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CN117287692B - Biomass nanometer micropowder fluid state combustion machine - Google Patents

Biomass nanometer micropowder fluid state combustion machine Download PDF

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Publication number
CN117287692B
CN117287692B CN202311296800.8A CN202311296800A CN117287692B CN 117287692 B CN117287692 B CN 117287692B CN 202311296800 A CN202311296800 A CN 202311296800A CN 117287692 B CN117287692 B CN 117287692B
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nano
premixing box
biomass fuel
module
air
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CN117287692A (en
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徐君
邓豪杰
邓庚明
王华祥
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Suzhou Golden Key Automation Equipment Co ltd
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Suzhou Golden Key Automation Equipment Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/002Fluidised bed combustion apparatus for pulverulent solid fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • F23C10/22Fuel feeders specially adapted for fluidised bed combustion apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • F23C10/28Control devices specially adapted for fluidised bed, combustion apparatus

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Feeding And Controlling Fuel (AREA)

Abstract

The invention relates to the technical field of biomass nanometer micropowder fluidized combustion engines, and discloses a biomass nanometer micropowder fluidized combustion engine, which can more uniformly premix nanometer micropowder biomass fuel and air in a premixing box through the synergistic effect of an intermittent stirring mechanism and a turnover mechanism, and then reduce the possibility of backfire, in the combustion process, the nanometer miropowder biomass fuel after premixing can burn more high-efficiently, reduces harmful gas's emission when improving energy utilization efficiency to realize more environmental protection's production mode.

Description

一种生物质纳米微粉流态燃烧机A biomass nano-powder fluidized combustion machine

技术领域Technical Field

本发明涉及生物质纳米微粉流态燃烧机技术领域,更具体地涉及一种生物质纳米微粉流态燃烧机。The invention relates to the technical field of biomass nano-powder fluidized burners, and more specifically to a biomass nano-powder fluidized burner.

背景技术Background Art

生物质纳米微粉流态燃烧机是一种利用生物质纳米微粉进行燃烧的设备,该设备通过将生物质材料(如木屑、秸秆等)经过粉碎和细化处理,制成纳米级别的微粉,然后输送到燃烧室内进行燃烧。Biomass nano-powder fluidized burner is a device that uses biomass nano-powder for combustion. The device crushes and refines biomass materials (such as wood chips, straw, etc.) into nano-level powders, which are then transported into the combustion chamber for combustion.

回燃问题是生物质纳米微粉流态燃烧机在燃烧过程中确实可能遇到的一个挑战,回燃现象指的是燃料在火源消失后仍然继续燃烧的情况,这在现阶段一直没有得到很好的解决,当生物质纳米微粉流态燃烧机在燃烧过程中发生回燃现象时,会带来以下危害:The flashback problem is a challenge that the biomass nano-powder fluidized burner may encounter during the combustion process. The flashback phenomenon refers to the situation where the fuel continues to burn after the fire source disappears. This has not been well solved at this stage. When the biomass nano-powder fluidized burner flashes back during the combustion process, it will bring the following hazards:

安全隐患:回燃现象会使燃烧室内温度和压力持续上升,可能导致燃烧设备超负荷运行、燃烧室内压力升高,甚至引发爆炸等严重安全事故。Safety hazards: The flashback phenomenon will cause the temperature and pressure in the combustion chamber to continue to rise, which may cause the combustion equipment to overload, the pressure in the combustion chamber to increase, and even cause serious safety accidents such as explosions.

燃料浪费:回燃导致燃料未能充分利用,部分燃料在火源消失后仍然继续燃烧,造成能源浪费。Fuel waste: Backdraft results in the failure to fully utilize the fuel, and some fuel continues to burn after the fire source disappears, causing energy waste.

环境污染:回燃会导致废气中未完全燃烧的有害物质排放增加,如一氧化碳(CO)、二氧化碳(CO2)和其他有毒气体的产生,加剧了大气污染和环境负荷。Environmental pollution: Backfire will lead to increased emissions of incompletely burned harmful substances in the exhaust gas, such as carbon monoxide (CO), carbon dioxide (CO2) and other toxic gases, aggravating air pollution and environmental load.

设备受损:回燃使得燃烧室内温度升高,超出设计范围,可能导致设备部件变形、管道堵塞、设备损坏等问题,影响设备的正常运行和寿命。Equipment damage: Backdraft causes the temperature in the combustion chamber to rise beyond the design range, which may cause deformation of equipment components, pipe blockage, equipment damage and other problems, affecting the normal operation and life of the equipment.

发明内容Summary of the invention

为了克服现有技术的上述缺陷,本发明提供了一种生物质纳米微粉流态燃烧机,以解决上述背景技术中存在的问题。In order to overcome the above-mentioned defects of the prior art, the present invention provides a biomass nano-powder fluidized burner to solve the problems existing in the above-mentioned background technology.

本发明提供如下技术方案:一种生物质纳米微粉流态燃烧机,包括预混箱,所述预混箱的外表面固定套接有呈对称分布的基座,所述预混箱的上方设置有间歇式搅拌机构,所述预混箱的内部设置有翻转机构,所述预混箱的外表面设置有监测系统,所述监测系统应用于预混箱、间歇式搅拌机构和翻转机构中进行监测作业;The present invention provides the following technical solution: a biomass nano-powder fluidized burner, comprising a premixing box, the outer surface of which is fixedly sleeved with symmetrically distributed bases, an intermittent stirring mechanism is arranged above the premixing box, a turnover mechanism is arranged inside the premixing box, a monitoring system is arranged on the outer surface of the premixing box, and the monitoring system is applied to the premixing box, the intermittent stirring mechanism and the turnover mechanism for monitoring operations;

所述预混箱还包括固定连通在预混箱两侧表面且呈对称状分布的第一进料管和第二进料管,所述第一进料管的外表面固定连通有第一电磁阀,通过所述第一电磁阀对纳米微粉生物质燃料通过第一进料管流入预混箱的流入状态实现控制动作,并输送至监测系统进行监测作业,所述第二进料管的外表面固定连通有第二电磁阀,通过所述第二电磁阀对空气通过第二进料管流入预混箱的流入状态实现控制动作,并输送至监测系统进行监测作业;The premixing box also includes a first feed pipe and a second feed pipe fixedly connected to the two side surfaces of the premixing box and symmetrically distributed. The outer surface of the first feed pipe is fixedly connected with a first solenoid valve, and the inflow state of the nano-powder biomass fuel flowing into the premixing box through the first feed pipe is controlled by the first solenoid valve, and is transported to the monitoring system for monitoring. The outer surface of the second feed pipe is fixedly connected with a second solenoid valve, and the inflow state of air flowing into the premixing box through the second feed pipe is controlled by the second solenoid valve, and is transported to the monitoring system for monitoring.

所述监测系统还包括数据采集模块、数据处理模块、控制器、决策模块、补料模块以及出料模块。The monitoring system also includes a data acquisition module, a data processing module, a controller, a decision module, a feeding module and a discharging module.

在一个优选的实施方式中,所述间歇式搅拌机构包括固定安装在基座上表面的支撑块,所述支撑块的上表面固定安装有电机安装座,所述电机安装座的上表面中心处固定安装有第一驱动电机,所述第一驱动电机的输出轴通过联轴器固定安装有第一传动轴。In a preferred embodiment, the intermittent stirring mechanism includes a support block fixedly mounted on the upper surface of a base, a motor mounting seat fixedly mounted on the upper surface of the support block, a first drive motor fixedly mounted at the center of the upper surface of the motor mounting seat, and the output shaft of the first drive motor fixedly mounted with a first transmission shaft via a coupling.

在一个优选的实施方式中,所述支撑块的上表面转动套接有转动套筒,所述转动套筒的一端外表面贯穿支撑块后延伸至支撑块的下表面,所述转动套筒位于支撑块下方的一端外表面固定连接有呈环形阵列分布的连接架,所述连接架的下表面固定连接有齿圈,所述第一传动轴的一端与转动套筒的内壁固定套接后延伸至转动套筒的下表面。In a preferred embodiment, a rotating sleeve is rotatably sleeved on the upper surface of the support block, and the outer surface of one end of the rotating sleeve penetrates the support block and extends to the lower surface of the support block, and the outer surface of one end of the rotating sleeve located below the support block is fixedly connected to a connecting frame distributed in a ring array, and the lower surface of the connecting frame is fixedly connected to a gear ring, and one end of the first transmission shaft is fixedly sleeved on the inner wall of the rotating sleeve and extends to the lower surface of the rotating sleeve.

