Disclosure of Invention
The invention aims to provide a calendaring PETG smart card substrate and a preparation method thereof, and aims to solve the problems of plasticization, agglomeration and roll surface precipitation caused by an ADD2 particle auxiliary agent in the PETG smart card substrate.
In order to achieve the aim, in a first aspect, the invention provides a calendered PETG smart card substrate, which comprises 100 parts of PETG resin, 6-12 parts of titanium dioxide, 0.3-1.2 parts of efficient lubricant, 0.1-0.5 part of E wax, 0.5-1 part of antioxidant, 0.1-0.5 part of ultraviolet absorbent and 0.1-0.5 part of antistatic agent.
Wherein the PETG resin is one or a combination of the ground materials of GS2, S2008 and K2012;
the titanium dioxide is rutile titanium dioxide;
the efficient lubricant is one or a combination of HyperC182, hyperC182,182D.
The E wax is Kelain Licowax E;
the antioxidant is a combination of an antioxidant 1010 and an antioxidant 168;
the ultraviolet absorber is basf T234;
the antistatic agent is nano tin antimony oxide.
In a second aspect, the invention provides a method for preparing a calendered PETG smart card substrate, comprising the steps of:
Stirring titanium dioxide, an antioxidant, an ultraviolet absorbent and an antistatic agent at a first rotating speed according to a proportion, adding an efficient lubricant and E wax while stirring, and stirring for 5min at a second rotating speed after the addition is completed, wherein the temperature is controlled below 90 ℃ to obtain a first mixture;
Stirring the first mixture by using the first rotating speed, adding PETG resin while stirring, and stirring for 10min by using a second rotating speed after the addition is completed, wherein the temperature is controlled below 90 ℃ to obtain a second mixture;
and cooling the second mixture, and then extruding, calendaring, drawing off and cooling to obtain the calendared PETG smart card substrate.
Wherein, after cooling the second mixture, extruding, calendaring, leading away and cooling to obtain the calendared PETG smart card substrate, comprising:
Cooling the second mixture, and feeding the cooled second mixture into a planetary extruder;
extruding by an extruder of the planetary extruder to obtain an extrusion raw material;
calendering by a calendering roller of the planetary extruder to obtain a calendered raw material;
the separation is carried out by a separation roller of the calendaring roller, so as to obtain a separation raw material;
and cooling the lead-away raw material to obtain the calendered PETG smart card substrate.
Wherein the temperature of the extruder is 150-200 ℃, the temperature of the calendaring roller is 120-180 ℃, and the temperature of the leading-out roller is 60-120 ℃.
The preparation method of the calendered PETG smart card substrate comprises 100 parts of PETG resin, 6-12 parts of titanium dioxide, 0.3-1.2 parts of high-efficiency lubricant, 0.1-0.5 part of E wax, 0.5-1 part of antioxidant, 0.1-0.5 part of ultraviolet absorber and 0.1-0.5 part of antistatic agent, the high-efficiency lubricant and the E wax are combined to use, so that high-addition ADD2 particles are replaced, the powder is easier to disperse uniformly, the special hyperbranched hydroxyl structure of the high-efficiency lubricant can be subjected to grafting reaction with the PETG, the effect of promoting molecular chain movement is achieved, the internal lubrication effect is achieved, the plasticizing effect of the PETG is improved, the grafted lubricant can not be separated out, the surface tension is not smaller than or equal to 37 dynes, the addition of trace E wax enables the PETG to have a good anti-sticking effect, the problem of printing and tension is solved, and the whole powder surface is not mixed uniformly by premixing the lubricant, the E wax and the like powder is enabled to be subjected to the activation agglomeration. The preparation method provided by the invention is simple and feasible, the product meets the new requirement of downstream water-based printing, replaces imported expensive ADD2 auxiliary agent, saves cost, greatly improves the qualification rate of the product, and has huge application prospect in the fields of PETG certificates, smart cards and the like. The problems of plasticization, agglomeration and roll surface precipitation caused by ADD2 particle additives in a PETG smart card substrate are solved.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In a first aspect, the invention provides a calendered PETG smart card substrate, comprising 100 parts of PETG resin, 6-12 parts of titanium dioxide, 0.3-1.2 parts of efficient lubricant, 0.1-0.5 part of E wax, 0.5-1 part of antioxidant, 0.1-0.5 part of ultraviolet absorbent and 0.1-0.5 part of antistatic agent.
