CN117246559A - Phosphogypsum packing plant is used in filling - Google Patents
Phosphogypsum packing plant is used in filling Download PDFInfo
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- CN117246559A CN117246559A CN202311546107.1A CN202311546107A CN117246559A CN 117246559 A CN117246559 A CN 117246559A CN 202311546107 A CN202311546107 A CN 202311546107A CN 117246559 A CN117246559 A CN 117246559A
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- phosphogypsum
- packaging
- rotating shaft
- plate
- driving
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- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 title claims abstract description 119
- 238000012856 packing Methods 0.000 title abstract description 25
- 238000004806 packaging method and process Methods 0.000 claims abstract description 212
- 230000007246 mechanism Effects 0.000 claims abstract description 110
- 238000007789 sealing Methods 0.000 claims abstract description 39
- 238000007599 discharging Methods 0.000 claims description 42
- 238000010438 heat treatment Methods 0.000 claims description 39
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000006978 adaptation Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract description 2
- 241000196324 Embryophyta Species 0.000 abstract 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 1
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 1
- 241001330002 Bambuseae Species 0.000 abstract 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 1
- 239000011425 bamboo Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/007—Guides or funnels for introducing articles into containers or wrappers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/123—Feeding flat bags connected to form a series or chain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/146—Closing bags
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Package Closures (AREA)
Abstract
The invention discloses a phosphogypsum packaging device for filling, which relates to the field of phosphogypsum production and packaging, and comprises a phosphogypsum blanking mechanism, a clamping mechanism and a sealing packaging mechanism; phosphogypsum falls into the plastic packaging bags clamped by the clamping mechanisms through the blanking mechanisms, and the phosphogypsum in the plastic packaging bags is sealed and packaged through the sealing and packaging mechanisms. This packing plant can realize carrying out continuous bagging-off packing to phosphogypsum that fills usefulness and sealed, has overcome current packing plant and has caused phosphogypsum to spill from packagine machine's unloading section of thick bamboo when "manipulator" carries out "change bag", causes the extravagant phenomenon of raw materials, and then has reduced manufacturing cost, and is favorable to the protection of environment.
Description
Technical Field
The invention relates to the field of phosphogypsum production and packaging, in particular to a phosphogypsum packaging device for filling.
Background
Metal mines are facing key transformation periods of shallow to deep, easy to difficult and rich to lean, and all face brand new challenges in theory, technology, equipment and the like. If phosphogypsum can be utilized to realize underground filling of the phosphorus industrial and mining mountain, not only can large-scale utilization of total phosphorus waste be realized, but also five mine environment problems of stacking occupation, environmental pollution, resource loss, ground pressure disasters, surface subsidence and the like are solved. Therefore, the full-phosphorus waste mine filling is one of effective means for realizing the mine 'green exploitation' and 'resource recycling'.
In view of the above, phosphogypsum is an ideal material as a filling material by using phosphogypsum as a substitute cementing material for cement and the like, and phosphogypsum is used as a substitute cementing material for cement and the like, so that the filling cost can be reduced, the resource recovery rate can be improved, and the problems of surface storage and the like can be alleviated.
If the phosphogypsum used as a filling material is not packaged, the phosphogypsum can be directly stacked for a long time and can be oxidized and humidified with air, and further, when the phosphogypsum is used as the filling material, the proportion of the phosphogypsum and other materials can be greatly different, so that the filling quality effect is affected, and the prepared phosphogypsum is generally stored through sealing packaging. In the prior art, when the phosphogypsum is filled into a plastic packaging bag, a mechanical arm is additionally arranged to clamp and limit the packaged plastic packaging bag and transfer the phosphogypsum to a bottom port of a discharging barrel of the packaging machine, and the phosphogypsum is easy to spill from the discharging barrel of the packaging machine when the mechanical arm changes bags, so that raw materials are wasted.
Disclosure of Invention
The invention aims to provide a phosphogypsum packaging device for filling, which can realize continuous bagging, packaging and sealing of phosphogypsum for filling, and overcomes the problem that phosphogypsum is scattered from a discharging cylinder of a packaging machine to cause raw material waste when a mechanical arm is used for changing bags in the conventional packaging device, thereby reducing the production cost and being beneficial to environmental protection.
The aim of the invention is realized by the following technical scheme:
the phosphogypsum packaging device for filling comprises a phosphogypsum blanking mechanism, a clamping mechanism and a sealing packaging mechanism;
phosphogypsum falls into the plastic packaging bags clamped by the clamping mechanism through the blanking mechanism, and the phosphogypsum in the plastic packaging bags is sealed and packaged through the sealing and packaging mechanism;
the clamping mechanism comprises a first limit roller and a second limit roller which can move relatively and are used for adjusting the tightness of the clamping packaging plastic packaging bag, one end of the first limit roller passes through the fixing plate in a rotatable mode through a first rotating shaft, one end of the second limit roller passes through the fixing plate in a rotatable mode through a second rotating shaft, the first rotating shaft is connected with the second rotating shaft through a driving mechanism, the first rotating shaft is connected with the second rotating shaft through an adjusting mechanism, and the relative position of the first rotating shaft and the second rotating shaft is controlled and adjusted through the adjusting mechanism.
Preferably, one end of the first rotating shaft far away from the first limiting roller is connected with a first shaft connector, one end of the first shaft connector far away from the first rotating shaft is connected with a first movable shaft, the first movable shaft rotatably penetrates through a connecting plate and is connected through a driving mechanism to drive the first movable shaft to rotate, the connecting plate is connected with a fixing plate through a connecting rod, and the fixing plate is installed and connected on the packaging rack.