在一个优选的实施方式中,所述第一传动轴位于转动套筒下方的一端外表面固定套接有第一齿轮,所述预混箱的上表面中心处转动套接有中心轴,所述中心轴位于预混箱上表面的一端固定套接有第二齿轮,所述第二齿轮的外表面与第一齿轮的外表面啮合,所述中心轴的另一端贯穿预混箱上表面后延伸至预混箱的内部。In a preferred embodiment, a first gear is fixedly sleeved on the outer surface of one end of the first transmission shaft located below the rotating sleeve, a central shaft is rotatably sleeved at the center of the upper surface of the premixing box, a second gear is fixedly sleeved on one end of the central shaft located on the upper surface of the premixing box, the outer surface of the second gear is meshed with the outer surface of the first gear, and the other end of the central shaft penetrates the upper surface of the premixing box and extends to the interior of the premixing box.

在一个优选的实施方式中,所述翻转机构包括安装板,所述安装板固定安装在中心轴位于预混箱内部的另一端,所述安装板的上表面固定安装有呈环形阵列分布的第二驱动电机,所述安装板的下表面固定安装有呈环形阵列分布的安装柱,且所述安装柱位于第二驱动电机的正下方。In a preferred embodiment, the flipping mechanism includes a mounting plate, which is fixedly mounted on the other end of the central axis located inside the premixing box, and the second drive motors distributed in a circular array are fixedly mounted on the upper surface of the mounting plate, and the mounting columns distributed in a circular array are fixedly mounted on the lower surface of the mounting plate, and the mounting columns are located directly below the second drive motor.

在一个优选的实施方式中,所述安装柱的内部开设有传动腔,所述第二驱动电机的输出轴通过联轴器固定安装有第二传动轴,所述第二传动轴的一端与安装板的安装孔内壁转动套接,所述第二传动轴的一端通过轴承与安装柱的轴心处安装后延伸至传动腔的内部,所述传动腔的内部设置有呈线性阵列分布的啮合组件,每个所述啮合组件均由四个呈环形阵列状分布的从动锥齿轮和两个呈对称状分布的传动锥齿轮构成,所述从动锥齿轮的外表面与传动锥齿轮的外表面啮合。In a preferred embodiment, a transmission cavity is opened inside the mounting column, and the output shaft of the second drive motor is fixedly mounted with the second transmission shaft through a coupling, one end of the second transmission shaft is rotatably sleeved with the inner wall of the mounting hole of the mounting plate, and one end of the second transmission shaft is installed at the axis center of the mounting column through a bearing and extends to the interior of the transmission cavity, and the interior of the transmission cavity is provided with meshing components distributed in a linear array, each of the meshing components is composed of four driven bevel gears distributed in a ring array and two transmission bevel gears distributed symmetrically, and the outer surface of the driven bevel gear is meshed with the outer surface of the transmission bevel gear.

在一个优选的实施方式中,所述第二传动轴的一端与首个啮合组件中的其中一个传动锥齿轮顶端固定套接,相邻所述啮合组件的相对表面之间均固定套接有连接轴,所述连接轴的中端外表面与传动腔的内壁转动套接,所述连接轴的两端分别与相邻所述啮合组件中的其中一个传动锥齿轮固定套接,所述从动锥齿轮的一端与安装柱的外表面转动套接,所述从动锥齿轮位于安装柱外侧的一端通过螺栓固定安装有搅拌叶片,所述预混箱的下表面中心处固定连通有排料管。In a preferred embodiment, one end of the second transmission shaft is fixedly sleeved with the top end of one of the transmission bevel gears in the first meshing component, a connecting shaft is fixedly sleeved between the relative surfaces of adjacent meshing components, the outer surface of the middle end of the connecting shaft is rotatably sleeved with the inner wall of the transmission cavity, both ends of the connecting shaft are respectively fixedly sleeved with one of the transmission bevel gears in the adjacent meshing components, one end of the driven bevel gear is rotatably sleeved with the outer surface of the mounting column, a stirring blade is fixedly installed at one end of the driven bevel gear located outside the mounting column by bolts, and a discharge pipe is fixedly connected to the center of the lower surface of the premixing box.

在一个优选的实施方式中,数据采集模块:还包括固定安装在预混箱外表面的第一微分压力传感器和第二微分压力传感器,其中所述第一微分压力传感器位于第二微分压力传感器的上方,所述第一微分压力传感器实时采集纳米微粉生物质燃料通过所述第一进料管流入预混箱内所产生的压力值P燃料压数据,将采集到的压力值P燃料压数据通过无线通信传输至数据处理模块中,所述第二微分压力传感器采集纳米微粉生物质燃料和空气经间歇式搅拌机构以及翻转机构预混合后产生的混合压力值P混合压数据,将采集到的混合压力值P混合压数据通过无线通信传输至数据处理模块中;In a preferred embodiment, the data acquisition module also includes a first differential pressure sensor and a second differential pressure sensor fixedly mounted on the outer surface of the premixing box, wherein the first differential pressure sensor is located above the second differential pressure sensor, the first differential pressure sensor collects in real time the pressure value P fuel pressure data generated by the nano-powder biomass fuel flowing into the premixing box through the first feed pipe, and transmits the collected pressure value P fuel pressure data to the data processing module via wireless communication, the second differential pressure sensor collects the mixed pressure value P mixed pressure data generated by the nano-powder biomass fuel and air being premixed by the intermittent stirring mechanism and the flipping mechanism, and transmits the collected mixed pressure value P mixed pressure data to the data processing module via wireless communication;

数据处理模块:获取第一微分压力传感器实时采集的压力值数据以及第二微分压力传感器采集的混合压力值数据,计算出纳米微粉生物质燃料与空气实际的比例,并将计算结果通过无线通信传输至控制器中,其具体计算公式为:Data processing module: obtains the real-time pressure data collected by the first differential pressure sensor and the mixed pressure data collected by the second differential pressure sensor, calculates the actual ratio of nano-powder biomass fuel to air, and transmits the calculation result to the controller via wireless communication. The specific calculation formula is:

设定比例阈值范围,当纳米微粉生物质燃料与空气实际比例A小于比例阈值时,发出第一指令,表示纳米微粉生物质燃料供给不足或空气供给过多,需要向预混箱内补充纳米微粉生物质燃料增加比例;A ratio threshold range is set. When the actual ratio A of the nano-powder biomass fuel to the air is less than the ratio threshold, a first instruction is issued, indicating that the nano-powder biomass fuel supply is insufficient or the air supply is excessive, and the nano-powder biomass fuel needs to be added to the premixing box to increase the ratio;

当纳米微粉生物质燃料与空气实际比例A等于比例阈值时,发出第二指令,表示纳米微粉生物质燃料与空气预混合效果达到要求,无需进行补充;When the actual ratio A of the nano-powder biomass fuel to the air is equal to the ratio threshold, a second instruction is issued, indicating that the premixing effect of the nano-powder biomass fuel and the air has reached the requirement and no supplementation is required;

当纳米微粉生物质燃料与空气实际比例A大于比例阈值时,发出第三指令,表示燃料供给过多或空气供给不足,需要向预混箱内补充空气增加比例。When the actual ratio A of the nano-powder biomass fuel to air is greater than the ratio threshold, a third instruction is issued, indicating that the fuel supply is excessive or the air supply is insufficient, and air needs to be added to the premixing box to increase the ratio.

在一个优选的实施方式中,控制器:接收到第一指令向决策模块发出第一决策,接收到第二指令向决策模块发出第二决策,接收到第三指令向决策模块发出第三决策,所述控制器还对间歇式搅拌机构、翻转机构、数据采集模块、补料模块、决策模块以及出料模块进行控制,所述控制器固定安装在支撑块的外表面;In a preferred embodiment, the controller: receives a first instruction and issues a first decision to the decision module, receives a second instruction and issues a second decision to the decision module, receives a third instruction and issues a third decision to the decision module, and the controller also controls the intermittent stirring mechanism, the turning mechanism, the data acquisition module, the feeding module, the decision module and the discharging module, and the controller is fixedly mounted on the outer surface of the support block;

补料模块:还包括固定安装在所述第一进料管外表面的第一流量阀以及固定安装在所述第二进料管外表面的第二流量阀,所述第一流量阀位于第一电磁阀的上方,所述第二流量阀位于第二电磁阀的上方,通过所述第一流量阀测量流入预混箱内纳米微粉生物质燃料的流量,通过所述第二流量阀测量流入预混箱内空气的流量;The feeding module also includes a first flow valve fixedly mounted on the outer surface of the first feed pipe and a second flow valve fixedly mounted on the outer surface of the second feed pipe, wherein the first flow valve is located above the first solenoid valve, and the second flow valve is located above the second solenoid valve, and the flow rate of the nano-powder biomass fuel flowing into the premixing box is measured through the first flow valve, and the flow rate of the air flowing into the premixing box is measured through the second flow valve;

出料模块:还包括固定安装在排料管表面的第三电磁阀,通过所述第三电磁阀对预混箱内预混完成后的纳米微粉生物质燃料和空气实现出料动作。The discharging module also includes a third solenoid valve fixedly mounted on the surface of the discharging pipe, through which the nano-powder biomass fuel and air premixed in the premixing box are discharged.

