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CN117268618A - Double-probe device for transverse and longitudinal wave bolt stress detection and detection method thereof - Google Patents

Double-probe device for transverse and longitudinal wave bolt stress detection and detection method thereof Download PDF

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Publication number
CN117268618A
CN117268618A CN202311253578.3A CN202311253578A CN117268618A CN 117268618 A CN117268618 A CN 117268618A CN 202311253578 A CN202311253578 A CN 202311253578A CN 117268618 A CN117268618 A CN 117268618A
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probe
wave probe
transverse
longitudinal wave
detection
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CN117268618B (en
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孙连伟
赵勃
史维佳
王绍凯
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/24Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for determining value of torque or twisting moment for tightening a nut or other member which is similarly stressed
    • G01L5/246Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for determining value of torque or twisting moment for tightening a nut or other member which is similarly stressed using acoustic waves

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  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention relates to a double-probe device for transverse and longitudinal wave bolt stress detection and a detection method thereof, belonging to the technical field of ultrasonic nondestructive detection equipment. The problem that in the practical use process of transverse-longitudinal wave double-probe stress detection, the positioning accuracy of the double probes and the constant pressure between the double-probe and a bolt to be detected are difficult to ensure is solved. The device comprises a shell, a longitudinal wave probe pretightening force adjusting piece, a transverse wave probe pretightening force adjusting piece, a first spring, a second spring, a longitudinal wave probe, a transverse wave probe, a base and a magnet, wherein the longitudinal wave probe pretightening force adjusting piece, the first spring and the longitudinal wave probe are sequentially arranged in the shell, the transverse wave probe pretightening force adjusting piece, the second spring and the transverse wave probe are sequentially arranged in the shell, the shell is detachably connected with the base, and the detection ends of the longitudinal wave probe and the transverse wave probe extend into the base. The invention can well fix the position of the transverse and longitudinal wave double probes and ensure the stress measurement precision; the invention is convenient to use and adjust, and can keep constant pressure with the bolt to be measured.

Description

一种用于横纵波螺栓应力检测的双探头装置及其检测方法A dual-probe device for transverse and longitudinal wave bolt stress detection and its detection method

技术领域Technical field

本发明涉及一种双探头装置及其检测方法,属于超声无损检测设备技术领域。The invention relates to a dual-probe device and a detection method thereof, and belongs to the technical field of ultrasonic non-destructive testing equipment.

背景技术Background technique

随着全球对能源消费的增加,对新能源的研究与发展的步伐也在加快,水力发电、太阳能发电、生物发电、风力发电等新技术都有了突破性的进展,并且已经开始大力推广实施,在新能源领域也对送电入网进行大力扶持,通过实行价格补贴,大力推进新能源建设。风能是一种清洁无公害的可再生能源,利用风力发电绿色环保,近年来随着能源短缺以及环境污染问题加剧,人们对风力发电的重视程度提升。此外,风电相较其他新能源的竞争优势也持续增强,推动风力发电产业快速发展。With the increase in global energy consumption, the pace of research and development of new energy sources is also accelerating. New technologies such as hydropower, solar power, biopower, and wind power have made breakthrough progress and have begun to be vigorously promoted and implemented. , in the field of new energy, we also vigorously support the transmission of electricity into the grid, and vigorously promote the construction of new energy through the implementation of price subsidies. Wind energy is a clean, pollution-free renewable energy source. Wind power generation is green and environmentally friendly. In recent years, as energy shortages and environmental pollution problems have intensified, people have paid more attention to wind power generation. In addition, the competitive advantage of wind power compared with other new energy sources continues to increase, promoting the rapid development of the wind power industry.

随着风电技术的不断发展,风电装机容量的不断增加,对风电机组维护和保养提出了不小的挑战,要不断地加快研发技术转化和应用在风电领域。目前,超声无损检测技术已被应用在风电叶片紧固螺栓应力检测中,但在实际的检测中,螺栓由于制造差异以及内部应力的大小会有不同的长度,传统的单纵波法由于标定过程复杂,且所测螺栓长度变化会引起测量的极大误差,适用范围及测量精度无法保证。With the continuous development of wind power technology and the continuous increase of wind power installed capacity, it has posed considerable challenges to the maintenance and upkeep of wind turbine units. It is necessary to continuously accelerate the transformation and application of research and development technology in the wind power field. At present, ultrasonic non-destructive testing technology has been applied in stress testing of fastening bolts of wind turbine blades. However, in actual testing, bolts will have different lengths due to manufacturing differences and the size of internal stress. The traditional single longitudinal wave method has a complicated calibration process. , and changes in the length of the measured bolts will cause great measurement errors, and the applicable range and measurement accuracy cannot be guaranteed.

因此,提出基于横纵波螺栓应力测量可以从原理上消除长度对于应力测量的影响,且测量精度高,能够对风电叶片上的紧固螺栓应力进行检测,及时更换维修,以避免发生不可逆的损毁,具有更广泛的应用前景。但横纵波双探头应力检测在实际使用过程中,难以保证双探头定位精度和与待测螺栓之间压力恒定。Therefore, it is proposed that bolt stress measurement based on transverse and longitudinal waves can in principle eliminate the influence of length on stress measurement, and the measurement accuracy is high. It can detect the stress of fastening bolts on wind turbine blades and replace them in time for repair to avoid irreversible damage. Has wider application prospects. However, during actual use of transverse and longitudinal wave dual probe stress detection, it is difficult to ensure the positioning accuracy of the dual probes and the constant pressure between the dual probes and the bolts to be tested.

因此,亟需提出一种用于横纵波螺栓应力检测的双探头装置及其检测方法,以解决上述技术问题。Therefore, there is an urgent need to propose a dual-probe device and a detection method for transverse and longitudinal wave bolt stress detection to solve the above technical problems.

