CN117265489A - Titanium-aluminum alloy target and preparation method thereof - Google Patents
Titanium-aluminum alloy target and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于冶金制备领域,涉及一种靶材,尤其涉及一种钛铝合金靶材及其制备方法。The invention belongs to the field of metallurgical preparation and relates to a target material, in particular to a titanium-aluminum alloy target material and a preparation method thereof.
背景技术Background technique
随着现代机械加工业朝着高精度、高速切削、硬加工代研磨、干加工(无冷却液)保护环境以及降低成本等方向发展,对刀具性能提出了相当高的要求。因此,开发各种耐磨性能优越、能长时间进行稳定加工的切削材料是必然的发展趋势。As the modern machining industry develops towards high precision, high-speed cutting, hard machining instead of grinding, dry machining (no coolant) to protect the environment and reduce costs, it has put forward very high requirements for tool performance. Therefore, it is an inevitable development trend to develop various cutting materials with excellent wear resistance and stable processing for a long time.
以过渡族金属碳化物、氮化物、硼化物和金刚石膜等为代表的硬质涂层由于具有超硬和耐磨等特点,己在机械加工工具、模具和机械零件等方面获得广泛应用。物理气相沉积(Physical Vapor Deposition,PVD)是沉积硬质涂层的主导技术,采用PVD方法制备的氮化钛铝(TiA1N)涂层是在二元涂层的基础上发展起来的一种新型三元复合涂层,其硬度显著高于TiN涂层,同时涂层的抗高温氧化性、膜基结合强度、耐腐蚀性和耐磨性均得到提高。因此TiA1N被认为是较TiN更有前途的新型涂层材料,近年来受到广泛关注。Hard coatings represented by transition metal carbides, nitrides, borides and diamond films have been widely used in machining tools, molds and mechanical parts due to their super hardness and wear resistance. Physical Vapor Deposition (PVD) is the dominant technology for depositing hard coatings. The titanium aluminum nitride (TiA1N) coating prepared by the PVD method is a new three-dimensional coating developed on the basis of binary coatings. The hardness of the Yuan composite coating is significantly higher than that of the TiN coating. At the same time, the high-temperature oxidation resistance, film-base bonding strength, corrosion resistance and wear resistance of the coating are all improved. Therefore, TiA1N is considered to be a more promising new coating material than TiN, and has received widespread attention in recent years.
TiA1N涂层的膜料为钛铝合金。目前,制造钛铝合金靶材的方法有两种,粉末冶金法和熔炼法。粉末冶金法难以解决气体杂质含量高的问题,而且该方法对粉末的要求很高,制备难度极大。熔炼法有真空感应熔炼、真空自耗熔炼、凝壳熔炼等问题。无论哪种方法都需要解决熔炼缺陷、成分偏析、杂质等问题,以及从铸锭到靶材的成型问题。The film material of TiA1N coating is titanium aluminum alloy. Currently, there are two methods for manufacturing titanium-aluminum alloy targets, powder metallurgy and smelting. The powder metallurgy method is difficult to solve the problem of high gas impurity content, and this method has high requirements for powders and is extremely difficult to prepare. The melting methods include vacuum induction melting, vacuum consumptive melting, and shell melting. No matter which method is used, it is necessary to solve problems such as melting defects, component segregation, impurities, etc., as well as the forming problems from ingot to target.
CN 104278167A公开了一种高质量钛铝合金靶材的制造方法,所述方法包括:先进行真空自耗电弧炉熔炼,再进行真空自耗凝壳炉熔炼制备钛铝合金,依次包括配料步骤、烘料步骤、电极压制步骤、电极焊接步骤、真空自耗电弧炉熔炼步骤、和真空自耗凝壳炉熔炼步骤,其中:在所述烘料步骤中,将配好的原料海绵钛和金属铝进行烘烤处理,得到烘烤好的原料;在所述电极压制步骤中,将所述烘烤好的原料进行压制处理,得到电极;在所述电极焊接步骤中,将所述电极进行焊接处理,得到焊接好的电极;在所述真空自耗电弧炉熔炼步骤中,将所述焊接好的电极进行真空自耗电弧炉熔炼处理,得到真空自耗电弧炉熔炼后的锭坯;在所述真空自耗凝壳炉熔炼步骤中,将所述真空自耗电弧炉熔炼后的电极进行真空自耗凝壳炉熔炼处理,得到真空自耗凝壳炉熔炼后的铸锭。该专利提供的制造方法在熔炼时难以消除挥发类杂质和氧化物杂质。另外,靶材由铸锭直接机加工得到,靶材性能完全取决于铸锭质量,不容易控制。CN 104278167A discloses a method for manufacturing high-quality titanium-aluminum alloy targets. The method includes: first smelting in a vacuum consumable electric arc furnace, and then smelting in a vacuum consumable shell furnace to prepare titanium-aluminum alloy, which in turn includes batching steps. , the baking step, the electrode pressing step, the electrode welding step, the vacuum consumable electric arc furnace smelting step, and the vacuum consumable shell furnace smelting step, wherein: in the baking step, the prepared raw material sponge titanium and Metal aluminum is baked to obtain baked raw materials; in the electrode pressing step, the baked raw materials are pressed to obtain electrodes; in the electrode welding step, the electrodes are Welding is performed to obtain a welded electrode; in the vacuum consumable arc furnace smelting step, the welded electrode is subjected to a vacuum consumable arc furnace smelting process to obtain an ingot smelted by a vacuum consumable arc furnace. Blank; in the vacuum consumable shell furnace smelting step, the electrodes smelted by the vacuum consumable arc furnace are subjected to vacuum consumable shell furnace smelting processing to obtain an ingot after smelting by the vacuum consumable shell furnace. . The manufacturing method provided by this patent is difficult to eliminate volatile impurities and oxide impurities during smelting. In addition, the target material is directly machined from the ingot, and the target material performance completely depends on the quality of the ingot and is not easy to control.