Preferably, one end of the second rotating shaft far away from the second limiting roller is connected with a second shaft connector, one end of the second shaft connector far away from the second rotating shaft is connected with a second movable shaft, and the second movable shaft rotatably penetrates through the connecting plate and is connected through a driving mechanism for driving the second movable shaft to rotate.
Preferably, the driving mechanism comprises a first gear and a second gear, the first gear is installed and connected on the first movable shaft, the second gear is installed and connected on the second movable shaft, and the first gear is meshed with the second gear;
the first rotating shaft is connected with a driving wheel, the driving wheel is connected with a driving wheel through belt transmission, the driving wheel is installed and connected on an output shaft of a driving motor, the driving motor is installed and connected on a fixed plate, and the driving motor is used for driving the first rotating shaft connected with the driving wheel to rotate.
Preferably, the adjusting mechanism comprises an adjusting hydraulic rod, the adjusting hydraulic rod is arranged on one side, far away from the first rotating shaft, of the second rotating shaft, one end of the adjusting hydraulic rod is connected with the fixed plate through the locating plate, and one end, close to the second rotating shaft, of the adjusting hydraulic rod is connected with an adjusting disc which is used for being elastically connected with the second rotating shaft and drives the second rotating shaft to relatively translate towards the first rotating shaft through the adjusting hydraulic rod;
and the adjusting hydraulic rod is provided with an elastic connecting piece in a penetrating way, and the elastic connecting piece is elastically connected with the adjusting disc.
Preferably, the discharging mechanism comprises a discharging funnel, the discharging funnel is installed and connected to the top end of the packaging machine frame and is arranged above the first limiting roller and the second limiting roller, and the discharging funnel is used for introducing phosphogypsum into the plastic packaging bags which are clamped by the first limiting roller and the second limiting roller in a limiting manner;
friction convex bodies for increasing friction force for clamping and limiting the plastic packaging bags are respectively arranged on the surfaces of the first limiting roller and the second limiting roller;
the discharging hopper is communicated with the discharging turntable through a discharging pipeline, the discharging turntable is provided with a discharging channel for phosphogypsum to pass through, the discharging turntable is connected with the packaging rack through a rotating mechanism, the discharging turntable is driven to rotate through the rotating mechanism, the bottom outlet of the discharging channel is in contact fit with the top opening of the discharging pipeline and is used for the phosphogypsum to enter the discharging pipeline, and the discharging pipeline is connected to the packaging rack through a buckle;
the top of the packaging machine frame is also provided with a conveying mechanism for conveying the plastic packaging bags to the first limiting roller and the second limiting roller for clamping and limiting.
Preferably, the rotating mechanism comprises a servo motor, the servo motor is installed and connected on a bottom end bottom plate of the packaging machine frame, the output end of the servo motor is connected with a vertically arranged driving rotating shaft, and the top end of the driving rotating shaft is rotatably connected with a top end top plate of the packaging machine frame through a bearing;
the top of the driving rotating shaft is provided with a driving pinion, the driving pinion is meshed with a driving large gear, the driving large gear is connected with a movable rotating shaft, and one end of the movable rotating shaft rotatably penetrates through a top plate of the packaging rack through a bearing and is connected with the bottom end surface of the blanking turntable;
the upper portion of unloading carousel is provided with the splendid attire funnel that is used for splendid attire phosphogypsum, the splendid attire funnel is connected with the packaging frame through the support frame, the bottom export intercommunication of splendid attire funnel has the communicating pipe of the passage that falls through solenoid valve control phosphogypsum, the bottom of communicating pipe can contact the adaptation with the top opening of unloading passageway and be used for phosphogypsum to enter into in the unloading passageway.
Preferably, the conveying mechanism comprises a conveying roller, the conveying roller is rotatably installed and connected on a limiting plate through a conveying rotating shaft, the conveying roller is used for conveying the plastic packaging bags coiled on the conveying roller to the first limiting roller and the second limiting roller for clamping and limiting, and the limiting plate is installed and fixed on a top plate of the packaging machine frame;
the conveying rotating shaft passes through the limiting plate through the bearing in a rotatable mode, the end portion of the conveying rotating shaft is connected with a conveying driven wheel, the conveying driven wheel is connected with a conveying driving wheel through belt transmission, the conveying driving wheel is installed and connected at the conveying end of the conveying driving motor, the conveying driving wheel is driven to rotate through the conveying driving motor, and the conveying driving motor is installed and connected on the limiting plate.
Preferably, the sealing packaging mechanism comprises a first packaging heating clamping plate and a second packaging heating clamping plate, wherein the first packaging heating clamping plate and the second packaging heating clamping plate are arranged below the first limiting roller and the second limiting roller, are used for supporting and clamping plastic packaging bags which are limited and clamped on the first limiting roller and the second limiting roller, and are used for heating and sealing top openings of the plastic packaging bags;
the first packaging heating clamping plate is connected to the first sliding plate through a connecting rod, two ends of the first sliding plate are respectively connected with a first sliding guide seat, guide rods are respectively arranged on the first sliding guide seats in a penetrating mode, two ends of each guide rod are respectively connected with a side plate, one end of each side plate is connected with one end of each side plate through a transverse plate, and the other ends of the two side plates are connected to the packaging rack;
a side plate close to one end of the first sliding plate is provided with a first driving cylinder used for driving the first sliding plate to move along one end of the second packaging heating clamping plate through a guide rod;
the second packaging heating clamping plate is connected to the second sliding plate through a connecting rod, two ends of the second sliding plate are respectively connected with a second sliding guide seat, and the second sliding guide seats are also arranged on the guide rods in a penetrating way;
and a side plate close to one end of the second sliding plate is provided with a second driving cylinder used for driving the second sliding plate to move along one end of the first packaging heating clamping plate through a guide rod.