发明内容Contents of the invention

本发明的目的是为了解决横纵波双探头应力检测在实际使用过程中,难以保证双探头定位精度和与待测螺栓之间压力恒定的问题,提供一种用于横纵波螺栓应力检测的双探头装置及其检测方法,在下文中给出了关于本发明的简要概述,以便提供关于本发明的某些方面的基本理解。应当理解,这个概述并不是关于本发明的穷举性概述。它并不是意图确定本发明的关键或重要部分,也不是意图限定本发明的范围。The purpose of the present invention is to solve the problem that it is difficult to ensure the positioning accuracy of the dual probes and the constant pressure between the dual probes and the bolt to be tested during actual use of the transverse and longitudinal wave dual probe stress detection, and to provide a dual probe for transverse and longitudinal wave bolt stress detection. Device and detection method thereof. A brief summary of the present invention is given below in order to provide a basic understanding of certain aspects of the present invention. It should be understood that this summary is not an exhaustive overview of the invention. It is not intended to identify key or critical elements of the invention or to delineate the scope of the invention.

本发明的技术方案:Technical solution of the present invention:

一种用于横纵波螺栓应力检测的双探头装置,包括外壳、纵波探头预紧力调节件、横波探头预紧力调节件、第一弹簧、第二弹簧、纵波探头、横波探头、底座和磁铁,外壳内设置顺次布置的纵波探头预紧力调节件、第一弹簧、纵波探头,外壳内还设置顺次布置的横波探头预紧力调节件、第二弹簧、横波探头,外壳与底座可拆卸连接,纵波探头、横波探头的检测端伸入底座。A dual-probe device for transverse and longitudinal wave bolt stress detection, including a shell, a longitudinal-wave probe pre-tightening force adjustment member, a transverse-wave probe pre-tightening force adjustment member, a first spring, a second spring, a longitudinal-wave probe, a transverse-wave probe, a base and a magnet , the casing is provided with a longitudinal wave probe preload adjuster, a first spring, and a longitudinal wave probe arranged in sequence. The casing is also provided with a shear wave probe preload adjuster, a second spring, and a shear wave probe arranged in sequence. The casing and the base can be Disassemble the connection and extend the detection ends of the longitudinal wave probe and shear wave probe into the base.

优选的:圆柱型的纵波探头预紧力调节件、横波探头预紧力调节件的侧面均具有外螺纹,纵波探头预紧力调节件、横波探头预紧力调节件的轴心处设置有六边形沉孔。Preferred: The sides of the cylindrical longitudinal wave probe preload adjuster and the shear wave probe preload adjuster have external threads, and the longitudinal wave probe preload adjuster and the shear wave probe preload adjuster are provided with six screws at their axes. Side countersunk hole.

优选的:还包括横波探头固定组件,横波探头固定组件包括外套筒和螺钉,外套筒的侧面设置有若干等距布置的螺纹孔,外套筒套装在横波探头的端部,螺钉插入螺纹孔使螺钉与外套筒螺纹连接,螺钉的伸入端顶紧横波探头的外侧壁。Preferably: it also includes a shear wave probe fixing component. The shear wave probe fixing component includes an outer sleeve and screws. The side of the outer sleeve is provided with a number of equidistantly arranged threaded holes. The outer sleeve is sleeved on the end of the shear wave probe, and the screws are inserted into the threads. The hole allows the screw to be threadedly connected to the outer sleeve, and the extending end of the screw presses against the outer wall of the shear wave probe.

优选的:所述外壳上加工有沿轴向贯穿的第一空腔、第二空腔,第一空腔、第二空腔的一端加工有螺纹,底座一端加工有与第一空腔、第二空腔对应设置的第一检测孔、第二检测孔,底座另一端加工有与待测螺栓配合的检测槽,纵波探头设置在第一空腔内,纵波探头的检测端设置在第一检测孔内,纵波探头的端部设置有第一弹簧,纵波探头预紧力调节件与第一空腔螺纹连接,横波探头固定组件、顶紧横波探头设置在第二空腔内,顶紧横波探头的检测端设置在第二检测孔内,横波探头固定组件的端部设置有第二弹簧,横波探头预紧力调节件与第二空腔螺纹连接。Preferably: the outer shell is processed with a first cavity and a second cavity that penetrate in the axial direction, one end of the first cavity and the second cavity is processed with threads, and one end of the base is processed with a thread corresponding to the first cavity and the second cavity. The first detection hole and the second detection hole are provided correspondingly in the two cavities. The other end of the base is processed with a detection groove that matches the bolt to be tested. The longitudinal wave probe is arranged in the first cavity, and the detection end of the longitudinal wave probe is arranged in the first detection hole. In the hole, a first spring is provided at the end of the longitudinal wave probe. The longitudinal wave probe pre-tightening force adjustment member is threadedly connected to the first cavity. The shear wave probe fixing assembly and the tightening shear wave probe are set in the second cavity to tighten the shear wave probe. The detection end is arranged in the second detection hole, the end of the shear wave probe fixing assembly is provided with a second spring, and the shear wave probe preload adjustment member is threadedly connected to the second cavity.

优选的:磁铁包括第一磁铁和第二磁铁,底座上加工有两个安装孔,第一磁铁、第二磁铁设置在安装孔中。Preferably: the magnet includes a first magnet and a second magnet, two mounting holes are processed on the base, and the first magnet and the second magnet are arranged in the mounting holes.

一种用于横纵波螺栓应力检测的双探头装置的检测方法,包括以下步骤:A detection method of a dual-probe device for transverse and longitudinal wave bolt stress detection, including the following steps:

步骤一:将横波探头的端部套装横波探头固定组件,并通过调整各个位置的螺钉,使横波探头与横波探头固定组件固定;Step 1: Fit the end of the shear wave probe with the shear wave probe fixing component, and fix the shear wave probe with the shear wave probe fixing component by adjusting the screws at each position;

步骤二:外壳内分别放入纵波探头、横波探头,再放入第一弹簧、第二弹簧,旋转纵波探头预紧力调节件、横波探头预紧力调节件,使其与外壳连接并压紧第一弹簧、第二弹簧,纵波探头、横波探头的检测端从外壳中伸出;Step 2: Put the longitudinal wave probe and the shear wave probe into the casing respectively, then put the first spring and the second spring, rotate the longitudinal wave probe preload adjuster and the shear wave probe preload adjuster to connect and tighten them with the casing. The first spring, the second spring, and the detection ends of the longitudinal wave probe and the shear wave probe extend from the housing;