综上所述,现有的靶材制备方法难以消除材料内的杂质。材料塑性加工困难,靶材的晶粒、尺寸等关键数据主要在熔炼阶段获得,难以得到有效控制。In summary, it is difficult to eliminate impurities in the material with existing target preparation methods. Plastic processing of materials is difficult, and key data such as the grain size and size of the target are mainly obtained during the smelting stage, making it difficult to effectively control it.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种钛铝合金靶材及其制备方法。本发明通过采用电子束熔炼法多次熔炼获得成分和组织均匀,内部无缺陷的铸锭;使用等温轧制方法将铸坯加工成晶粒细小均匀的靶坯。该方法能有效控制钛铝合金靶材的性能,适用于批量生产。In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a titanium-aluminum alloy target material and a preparation method thereof. The present invention obtains an ingot with uniform composition and structure and no internal defects by multiple melting using the electron beam melting method; and uses the isothermal rolling method to process the ingot into a target blank with fine and uniform grains. This method can effectively control the performance of titanium-aluminum alloy targets and is suitable for mass production.
为达此目的,本发明采用以下技术方案:To achieve this goal, the present invention adopts the following technical solutions:
第一方面,本发明提供了一种钛铝合金靶材的制备方法,所述制备方法包括如下步骤:In a first aspect, the present invention provides a method for preparing a titanium-aluminum alloy target. The preparation method includes the following steps:
按照合金成分设计要求混合海绵钛和铝块,熔炼后依次进行等温轧制、退火以及机械加工后得到所述钛铝合金靶材;The titanium sponge and aluminum block are mixed according to the alloy composition design requirements, and after smelting, isothermal rolling, annealing and mechanical processing are performed to obtain the titanium-aluminum alloy target;
所述熔炼包括依次进行的一次熔炼、二次熔炼以及三次熔炼。The smelting includes primary smelting, secondary smelting and tertiary smelting performed in sequence.
本发明通过多次熔炼可以获得成分和组织均匀、内部物缺陷的铸锭;使用等温轧制方法将铸坯加工成晶粒细小均匀的靶坯。该方法能有效控制钛铝合金靶材的性能,适用于批量生产。The invention can obtain an ingot with uniform composition and structure and internal defects through multiple smeltings; the isothermal rolling method is used to process the ingot into a target blank with fine and uniform grains. This method can effectively control the performance of titanium-aluminum alloy targets and is suitable for mass production.
作为本发明的一个优选技术方案,所述海绵钛的平均粒径为10~20mm,例如可以是10mm、12mm、14mm、16mm、18mm或20mm,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。As a preferred technical solution of the present invention, the average particle size of the titanium sponge is 10 to 20 mm, for example, it can be 10 mm, 12 mm, 14 mm, 16 mm, 18 mm or 20 mm, but is not limited to the listed values. Other values within the range are not limited to The same applies to enumerated values.
优选地,所述铝块的平均粒径为10~20mm,例如可以是10mm、12mm、14mm、16mm、18mm或20mm,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the average particle diameter of the aluminum block is 10 to 20 mm, for example, it can be 10 mm, 12 mm, 14 mm, 16 mm, 18 mm or 20 mm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable. .
本发明采用海绵钛为制备原料可以在不降低靶材性能的基础上降低原料成本。The present invention uses sponge titanium as the raw material to reduce raw material costs without reducing the performance of the target material.