The beneficial effects of the invention are as follows: the packaging device is used for sealing and packaging the phosphogypsum used for filling. The packaging device comprises an phosphogypsum blanking mechanism, a clamping mechanism and a sealing packaging mechanism; phosphogypsum falls into the plastic packaging bags clamped by the clamping mechanism through the blanking mechanism, and the phosphogypsum in the plastic packaging bags is sealed and packaged through the sealing and packaging mechanism; the clamping mechanism comprises a first limit roller and a second limit roller which can move relatively and are used for adjusting tightness of the clamping packaging plastic packaging bag, one end of the first limit roller passes through the fixed plate in a rotatable mode through a first rotating shaft, one end of the second limit roller passes through the fixed plate in a rotatable mode through a second rotating shaft, the first rotating shaft is connected with the second rotating shaft through a driving mechanism, the first rotating shaft is connected with the second rotating shaft through an adjusting mechanism, and the relative position of the first rotating shaft and the second rotating shaft is controlled and adjusted through the adjusting mechanism. Through this packing plant, can carry out the quick packing with phosphogypsum that fills and seal, avoid phosphogypsum to expose and take place "oxidation and humidification" in the air to influence the ratio, the quality of filling material, and then influence the quality of filling material.
Drawings
FIG. 1 is a schematic view showing the overall effect of a packing device for phosphogypsum for filling according to the present invention;
FIG. 2 is a schematic view showing a connection structure of a packing device for phosphogypsum for filling according to the present invention;
FIG. 3 is a schematic diagram showing the connection structure of a discharging mechanism, a clamping mechanism and a sealing packaging mechanism of the phosphogypsum packaging device for filling;
FIG. 4 is a schematic diagram showing a connection structure of a discharging mechanism of the phosphogypsum packing device for filling;
FIG. 5 is a schematic view showing the structure of a clamping mechanism of the phosphogypsum packing device for filling;
FIG. 6 is a schematic view of a seal packing mechanism of the phosphogypsum packing device for filling of the present invention;
in the figure, the packaging machine frame 11-comprises a fixed plate 12-comprises a limiting plate 13-comprises a limiting plate 21-comprises a limiting roller 21-comprises a limiting driving plate 38-comprises a limiting disc 41-comprises a feeding hopper 42-comprises a feeding rotary disc 51-comprises a feeding roller 52-comprises a feeding driven wheel 53-comprises a feeding driving motor 61-comprises a driving rotary shaft 62-comprises a driving rotary shaft 63-comprises a driving pinion 64-comprises a driving large gear 65-comprises a driving rotary shaft 66-comprises a loading hopper 71-comprises a heating clamping plate 72-comprises a heating clamping plate 73-comprises a guiding rod 711-comprises a first sliding plate 713-comprises a first sliding guide seat, a first driving cylinder 721-comprises a second sliding plate 722-comprises a first sliding guide seat 723-comprises a first sliding guide seat, a second sliding guide seat, and a second sliding guide seat 723-comprises a first sliding guide seat 713-comprises a first sliding guide seat.
Detailed Description
For the purpose of making the technical solution and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the particular embodiments described herein are illustrative only and are not intended to limit the invention, i.e., the embodiments described are merely some, but not all, of the embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention. It is noted that relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element.
As shown in fig. 1, a packing device for phosphogypsum for packing phosphogypsum for filling is provided. The packaging device comprises an phosphogypsum blanking mechanism, a clamping mechanism and a sealing packaging mechanism; phosphogypsum falls into the plastic packaging bags clamped by the clamping mechanisms through the blanking mechanisms, and the phosphogypsum in the plastic packaging bags is sealed and packaged through the sealing and packaging mechanisms. Through this packing plant, can carry out the quick packing with phosphogypsum that fills and seal, avoid phosphogypsum to expose and take place "oxidation and humidification" in the air to influence the ratio, the quality of filling material, and then influence the quality of filling material.