步骤三:根据待测螺栓的规格,选择对应规格的底座将第一磁铁、第二磁铁放入底座的安装孔内;Step 3: According to the specifications of the bolt to be tested, select the base of the corresponding specifications and place the first magnet and the second magnet into the mounting holes of the base;

步骤四:将纵波探头、横波探头的检测端分别与第一检测孔、第二检测孔对准,再通过螺栓使外壳、底座连接;Step 4: Align the detection ends of the longitudinal wave probe and the shear wave probe with the first detection hole and the second detection hole respectively, and then connect the shell and base through bolts;

步骤五:将底座套在待测螺栓上,底座上的磁铁会将用于横纵波螺栓应力检测的双探头装置吸附在待测螺栓上;Step 5: Put the base on the bolt to be tested, and the magnet on the base will adsorb the dual probe device for transverse and longitudinal wave bolt stress detection to the bolt to be tested;

步骤六:通过旋转纵波探头预紧力调节件、横波探头预紧力调节件,调节纵波探头、横波探头与待测螺栓间的预紧力;Step 6: Adjust the pre-tightening force between the longitudinal-wave probe, shear-wave probe and the bolt to be measured by rotating the longitudinal-wave probe pre-tightening force adjustment piece and the shear-wave probe pre-tightening force adjusting piece;

步骤七:由非线性声学理论可知,超声波在介质中的声速与温度变化量ΔT近似成线性关系,由此可得某温度T下纵波声速v(L,T),横波声速v(S,T)的表达式为Step 7: From the nonlinear acoustic theory, it can be known that the sound speed of ultrasonic waves in the medium has an approximately linear relationship with the temperature change ΔT. From this, the longitudinal wave sound speed v (L, T) and the transverse wave sound speed v (S, T ) at a certain temperature T can be obtained ) ’s expression is

v(L,T)=vL(1-αL·ΔT) (10)v (L, T) = v L (1-α L ·ΔT) (10)

v(S,T)=vS(1-αSΔT) (11)v (S, T) = v S (1-α S ΔT) (11)

结合热膨胀系数β,螺栓在某应力下温度变化ΔT后纵波、横波的渡越时间t(Lσ,T),t(Sσ,T)可表示为Combined with the thermal expansion coefficient β, the transit time of longitudinal and transverse waves t (Lσ, T) and t (Sσ, T) after the temperature of the bolt changes ΔT under a certain stress can be expressed as

t(Lσ,T)=(1+β·ΔT)·t/(1-αL·ΔT) (12)t (Lσ, T) = (1+β·ΔT)·t /(1-α L ·ΔT) (12)

t(Sσ·T)=(1+β·ΔT·t/(1-αS·ΔT) (13)t (Sσ·T) = (1+β·ΔT·t /(1-α S ·ΔT) (13)

式中:αL,αS分别为纵波、横波在螺栓中传播的温度影响系数;In the formula: α L and α S are the temperature influence coefficients of longitudinal and transverse waves propagating in the bolt respectively;

温度变化时检测采集的声时比为t(Lσ,T)/t(sσ,T),实际所需获取的声时比t/t可表示为The sound time ratio detected and collected when the temperature changes is t (Lσ, T) /t (sσ, T) . The actual sound time ratio t /t required to be obtained can be expressed as

结合式(10),(11)可得Combining formulas (10) and (11), we can get

式中:t(L,T),t(S,T)分别为某温度下纵波、横波的渡越时间;tL是纵波声时,纵波渡越时间,可以通过纵波探头接收到的信号进行互相关求得;tS是横波声时,横波渡越时间,可以通过横波探头接收到的信号进行互相关求得;In the formula: t (L, T) , t (S, T) are the transit times of longitudinal waves and transverse waves respectively at a certain temperature; t L is the longitudinal wave transit time when the longitudinal wave sound is heard, which can be determined by the signal received by the longitudinal wave probe. The cross-correlation is obtained; t S is the shear wave sound, and the shear wave transit time can be obtained by cross-correlation of the signals received by the shear wave probe;

由式(15),(16)可知,通过拟合温度变化后超声波渡越时间的变化率与温度改变量ΔT之间的线性关系即可实现αL,αS的标定;令O=(1-αLΔT)/(1-αSΔT),称为温度声时修正因子,O只与ΔT有关,将其代入式(14)后得到某温度下应力σT的表达式为It can be seen from equations (15) and (16) that the calibration of α L and α S can be achieved by fitting the linear relationship between the change rate of the ultrasonic wave transit time after the temperature changes and the temperature change ΔT; let O = (1 -α L ΔT)/(1-α S ΔT) is called the temperature acoustic time correction factor. O is only related to ΔT. After substituting it into equation (14), the expression of stress σ T at a certain temperature is obtained:

式中:xT为某温度下纵波、横波在检测螺栓中渡越时间之比的平方;In the formula: xT is the square of the ratio of the transit time of longitudinal waves and transverse waves in the detection bolt at a certain temperature;

根据式(17)可知,通过试验标定a1,a2,a3,o后,只需采集螺栓的纵波、横波渡越时间之比即可实现轴向应力的检测,同时由于a1,a2,a3只与螺栓的材料性能有关,ο只与螺栓的材料性能及ΔT有关,故上述4个参量适用于同种材料不同长度螺栓间的应力检测与温度修正。According to equation (17), it can be seen that after calibrating a 1 , a 2 , a 3 and o through experiments, the axial stress can be detected by simply collecting the ratio of the longitudinal wave and transverse wave transit time of the bolt. At the same time, since a 1 , a 2 , a 3 are only related to the material properties of the bolt, ο is only related to the material properties of the bolt and ΔT, so the above four parameters are suitable for stress detection and temperature correction between bolts of different lengths of the same material.