优选地,所述铝块重量高于理论值的1.5~3wt%,例如可以是1.5wt%、1.7wt%、1.9wt%、2.1wt%、2.3wt%、2.5wt%、2.7wt%或3wt%,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the weight of the aluminum block is 1.5-3wt% higher than the theoretical value, for example, it can be 1.5wt%, 1.7wt%, 1.9wt%, 2.1wt%, 2.3wt%, 2.5wt%, 2.7wt% or 3wt %, but not limited to the listed values, other unlisted values within the numerical range are also applicable.
考虑到后续熔炼过程中材料的烧损,铝块应的添加量应高于理论所需重量,但是铝块的添加量不宜过高,其原因为:添加量过高时会改变合金比例,从而影响产品的性能。Considering the burning loss of the material during the subsequent smelting process, the added amount of aluminum block should be higher than the theoretical required weight, but the added amount of aluminum block should not be too high. The reason is: when the added amount is too high, the alloy ratio will be changed, thus affect product performance.
作为本发明的一个优选技术方案,所述混合前还包括对海绵钛和铝块的预处理过程。As a preferred technical solution of the present invention, the mixing process also includes a pretreatment process for the titanium sponge and the aluminum block.
优选地,所述预处理包括依次进行的超声清洗、干燥以及冷却。Preferably, the pretreatment includes ultrasonic cleaning, drying and cooling in sequence.
优选地,所述超声清洗中的清洗液包括无水乙醇。Preferably, the cleaning liquid in the ultrasonic cleaning includes absolute ethanol.
优选地,所述干燥包括真空干燥。Preferably, said drying includes vacuum drying.
优选地,所述真空干燥的温度为100~150℃,例如可以是100℃、110℃、120℃、130℃、140℃或150℃,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the vacuum drying temperature is 100-150°C, for example, it can be 100°C, 110°C, 120°C, 130°C, 140°C or 150°C, but is not limited to the listed values. Other values within the range are not The same applies to the listed values.
优选地,所述真空干燥的时间为2-3h,例如可以是2h、2.2h、2.4h、2.6h、2.8h或3h,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the vacuum drying time is 2-3h, for example, it can be 2h, 2.2h, 2.4h, 2.6h, 2.8h or 3h, but is not limited to the listed values, other unlisted values within the value range The same applies.
优选地,所述冷却的终点为20~30℃,例如可以是20℃、22℃、24℃、26℃、28℃或30℃,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the end point of the cooling is 20-30°C, for example, it can be 20°C, 22°C, 24°C, 26°C, 28°C or 30°C, but is not limited to the listed values, and other values within the range are not listed. The same applies to the values of .
本发明所述预处理过程可以去除海绵钛和铝块表面的杂质,有利于减少铸锭缺陷,从而保证铸锭纯度。The pretreatment process of the present invention can remove impurities on the surface of titanium sponge and aluminum block, which is beneficial to reducing ingot defects and thereby ensuring the purity of ingots.
作为本发明的一个优选技术方案,所述一次熔炼、二次熔炼以及三次熔炼中的真空度≤5×10-2Pa,例如可以是5×10-2Pa、4×10-2Pa、3×10-2Pa、2×10-2Pa或1×10-2Pa,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。As a preferred technical solution of the present invention, the vacuum degree in the first smelting, the second smelting and the third smelting is ≤5×10 -2 Pa, for example, it can be 5×10 -2 Pa, 4×10 -2 Pa, 3 ×10 -2 Pa, 2×10 -2 Pa or 1×10 -2 Pa, but not limited to the listed values, and other unlisted values within the numerical range are also applicable.
优选地,所述一次熔炼、二次熔炼以及三次熔炼后均进行后处理。Preferably, post-processing is performed after the first smelting, the second smelting and the third smelting.
优选地,所述后处理包括依次进行的保持真空状态以及降温过程。Preferably, the post-processing includes a process of maintaining a vacuum state and cooling down in sequence.
优选地,所述保持真空状态的时间为3~4h,例如可以是3h、3.2h、3.4h、3.6h、3.8h或4h,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the time of maintaining the vacuum state is 3 to 4h, for example, it can be 3h, 3.2h, 3.4h, 3.6h, 3.8h or 4h, but is not limited to the listed values, and other values within the range that are not listed The same applies to numerical values.
本发明在熔炼后依旧爆出真空状态的目的为维持铸锭纯度,其时间过短会导致铸锭出现缺陷和/或使得铸锭杂质富集,进而影响合金靶材性能,时间过长则会降低生产效率。The purpose of the present invention to maintain the purity of the ingot by still bursting the vacuum state after smelting. If the time is too short, it will cause defects in the ingot and/or enrich the ingot impurities, thereby affecting the performance of the alloy target. If the time is too long, it will Reduce production efficiency.