在一个优选的实施方式中,决策模块:接收到第一决策控制补料模块中的第一电磁阀和第一流量阀开始执行命令,接收到第三决策控制出料模块中的第三电磁阀开始执行命令,接收到第三决策控制补料模块中的第二电磁阀和第二流量阀开始执行命令。In a preferred embodiment, the decision module: receives a command to start executing the first solenoid valve and the first flow valve in the first decision-controlled feeding module, receives a command to start executing the third solenoid valve in the third decision-controlled discharging module, and receives a command to start executing the second solenoid valve and the second flow valve in the third decision-controlled feeding module.

本发明的技术效果和优点:Technical effects and advantages of the present invention:

1.本发明通过间歇式搅拌机构和翻转机构的协同作用,预混箱内的纳米微粉生物质燃料和空气能够更加均匀地预混合,进而降低回燃的可能性,在燃烧过程中,预混后的纳米微粉生物质燃料能够更加高效地燃烧,提高能源利用效率的同时减少有害气体的排放,从而实现更加环保的生产方式。1. Through the synergistic effect of the intermittent stirring mechanism and the turning mechanism, the nano-powder biomass fuel and air in the premixing box can be premixed more evenly, thereby reducing the possibility of backfire. During the combustion process, the premixed nano-powder biomass fuel can burn more efficiently, improving energy utilization efficiency while reducing the emission of harmful gases, thereby achieving a more environmentally friendly production method.

2.本发明通过监测系统,调用数据处理模块、控制器、决策模块、补料模块以及出料模块,优化调整纳米微粉生物质燃料和空气的供给比例,以实现所需的最佳混合比例,当纳米微粉生物质燃料和空气的供给比例等于设定的比例阈值时,控制出料模块中的第三电磁阀通电,将预混箱内预混后的纳米微粉生物质燃料和空气通过外界的真空螺旋输料机构输送至生物质纳米微粉流态燃烧机的燃烧室中燃烧,进而实现优化后续燃烧过程,提高燃烧效率,并防止回燃现象的发生,通过该系统的智能调控,实现了纳米微粉生物质燃料和空气的精确供应,从而达到更好的燃烧效果。2. The present invention uses a monitoring system to call a data processing module, a controller, a decision module, a feeding module and a discharging module to optimize and adjust the supply ratio of nano-powder biomass fuel and air to achieve the required optimal mixing ratio. When the supply ratio of nano-powder biomass fuel and air is equal to the set ratio threshold, the third solenoid valve in the discharging module is controlled to be energized, and the premixed nano-powder biomass fuel and air in the premixing box are transported to the combustion chamber of the biomass nano-powder fluidized burner through an external vacuum spiral feeding mechanism for combustion, thereby optimizing the subsequent combustion process, improving the combustion efficiency, and preventing the occurrence of backfire. Through the intelligent regulation of the system, the precise supply of nano-powder biomass fuel and air is achieved, thereby achieving a better combustion effect.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的监测系统结构框图。FIG. 1 is a structural block diagram of a monitoring system of the present invention.

图2为本发明的整体结构示意图。FIG. 2 is a schematic diagram of the overall structure of the present invention.

图3为本发明的第三电磁阀整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of a third solenoid valve of the present invention.

图4为本发明的间歇式搅拌机构整体结构示意图。FIG. 4 is a schematic diagram of the overall structure of the intermittent stirring mechanism of the present invention.

图5为本发明的第二齿轮整体结构示意图。FIG. 5 is a schematic diagram of the overall structure of the second gear of the present invention.

图6为本发明的第二驱动电机结构整体示意图。FIG. 6 is a schematic diagram of the overall structure of the second drive motor of the present invention.

图7为本发明的从动锥齿轮整体结构示意图。FIG. 7 is a schematic diagram of the overall structure of the driven bevel gear of the present invention.

图8为本发明的搅拌叶片整体结构示意图。FIG8 is a schematic diagram of the overall structure of the stirring blade of the present invention.

附图标记为:1、预混箱;2、基座;3、第一进料管;4、第二进料管;5、第一电磁阀;6、第二电磁阀;7、控制器;8、支撑块;81、电机安装座;82、第一驱动电机;83、第一传动轴;84、转动套筒;85、连接架;86、齿圈;87、第一齿轮;88、中心轴;89、第二齿轮;9、安装板;91、第二驱动电机;92、安装柱;93、传动腔;94、第二传动轴;95、从动锥齿轮;96、传动锥齿轮;97、连接轴;98、搅拌叶片;99、排料管;10、第一微分压力传感器;11、第二微分压力传感器;12、第一流量阀;13、第二流量阀;14、第三电磁阀。The accompanying drawings are marked as follows: 1. premixing box; 2. base; 3. first feed pipe; 4. second feed pipe; 5. first solenoid valve; 6. second solenoid valve; 7. controller; 8. support block; 81. motor mounting seat; 82. first drive motor; 83. first transmission shaft; 84. rotating sleeve; 85. connecting frame; 86. gear ring; 87. first gear; 88. center shaft; 89. second gear; 9. mounting plate; 91. second drive motor; 92. mounting column; 93. transmission chamber; 94. second transmission shaft; 95. driven bevel gear; 96. transmission bevel gear; 97. connecting shaft; 98. stirring blade; 99. discharge pipe; 10. first differential pressure sensor; 11. second differential pressure sensor; 12. first flow valve; 13. second flow valve; 14. third solenoid valve.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,另外,在以下的实施方式中记载的各结构的形态只不过是例示,本发明所涉及的一种生物质纳米微粉流态燃烧机并不限定于在以下的实施方式中记载的各结构,在本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施方式都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are only examples. The biomass nano-powder fluidized burner involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

参照图1和图8所示的,本发明提供了一种生物质纳米微粉流态燃烧机,包括预混箱1,预混箱1的外表面固定套接有呈对称分布的基座2,预混箱1的上方设置有间歇式搅拌机构,预混箱1的内部设置有翻转机构,预混箱1的外表面设置有监测系统,监测系统应用于预混箱1、间歇式搅拌机构和翻转机构中进行监测作业;1 and 8, the present invention provides a biomass nano-powder fluidized burner, including a premixing box 1, the outer surface of the premixing box 1 is fixedly sleeved with a symmetrically distributed base 2, an intermittent stirring mechanism is arranged above the premixing box 1, a turning mechanism is arranged inside the premixing box 1, and a monitoring system is arranged on the outer surface of the premixing box 1, and the monitoring system is applied to the premixing box 1, the intermittent stirring mechanism and the turning mechanism for monitoring operations;

通过间歇式搅拌机构,纳米微粉生物质燃料与空气能够更好地混合在一起,有助于提高燃料和空气之间的接触面积和接触时间,使得燃料的燃烧更加充分和均匀,同时,搅拌还可以打破颗粒之间的团聚,防止纳米微粉生物质燃料的堆积和结块,进一步提高燃烧效率;Through the intermittent stirring mechanism, the nano-powder biomass fuel and air can be better mixed together, which helps to increase the contact area and contact time between the fuel and the air, making the fuel burn more fully and evenly. At the same time, stirring can also break the agglomeration between particles, prevent the accumulation and agglomeration of nano-powder biomass fuel, and further improve the combustion efficiency;

通过翻转机构的配合,能够实现对纳米微粉生物质燃料在预混箱1内的翻转搅拌,这种翻转运动能够使得纳米微粉生物质燃料均匀地暴露在空气中,提高纳米微粉生物质燃料的可燃性和燃烧效率;Through the cooperation of the flipping mechanism, the nano-powder biomass fuel can be flipped and stirred in the premixing box 1. This flipping movement can make the nano-powder biomass fuel evenly exposed to the air, thereby improving the combustibility and combustion efficiency of the nano-powder biomass fuel.