本发明具有以下有益效果:The invention has the following beneficial effects:

本发明能够很好地固定横纵波双探头位置,保证应力测量精度;The invention can well fix the position of the transverse and longitudinal wave dual probes and ensure the accuracy of stress measurement;

本发明使用调节方便,且能够保持与待测螺栓之间压力恒定,横纵波双探头测量参数不变,不需要频繁标定,可以用于风电叶片紧固螺栓应力的实时监测;The invention is easy to use and adjust, and can keep the pressure between the bolt to be measured constant, the measurement parameters of the transverse and longitudinal wave dual probes remain unchanged, and does not require frequent calibration, and can be used for real-time monitoring of the stress of the fastening bolts of wind turbine blades;

本发明极大的减少人工定期进行检测次数,节省大量的人力物力和财力,具有非常好的应用前景和应用价值。The invention greatly reduces the number of manual regular inspections, saves a lot of manpower, material and financial resources, and has very good application prospects and application value.

附图说明Description of the drawings

图1是一种用于横纵波螺栓应力检测的双探头装置的立体图;Figure 1 is a perspective view of a dual-probe device used for transverse and longitudinal wave bolt stress detection;

图2是一种用于横纵波螺栓应力检测的双探头装置的剖视图;Figure 2 is a cross-sectional view of a dual-probe device used for transverse and longitudinal wave bolt stress detection;

图3是一种用于横纵波螺栓应力检测的双探头装置的爆炸视图。Figure 3 is an exploded view of a dual-probe device used for transverse and longitudinal wave bolt stress detection.

图中:1-外壳,2-纵波探头预紧力调节件,3-横波探头预紧力调节件,4-第一弹簧,5-第二弹簧,6-横波探头固定组件,7-纵波探头,8-横波探头,9-第一磁铁,10-第二磁铁,11-底座。In the picture: 1-casing, 2-longitudinal wave probe preload adjuster, 3-shear probe preload adjuster, 4-first spring, 5-second spring, 6-shear probe fixing component, 7-longitudinal wave probe , 8-shear wave probe, 9-first magnet, 10-second magnet, 11-base.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本发明。但是应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention is described below through the specific embodiments shown in the drawings. However, it should be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Furthermore, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily confusing the concepts of the present invention.

具体实施方式一:结合图1-3说明本实施方式,本实施方式的一种用于横纵波螺栓应力检测的双探头装置,包括外壳1、纵波探头预紧力调节件2、横波探头预紧力调节件3、第一弹簧4、第二弹簧5、纵波探头7、横波探头8、底座11和磁铁,外壳1内设置顺次布置的纵波探头预紧力调节件2、第一弹簧4、纵波探头7,外壳1内还设置顺次布置的横波探头预紧力调节件3、第二弹簧5、横波探头8,外壳1通过螺栓与底座11可拆卸连接,纵波探头7、横波探头8的检测端伸入底座11;本发明能够很好地固定横纵波双探头位置,保证应力测量精度。由于采用弹簧和预紧力调节螺母(纵波探头预紧力调节件或横波探头预紧力调节件),使用调节方便,且能够保持与待测螺栓之间压力恒定,横纵波双探头测量参数不变,不需要频繁标定,可以用于风电叶片紧固螺栓应力的实时监测,这也就可以大大减少人工定期进行检测次数,节省大量的人力物力和财力;该装置不仅可以应用在风电叶片紧固螺栓的应力测量中,还可以应用在水力发电等所有紧固螺栓应力测量和应力监测领域,具有非常好的应用前景和应用价值。Specific Embodiment 1: This embodiment will be described with reference to Figures 1-3. This embodiment is a dual probe device for transverse and longitudinal wave bolt stress detection, including a housing 1, a longitudinal wave probe pre-tightening force adjustment member 2, and a transverse wave probe pre-tensioner. The force adjusting member 3, the first spring 4, the second spring 5, the longitudinal wave probe 7, the shear wave probe 8, the base 11 and the magnet are arranged in the housing 1. The longitudinal wave probe preload adjusting member 2, the first spring 4, Longitudinal wave probe 7, the shell 1 is also provided with a shear wave probe preload adjustment member 3, a second spring 5, and a shear wave probe 8 arranged in sequence. The shell 1 is detachably connected to the base 11 through bolts, and the longitudinal wave probe 7 and the shear wave probe 8 are detachably connected. The detection end extends into the base 11; the invention can well fix the positions of the transverse and longitudinal wave dual probes and ensure the stress measurement accuracy. Due to the use of springs and preload adjustment nuts (preload adjusters for longitudinal wave probes or preload adjusters for transverse wave probes), it is easy to use and adjust, and can maintain a constant pressure with the bolt to be measured. The measurement parameters of the transverse and longitudinal wave dual probes are not the same. Variable and does not require frequent calibration, it can be used for real-time monitoring of the stress of wind turbine blade fastening bolts, which can greatly reduce the number of manual regular inspections and save a lot of manpower, material and financial resources; this device can not only be used in wind turbine blade fastening In the stress measurement of bolts, it can also be used in all fields of stress measurement and stress monitoring of fastening bolts such as hydropower generation. It has very good application prospects and application value.

具体实施方式二:结合图1-3说明本实施方式,本实施方式的一种用于横纵波螺栓应力检测的双探头装置,圆柱型的纵波探头预紧力调节件2、横波探头预紧力调节件3的侧面均具有外螺纹,纵波探头预紧力调节件2、横波探头预紧力调节件3的轴心处设置有六边形沉孔。Specific Embodiment 2: This embodiment is described with reference to Figures 1-3. This embodiment is a dual-probe device for transverse and longitudinal wave bolt stress detection, a cylindrical longitudinal wave probe pre-tightening force adjustment member 2, a transverse wave probe pre-tightening force The sides of the adjusting member 3 have external threads, and hexagonal counterbore holes are provided at the axes of the longitudinal wave probe preload adjusting member 2 and the shear wave probe preload adjusting member 3.