优选地,所述降温过程中通入惰性气体。Preferably, inert gas is introduced during the cooling process.
本发明在降温过程中通入惰性气体可以加快降温过程。In the present invention, inert gas is introduced during the cooling process to speed up the cooling process.
作为本发明的一个优选技术方案,所述一次熔炼的功率为200~250kW,例如可以是200kW、210kW、220kW、230kW、240kW或250kW,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。As a preferred technical solution of the present invention, the power of the primary smelting is 200-250kW, for example, it can be 200kW, 210kW, 220kW, 230kW, 240kW or 250kW, but is not limited to the listed values, and other values within the range are not listed. The same applies to the values of .
优选地,所述一次熔炼的控制速度为70~100kg/h,例如可以是70kg/h、80kg/h、90kg/h或100kg/h,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the control speed of the primary smelting is 70 to 100kg/h, for example, it can be 70kg/h, 80kg/h, 90kg/h or 100kg/h, but is not limited to the listed values. Other values within the range are not The same applies to the listed values.
作为本发明的一个优选技术方案,所述二次熔炼的功率为200~250kW,例如可以是200kW、210kW、220kW、230kW、240kW或250kW,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。As a preferred technical solution of the present invention, the power of the secondary smelting is 200-250kW, for example, it can be 200kW, 210kW, 220kW, 230kW, 240kW or 250kW, but is not limited to the listed values. Other values within the range are not The same applies to the listed values.
优选地,所述二次熔炼的控制速度为70~100kg/h,例如可以是70kg/h、80kg/h、90kg/h或100kg/h,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。作为本发明的一个优选技术方案,所述三次熔炼的功率为200~250kW,例如可以是200kW、210kW、220kW、230kW、240kW或250kW,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the control speed of the secondary smelting is 70-100kg/h, for example, it can be 70kg/h, 80kg/h, 90kg/h or 100kg/h, but is not limited to the listed values. Other values are not within the range of the values. The same applies to enumerated values. As a preferred technical solution of the present invention, the power of the third smelting is 200-250kW, for example, it can be 200kW, 210kW, 220kW, 230kW, 240kW or 250kW, but is not limited to the listed values, and other values within the range are not listed. The same applies to the values of .
优选地,所述三次熔炼的控制速度为70~100kg/h,例如可以是70kg/h、80kg/h、90kg/h或100kg/h,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the control speed of the third smelting is 70-100kg/h, for example, it can be 70kg/h, 80kg/h, 90kg/h or 100kg/h, but is not limited to the listed values. Other values within the range are not The same applies to the listed values.
本发明的一次熔炼和二次熔炼主要是完成材料的合金化,二次熔炼过程中需要将锭材翻转放置;本发明所述三次熔炼的目的是精炼除杂。The primary smelting and the secondary smelting in the present invention are mainly to complete the alloying of materials. During the secondary smelting process, the ingot needs to be turned over and placed; the purpose of the third smelting in the present invention is to refine and remove impurities.
作为本发明的一个优选技术方案,所述等温轧制的温度为1100~1200℃,例如可以是1100℃、1120℃、1140℃、1160℃、1180℃或1200℃,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。As a preferred technical solution of the present invention, the temperature of the isothermal rolling is 1100-1200°C, for example, it can be 1100°C, 1120°C, 1140°C, 1160°C, 1180°C or 1200°C, but is not limited to the listed values. , other unlisted values within the value range are also applicable.
本发明所述等温轧制过程中可以将铸坯加工成晶粒细小均匀的靶坯,其温度过高会导致轧制变形困难,出现开裂等问题,过低则会合金相和组织发生转变,晶粒长大。During the isothermal rolling process of the present invention, the cast blank can be processed into a target blank with fine and uniform grains. If the temperature is too high, it will cause difficulty in rolling deformation and problems such as cracking. If the temperature is too low, the alloy phase and structure will transform. The grains grow.
优选地,所述等温轧制中每道次加工率为5~8%,例如开始5%、5.5%、6%、6.5%、7%、7.5%或8%,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the processing rate of each pass in the isothermal rolling is 5 to 8%, such as 5%, 5.5%, 6%, 6.5%, 7%, 7.5% or 8% at the beginning, but is not limited to the listed values. , other unlisted values within the value range are also applicable.
作为本发明的一个优选技术方案,所述退火的温度为600~1200℃,例如可以是600℃、700℃、800℃、900℃、1000℃、1100℃或1200℃,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。As a preferred technical solution of the present invention, the annealing temperature is 600-1200°C, for example, it can be 600°C, 700°C, 800°C, 900°C, 1000°C, 1100°C or 1200°C, but is not limited to those listed Numerical values, other non-enumerated values within the numerical range are also applicable.