Further, in the embodiment, as shown in fig. 2 to 3, a discharging mechanism for phosphogypsum to fall, a clamping mechanism for clamping and limiting a plastic packaging bag for containing phosphogypsum and a sealing packaging mechanism for sealing the plastic packaging bag for containing phosphogypsum are installed and connected on a packaging frame 11 of the packaging device. When phosphogypsum required by the filling material falls into the plastic packaging bag clamped by the clamping mechanism through the blanking mechanism, the phosphogypsum in the plastic packaging bag is sealed and packaged through the sealing and packaging mechanism. The clamping mechanism comprises a first limit roller 21 and a second limit roller 31 which can move relatively and are used for adjusting the tightness of the clamping packaging plastic packaging bags, one end of the first limit roller 21 passes through the fixed plate 12 in a rotatable mode through the first rotating shaft 22, one end of the second limit roller 31 passes through the fixed plate 12 in a rotatable mode through the second rotating shaft 32, the first rotating shaft 22 is connected with the second rotating shaft 32 through a driving mechanism, the first rotating shaft 22 is connected with the second rotating shaft 32 through an adjusting mechanism, the relative positions of the first rotating shaft 22 and the second rotating shaft 32 are controlled and adjusted through the adjusting mechanism, and accordingly the tightness degree of the limiting clamping plastic packaging bags is adjusted and controlled through the first limit roller 21 and the second limit roller 31 according to the weight of phosphogypsum in the limiting packaging bags, the quality control of the clamping positions of the clamped plastic packaging bags is achieved conveniently, continuous packaging sealing phosphogypsum packaging is reduced, the sprinkling is improved, the efficiency is improved, the raw materials are saved, the environment is protected, and the like. It should be noted that: the packaging efficiency can be provided by arranging a plurality of blanking mechanisms, clamping mechanisms and sealing packaging mechanisms side by side on the packaging frame 11 according to actual needs, and in the implementation process, specific explanation is given by using one of the blanking mechanisms, the clamping mechanisms and the sealing packaging mechanisms which are integrally matched.
Further, in the embodiment, as shown in fig. 4, one end of the first rotating shaft 22 far away from the first limiting roller 21 is connected with a first shaft connector, one end of the first shaft connector 23 far away from the first rotating shaft 22 is connected with a first movable shaft 24, and the first movable shaft 24 rotatably penetrates through a connecting plate, and is connected through a driving mechanism, so as to drive the first movable shaft 24 to rotate, the connecting plate is connected with the fixing plate 12 through a connecting rod, and the fixing plate 12 is installed and connected on the packaging frame 11. Meanwhile, a second shaft connector 33 is connected to one end of the second rotating shaft 32 far away from the second limiting roller 31, a second movable shaft 34 is connected to one end of the second shaft connector 33 far away from the second rotating shaft 32, and the second movable shaft 34 rotatably penetrates through the connecting plate and is connected through a driving mechanism to drive the second movable shaft 34 to rotate. The driving mechanism drives the first movable shaft 24 and the second movable shaft 34 to rotate, so that the first limiting roller 21 and the second limiting roller 31 are respectively driven to rotate in a 'relative' manner, so that plastic packaging bags which are conveyed to the position between the first limiting roller 21 and the second limiting roller 31 through the conveying mechanism and are clamped and limited are driven to move, the plastic packaging bags which are clamped and limited and are provided with a proper amount of phosphogypsum are separated from the first limiting roller 21 and the second limiting roller 31, the next plastic packaging bag is conveyed to the position between the first limiting roller 21 and the second limiting roller 31 through the conveying mechanism, and the first limiting roller 21 and the second limiting roller 31 are clamped in a limiting manner, so that phosphogypsum is contained in the plastic packaging bags.
The discharging mechanism for the phosphogypsum which is arranged and used for limiting and clamping the phosphogypsum by falling into the plastic packaging bag between the first limiting roller 21 and the second limiting roller 31 comprises a discharging funnel 41, the discharging funnel 41 is installed and connected at the top end of the packaging frame 11 and is arranged above the first limiting roller 21 and the second limiting roller 31, and the discharging funnel 41 is used for introducing the phosphogypsum into the plastic packaging bag which is limited and clamped by the first limiting roller 21 and the second limiting roller 31; the blanking funnel 41 is communicated with the blanking turntable 42 through a blanking pipeline, the blanking turntable 42 is provided with a blanking channel for phosphogypsum to pass through, the blanking turntable 42 is connected with the packaging machine frame 11 through a rotating mechanism, the blanking turntable 42 is driven to rotate through the rotating mechanism, the bottom outlet of the blanking turntable 42 is in contact fit with the top opening of the blanking pipeline for phosphogypsum to enter the blanking pipeline, and the blanking pipeline is connected to the packaging machine frame 11 through a buckle; meanwhile, a conveying mechanism for conveying the plastic packaging bags to the first limiting roller 21 and the second limiting roller 31 for clamping and limiting is further arranged at the top end of the packaging machine frame 11. The plastic packaging bags are conveyed and moved to the first limiting roller 21 and the second limiting roller 31 through the conveying mechanism to be subjected to limiting clamping, then phosphogypsum passes through the blanking rotary table 42, the 'quantity' of the phosphogypsum passing through the blanking rotary table 42 is controlled through the rotation of the arranged rotary mechanism, so that the 'quantity' of the phosphogypsum passing through the plastic packaging bags is realized, and the phosphogypsum is prevented from being scattered from the outlet of the blanking funnel 41 to cause the waste of raw materials when the plastic packaging bags are replaced.
