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CN117280060A - 5xxx aluminum plate for can making - Google Patents

5xxx aluminum plate for can making Download PDF

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Publication number
CN117280060A
CN117280060A CN202280032932.7A CN202280032932A CN117280060A CN 117280060 A CN117280060 A CN 117280060A CN 202280032932 A CN202280032932 A CN 202280032932A CN 117280060 A CN117280060 A CN 117280060A
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G·古格里昂达
A·阿巴伯
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Kenlian Aluminum Rolled Products Xingen Lianghe Co ltd
Maser Scholes Kenlian Aluminum Co ltd
Constellium Neuf Brisach SAS
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Kenlian Aluminum Rolled Products Xingen Lianghe Co ltd
Maser Scholes Kenlian Aluminum Co ltd
Constellium Neuf Brisach SAS
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Publication of CN117280060A publication Critical patent/CN117280060A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/06Alloys based on aluminium with magnesium as the next major constituent
    • C22C21/08Alloys based on aluminium with magnesium as the next major constituent with silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/047Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

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  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Metal Rolling (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Conductive Materials (AREA)
  • Continuous Casting (AREA)

Abstract

本发明涉及一种由合金制成的5xxx系列列铝板,以重量百分比计,所述合金包含:Mg:2.5‑4.0,Mn:0.7‑1.2,Fe:0.25‑0.55,Si:0.20‑0.50,Cu:0.10‑0.25,Cr:最高达0.1,Zn:最高达0.25,Ti:最高达0.1,其余为铝和不可避免的杂质,每种杂质最高达0.05且总量最高达0.15。制备本发明的5xxx系列铝板的方法包括以下步骤:铸造具有本发明组成的锭料,预热所述锭料,在可逆式轧机上以高于440℃的粗热轧入口温度粗热轧,以至少300℃的热轧出口温度将锭料精热轧,冷轧以获得冷轧板。本发明还涉及罐端和饮料罐。The invention relates to a 5xxx series aluminum plate made of an alloy, in terms of weight percentage, the alloy contains: Mg: 2.5-4.0, Mn: 0.7-1.2, Fe: 0.25-0.55, Si: 0.20-0.50, Cu : 0.10‑0.25, Cr: up to 0.1, Zn: up to 0.25, Ti: up to 0.1, the remainder is aluminum and unavoidable impurities, each impurity up to 0.05 and the total amount up to 0.15. The method for preparing the 5xxx series aluminum plate of the present invention includes the following steps: casting an ingot having the composition of the present invention, preheating the ingot, rough hot rolling on a reversing rolling mill at a rough hot rolling entry temperature higher than 440°C, to The ingots are finish hot rolled at a hot rolling exit temperature of at least 300°C and cold rolled to obtain cold rolled plates. The invention also relates to can ends and beverage cans.

Description

用于制罐的5xxx铝板5xxx aluminum plate for can making

技术领域Technical field

本发明涉及特别适用于制罐工业的5xxx系列合金铝板及其制备方法。The present invention relates to 5xxx series alloy aluminum plates that are particularly suitable for the can-making industry and their preparation methods.

背景技术Background technique

作为公认的高效且环境友好的饮料包装解决方案,铝制饮料罐非常受欢迎。Recognized as an efficient and environmentally friendly beverage packaging solution, aluminum beverage cans are extremely popular.

为了使CO2排放量减少到最低限度,罐制造商正在采取行动以减少罐身和罐端的重量,并试图增加其解决方案的回收的量。值得强调的是,使用1吨废料代替1吨初生金属(primary metal)减少10吨CO2排放量。To keep CO2 emissions to a minimum, can manufacturers are taking action to reduce the weight of can bodies and can ends and trying to increase the amount of their solutions that can be recycled. It is worth emphasizing that using 1 ton of scrap instead of 1 ton of primary metal reduces CO2 emissions by 10 tons.

关于罐端,也称为盖子,罐制造商使用优化的设计已经逐步将罐端直径从68.3mm减少至54mm,然后是50.8mm。更小直径与新罐端设计的结合,使得能够将厚度从223μm下调至约203μm并且使得相关的显著重量降低成为可能。Regarding the can end, also known as the lid, can manufacturers have gradually reduced the can end diameter from 68.3mm to 54mm and then 50.8mm using optimized designs. The combination of the smaller diameter and the new can end design made it possible to reduce the thickness from 223 μm to approximately 203 μm and the associated significant weight reduction.

然而,在过去的几年里,罐端轻量化已经达到了一个“平台期”,现在越来越难以将厚度下调至小于200μm。However, in the past few years, can end lightweighting has reached a "plateau" and it is now increasingly difficult to reduce thickness to less than 200μm.

用于制造罐端的合金典型地是合金AA5182。由于其高机械性能,AA5182需要高水平纯度(例如Fe、Si)来获得必要的成型性能。AA5182中如此高水平的纯度限制了其回收的量并意味着AA5182罐端的制作依赖初生铝。使用的初生铝越多,重要的CO2排放量就越大。The alloy used to make can ends is typically alloy AA5182. Due to its high mechanical properties, AA5182 requires a high level of purity (e.g. Fe, Si) to obtain the necessary molding properties. This high level of purity in AA5182 limits the amount of it that can be recycled and means that the production of AA5182 can ends relies on primary aluminum. The more primary aluminum used, the greater the significant CO2 emissions.

由于罐身中的金属量大于罐端中的金属量,因此还优选具有将罐端与罐身一起回收的可能性。为此,已开发出了特定的罐端和罐身合金。Since the amount of metal in the can body is greater than the amount of metal in the can end, it is also preferred to have the possibility of recycling the can end together with the can body. Specific can end and body alloys have been developed for this purpose.

专利申请WO2013/103957A2公开了一种铝合金及回收方法,其中所述回收的用过的饮料容器形成一种合金组合物,对其组成较少地调整,可用于罐体原料(body stock)。Patent application WO2013/103957A2 discloses an aluminum alloy and a recycling method, wherein the recycled used beverage containers form an alloy composition whose composition can be used as body stock with less adjustment.