预混箱1还包括固定连通在预混箱1两侧表面且呈对称状分布的第一进料管3和第二进料管4,第一进料管3的外表面固定连通有第一电磁阀5,通过第一电磁阀5对纳米微粉生物质燃料通过第一进料管3流入预混箱1的流入状态实现控制动作,并输送至监测系统进行监测作业,第二进料管4的外表面固定连通有第二电磁阀6,通过第二电磁阀6对空气通过第二进料管4流入预混箱1的流入状态实现控制动作,并输送至监测系统进行监测作业;The premixing box 1 also includes a first feed pipe 3 and a second feed pipe 4 which are fixedly connected to the two side surfaces of the premixing box 1 and are symmetrically distributed. The outer surface of the first feed pipe 3 is fixedly connected with a first solenoid valve 5, and the inflow state of the nano-powder biomass fuel flowing into the premixing box 1 through the first feed pipe 3 is controlled by the first solenoid valve 5, and is transported to the monitoring system for monitoring. The outer surface of the second feed pipe 4 is fixedly connected with a second solenoid valve 6, and the inflow state of air flowing into the premixing box 1 through the second feed pipe 4 is controlled by the second solenoid valve 6, and is transported to the monitoring system for monitoring.

监测系统还包括数据采集模块、数据处理模块、控制器7、决策模块、补料模块以及出料模块。The monitoring system also includes a data acquisition module, a data processing module, a controller 7, a decision module, a feeding module and a discharging module.

本申请实施例中,该部分申请实施例的具体工作流程为:调用数据处理模块、控制器7、决策模块、补料模块以及出料模块,优化调整纳米微粉生物质燃料和空气的供给比例,以实现所需的最佳混合比例,当纳米微粉生物质燃料和空气的供给比例等于设定的比例阈值时,控制出料模块中的第三电磁阀14通电,将预混箱1内预混后的纳米微粉生物质燃料和空气通过外界的真空螺旋输料机构输送至生物质纳米微粉流态燃烧机的燃烧室中燃烧,进而实现优化后续燃烧过程,提高燃烧效率,并防止回燃现象的发生,通过该系统的智能调控,实现了纳米微粉生物质燃料和空气的精确供应,从而达到更好的燃烧效果。In the embodiment of the present application, the specific workflow of this part of the application embodiment is: calling the data processing module, the controller 7, the decision module, the feeding module and the discharging module, optimizing and adjusting the supply ratio of the nano-micropowder biomass fuel and the air to achieve the required optimal mixing ratio. When the supply ratio of the nano-micropowder biomass fuel and the air is equal to the set ratio threshold, the third solenoid valve 14 in the discharging module is controlled to be energized, and the premixed nano-micropowder biomass fuel and air in the premixing box 1 are transported to the combustion chamber of the biomass nano-micropowder fluidized burner through the external vacuum spiral feeding mechanism for combustion, thereby optimizing the subsequent combustion process, improving the combustion efficiency, and preventing the occurrence of the backfire phenomenon. Through the intelligent regulation of the system, the precise supply of nano-micropowder biomass fuel and air is achieved, thereby achieving a better combustion effect.

参照图2、图3、图4和图5所示的,本发明提供了一种生物质纳米微粉流态燃烧机,间歇式搅拌机构包括固定安装在基座2上表面的支撑块8,支撑块8的上表面固定安装有电机安装座81,电机安装座81的上表面中心处固定安装有第一驱动电机82,第一驱动电机82的输出轴通过联轴器固定安装有第一传动轴83,支撑块8的上表面转动套接有转动套筒84,转动套筒84的一端外表面贯穿支撑块8后延伸至支撑块8的下表面,转动套筒84位于支撑块8下方的一端外表面固定连接有呈环形阵列分布的连接架85,连接架85的下表面固定连接有齿圈86,第一传动轴83的一端与转动套筒84的内壁固定套接后延伸至转动套筒84的下表面,第一传动轴83位于转动套筒84下方的一端外表面固定套接有第一齿轮87,预混箱1的上表面中心处转动套接有中心轴88,中心轴88位于预混箱1上表面的一端固定套接有第二齿轮89,第二齿轮89的外表面与第一齿轮87的外表面啮合,中心轴88的另一端贯穿预混箱1上表面后延伸至预混箱1的内部。2, 3, 4 and 5, the present invention provides a biomass nano-powder fluidized burner, the intermittent stirring mechanism includes a support block 8 fixedly mounted on the upper surface of the base 2, a motor mounting seat 81 is fixedly mounted on the upper surface of the support block 8, a first drive motor 82 is fixedly mounted at the center of the upper surface of the motor mounting seat 81, the output shaft of the first drive motor 82 is fixedly mounted with a first transmission shaft 83 through a coupling, a rotating sleeve 84 is rotatably sleeved on the upper surface of the support block 8, the outer surface of one end of the rotating sleeve 84 penetrates the support block 8 and extends to the lower surface of the support block 8, and the outer surface of one end of the rotating sleeve 84 located below the support block 8 is fixed A connecting frame 85 distributed in a ring array is fixedly connected, and a gear ring 86 is fixedly connected to the lower surface of the connecting frame 85. One end of the first transmission shaft 83 is fixedly sleeved with the inner wall of the rotating sleeve 84 and then extends to the lower surface of the rotating sleeve 84. A first gear 87 is fixedly sleeved on the outer surface of one end of the first transmission shaft 83 located below the rotating sleeve 84. A central shaft 88 is rotatably sleeved at the center of the upper surface of the premixing box 1. One end of the central shaft 88 located on the upper surface of the premixing box 1 is fixedly sleeved with a second gear 89. The outer surface of the second gear 89 is meshed with the outer surface of the first gear 87. The other end of the central shaft 88 penetrates the upper surface of the premixing box 1 and then extends to the interior of the premixing box 1.

本申请实施例中,该部分申请实施例的具体工作原理为:由控制器7控制间歇式搅拌机构和翻转机构启动,具体工作流程为:控制第一驱动电机82启动,第一驱动电机82将电能转换成机械能,驱动齿圈86和第一齿轮87以第一驱动电机82的输出轴轴心为圆心实现同步圆周转动,当齿圈86与第二齿轮89啮合时,带动第二齿轮89内壁连接的中心轴88和安装板9以中心轴88的轴心为圆心转动,带动安装板9下方安装的安装柱92和安装柱92表面的搅拌叶片98以安装板9的轴心为圆心转动,对预混箱1内的纳米微粉生物质燃料和空气实现间歇式正转搅拌运动;In the embodiment of the present application, the specific working principle of the embodiment of this part of the application is: the controller 7 controls the intermittent stirring mechanism and the turning mechanism to start, and the specific working process is: the first drive motor 82 is controlled to start, the first drive motor 82 converts electrical energy into mechanical energy, and drives the ring gear 86 and the first gear 87 to realize synchronous circular rotation with the axis of the output shaft of the first drive motor 82 as the center of the circle. When the ring gear 86 is engaged with the second gear 89, the central shaft 88 connected to the inner wall of the second gear 89 and the mounting plate 9 are driven to rotate with the axis of the central shaft 88 as the center of the circle, and the mounting column 92 installed below the mounting plate 9 and the stirring blade 98 on the surface of the mounting column 92 are driven to rotate with the axis of the mounting plate 9 as the center of the circle, so as to realize intermittent positive stirring motion of the nano-powder biomass fuel and air in the premixing box 1;

当第一齿轮87与第二齿轮89啮合时,利用第一齿轮87与第二齿轮89外啮合转向相反的特点,带动搅拌叶片98对预混箱1内的纳米微粉生物质燃料和空气实现间歇式反转搅拌运动。When the first gear 87 is meshed with the second gear 89 , the stirring blades 98 are driven to perform intermittent reverse stirring motion on the nano-powder biomass fuel and air in the premixing box 1 by utilizing the characteristic that the first gear 87 and the second gear 89 are meshed with each other in opposite directions.