In practice, the conveying mechanism comprises a conveying roller 51, the conveying roller 51 is rotatably arranged and connected on a limiting plate 13 through a conveying rotating shaft, the conveying roller 51 is used for conveying the plastic packaging bags coiled on the conveying roller 51 to the first limiting roller 21 and the second limiting roller 31 for clamping and limiting, and the limiting plate 13 is arranged and fixed on a top plate of the packaging machine frame 11; the conveying rotating shaft passes through the limiting plate 13 through the bearing in a rotatable manner, the end part of the conveying rotating shaft is connected with a conveying driven wheel 52, the conveying driven wheel 52 is connected with a conveying driving wheel 53 through belt transmission, the conveying driving wheel 53 is installed and connected at the conveying end of a conveying driving motor 54, the conveying driving wheel 53 is driven to rotate through the conveying driving motor 54, and the conveying driving motor 54 is installed and connected on the limiting plate 13. The embodiment of the conveying mechanism that conveys and moves the plastic package bag to the first limit roller 21 and the second limit roller 31 to perform clamping and limiting is realized by the conventional "packaging machine", so that the embodiment is a prior art, and it is only required to use the plastic package bag as a prior art without describing the plastic package bag in detail. Although the embodiment of conveying and moving the plastic packaging bag to the first limiting roller 21 and the second limiting roller 31 to clamp and limit is the prior art, it is not the same how to realize the control of the conveying roller 51 to rotate and convey the plastic packaging bag. In the realization control, a conveying driving motor 54 drives a conveying driving wheel 53 to rotate so as to be matched with a belt, a conveying driven wheel 52 in transmission connection with the conveying driving wheel 53 is driven to rotate through a conveying rotating shaft on a limiting plate 13 fixed on the top plate of a packaging rack 11, and a conveying roller 51 is driven to rotate; and then the first limiting roller 21 and the second limiting roller 31 are matched and controlled to move, one side end of the plastic packaging bag wound on the conveying roller 51 is moved and limited between the first limiting roller 21 and the second limiting roller 31, and phosphogypsum is conveyed into the plastic packaging bag through the discharging hopper 41 arranged above.
In order to be able to achieve a convenient control of the amount of phosphogypsum to be discharged and a reduced probability of "spillage", a rotating mechanism for controlling the amount of falling phosphogypsum in the discharge hopper 41 is designed on the packaging device. The rotating mechanism comprises a servo motor 61, wherein the servo motor 61 is installed and connected on a bottom plate at the bottom end of the packaging machine frame 11, the output end of the servo motor 61 is connected with a vertically arranged driving rotating shaft 62, and the top end of the driving rotating shaft 62 is rotatably connected with a top plate at the top end of the packaging machine frame 11 through a bearing; the top of the driving rotating shaft 62 is provided with a driving pinion 63, the driving pinion 63 is meshed with a driving large gear 64, the driving large gear 64 is connected with a movable rotating shaft 65, and one end of the movable rotating shaft 65 rotatably penetrates through a top plate of the packaging rack 11 through a bearing and is connected with the bottom end surface of the blanking turntable 42; the top of unloading carousel 42 is provided with the splendid attire funnel 66 that is used for splendid attire phosphogypsum, and the splendid attire funnel 66 is connected with packing frame 11 through the support frame, and the bottom export intercommunication of splendid attire funnel 66 has the communicating pipe that passes through the landing of solenoid valve control phosphogypsum, and the bottom of communicating pipe can contact the adaptation with the top opening of unloading passageway and be used for phosphogypsum to enter into in the unloading passageway. The design like this, can be in the in-process that the phosphogypsum lets in to plastic packaging bag, can be according to the reality, drive the suitable position rotation of top roof round packing frame 11 through the servo motor 61 that sets up drive pivot 62 to drive pivot 62 drive pinion 63 drive with drive pinion 63 meshing drive gear wheel 64 rotate, and then drive gear wheel 64 drives movable pivot 65 and rotate, thereby realize driving unloading carousel 42 rotation, can realize control like this: when phosphogypsum in the holding hopper 66 falls down through the communicating pipe, the discharging turntable 42 is controlled to rotate, so that the circulation quantity of the phosphogypsum in the communicating pipe is controlled, the quantity of the phosphogypsum falling into the plastic packaging bag through the discharging hopper 41 is controlled, the phosphogypsum is controlled to fall into the opening and closing state, the falling probability is reduced, and the waste of resource raw materials is reduced.
Further, in the embodiment, friction convex bodies for increasing the friction force for clamping and limiting the plastic packaging bags are respectively arranged on the surfaces of the first limiting roller 21 and the second limiting roller 31; the first limiting roller 21 and the second limiting roller 31 are controlled to clamp and limit the plastic packaging bag clamped and limited between the first limiting roller 21 and the second limiting roller 31, and the first limiting roller 21 and the second limiting roller 31 can adjust the tightness degree of clamping the plastic packaging bag according to the phosphogypsum weight change along with the increase of the phosphogypsum weight in the plastic packaging bag; in order to realize the practical application range of the packaging device, a sealing edge heater which can be realized in the prior art can be arranged on the surfaces of the first limiting roller 21 and the second limiting roller 31, so that not only can the plastic packaging bag with an open top end be realized, but also the plastic packaging bag with one unsealed side can be subjected to limiting clamping and the side edge of the clamping position can be subjected to heating sealing, the plastic packaging bag is supported by the sealing packaging mechanism, and after the proper weight is achieved, the plastic packaging bag falls down by the sealing packaging mechanism and the sealing packaging mechanism performs heating sealing on the open top end of the plastic packaging bag, so that the effect of design and use is achieved; the functions of controlling the first limit roller 21 and the second limit roller 31 to move, loosen and the like of the plastic packaging bags are achieved through the driving mechanism. In practice, the driving mechanism comprises a first gear 25 and a second gear 35, wherein the first gear 25 is connected to the first movable shaft 24, the second gear 35 is connected to the second movable shaft 34, and the first gear 25 is meshed with the second gear 35; and the first rotating shaft 22 is connected with a driving wheel 26, the driving wheel 26 is connected with a driving wheel 27 through belt transmission, the driving wheel 27 is installed and connected on an output shaft of a driving motor 28, the driving motor 28 is installed and connected on the fixed plate 12, and the driving motor 28 is used for driving the first rotating shaft 22 connected with the driving wheel 26 to rotate. Thus, in the implementation process, after the phosphogypsum in the plastic packaging bag reaches a certain amount, the driving motor 28 can be controlled to drive the driving wheel 26 to rotate, the driving wheel 26 drives the first rotating shaft 22 and the first movable shaft 24 connected with the first rotating shaft 22 to rotate, so that the first movable shaft 24 drives the second gear 35 meshed with the first gear 25 to rotate through the first gear 25, the second gear 35 drives the second movable shaft 34 to rotate, the second rotating shaft 32 connected with the second movable shaft 34 is driven, the first limiting roller 21 and the second limiting roller 31 are synchronously driven to rotate, the plastic packaging bag with clamping limiting function is driven to move and put, and the phosphogypsum packaging amount of the plastic packaging bag is completed.