专利申请WO2014/107188A1公开了一种铝合金及回收方法,其中所述回收的用过的饮料容器形成一种合金组合物,对其除镁水平以外的组成较少地调整或不调整,可用于罐体原料、端部原料和供手拉用的小突出部的原料。Patent application WO2014/107188A1 discloses an aluminum alloy and a recycling method, wherein the recycled used beverage containers form an alloy composition with little or no adjustment to the composition other than the magnesium level, which can be used Stock for cans, ends and tabs for hand pulls.

专利申请WO2015/200570A2公开了用于制造罐端和用于开罐的供手拉用的小突出部的3xxx铝合金,特别是AA3104和AA3204铝合金。Patent application WO2015/200570A2 discloses 3xxx aluminum alloys, in particular AA3104 and AA3204 aluminum alloys, for the manufacture of can ends and small tabs for can opening.

专利申请WO2016/002226A1公开了一种用于饮料罐身的铝合金板,以质量计,其包含0.20-0.45%的Si,0.35-0.60%的Fe,0.1-0.3%的Cu,0.5-1.5%的Mn,0.8-1.5%的Mg,0.1%或以下的Ti,0.05%或以下的B,其余由Al和不可避免的杂质补充。Patent application WO2016/002226A1 discloses an aluminum alloy plate for beverage cans, which contains 0.20-0.45% Si, 0.35-0.60% Fe, 0.1-0.3% Cu, 0.5-1.5% by mass. Mn, 0.8-1.5% Mg, 0.1% or less Ti, 0.05% or less B, and the rest is supplemented by Al and inevitable impurities.

专利US 5746847 A公开了一种用于罐端的铝合金,以重量百分比计,其包含:3.0-4.0%Mg,0.5-1.0%Mn,0.2-0.6%Cu,0.05-0.4%Fe和不可避免的杂质。Patent US 5746847 A discloses an aluminum alloy for can ends, which contains in weight percentage: 3.0-4.0% Mg, 0.5-1.0% Mn, 0.2-0.6% Cu, 0.05-0.4% Fe and unavoidable Impurities.

专利申请JP H11 269594A公开了一种用于罐端的铝合金,以重量百分比计,其包含:0.6-1.2%Mn,0.5-3.2%Mg,0.2-0.5Si,0.3-0.5%Cu,0.3-0.6%Fe,其余为Al和不可避免的杂质。Patent application JP H11 269594A discloses an aluminum alloy for can ends, containing in weight percentage: 0.6-1.2% Mn, 0.5-3.2% Mg, 0.2-0.5Si, 0.3-0.5% Cu, 0.3-0.6 % Fe, the rest is Al and unavoidable impurities.

专利申请US2018/274072 A1公开了回收铝的若干组合物,例如调整以适用于制备饮料罐。Patent application US2018/274072 A1 discloses several compositions for recycling aluminum, adapted for example to be suitable for the preparation of beverage cans.

制罐工业需要改进的铝板产品来制造这样的罐端,其结合不同标准之间的谨慎平衡:强度、可成型性和高可回收性。The can industry needs improved aluminum sheet products to manufacture such can ends that combine a careful balance between different criteria: strength, formability and high recyclability.

发明内容Contents of the invention

本发明的第一个目的是一种由5xxx系列铝板制成的铝板,以重量百分比计,所述铝板包含:The first object of the present invention is an aluminum plate made of 5xxx series aluminum plates. In terms of weight percentage, the aluminum plate contains:

Mg:2.50-4.00,Mg: 2.50-4.00,

Mn:0.70-1.20,Mn: 0.70-1.20,

Fe:0.25-0.55,Fe: 0.25-0.55,

Si:0.20-0.50,Si: 0.20-0.50,

Cu:0.10-0.25,Cu: 0.10-0.25,

Cr:最高达0.10,Cr: up to 0.10,

Zn:最高达0.25,Zn: up to 0.25,

Ti:最高达0.10,Ti: up to 0.10,

其余为铝和不可避免的杂质,每种杂质最高达0.05且总量最高达0.15。The remainder is aluminum and unavoidable impurities, up to a maximum of 0.05 each and a maximum of 0.15 in total.

本发明的另一个目的是一种制备根据本发明的5xxx系列铝板的方法,其包括以下连续步骤:Another object of the present invention is a method for preparing 5xxx series aluminum plates according to the present invention, which includes the following consecutive steps:

-铸造具有本发明的组成的锭料,- casting ingots having the composition of the invention,

-典型地在440℃至550℃的温度下预热所述锭料,- preheating the ingot, typically at a temperature of 440°C to 550°C,

-在可逆式轧机上以高于440℃的粗热轧入口温度粗热轧所述锭料,- rough hot rolling of said ingot on a reversing rolling mill at a rough hot rolling entry temperature above 440°C,

-以至少300℃的热轧出口温度将所述锭料精热轧,- finishing hot rolling the ingot with a hot rolling exit temperature of at least 300°C,

-冷轧以获得冷轧板,-Cold rolling to obtain cold rolled plates,

-任选地涂布所述冷轧板- optionally coating said cold rolled plate

本发明的又一个目的是由本发明的板获得的罐端。Yet another object of the invention is the can end obtained from the plate of the invention.

本发明的又一个目的是由本发明的罐端和由AA3xxx合金制成的罐身获得的饮料罐。Yet another object of the invention is a beverage can obtained from the can end of the invention and the can body made of AA3xxx alloy.

具体实施方式Detailed ways

除非另有提及,否则下文涉及的所有铝合金均使用由铝业协会(AluminiumAssociation)在定期发布的Registration Record Series中定义的规则和名称来命名。Unless otherwise mentioned, all aluminum alloys mentioned below are named using the rules and names defined by the Aluminum Association in the regularly published Registration Record Series.