优选地,所述退火的时间为12~24h,例如可以是12h、13h、14h、15h、16h、17h、18h、19h、20h、21h、22h、23h或24h,但不限于所列举的数值,数值范围内其他未被列举的数值同样适用。Preferably, the annealing time is 12 to 24h, for example, it can be 12h, 13h, 14h, 15h, 16h, 17h, 18h, 19h, 20h, 21h, 22h, 23h or 24h, but is not limited to the listed values. The same applies to other values within the numerical range that are not listed.
本发明所述退火的温度为600~1200℃,其温度过高会导致合金相和组织发生转变,晶粒长大,过低则会无法再结晶,出现轧制态织构。The annealing temperature in the present invention is 600-1200°C. If the temperature is too high, the alloy phase and structure will transform, and the grains will grow. If the temperature is too low, recrystallization will not be possible and a rolled texture will appear.
优选地,所述退火过程在保护气氛下进行。Preferably, the annealing process is performed under a protective atmosphere.
优选地,所述保护气氛包括氩气、氮气或氦气中的任意一种或至少两种的组合,典型但非限制性的组合包括:氩气和氮气的组合,氩气和氦气的组合,氮气和氦气的组合,或氩气、氮气和氦气的组合。Preferably, the protective atmosphere includes any one or a combination of at least two of argon, nitrogen or helium. Typical but non-limiting combinations include: a combination of argon and nitrogen, a combination of argon and helium. , a combination of nitrogen and helium, or a combination of argon, nitrogen and helium.
作为本发明的优选技术方案,本发明第一方面提供的制备方法包括如下步骤:As a preferred technical solution of the present invention, the preparation method provided by the first aspect of the present invention includes the following steps:
(1)采用无水乙醇对海绵钛和铝块进行超声清洗,然后在100~150℃温度下进行真空干燥2-3h,冷却至20~30℃;(1) Use absolute ethanol to ultrasonically clean the titanium sponge and aluminum blocks, then vacuum dry them at 100 to 150°C for 2-3 hours, and cool to 20 to 30°C;
(2)按照合金成分设计要求混合海绵钛和铝块,所述铝块重量高于理论值的1.5~3wt%;然后依次进行一次熔炼、二次熔炼以及三次熔炼;(2) Mix titanium sponge and aluminum block according to the alloy composition design requirements, and the weight of the aluminum block is 1.5 to 3 wt% higher than the theoretical value; then perform primary smelting, secondary smelting and third smelting in sequence;
其中,所述一次熔炼、二次熔炼以及三次熔炼中的真空度≤5×10-2Pa;所述一次熔炼、二次熔炼以及三次熔炼后均进行后处理,所述后处理包括:保持真空状态3~4h后通入惰性气体进行降温;Wherein, the degree of vacuum in the first smelting, the second smelting and the third smelting is ≤5×10 -2 Pa; post-processing is performed after the first smelting, the second smelting and the third smelting, and the post-processing includes: maintaining vacuum After 3 to 4 hours, inert gas is introduced to cool down;
所述一次熔炼的功率为200~250kW,控制速度为70~100kg/h;所述二次熔炼的功率为200~250kW,控制速度为70~100kg/h;所述三次熔炼的功率为200~250kW,控制速度为70~100kg/h;The power of the primary smelting is 200-250kW and the control speed is 70-100kg/h; the power of the secondary smelting is 200-250kW and the control speed is 70-100kg/h; the power of the third smelting is 200-100kg/h. 250kW, control speed is 70~100kg/h;
(3)对步骤(2)熔炼后的锭材进行等温轧制,所述等温轧制的温度为1100~1200℃;每道次加工率为5~8%;(3) Perform isothermal rolling on the ingot smelted in step (2). The temperature of the isothermal rolling is 1100-1200°C; the processing rate of each pass is 5-8%;
(4)保护气氛下,对步骤(3)轧制后的靶坯进行退火,所述退火的温度为600~1200℃,时间为12~24h;(4) Under a protective atmosphere, anneal the target blank after rolling in step (3). The annealing temperature is 600-1200°C and the time is 12-24 hours;
(5)对步骤(4)退火后的靶坯进行机械加工至规定尺寸,得到所述钛铝合金靶材。(5) Mechanically process the target blank annealed in step (4) to a specified size to obtain the titanium-aluminum alloy target material.
第二方面,本发明提供了一种钛铝合金靶材,所述钛铝合金靶材采用第一方面提供的制备方法得到。In a second aspect, the present invention provides a titanium-aluminum alloy target material, which is obtained by using the preparation method provided in the first aspect.
本发明提供的钛铝合金靶材成分和组织均匀,内部无缺陷,气体杂质含量低;晶粒细小、均匀。The titanium-aluminum alloy target material provided by the invention has uniform composition and structure, no internal defects, low gas impurity content, and fine and uniform grains.