Further, the PETG resin is one or a combination of the ground materials of GS2, S2008 and K2012;
the titanium dioxide is rutile titanium dioxide;
the efficient lubricant is one or a combination of HyperC182, hyperC182,182D.
The E wax is Kelain Licowax E;
the antioxidant is a combination of an antioxidant 1010 and an antioxidant 168;
the ultraviolet absorber is basf T234;
the antistatic agent is nano tin antimony oxide.
Specifically, the efficient lubricant powder is combined with the E wax to replace ADD2 particles with high addition, the powder is easier to disperse uniformly, a special hyperbranched hydroxyl-terminated structure of the efficient lubricant powder can be subjected to grafting reaction with the PETG to play a role in promoting molecular chain movement, so that an internal lubricating effect is achieved, the plasticizing effect of the PETG is improved, the grafted lubricant cannot be separated out, the surface tension is kept to be more than or equal to 37 dynes, the PETG has a good roller anti-sticking effect due to the addition of trace E wax, the problem of continuous printing is solved due to the addition of an antistatic agent, and the powder surface is activated through the premixing of the lubricant, the E wax, the titanium pigment and other powder, so that the problem of uneven aggregation of the whole mixture is solved. The preparation method provided by the invention is simple and feasible, the product meets the new requirement of downstream water-based printing, replaces imported expensive ADD2 auxiliary agent, saves cost, greatly improves the qualification rate of the product, and has huge application prospect in the fields of PETG certificates, smart cards and the like. The problems of plasticization, agglomeration and roll surface precipitation caused by ADD2 particle additives in a PETG smart card substrate are solved.
Referring to fig. 1, in a second aspect, the present invention provides a method for preparing a rolled PETG smart card substrate, comprising the steps of:
s1, stirring titanium dioxide, an antioxidant, an ultraviolet absorbent and an antistatic agent at a first rotating speed according to a proportion, adding an efficient lubricant and E wax while stirring, stirring for 5min at a second rotating speed after the addition is finished, and controlling the temperature below 90 ℃ to obtain a first mixture;
specifically, 6-12 parts of titanium dioxide, 0.3-1.2 parts of high-efficiency lubricant, 0.1-0.5 part of E wax, 0.5-1 part of antioxidant, 0.1-0.5 part of ultraviolet absorber and 0.1-0.5 part of antistatic agent.
S2, stirring the first mixture by using the first rotating speed, adding PETG resin while stirring, stirring for 10min by using the second rotating speed after the addition is completed, and controlling the temperature below 90 ℃ to obtain a second mixture;
Specifically, the PETG resin is 100 parts. The first rotating speed is low, stirring is performed in the low-speed stirring kettle during low-speed stirring, the second rotating speed is high, and stirring is performed in the high-speed stirring kettle during high-speed stirring.
And S3, cooling the second mixture, and then extruding, calendaring, drawing off and cooling to obtain the calendared PETG smart card substrate.
The method comprises the steps of discharging the second mixture in a high-speed stirring kettle, cooling, feeding into a planetary extruder, extruding by the extruder of the planetary extruder to obtain an extruded raw material, rolling by a rolling roller of the planetary extruder to obtain a rolled raw material, conducting separation by a separation roller of the rolling roller to obtain a separation raw material, and cooling the separation raw material to obtain the rolled PETG smart card substrate. The temperature of the extruder is 150-200 ℃, the temperature of the calendaring roller is 120-180 ℃, and the temperature of the drawing roller is 60-120 ℃.