下文涉及的冶金状态(temper)使用欧洲标准EN-515(2017年4月)来命名。The metallurgical temper mentioned below is named using the European standard EN-515 (April 2017).

所有合金成分均以重量百分比(重量%)提供。表述“7.9Mn”意指用重量百分比表示的锰含量乘以7.9。All alloy ingredients are provided as weight percent (wt%). The expression "7.9Mn" means the manganese content in weight percent multiplied by 7.9.

拉伸试验根据ISO/DIS 6892-1(2014年7月)进行。Tensile testing was performed according to ISO/DIS 6892-1 (July 2014).

发明人已经发现了改进的5xxx铝合金板,其结合了不同标准之间的谨慎平衡:强度、可成型性和高可回收性。The inventors have discovered improved 5xxx aluminum alloy plates that combine a careful balance between different criteria: strength, formability and high recyclability.

Mg含量为2.50重量%至4.00重量%,优选2.50重量%至3.85重量%,更优选3.10重量%至3.85重量%,甚至更优选3.10重量%至3.65重量%。The Mg content is 2.50% to 4.00% by weight, preferably 2.50% to 3.85% by weight, more preferably 3.10% to 3.85% by weight, even more preferably 3.10% to 3.65% by weight.

Mg是合金的主要合金元素,并且其有助于强度提高。当Mg含量低于2.50重量%时,强度提高可能不足。另一方面,含量超过4.00重量%可导致低可成型性。最小Mg含量为3.00重量%或3.05重量%或3.10重量%或3.15重量%或3.20重量%或3.25重量%或3.30重量%或3.35重量%或3.40重量%可能是有利的。最大Mg含量为3.85重量%或3.80重量%或3.75重量%或3.70重量%或3.65重量%或3.60重量%可能是有利的。Mg is the main alloying element of the alloy and it contributes to strength improvement. When the Mg content is less than 2.50% by weight, strength improvement may be insufficient. On the other hand, a content exceeding 4.00% by weight may result in low formability. A minimum Mg content of 3.00% by weight or 3.05% by weight or 3.10% by weight or 3.15% by weight or 3.20% by weight or 3.25% by weight or 3.30% by weight or 3.35% by weight or 3.40% by weight may be advantageous. A maximum Mg content of 3.85% by weight or 3.80% by weight or 3.75% by weight or 3.70% by weight or 3.65% by weight or 3.60% by weight may be advantageous.

Mn也是用于强度提高、晶粒细化和结构稳定的有效元素。Mn含量为0.70重量%至1.20重量%,优选为0.80重量%至1.15重量%且更优选为0.90重量%至1.10重量%,且甚至更优选为0.92重量%至0.98重量%。Mn is also an effective element for strength improvement, grain refinement and structural stabilization. The Mn content is 0.70% to 1.20% by weight, preferably 0.80% to 1.15% by weight and more preferably 0.90% to 1.10% by weight, and even more preferably 0.92% to 0.98% by weight.

当Mn含量小于0.70重量%时,上述效果不足。另一方面,Mn含量超过1.20重量%不仅会导致上述效果饱和,还会导致多种金属间化合物的产生,这会对可成型性产生不利影响。此外,在一个实施方案中,本发明的Mn含量确保在铸造步骤期间最大限度地添加回收废料,且更特别是UBC(用过的饮料罐)废料。最小Mn含量为0.76重量%或0.78重量%或0.80重量%或0.85重量%或0.90重量%或0.91重量%或0.92重量%或0.93重量%可能是有利的。最大Mn含量为1.15重量%或1.10重量%或1.05重量%或1.00重量%或0.98重量%或0.96重量%可能是有利的。When the Mn content is less than 0.70% by weight, the above effects are insufficient. On the other hand, Mn content exceeding 1.20% by weight will not only lead to the saturation of the above effects, but also the generation of various intermetallic compounds, which will adversely affect formability. Furthermore, in one embodiment, the Mn content of the present invention ensures maximum addition of recycled waste, and more particularly UBC (Used Beverage Can) waste during the casting step. A minimum Mn content of 0.76% by weight or 0.78% by weight or 0.80% by weight or 0.85% by weight or 0.90% by weight or 0.91% by weight or 0.92% by weight or 0.93% by weight may be advantageous. A maximum Mn content of 1.15% by weight or 1.10% by weight or 1.05% by weight or 1.00% by weight or 0.98% by weight or 0.96% by weight may be advantageous.

Fe和Si的控制是关键,以达到本发明的板的所需性能,特别是可成型性和可回收性之间的平衡。Fe含量为0.25重量%至0.55重量%且优选为0.30重量%至0.40重量%。Control of Fe and Si is key to achieve the desired properties of the panels of the invention, particularly the balance between formability and recyclability. The Fe content is 0.25% to 0.55% by weight and preferably 0.30% to 0.40% by weight.

Fe含量低于0.25重量%可能不会产生足够的效果,而Fe含量高于0.55重量%可能导致成型困难,这与大的Al6MnFe初生相的形成有关。最小Fe含量为0.28重量%或0.30重量%或0.31重量%可能是有利的。最大Fe含量为0.45重量%或0.40重量%或0.38重量%可能是有利的。Fe contents below 0.25 wt% may not produce sufficient effects, while Fe contents above 0.55 wt% may lead to molding difficulties, which are related to the formation of large Al 6 MnFe primary phases. A minimum Fe content of 0.28% by weight or 0.30% by weight or 0.31% by weight may be advantageous. A maximum Fe content of 0.45% by weight or 0.40% by weight or 0.38% by weight may be advantageous.