具体实施方式三:结合图1-3说明本实施方式,本实施方式的一种用于横纵波螺栓应力检测的双探头装置,还包括横波探头固定组件6,横波探头固定组件6包括外套筒和螺钉,外套筒的侧面设置有若干等距布置的螺纹孔,外套筒套装在横波探头8的端部,螺钉(或者紧固螺丝)插入螺纹孔使螺钉与外套筒螺纹连接,螺钉的伸入端顶紧横波探头8的外侧壁;在使用时,将横波探头和纵波探头分别放入夹具底座对应的探头孔位中,由于横波探头截面较大,不易固定、稳定性不高,所以设计横波探头固定组件,其中包括探头固定外壳和紧固螺丝,将探头固定外壳套在横波探头上,并通过紧固螺丝将探头固定外壳与横波探头进行固定,将带有预紧力调节螺母和弹簧的夹具外壳(外壳1)通过螺丝与夹具底座(底座11)进行固定,然后将夹具底座套在待测螺栓上,夹具底座上的磁铁会将夹具牢牢地吸附在待测螺栓上,通过调节夹具外壳上的预紧力调节螺母,可以调节探头与待测螺栓间的预紧力。Specific Embodiment 3: This embodiment will be described with reference to Figures 1-3. A dual-probe device for transverse and longitudinal wave bolt stress detection in this embodiment also includes a transverse-wave probe fixing assembly 6. The transverse-wave probe fixing assembly 6 includes an outer sleeve. and screws. The side of the outer sleeve is provided with a number of equidistantly arranged threaded holes. The outer sleeve is set on the end of the shear wave probe 8. The screws (or fastening screws) are inserted into the threaded holes to connect the screws to the outer sleeve. The screws The extension end of the shear wave probe 8 is pressed against the outer wall of the shear wave probe 8; when in use, put the shear wave probe and the longitudinal wave probe into the corresponding probe holes of the fixture base respectively. Since the cross section of the shear wave probe is large, it is difficult to fix and the stability is not high. Therefore, the shear wave probe fixing assembly is designed, which includes the probe fixing shell and fastening screws. The probe fixing shell is placed on the shear wave probe, and the probe fixing shell and the shear wave probe are fixed with the fastening screws. The preload adjustment nut is The clamp shell (shell 1) and the spring are fixed to the clamp base (base 11) through screws, and then the clamp base is placed on the bolt to be tested. The magnet on the clamp base will firmly adsorb the clamp to the bolt to be tested. By adjusting the pre-tightening force adjustment nut on the fixture housing, the pre-tightening force between the probe and the bolt to be measured can be adjusted.

具体实施方式四:结合图1-3说明本实施方式,本实施方式的一种用于横纵波螺栓应力检测的双探头装置,所述外壳1上加工有沿轴向贯穿的阶梯型的第一空腔、第二空腔,第一空腔、第二空腔的一端加工有螺纹,第一空腔、第二空腔的另一端截面面积小于第一空腔、第二空腔其他位置的截面面积,底座11一端加工有与第一空腔、第二空腔对应设置的第一检测孔、第二检测孔,底座11另一端加工有与待测螺栓配合的检测槽,针对不同直径尺寸的螺栓应力检测时,只需加工不同直径尺寸的夹具底座,这将大大提高夹具适用范围,第一检测孔、第二检测孔与检测槽连通,纵波探头7设置在第一空腔内,纵波探头7的检测端设置在第一检测孔内,纵波探头7的端部设置有第一弹簧4,纵波探头预紧力调节件2与第一空腔螺纹连接,并压缩第一弹簧,横波探头固定组件6、顶紧横波探头8设置在第二空腔内,顶紧横波探头8的检测端设置在第二检测孔内,横波探头固定组件6的端部设置有第二弹簧5,横波探头预紧力调节件3与第二空腔螺纹连接,并压缩第二弹簧;所述横波探头固定组件6的外壁设置有凸起,螺纹孔设置在凸起处,外壳1的第二空腔内外壁设置有槽,凸起与槽对应设置。Specific Embodiment 4: This embodiment will be described with reference to Figures 1-3. This embodiment is a dual probe device for transverse and longitudinal wave bolt stress detection. The housing 1 is processed with a stepped first step that penetrates along the axial direction. Cavity and second cavity, one end of the first cavity and the second cavity is processed with threads, and the cross-sectional area of the other end of the first cavity and the second cavity is smaller than that of the first cavity and the second cavity at other positions. Cross-sectional area, one end of the base 11 is processed with a first detection hole and a second detection hole corresponding to the first cavity and the second cavity, and the other end of the base 11 is processed with a detection slot that matches the bolt to be tested, for different diameter sizes When detecting the bolt stress, only the clamp bases of different diameters need to be processed, which will greatly increase the applicable scope of the clamp. The first detection hole and the second detection hole are connected with the detection groove. The longitudinal wave probe 7 is set in the first cavity, and the longitudinal wave probe 7 is installed in the first cavity. The detection end of the probe 7 is arranged in the first detection hole. The end of the longitudinal wave probe 7 is provided with a first spring 4. The longitudinal wave probe preload adjustment member 2 is threadedly connected to the first cavity and compresses the first spring. The transverse wave probe The fixed component 6 and the pressing shear wave probe 8 are arranged in the second cavity. The detection end of the pressing shear wave probe 8 is arranged in the second detection hole. The end of the shear wave probe fixing component 6 is provided with a second spring 5. The shear wave probe The preload adjustment member 3 is threadedly connected to the second cavity and compresses the second spring; the outer wall of the shear wave probe fixing assembly 6 is provided with a protrusion, and the threaded hole is provided at the protrusion, in the second cavity of the housing 1 The outer wall is provided with grooves, and the protrusions are provided correspondingly to the grooves.

具体实施方式五:结合图1-3说明本实施方式,本实施方式的一种用于横纵波螺栓应力检测的双探头装置,磁铁包括第一磁铁9和第二磁铁10,底座11上加工有两个安装孔,第一磁铁9、第二磁铁10设置在安装孔中。Specific Embodiment 5: This embodiment will be described with reference to Figures 1-3. In this embodiment, a double probe device is used for transverse and longitudinal wave bolt stress detection. The magnet includes a first magnet 9 and a second magnet 10. The base 11 is processed with Two mounting holes, the first magnet 9 and the second magnet 10 are provided in the mounting holes.