本发明所述的数值范围不仅包括上述例举的点值,还包括没有例举出的上述数值范围之间的任意的点值,限于篇幅及出于简明的考虑,本发明不再穷尽列举所述范围包括的具体点值。The numerical range described in the present invention not only includes the above-mentioned point values, but also includes any point value between the above-mentioned numerical ranges that are not exemplified. Due to space limitations and for the sake of simplicity, the present invention will not exhaustively list all the above-mentioned numerical ranges. The specific point values included in the stated range.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明提供的钛铝合金靶材成分和组织均匀,内部无缺陷,气体杂质含量低;晶粒细小、均匀;(1) The titanium-aluminum alloy target material provided by the present invention has uniform composition and structure, no internal defects, low gas impurity content, and fine and uniform grains;
(2)本发明提供的制备方法中采用电子束熔炼法多次熔炼可以获得成分和组织均匀,内部无缺陷的铸锭;(2) In the preparation method provided by the present invention, the electron beam melting method is used for multiple meltings to obtain an ingot with uniform composition and structure and no internal defects;
(3)本发明提供的制备方法中采用等温轧制方法将铸坯加工成晶粒细小均匀的靶坯;(3) In the preparation method provided by the invention, the isothermal rolling method is used to process the cast blank into a target blank with fine and uniform grains;
(4)本发明提供的制备方法可以有效控制钛铝合金靶材的性能,适用于批量生产。(4) The preparation method provided by the present invention can effectively control the performance of titanium-aluminum alloy targets and is suitable for mass production.
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solution of the present invention will be further described below through specific implementations. Those skilled in the art should understand that the embodiments are only to help understand the present invention and should not be regarded as specific limitations of the present invention.
实施例1Example 1
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法包括如下步骤:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material includes the following steps:
(1)采用无水乙醇对海绵钛和铝块进行超声清洗,然后在120℃温度下进行真空干燥2.5h,冷却至25℃;(1) Use absolute ethanol to ultrasonically clean the titanium sponge and aluminum blocks, then vacuum dry them at 120°C for 2.5 hours, and cool to 25°C;
(2)按照合金成分设计要求混合海绵钛和铝块,所述铝块重量高于理论值的2wt%;然后依次进行一次熔炼、二次熔炼以及三次熔炼;(2) Mix titanium sponge and aluminum block according to the alloy composition design requirements, and the weight of the aluminum block is higher than 2wt% of the theoretical value; then perform primary smelting, secondary smelting and third smelting in sequence;
其中,所述一次熔炼、二次熔炼以及三次熔炼中的真空度为4.5×10-2Pa;所述一次熔炼、二次熔炼以及三次熔炼后均进行后处理,所述后处理包括:保持真空状态3.5h后通入惰性气体进行降温;Wherein, the degree of vacuum in the first smelting, the second smelting and the third smelting is 4.5×10 -2 Pa; post-processing is performed after the first smelting, the second smelting and the third smelting, and the post-processing includes: maintaining vacuum After 3.5 hours, inert gas is introduced to cool down;
所述一次熔炼的功率为225kW,控制速度为135kg/h;所述二次熔炼的功率为225kW,控制速度为135kg/h;所述三次熔炼的功率为225kW,控制速度为135kg/h;The power of the primary melting is 225kW, and the control speed is 135kg/h; the power of the secondary melting is 225kW, and the control speed is 135kg/h; the power of the third melting is 225kW, and the control speed is 135kg/h;
(3)对步骤(2)熔炼后的锭材进行等温轧制,所述等温轧制的温度为1150℃;每道次加工率为6%;(3) Perform isothermal rolling on the ingot smelted in step (2). The temperature of the isothermal rolling is 1150°C; the processing rate of each pass is 6%;
(4)保护气氛下,对步骤(3)轧制后的靶坯进行退火,所述退火的温度为1000℃,时间为18h;(4) Under a protective atmosphere, anneal the target blank after rolling in step (3). The annealing temperature is 1000°C and the time is 18 hours;
(5)对步骤(4)退火后的靶坯进行机械加工至规定尺寸,得到所述钛铝合金靶材。(5) Mechanically process the target blank annealed in step (4) to a specified size to obtain the titanium-aluminum alloy target material.