Mn和Mg的含量优选地与Fe的含量有关。优选地,对于Fe含量为至少0.50重量%,Mg+7.9Mn的总和为至多11.4%重量%,优选为至多10.7重量%且更优选为至多10.1重量%;对于Fe含量为至少0.44重量%(且小于0.50重量%),Mg+7.9Mn的总和为至多12.1重量%,优选为至多11.4重量%且更优选为至多10.8重量%;对于Fe含量为至少0.40重量%(且小于0.44重量%),Mg+7.9Mn的总和为至多12.5重量%,优选为至多11.8重量%且更优选为至多11.2重量%;对于Fe含量为至少0.35重量%(且小于0.40重量%),Mg+7.9Mn的总和为至多12.8重量%,优选为至多12.1重量%且更优选为至多11.5重量%;对于Fe含量为至少0.30重量%(且小于0.35重量%),Mg+7.9Mn的总和为至多13.1重量%,优选为至多12.4重量%且更优选为至多11.8重量%;对于Fe含量为至少0.25重量%(且小于0.30重量%),Mg+7.9Mn的总和为至多13.5重量%,优选为至多12.8重量%且更优选为至多12.2重量%。在一个优选实施方案中,Fe含量为0.30重量%至0.40重量%且Mg+7.9Mn的总和为8.0重量%至12.5重量%,优选为9.4重量%至11.8重量%且更优选为10.2重量%至11.2重量%。特别地,所要求保护的Fe、Mn和Mg含量确保在铸造步骤期间最大限度地添加回收废料,且更特别是UBC废料。The contents of Mn and Mg are preferably related to the Fe content. Preferably, the sum of Mg+7.9Mn is at most 11.4% by weight, preferably at most 10.7% by weight and more preferably at most 10.1% by weight for an Fe content of at least 0.50% by weight; for an Fe content of at least 0.44% by weight (and for Fe content of at least 0.40 wt% (and less than 0.44 wt%), Mg The sum of +7.9Mn is at most 12.5% by weight, preferably at most 11.8% by weight and more preferably at most 11.2% by weight; for an Fe content of at least 0.35% by weight (and less than 0.40% by weight) the sum of Mg+7.9Mn is at most 12.8% by weight, preferably at most 12.1% by weight and more preferably at most 11.5% by weight; for an Fe content of at least 0.30% by weight (and less than 0.35% by weight), the sum of Mg+7.9Mn is at most 13.1% by weight, preferably at most 12.4% by weight and more preferably at most 11.8% by weight; for an Fe content of at least 0.25% by weight (and less than 0.30% by weight) the sum of Mg+7.9Mn is at most 13.5% by weight, preferably at most 12.8% by weight and more preferably Up to 12.2% by weight. In a preferred embodiment, the Fe content is from 0.30 to 0.40% by weight and the sum of Mg+7.9Mn is from 8.0 to 12.5% by weight, preferably from 9.4 to 11.8% by weight and more preferably from 10.2 to 11.8% by weight. 11.2% by weight. In particular, the claimed Fe, Mn and Mg contents ensure maximum addition of recycled scrap, and more particularly UBC scrap, during the casting step.

Si含量为0.20重量%至0.50重量%且优选为0.22重量%至0.35重量%且更优选为0.23重量%至0.30重量%。过量添加Si可能会产生更多的Mg2Si相,这会对可成型性产生不利影响。最小Si含量为0.21重量%或0.22重量%或0.23重量%或0.24重量%可能是有利的。最大Si含量为0.40重量%或0.35重量%或0.30重量%或0.28重量%可能是有利的。The Si content is 0.20% to 0.50% by weight and preferably 0.22% to 0.35% by weight and more preferably 0.23% to 0.30% by weight. Excessive addition of Si may produce more Mg 2 Si phase, which can adversely affect formability. A minimum Si content of 0.21% or 0.22% or 0.23% or 0.24% by weight may be advantageous. A maximum Si content of 0.40% by weight or 0.35% by weight or 0.30% by weight or 0.28% by weight may be advantageous.

Cu含量为0.10重量%至0.25重量%且优选为0.10重量%至0.20重量%,更优选为0.12重量%至0.20重量%。最小Cu含量为0.11重量%或0.12重量%或0.13重量%或0.14重量%可能是有利的,因为在固溶体中的Cu可能对强度和/或可成型性有益。最大Cu含量为0.25重量%或0.20重量%或0.18重量%可能是有利的,因为含Cu相的形成可能对可成型性产生不利影响。在一个实施方案中,Cu含量为0.14重量%至0.18重量%。The Cu content is 0.10% to 0.25% by weight and preferably 0.10% to 0.20% by weight, more preferably 0.12% to 0.20% by weight. A minimum Cu content of 0.11 wt% or 0.12 wt% or 0.13 wt% or 0.14 wt% may be advantageous since Cu in solid solution may be beneficial to strength and/or formability. A maximum Cu content of 0.25 wt% or 0.20 wt% or 0.18 wt% may be advantageous since the formation of Cu-containing phases may adversely affect formability. In one embodiment, the Cu content is 0.14 to 0.18 wt%.

Cr含量最高达0.10重量%,优选最高达0.05重量%。在一个实施方案中,可以添加一些Cr,以提高强度、细化晶粒和稳定结构,其含量为0.01%重量%至0.05%重量%,优选0.01重量%至0.03重量%。The Cr content is up to 0.10% by weight, preferably up to 0.05% by weight. In one embodiment, some Cr may be added to improve strength, refine grains and stabilize the structure, with the content ranging from 0.01% to 0.05% by weight, preferably from 0.01% to 0.03% by weight.

Zn的添加量可最高达0.25重量%且优选最高达0.20重量%或最高达0.15重量%,而不偏离本发明的优点。在一个实施方案中,Zn属于不可避免的杂质。Zn may be added in an amount up to 0.25% by weight and preferably up to 0.20% by weight or up to 0.15% by weight without departing from the advantages of the invention. In one embodiment, Zn is an unavoidable impurity.

典型地添加包括Ti在内的晶粒细化剂,其中总Ti含量为最高达0.10重量%且优选0.005重量%至0.05重量%,甚至更优选0.01重量%至0.03重量%。在一个实施方案中,Ti含量为150ppm至250ppm。Grain refiners including Ti are typically added with a total Ti content of up to 0.10% by weight and preferably from 0.005 to 0.05% by weight, even more preferably from 0.01 to 0.03% by weight. In one embodiment, the Ti content is 150 ppm to 250 ppm.