参照图3、图4、图6、图7和图8所示的,本发明提供了一种生物质纳米微粉流态燃烧机,翻转机构包括安装板9,安装板9固定安装在中心轴88位于预混箱1内部的另一端,安装板9的上表面固定安装有呈环形阵列分布的第二驱动电机91,安装板9的下表面固定安装有呈环形阵列分布的安装柱92,且安装柱92位于第二驱动电机91的正下方,安装柱92的内部开设有传动腔93,第二驱动电机91的输出轴通过联轴器固定安装有第二传动轴94,第二传动轴94的一端与安装板9的安装孔内壁转动套接,第二传动轴94的一端通过轴承与安装柱92的轴心处安装后延伸至传动腔93的内部,传动腔93的内部设置有呈线性阵列分布的啮合组件,每个啮合组件均由四个呈环形阵列状分布的从动锥齿轮95和两个呈对称状分布的传动锥齿轮96构成,从动锥齿轮95的外表面与传动锥齿轮96的外表面啮合,第二传动轴94的一端与首个啮合组件中的其中一个传动锥齿轮96顶端固定套接,相邻啮合组件的相对表面之间均固定套接有连接轴97,连接轴97的中端外表面与传动腔93的内壁转动套接,连接轴97的两端分别与相邻啮合组件中的其中一个传动锥齿轮96固定套接,从动锥齿轮95的一端与安装柱92的外表面转动套接,从动锥齿轮95位于安装柱92外侧的一端通过螺栓固定安装有搅拌叶片98,预混箱1的下表面中心处固定连通有排料管99。3, 4, 6, 7 and 8, the present invention provides a biomass nano-powder fluidized burner, wherein the flip mechanism comprises a mounting plate 9, the mounting plate 9 is fixedly mounted on the other end of the central axis 88 located inside the premixing box 1, the upper surface of the mounting plate 9 is fixedly mounted with second drive motors 91 distributed in a circular array, the lower surface of the mounting plate 9 is fixedly mounted with mounting columns 92 distributed in a circular array, and the mounting columns 92 are located directly below the second drive motor 91, a transmission cavity 93 is provided inside the mounting columns 92, a second transmission shaft 94 is fixedly mounted on the output shaft of the second drive motor 91 through a coupling, one end of the second transmission shaft 94 is rotatably sleeved with the inner wall of the mounting hole of the mounting plate 9, one end of the second transmission shaft 94 is mounted at the axis of the mounting column 92 through a bearing and extends to the inside of the transmission cavity 93, and the inside of the transmission cavity 93 is provided with a linear array The meshing components are arranged in a row, each meshing component is composed of four driven bevel gears 95 distributed in a ring array and two transmission bevel gears 96 distributed in a symmetrical shape. The outer surface of the driven bevel gear 95 is meshed with the outer surface of the transmission bevel gear 96. One end of the second transmission shaft 94 is fixedly sleeved with the top of one of the transmission bevel gears 96 in the first meshing component. A connecting shaft 97 is fixedly sleeved between the opposite surfaces of adjacent meshing components. The outer surface of the middle end of the connecting shaft 97 is rotatably sleeved with the inner wall of the transmission cavity 93. The two ends of the connecting shaft 97 are respectively fixedly sleeved with one of the transmission bevel gears 96 in the adjacent meshing components. One end of the driven bevel gear 95 is rotatably sleeved with the outer surface of the mounting column 92. The end of the driven bevel gear 95 located on the outside of the mounting column 92 is fixedly installed with a stirring blade 98 by bolts. A discharge pipe 99 is fixedly connected to the center of the lower surface of the premixing box 1.

本申请实施例中,该部分申请实施例的具体工作流程为:由控制器7控制第二驱动电机91启动,带动第二传动轴94以第二驱动电机91的输出轴轴心为圆心转动,通过第二传动轴94与首个啮合组件中的其中一个传动锥齿轮96顶端固定套接,驱动该传动锥齿轮96与四个从动传动齿轮实现啮合,通过连接轴97的两端分别与相邻啮合组件中的其中一个传动锥齿轮96固定套接,带动多个啮合组件中的从动锥齿轮95同步转动,带动搅拌叶片98以从动锥齿轮95的轴心为圆心转动,对预混箱1内的纳米微粉生物质燃料和空气实现翻转搅拌运动;In the embodiment of the present application, the specific working process of the embodiment of this part of the application is as follows: the controller 7 controls the second drive motor 91 to start, driving the second transmission shaft 94 to rotate with the axis of the output shaft of the second drive motor 91 as the center of the circle, and the second transmission shaft 94 is fixedly sleeved with the top of one of the transmission bevel gears 96 in the first meshing component, driving the transmission bevel gear 96 to mesh with four driven transmission gears, and the two ends of the connecting shaft 97 are respectively fixedly sleeved with one of the transmission bevel gears 96 in the adjacent meshing components, driving the driven bevel gears 95 in the multiple meshing components to rotate synchronously, and driving the stirring blades 98 to rotate with the axis of the driven bevel gear 95 as the center of the circle, so as to realize the flipping and stirring motion of the nano-powder biomass fuel and air in the premixing box 1;

通过间歇式搅拌机构和翻转机构的配合,对预混箱1内的纳米微粉生物质燃料和空气实现更均匀的混合搅拌效果,使预混后的纳米微粉生物质燃料在后续燃烧过程中更加均匀和高效,提高能源利用效率,并减少环境污染的产生。Through the cooperation of the intermittent stirring mechanism and the turning mechanism, a more uniform mixing and stirring effect is achieved for the nano-powder biomass fuel and air in the premixing box 1, so that the premixed nano-powder biomass fuel is more uniform and efficient in the subsequent combustion process, thereby improving energy utilization efficiency and reducing environmental pollution.

参照图1所示的,本发明提供了一种生物质纳米微粉流态燃烧机,数据采集模块:还包括固定安装在预混箱1外表面的第一微分压力传感器10和第二微分压力传感器11,其中第一微分压力传感器10位于第二微分压力传感器11的上方,第一微分压力传感器10实时采集纳米微粉生物质燃料通过第一进料管3流入预混箱1内所产生的压力值P燃料压数据,将采集到的压力值P燃料压数据通过无线通信传输至数据处理模块中,第二微分压力传感器11采集纳米微粉生物质燃料和空气经间歇式搅拌机构以及翻转机构预混合后产生的混合压力值P混合压数据,将采集到的混合压力值P混合压数据通过无线通信传输至数据处理模块中;Referring to FIG. 1 , the present invention provides a biomass nano-powder fluidized burner, wherein the data acquisition module further comprises a first differential pressure sensor 10 and a second differential pressure sensor 11 fixedly mounted on the outer surface of a premixing box 1, wherein the first differential pressure sensor 10 is located above the second differential pressure sensor 11, the first differential pressure sensor 10 collects in real time the pressure value P fuel pressure data generated by the nano-powder biomass fuel flowing into the premixing box 1 through the first feed pipe 3, and transmits the collected pressure value P fuel pressure data to the data processing module via wireless communication, the second differential pressure sensor 11 collects the mixed pressure value P mixed pressure data generated by the nano-powder biomass fuel and air being premixed by an intermittent stirring mechanism and a flipping mechanism, and transmits the collected mixed pressure value P mixed pressure data to the data processing module via wireless communication;

数据处理模块:获取第一微分压力传感器10实时采集的压力值数据以及第二微分压力传感器11采集的混合压力值数据,计算出纳米微粉生物质燃料与空气实际的比例,并将计算结果通过无线通信传输至控制器7中,其具体计算公式为:Data processing module: obtains the pressure value data collected in real time by the first differential pressure sensor 10 and the mixed pressure value data collected by the second differential pressure sensor 11, calculates the actual ratio of nano-powder biomass fuel to air, and transmits the calculation result to the controller 7 via wireless communication. The specific calculation formula is:

设定比例阈值范围,当纳米微粉生物质燃料与空气实际比例A小于比例阈值时,发出第一指令,表示纳米微粉生物质燃料供给不足或空气供给过多,需要向预混箱1内补充纳米微粉生物质燃料增加比例;A ratio threshold range is set. When the actual ratio A of the nano-powder biomass fuel to the air is less than the ratio threshold, a first instruction is issued, indicating that the nano-powder biomass fuel supply is insufficient or the air supply is excessive, and the nano-powder biomass fuel needs to be added to the premixing box 1 to increase the ratio;

当纳米微粉生物质燃料与空气实际比例A等于比例阈值时,发出第二指令,表示纳米微粉生物质燃料与空气预混合效果达到要求,无需进行补充;When the actual ratio A of the nano-powder biomass fuel to the air is equal to the ratio threshold, a second instruction is issued, indicating that the premixing effect of the nano-powder biomass fuel and the air has reached the requirement and no supplementation is required;

当纳米微粉生物质燃料与空气实际比例A大于比例阈值时,发出第三指令,表示燃料供给过多或空气供给不足,需要向预混箱1内补充空气增加比例;When the actual ratio A of the nano-powder biomass fuel to air is greater than the ratio threshold, a third instruction is issued, indicating that the fuel supply is too much or the air supply is insufficient, and air needs to be added to the premixing box 1 to increase the ratio;