Further, in the implementation, the packaging device can also adjust the tightness degree of the clamping limiting plastic packaging bag in real time; the specific corresponding design scheme can be as follows: according to the design requirement, an adjusting mechanism is added, the adjusting mechanism comprises an adjusting hydraulic rod 37, the adjusting hydraulic rod 37 is arranged on one side of the second rotating shaft 32 far away from the first rotating shaft 22, one end of the adjusting hydraulic rod 37 is connected with the fixed plate 12 through a positioning plate, and one end of the adjusting hydraulic rod 37 close to the second rotating shaft 32 is connected with an adjusting disc 38 which is used for being elastically connected with the second rotating shaft 32 and driving the second rotating shaft 32 to relatively translate towards the first rotating shaft through the adjusting hydraulic rod 37; an elastic connecting piece which is elastically connected with the adjusting disc 38 is arranged on the adjusting hydraulic rod 37 in a penetrating way. Like this, along with the weight increase of phosphogypsum in the plastic packaging bag, adjust first spacing roller 21 and second spacing roller 31 relative "position" this moment, realize the spacing plastic packaging bag of centre gripping between first spacing roller 21 and the second spacing roller 31, and then guarantee plastic packaging bag side "quality", avoid causing "the possibility of spilling. In the specific implementation process, the second rotating shaft 32 and the first rotating shaft 22 can be driven to perform 'relative fine adjustment displacement' by controlling and adjusting the 'expansion and contraction' of the hydraulic rod 37, so that the 'position' of the first limiting roller 21 and the second limiting roller 31 is adjusted, and the 'tightness clamping' of the plastic packaging bag is realized. It should be noted that, since the "first shaft 22 is connected to the first movable shaft 24 through the first shaft connector 23" and the "second shaft 32 is connected to the second movable shaft 34 through the second shaft connector 33", the first shaft 22 and the first movable shaft 24 and the second shaft 32 and the second movable shaft 34 are "flexibly adjustable" according to the characteristic of the "movable transmission force" of the "shaft connector", and the relative "position" of the first limiting roller 21 and the second limiting roller 31 can be adjusted by adjusting the hydraulic rod 37; moreover, the adjusting hydraulic rod 37 is penetrated with an elastic connecting piece which is elastically connected with the adjusting disc 38, and the elastic connecting piece enables the side edge of the plastic packaging bag which is clamped and limited by the first limiting roller 21 and the second limiting roller 31 to be in flexible clamping, so that the rigid clamping is avoided, and the side edge of the plastic packaging bag is damaged; it should be noted that: the elastic connecting piece is a spring, but the spring is not a common spring, and the spring is an SMA spring, so the SMA spring is selected because the SMA spring is a memory spring, and the SMA spring can control and adjust the expansion of the hydraulic rod 37 according to the memory characteristic and the existing electrical technology according to the weight of phosphogypsum in an actual plastic packaging bag, so that the relative position of the first limit roller 21 and the second limit roller 31 is adjusted in real time, and the quality of the plastic packaging bag with limited clamping is ensured. Since this embodiment of controlling and adjusting the "extension and contraction" of the hydraulic rod 37 after feedback through the "SMA spring" is enabled by the existing "electrical technology", specific embodiments thereof are not described.
Further, when the plastic packaging bag filled with a certain amount of phosphogypsum is "moved and released" through the first limiting roller 21 and the second limiting roller 31, the plastic packaging bag leaves the first limiting roller 21 and the second limiting roller 31 under the action of "gravity", and a new plastic packaging bag is limited on the first limiting roller 21 and the second limiting roller 31 at the moment, so that the new plastic packaging bag can be used for containing and packaging phosphogypsum. The plastic packaging bag filled with a certain amount of phosphogypsum is sealed by a sealing and packaging mechanism. As shown in fig. 6, the sealing packaging mechanism includes a first sealing heating clamping plate 71 and a second sealing heating clamping plate 72, wherein the first sealing heating clamping plate 71 and the second sealing heating clamping plate 72 are arranged below the first limiting roller 21 and the second limiting roller 31, and are used for supporting and clamping the plastic packaging bags which are limited and clamped on the first limiting roller 21 and the second limiting roller 31 and for sealing the top openings of the plastic packaging bags in a heating manner.