其余为铝和不可避免的杂质,每种杂质最高达0.05重量%且总量最高达0.15重量%。The balance is aluminum and unavoidable impurities, up to 0.05% by weight each and up to 0.15% by weight in total.

根据本发明,使用本发明的5xxx系列铝合金通过铸造、典型地是直接冷铸(Direct-Chill casting)或连续铸造来制备锭料。优选地,铸造步骤包括将回收废料熔融成液态金属。According to the present invention, the 5xxx series aluminum alloy of the present invention is used to prepare ingots by casting, typically direct-chill casting or continuous casting. Preferably, the casting step involves melting the recycled scrap material into liquid metal.

本文所用的,术语回收废料(例如,回收原料)可指主要包含铝、优选包含至少60%或70%或80%或90%铝的回收金属的集合。回收废料可包含从任何合适来源回收的材料,例如从金属生产设施(例如,金属铸造设施),从金属加工设施(例如,使用金属产品以产生可消耗产品的生产设施),或从消费后来源(例如,区域回收设施)。本公开的某些方面可以非常适合于来自除金属生产设施以外的来源的回收废料,因为这种回收废料可能含有合金的混合物或与其他杂质或元素(例如,漆或涂料)混合。回收废料可指回收的板材铝产品(例如,铝锅和平底锅,车内部和外部产品)、回收的铸铝产品(例如,铝烤架和轮辋)、UBC废料(例如,饮料罐)、铝线、挤塑材料和其他铝材料。As used herein, the term recycled scrap (eg, recycled feedstock) may refer to a collection of recycled metals containing primarily aluminum, preferably at least 60% or 70% or 80% or 90% aluminum. Recycled scrap may comprise materials recovered from any suitable source, such as from a metal production facility (e.g., a metal casting facility), from a metal processing facility (e.g., a production facility that uses metal products to create consumable products), or from post-consumer sources (e.g., regional recycling facility). Certain aspects of the present disclosure may be well suited for recycled scrap from sources other than metal production facilities, as such recycled scrap may contain a mixture of alloys or mixed with other impurities or elements (eg, paint or coatings). Recycled scrap may refer to recycled sheet aluminum products (e.g., aluminum pots and pans, vehicle interior and exterior products), recycled cast aluminum products (e.g., aluminum grills and rims), UBC scrap (e.g., beverage cans), aluminum Wire, extruded materials and other aluminum materials.

优选地,回收的废料金属包括用过的饮料罐(UBC)废料,其是从用过的饮料罐和类似产品中收集的金属,可回收用于其他金属产品。铝UBC废料常常是各种铝合金的混合物(例如,来自用于罐身和罐端的不同合金),并且可常常包含异物,例如雨水、饮料残留物、有机物质(例如,漆和层压膜)和其他材料。可将UBC废料变成碎片并除去涂层或去漆(delacquered),然后熔融作为液态金属原料用于铸造铸造本发明的新金属产品。由于液态UBC金属中存在杂质和不平衡的合金元素,因此可能有必要对液态UBC金属进行处理以去除不需要的元素,或者在铸造前将液态UBC金属与足量的新的初生铝结合。类似地,从其他来源回收的废料可含有相对较高量的杂质和/或不平衡的合金元素。Preferably, the recycled scrap metal includes used beverage can (UBC) scrap, which is metal collected from used beverage cans and similar products that can be recycled into other metal products. Aluminum UBC scrap is often a mixture of various aluminum alloys (e.g., from different alloys used for can bodies and can ends), and can often contain foreign matter such as rainwater, beverage residues, organic matter (e.g., paint and laminate films) and other materials. The UBC scrap can be reduced to chips and stripped or delacquered, then melted as a liquid metal feedstock for casting the new metal products of the invention. Due to the presence of impurities and unbalanced alloying elements in liquid UBC metal, it may be necessary to treat the liquid UBC metal to remove unwanted elements or to combine the liquid UBC metal with a sufficient amount of new primary aluminum prior to casting. Similarly, scrap recycled from other sources may contain relatively high amounts of impurities and/or unbalanced alloying elements.