控制器7:接收到第一指令向决策模块发出第一决策,接收到第二指令向决策模块发出第二决策,接收到第三指令向决策模块发出第三决策,控制器7还对间歇式搅拌机构、翻转机构、数据采集模块、补料模块、决策模块以及出料模块进行控制,控制器7固定安装在支撑块8的外表面;Controller 7: upon receiving the first instruction, sends a first decision to the decision module; upon receiving the second instruction, sends a second decision to the decision module; upon receiving the third instruction, sends a third decision to the decision module. Controller 7 also controls the intermittent stirring mechanism, the turning mechanism, the data acquisition module, the feeding module, the decision module and the discharging module. Controller 7 is fixedly mounted on the outer surface of the support block 8;

补料模块:还包括固定安装在第一进料管3外表面的第一流量阀12以及固定安装在第二进料管4外表面的第二流量阀13,第一流量阀12位于第一电磁阀5的上方,第二流量阀13位于第二电磁阀6的上方,通过第一流量阀12测量流入预混箱1内纳米微粉生物质燃料的流量,通过第二流量阀13测量流入预混箱1内空气的流量;The feeding module also includes a first flow valve 12 fixedly mounted on the outer surface of the first feed pipe 3 and a second flow valve 13 fixedly mounted on the outer surface of the second feed pipe 4. The first flow valve 12 is located above the first solenoid valve 5, and the second flow valve 13 is located above the second solenoid valve 6. The flow rate of the nano-powder biomass fuel flowing into the premixing box 1 is measured by the first flow valve 12, and the flow rate of the air flowing into the premixing box 1 is measured by the second flow valve 13;

出料模块:还包括固定安装在排料管99表面的第三电磁阀14,通过第三电磁阀14对预混箱1内预混完成后的纳米微粉生物质燃料和空气实现出料动作;The discharge module also includes a third solenoid valve 14 fixedly mounted on the surface of the discharge pipe 99, through which the nano-powder biomass fuel and air premixed in the premixing box 1 are discharged;

决策模块:接收到第一决策控制补料模块中的第一电磁阀5和第一流量阀12开始执行命令,接收到第三决策控制出料模块中的第三电磁阀14开始执行命令,接收到第三决策控制补料模块中的第二电磁阀6和第二流量阀13开始执行命令。Decision module: receives the first solenoid valve 5 and the first flow valve 12 in the first decision-making control feeding module to start executing commands, receives the third solenoid valve 14 in the third decision-making control discharging module to start executing commands, and receives the second solenoid valve 6 and the second flow valve 13 in the third decision-making control feeding module to start executing commands.

本发明的工作原理为:The working principle of the present invention is:

步骤一,通过控制器7控制第一电磁阀5通电,将一定量的纳米微粉生物质燃料通过第一进料管3输送进预混箱1内,输送完成后,控制第一电磁阀5断电,此时利用第一微分压力传感器10实时采集纳米微粉生物质燃料通过第一进料管3流入预混箱1内所产生的压力值P燃料压数据,并将采集到的压力值P燃料压数据通过无线通信传输至数据处理模块中,控制第二电磁阀6通电,将一定量的空气通过第二进料管4输送进预混箱1内,输送完成后,控制第二电磁阀6断电,开始对纳米微粉生物质燃料和空气实现预混合;Step 1: Control the first solenoid valve 5 to be energized through the controller 7, and deliver a certain amount of nano-powder biomass fuel into the premixing box 1 through the first feed pipe 3. After the delivery is completed, control the first solenoid valve 5 to be de-energized. At this time, use the first differential pressure sensor 10 to collect the pressure value P fuel pressure data generated by the nano-powder biomass fuel flowing into the premixing box 1 through the first feed pipe 3 in real time, and transmit the collected pressure value P fuel pressure data to the data processing module through wireless communication, control the second solenoid valve 6 to be energized, and deliver a certain amount of air into the premixing box 1 through the second feed pipe 4. After the delivery is completed, control the second solenoid valve 6 to be de-energized, and start to premix the nano-powder biomass fuel and air;

步骤二,控制间歇式搅拌机构和翻转机构启动,具体工作流程为:控制第一驱动电机82启动,第一驱动电机82将电能转换成机械能,驱动齿圈86和第一齿轮87以第一驱动电机82的输出轴轴心为圆心实现同步圆周转动,当齿圈86与第二齿轮89啮合时,带动第二齿轮89内壁连接的中心轴88和安装板9以中心轴88的轴心为圆心转动,带动安装板9下方安装的安装柱92和安装柱92表面的搅拌叶片98以安装板9的轴心为圆心转动,对预混箱1内的纳米微粉生物质燃料和空气实现间歇式正转搅拌运动;Step 2, control the intermittent stirring mechanism and the turning mechanism to start, and the specific working process is: control the first drive motor 82 to start, the first drive motor 82 converts electrical energy into mechanical energy, drives the ring gear 86 and the first gear 87 to realize synchronous circular rotation with the axis of the output shaft of the first drive motor 82 as the center of the circle, and when the ring gear 86 is engaged with the second gear 89, it drives the central shaft 88 connected to the inner wall of the second gear 89 and the mounting plate 9 to rotate with the axis of the central shaft 88 as the center of the circle, drives the mounting column 92 installed below the mounting plate 9 and the stirring blade 98 on the surface of the mounting column 92 to rotate with the axis of the mounting plate 9 as the center of the circle, and realizes intermittent positive stirring motion for the nano-powder biomass fuel and air in the premixing box 1;

当第一齿轮87与第二齿轮89啮合时,利用第一齿轮87与第二齿轮89外啮合转向相反的特点,带动搅拌叶片98对预混箱1内的纳米微粉生物质燃料和空气实现间歇式反转搅拌运动;When the first gear 87 is meshed with the second gear 89, the stirring blade 98 is driven to perform intermittent reverse stirring motion on the nano-powder biomass fuel and air in the premixing box 1 by utilizing the characteristics of the first gear 87 and the second gear 89 being meshed with each other in opposite directions.

同时,控制第二驱动电机91启动,带动第二传动轴94以第二驱动电机91的输出轴轴心为圆心转动,通过第二传动轴94与首个啮合组件中的其中一个传动锥齿轮96顶端固定套接,驱动该传动锥齿轮96与四个从动传动齿轮实现啮合,通过连接轴97的两端分别与相邻啮合组件中的其中一个传动锥齿轮96固定套接,带动多个啮合组件中的从动锥齿轮95同步转动,带动搅拌叶片98以从动锥齿轮95的轴心为圆心转动,对预混箱1内的纳米微粉生物质燃料和空气实现翻转搅拌运动;At the same time, the second drive motor 91 is controlled to start, driving the second transmission shaft 94 to rotate with the axis of the output shaft of the second drive motor 91 as the center of the circle, and the second transmission shaft 94 is fixedly sleeved with the top of one of the transmission bevel gears 96 in the first meshing component, driving the transmission bevel gear 96 to mesh with four driven transmission gears, and the two ends of the connecting shaft 97 are respectively fixedly sleeved with one of the transmission bevel gears 96 in the adjacent meshing components, driving the driven bevel gears 95 in the multiple meshing components to rotate synchronously, and driving the stirring blades 98 to rotate with the axis of the driven bevel gear 95 as the center of the circle, so as to realize the turning and stirring motion of the nano-powder biomass fuel and air in the premixing box 1;

通过间歇式搅拌机构和翻转机构的配合,对预混箱1内的纳米微粉生物质燃料和空气实现更均匀的混合搅拌效果,使预混后的纳米微粉生物质燃料在后续燃烧过程中更加均匀和高效,提高能源利用效率,并减少环境污染的产生;Through the cooperation of the intermittent stirring mechanism and the turning mechanism, a more uniform mixing and stirring effect is achieved for the nano-powder biomass fuel and the air in the premixing box 1, so that the premixed nano-powder biomass fuel is more uniform and efficient in the subsequent combustion process, thereby improving energy utilization efficiency and reducing environmental pollution.

