池中;The first step is to hoist the skid of the differential pressure wellhead dosing device next to the wellhead via a crane, connect the water inlet pipe connected to the filter device to the water supply pipeline, and connect the mixed well inlet pipe connected to the jet flow drug suction device to the wellhead. At , connect the sewage pipe on the lower side of the filter device to the sewage pool through the pipeline;
第二步,启动来水管路、混合入井管路和进药管路的阀门,水沿着来水管路进入到过滤装置,通过过滤装置进行过滤和稳压,再进入到加热装置内腔,由于加热装置内设有电加热管,从而对过滤后的水进行加热,再通过液体出口和差压变送器被送入到喷射流吸药装置,其中,差压变送器内加装孔板式的节流装置,液体在节流装置附近造成局部收缩,使水的流速增加并产生压差,积算仪计算出瞬时过流流量和积算流量,然后,经过喷射管高速喷出,在吸药器主体内腔形成真空区,把来自药剂罐的药液通过进药管路、单流阀和吸药管吸入到混合管,最终,水药混合液通过混合入井管路加到井口中;In the second step, start the valves of the water supply pipeline, the mixing well pipeline and the medicine supply pipeline. The water enters the filtering device along the water supply pipeline. It is filtered and pressure stabilized through the filtering device, and then enters the inner cavity of the heating device. Since The heating device is equipped with an electric heating tube to heat the filtered water, and then it is sent to the jet flow drug suction device through the liquid outlet and a differential pressure transmitter. Among them, an orifice plate type is installed in the differential pressure transmitter. The throttling device causes the liquid to locally shrink near the throttling device, which increases the flow rate of the water and generates a pressure difference. The integrator calculates the instantaneous overflow flow rate and the accumulated flow rate, and then ejects it through the injection pipe at high speed. The inner cavity of the main body of the medicine container forms a vacuum zone, and the medicine liquid from the medicine tank is sucked into the mixing tube through the medicine inlet pipe, the one-flow valve and the medicine suction pipe. Finally, the liquid medicine mixture is added to the wellhead through the mixing well pipe;
第三步,加药完成后,关闭来水管路、混合入井管路和进药管路的阀门,再打开过滤装置的过滤器盖,并将过滤网取出,将过滤物倒掉,而过滤装置底部的污物通过排污管路排出进行处理,完成对一口油井的加药,再通过吊车将压差式井口加药装置橇块吊装到另一井口进行加药操作。In the third step, after the dosing is completed, close the valves of the water pipe, mixing well pipe and drug feed pipe, then open the filter cover of the filter device, take out the filter screen, pour out the filtered material, and the filter device The dirt at the bottom is discharged through the sewage pipeline for treatment, and the dosing of one oil well is completed. The skid of the differential pressure wellhead dosing device is then hoisted by a crane to another wellhead for dosing operations.
与现有技术相比,本发明的有益效果具体如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1.本发明增加了有喇叭口结构的混合管,使来液和药液先混合均匀再加入油井的井口,集油驱油效果更好,提高了原油采出率;1. The present invention adds a mixing tube with a bell mouth structure, so that the incoming liquid and chemical liquid are mixed evenly before being added to the wellhead of the oil well, so that the oil collection and oil displacement effect is better, and the crude oil recovery rate is improved;
2.本发明通过机械结构控制水和药的比例,加药量会随来液量增大而增大,随着减小而减小,实现科学合理的向油井内加药;2. The present invention controls the ratio of water and medicine through a mechanical structure. The amount of medicine added will increase with the increase of the incoming liquid volume and decrease with the decrease, thereby achieving scientific and reasonable dosing of medicine into the oil well;
3.本发明还增加了积算仪,具有无线数据传输模块及PLC控制系统,可实现远程操作,简单快捷高效,节省人力物力;另外采用撬装结构,方便移动,完成对一口油井的加药,再通过吊车将本发明吊装到另一井口进行加药操作,提高了加药效率。3. The present invention also adds a calculator with a wireless data transmission module and a PLC control system, which can realize remote operation, is simple, fast and efficient, saving manpower and material resources; in addition, it adopts a skid-mounted structure to facilitate movement and complete the dosing of an oil well. , and then the invention is hoisted to another wellhead by a crane for dosing operation, which improves dosing efficiency.