此处描述根据本发明的产品中的回收废料的量。例如,根据本发明的合金可以允许由包含超过约50重量%、约60重量%、约70重量%、约80重量%、约85重量%、约90重量%、约91重量%、约92重量%、约93重量%、约94重量%、约95重量%、约96重量%、约97重量%、约98重量%或约99重量%的回收废料的改性液态金属制备合适的铸造产品。换言之,本文描述的铸造产品可包含小于约50重量%、约40重量%、约30重量%、约20重量%、约15重量%、约10重量%、约9重量%、约8重量%、约7重量%、约6重量%、约5重量%、约4重量%、约3重量%、约2重量%、约1重量%的初生铝和任选的硬化剂(包含例如Al+Cu、Al+Si、Al+Mn、Al+Fe等的母合金或例如Cu、Mg、Zn等的纯金属)。本公开的某些方面涉及使用主要是回收废料的改性液态金属制成的金属产品。优选地,回收废料包括回收铝废料,例如UBC废料。UBC废料,例如,通常含有来自各种合金的金属的混合物,例如来自罐身的金属(例如,3104、3004或其他3xxx铝合金)和罐端的金属(例如,5182或其他5xxx铝合金)。由于Mg和Mn的含量,本发明合金的组成特别适合回收UBC废料。优选地,在本发明方法中熔融的回收废料含有超过约50重量%、约60重量%、约70重量%、约80重量%、约90重量%、约91重量%、约92重量%、约93重量%、约94重量%、约95重量%、约96重量%、约97重量%、约98重量%或约99重量%的UBC废料。加入初生铝减少了回收内容物的量,并增加了成本和温室效应气体的排放,因为初生铝的生产成本更高并且产生的温室效应气体比回收废料更多。因此,通常在处理回收废料和添加初生铝之间进行权衡。使用本文所述的本发明合金,可以在很少提纯或不进行提纯的情况下以及在很少添加或不添加初生铝和任选的硬化剂的情况下使用回收废料。The amount of recycled waste in the product according to the invention is described here. For example, alloys according to the present invention may be allowed to comprise more than about 50 wt%, about 60 wt%, about 70 wt%, about 80 wt%, about 85 wt%, about 90 wt%, about 91 wt%, about 92 wt% %, about 93 wt%, about 94 wt%, about 95 wt%, about 96 wt%, about 97 wt%, about 98 wt%, or about 99 wt% modified liquid metal from the recycled scrap to prepare a suitable casting product. In other words, the cast products described herein may comprise less than about 50% by weight, about 40% by weight, about 30% by weight, about 20% by weight, about 15% by weight, about 10% by weight, about 9% by weight, about 8% by weight, About 7% by weight, about 6% by weight, about 5% by weight, about 4% by weight, about 3% by weight, about 2% by weight, about 1% by weight of primary aluminum and optional hardener (including, for example, Al+Cu, Master alloys of Al+Si, Al+Mn, Al+Fe, etc. or pure metals such as Cu, Mg, Zn, etc.). Certain aspects of the present disclosure relate to metal products made using modified liquid metal that is primarily recycled scrap. Preferably, the recycled scrap includes recycled aluminum scrap, such as UBC scrap. UBC scrap, for example, typically contains a mixture of metals from various alloys, such as metal from the can body (e.g., 3104, 3004, or other 3xxx aluminum alloys) and metal from the can ends (e.g., 5182 or other 5xxx aluminum alloys). Due to the Mg and Mn content, the composition of the alloy of the invention is particularly suitable for recycling UBC scrap. Preferably, the recycled scrap melted in the method of the present invention contains more than about 50 wt%, about 60 wt%, about 70 wt%, about 80 wt%, about 90 wt%, about 91 wt%, about 92 wt%, about 93 wt%, about 94 wt%, about 95 wt%, about 96 wt%, about 97 wt%, about 98 wt%, or about 99 wt% UBC scrap. Adding primary aluminum reduces the amount of recycled content and increases costs and greenhouse gas emissions because primary aluminum is more expensive to produce and produces more greenhouse gases than recycled scrap. Therefore, there is often a trade-off between processing recycled scrap and adding primary aluminum. Using the inventive alloys described herein, recycled scrap can be used with little or no purification and with little or no addition of primary aluminum and optional hardeners.

锭料厚度优选为至少250mm,或至少350mm,且优选厚度为至少400mm、或甚至至少500mm或600mm的非常厚规格的锭料,以提高方法的生产率。优选锭料的宽度为1000至2000mm,长度为2000至8000mm。优选地所述锭料是剥皮的。The ingot thickness is preferably at least 250 mm, or at least 350 mm, and very thick gauge ingots with a thickness of at least 400 mm, or even at least 500 mm or 600 mm are preferred to increase the productivity of the process. Preferably the width of the ingot is 1000 to 2000mm and the length is 2000 to 8000mm. Preferably the tablets are peeled.

然后将锭料预热,典型地在440℃至550℃的温度下预热,并进行热轧以获得厚度典型地为2至12mm的板材。优选地,将板材分两个连续步骤进行热轧,例如在可逆式轧机——也称为粗轧机——上进行第一热轧步骤直到厚度典型地为12至40mm,并在串列式轧机——也称为精轧机——上进行第二热轧步骤,直到厚度典型地为2至12mm。串列式轧机是这样一种辊式轧机:其中几个保持架支撑的辊式轧机的辊,典型地2、3、4或5个连续(“以串列方式”)动作。根据本发明,在可逆式轧机上的粗热轧以高于440℃且优选高于460℃的粗热轧入口温度进行。在可逆式轧机上进行的第一步骤可以在一个或者甚至两个接连放置的可逆式轧机上进行。The ingot is then preheated, typically at a temperature of 440°C to 550°C, and hot rolled to obtain a sheet with a thickness typically between 2 and 12 mm. Preferably, the sheet is hot rolled in two consecutive steps, for example a first hot rolling step on a reversing mill, also called a roughing mill, to a thickness typically between 12 and 40 mm, and a tandem rolling mill A second hot rolling step is carried out on - also called a finishing mill - until the thickness is typically between 2 and 12 mm. A tandem mill is a roller mill in which several cage-supported rollers, typically 2, 3, 4 or 5, operate continuously ("in tandem"). According to the invention, the hot rough rolling on the reversing mill is carried out at a hot rough rolling entry temperature higher than 440°C and preferably higher than 460°C. The first step carried out on a reversing rolling mill can be carried out on one or even two reversing rolling mills placed one after another.

在第二热轧步骤中,最终温度,其是热轧出口温度,应为至少300℃,优选至少330℃,因此,优选地,在精热轧后得到的热轧板具有至少50%且优选至少80%的再结晶晶粒的体积分数。In the second hot rolling step, the final temperature, which is the hot rolling exit temperature, should be at least 300°C, preferably at least 330°C. Therefore, preferably, the hot rolled plate obtained after finishing hot rolling has at least 50% and preferably A volume fraction of recrystallized grains of at least 80%.

在热轧步骤之后直接实现冷轧,以进一步减小铝板的厚度。对于本发明的方法,在热轧之后或冷轧期间的退火是任选的,因为这一步对于获得足够的强度、可成型性、表面质量和耐腐蚀性似乎不是必需的。优选在热轧之后或冷轧期间不进行退火。在冷轧后直接获得的板材称为冷轧板。冷轧板的厚度典型地为0.15至0.30mm,并且优选为0.18至0.23mm。Cold rolling is carried out directly after the hot rolling step to further reduce the thickness of the aluminum sheet. For the method of the present invention, annealing after hot rolling or during cold rolling is optional, since this step does not appear to be necessary to obtain sufficient strength, formability, surface quality and corrosion resistance. Preferably no annealing is performed after hot rolling or during cold rolling. The plate obtained directly after cold rolling is called cold rolled plate. The thickness of the cold rolled plate is typically 0.15 to 0.30 mm, and preferably 0.18 to 0.23 mm.