Example 1
Weighing the following raw materials according to the formula proportion:
100 parts of GS2 resin;
12 parts of rutile titanium dioxide;
HyperC182 parts by weight;
0.1 part of Kelaien Licowax E;
antioxidant 1010/168.5 parts;
0.5 parts of ultraviolet absorber T234;
0.1 part of nano tin antimony oxide;
the preparation of the membrane is carried out according to the following steps:
1) The titanium dioxide, the antioxidant, the ultraviolet absorbing and the nano tin antimony oxide agent are put into a high-speed mixer according to the proportion, the high-efficiency lubricant and the E wax are added while the low-speed mixer is firstly carried out, the high-speed mixer is started for 5 minutes after the high-speed mixer is added, the temperature is controlled to be below 90 ℃, then the main material PETG powder is added after the low-speed mixer is carried out, the high-speed mixer is started for 10 minutes, the powder temperature is controlled to be below 90 ℃, and the paste is prevented.
2) Discharging the raw materials in the high-speed stirring kettle out of the low-speed stirring kettle, cooling, feeding into a planetary extruder, extruding, calendaring, drawing off, and cooling to obtain a diaphragm with a certain thickness.
The process temperatures in step 2) are respectively 150 ℃ of the extruder, 1# 180 ℃, 2# 180 ℃, 3# 170 ℃, 4# 165 ℃, 5# 120 ℃, and the drawing roller temperatures are 1# 120 ℃, 2# 110 ℃, 3# 100 ℃, 4# 80 ℃ and 5# 60 ℃.
Example 2
Weighing the following raw materials according to the formula proportion:
100 parts of S2008 resin;
6 parts of rutile type titanium dioxide;
HyperC182D 1.2 parts;
0.5 parts of Kelaien Licowax E;
1010/168 parts of antioxidant;
0.5 parts of ultraviolet absorber T234;
0.3 parts of nano tin antimony oxide;
the preparation of the membrane is carried out according to the following steps:
1) The titanium dioxide, the antioxidant, the ultraviolet absorbent and the nano tin antimony oxide are put into a high-speed mixer according to the proportion, the high-efficiency lubricant and E wax are added while mixing at a low speed, the high-speed mixer is started for 5 minutes after the addition, the temperature is controlled below 90 ℃, then the main material PETG powder is added while mixing at a low speed, the high-speed mixer is started for 10 minutes, the powder temperature is controlled below 90 ℃, and the paste is prevented.
2) Discharging the raw materials in the high-speed stirring kettle out of the low-speed stirring kettle, cooling, feeding into a planetary extruder, extruding, calendaring, drawing off, and cooling to obtain a diaphragm with a certain thickness.
The process temperatures in step 2) are respectively 200 ℃ of the extruder, 1# 180 ℃, 2# 180 ℃, 3# 170 ℃, 4# 165 ℃, 5# 120 ℃, and the drawing roller temperatures are 1# 120 ℃, 2# 110 ℃, 3# 100 ℃, 4# 80 ℃ and 5# 60 ℃.
Example 3
Weighing the following raw materials according to the formula proportion:
100 parts of K2012 resin;
8 parts of rutile type titanium dioxide;
HyperC182 parts by weight;
0.5 parts of Kelaien Licowax E;
antioxidant 1010/168.5 parts;
0.5 parts of ultraviolet absorber T234;
0.5 part of nano tin antimony oxide;
the preparation of the membrane is carried out according to the following steps:
1) The titanium dioxide, the antioxidant, the ultraviolet absorbent and the nano tin antimony oxide are put into a high-speed mixer according to the proportion, the high-efficiency lubricant and E wax are added while mixing at a low speed, the high-speed mixer is started for 5 minutes after the addition, the temperature is controlled below 90 ℃, then the main material PETG powder is added while mixing at a low speed, the high-speed mixer is started for 10 minutes, the powder temperature is controlled below 90 ℃, and the paste is prevented.
2) Discharging the raw materials in the high-speed stirring kettle out of the low-speed stirring kettle, cooling, feeding into a planetary extruder, extruding, calendaring, drawing off, and cooling to obtain a diaphragm with a certain thickness.