具体实施方式六:结合图1-3说明本实施方式,本实施方式的一种用于横纵波螺栓应力检测的双探头装置的检测方法,采用一种用于横纵波螺栓应力检测的双探头装置,包括以下步骤:Specific Embodiment 6: This embodiment will be described with reference to Figures 1-3. The detection method of a dual-probe device for transverse and longitudinal wave bolt stress detection in this embodiment adopts a dual-probe device for transverse and longitudinal wave bolt stress detection. , including the following steps:

步骤一:将横波探头8的端部套装横波探头固定组件6,并通过调整各个位置的螺钉,使横波探头8与横波探头固定组件6固定;Step 1: Fit the end of the shear wave probe 8 with the shear wave probe fixing assembly 6, and fix the shear wave probe 8 and the shear wave probe fixing assembly 6 by adjusting the screws at each position;

步骤二:外壳1内分别放入纵波探头7、横波探头8,再放入第一弹簧4、第二弹簧5,旋转纵波探头预紧力调节件2、横波探头预紧力调节件3,使其与外壳1连接并压紧第一弹簧4、第二弹簧5,纵波探头7、横波探头8的检测端从外壳1中伸出;Step 2: Put the longitudinal wave probe 7 and the shear wave probe 8 into the housing 1 respectively, then put the first spring 4 and the second spring 5, and rotate the longitudinal wave probe preload adjusting member 2 and the shear wave probe preload adjusting member 3 so that It is connected with the housing 1 and presses the first spring 4 and the second spring 5, and the detection ends of the longitudinal wave probe 7 and the shear wave probe 8 extend from the housing 1;

步骤三:根据待测螺栓的规格,选择对应规格的底座11将第一磁铁9、第二磁铁10放入底座的安装孔内;Step 3: According to the specifications of the bolt to be tested, select the base 11 of the corresponding specifications and place the first magnet 9 and the second magnet 10 into the mounting holes of the base;

步骤四:将纵波探头7、横波探头8的检测端分别与第一检测孔、第二检测孔对准,再通过螺栓使外壳1、底座11连接;Step 4: Align the detection ends of the longitudinal wave probe 7 and the shear wave probe 8 with the first detection hole and the second detection hole respectively, and then connect the shell 1 and the base 11 through bolts;

步骤五:将底座11套在待测螺栓上,底座上的磁铁会将用于横纵波螺栓应力检测的双探头装置牢牢地吸附在待测螺栓上;Step 5: Place the base 11 on the bolt to be tested, and the magnet on the base will firmly attach the dual probe device for transverse and longitudinal wave bolt stress detection to the bolt to be tested;

步骤六:通过旋转纵波探头预紧力调节件2、横波探头预紧力调节件3,调节纵波探头7、横波探头8与待测螺栓间的预紧力,完成待测螺栓夹持定位,保证双探头定位精度和与待测螺栓之间压力恒定,使用纵波探头7、横波探头8进行无损检测;Step 6: By rotating the longitudinal wave probe pre-tightening force adjustment piece 2 and the shear wave probe pre-tightening force adjusting piece 3, adjust the pre-tightening force between the longitudinal wave probe 7, shear wave probe 8 and the bolt to be tested to complete the clamping and positioning of the bolt to be tested to ensure The positioning accuracy of the dual probes and the pressure between the bolts to be tested are constant, and the longitudinal wave probe 7 and the shear wave probe 8 are used for non-destructive testing;

步骤七:应力测量及温度补偿;考虑到螺栓服役过程中通常伴随着一定范围内的环境温度变化,而温度会对超声波的传播速度造成一定的影响,故需对温度造成的声时误差进行修正;另一方面由于温度的变动不大,因此暂不考虑温度对螺栓材料性能的影响;由非线性声学理论可知,超声波在介质中的声速与温度变化量ΔT近似成线性关系,由此可得某温度T下纵波声速v(L,T),横波声速v(S,T)的表达式为Step 7: Stress measurement and temperature compensation; considering that the service process of bolts is usually accompanied by environmental temperature changes within a certain range, and temperature will have a certain impact on the propagation speed of ultrasonic waves, so the acoustic time error caused by temperature needs to be corrected. ; On the other hand, since the temperature does not change much, the effect of temperature on the bolt material properties is not considered for the time being; according to the nonlinear acoustic theory, the sound speed of ultrasonic waves in the medium has an approximately linear relationship with the temperature change ΔT, so it can be obtained The expressions of longitudinal wave sound speed v (L, T) and transverse wave sound speed v (S, T) at a certain temperature T are:

v(L,T)=vL(1-αL·ΔT) (10)v (L, T) = v L (1-α L ·ΔT) (10)

v(S,T)=vS(1-αSΔT) (11)v (S, T) = v S (1-α S ΔT) (11)

零应力下材料中纵波和横波的传播声速vL、vSThe propagation sound speed v L and v S of longitudinal and transverse waves in materials under zero stress;

结合热膨胀系数β,螺栓在某应力下温度变化ΔT后纵波、横波的渡越时间t(Lσ,T),t(Sσ,T)可表示为Combined with the thermal expansion coefficient β, the transit time of longitudinal and transverse waves t (Lσ, T) and t (Sσ, T) after the temperature of the bolt changes ΔT under a certain stress can be expressed as

t(Lσ,T)=(1+β·ΔT)·t/(1-αL·ΔT) (12)t (Lσ, T) = (1+β·ΔT)·t /(1-α L ·ΔT) (12)

t(Sσ,T)=(1+β·ΔT)·t/(1-αS·ΔT) (13)t (Sσ, T) = (1+β·ΔT)·t /(1-α S ·ΔT) (13)

式中:αL,αS分别为纵波、横波在螺栓中传播的温度影响系数;In the formula: α L and α S are the temperature influence coefficients of longitudinal and transverse waves propagating in the bolt respectively;

温度变化时检测采集的声时比为t(Lσ,T)/t(Sσ,T),纵波、横波在应力σ下的渡越时间t、t,实际所需获取的声时比t/t可表示为The sound time ratio detected and collected when the temperature changes is t (Lσ, T) / t (Sσ, T) . The transit times of longitudinal and transverse waves under stress σ are t and t . The actual sound time ratio t needs to be obtained. /t can be expressed as