在一个实施方案中,冷轧压下率为至少80%,或至少85%。In one embodiment, the cold rolling reduction is at least 80%, or at least 85%.

优选地涂布冷轧板。在一种涂布方法中,对冷轧板进行清洗和化学处理,任选地在烘箱中干燥,任选地涂底漆、涂布和热(烘箱)固化以形成涂布板。在另一个涂布方法中,对冷轧板进行清洗和化学处理,用合适的(例如,食品级)电子束(“EB”)和/或紫外线(“UV”)可固化的涂料组合物涂布,并进行EB或UV固化以形成涂布板。Cold rolled plates are preferably coated. In one coating method, cold rolled plate is cleaned and chemically treated, optionally dried in an oven, optionally primed, coated and thermally (oven) cured to form a coated plate. In another coating method, cold rolled plate is cleaned and chemically treated and coated with a suitable (e.g., food grade) electron beam ("EB") and/or ultraviolet ("UV") curable coating composition. cloth, and perform EB or UV curing to form a coated plate.

优选地,涂料为不含BPA或BPA-NI(不含双酚-A或不主动添加双酚-A)的涂料或层压材料。Preferably, the coating is a coating or laminate that does not contain BPA or BPA-NI (does not contain bisphenol-A or does not actively add bisphenol-A).

本发明的产品在205℃下模拟涂料烘烤20min后,其优选地在沿长横向(LT)方向上的拉伸屈服强度(TYS)为320MPa至380MPa且优选为320MPa至360MPa。The product of the present invention preferably has a tensile yield strength (TYS) in the long transverse (LT) direction of 320 to 380 MPa and preferably 320 to 360 MPa after simulated paint baking at 205°C for 20 minutes.

可成型性是板材在特定形状下的成型能力。可成型性特别地与拉伸屈服强度(TYS或Rp0.2)有关联:随着TYS的增加,可成型性通常会降低。根据优选实施方案,根据本发明的板材的TYS在H48状态下小于或等于380MPa,优选小于或等于360MPa,或在205℃下热处理20分钟后模拟涂料烘烤并获得与H48状态下的机械性能相似的机械性能。根据另一个优选实施方案,根据本发明的板材的TYS在H48状态下大于或等于320MPa,或在205℃下热处理20分钟后模拟涂料的烘烤。这种最小的TYS允许获得足够的强度以及抵抗内部压力。Formability is the ability of a sheet to be formed into a specific shape. Formability is specifically related to the tensile yield strength (TYS or Rp0.2): as TYS increases, formability generally decreases. According to a preferred embodiment, the TYS of the board according to the present invention is less than or equal to 380MPa in the H48 state, preferably less than or equal to 360MPa, or simulates paint baking after heat treatment at 205°C for 20 minutes and obtains mechanical properties similar to those in the H48 state mechanical properties. According to another preferred embodiment, the TYS of the plate according to the present invention is greater than or equal to 320MPa in the H48 state, or simulates the baking of the paint after heat treatment at 205°C for 20 minutes. This minimal TYS allows for adequate strength as well as resistance to internal pressure.

优选地,本发明的产品处于如欧洲标准EN-515(2017年4月)和EN 541(2007年5月)所定义的H4X冶金状态。Preferably, the product of the invention is in the H4X metallurgical state as defined by European standards EN-515 (April 2017) and EN 541 (May 2007).

根据这些标准,H4X冶金状态描述了应变硬化的和涂漆或油漆的产品。因此,H4X是加工硬化和涂布后获得的材料的状态,在此期间可能发生一定水平的恢复。优选的状态是H48状态,其被分配给通常制备的最硬的H4X状态。在205℃下模拟涂料烘烤20min后,可由H18或H19状态下的冷轧板获得H48机械性能。According to these standards, the H4X metallurgical condition describes strain-hardened and painted or painted products. H4X is therefore the state of the material obtained after work hardening and coating, during which a certain level of recovery may occur. The preferred temper is the H48 temper, which is assigned to the hardest H4X temper commonly prepared. After simulating coating baking at 205°C for 20 minutes, H48 mechanical properties can be obtained from cold-rolled plates in H18 or H19 conditions.

特别地,H48冶金状态保证了金属的成型,以制造饮料罐的罐端。优选地,根据本发明的5xxx系列铝板是涂布的并优选地在H48状态下。In particular, the H48 metallurgical condition ensures the shaping of the metal to make the can ends of beverage cans. Preferably, the 5xxx series aluminum plates according to the invention are coated and preferably in the H48 condition.

本发明还涉及一种由本发明的板材获得的罐端和由本发明的罐端以及由AA3xxx合金制成的罐身获得的饮料罐。The invention also relates to a can end obtained from the plate of the invention and a beverage can obtained from the can end of the invention and a can body made of AA3xxx alloy.