Further, in the embodiment, the first package heating clamping plate 71 is connected to the first sliding plate 711 by a connecting rod, two ends of the first sliding plate 711 are respectively connected to a first sliding guide seat 712, guide rods 73 are respectively arranged on the first sliding guide seats 712 in a penetrating manner, two ends of the guide rods 73 are respectively connected to side plates, one ends of the two side plates are connected by a transverse plate, and the other ends of the two side plates are connected to the packaging frame 11; a side plate near one end of the first sliding plate 711 is installed and connected with a first driving cylinder 713 for driving the first sliding plate 711 to move along one end of the second package heating clamping plate 72 through a guide rod 73; the second packaging heating clamping plate 72 is connected to the second sliding plate 721 through a connecting rod, two ends of the second sliding plate 721 are respectively connected with a second sliding guide seat 722, and the second sliding guide seat 722 is also arranged on the guide rod 73 in a penetrating way; a second driving cylinder 723 for driving the second sliding plate 721 to move along one end of the first packing heating clamping plate 71 through the guide rod 73 is mounted on a side plate near one end of the second sliding plate 721. Thus, when the plastic packaging bag filled with phosphogypsum leaves the limiting clamping positions on the first limiting roller 21 and the second limiting roller 31, the first driving cylinder 713 and the second driving cylinder 723 can be controlled to drive the first sliding plate 711 and the second sliding plate 721 to be relatively far away from each other, so as to drive the first packaging heating clamping plate 71 and the second packaging heating clamping plate 72 to be relatively far away from each other, the plastic packaging bag filled with phosphogypsum can pass through between the first packaging heating clamping plate 71 and the second packaging heating clamping plate 72, the plastic packaging bag filled with phosphogypsum can fall onto the conveyor, and then the first driving cylinder 713 is controlled to drive the first packaging heating clamping plate 71 and the second driving cylinder 723 to drive the second packaging heating clamping plate 72 to relatively move close, and the top opening of the plastic packaging bag is rapidly sealed and packaged by controlling the 'heaters' arranged on the first packaging heating clamping plate 71 and the second packaging heating clamping plate 72, so that the packaging and sealing of the phosphogypsum on the plastic packaging bag are completed. The packaging and sealing of the phosphogypsum by the following plastic packaging bag is carried out in the cycle according to the operation method steps. From this design improvement's packing plant overall structure for packing phosphogypsum, this packing plant can realize carrying out continuous bagging-off packing to the phosphogypsum that fills and seal, has overcome current packing plant and has caused phosphogypsum to spill from packagine machine's feed cylinder when "manipulator" carries out "change bag", causes the extravagant phenomenon of raw materials, and then reduced manufacturing cost, and is favorable to the protection of environment.
The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the specific details of the embodiments in the above description, and various simple modifications can be made to the technical solutions of the present invention within the scope of the technical concept of the present invention, and all the simple modifications belong to the protection scope of the present invention. In addition, the specific features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further. Furthermore, the foregoing description of the preferred embodiment of the invention is provided for the purpose of limiting the invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention; meanwhile, any combination of various embodiments of the present invention can be made without departing from the spirit of the present invention, which should also be regarded as the disclosure of the present invention.
Claims (9)
1. The phosphogypsum packaging device for filling is characterized by comprising a phosphogypsum blanking mechanism, a clamping mechanism and a sealing packaging mechanism;
phosphogypsum falls into the plastic packaging bags clamped by the clamping mechanism through the blanking mechanism, and the phosphogypsum in the plastic packaging bags is sealed and packaged through the sealing and packaging mechanism;
the clamping mechanism comprises a first limit roller and a second limit roller which can move relatively and are used for adjusting the tightness of the clamping packaging plastic packaging bag, one end of the first limit roller passes through the fixing plate in a rotatable mode through a first rotating shaft, one end of the second limit roller passes through the fixing plate in a rotatable mode through a second rotating shaft, the first rotating shaft is connected with the second rotating shaft through a driving mechanism, the first rotating shaft is connected with the second rotating shaft through an adjusting mechanism, and the relative position of the first rotating shaft and the second rotating shaft is controlled and adjusted through the adjusting mechanism.
2. The phosphogypsum packaging device for filling according to claim 1, wherein one end of the first rotating shaft far away from the first limiting roller is connected with a first shaft connector, one end of the first shaft connector far away from the first rotating shaft is connected with a first movable shaft, the first movable shaft rotatably penetrates through a connecting plate and is connected through a driving mechanism for driving the first movable shaft to rotate, the connecting plate is connected with a fixing plate through a connecting rod, and the fixing plate is installed and connected on a packaging rack.
3. The phosphogypsum packaging device for filling according to claim 2, wherein one end of the second rotating shaft far away from the second limiting roller is connected with a second shaft connector, one end of the second shaft connector far away from the second rotating shaft is connected with a second movable shaft, and the second movable shaft rotatably penetrates through the connecting plate and is connected through a driving mechanism for driving the second movable shaft to rotate.
4. A phosphogypsum packaging device for filling according to claim 3, wherein the driving mechanism comprises a first gear and a second gear, the first gear is mounted and connected on a first movable shaft, the second gear is mounted and connected on a second movable shaft, and the first gear is meshed with the second gear;
the first rotating shaft is connected with a driving wheel, the driving wheel is connected with a driving wheel through belt transmission, the driving wheel is installed and connected on an output shaft of a driving motor, the driving motor is installed and connected on a fixed plate, and the driving motor is used for driving the first rotating shaft connected with the driving wheel to rotate.