附图说明Description of the drawings
图1是本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明的俯视方向的示意图;Figure 2 is a schematic diagram of the present invention in a top view;
图3是药剂罐的结构示意图;Figure 3 is a schematic structural diagram of the pharmaceutical tank;
图4是过滤装置的结构示意图;Figure 4 is a schematic structural diagram of the filtering device;
图5是加热装置的结构示意图;Figure 5 is a schematic structural diagram of the heating device;
图6是加热装置的侧面结构示意图;Figure 6 is a schematic side structural view of the heating device;
图7是喷射流吸药装置的结构示意图;Figure 7 is a schematic structural diagram of the jet stream medicine inhalation device;
图8是混合管的结构示意图;Figure 8 is a schematic structural diagram of the mixing tube;
上图中:药剂罐1、进药管路2、加热装置3、过滤装置4、排污管路5、来水管路6、混合入井管路7、喷射流吸药装置8、积算仪9、柜体10、差压变送器11、单流阀12、罐体1.1、保温层1.2、药液出口1.3、伴热带1.4、液位温度传感器1.5、药液进口1.6、加热罐体3.1、液体出口3.2、温度变送器3.3、压力变送器3.4、电加热管3.5、液体进口3.6、来液出口4.1、排污口4.2、过滤网4.3、过滤器盖4.4、来液管4.5、过滤网支架4.6、壳体4.7、过滤网把手4.3.1、旋钮4.4.1、来液入口管8.1、喷射管8.2、吸药管8.3、混合管8.4、吸药器主体8.5、喷射头8.2.1、锥形腔连接管8.2.2、混合管筒体8.4.1、引流端8.4.2、扩散管8.4.3。In the picture above: medicine tank 1, medicine feed pipe 2, heating device 3, filter device 4, sewage pipe 5, water pipe 6, mixing well pipe 7, jet flow drug suction device 8, calculator 9, Cabinet 10, differential pressure transmitter 11, one-flow valve 12, tank 1.1, insulation layer 1.2, liquid outlet 1.3, heating tape 1.4, liquid level temperature sensor 1.5, liquid inlet 1.6, heating tank 3.1, liquid Outlet 3.2, temperature transmitter 3.3, pressure transmitter 3.4, electric heating pipe 3.5, liquid inlet 3.6, liquid outlet 4.1, sewage outlet 4.2, filter 4.3, filter cover 4.4, liquid pipe 4.5, filter bracket 4.6, housing 4.7, filter handle 4.3.1, knob 4.4.1, liquid inlet pipe 8.1, injection pipe 8.2, suction pipe 8.3, mixing pipe 8.4, suction device body 8.5, spray head 8.2.1, cone Shape cavity connecting tube 8.2.2, mixing tube cylinder 8.4.1, drainage end 8.4.2, diffusion tube 8.4.3.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
实施例1,参照图1-图8,本发明提到的一种压差式井口加药装置橇块,包括药剂罐1和进药管路2,其中,还包括加热装置3、过滤装置4、排污管路5、混合入井管路7、喷射流吸药装置8、积算仪9、柜体10、差压变送器11,在柜体10的顶部安装有吊耳,在柜体10内安装药剂罐1、加热装置3和过滤装置4,所述过滤装置4的上侧安装来水管路6,下侧安装排污管路5,在过滤装置4的另一侧通过管线连接到加热装置3,所述加热装置3上通过管线连接到差压变送器11的输入端,差压变送器11的输出端连接喷射流吸药装置8,喷射流吸药装置8的出口端与混合入井管路7连接,所述喷射流吸药装置8的另一进液口通过管线连接单流阀12,单流阀12的另一端通过进药管路2连接到药剂罐1,所述柜体10的内腔上侧安装积算仪9。Embodiment 1, with reference to Figures 1 to 8, a differential pressure wellhead chemical dosing device skid mentioned in the present invention includes a chemical tank 1 and a chemical feed pipeline 2, which also includes a heating device 3 and a filtering device 4 , sewage pipeline 5, mixing well pipeline 7, jet flow suction device 8, totalizer 9, cabinet 10, differential pressure transmitter 11. A lifting eye is installed on the top of the cabinet 10. The medicine tank 1, the heating device 3 and the filtering device 4 are installed inside. The water supply pipeline 6 is installed on the upper side of the filtering device 4, and the sewage pipeline 5 is installed on the lower side. The other side of the filtering device 4 is connected to the heating device through pipelines. 3. The heating device 3 is connected to the input end of the differential pressure transmitter 11 through a pipeline, the output end of the differential pressure transmitter 11 is connected to the jet flow drug suction device 8, and the outlet end of the jet flow drug suction device 8 is connected to the mixing The well inlet pipeline 7 is connected, and the other liquid inlet of the jet flow medicine suction device 8 is connected to the one-flow valve 12 through a pipeline. The other end of the one-flow valve 12 is connected to the medicine tank 1 through the medicine inlet pipeline 2. The cabinet An integrator 9 is installed on the upper side of the inner cavity of the body 10 .