The process temperatures in step 2) are 180 ℃ of the extruder, 180 ℃ of the calender roll, 170 ℃ of the calender roll, 165 ℃ of the calender roll, 120 ℃ of the calender roll, 110 ℃ of the calender roll, 100 ℃ of the calender roll, 80 ℃ of the calender roll, and 60 ℃ of the calender roll.
Example 4
Weighing the following raw materials according to the formula proportion:
100 parts of GS2 resin;
12 parts of rutile titanium dioxide;
HyperC182D 1.2 parts;
0.5 parts of Kelaien Licowax E;
antioxidant 1010/168.5 parts;
0.5 parts of ultraviolet absorber T234;
0.1 part of nano tin antimony oxide;
the preparation of the membrane is carried out according to the following steps:
1) The titanium dioxide, the antioxidant, the ultraviolet absorbing and the nano tin antimony oxide agent are put into a high-speed mixer according to the proportion, the high-efficiency lubricant and the E wax are added while the low-speed mixer is firstly carried out, the high-speed mixer is started for 5 minutes after the high-speed mixer is added, the temperature is controlled to be below 90 ℃, then the main material PETG powder is added after the low-speed mixer is carried out, the high-speed mixer is started for 10 minutes, the powder temperature is controlled to be below 90 ℃, and the paste is prevented.
2) Discharging the raw materials in the high-speed stirring kettle out of the low-speed stirring kettle, cooling, feeding into a planetary extruder, extruding, calendaring, drawing off, and cooling to obtain a diaphragm with a certain thickness.
The process temperatures in step 2) are 180 ℃ of the extruder, 180 ℃ of the calender roll, 170 ℃ of the calender roll, 165 ℃ of the calender roll, 120 ℃ of the calender roll, 110 ℃ of the calender roll, 100 ℃ of the calender roll, 80 ℃ of the calender roll, and 60 ℃ of the calender roll.
According to the technical routes of the patent CN1594430A and the patent CN1712211A, performance tests are carried out on the products and the products of the examples 1-4, the comparison shows that the impurity number of the examples is obviously reduced, the plasticization and agglomeration phenomenon of the examples are reduced under the condition of discharging external pollution, the efficient dispersion and internal lubrication are realized by adding the efficient lubricant and E wax, the volume resistance of the material is effectively reduced by adding the nano tin antimony oxide, the roll surface precipitation can be kept no in the examples 1-4 after 72 hours of continuous production, the higher wetting tension (more than or equal to 37) and the surface roughness of the products are maintained, and the printing performance of the products is obviously improved. In conclusion, the efficient lubricant and the E wax replace the ADD2 auxiliary agent to have obvious performance advantages.
Table 1PETG performance test
Note that, the surface tension and the surface roughness are the average values of the test results after 72 hours of continuous production.
The invention uses the powder high-efficiency lubricant and the E wax in combination, replaces the ADD2 particles with high addition, is easier to disperse uniformly, has a special hyperbranched hydroxyl-terminated structure, can perform grafting reaction with the PETG, plays a role in promoting molecular chain movement, plays a role in internal lubrication, improves the plasticizing effect of the PETG, does not separate out the grafted lubricant, ensures that the surface tension is more than or equal to 37 dynes, ensures that the PETG has a better anti-sticking roller effect due to the addition of trace E wax, solves the problem of printing continuous tension, and ensures that the surface of the powder is activated through the premixing of the lubricant, the E wax, the titanium pigment and other powder, thereby solving the problem of integral uneven mixing agglomeration. The preparation method provided by the invention is simple and feasible, the product meets the new requirement of downstream water-based printing, replaces imported expensive ADD2 auxiliary agent, saves cost, greatly improves the qualification rate of the product, and has huge application prospect in the fields of PETG certificates, smart cards and the like. The problems of plasticization, agglomeration and roll surface precipitation caused by ADD2 particle additives in a PETG smart card substrate are solved.
The above disclosure is only illustrative of a rolled PETG smart card substrate and a method for making the same, but is not intended to limit the scope of the invention, those skilled in the art will recognize that the full or partial flow of the embodiments described above can be practiced and equivalent variations of the embodiments of the present invention are within the scope of the appended claims.