结合式(10),(11)可得Combining formulas (10) and (11), we can get

式中:t(L,T),t(S,T)分别为某温度下纵波、横波的渡越时间;tL是纵波声时,纵波渡越时间,可以通过纵波探头接收到的信号进行互相关求得;tS是横波声时,横波渡越时间,可以通过横波探头接收到的信号进行互相关求得;In the formula: t (L, T) , t (S, T) are the transit time of longitudinal wave and transverse wave respectively at a certain temperature; t L is the longitudinal wave transit time when the longitudinal wave sound is heard, which can be determined by the signal received by the longitudinal wave probe. The cross-correlation is obtained; t S is the shear wave sound, and the shear wave transit time can be obtained by cross-correlation of the signals received by the shear wave probe;

由式(15),(16)可知,通过拟合温度变化后超声波渡越时间的变化率与温度改变量ΔT之间的线性关系即可实现αL,αS的标定;令ο=(1-αLΔT)/(1-αSΔT),称为温度声时修正因子,ο只与ΔT有关,将其代入式(14)后得到某温度下应力σT的表达式为It can be seen from equations (15) and (16) that the calibration of α L and α S can be achieved by fitting the linear relationship between the change rate of the ultrasonic wave transit time after the temperature changes and the temperature change ΔT; let ο = (1 -α L ΔT)/(1-α S ΔT) is called the temperature acoustic time correction factor. ο is only related to ΔT. After substituting it into equation (14), the expression of stress σ T at a certain temperature is obtained:

式中:xT为某温度下纵波、横波在检测螺栓中渡越时间之比的平方;In the formula: xT is the square of the ratio of the transit time of longitudinal waves and transverse waves in the detection bolt at a certain temperature;

根据式(17)可知,通过试验标定a1,a2,a3,ο后,只需采集螺栓的纵波、横波渡越时间之比即可实现轴向应力的检测,同时由于a1,a2,a3只与螺栓的材料性能有关,ο只与螺栓的材料性能及ΔT有关,故上述4个参量适用于同种材料不同长度螺栓间的应力检测与温度修正,能有效缩短工程应用中大批量螺栓应力检测的前期准备工作时间;声时(渡越时间)是根据探头(纵波探头7、横波探头8)的回波信号,通过互相关算法计算;温度补偿系数是通过标定实验得到;测试环境温度通过设备温度传感器测得;According to equation (17), it can be seen that after calibrating a 1 , a 2 , a 3 , o through experiments, the axial stress can be detected by simply collecting the ratio of the longitudinal wave and transverse wave transit time of the bolt. At the same time, because a 1 , a 2 , a and 3 are only related to the material properties of the bolt, and ο is only related to the material properties of the bolt and ΔT. Therefore, the above four parameters are suitable for stress detection and temperature correction between bolts of different lengths of the same material, and can effectively shorten the time required for engineering applications. The preliminary preparation time for stress testing of large batches of bolts; the acoustic time (transit time) is calculated through the cross-correlation algorithm based on the echo signals of the probes (longitudinal wave probe 7, shear wave probe 8); the temperature compensation coefficient is obtained through calibration experiments; The test environment temperature is measured by the device temperature sensor;

解决了目前公开的横纵波检测模型较为复杂,大部分都对参量进行了近似处理且没有直接建立横纵波渡越时间比与螺栓所受轴向应力之间的关系,使得这些检测模型的工程应用较为繁琐的问题。本发明给出的检测模型直接建立上述两者间的关系,同时能根据检测温度相对于标定温度的变化实现温度对声时影响的修正,使其工程应用更为便捷。It solves the problem that the currently disclosed transverse and longitudinal wave detection models are relatively complex. Most of them approximate the parameters and do not directly establish the relationship between the transverse and longitudinal wave transit time ratio and the axial stress on the bolt, which makes the engineering application of these detection models More complex issues. The detection model provided by the present invention directly establishes the relationship between the above two, and at the same time can correct the influence of temperature on acoustic time according to the change of the detection temperature relative to the calibration temperature, making its engineering application more convenient.

需要说明的是,在以上实施例中,只要不矛盾的技术方案都能够进行排列组合,本领域技术人员能够根据排列组合的数学知识穷尽所有可能,因此本发明不再对排列组合后的技术方案进行一一说明,但应该理解为排列组合后的技术方案已经被本发明所公开。It should be noted that in the above embodiments, as long as the technical solutions are not contradictory, they can be permuted and combined. Those skilled in the art can exhaust all possibilities based on the mathematical knowledge of permutations and combinations. Therefore, the present invention no longer applies to the permuted and combined technical solutions. Although explained one by one, it should be understood that the technical solutions after arrangement and combination have been disclosed by the present invention.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (6)