参照图3,本发明提到的药剂罐1包括罐体1.1、保温层1.2、药液出口1.3、伴热带1.4、液位温度传感器1.5和药液进口1.6,所述的罐体1.1的外部设有保温层1.2,在保温层1.2内安设伴热带1.4,且伴热带1.4缠绕在罐体1.1上,用于加热药液;所述罐体1.1的内腔安装液位温度传感器1.5,液位温度传感器1.5可实现高低液位报警,并可以测量药液温度,使其保持适当的温度,防止结冰或温度过高失效;罐体1.1的底部安装药液出口1.3,罐体1.1的顶部设有药液进口1.6。Referring to Figure 3, the medicine tank 1 mentioned in the present invention includes a tank body 1.1, an insulation layer 1.2, a medicine liquid outlet 1.3, a heating tape 1.4, a liquid level temperature sensor 1.5 and a medicine liquid inlet 1.6. The external equipment of the tank 1.1 is There is an insulation layer 1.2, and a heating tape 1.4 is installed in the insulation layer 1.2, and the heating tape 1.4 is wrapped around the tank 1.1 for heating the liquid medicine; a liquid level temperature sensor 1.5 is installed in the inner cavity of the tank 1.1, and the liquid level is The temperature sensor 1.5 can realize high and low liquid level alarms, and can measure the temperature of the liquid to keep it at an appropriate temperature to prevent freezing or failure due to excessive temperature; a liquid outlet 1.3 is installed at the bottom of the tank 1.1, and a liquid outlet 1.3 is installed at the top of the tank 1.1. There are medicinal liquid imports 1.6.
参照图4,本发明提到的过滤装置4包括来液出口4.1、排污口4.2、过滤网4.3、过滤器盖4.4、来液管4.5、过滤网支架4.6和壳体4.7,所述壳体4.7的下侧设有来液出口4.1,另一侧设有排污口4.2,上侧设有来液管4.5,在壳体4.7的内腔安装过滤网支架4.6,过滤网4.3安装在过滤网支架4.6上,在壳体4.7的顶部设有过滤器盖4.4,过滤器盖4.4可以设计与壳体4.7的上端采用螺纹连接。Referring to Figure 4, the filter device 4 mentioned in the present invention includes a liquid outlet 4.1, a sewage outlet 4.2, a filter 4.3, a filter cover 4.4, a liquid pipe 4.5, a filter bracket 4.6 and a housing 4.7. The housing 4.7 There is a liquid outlet 4.1 on the lower side, a sewage outlet 4.2 on the other side, and a liquid pipe 4.5 on the upper side. A filter bracket 4.6 is installed in the inner cavity of the housing 4.7, and the filter 4.3 is installed on the filter bracket 4.6. On the top of the housing 4.7, a filter cover 4.4 is provided, and the filter cover 4.4 can be designed to be threadedly connected to the upper end of the housing 4.7.
其中,上述的过滤器盖4.4的下侧与过滤网4.3上设有的过滤网把手4.3.1活动连接,从而在拧开过滤器盖4.4时,可快速打开过滤装置4,取出过滤网4.3清理杂质,所述过滤器盖4.4的顶部设有旋钮4.4.1,且过滤器盖4.4与壳体4.7的上端螺纹连接;所述过滤网支架4.6与壳体4.7内壁倾斜安装固定。Among them, the lower side of the above-mentioned filter cover 4.4 is movably connected to the filter handle 4.3.1 provided on the filter 4.3, so that when the filter cover 4.4 is unscrewed, the filter device 4 can be quickly opened, and the filter 4.3 can be taken out and cleaned. To remove impurities, a knob 4.4.1 is provided on the top of the filter cover 4.4, and the filter cover 4.4 is threadedly connected to the upper end of the housing 4.7; the filter bracket 4.6 is tilted and fixed to the inner wall of the housing 4.7.