实施例2Example 2
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法包括如下步骤:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material includes the following steps:
(1)采用无水乙醇对海绵钛和铝块进行超声清洗,然后在100~150℃温度下进行真空干燥2h,冷却至30℃;(1) Use absolute ethanol to ultrasonically clean the titanium sponge and aluminum blocks, then vacuum dry them at 100 to 150°C for 2 hours, and cool to 30°C;
(2)按照合金成分设计要求混合海绵钛和铝块,所述铝块重量高于理论值的1.5wt%;然后依次进行一次熔炼、二次熔炼以及三次熔炼;(2) Mix titanium sponge and aluminum block according to the alloy composition design requirements, and the weight of the aluminum block is higher than 1.5wt% of the theoretical value; then perform primary smelting, secondary smelting and third smelting in sequence;
其中,所述一次熔炼、二次熔炼以及三次熔炼中的真空度为2.5×10-2Pa;所述一次熔炼、二次熔炼以及三次熔炼后均进行后处理,所述后处理包括:保持真空状态3h后通入氩气气体进行降温;Wherein, the degree of vacuum in the first smelting, the second smelting and the third smelting is 2.5×10 -2 Pa; post-processing is performed after the first smelting, the second smelting and the third smelting, and the post-processing includes: maintaining vacuum After 3 hours of state, argon gas is introduced to cool down;
所述一次熔炼的功率为100kW,控制速度为70kg/h;所述二次熔炼的功率为100kW,控制速度为70kg/h;所述三次熔炼的功率为100kW,控制速度为70kg/h;The power of the primary smelting is 100kW, and the control speed is 70kg/h; the power of the secondary smelting is 100kW, and the control speed is 70kg/h; the power of the third smelting is 100kW, and the control speed is 70kg/h;
(3)对步骤(2)熔炼后的锭材进行等温轧制,所述等温轧制的温度为1100℃;每道次加工率为5%;(3) Perform isothermal rolling on the ingot smelted in step (2). The temperature of the isothermal rolling is 1100°C; the processing rate of each pass is 5%;
(4)保护气氛下,对步骤(3)轧制后的靶坯进行退火,所述退火的温度为600℃,时间为24h;(4) Under a protective atmosphere, anneal the target blank after rolling in step (3). The annealing temperature is 600°C and the time is 24 hours;
(5)对步骤(4)退火后的靶坯进行机械加工至规定尺寸,得到所述钛铝合金靶材。(5) Mechanically process the target blank annealed in step (4) to a specified size to obtain the titanium-aluminum alloy target material.
实施例3Example 3
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法包括如下步骤:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material includes the following steps:
(1)采用无水乙醇对海绵钛和铝块进行超声清洗,然后在100~150℃温度下进行真空干燥3h,冷却至20℃;(1) Use absolute ethanol to ultrasonically clean the titanium sponge and aluminum blocks, then vacuum dry them at 100 to 150°C for 3 hours, and cool to 20°C;
(2)按照合金成分设计要求混合海绵钛和铝块,所述铝块重量高于理论值的3wt%;然后依次进行一次熔炼、二次熔炼以及三次熔炼;(2) Mix titanium sponge and aluminum block according to the alloy composition design requirements, and the weight of the aluminum block is higher than 3wt% of the theoretical value; then perform primary smelting, secondary smelting and third smelting in sequence;
其中,所述一次熔炼、二次熔炼以及三次熔炼中的真空度为5×10-2Pa;所述一次熔炼、二次熔炼以及三次熔炼后均进行后处理,所述后处理包括:保持真空状态4h后通入惰性气体进行降温;Wherein, the degree of vacuum in the first smelting, the second smelting and the third smelting is 5×10 -2 Pa; post-processing is performed after the first smelting, the second smelting and the third smelting, and the post-processing includes: maintaining vacuum After 4 hours in the state, inert gas is introduced to cool down;
所述一次熔炼的功率为250kW,控制速度为100kg/h;所述二次熔炼的功率为100kW,控制速度为70kg/h;所述三次熔炼的功率为100kW,控制速度为70kg/h;The power of the primary smelting is 250kW, and the control speed is 100kg/h; the power of the secondary smelting is 100kW, and the control speed is 70kg/h; the power of the third smelting is 100kW, and the control speed is 70kg/h;
(3)对步骤(2)熔炼后的锭材进行等温轧制,所述等温轧制的温度为1200℃;每道次加工率为8%;(3) Perform isothermal rolling on the ingot smelted in step (2). The temperature of the isothermal rolling is 1200°C; the processing rate of each pass is 8%;
(4)保护气氛下,对步骤(3)轧制后的靶坯进行退火,所述退火的温度为1200℃,时间为12h;(4) Under a protective atmosphere, anneal the target blank after rolling in step (3). The annealing temperature is 1200°C and the time is 12 hours;
(5)对步骤(4)退火后的靶坯进行机械加工至规定尺寸,得到所述钛铝合金靶材。(5) Mechanically process the target blank annealed in step (4) to a specified size to obtain the titanium-aluminum alloy target material.