步骤三,对纳米微粉生物质燃料和空气预混完成后,利用第二微分压力传感器11采集纳米微粉生物质燃料和空气经间歇式搅拌机构以及翻转机构预混合后产生的混合压力值P混合压数据,将采集到的混合压力值P混合压数据通过无线通信传输至数据处理模块中;Step 3: After the premixing of the nano-powder biomass fuel and the air is completed, the second differential pressure sensor 11 is used to collect the mixed pressure value P mixed pressure data generated after the nano-powder biomass fuel and the air are premixed by the intermittent stirring mechanism and the flipping mechanism, and the collected mixed pressure value P mixed pressure data is transmitted to the data processing module through wireless communication;

步骤四,为优化后续燃烧过程,提高燃烧效率,并防止回燃现象的发生,调用数据处理模块、控制器7、决策模块、补料模块以及出料模块,优化调整纳米微粉生物质燃料和空气的供给比例,以实现所需的最佳混合比例,当纳米微粉生物质燃料和空气的供给比例等于设定的比例阈值时,控制出料模块中的第三电磁阀14通电,将预混箱1内预混后的纳米微粉生物质燃料和空气通过外界的真空螺旋输料机构输送至生物质纳米微粉流态燃烧机的燃烧室中燃烧。Step 4, in order to optimize the subsequent combustion process, improve the combustion efficiency, and prevent the occurrence of backfire, call the data processing module, the controller 7, the decision module, the feeding module and the discharging module to optimize and adjust the supply ratio of the nano-powder biomass fuel and the air to achieve the required optimal mixing ratio. When the supply ratio of the nano-powder biomass fuel and the air is equal to the set ratio threshold, the third solenoid valve 14 in the discharging module is controlled to be energized, and the premixed nano-powder biomass fuel and air in the premixing box 1 are transported to the combustion chamber of the biomass nano-powder fluidized burner through the external vacuum screw feeding mechanism for combustion.

最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (4)