使用根据本发明的5xxx系列铝板制备罐端是有利的。特别地,根据本发明的罐端与由AA3xxx合金制成的罐身结合使用是有利的,因为这种饮料罐易于回收,罐身优选由选自以下的合金制成:AA3002、AA3102、AA3003、AA3103、AA3103A、AA3103B、AA3203、AA3403、AA3004、AA3004A、AA3104、AA3204、AA3304、AA3005、AA3005A、AA3105、AA3105A、AA3105B、AA3007、AA3107、AA3207、AA3207A、AA3307、AA3009、AA3010、AA3110、AA3011、AA3012、AA3012A、AA3013、AA3014、AA3015、AA3016、AA3017、AA3019、AA3020、AA3021、AA3025、AA3026、AA3030、AA3130和AA3065,最优选由选自AA3004、AA3004A和AA3104的合金制成。It is advantageous to use 5xxx series aluminum plates according to the invention for preparing can ends. In particular, it is advantageous to use the can end according to the invention in combination with a can body made of AA3xxx alloy, since such beverage cans are easy to recycle, and the can body is preferably made of an alloy selected from: AA3002, AA3102, AA3003, AA3103, AA3103A, AA3103B, AA3203, AA3403, AA3004, AA3004A, AA3104, AA3204, AA3304, AA3005, AA3005A, AA3105, AA3105A, AA3105B, AA3007, AA3107, AA3207, AA3207A, AA33 07, AA3009, AA3010, AA3110, AA3011, AA3012, AA3012A, AA3013, AA3014, AA3015, AA3016, AA3017, AA3019, AA3020, AA3021, AA3025, AA3026, AA3030, AA3130 and AA3065, most preferably made of an alloy selected from AA3004, AA3004A and AA3104.

实施例Example

在本实施例中,通过直接冷铸技术用具有表1中公开的组成的合金铸造几种锭料。In this example, several ingots were cast by the direct chill casting technique from alloys having the compositions disclosed in Table 1.

【表1】【Table 1】

合金的组分以重量%或ppm(Ti)计The composition of the alloy is expressed in weight % or ppm (Ti)

合金D、E和F不根据本发明,因为它们包含过多的Cu(超过0.25重量%Cu)。Alloys D, E and F are not according to the invention because they contain too much Cu (more than 0.25 wt% Cu).

通过计算机软件对H48状态下LT方向上的TYS进行评估。结果在表2中提供。The TYS in the LT direction in the H48 state was evaluated by computer software. The results are provided in Table 2.

【表2】【Table 2】

机械性能。Mechanical behavior.

Claims (12)

1. A 5xxx series aluminum sheet made from an alloy comprising, in weight percent:
Mg:2.50-4.00,
Mn:0.70-1.20,
Fe:0.25-0.55,
Si:0.20-0.50,
Cu:0.10-0.25,
cr: up to 0.10 of the total number of the components,
zn: up to 0.25 of the total number of the components,
ti: up to 0.10 of the total number of the components,
the balance being aluminium and unavoidable impurities, each impurity being up to 0.05 and the total amount being up to 0.15.
2. A 5xxx series aluminium plate according to claim 1, wherein the Mg content is from 2.50 to 3.85 wt%, preferably from 3.10 to 3.85 wt%, more preferably from 3.10 to 3.65 wt%.
3. The 5xxx series aluminum panel of any of claims 1-2, wherein the Mn content is from 0.90 wt.% to 1.10 wt.%.
4. A 5xxx series aluminium sheet according to any one of claims 1 to 3, wherein the Cr content is from 0.01 wt% to 0.03 wt%.
5. The 5xxx series aluminum panel of any of claims 1-4, wherein for a Fe content of at least 0.50 wt%, the sum of mg+7.9mn is at most 11.4 wt%, preferably at most 10.7 wt% and more preferably at most 10.1 wt%; for Fe contents of at least 0.44 wt% (and less than 0.50 wt%) the sum mg+7.9mn is at most 12.1 wt%, preferably at most 11.4 wt% and more preferably at most 10.8 wt%; for Fe contents of at least 0.40 wt% (and less than 0.44 wt%) the sum mg+7.9mn is at most 12.5 wt%, preferably at most 11.8 wt% and more preferably at most 11.2 wt%; for Fe contents of at least 0.35 wt% (and less than 0.40 wt%) the sum mg+7.9mn is at most 12.8 wt%, preferably at most 12.1 wt% and more preferably at most 11.5 wt%; for Fe contents of at least 0.30 wt% (and less than 0.35 wt%) the sum mg+7.9mn is at most 13.1 wt%, preferably at most 12.4 wt% and more preferably at most 11.8 wt%; for Fe contents of at least 0.25 wt% (and less than 0.30 wt%), the sum mg+7.9mn is at most 13.5 wt%, preferably at most 12.8 wt% and more preferably at most 12.2 wt%.
6. A 5xxx series aluminium sheet according to any one of claims 1 to 5, which is coated and preferably in the H48 state.
7. The 5xxx series aluminum sheet of any of claims 1-6, having a Tensile Yield Strength (TYS) of less than or equal to 360MPa.
8. A method of making a 5xxx series aluminum sheet according to any of claims 1 to 7, comprising the following sequential steps:
casting an ingot having a composition according to any one of claims 1 to 5,
preheating the ingot typically at a temperature of 440 to 550 ℃,
rough hot rolling on a reversing mill at a rough hot rolling inlet temperature of greater than 440 ℃,
finish hot rolling the ingot at a hot rolling outlet temperature of at least 300 ℃,
cold-rolling to obtain a cold-rolled sheet,
-optionally coating the cold rolled sheet.
9. The method of claim 8, wherein the liquid metal comprises greater than about 50% by weight recycled scrap.
10. The method of claim 9, wherein the recycled waste comprises more than about 50% by weight of used beverage can waste.
11. Can end obtained from a panel according to any one of claims 1 to 7.
12. Beverage can obtained from a can end according to claim 11 and a can body made of an AA3 xxx-alloy, preferably a can body made of an alloy selected from the group consisting of: AA3002, AA3102, AA3003, AA3103A, AA, 3103B, AA, AA3403, AA3004A, AA3104, AA3204, AA3304, AA3005A, AA3105, AA3105A, AA3105B, AA3007, AA3107, AA3207A, AA3307, AA3009, AA3010, AA3110, AA3011, AA3012, AA A, AA3013, AA3014, AA3015, AA3016, AA3017, AA3019, AA3020, AA3021, AA3025, AA3026, AA3030, AA3130, and AA3065, most preferably selected from AA3004, AA3004A, and AA3104.
CN202280032932.7A 2021-05-04 2022-04-21 5xxx aluminum plate for can making Pending CN117280060A (en)

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