实施例4Example 4
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例省略了步骤(1)的预处理过程。This embodiment omits the preprocessing process of step (1).
实施例5Example 5
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例将步骤(2)所述熔炼中的真空度更改为6.5×10-2Pa。In this embodiment, the vacuum degree during the smelting described in step (2) is changed to 6.5×10 -2 Pa.
实施例6Example 6
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例省略了步骤(2)所述一次熔炼、二次熔炼以及三次熔炼后进行的后处理过程。This embodiment omits the post-processing process performed after the first smelting, the second smelting and the third smelting described in step (2).
实施例7Example 7
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例将步骤(3)所述等温轧制的温度更改为1000℃。In this embodiment, the isothermal rolling temperature in step (3) is changed to 1000°C.
实施例8Example 8
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例将步骤(3)所述等温轧制的温度更改为1300℃。In this embodiment, the isothermal rolling temperature in step (3) is changed to 1300°C.
实施例9Example 9
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例将步骤(3)所述等温轧制的每道次加工率更改为4%。In this embodiment, the processing rate of each pass of the isothermal rolling described in step (3) is changed to 4%.
实施例10Example 10
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例将步骤(3)所述等温轧制的每道次加工率更改为10%。In this embodiment, the processing rate of each pass of the isothermal rolling described in step (3) is changed to 10%.
实施例11Example 11
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例将步骤(4)所述退火的温度更改为500℃。In this embodiment, the annealing temperature in step (4) is changed to 500°C.
实施例12Example 12
本实施例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This embodiment provides a titanium-aluminum alloy target material. The preparation method of the titanium-aluminum alloy target material differs from that of Embodiment 1 only in that:
本实施例将步骤(4)所述退火的温度更改为1300℃。In this embodiment, the annealing temperature in step (4) is changed to 1300°C.
对比例1Comparative example 1
本对比例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This comparative example provides a titanium-aluminum alloy target. The difference between the preparation method of the titanium-aluminum alloy target and Example 1 is only:
本对比例将步骤(2)所述的依次进行的一次熔炼、二次熔炼以及三次熔炼更改为一次性熔炼。In this comparative example, the sequential primary smelting, secondary smelting and third smelting described in step (2) are changed to one-time smelting.
对比例2Comparative example 2
本对比例提供了一种钛铝合金靶材,所述钛铝合金靶材的制备方法与实施例1的区别仅在于:This comparative example provides a titanium-aluminum alloy target. The difference between the preparation method of the titanium-aluminum alloy target and Example 1 is only:
本对比例将步骤(3)所述的等温轧制更改为常规轧制。In this comparative example, the isothermal rolling described in step (3) is changed to conventional rolling.
性能检测:Performance testing:
对实施例1-12以及对比例1-2提供的钛铝合金靶材进行靶材纯度检测、氧含量检测、晶粒尺寸检测以及相对密度检测,其结果如表1所示。The titanium-aluminum alloy targets provided in Examples 1-12 and Comparative Examples 1-2 were subjected to target purity detection, oxygen content detection, grain size detection and relative density detection, and the results are shown in Table 1.
表1Table 1
综上所述,本发明通过采用电子束熔炼法多次熔炼获得成分和组织均匀,内部无缺陷的铸锭;使用等温轧制方法将铸坯加工成晶粒细小均匀的靶坯。本发明提供的方法能有效控制钛铝合金靶材的性能,适用于批量生产。To sum up, the present invention obtains an ingot with uniform composition and structure and no internal defects by using the electron beam melting method for multiple times of melting; and uses the isothermal rolling method to process the ingot into a target blank with fine and uniform grains. The method provided by the invention can effectively control the performance of titanium-aluminum alloy target materials and is suitable for mass production.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above-mentioned specific embodiments further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above-mentioned are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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CN113444902A (en) * | 2021-06-29 | 2021-09-28 | 哈尔滨工业大学 | Preparation method of low-oxygen low-nitrogen titanium-aluminum alloy ingot |
CN115896714A (en) * | 2022-12-30 | 2023-04-04 | 宝鸡市飞腾金属材料股份有限公司 | High-performance ultra-long large-sized rotating titanium tube target material for large wafer and preparation process |
CN116275068A (en) * | 2023-03-21 | 2023-06-23 | 宁波江丰电子材料股份有限公司 | A kind of preparation method of titanium aluminum alloy target material |
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CN113444902A (en) * | 2021-06-29 | 2021-09-28 | 哈尔滨工业大学 | Preparation method of low-oxygen low-nitrogen titanium-aluminum alloy ingot |
CN115896714A (en) * | 2022-12-30 | 2023-04-04 | 宝鸡市飞腾金属材料股份有限公司 | High-performance ultra-long large-sized rotating titanium tube target material for large wafer and preparation process |
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