1. A two probe devices for transverse and longitudinal wave bolt stress detection, its characterized in that: including shell (1), longitudinal wave probe pretightning force regulating part (2), transverse wave probe pretightning force regulating part (3), first spring (4), second spring (5), longitudinal wave probe (7), transverse wave probe (8), base (11) and magnet, set up longitudinal wave probe pretightning force regulating part (2), first spring (4), longitudinal wave probe (7) that arrange in order in shell (1), still set up transverse wave probe pretightning force regulating part (3), second spring (5), transverse wave probe (8) that arrange in order in shell (1), shell (1) can dismantle with base (11) and be connected, the detection end of longitudinal wave probe (7), transverse wave probe (8) stretches into base (11).
2. The dual probe apparatus for shear and longitudinal wave bolt stress detection of claim 1, wherein: the side surfaces of the cylindrical longitudinal wave probe pretightening force adjusting piece (2) and the transverse wave probe pretightening force adjusting piece (3) are respectively provided with external threads, and hexagonal counter bores are formed in the axial centers of the longitudinal wave probe pretightening force adjusting piece (2) and the transverse wave probe pretightening force adjusting piece (3).
3. The dual probe apparatus for shear and longitudinal wave bolt stress detection of claim 1, wherein: the transverse wave probe fixing assembly (6) comprises an outer sleeve and screws, a plurality of equally-spaced threaded holes are formed in the side face of the outer sleeve, the outer sleeve is sleeved at the end portion of the transverse wave probe (8), the screws are inserted into the threaded holes to enable the screws to be in threaded connection with the outer sleeve, and the extending ends of the screws are tightly propped against the outer side wall of the transverse wave probe (8).
4. A dual probe apparatus for shear wave bolt stress detection according to claim 3, the method is characterized in that: the utility model discloses a high-speed ultrasonic transducer, including shell (1), shell (1) is last to be processed has first cavity, the second cavity of following the axial and run through, the one end processing of first cavity, the second cavity has the screw thread, base (11) one end processing have with first cavity, the second cavity corresponds the first detection hole that sets up, the second detection hole of setting, base (11) other end processing have with the bolt complex that awaits measuring detect the groove, longitudinal wave probe (7) set up in first cavity, the detection end setting of longitudinal wave probe (7) is in first detection hole, the tip of longitudinal wave probe (7) is provided with first spring (4), longitudinal wave probe pretightning force regulating part (2) and first cavity threaded connection, transverse wave probe fixed subassembly (6), tight transverse wave probe (8) set up in the second cavity, the detection end setting of tight transverse wave probe (8) is in the second detection hole, the tip of transverse wave probe fixed subassembly (6) is provided with second spring (5), transverse wave probe pretightning force regulating part (3) and second cavity threaded connection.
5. The dual probe apparatus for shear and longitudinal wave bolt stress detection as defined in claim 4, wherein: the magnet comprises a first magnet (9) and a second magnet (10), two mounting holes are formed in the base (11), and the first magnet (9) and the second magnet (10) are arranged in the mounting holes.
6. A detection method of a double-probe device for detecting transverse and longitudinal wave bolt stress is characterized by comprising the following steps of: a dual probe apparatus for shear and longitudinal wave bolt stress detection as defined in any one of claims 1 to 5, comprising the steps of:
step one: sleeving a transverse wave probe fixing assembly (6) at the end part of a transverse wave probe (8), and fixing the transverse wave probe (8) and the transverse wave probe fixing assembly (6) by adjusting screws at all positions;
step two: a longitudinal wave probe (7) and a transverse wave probe (8) are respectively arranged in the shell (1), a first spring (4) and a second spring (5) are arranged in the shell, the longitudinal wave probe pretightening force adjusting piece (2) and the transverse wave probe pretightening force adjusting piece (3) are rotated to be connected with the shell (1) and compress the first spring (4) and the second spring (5), and the detection ends of the longitudinal wave probe (7) and the transverse wave probe (8) extend out of the shell (1);
step three: according to the specification of the bolt to be tested, a base (11) with corresponding specification is selected to put the first magnet (9) and the second magnet (10) into the mounting hole of the base;
step four: aligning the detection ends of the longitudinal wave probe (7) and the transverse wave probe (8) with the first detection hole and the second detection hole respectively, and connecting the shell (1) and the base (11) through bolts;
step five: sleeving a base (11) on a bolt to be detected, wherein a magnet on the base can adsorb a double-probe device for detecting the transverse and longitudinal wave bolt stress on the bolt to be detected;
step six: the pretightening force between the longitudinal wave probe (7), the transverse wave probe (8) and the bolt to be tested is regulated by rotating the longitudinal wave probe pretightening force regulating piece (2) and the transverse wave probe pretightening force regulating piece (3);
step seven: as known from nonlinear acoustic theory, the sound velocity of ultrasonic wave in medium and the temperature variation DeltaT are approximately in linear relation, so that the longitudinal wave sound velocity v at a certain temperature T can be obtained (L,T) Transverse wave sound velocity v (S,T) The expression of (2) is
υ (L,T) =υ L (1-α L ·ΔT) (10)
υ (S,T) =υ S (1-α S ΔT) (11)
The transition time T of longitudinal wave and transverse wave after the temperature change delta T of the bolt under certain stress is combined with the thermal expansion coefficient beta (Lσ,T) ,t (Sσ,T) Can be expressed as
Wherein: alpha L ,α S The temperature influence coefficients of longitudinal wave and transverse wave propagating in the bolt are respectively;
when the temperature changesThe sound-time ratio of detection and acquisition is t (Lσ,T) /t (Sσ,T) Ratio t of sound to time actually required to be acquired /t Can be expressed as
The combination of (10), (11) can obtain
Wherein: t is t (L,T) ,t (S,T) The transit time of longitudinal wave and transverse wave at a certain temperature; t is t L When the signal is longitudinal wave sound, the transition time of the longitudinal wave can be obtained by cross-correlation of signals received by a longitudinal wave probe; t is t S When the transverse wave sound is the transverse wave sound, the transverse wave transit time can be obtained by cross-correlation of signals received by a transverse wave probe;
from equations (15) and (16), it can be seen that α can be achieved by fitting a linear relationship between the rate of change of the ultrasonic transit time after the temperature change and the temperature change amount DeltaT L ,α S Is calibrated; let omic= (1-alpha) L ΔT)/(1-α S Δt), called temperature sound time correction factor, wherein omicron is related to Δt alone, and substituting it into (14) to obtain stress σ at a certain temperature T The expression of (2) is
In which x is T The square of the ratio of the transit time of the longitudinal wave and the transverse wave in the detection bolt at a certain temperature;
from equation (17), a is calibrated by the test 1 ,a 2 ,a 3 After omicron, the detection of axial stress can be realized only by collecting the ratio of the transition time of longitudinal wave and transverse wave of the bolt, and simultaneously, the stress is detected due to a 1 ,a 2 A3 is only related to the material property of the bolt, omicron is only related to the material property of the bolt and delta T, so the 4 parameters are applicable to stress detection and temperature correction between bolts of the same material and different lengths.
CN202311253578.3A 2023-09-27 2023-09-27 A dual-probe device for transverse and longitudinal wave bolt stress detection and detection method thereof Active CN117268618B (en)

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JP2005077298A (en) * 2003-09-02 2005-03-24 Ebara Corp Electromagnetic ultrasonic probe, damage progression degree evaluation method and damage progression degree evaluation device of conductive material, and axial force measuring method and axial force measuring device of fastening bolt or rivet
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