5. The phosphogypsum packaging device for filling according to claim 4, wherein the adjusting mechanism comprises an adjusting hydraulic rod, the adjusting hydraulic rod is arranged on one side of the second rotating shaft far away from the first rotating shaft, one end of the adjusting hydraulic rod is connected with the fixed plate through the locating plate, and one end of the adjusting hydraulic rod close to the second rotating shaft is connected with an adjusting disc which is elastically connected with the second rotating shaft and drives the second rotating shaft to relatively translate towards the first rotating shaft through the adjusting hydraulic rod;
and the adjusting hydraulic rod is provided with an elastic connecting piece in a penetrating way, and the elastic connecting piece is elastically connected with the adjusting disc.
6. The phosphogypsum packaging device for filling according to claim 2, wherein the discharging mechanism comprises a discharging funnel which is installed and connected at the top end of the packaging frame and is arranged above the first limit roller and the second limit roller, and the discharging funnel is used for leading phosphogypsum into the plastic packaging bags which are held by the first limit roller and the second limit roller in a limiting manner;
friction convex bodies for increasing friction force for clamping and limiting the plastic packaging bags are respectively arranged on the surfaces of the first limiting roller and the second limiting roller;
the discharging hopper is communicated with the discharging turntable through a discharging pipeline, the discharging turntable is provided with a discharging channel for phosphogypsum to pass through, the discharging turntable is connected with the packaging machine frame through a rotating mechanism, the discharging turntable is driven to rotate through the rotating mechanism, and the bottom outlet of the discharging turntable is in contact fit with the top opening of the discharging pipeline for phosphogypsum to enter the discharging pipeline, and the discharging pipeline is connected to the packaging machine frame through a buckle;
the top of the packaging machine frame is also provided with a conveying mechanism for conveying the plastic packaging bags to the first limiting roller and the second limiting roller for clamping and limiting.
7. The phosphogypsum packaging device for filling according to claim 6, wherein the rotating mechanism comprises a servo motor, the servo motor is installed and connected on a bottom end bottom plate of the packaging machine frame, an output end of the servo motor is connected with a vertically arranged driving rotating shaft, and the top end of the driving rotating shaft is rotatably connected with a top end top plate of the packaging machine frame through a bearing;
the top of the driving rotating shaft is provided with a driving pinion, the driving pinion is meshed with a driving large gear, the driving large gear is connected with a movable rotating shaft, and one end of the movable rotating shaft rotatably penetrates through a top plate of the packaging rack through a bearing and is connected with the bottom end surface of the blanking turntable;
the upper portion of unloading carousel is provided with the splendid attire funnel that is used for splendid attire phosphogypsum, the splendid attire funnel is connected with the packaging frame through the support frame, the bottom export intercommunication of splendid attire funnel has the communicating pipe of the passage that falls through solenoid valve control phosphogypsum, the bottom of communicating pipe can contact the adaptation with the top opening of unloading passageway and be used for phosphogypsum to enter into in the unloading passageway.
8. The phosphogypsum packaging device for filling according to claim 6, wherein the conveying mechanism comprises a conveying roller, the conveying roller is rotatably installed and connected on a limiting plate through a conveying rotating shaft, the conveying roller is used for conveying plastic packaging bags coiled on the conveying roller to the first limiting roller and the second limiting roller for clamping and limiting, and the limiting plate is installed and fixed on a top plate of the packaging machine frame;
the conveying rotating shaft passes through the limiting plate through the bearing in a rotatable mode, the end portion of the conveying rotating shaft is connected with a conveying driven wheel, the conveying driven wheel is connected with a conveying driving wheel through belt transmission, the conveying driving wheel is installed and connected at the conveying end of the conveying driving motor, the conveying driving wheel is driven to rotate through the conveying driving motor, and the conveying driving motor is installed and connected on the limiting plate.
9. The phosphogypsum packaging device for filling according to claim 1, wherein the sealing packaging mechanism comprises a first packaging heating clamping plate and a second packaging heating clamping plate, the first packaging heating clamping plate and the second packaging heating clamping plate are arranged below the first limiting roller and the second limiting roller, and are used for supporting and clamping plastic packaging bags which are clamped on the first limiting roller and the second limiting roller in a limiting manner and for sealing the top end openings of the plastic packaging bags in a heating manner;
the first packaging heating clamping plate is connected to the first sliding plate through a connecting rod, two ends of the first sliding plate are respectively connected with a first sliding guide seat, guide rods are respectively arranged on the first sliding guide seats in a penetrating mode, two ends of each guide rod are respectively connected with a side plate, one end of each side plate is connected with one end of each side plate through a transverse plate, and the other ends of the two side plates are connected to the packaging rack;
a side plate close to one end of the first sliding plate is provided with a first driving cylinder used for driving the first sliding plate to move along one end of the second packaging heating clamping plate through a guide rod;
the second packaging heating clamping plate is connected to the second sliding plate through a connecting rod, two ends of the second sliding plate are respectively connected with a second sliding guide seat, and the second sliding guide seats are also arranged on the guide rods in a penetrating way;
and a side plate close to one end of the second sliding plate is provided with a second driving cylinder used for driving the second sliding plate to move along one end of the first packaging heating clamping plate through a guide rod.
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CN202311546107.1A CN117246559A (en) | 2023-11-20 | 2023-11-20 | Phosphogypsum packing plant is used in filling |
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Cited By (1)
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CN118514931A (en) * | 2024-07-19 | 2024-08-20 | 广东省农业科学院茶叶研究所 | Tea bag packaging treatment equipment and method |
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