参照图5-图6,本发明提到的加热装置3包括加热罐体3.1、液体出口3.2、温度变送器3.3、压力变送器3.4、电加热管3.5、液体进口3.6,所述加热罐体3.1的一侧设有液体进口3.6,另一侧设有液体出口3.2,在加热罐体3.1的内腔设有电加热管3.5,在加热罐体3.1的顶部设有温度变送器3.3和压力变送器3.4;Referring to Figures 5 and 6, the heating device 3 mentioned in the present invention includes a heating tank 3.1, a liquid outlet 3.2, a temperature transmitter 3.3, a pressure transmitter 3.4, an electric heating tube 3.5, and a liquid inlet 3.6. The heating tank One side of the body 3.1 is provided with a liquid inlet 3.6, and the other side is provided with a liquid outlet 3.2. An electric heating tube 3.5 is provided in the inner cavity of the heating tank 3.1. A temperature transmitter 3.3 is provided on the top of the heating tank 3.1. Pressure transmitter 3.4;
另外,加热装置3设计为低进高出结构,防止电加热管3.5干烧损坏;所述温度变送器3.3用于测量罐内液体温度,并反馈给积算仪9,积算仪9控制电加热管3.5的启停,保持加热罐体3.1内的液体温度维持在要求的温度区间。In addition, the heating device 3 is designed with a low-in and high-out structure to prevent the electric heating tube 3.5 from being damaged by dry burning; the temperature transmitter 3.3 is used to measure the temperature of the liquid in the tank and feed it back to the calculator 9, which controls the calculator 9. The start and stop of the electric heating tube 3.5 keeps the temperature of the liquid in the heating tank 3.1 within the required temperature range.
参照图7,本发明提到的喷射流吸药装置8包括来液入口管8.1、喷射管8.2、吸药管8.3、混合管8.4和吸药器主体8.5,所述吸药器主体8.5的一端连接来液入口管8.1,另一端连接混合管8.4,在吸药器主体8.5的一侧设有吸药管8.3,在来液入口管8.1的内腔固定喷射管8.2,所述喷射管8.2的喷射头8.2.1位于吸药器主体8.5的内腔。Referring to Figure 7, the jet flow drug inhalation device 8 mentioned in the present invention includes a liquid inlet pipe 8.1, a spray pipe 8.2, a drug suction pipe 8.3, a mixing tube 8.4 and a drug aspirator body 8.5. One end of the drug aspirator body 8.5 Connect the liquid inlet pipe 8.1, and the other end is connected to the mixing pipe 8.4. There is a drug suction pipe 8.3 on one side of the drug inhaler body 8.5. A spray pipe 8.2 is fixed in the inner cavity of the liquid inlet pipe 8.1. The spray pipe 8.2 The spray head 8.2.1 is located in the inner cavity of the medicine aspirator body 8.5.
其中,上述的喷射头8.2.1的一端通过锥形腔连接管8.2.2与喷射管8.2的末端连接,所述喷射头8.2.1的内径小于喷射管8.2的内径。Among them, one end of the above-mentioned injection head 8.2.1 is connected to the end of the injection pipe 8.2 through a tapered cavity connecting pipe 8.2.2, and the inner diameter of the injection head 8.2.1 is smaller than the inner diameter of the injection pipe 8.2.
参照图8,本发明提到的混合管8.4包括混合管筒体8.4.1、引流端8.4.2、扩散管8.4.3,所述混合管筒体8.4.1的一端设有引流端8.4.2,另一端设有喇叭口结构的扩散管8.4.3。Referring to Figure 8, the mixing tube 8.4 mentioned in the present invention includes a mixing tube cylinder 8.4.1, a drainage end 8.4.2, and a diffusion tube 8.4.3. One end of the mixing tube cylinder 8.4.1 is provided with a drainage end 8.4. 2. The other end is equipped with a diffuser tube 8.4.3 with a bell mouth structure.
另外,积算仪9为市售产品,由PLC控制系统、信号收集发送模块、无线数据传输模块等组成,PLC控制系统可收集并显示温度、压力、压差、液位等信号,且其内部嵌入有伯努利方程等流量计算公式,可计算得出瞬时流量及累积流量;无线数据传输模块可将数据无线传输至各平台,并可接收各平台的数据调整。In addition, the calculator 9 is a commercially available product, consisting of a PLC control system, a signal collection and transmission module, a wireless data transmission module, etc. The PLC control system can collect and display signals such as temperature, pressure, pressure difference, liquid level, etc., and its internal Embedded with flow calculation formulas such as Bernoulli's equation, instantaneous flow and cumulative flow can be calculated; the wireless data transmission module can wirelessly transmit data to each platform and receive data adjustments from each platform.