1.一种生物质纳米微粉流态燃烧机,包括预混箱(1),其特征在于:所述预混箱(1)的外表面固定套接有呈对称分布的基座(2),所述预混箱(1)的上方设置有间歇式搅拌机构,所述间歇式搅拌机构包括固定安装在基座(2)上表面的支撑块(8),所述支撑块(8)的上表面固定安装有电机安装座(81),所述电机安装座(81)的上表面中心处固定安装有第一驱动电机(82),所述第一驱动电机(82)的输出轴通过联轴器固定安装有第一传动轴(83),所述支撑块(8)的上表面转动套接有转动套筒(84),所述转动套筒(84)的一端外表面贯穿支撑块(8)后延伸至支撑块(8)的下表面,所述转动套筒(84)位于支撑块(8)下方的一端外表面固定连接有呈环形阵列分布的连接架(85),所述连接架(85)的下表面固定连接有齿圈(86),所述第一传动轴(83)的一端与转动套筒(84)的内壁固定套接后延伸至转动套筒(84)的下表面,所述第一传动轴(83)位于转动套筒(84)下方的一端外表面固定套接有第一齿轮(87),所述预混箱(1)的上表面中心处转动套接有中心轴(88),所述中心轴(88)位于预混箱(1)上表面的一端固定套接有第二齿轮(89),所述第二齿轮(89)的外表面与第一齿轮(87)的外表面啮合,所述中心轴(88)的另一端贯穿预混箱(1)上表面后延伸至预混箱(1)的内部;1. A biomass nano-powder fluidized combustion machine, comprising a premixing box (1), characterized in that: the outer surface of the premixing box (1) is fixedly sleeved with a symmetrically distributed base (2), an intermittent stirring mechanism is arranged above the premixing box (1), the intermittent stirring mechanism comprises a support block (8) fixedly mounted on the upper surface of the base (2), a motor mounting seat (81) is fixedly mounted on the upper surface of the support block (8), a first drive motor (82) is fixedly mounted at the center of the upper surface of the motor mounting seat (81), the output shaft of the first drive motor (82) is fixedly mounted with a first transmission shaft (83) through a coupling, a rotating sleeve (84) is rotatably sleeved on the upper surface of the support block (8), the outer surface of one end of the rotating sleeve (84) penetrates the support block (8) and then extends to the lower surface of the support block (8), the rotating sleeve (84) ) The outer surface of one end located below the support block (8) is fixedly connected to a connecting frame (85) distributed in a ring array, the lower surface of the connecting frame (85) is fixedly connected to a gear ring (86), one end of the first transmission shaft (83) is fixedly sleeved with the inner wall of the rotating sleeve (84) and then extends to the lower surface of the rotating sleeve (84), the outer surface of the end of the first transmission shaft (83) located below the rotating sleeve (84) is fixedly sleeved with a first gear (87), a central shaft (88) is rotatably sleeved at the center of the upper surface of the premixing box (1), one end of the central shaft (88) located on the upper surface of the premixing box (1) is fixedly sleeved with a second gear (89), the outer surface of the second gear (89) is meshed with the outer surface of the first gear (87), and the other end of the central shaft (88) passes through the upper surface of the premixing box (1) and then extends to the interior of the premixing box (1); 所述预混箱(1)的内部设置有翻转机构,所述翻转机构包括安装板(9),所述安装板(9)固定安装在中心轴(88)位于预混箱(1)内部的另一端,所述安装板(9)的上表面固定安装有呈环形阵列分布的第二驱动电机(91),所述安装板(9)的下表面固定安装有呈环形阵列分布的安装柱(92),且所述安装柱(92)位于第二驱动电机(91)的正下方,所述安装柱(92)的内部开设有传动腔(93),所述第二驱动电机(91)的输出轴通过联轴器固定安装有第二传动轴(94),所述第二传动轴(94)的一端与安装板(9)的安装孔内壁转动套接,所述第二传动轴(94)的一端通过轴承与安装柱(92)的轴心处安装后延伸至传动腔(93)的内部,所述传动腔(93)的内部设置有呈线性阵列分布的啮合组件,每个所述啮合组件均由四个呈环形阵列状分布的从动锥齿轮(95)和两个呈对称状分布的传动锥齿轮(96)构成,所述从动锥齿轮(95)的外表面与传动锥齿轮(96)的外表面啮合,所述第二传动轴(94)的一端与首个啮合组件中的其中一个传动锥齿轮(96)顶端固定套接,相邻所述啮合组件的相对表面之间均固定套接有连接轴(97),所述连接轴(97)的中端外表面与传动腔(93)的内壁转动套接,所述连接轴(97)的两端分别与相邻所述啮合组件中的其中一个传动锥齿轮(96)固定套接,所述从动锥齿轮(95)的一端与安装柱(92)的外表面转动套接,所述从动锥齿轮(95)位于安装柱(92)外侧的一端通过螺栓固定安装有搅拌叶片(98),所述预混箱(1)的下表面中心处固定连通有排料管(99);The premix box (1) is provided with a turnover mechanism inside. The turnover mechanism comprises a mounting plate (9). The mounting plate (9) is fixedly mounted on the other end of the central axis (88) located inside the premix box (1). The upper surface of the mounting plate (9) is fixedly mounted with second drive motors (91) distributed in a ring array. The lower surface of the mounting plate (9) is fixedly mounted with mounting posts (92) distributed in a ring array, and the mounting posts (92) are located directly below the second drive motor (91). A transmission cavity (93) is provided inside the mounting posts (92). The output shaft of the second drive motor (91) is fixedly mounted with a second transmission shaft (94) via a coupling. One end of the second transmission shaft (94) is rotatably sleeved with the inner wall of the mounting hole of the mounting plate (9). One end of the second transmission shaft (94) is mounted at the axis of the mounting post (92) via a bearing and extends to the inside of the transmission cavity (93). The transmission cavity (93) is provided with meshing components distributed in a linear array. Each of the meshing components is composed of four driven bevel gears (95) distributed in a ring array and two transmission bevel gears (96) distributed in a symmetrical shape. The outer surface of the driven bevel gear (95) meshes with the outer surface of the transmission bevel gear (96). One end of the second transmission shaft (94) is fixedly sleeved with the top of one of the transmission bevel gears (96) in the first meshing component. A connecting shaft (97) is fixedly sleeved between the opposite surfaces of adjacent meshing components. The outer surface of the middle end of the connecting shaft (97) is rotatably sleeved with the inner wall of the transmission cavity (93). Both ends of the connecting shaft (97) are respectively fixedly sleeved with one of the transmission bevel gears (96) in the adjacent meshing components. One end of the driven bevel gear (95) is rotatably sleeved with the outer surface of the mounting column (92). The end of the driven bevel gear (95) located outside the mounting column (92) is fixedly mounted with a stirring blade (98) by bolts. A discharge pipe (99) is fixedly connected to the center of the lower surface of the premixing box (1). 所述预混箱(1)的外表面设置有监测系统,所述监测系统应用于预混箱(1)、间歇式搅拌机构和翻转机构中进行监测作业;The outer surface of the premixing box (1) is provided with a monitoring system, and the monitoring system is applied to the premixing box (1), the intermittent stirring mechanism and the turning mechanism to perform monitoring operations; 所述预混箱(1)还包括固定连通在预混箱(1)两侧表面且呈对称状分布的第一进料管(3)和第二进料管(4),所述第一进料管(3)的外表面固定连通有第一电磁阀(5),通过所述第一电磁阀(5)对纳米微粉生物质燃料通过第一进料管(3)流入预混箱(1)的流入状态实现控制动作,并输送至监测系统进行监测作业,所述第二进料管(4)的外表面固定连通有第二电磁阀(6),通过所述第二电磁阀(6)对空气通过第二进料管(4)流入预混箱(1)的流入状态实现控制动作,并输送至监测系统进行监测作业;The premixing box (1) further comprises a first feed pipe (3) and a second feed pipe (4) which are fixedly connected to the two side surfaces of the premixing box (1) and are symmetrically distributed. The outer surface of the first feed pipe (3) is fixedly connected to a first solenoid valve (5), and the first solenoid valve (5) is used to control the inflow state of the nano-powdered biomass fuel flowing into the premixing box (1) through the first feed pipe (3) and to deliver the nano-powdered biomass fuel to the monitoring system for monitoring. The outer surface of the second feed pipe (4) is fixedly connected to a second solenoid valve (6), and the second solenoid valve (6) is used to control the inflow state of air flowing into the premixing box (1) through the second feed pipe (4) and to deliver the nano-powdered biomass fuel to the monitoring system for monitoring. 所述监测系统还包括数据采集模块、数据处理模块、控制器(7)、决策模块、补料模块以及出料模块。The monitoring system further comprises a data acquisition module, a data processing module, a controller (7), a decision module, a feeding module and a discharging module. 2.根据权利要求1所述的一种生物质纳米微粉流态燃烧机,其特征在于:数据采集模块:还包括固定安装在预混箱(1)外表面的第一微分压力传感器(10)和第二微分压力传感器(11),其中所述第一微分压力传感器(10)位于第二微分压力传感器(11)的上方,所述第一微分压力传感器(10)实时采集纳米微粉生物质燃料通过所述第一进料管(3)流入预混箱(1)内所产生的压力值P燃料压数据,将采集到的压力值P燃料压数据通过无线通信传输至数据处理模块中,所述第二微分压力传感器(11)采集纳米微粉生物质燃料和空气经间歇式搅拌机构以及翻转机构预混合后产生的混合压力值P混合压数据,将采集到的混合压力值P混合压数据通过无线通信传输至数据处理模块中;2. A biomass nano-powder fluidized burner according to claim 1, characterized in that: the data acquisition module also includes a first differential pressure sensor (10) and a second differential pressure sensor (11) fixedly mounted on the outer surface of the premixing box (1), wherein the first differential pressure sensor (10) is located above the second differential pressure sensor (11), the first differential pressure sensor (10) collects in real time the pressure value P fuel pressure data generated by the nano-powder biomass fuel flowing into the premixing box (1) through the first feeding pipe (3), and transmits the collected pressure value P fuel pressure data to the data processing module via wireless communication, the second differential pressure sensor (11) collects the mixed pressure value P mixed pressure data generated by the nano-powder biomass fuel and air being premixed by the intermittent stirring mechanism and the turning mechanism, and transmits the collected mixed pressure value P mixed pressure data to the data processing module via wireless communication; 数据处理模块:获取第一微分压力传感器(10)实时采集的压力值数据以及第二微分压力传感器(11)采集的混合压力值数据,计算出纳米微粉生物质燃料与空气实际的比例,并将计算结果通过无线通信传输至控制器(7)中,其具体计算公式为:Data processing module: obtains the pressure value data collected in real time by the first differential pressure sensor (10) and the mixed pressure value data collected by the second differential pressure sensor (11), calculates the actual ratio of nano-powder biomass fuel to air, and transmits the calculation result to the controller (7) via wireless communication. The specific calculation formula is: 设定比例阈值范围,当纳米微粉生物质燃料与空气实际比例A小于比例阈值时,发出第一指令,表示纳米微粉生物质燃料供给不足或空气供给过多,需要向预混箱(1)内补充纳米微粉生物质燃料增加比例;A ratio threshold range is set, and when the actual ratio A of the nano-micro-powder biomass fuel to the air is less than the ratio threshold, a first instruction is issued, indicating that the nano-micro-powder biomass fuel supply is insufficient or the air supply is excessive, and it is necessary to add nano-micro-powder biomass fuel to the premixing box (1) to increase the ratio; 当纳米微粉生物质燃料与空气实际比例A等于比例阈值时,发出第二指令,表示纳米微粉生物质燃料与空气预混合效果达到要求,无需进行补充;When the actual ratio A of the nano-powder biomass fuel to the air is equal to the ratio threshold, a second instruction is issued, indicating that the premixing effect of the nano-powder biomass fuel and the air has reached the requirement and no supplementation is required; 当纳米微粉生物质燃料与空气实际比例A大于比例阈值时,发出第三指令,表示燃料供给过多或空气供给不足,需要向预混箱(1)内补充空气增加比例。When the actual ratio A of the nano-powder biomass fuel to air is greater than the ratio threshold, a third instruction is issued, indicating that the fuel supply is excessive or the air supply is insufficient, and air needs to be added to the premixing box (1) to increase the ratio. 3.根据权利要求2所述的一种生物质纳米微粉流态燃烧机,其特征在于:控制器(7):接收到第一指令向决策模块发出第一决策,接收到第二指令向决策模块发出第二决策,接收到第三指令向决策模块发出第三决策,所述控制器(7)还对间歇式搅拌机构、翻转机构、数据采集模块、补料模块、决策模块以及出料模块进行控制,所述控制器(7)固定安装在支撑块(8)的外表面;3. A biomass nano-powder fluidized burner according to claim 2, characterized in that: the controller (7) sends a first decision to the decision module upon receiving a first instruction, sends a second decision to the decision module upon receiving a second instruction, and sends a third decision to the decision module upon receiving a third instruction, and the controller (7) also controls the intermittent stirring mechanism, the turning mechanism, the data acquisition module, the feeding module, the decision module and the discharging module, and the controller (7) is fixedly mounted on the outer surface of the support block (8); 补料模块:还包括固定安装在所述第一进料管(3)外表面的第一流量阀(12)以及固定安装在所述第二进料管(4)外表面的第二流量阀(13),所述第一流量阀(12)位于第一电磁阀(5)的上方,所述第二流量阀(13)位于第二电磁阀(6)的上方,通过所述第一流量阀(12)测量流入预混箱(1)内纳米微粉生物质燃料的流量,通过所述第二流量阀(13)测量流入预混箱(1)内空气的流量;The feeding module further comprises a first flow valve (12) fixedly mounted on the outer surface of the first feed pipe (3) and a second flow valve (13) fixedly mounted on the outer surface of the second feed pipe (4), wherein the first flow valve (12) is located above the first solenoid valve (5), and the second flow valve (13) is located above the second solenoid valve (6), and the flow rate of the nano-powdered biomass fuel flowing into the premixing box (1) is measured through the first flow valve (12), and the flow rate of the air flowing into the premixing box (1) is measured through the second flow valve (13); 出料模块:还包括固定安装在排料管(99)表面的第三电磁阀(14),通过所述第三电磁阀(14)对预混箱(1)内预混完成后的纳米微粉生物质燃料和空气实现出料动作。The discharge module also includes a third solenoid valve (14) fixedly mounted on the surface of the discharge pipe (99), and the discharge action of the nano-powder biomass fuel and air after premixing in the premixing box (1) is realized through the third solenoid valve (14). 4.根据权利要求1所述的一种生物质纳米微粉流态燃烧机,其特征在于:决策模块:接收到第一决策控制补料模块中的第一电磁阀(5)和第一流量阀(12)开始执行命令,接收到第三决策控制出料模块中的第三电磁阀(14)开始执行命令,接收到第三决策控制补料模块中的第二电磁阀(6)和第二流量阀(13)开始执行命令。4. A biomass nano-powder fluidized burner according to claim 1, characterized in that: the decision module: receives the first solenoid valve (5) and the first flow valve (12) in the first decision control feeding module to start executing the command, receives the third solenoid valve (14) in the third decision control discharging module to start executing the command, and receives the second solenoid valve (6) and the second flow valve (13) in the third decision control feeding module to start executing the command.
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