本发明提到的压差式井口加药装置橇块的使用方法,包括以下过程:The method of using the differential pressure wellhead chemical dosing device skid mentioned in the present invention includes the following processes:
第一步,通过吊车将压差式井口加药装置橇块吊装在井口旁边,将与过滤装置4连接的来水管路6连接供水管线,将与喷射流吸药装置8连接的混合入井管路7连接到井口处,将过滤装置4下侧的排污管路5通过管线连接到排污池中;The first step is to hoist the skid of the differential pressure wellhead chemical dosing device next to the wellhead by a crane, connect the water inlet pipe 6 connected to the filter device 4 to the water supply pipeline, and connect the mixing well pipe connected to the jet flow chemical suction device 8 7 is connected to the wellhead, and the sewage pipeline 5 on the lower side of the filter device 4 is connected to the sewage pool through the pipeline;
第二步,启动来水管路6、混合入井管路7和进药管路2的阀门,水沿着来水管路6进入到过滤装置4,通过过滤装置4进行过滤和稳压,再进入到加热装置3内腔,由于加热装置3内设有电加热管3.5,从而对过滤后的水进行加热,再通过液体出口3.2和差压变送器11被送入到喷射流吸药装置8,其中,差压变送器11内加装孔板式的节流装置,液体在节流装置附近造成局部收缩,使水的流速增加并产生压差,积算仪9计算出瞬时过流流量和积算流量,然后,经过喷射管8.2高速喷出,在吸药器主体8.5内腔形成真空区,把来自药剂罐1的药液通过进药管路2、单流阀12和吸药管8.3吸入到混合管8.4,最终,水药混合液通过混合入井管路7加到井口中;In the second step, start the valves of the water inlet pipeline 6, the mixing well inlet pipeline 7 and the medicine inlet pipeline 2. The water enters the filter device 4 along the water inlet pipeline 6. It is filtered and pressure stabilized through the filter device 4, and then enters In the inner cavity of the heating device 3, since the heating device 3 is equipped with an electric heating tube 3.5, the filtered water is heated, and then is sent to the jet flow medicine inhalation device 8 through the liquid outlet 3.2 and the differential pressure transmitter 11. Among them, an orifice-type throttling device is installed in the differential pressure transmitter 11. The liquid causes local contraction near the throttling device, which increases the flow rate of the water and generates a pressure difference. The calculator 9 calculates the instantaneous overflow flow rate and product volume. Calculate the flow rate, and then eject it at high speed through the injection pipe 8.2, forming a vacuum zone in the inner cavity of the medicine inhaler body 8.5, and inhale the medicine liquid from the medicine tank 1 through the medicine inlet pipe 2, the one-flow valve 12 and the medicine suction pipe 8.3 to the mixing pipe 8.4. Finally, the water and chemical mixture is added to the wellhead through the mixing well pipe 7;
第三步,加药完成后,关闭来水管路6、混合入井管路7和进药管路2的阀门,再打开过滤装置4的过滤器盖4.4,并将过滤网4.3取出,将过滤物倒掉,而过滤装置4底部的污物通过排污管路5排出进行处理,完成对一口油井的加药,再通过吊车将压差式井口加药装置橇块吊装到另一井口进行加药操作。In the third step, after the dosing is completed, close the valves of the water pipe 6, the mixing well pipe 7 and the medicine feed pipe 2, then open the filter cover 4.4 of the filter device 4, take out the filter 4.3, and remove the filtered material. Pour it out, and the dirt at the bottom of the filter device 4 is discharged through the sewage pipe 5 for treatment, completing the dosing of one oil well, and then hoisting the skid of the differential pressure wellhead dosing device to another wellhead via a crane for dosing operations. .
以上所述,仅是本发明的部分较佳实施例,任何熟悉本领域的技术人员均可能利用上述阐述的技术方案加以修改或将其修改为等同的技术方案。因此,依据本发明的技术方案所进行的相应简单修改或等同变换,尽属于本发明要求保护的范围。The above are only some of the preferred embodiments of the present invention, and any person familiar with the art may make modifications using the technical solutions described above or modify them into equivalent technical solutions. Therefore, corresponding simple modifications or equivalent transformations based on the technical solution of the present invention all fall within the scope of protection claimed by the present invention.
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